[0001] The present invention relates to a remote maintenance system for maintaining an industrial
equipment installed at a remote location.
[0002] Maintenance against a problem in an industrial equipment requiring maintenance, such
as a semiconductor device manufacturing apparatus has been made such that, upon occurrence
of a problem, maintenance personnel instruct a countermeasure to an operator for the
manufacturing apparatus through telephone or facsimile communication or directly visit
the factory where the manufacturing apparatus is installed. This also applies to periodical
maintenance.
[0003] Along with recent increases in investment in the semiconductor industry the number
of installed production equipments increases to cause a chronic shortage in maintenance
personnel. To achieve low cost, production sites have been distributed at domestic
and foreign remote locations. Under these circumstances, it becomes more difficult
to provide both countermeasures against problems and periodic maintenance. The distributed
production locations result in distribution of information about maintenance of manufacturing
apparatuses. This makes it difficult to perform centralized management of information.
The experiences of past problems cannot be effectively utilized.
[0004] The present invention has been made in consideration of the above situation, and
has as a concern to efficiently perform maintenance of industrial equipments installed
at remote locations.
[0005] European Patent Specification No.
DE 195-06-764A discloses a remote management system using a telephone line, whilst an article entitled
"Mediator: An Intelligent Information System Supporting the Virtual Manufacturing
Enterprise" by B.R. Gaines, D.H. Norrie and A.Z. Lapsley discloses an open architecture
information and knowledge management system.
[0006] According to aspects of the present invention there is provided maintenance management
apparatus as set out in claim 1, monitor apparatus as set out in claim 5, and a maintenance
management system as set out in claim 8.
[0007] Embodiments of the present invention will now be described with reference to the
accompanying drawings, in which:-
Fig. 1 is a schematic view of a remote maintenance system for an industrial equipment
according to the first embodiment of the present invention;
Fig. 2 is a flow chart showing the operation of a host computer serving as a monitor
apparatus installed on the user (factory) side;
Fig. 3 is a flow chart showing the operation of a host computer serving as a management
apparatus installed on the vendor side;
Fig. 4 is a flow chart showing an implementation to be taken by a person in charge
in the department of maintenance;
Fig. 5 is a view showing an input window example serving as the user interface of
a trouble database;
Fig. 6 is a view showing the arrangement of a communication security system;
Fig. 7 is a schematic view of a remote maintenance system for an industrial equipment
according to the second embodiment of the present invention;
Fig. 8 is a flow chart showing a semiconductor device manufacturing flow; and
Fig. 9 is a flow chart showing a wafer process.
[First Embodiment of Remote Maintenance System for Industrial Equipment]
[0008] Fig. 1 is a schematic view showing the remote maintenance system for an industrial
equipment according to a preferred embodiment of the present invention. Reference
numeral 101 denotes an office of a vendor (apparatus supply maker) for providing industrial
equipments. This embodiment assumes, as industrial equipments, semiconductor manufacturing
apparatuses used in semiconductor manufacturing factories. Examples of the semiconductor
manufacturing apparatuses are preprocessing equipments (e.g., an exposure apparatus,
a coating/developing apparatus, and an annealing apparatus), and postprocessing equipments
(e.g., an assembling apparatus and an inspection apparatus).
[0009] Reference numerals 102 to 104 denote production factories of at least one semiconductor
manufacturing maker serving as the user of industrial equipments. That is, the production
factories 102 to 104 may belong to different makers or one maker (e.g., preprocessing
and postprocessing factories).
[0010] A plurality of industrial equipments 106, a LAN (intranet) 109 for connecting these
equipments 106, and a host computer 107 serving as a monitor apparatus for monitoring
the operating states of the respective industrial equipments 106 are arranged in each
of the factories 102 to 104.
[0011] The host computer 107 in each of the factories 102 to 104 is connected to a host
computer 108 serving as the management apparatus on a vendor 101 side through the
internet 105 serving as a worldwide communication means. The host computer 107 notifies
status information (e.g., the state of the corresponding industrial equipment in trouble)
representing the operating state of the corresponding industrial equipment 106 from
the factory side to the vendor side. At the same time, the host computer 107 receives
response information (e.g., information for instructing a countermeasure against the
trouble, or a countermeasure program or its data) from the vendor side in response
to the above notification. The status information and/or the response information
will be referred to as maintenance information thereinafter.
[0012] In communication between the factories 102 to 104 and the vendor 101 and LAN communication
in each factory, a packet communication protocol (TCP/IP) generally used in the internet
is used.
