[0001] The present invention relates generally to completion operations within subterranean
wells, and, more particularly, relates to methods of stimulating a subterranean well.
[0002] Stimulation operations in subterranean wells are typically performed in portions
of the wells which have been lined with protective casing. In general, the casing
within a portion of a well to be stimulated is cemented in place so that fluids are
prevented from flowing longitudinally between the casing and the surrounding earth.
The cement, thus, permits each portion of the well to be isolated from other portions
of the well intersected by the casing.
[0003] As used herein, the terms "stimulate", "stimulation", etc. are used in relation to
operations wherein it is desired to inject, or otherwise introduce, fluids into a
formation or formations intersected by a wellbore of a subterranean well. Typically,
the purpose of such stimulation operations is to increase a production rate and/or
capacity of hydrocarbons from the formation or formations. Frequently, stimulation
operations include a procedure known as "fracturing" wherein fluid is injected into
a formation under relatively high pressure in order to fracture the formation, thus
making it easier for hydrocarbons within the formation to flow toward the wellbore.
[0004] Where the wellbore is lined with casing and cement as described above, the stimulation
fluids may be conveniently injected into a specific desired stimulation location within
a formation by forming openings radially through the casing and cement at the stimulation
location. These openings are typically formed by perforating the casing utilizing
shaped explosive charges or water jet cutting. The stimulation fluids may then be
pumped from the earth's surface, through tubing extending into the casing, and outward
into the formation through the perforations.
[0005] Where there are multiple desired stimulation locations, which is generally the case,
sealing devices, such as packers and plugs, are usually employed to permit each location
to be separately stimulated. It is typically desirable for each stimulation location
within a single formation, or within multiple formations, intersected by a well to
be isolated from other stimulation locations, so that the stimulation operation for
each location may be tailored specifically for that location (e.g., in terms of stimulation
fluid pressure and flow rate into the formation at that location). The casing and
cement lining the wellbore, along with the sealing devices, prevent loss of stimulation
fluids from each desired stimulation location during the stimulation operation. In
this manner, an operator performing the stimulation operation can be assured that
all of the stimulation fluids intended to be injected into a formation at a desired
location are indeed entering the formation at that location.
[0006] However, it is, at times, inconvenient, uneconomical, or otherwise undesirable to
line a portion of a wellbore with casing and cement, even though it may be known beforehand
that stimulation operations will need to be performed in that portion of the wellbore.
Although such situations arise in vertical and inclined portions of wellbores as well,
they frequently arise in portions of wellbores which are generally horizontal.
[0007] Reasons why a generally horizontal portion of a well may not be lined with casing
and cement are many. Included among these is the fact that casing and cementing operations
are particularly difficult to perform successfully in a generally horizontal portion
of a well. For example, it is difficult to completely fill voids with cement between
casing and the surrounding earth in a horizontal well portion. In particular, it is
common for the cement to settle in a bottom part of the horizontal well portion, leaving
a longitudinally extending void or mostly water-filled gap between the cement and
the upper part of the horizontal well portion.
[0008] It may be easily seen that a longitudinally extending void or gap between the cement
and the earth surrounding the wellbore will provide fluid communication along the
length of the wellbore. This fluid communication will make it impractical, or at least
very difficult, to perform stimulation operations at a desired location within the
horizontal well portion isolated from other locations.
[0009] For this reason and others, generally horizontal well portions are many times left
uncased. If it is desired to perform stimulation operations in an uncased well portion,
expensive and oftentimes unreliable sealing devices, such as inflatable packers, are
typically used to isolate each stimulation location. The cost of such sealing devices,
and the expense of running, setting, and testing them, which frequently must be done
multiple times due to their unreliability, often makes their use prohibitive.
[0010] From the foregoing, it can be seen that it would be quite desirable to provide a
method of stimulating a subterranean well which does not require lining a portion
of the well with casing and cement, and which does not require the use of sealing
devices, such as inflatable packers, in an uncased portion of the well, but which
permits each desired location within the uncased portion of the well to be isolated
from other portions of the well during stimulation operations therein. It is accordingly
an object of the present invention to provide such a well stimulation method.
[0011] In carrying out the principles of the present invention, in accordance with an embodiment
thereof, a method is provided which utilizes a viscous fluid to isolate desired stimulation
locations in a formation intersected by an uncased portion of a subterranean well.
