[0001] This invention relates to lightweight disposable tubular containers, particularly
but not exclusively for direct primary packaging of perishable goods such as foodstuffs,
for example biscuits, and made of barrier coated card. By barrier coated card we mean
cardboard, paperboard or similar lightweight semi-rigid sheet material having on at
least one face a coating or layer of a metallic and/or plastics hermetic sealing material
such as aluminium foil and/or polyethylene.
[0002] Viewed from one aspect the present invention provides a tubular container for perishable
goods, having a tubular body made of a single sheet of barrier coated card made into
tubular form with coating material on the inside and with its opposite edges sealed
together lengthwise of the tube, and hermetically sealed at its ends by suitable end
closures.
[0003] Viewed from another aspect the invention provides a method of making such a tubular
container, comprising taking a sheet of barrier coated card, printing desired subject
matter on one side, then wrapping the sheet around forming means with the printing
on the outside and coating material on the inside, then sealing the opposite edges
of the sheet together lengthwise to form a tubular body, and then applying hermetically
sealed closures to both ends. The contents will of course be inserted at an appropriate
stage, usually after one end closure has been applied. The said forming means may
however be constituted by the contents, around which the sheet is wrapped. Alternatively
it may be wrapped around a mandrel.
[0004] Preferably the said opposite edges of the sheet are overlapped. They may then be
sealed together in any convenient fashion, such as ultrasonically or by means of hot
melt adhesive.
[0005] Preferably the said end closures are plastics caps applied over the ends of the tube
and hermetically sealed thereto in any convenient fashion, such as ultrasonically
or by hot melt adhesive. At least one of the end closures is arranged to be readily
openable by an end user. In the case of a plastics cap such a facility may be provided
by means of a tear strip extending around the side wall of the cap, which when removed
releases a lid portion thereof which may then be removed and replaced as desired.
Such a lid portion could be a clip fit on the tubular body. Alternatively at least
one of the end closures could be made of barrier coated card like the tubular body,
hermetically sealed to the latter. Other alternatives are to provide end closures
in the form of metal caps, or to use a metal or paper diaphragm sealed to the tubular
body and covered by a push on cap.
[0006] As an alternative to using barrier coated card, the tubular body of a container according
to the invention could be made of sheet plastics material, in which case it would
not of course be necessary to provide it with a separate coating of hermetic sealing
material.
[0007] Tubular containers according to the invention may be of any desired shape in transverse
cross section but will generally (but not essentially) be of rounded shape, e.g. circular,
or elliptical, or with three or more straight sides and rounded corners.
[0008] An embodiment of the invention will now be described by way of example and with reference
to the accompanying drawings, in which:-
Figure 1 is a plan view of a blank of barrier coated card for making the body of a
tubular container for biscuits;
Figure 2 is a view illustrating a stage in the formation of such tubular body;
Figure 3 is a view of the finished, closed, container; and
Figure 4 is a view of the container when opened.
[0009] The sheet 1 of barrier card shown in Figure 1 is plastics coated on its top side
and has already been printed on that side in an area indicated at 2, the areas 3 being
left unprinted to enable them to be sealed as described hereinafter. The other side
of the sheet is coated with aluminium foil and plastics in well known fashion.
[0010] Referring now to Figure 2, the sheet 1 is wrapped around a circular cylindrical mandrel
4 and its overlapping edges 5 (being parts of the area 3) are sealed together ultrasonically
to form a tubular body.
[0011] Figure 3 shows a finished container fitted with top and bottom end closures 6 and
7 respectively, each comprising a plastics cap engaged over an end of the tubular
body and hermetically sealed thereto by ultrasonics, or by adhesive or tape. The top
closure 6 incorporates a tear strip 8 which when removed as shown in Figure 4 enables
the lid portion 9 of the closure to be removed and replaced as desired. Of course,
only the region 10 of the top closure, below the tear strip 8, is sealed to the tubular
body, so as to leave the tear strip and the lid portion 9 free for removal.
[0012] The end closures could alternatively fit inside the tube, for example to form a recessed
base.
1. A tubular container for perishable goods, having a tubular body made of a single sheet
(1) of barrier coated card (as hereinbefore defined) made into tubular form with barrier
coating material on the inside and with its opposite edges (5) sealed together lengthwise
of the tube, and hermetically sealed at its ends by suitable end closures (6,7).
2. A container as claimed in claim 1, wherein the said sheet (1) is barrier coated on
both sides.
3. A container as claimed in claim 2, wherein the said sheet (1) is coated with plastics
on its outside and with aluminium foil and plastics on its inside.
4. A container as claimed in any of claims 1 to 3, wherein the said opposite edges (5)
of the card are sealed together along a substantially straight line parallel to the
length of the tube.
5. A container as claimed in any preceding claim, wherein the said end closures (6,7)
are plastics caps applied over the ends of the tube and hermetically sealed thereto.
6. A method of making a tubular container as claimed in claim 1, comprising taking a
sheet (1) of barrier coated card (as hereinbefore defined), printing desired subject
matter (2) on one side, then wrapping the sheet around forming means (4) with the
printing on the outside and coating material on the inside, then sealing the opposite
edges (5) of the sheet together lengthwise to form a tubular body, and then applying
hermetically sealed closures (6,7) to both ends.
7. A method as claimed in claim 6, wherein the contents of the container are the said
forming means.
8. A method as claimed in claim 6, wherein the said forming means is a cylindrical mandrel.