[0013] The host computer 108 on the vendor 101 side can instantaneously grasp the operating
states of the industrial equipments 106 in the user factories 102 to 104 through the
internet 105. The maintenance information representing the operating state and the
maintenance state can be looked up from computers in other departments of the vendor
101, e.g., computers 110 in the manufacturing department and the department of development
in addition to the department of maintenance. The maintenance information can be fed
back to the manufacturing department and the department of development.
[0014] Fig. 2 is a flow chart showing the operation of the host computer 107 installed in
each factory. The host computer 107 periodically executes processing represented by
this flow chart to periodically monitor the operating states of the plurality (n)
of industrial equipments 106 through the LAN 109. Upon occurrence of a problem, the
host computer 107 obtains status information such as the state of the problem and
notifies the vendor 101 side of them through the internet 105.
[0015] In the flow chart of Fig. 2, the host computer 107 identifies and manages the plurality
of industrial equipments 106, i.e., the monitor targets, as the first to nth industrial
equipments. The host computer 107 sequentially increments a parameter i (steps S207
and S208) and monitors the operating state of the ith industrial equipment (step S203).
The host computer 107 obtains the status information about the operating state of
an industrial equipment having a problem (step S204) and informs the vendor 101 side
of this status information through the internet 105 (step S205). The host computer
107 automatically maintains the industrial equipment in trouble through the LAN 109,
if possible (e.g., the problem can be eliminated by software updating or the like),
on the basis of the response information transmitted from the vendor 101 side in response
to the report of the status information (step S206). Note that if automatic maintenance
against the problem is impossible, a message representing this is displayed on, e.g.,
a display.
[0016] Each industrial equipment 106 has a function of notifying the corresponding host
computer 107 of the presence/absence of a trouble in response to a request from the
host computer 107 (corresponding to step S203), and a function of specifying the contents
of the problem and notifying the host computer 107 of the status information (e.g.,
an error code representing the contents of the problem) representing the specified
contents (corresponding to step S204).
[0017] In step S205, the status information notified from the host computer 107 to the vendor
101 side contains, e.g., the model of the industrial equipment in trouble, the serial
number, the error code, and problem occurrence time. The corresponding relationship
between the error code and the contents of the problem can be spontaneously updated
from the host computer 108 of the vendor 101 side through the internet 105.
[0018] If the contents of a problem are not registered in advance, an error code representing
this may be contained in the status information. In this case, the operator can notify
the vendor side of detailed information by means of telephone, facsimile, or E-mail.
[0019] The host computer 108 serving as the management apparatus on the vendor 101 side
waits for communication from the host computer 107 in each factory for, e.g., 24 hours.
Fig. 3 is a flow chart showing the operation of the host computer 108 on the vendor
101 side.
[0020] The host computer 108 on the vendor 101 side periodically executes processing represented
by the flow chart in Fig. 3 to monitor the operating states of the industrial equipments
106 of the respective factories 102 to 104.
[0021] First, the host computer 108 monitors whether the report of a problem is present
(step S302). If YES in step S302, the host computer 108 obtains status information
about this report (step S303). The host computer 108 looks up the problem database
(DB) for managing the maintenance of the industrial equipments of each factory on
the basis of this status information. The host computer 108 checks whether the same
problem state as the currently reported problem state for the same industrial equipment
has occurred in the past, i.e., whether the same Problem state is registered in the
problem database (501 to be described later) (step S304).
[0022] If the same trouble state is registered in the trouble database ("YES" in step S304),
it is determined whether a countermeasure against this trouble state is registered
(step S306). If YES in step S306, the host computer 108 notifies the host computer
108, in the factory which has reported the problem, of response information about
the registered countermeasure (e.g., code information or message representing the
countermeasure, a countermeasure program, or its data) through the internet 105 (step
S307).
[0023] Upon reception of the response information, the host computer 107 on the factory
side automatically restores the industrial equipment in trouble to a normal state,
if possible. When such automatic restoration is impossible, the host computer 107
outputs a message to, e.g., a display for the operator of the industrial equipment
in trouble.
[0024] The host computer 108 reports, to a person in charge on the vendor 101 side, the
fact of occurrence of the problem, the contents of the problem (status information),
the presence/absence of notification of the countermeasure (response information),
the current state, and any other associated information. This report is displayed
on the display of the computer 110 and made by automatically transmitting an E-mail
from the host computer 108 to the mail address of the person in charge on the vendor
side.