Each of the desired stimulation locations are successively selected for flow of stimulation
fluids thereinto by forming an opening through the viscous fluid to the desired stimulation
location while the remainder of the formation is isolated from the stimulation fluids
by the viscous fluid.
[0012] In broad terms, a method of stimulating a portion of a subterranean well at axially
spaced apart desired stimulation locations therein is provided. The well portion intersects
a formation.
[0013] The method includes the steps of disposing a viscous fluid within the well portion;
forming a radially extending opening through the viscous fluid at a first one of the
desired stimulation locations; and flowing stimulation fluids through the opening
and into the formation at the first desired stimulation location. The viscous fluid
substantially prevents flow of the stimulation fluids into any portion of the formation
other than at the first desired stimulation location.
[0014] The opening may be extended into the formation.
[0015] The viscous fluid is preferably substantially gelatinous. Preferably the viscous
fluid is capable of preventing fluid flow radially outward into the formation where
the viscous fluid contacts the formation.
[0016] A first tubular string may be positioned within the well, for example, by disposing
an end of the first tubular string within the well portion.
[0017] In one embodiment, a second tubular string may be inserted into the first tubular
string, and positioned relative to the end of the first tubular string.
[0018] In this embodiment the positioning of the second tubular string may provide a radially
outwardly directed flow passage on the second tubular string, and the opening may
be formed by flowing a first fluid radially outward through the flow passage. A cutting
device, for use in forming the opening, may be interconnected to the second tubular
string. The cutting device may comprise a hydraulic jet cutting head. The second tubular
string may include a recloseable flow port, and the stimulation fluid may be flowed
through the flow port. The second tubular string may include a positioning device
interconnected to the remainder of the second tubular string, and wherein the second
tubular string may be positioned by activating the positioning device. The positioning
device may include a latching device, and the first tubular string may include a latching
profile interconnected to the remainder of the first tubular string, and the activation
of the positioning device may be achieved by engaging the latching device with the
latching profile.
[0019] In another embodiment, the positioning of the first tubular string may provide a
radially outwardly directed flow passage on the first tubular string, and the opening
may be formed by flowing a first fluid radially outward through the flow passage.
A cutting device, for use in forming the opening, may be interconnected to the first
tubular string. The cutting device may comprise a hydraulic jet cutting head. The
first tubular string may include a recloseable flow port, and the stimulation fluid
may be flowed through the flow port.
[0020] In another embodiment, the positioning of the first tubular string may provide a
radially directed recloseable flow passage interconnected to the remainder of the
first tubular string, and the opening may be formed by opening the flow passage and
flowing a first fluid radially outward through the flow passage. A second tubular
string may be disposed within the first tubular string, and the first fluid may be
flowed through the second tubular string to the flow passage. A cutting device, for
use in forming the opening, may be interconnected to the second tubular string. The
cutting device may comprise a hydraulic jet cutting head.
[0021] In another embodiment, the first tubular string may comprise a series of axially
spaced apart seals externally connected to the remainder of the first tubular string.
A packer, having an axially extending seal bore formed therethrough, may be set within
the well. The first tubular string may be inserted axially through the packer, such
that one of the seals sealingly engages the seal bore.
[0022] The positioning of the first tubular string may include spacing apart the seals so
that each of the desired stimulation locations corresponds to one of the seals when
the one of the seals sealingly engages the seal bore.
[0023] A second tubular string may be disposed within the first tubular string, and the
opening may be formed by flowing a first fluid through the second tubular string to
the well portion. A cutting device, for use in forming the opening, may be interconnected
to the remainder of the second tubular string. The cutting device may comprise a hydraulic
jet cutting head.
[0024] In another embodiment the subterranean well includes a cased portion, and wherein
the positioning of the first tubular string involves forming a first annulus radially
between the first tubular string and the cased portion, and forming a second annulus
radially between the first tubular string and the well portion. The viscous fluid
may be disposed in such a manner that substantially all of the formation exposed to
the second annulus is contacted with the viscous fluid. The viscous fluid may be disposed
by flowing the viscous fluid from the earth's surface, through the first tubular string,
and into the second annulus. The viscous fluid may be flowed into the first annulus.
[0025] In another embodiment, the first tubular string is axially displaced relative to
the well portion after the flowing of the stimulation fluids, thereby forming a void
in the viscous fluid in the well portion; and the void is filled with the viscous
fluid.
