BACKGROUND OF THE INVENTION
(a) Field of the Invention:
[0001] The present invention relates to an electrostatic precipitator, and more particularly
to an electrostatic precipitator in which floating particles are charged with electricity
and the charged particles are moved and collected in an electric field.
(b) Description of the Prior Art:
[0002] In prior electrostatic precipitators, dust particles adhered to electric metal plates
are removed by means of vibration or washing. For greasy particles that stick to electric
metal plates, utilizing a prolonged vibration is ineffective in removing them. If
a detergent is used to wash away the greasy particles, it will be necessary to allow
the electric metal plates to be completely dry before they can be used again, which
generally takes a long time.
[0003] With reference to Fig. 1, there is shown an electrostatic precipitator adapted for
use in removing greasy smoke. The electrostatic precipitator utilizes a circular scraper
for scraping off the greasy particles stuck on a circular electric plate. However,
as the scraper of the electrostatic precipitator is circular, it cannot be used for
rectangular electric metal plates. In particular, the arrangement of the scraper in
the precipitating zone affects the precipitating effects.
[0004] Fig. 2 shows another prior electrostatic precipitator, in which scrapers capable
of reciprocating in a linear manner to scrape off greasy particles stuck on rectangular
electric metal plates. But such a construction requires a great number of scrapers
and rails and is therefore complicated.
SUMMARY OF THE INVENTION
[0005] Accordingly, a primary object of the present invention is to provide an electrostatic
precipitator of a simple construction for quickly removing greasy particles contained
in gases.
[0006] Another object of the present invention is to provide an electrostatic precipitator
in which it is possible to scrape greasy particles off the electric metal plates during
precipitating without the need to stop the electrostatic precipitator, and the scrapers
may be located at the corners of the precipitating zone in order not to affect the
precipitating effects.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] The foregoing and other features and advantages of the present invention will be
more clearly understood from the following detailed description and the accompanying
drawings, in which,
- Fig. 1
- is a schematic view of a conventional electrostatic precipitator for removing greasy
particles;
- Fig. 2
- is a schematic view of another conventional electrostatic precipitator for removing
greasy particles;
- Fig. 3
- is an elevational view of a first preferred embodiment of the electrostatic precipitator
of the present invention;
- Fig. 4
- is a sectional view taken along line IV-IV of Fig. 3;
- Fig. 5
- is a sectional view taken along line V-V of Fig.3;
- Fig. 6
- is a schematic view of a cleaning means of the electrostatic precipitator of the present
invention;
- Fig. 7
- is a schematic view of a first example of band type positive electric sheet and a
drive wheel of the electrostatic precipitator of the first preferred embodiment of
the present invention;
- Fig. 8
- is a schematic view of a second example of a band type electric plate and a drive
wheel of the electrostatic precipitator of the first preferred embodiment of the present
invention; and
- Fig. 9
- is an elevational view of the second preferred embodiment of the electrostatic precipitator
of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0008] With reference to Figs. 3 and 5, the electrostatic precipitator according to the
first preferred embodiment of the present invention comprises an ionization means
1, a precipitation means 2, a collecting means 3, a drive means 4, a cleaning means
5 and a housing 6 enclosing the above components.
[0009] The ionization means 1 is provided to supply charge to particles in the gas and is
comprised of a plurality of metal wires 11 for supplying high voltages direct currents
and a plurality of parallel metal plates 12 for grounding purposes.
[0010] The precipitating means 2 is located to the rear of the ionization means 1 for precipitating
particles in the current of gas flowing past from the ionization means 1. In this
preferred embodiment, the precipitation means 2 includes at least one band type positive
electric plate 21 having predetermined bends and a plurality of negative electric
plates 22 distributed between every two adjacent sections of the positive electric
sheet 21. The positive electric sheet 21 is a flexible laminated metal sheet connected
to the positive pole so that they carry positive electric charges. On both sides of
the positive electric sheet 21 are provided an insulated portion 23. The insulated
portions 23 are coated with a layer of non-electric conductive film so that they do
not carry positive electric charges.