[0025] If it is determined in step S304 that the same problem state as the currently reported
problem state is not registered in the problem database, this problem state is newly
registered in the problem database (step S305), and then step S308 is executed.
[0026] When the report to the operator is complete (step S308), the host computer 108 updates
the problem database (step S309). By this updating, the presence/absence of transmission
of the countermeasure (response information), problem report reception time, and the
like are registered in the trouble database.
[0027] Fig. 4 is a flow chart showing the flow of the implementation which can be taken
by the person in charge in the department of maintenance, who has received the report
in step S308. First, the person in charge looks up the problemdatabase to grasp the
contents of a problem and determines whether a countermeasure is required (step S402).
If NO in step S402 (e.g., when an appropriate countermeasure is notified to the corresponding
factory in step S307), the operating state of the industrial equipment 106 in trouble
is monitored through the internet 105 for, e.g., future occurrence of this trouble
(step S404).
[0028] If, however, a countermeasure is required (i.e., "NO" in step S402), the person in
charge selects an appropriate countermeasure by looking up the information stored
in the trouble database (step S403).
[0029] As a countermeasure policy, the problem can be eliminated on-line through the internet
105 (step S407). As an example, the problem may be caused by a software error. In
this case, the parameters and program in the memory of the industrial equipment in
trouble may be corrected on-line through the internet 105 and the host computer 107
on the factory side.
[0030] As another countermeasure policy, a method of eliminating the problem may be instructed
to the operator by means of E-mail, facsimile, telephone, or the like (step S406).
[0031] For a serious problem which cannot be eliminated by the methods in steps S406 and
S407, the person in charge visits the factory to eliminate the problem (step S405).
[0032] When the countermeasure is complete, the person in charge operates the host computer
108 or the computer 110 to update the problem database on the basis of the information
associated with this problem (step S408).
[0033] The problem database in the host computer 108 on the vendor 101 side will be described
below. Dedicated or general-purpose browser software is installed in each computer
110 connected to the host computer 108 through the LAN 109 and the console of the
industrial equipment 106 of each factory connected through the internet, thereby constituting,
e.g., the user interface window shown in Fig. 5.
[0034] The operator on the vendor or factory side can input information such as the model
(401) of the industrial equipment, the serial number (402), the case of trouble (403),
the date of trouble occurrence (404), the emergency degree (405), the trouble state
(406), the countermeasure (407), and progress (408). Note that information may be
automatically input to the trouble database by the host computer 108, as described
above.
[0035] The browser software of the window shown in Fig. 5 has a hyperlink function (410
to 412) which allows each worker in each department of the vendor and each operator
in each factory to access detailed information of each item, retrieve a new version
of the software from the software library, or retrieve an operation guide (auxiliary
information) as the reference for the operator in the factory.
[0036] As described above, the worker in each department on the vendor 101 side, such as
the department of maintenance, the manufacturing department, and the department of
development can access the trouble database by using the computer 110 connected to
the host computer 108 through the LAN 109. The outside maintenance personnel can also
access the trouble database by using a portable terminal through the internet 105.
Therefore, the information of the respective departments of the vendor can be centralized
and managed, and each department can always access the latest information.
[0037] Information as part of the trouble database can be disclosed to users (factories),
and each user can access various kinds of past maintenance information through the
internet and employs an appropriate countermeasure against his own trouble. As described
above, in this embodiment, the maintenance information can be shared by the vendor
and the plurality of users to remarkably improve the maintenance efficiency.
[0038] This embodiment also comprises a communication security system for inhibiting the
third party from accessing confidential information from the trouble database through
the internet.
[0039] This system has a fire wall to perform validation using a password, and a computer
which is allowed to access the database is registered in the host computer 108 of
the vendor 101 in advance, thereby inhibiting access by a computer other than the
registered computers.
[0040] Fig. 6 is a view showing the arrangement of the communication security system according
to this embodiment. Communication for accessing a trouble database 501 of the host
computer 108 on the vendor 101 side by using a browser 500 is performed using an encoded
packet. The host computers 107 and 108 comprise codecs 502 and 504 and communication
controllers 503 and 505. A codec algorithm is provided in each factory (user) (the
codecs on the vendor side can cope with a plurality of algorithms). The codec algorithms
are periodically changed to improve security.
[0041] In the system of this embodiment, as described above, the internet serving as the
exiting infrastructure and its communication protocol, and internet access software
are used to communicate maintenance information of the industrial equipments. For
this reason, loads on installation of dedicated communication lines and development
of new software can be reduced, and a high-speed, low-cost remote maintenance system
can be constructed.