[0026] The filling of the void may involve applying pressure to an annulus formed radially
between a cased portion of the well and the first tubular string at the earth's surface.
The viscous fluid may be disposed within the annulus. The pressure may be applied
by flowing a portion of the viscous fluid from the annulus into the well portion.
[0027] In the above embodiments, the opening may be filled with a plug. This may be achieved
by filling the opening with the viscous fluid, or by filling the opening with a mixture
of the viscous fluid and a granular material.
[0028] A method of injecting a fluid into successive desired locations in a formation surrounding
a subterranean wellbore while preventing the injection of the fluid into other locations
in the formation exposed to the wellbore is also provided. The method includes the
steps of contacting the formation exposed to the wellbore with a flowable material,
the material being capable of flowing within the wellbore and substantially incapable
of flowing into the formation; providing a tubular member; disposing an end of the
tubular member in the flowable material; forming a first flow passage from the tubular
member through the flowable material to a first one of the desired locations in the
formation; and flowing the fluid through the tubular member and the first flow passage
to the first one of the desired locations.
[0029] In an embodiment, this method further comprises closing the first flow passage; forming
a second flow passage from the tubular member through the flowable material to a second
one of the desired locations in the formation; and flowing the fluid through the tubular
member and the second flow passage to the second one of the desired locations.
[0030] The first flow passage may be closed by flowing the flowable material into the first
flow passage.
[0031] In an embodiment, proppant is mixed with the flowable material flowed into the first
flow passage.
[0032] The tubular member may be displaced relative to the formation before performing the
step of forming the second flow passage. Pressure may be applied to the flowable material
after the displacing step, thereby reconsolidating the flowable material.
[0033] A method of stimulating a formation intersecting a subterranean well is also provided.
The method includes the steps of providing a work string having an end; disposing
the work string within the subterranean well; providing a viscous fluid; disposing
the viscous fluid in the subterranean well about the work string end, the viscous
fluid contacting the formation; providing a tubing string having an end and a cutting
head attached to the tubing string end; disposing the tubing string within the work
string; positioning the tubing string end relative to the work string end, such that
the cutting head extends axially outward from the work string end; forming an opening
from the cutting head to the formation through the viscous fluid; and flowing stimulation
fluid through the opening to the formation.
[0034] The tubing string may comprise a ported sub connected to the remainder of the tubing
string. The stimulation fluid may be flowed by extending the ported sub axially outward
from the work string end, opening flow ports on the ported sub, and flowing the stimulation
fluid through the tubing string and outward through the flow ports.
[0035] The work string and the tubing string may further comprise mutually engageable positioning
devices on each of the work string and the tubing string, the mutually engageable
positioning devices permitting the positioning step to be performed by engaging the
mutually engageable positioning devices with each other.
[0036] Another method of stimulating a formation intersecting a subterranean well is provided.
The method comprises the steps of providing a work string having an end and a cutting
head attached to the end; disposing the work string within the subterranean well;
providing a viscous fluid; disposing the viscous fluid in the subterranean well about
the work string end, the viscous fluid contacting the formation; forming a first opening
from the cutting head to the formation through the viscous fluid; and flowing stimulation
fluid through the first opening to the formation.
[0037] The work string may comprise a ported sub connected to the remainder of the work
string, and flow ports on the ported sub may be opened whereby the stimulation fluid
can flow through the work string and outward through the flow ports.
[0038] In an embodiment the method further includes the steps of closing the opening by
flowing the viscous fluid into the opening; displacing the work string relative to
the formation; forming a second opening from the cutting head to the formation through
the viscous fluid; and flowing stimulation fluid through the second opening to the
formation.
[0039] Yet another method of stimulating a formation intersecting a subterranean well is
provided. The method includes the steps of providing a work string having an end and
an axially spaced apart series of seals externally disposed on an outer side surface
of the work string; providing a packer having an axially extending seal bore formed
therethrough; setting the packer in the well; disposing the work string within the
subterranean well, the work string being reciprocably received in the seal bore; providing
a viscous fluid; disposing the viscous fluid in the subterranean well about the work
string end, the viscous fluid contacting the formation; providing a tubing string
having an end and a cutting head attached to the tubing string end; disposing the
tubing string within the work string; positioning the tubing string end relative to
the work string end, such that the cutting head extends axially outward from the work
string end; sealingly engaging one of the seals with the seal bore; forming a first
opening from the cutting head to the formation through the viscous fluid; and flowing
stimulation fluid through the first opening to the formation.