[0011] The drive means 4 includes a motor 41 and a plurality of guide wheels 43 pivotally
provided on a frame 42 at predetermined positions. The motor 41 drives a drive wheel
44.
[0012] Fig. 7 shows an example of the band type positive electric sheet 21. The insulated
portions 23 thereof pass over the guide wheels 43 and the drive wheel 44 and enable
the surface of the positive electric sheet 21 to have a certain tensile force. By
utilizing the frictional force generated between the drive wheel 44 driven by the
motor 41 and the insulated portions 23 of the positive electric sheet 21, the entire
positive electric sheet 21 may turn cyclically by means of the guide wheels 43.
[0013] The negative electric plates 22 located between adjacent sections of the positive
electric sheet 21 are mounted on the frame 42 of the drive means 4 and are arranged
not to be in contact with the guide wheels 43 and the positive electric sheet 21 in
order to avoid short circuit. The frame 42 is also made of insulated material.
[0014] In the present invention, the cleaning means 5 is located at a predetermined position
on the path of the positive electric sheet 21. In this preferred embodiment, the cleaning
means 5 is disposed at a corner of the precipitating zone. With reference to Fig.
6, the cleaning means 5 includes an inner scraper 51 and an outer scraper 52, both
of which is made of insulated material. The inner and outer scrapers 51, 52 respectively
contact the inner and outer surfaces of the positive electric sheet 21 so that they
may scrape the greasy particles off the positive electric sheet 21 with a suitable
friction. A scraping blade 53 capable of reciprocating in a linear manner is provided
on the respective surfaces of the inner and outer scrapers 51, 52. In this preferred
embodiment, the scraping blade 53 is driven by a pneumatic cylinder 54 for scraping
the greasy particles from the surfaces of the inner and outer scrapers 51, 52.
[0015] The collecting means 3 is located below the cleaning means 5 for receiving scraped
greasy particles. The collecting means 3 may be removed from one side of the housing
6 for disposal.
[0016] When greasy smoke or gas enters via an inlet 61 into the ionization means 1, the
greasy particles will be ionized so that they carry negative electric charges. They
then enter the electrostatic field where the positive electric sheet 21 and parallel
negative electric plates 22 are. The charged greasy particles will adhere to the surfaces
of the positive electric sheet 21.
[0017] As the positive electric sheet 21 is driven by the motor 41 to cyclically turn, it
may always slidably contact the inner and outer scrapers 51, 52 to continually scrape
the greasy particles off the positive electric sheets 21. The greasy particles will
then adhere to the surfaces of the inner and outer scrapers 51, 52. At a set time
for removing the greasy particles on the inner and outer scrapers 51, 52, the cylinder
54 will start operation and drive the respective scraping blades 53 of the inner and
outer scrapers 51, 52 to scrape the greasy particles from the respective surfaces
of the inner and outer scrapers 51, 52. The scraped greasy particles drop and are
collected by the collecting means 3 below. The filtered gas will then be discharged
through an outlet 62.
[0018] In practice, if the electrostatic precipitator of the present invention is used in
environments where greasy smoke or gas is little, the positive electric sheet 21 may
be operated to remove greasy particles after the electrostatic precipitator has operated
for some time. But if the electrostatic precipitator of the present invention is used
in environments where there are lots of greasy smoke or gas, the positive electric
sheet 21 may be operated simultaneously with the starting of the fan so that the greasy
particles may be quickly removed before they may accumulate on the positive electric
sheet 21. This helps to maintain the proper functioning of the positive electric sheet
21.
[0019] With reference to Fig. 8, which shows another example of the band type positive electric
sheet. A positive electric sheet 7 is provided with an insulated portion 71 at both
sides thereof. The insulated portion 71 is provided with a plurality of guide holes
72 equidistantly spaced apart from each other in a linear arrangement. A drive wheel
8 is provided with a plurality of cogs 81 which may engage the guide holes 72 of the
insulated portion 71 for driving the positive electric sheet 7.