[0042] The plurality of factories in which the industrial equipments are installed are connected
to the vendor management system through a communicating means to perform centralized
management of maintenance information and share the information. The experiences of
the past problems can be utilized beyond the production sites, thereby immediately
coping with troubles. In particular, when maintenance information is shared by different
business enterprises as users, the efficiency of the whole industry can be improved.
[Second Embodiment of Remote Maintenance System for Industrial Equipment]
[0043] Fig. 7 is a conceptual view of an industrial equipment maintenance system according
to the second embodiment of the present invention. In the first embodiment, the plurality
of user factories each having the industrial equipment are connected to the management
system for the vendor for the industrial equipment through a communicating means,
and the maintenance information of the industrial equipment of each factory is communicated
through the communicating means. However, in the second embodiment, a factor having
industrial equipments of a plurality of vendors is connected to the management systems
of the vendors for the plurality of industrial equipments through a communicating
means using the internet, thereby communicating maintenance information of each industrial
equipment through the communicating means.
[0044] Referring to Fig. 7, reference numeral 201 denotes a production factory of an industrial
equipment user (semiconductor device manufacturing maker) in which an exposure apparatus
202, a coating/developing apparatus 203, and an annealing apparatus 204, all of which
serve as the semiconductor device manufacturing apparatuses, are installed in the
production line of the factory. Only one production factory 201 is illustrated in
Fig. 7, but a plurality of factories are similarly networked in practice. The above
apparatuses are connected through a LAN (intranet) 206, and the operation of the line
is managed by a production management host computer 205. Host management systems 211,
221, and 231 for performing remote maintenance of the supply equipments are provided
in the offices of the vendors (apparatus supply makers) such as an exposure apparatus
maker 210, a coating/developing apparatus maker 220, and an annealing apparatus maker
230. The host computer 205 for managing each apparatus in the production factory of
the user is connected to the management systems 211, 221, and 231 of the vendors for
the respective apparatuses through the internet 200. As described with reference to
Fig. 1, each of the vendors 210, 220, and 230 can perform centralized maintenance
management of its own supply apparatuses in the factories of the plurality of users.
[0045] In this system, when a problem has occurred in one of the series of production equipments
on the production line, the operation of the production line stops. Remote maintenance
is received from the vendor for the equipment in trouble through the internet 200
to immediately cope with the trouble, thereby minimizing the stop period of the production
line. The host management system of each vendor has a problem database as described
with reference to the first embodiment. Maintenance information is stored in this
trouble database. Different communication security systems are used between the production
factory and different vendors to prevent leakage of information. The detailed maintenance
contents and method are identical to those of the first embodiment, and a detailed
description thereof will be omitted.
[0046] As described above, in the system of this embodiment, a plurality of factories of
one or a plurality of users, which have industrial equipments of the plurality of
vendors on the production line are connected to the management systems of the respective
vendors to communicate maintenance information. Even if a given equipment during production
has a problem immediate maintenance can be received from the corresponding vendor.
The line stop time can be minimized to improve the production efficiency. In particular,
when maintenance information is shared by different users, different business enterprises,
or different vendors, the efficiency of the whole industry can be improved.
[Embodiment of Semiconductor Device Production Method]
[0047] A semiconductor device production method in a facility using the above-described
remote maintenance system will be described below.
[0048] Fig. 8 is a flow of manufacturing microdevices (e.g., a semiconductor chip such as
an IC or LSI, a liquid crystal panel, a CCD, a thin film magnetic head, and a micromachine).
In step 1 (circuit design), circuit design for a semiconductor device is performed.
In step 2 (mask formation), a mask on which the designed circuit pattern is formed.
In step 3 (wafer preparation), a wafer using a material such as silicon is prepared.
Step 4 (wafer process) is called a preprocess in which a circuit is actually formed
on the wafer using lithography techniques by using the prepared mask and wafer. Step
5 (assembly) is called a postprocess of forming a semiconductor chip by using the
wafer processed in step 4 and includes an assembly step (dicing and bonding) and a
packaging step (chip sealing). In step 6 (inspection), inspections such as the operation
check test and the durability test of the semiconductor device manufactured in step
5 are performed. Through these steps, the semiconductor device is finished. When the
semiconductor device is shipped (step 7), the preprocess and postprocess are performed
in different dedicated factories, and maintenance is performed for each factory by
the remote maintenance system described above.