[0040] The stimulation fluid may be flowed by withdrawing the tubing string from within
the work string and flowing the stimulation fluid through the work string.
[0041] The tubing string may comprise a ported sub connected to the remainder of the tubing
string. The stimulation fluid may be flowed by extending the ported sub axially outward
from the work string end, opening flow ports on the ported sub, and flowing the stimulation
fluid through the tubing string and outward through the flow ports.
[0042] The work string and the tubing string may further comprise mutually engageable positioning
devices on each of the work string and the tubing string, the mutually engageable
positioning devices permitting the positioning step to be performed by engaging the
mutually engageable positioning devices with each other.
[0043] The method may further include the following steps of: displacing the work string
relative to the formation, thereby releasing the one of the seals from sealing engagement
with the seal bore; closing the first opening by flowing the viscous fluid into the
first opening; displacing the work string such that another of the seals sealingly
engages the seal bore; forming a second opening from the cutting head to the formation
through the viscous fluid; and flowing stimulation fluid through the second opening
to the formation.
[0044] Still another method of stimulating a formation intersecting a subterranean well
is provided. The method includes the steps of providing a work string having an axially
spaced apart series of sliding sleeves connected to the remainder of the work string;
disposing the work string within the subterranean well; positioning the work string
within the subterranean well such that each of the sliding sleeves is radially opposite
a desired stimulation location in the formation; providing a viscous fluid; disposing
the viscous fluid in the subterranean well about the work string end, the viscous
fluid contacting the formation; providing a tubing string having an end and a cutting
head attached to the tubing string end; disposing the tubing string within the work
string; positioning the tubing string end relative to the work string end, such that
the cutting head is aligned with a first one of the sliding sleeves; opening the first
one of the sliding sleeves; forming a first opening from the cutting head to the formation
through the first one of the sliding sleeves and the viscous fluid; and flowing stimulation
fluid through the first opening to the formation.
[0045] The stimulation fluid may be flowed by flowing the stimulation fluid through the
work string and through the first one of the sliding sleeves.
[0046] The method may further comprise the steps of: closing the first one of the sliding
sleeves; opening a second one of the sliding sleeves; positioning the tubing string
end relative to the work string end, such that the cutting head is aligned with the
second one of the sliding sleeves; forming a second opening from the cutting head
to the formation through the second one of the sliding sleeves and the viscous fluid;
and flowing stimulation fluid through the second opening to the formation.
[0047] Another method of stimulating a formation intersecting a subterranean well is provided
by the present invention. The method includes the steps of providing a tubular string
having an end; disposing the tubular string within the subterranean well, thereby
forming an annulus between the tubular string and the well; providing a viscous fluid;
disposing the viscous fluid in the subterranean well about the tubular string end
in a first portion of the annulus, the viscous fluid contacting the formation; sealingly
engaging the tubular string with the subterranean well, thereby isolating the first
annulus portion from a second annulus portion; forming a first opening to the formation
through the viscous fluid; and flowing stimulation fluid through the first opening
to the formation.
[0048] The tubular string may be sealingly engaged with the subterranean well by setting
a packer in the subterranean well, the packer being attached to the tubular string.
[0049] The method may further comprise the steps of: unsetting the packer; then axially
displacing the tubular string relative to the subterranean well; then setting the
packer in the subterranean well; then forming a second opening to the formation through
the viscous fluid; and then flowing stimulation fluid through the second opening to
the formation.
[0050] The packer may have seals attached thereto capable of sealingly engaging the tubular
string.
[0051] The tubular string may be inserted through the packer, thereby sealingly engaging
the tubular string with the seals.
[0052] The method may further comprise the step of closing a bypass port attached to the
packer, the bypass port thereby preventing fluid communication between the first and
second annulus portions.
[0053] The method may further comprise the steps of: opening the bypass port; then axially
displacing the tubular string relative to the subterranean well; then closing the
bypass port; then forming a second opening to the formation through the viscous fluid;
and then flowing stimulation fluid through the second opening to the formation.
[0054] The use of the disclosed methods permits convenient and economical stimulation of
uncased portions of subterranean wells. The methods do not require casing and cement,
nor do they require the use of sealing devices, such as inflatable packers.