[0020] Reference is made to Fig. 9 showing a second preferred embodiment of the electrostatic
precipitator of the present invention. The precipitation means of this embodiment
includes a plurality of band type positive electric sheets 9 cycling separately and
a plurality of negative electric plates 91 distributed between every two adjacent
positive electric sheets 9. A cleaning means 92 is provided at each positive electric
sheet 9 at a predetermined position.
[0021] Obviously, the grounding metal plates 12 of the ionization means 1 may also be configured
to be band type metal plates to achieve effects similar to those obtained by the configuration
of band type positive electric sheets of the precipitation means.
[0022] Furthermore, at least one nozzle may be provided to eject high-speed air currents
to blow away the greasy particles on the inner and outer scrapers 51, 52 of the cleaning
means 5.
[0023] Although the present invention has been illustrated and described with reference
to the preferred embodiment thereof, it should be understood that it is in no way
limited to the details of such embodiment but is capable of numerous modifications
within the scope of the appended claims.
1. an electrostatic precipitator comprising:
an ionization means (1) for charging particles in a gas with electricity, said ionization
means (1) comprised of a plurality of metal wires (11) for supplying high-voltage
direct currents and a plurality of parallel grounding metal plates (12);
a precipitation means (2) for precipitating particles in the gas; and
a housing accommodating said ionization means (1) and said precipitation means (2);
characterized in that: said precipitation means (2) comprises at least one band
type positive electric sheet (21) with a determined number of bends and a plurality
of negative electric plates (22) distributed between every two adjacent sections of
said at least one band type positive electric sheet (21), said at least one band type
positive electric sheet (21) being driven by a drive means (4) to turn cyclically,
and a cleaning means (5) is disposed on the path of said at least one band type positive
electric sheet (21) at a predetermined position for removing particles adhered to
an upper surface and a lower surface thereof.
2. The electrostatic precipitator as claimed in Claim 1, wherein said at least one band
type positive electric sheet (21) is a flexible metal sheet and is provided with an
insulated portion (23) at both sides thereof.
3. The electrostatic precipitator as claimed in Claim 1, wherein said precipitation means
(2) comprises a plurality of band type positive electric sheets (21) and a plurality
of negative electric plates (22) distributed between every two adjacent positive electric
sheets (21), each of said positive electric sheets (21) being driven by a drive means
(4) to turn cyclically and separately, and a cleaning means (5) being disposed along
the path of each of said positive electric sheets (21) at a predetermined position.
4. The electrostatic precipitator as claimed in Claim 1, wherein said drive means (4)
has a motor (41) and a predetermined number of guide wheels (43) pivotally mounted
on a frame (42), and said at least one band type positive electric sheet (21) is passed
over said guide wheels (43).
5. The electrostatic precipitator as claimed in Claim 1, wherein said cleaning means
(5) is comprised of an inner scraper (51) and an outer scraper (52) for contacting
said at least one band type positive electric sheet (21), said inner scraper (51)
and said outer scraper (52) being respectively provided with a scraping blade (53)
capable of reciprocating in a linear direction, the respective scraping blades (53)
of said inner scraper (51) and said outer scraper (52) capable of contacting the respective
surfaces of said inner scraper (51) and said outer scraper (52).
6. The electroscatic precipitator as claimed in Claim 1, wherein said cleaning means
(5) is comprised of an inner scraper (51) and an outer scraper (52) for contacting
said at least one band type positive electric sheet (21), and at least one nozzle
is provided on said inner scraper and said outer scraper respectively for ejecting
high-speed air currents.
7. The electrostatic precipitator as claimed in Claim 1, wherein said insulated portion
(71) at both sides of said at least one band type positive electric sheet (7) is provided
with a multiplicity of guide holes (72) that are equidistantly spaced apart from each
other and arranged in a linear manner, said guide holes (72) capable of engaging a
multiplicity of cogs (81) of a drive wheel (8) of said drive means.
8. The electrostatic precipitator as claimed in Claim 1, wherein said positive electric
sheet (21) is an insulated fabric with two side portions, said positive electric sheet
(21) being coated with a layer of electrically conductive coating between said two
side portions.
9. The electrostatic precipitator as claimed in Claim 1, wherein grounding metal plates
(12) of said ionization means (1) are band type metal plates.