[0049] Fig. 9 shows a flow of the wafer process in detail. In step 11 (oxidation), the surface
of the wafer is oxidized. In step 12 (CVD), an insulating film is formed on the wafer
surface. In step 13 (electrode formation), an electrode is formed on the wafer by
deposition. In step 14 (ion implantation), ions are implanted in the wafer. In step
15 (resist process), the wafer is coated with a photosensitive agent. In step 16 (exposure),
the circuit pattern of the mask is printed and exposed by the exposure apparatus.
In step 17 (development), the exposed wafer is developed. In step 18 (etching), the
nonexposed portion except the developed resist image is removed. In step 19 (resist
removal), the unnecessary resist upon etching is removed. These steps are repeatedly
performed to form a multiple of circuit patterns on the wafer. The production equipments
used in the respectively steps are monitored by the remote maintenance systems described
above. Troubles can be prevented in advance. Even if a trouble occurs, immediate restoration
can be performed, thereby improving the productivity of semiconductor devices as compared
with the conventional case.
[0050] As has been described above, the worldwide internet is used as the remote maintenance
communication means for the industrial equipments to allow construction of an effective
maintenance system with less capital investment regardless of the installation locations
of the equipments.
[0051] The user factories in which industrial equipments are installed are connected to
the vendor management systems through the communicating means to immediately cope
with troubles. In addition, when the maintenance information is shared, the maintenance
capability can be expected to be improved.
[0052] The present invention is not limited to the above embodiments and various changes
and modifications can be made within the scope of the present invention as defined
in the appended claims.
1. Maintenance management apparatus adapted to maintain one or more remotely located
industrial equipments (106), the or each industrial equipment having monitoring means
(107) adapted to transmit over the internet to the maintenance management apparatus
information concerning the operational state of associated industrial equipment, the
maintenance management apparatus being characterised by management means including host computing means (108) adapted to communicate through
a TCP/IP protocol over the internet information associated with maintenance of the
or each industrial equipment with said monitoring means, said management means including
database means (501) adapted to store information associated with the remotely located
industrial equipment, and communication security means (502) adapted to inhibit third
parties from accessing said database.
2. Apparatus according to claim 1, wherein said database means is adapted to store data
representing information concerning the past history of problems which have arisen
with the remotely located industrial equipment, said management means being adapted
on receipt of information reporting the occurrence of a problem to check whether or
not the same problem has occurred in the past and to determine what counter measures
are required.
3. Apparatus according to claim 1 or claim 2, wherein said management means further comprises
updating means adapted to automatically update said database means each time information
concerning a problem is exchanged with said monitor means.
4. Apparatus according to claim 3, further comprising means for enabling manual updating
of said database means.
5. A monitor apparatus arranged on an industrial equipment side and adapted to monitor
said industrial equipment, comprising:
obtaining means adapted to detect occurrence of a problem in the industrial equipment
and to obtain status information representing the nature of the problem; and
communication means (505) adapted to notify through a TCP/IP protocol over the internet
a maintenance management apparatus adapted to maintain the industrial equipment based
on the status information obtained by said obtaining means, and adapted to receive
response information sent from said maintenance management apparatus through the internet
in response to notification of the status information.
6. Apparatus according to claim 5, further comprising maintenance means adapted to maintain
the industrial equipment on the basis of the response information received by said
communication means from said maintenance management apparatus.
7. Apparatus according to claim 5 or claim 6, wherein the industrial equipment includes
a semiconductor manufacturing apparatus.
8. A maintenance management system comprising maintenance management apparatus according
to any one of claims 1 to 4 and at least one monitor apparatus according to any one
of claims 5 to 7.
9. A system according to claim 8, wherein said management means is adapted to perform
centralized maintenance management of respective industrial equipments installed in
a plurality of factories.
10. A system according to claim 9, wherein said plurality of factories are factories of
at least one user, and said maintenance management apparatus is arranged on a vendor
side.
11. A system according to claim 8, wherein a plurality of types of industrial equipments
are installed in one factory, and said management maintenance apparatus comprises
a plurality of management means respectively corresponding to the types of industrial
equipments.
12. A system according to claim 11, wherein said plurality of industrial equipments are
supplied by different vendors, and said management means are arranged in the different
vendors.
13. A system according to any one of claims 8 to 12, further comprising means adapted
to supply software of the industrial equipment or guide information associated with
an operation of the equipment from said management means to the industrial equipment
through the internet.
14. A system according to any one of claims 8 to 13, wherein the industrial equipment
includes a semiconductor manufacturing apparatus.