[0055] Reference is now made to the accompanying drawings, in which:
FIG. 1 is a cross-sectional view of a subterranean well having a work string and a
viscous fluid disposed therein for use in a first embodiment of a method according
to the present invention;
FIG. 2 is a cross-sectional view of the subterranean well of FIG. 1, showing a coiled
tubing received in the work string and a hydraulic jet cutter head attached to the
coiled tubing extending axially outward from the work string;
FIG. 3 is a cross-sectional view of the subterranean well of FIG. 1, showing fractures
formed in a formation surrounding the well and a temporary plug comprising sand and
viscous fluid operatively positioned within the well;
FIG. 4 is a cross-sectional view of the subterranean well of FIG. 1, showing the work
string repositioned within the well and a retrievable plug operatively installed within
a nipple in the work string;
FIG. 5 is a cross-sectional view of the subterranean well of FIG. 1, showing the coiled
tubing received in the repositioned work string and the hydraulic jet cutter head
extending axially outward from the work string;
FIG. 6 is a cross-sectional view of the subterranean well of FIG. 1, showing production
tubing operatively positioned within the well and the well being cleaned by flowing
fluid through coiled tubing received in the production tubing;
FIG. 7 is a cross-sectional view of a subterranean well, wherein a work string having
a hydraulic jet cutter head attached thereto is operatively positioned within the
well, for use in a second embodiment of a method according to the present invention;
FIG. 8 is a cross-sectional view of a subterranean well, wherein a work string having
a series of axially spaced apart seals disposed externally thereon is received in
the well, and wherein a coiled tubing having a hydraulic jet cutter head attached
thereto is operatively positioned within the work string, for use in a third embodiment
of a method according to the present invention;
FIG. 9 is a cross-sectional view of a subterranean well, wherein a work string having
a plurality of recloseable sliding sleeves is disposed within the well, and wherein
a coiled tubing having a hydraulic jet cutter head attached thereto is operatively
positioned within the work string, for use in a fourth embodiment of a method according
to the present invention;
FIG. 10 is a cross-sectional view of a subterranean well, wherein a work string is
received in the well, and wherein a coiled tubing having a hydraulic jet cutter head
attached thereto is operatively positioned within the work string, for use in a fifth
embodiment of a method according to the present invention; and
FIG. 11 is a cross-sectional view of a subterranean well, wherein a work string is
received in the well, and wherein a coiled tubing having a hydraulic jet cutter head
attached thereto is operatively positioned within the work string, for use in a sixth
embodiment of a method according to the present invention.
[0056] Illustrated in FIGS. 1-6 is a method 10 which embodies principles of the present
invention. Although the method 10 is representatively illustrated as being performed
in a subterranean well 12 having a generally horizontal uncased portion 14 thereof,
it is to be understood that the method may be performed in generally vertical, inclined,
or otherwise formed portions of wells, without departing from the principles of the
present invention. Additionally, in the following description of the method 10, and
other methods incorporating principles of the present invention representatively illustrated
in the accompanying figures, directional terms, such as "upward", "downward", "upper",
"lower", etc., are used in relation to the methods as depicted in the figures and
are not to be construed as limiting the application, utility, manner of operation,
etc. of the methods.
[0057] As shown in FIG. 1, the well 12 includes an upper cased portion 16. The generally
vertical cased portion 16 extends to the earth's surface. According to conventional
practice, the cased portion 16 extends somewhat horizontally at its lower end, facilitating
passage of tools, equipment, tubing, etc. from the cased portion 16 into the uncased
portion 14. It is to be understood that curvatures, lengths, etc. of the cased portion
16 and uncased portion 14 are as representatively depicted in FIG. 1 for convenience
of illustration, and that these portions may actually extend many thousands of feet
into the earth, may be differently proportioned, and may be otherwise dimensioned
without departing from the principles of the present invention.
[0058] A work string 18 is operatively positioned within the well 12 by, for example, lowering
the work string into the well from the earth's surface. The work string 18 may be
axially positioned relative to the uncased portion 14 by, for example, lowering the
work string from the earth's surface until a lower end 20 of the work string touches
a lower end 22 of the well 12 and then picking up on the work string a sufficient
amount to position the work string as desired. Alternatively, conventional tools,
such as gamma ray logging tools, etc., may be utilized to axially position the work
string 18 within the well 12.
[0059] The work string 18 includes tubing 24, a landing nipple 26, centralizers 28, and
a latching profile 30. Preferably, the tubing 24 extends upward to the earth's surface.
The relative placement and quantities of each of these components may be altered without
departing from the principles of the present invention. Indeed, certain of these components,
such as the landing nipple 26, may be eliminated from the work string 18, without
departing from the principles of the present invention.
[0060] It is well known to those of ordinary skill in the art that various components may
be substituted or eliminated without affecting the functionality of a work string,
such as work string 18. For example, landing nipple 26 is utilized in the method 10
in substantial part to provide a convenient place to operatively dispose a plug within
the work string 18 as will be more fully described hereinbelow. It is well known to
ordinarily skilled artisans that it is not necessary to provide the landing nipple
26 in order to dispose a plug within the work string 18 and, thus, the nipple may
be eliminated from the work string without significantly affecting the performance
of the method 10.
[0061] The centralizers 28 operate to radially centralize the work string 18 within the
uncased portion 14. For reasons which will become apparent upon consideration of the
further detailed description of the method 10 provided hereinbelow, it is desirable
for the work string 18 to be radially spaced apart from the uncased portion 14. Although
two such centralizers 28 are representatively illustrated in FIG. 1, it is to be understood
that any number of centralizers may be utilized in the method 10 without departing
from the principles of the present invention.
[0062] The latching profile 30 is shown disposed on the work string 18 proximate the lower
end 20 thereof. The latching profile 30 is of a conventional type commonly utilized
in wellsite operations to locate equipment and tools relative thereto. As representatively
illustrated, latching profile 30 is of the type which receives complementarily shaped
and radially outwardly extending latches therein. It is to be understood, however,
that other latching devices may be utilized in the method 10 without departing from
the principles of the present invention. Additionally, as stated hereinabove, it will
be readily apparent to an ordinarily skilled artisan that other locating methods may
also be utilized in place of a latching device, such as latching profile 30, without
departing from the principles of the present invention.
[0063] When the work string 18 has been positioned within the well 12 as representatively
illustrated in FIG. 1, a viscous fluid 32 is pumped from the earth's surface downward
through the tubing 24. The fluid 32 is pumped outward through the end 20 of the work
string 18 and into an annulus 34 formed radially between the uncased portion 14 and
the work string 18. Additionally, the fluid 32 is preferably pumped upwardly into
an annulus 36 formed radially between the work string 18 and the cased portion 16
of the well 12.
[0064] The fluid 32 is preferably gelatinous and has properties which substantially prevent
its being pumped into a formation 38 surrounding the uncased portion 14 of the well
12. Additionally, it is preferred that the fluid 32 be acid or enzyme soluble for
convenience of cleanup after the stimulation operation.
[0065] A suitable preferred fluid 32 is known as K-MAX
TM, available from Halliburton Energy Services, Inc. of Duncan, Oklahoma. Another suitable
preferred fluid 32 is known as MAX SEAL
TM, also available from Halliburton Energy Services, Inc. These preferred fluids 32
are variously described and claimed in U.S. Patent Nos. 5,304,620 and 5,439,057, along
with methods of preparing the fluids and controlling fluid loss in high permeability
formations. Additionally, wellbore operations utilizing the same or similar preferred
fluids are disclosed in our pending European patent application no. 97305538.7 entitled
"A METHOD FOR CONTROLLING FLUID LOSS CONTROL IN PERMEABLE FORMATIONS", and a filing
date of July 23, 1997.
[0066] As will be more fully described hereinbelow, the fluid 32 is utilized in substantial
part in the method 10 to prevent flow of other fluids into the formation 38 when such
flow is not desired, but also to permit such flow when it is desired. Among other
features, the method 10 uniquely positions the fluid 32 and work string 18 relative
to the formation 38, permits initial stimulation operations therethrough, repositions
the work string 18, reconsolidates the fluid 32, permits subsequent stimulation operations
therethrough, and permits other operations within the well 12 which enhance the convenience
and economics of stimulation operations in the well.