15. A remote maintenance method of maintaining an industrial equipment installed at a
remote location by a maintenance management system according to any one of claims
8 to 14, comprising the steps of:
communicating, through the internet, maintenance information between a first vendor
who has supplied a first industrial equipment, a second vendor who has supplied a
second industrial equipment, a first factory in which the first and second industrial
equipments are installed, and a second factory in which the first and second industrial
equipments are installed;
causing the first vendor to perform centralized maintenance management of the first
industrial equipments installed in the first and second factories; and
causing the second vendor to perform centralized maintenance management of the second
industrial equipments installed in the first and second factories.
16. A method according to claim 15, wherein the first and second factories are factories
of the same user or different users.
17. A method according to claim 16, wherein the industrial equipment includes a semiconductor
manufacturing apparatus.
1. Wartungsverwaltungsvorrichtung, die dazu angepasst ist, eine oder mehrere entfernt
lokalisierte industrielle Anlagen (106) zu warten, wobei die oder jede industrielle
Anlage-eine Überwachungseinrichtung (107) aufweist, die dazu angepasst ist, Informationen
bezüglich des Betriebszustands einer zugehörigen industriellen Anlage über das Internet
zu der Wartungsverwaltungsvorrichtung zu übertragen, wobei die Wartungsverwaltungsvorrichtung
gekennzeichnet ist durch eine Verwaltungseinrichtung, die eine Host-Rechnereinrichtung (108) aufweist, die
dazu angepasst ist, durch ein TCP/IP-Protokoll über das Internet mit Informationen, die einer Wartung der oder
jeder industriellen Anlage zugehörig sind, mit der Überwachungseinrichtung zu kommunizieren,
wobei die Verwaltungseinrichtung eine Datenbankeinrichtung (501) aufweist, die dazu
angepasst ist, Informationen, die der entfernt lokalisierten industriellen Anlage
zugehörig sind, zu speichern, und eine Kommunikationssicherheitseinrichtung (502)
aufweist, die dazu angepasst ist, dritte Parteien an einem Zugreifen auf die Datenbank
zu hindern.
2. Vorrichtung gemäß Anspruch 1, wobei die Datenbankeinrichtung dazu angepasst ist, Daten
zu speichern, die Informationen bezüglich des vergangenen Verlaufs von Problemen darstellen,
die bei der entfernt lokalisierten industriellen Anlage aufgetreten sind, wobei die
Verwaltungseinrichtung bei Empfang von Informationen, die das Auftreten eines Problems
melden, dazu angepasst ist, um zu überprüfen, ob das gleiche Problem in der Vergangenheit
aufgetreten ist oder nicht, und zu bestimmen, welche Gegenmaßnahmen erforderlich sind.
3. Vorrichtung gemäß Anspruch 1 oder 2, wobei die Verwaltungseinrichtung weiterhin eine
Aktualisierungseinrichtung aufweist, die dazu angepasst ist, die Datenbankeinrichtung
jedes Mal dann automatisch zu aktualisieren, wenn mit der Überwachungseinrichtung
Informationen bezüglich eines Problems ausgetauscht werden.
4. Vorrichtung gemäß Anspruch 3, weiterhin mit einer Einrichtung zum Ermöglichen eines
manuellen Aktualisierens der Datenbankeinrichtung.
5. Überwachungsvorrichtung, die auf Seiten einer industriellen Anlage angeordnet ist
und dazu angepasst ist, die industrielle Anlage zu überwachen, mit:
einer Beschaffungseinrichtung, die dazu angepasst ist, ein Auftreten eines Problems
in der industriellen Anlage zu erfassen und Statusinformationen zu beschaffen, die
die Natur des Problems darstellen; und
einer Kommunikationseinrichtung (505), die dazu angepasst ist, durch ein TCP/IP-Protokoll
über das Internet eine Wartungsverwaltungsvorrichtung zu benachrichtigen, die dazu
angepasst ist, die industrielle Anlage basierend auf den durch die Beschaffungseinrichtung
beschafften Statusinformationen zu warten, und die dazu angepasst ist, von der Wartungsverwaltungsvorrichtung
durch das Internet als Antwort auf eine Benachrichtigung der Statusinformationen gesendete
Antwortinformationen zu empfangen.
6. Vorrichtung gemäß Anspruch 5, weiterhin mit einer Wartungseinrichtung, die dazu angepasst
ist, die industrielle Anlage auf der Basis der durch die Kommunikationseinrichtung
von der Wartungsverwaltungsvorrichtung empfangenen Antwortinformationen zu warten.
7. Vorrichtung gemäß Anspruch 5 oder 6, wobei die industrielle Anlage eine Halbleiterherstellungsvorrichtung
aufweist.
8. Wartungsverwaltungssystem mit einer Wartungsverwaltungsvorrichtung gemäß einem der
Ansprüche 1 bis 4 und zumindest einer Überwachungsvorrichtung gemäß einem der Ansprüche
5 bis 7.
9. System gemäß Anspruch 8, wobei die Verwaltungseinrichtung dazu angepasst ist, eine
zentralisierte Instandhaltungsverwaltung von jeweiligen industriellen Anlagen durchzuführen,
die in einer Vielzahl von Fertigungsanlagen installiert sind.
10. System gemäß Anspruch 9, wobei die Vielzahl von Fertigungsanlagen Fertigungsanlagen
von zumindest einem Benutzer sind, und die Wartungsverwaltungsvorrichtung auf Seiten
eines Anbieters angeordnet ist.
11. System gemäß Anspruch 8, wobei eine Vielzahl von Arten von industriellen Anlagen in
einer Fertigungsanlage installiert ist, und die Verwaltungswartungsvorrichtung eine
Vielzahl von Verwaltungseinrichtungen jeweils entsprechend der Arten von industriellen
Anlagen aufweist.
12. System gemäß Anspruch 11, wobei die Vielzahl von industriellen Anlagen durch unterschiedliche
Anbieter versorgt wird und die Verwaltungseinrichtung in den unterschiedlichen Anbietern
angeordnet ist.
13. System gemäß einem der Ansprüche 8 bis 12, weiterhin mit einer Einrichtung, die dazu
angepasst ist, die industrielle Anlage mit einer Software der industriellen Anlage
oder Bedieninformationen, die einem Betrieb der Anlage zugehörig sind, von der Verwaltungseinrichtung
durch das Internet zu versorgen.
14. System gemäß einem der Ansprüche 8 bis 13, wobei die industrielle Anlage eine Halbleiterherstellungsvorrichtung
aufweist.
15. Fernwartungsverfahren eines Wartens einer an einem entfernten Ort installierten industriellen
Anlage durch ein Wartungsverwaltungssystem gemäß einem der Ansprüche 8 bis 14, mit
den Schritten:
Kommunizieren über das Internet von Wartungsinformationen zwischen einem ersten Anbieter,
der eine erste industrielle Anlage versorgt hat, einem zweiten Anbieter, der eine
zweite industrielle Anlage versorgt hat, einer ersten Fertigungsanlage, in der die
ersten und zweiten industriellen Anlagen installiert sind, und einer zweiten Fertigungsanlage,
in der die ersten und zweiten industriellen Anlagen installiert sind;
Veranlassen des ersten Anbieters, eine zentralisierte Wartungsverwaltung der ersten
in der ersten und zweiten Fertigungsanlage installierten industriellen Anlagen durchzuführen;
und
Veranlassen des zweiten Anbieters, eine zentralisierte Wartungsverwaltung der zweiten
in der ersten und zweiten Fertigungsanlage installierten industriellen Anlagen durchzuführen.
16. Verfahren gemäß Anspruch 15, wobei die erste und zweite Fertigungsanlage Fertigungsanlagen
desselben Benutzers oder unterschiedlicher Benutzer sind.
17. Verfahren gemäß Anspruch 16, wobei die industrielle Anlage eine Halbleiterherstellungsvorrichtung
aufweist.
1. Appareil de gestion de maintenance conçu pour maintenir en état un ou plusieurs équipements
industriels (106) placés à distance, le ou chaque équipement industriel ayant un moyen
de contrôle (107) conçu pour transmettre par l'Internet à l'appareil de gestion de
maintenance des informations concernant l'état de fonctionnement d'un équipement industriel
associé, l'appareil de gestion de maintenance étant caractérisé par un moyen de gestion comprenant un moyen de calcul hôte (108) conçu pour communiquer
par un protocole TCP/IP sur l'Internet des informations associées à la maintenance
du ou de chaque équipement industriel avec ledit moyen de contrôle, ledit moyen de
gestion comprenant un moyen à base de données (501) conçu pour stocker des informations
associées à l'équipement industriel placé à distance, et un moyen (502) de sécurisation
de communication conçu pour empêcher des tierces parties d'accéder à ladite base de
données.
2. Appareil selon la revendication 1, dans lequel ledit moyen à base de données est conçu
pour stocker des données représentant des informations concernant l'historique passé
de problèmes qui sont apparus avec l'équipement industriel placé à distance, ledit
moyen de gestion étant conçu, à la réception d'informations décrivant l'apparition
d'un problème, pour vérifier si le même problème est ou non apparu dans le passé et
pour déterminer quelles contre-mesures sont nécessaires.
3. Appareil selon la revendication 1 ou la revendication 2, dans lequel ledit moyen de
gestion comporte en outre un moyen de mise à jour conçu pour mettre à jour automatiquement
ledit moyen à base de données à chaque fois qu'une information concernant un problème
est échangée avec ledit moyen de contrôle.
4. Appareil selon la revendication 3, comportant en outre un moyen pour valider une mise
à jour manuelle dudit moyen à base de données.
5. Appareil de contrôle disposé du côté d'un équipement industriel et conçu pour contrôler
ledit équipement industriel, comportant :
un moyen d'obtention conçu pour détecter l'apparition d'un problème dans l'équipement
industriel et pour obtenir une information d'état représentant la nature du problème
; et
un moyen de communication (505) conçu pour aviser par un protocole TCP/IP passant
par l'Internet un appareil de gestion de maintenance conçu pour maintenir en état
l'équipement industriel sur la base de l'information d'état obtenue par ledit moyen
d'obtention, et conçu pour recevoir une information de réponse envoyée depuis ledit
appareil de gestion de maintenance par l'intermédiaire de l'Internet en réponse à
la notification de l'information d'état.
6. Appareil selon la revendication 5, comportant en outre un moyen de maintenance conçu
pour maintenir en état l'équipement industriel sur la base de l'information de réponse
reçue par ledit moyen de communication depuis ledit appareil de gestion de maintenance.
7. Appareil selon la revendication 5 ou la revendication 6, dans lequel l'équipement
industriel comprend un appareil de fabrication de semi-conducteurs.
8. Système de gestion de maintenance comportant un appareil de gestion de maintenance
selon l'une quelconque des revendications 1 à 4 et au moins un appareil de contrôle
selon l'une quelconque des revendications 5 à 7.
9. Système selon la revendication 8, dans lequel ledit moyen de gestion est conçu pour
exécuter une gestion de maintenance centralisée d'équipements industriels respectifs
installés dans plusieurs usines.
10. Système selon la revendication 9, dans lequel lesdites plusieurs usines sont des usines
d'au moins un utilisateur, et ledit appareil de gestion de maintenance est agencé
du côté d'un distributeur.
11. Système selon la revendication 8, dans lequel plusieurs types d'équipements industriels
sont installés dans une usine, et ledit appareil de gestion de maintenance comporte
plusieurs moyens de gestion correspondant respectivement aux types d'équipements industriels.
12. Système selon la revendication 11, dans lequel lesdits plusieurs équipements industriels
sont fournis par des distributeurs différents, et lesdits moyens de gestion sont agencés
chez les distributeurs différents.
13. Système selon l'une quelconque des revendications 8 à 12, comportant en outre un moyen
conçu pour fournir un logiciel de l'équipement industriel ou une information de guidage
associée à une opération effectuée par l'équipement depuis ledit moyen de gestion
à l'équipement industriel par l'intermédiaire de l'Internet.
14. Système selon l'une quelconque des revendications 8 à 13, dans lequel l'équipement
industriel comprend un appareil de fabrication de semi-conducteurs.
15. Procédé de maintenance à distance destiné à maintenir en état un équipement industriel
installé en un lieu éloigné par un système de gestion de maintenance selon l'une quelconque
des revendications 8 à 14, comprenant les étapes qui consistent :
à communiquer, par l'intermédiaire de l'Internet, une information de maintenance entre
un premier distributeur qui a fourni un premier équipement industriel, un second distributeur
qui a fourni un second équipement industriel, une première usine dans laquelle les
premier et second équipements industriels sont installés, et une seconde usine dans
laquelle dans laquelle les premier et second équipements industriels sont installés
;
à amener le premier distributeur à effectuer une gestion de maintenance centralisées
des premiers équipements industriels installés dans les première et seconde usines
; et
à amener le second distributeur à effectuer une gestion de maintenance centralisée
des seconds équipements industriels installés dans les première et seconde usines.
16. Procédé selon la revendication 15, dans lequel les première et seconde usines sont
des usines du même utilisateur ou d'utilisateurs différents.
17. Procédé selon la revendication 16, dans lequel l'équipement industriel comprend un
appareil de fabrication de semi-conducteurs.