[0067] With the well 12 configured as shown in FIG. 1, stimulation operations according
to the method 10 are ready to be performed. Preferably, a pressure test is performed
before commencement of the stimulation operations by, for example, applying pressure
to the annulus 36 at the earth's surface while the tubing 24 is closed off at the
earth's surface. Alternatively, a balancing pressure may be applied to the tubing
24 at the earth's surface during the pressure test. The pressure test confirms that
the tubing 24 and protective casing 40 lining the cased portion 16 do not leak, and
that the fluid 32 substantially fills the annulus 34. Where the preferred gelatinous
fluid 32 is utilized, such pressure test will operate to consolidate the fluid, making
it relatively impervious to other fluids, and will ensure that the fluid 32 fills
substantially all voids which might otherwise be left in the annulus 34. For purposes
of the pressure test, the tubing 24 and the annulus 36 above the fluid 32 extending
to the earth's surface may be filled with another fluid, such as brine water, mud,
etc.
[0068] It may now be fully appreciated that the centralizers 28 permit the fluid 32 to contact
substantially all of the formation 38 exposed to the annulus 34. The tubing 24 is,
thus, not permitted to rest against the formation 38, which might partially prevent
contact between the fluid 32 and the formation. It is to be understood that the tubing
24 may be permitted to contact the formation 38 without departing from the principles
of the present invention, but that applicants prefer such contact be avoided.
[0069] Referring additionally now to FIG. 2, the method 10 is shown wherein the work string
18 has been displaced somewhat axially away from the bottom 22 of the well 12. A tubing
string 42 is received within the tubing 24 such that it extends partially axially
outward through the lower end 20 of the tubing.
[0070] Preferably, the tubing string 42 includes coiled tubing 44 which extends to the earth's
surface. It is to be understood, however, that other types of tubing may be utilized
in the method 10 without departing from the principles of the present invention.
[0071] The tubing string 42 also includes, in succession from the tubing 44 axially downward,
a recloseable ported sub 46, a latching sub 48, and a cutting head 50. As with the
work string 18 described hereinabove, it will be readily apparent to one of ordinary
skill in the art that substitutions may be made for some or all of these components,
or some or all of these components may be eliminated without departing from the principles
of the present invention. For example, the ported sub 46 is included in the tubing
string 42 in substantial part to permit flow of stimulation fluids therethrough in
a manner which will be more fully described hereinbelow. If, however, it is instead
desired to flow stimulation fluids through the work string 18, the ported sub 46 may
be eliminated from the tubing string 42.
[0072] The ported sub 46 is conventional and is preferably of the type well known to those
skilled in the art which permits opening and reclosure of ports 52 formed thereon.
Such opening and reclosure of the ports 52 may be accomplished by various operations,
depending upon the type of ported sub utilized. For example, the ports 52 may be opened
and closed by utilizing a conventional shifting tool (not shown) conveyed into the
ported sub 46 on wireline or slickline, or fluid pressure may be applied to the tubing
string 42 and/or work string 18 to open or close the ports.
[0073] The latching sub 48 permits positive positioning of the tubing string 42 relative
to the work string 18. The latching sub 48 has a series of latches 54 projecting radially
outwardly therefrom which are capable of operatively engaging the latching profile
30 of the work string 18. In operation, the cooperative engagement between the latching
sub 48 and the latching profile 30 preferably determines an amount of the tubing string
42 which extends axially outward from the work string 18. In this manner, the cutting
head 50 may be accurately positioned relative to the end 20 of the work string 18.
[0074] The cutting head 50 is capable of cutting radially outward through the fluid 32 and
into the formation 38. Preferably, the cutting head 50 is a hydraulic jet cutting
apparatus, but it is to be understood that other cutting apparatus, such as shaped
charges, drills, mills, etc., may be utilized in the method 10 without departing from
the principles of the present invention. A suitable hydraulic jet cutting apparatus
which may be utilized for the cutting head 50 is known as the HYDRA-JET
TM available from Halliburton Energy Services, Inc. of Duncan, Oklahoma. Applicants
prefer that the cutting head 50 is a HYDRA-JET
TM head capable of cutting approximately 20-24 inches radially outward into the formation
38. Typically, HYDRA-JET
TM heads form six or eight holes, such as holes 56 shown in FIG. 2, in a spoke-like
pattern. It is to be understood, however, that more or less holes 56 may be formed,
and that the cutting head 50 may be rotated during cutting to produce a continuous
annular-shaped recess in the formation 38, without departing from the principles of
the present invention.
[0075] The holes 56 facilitate forming of transversely-oriented fractures in the formation
38 relative to the uncased portion 14 of the well 12. Such transversely-oriented fractures
are desired in generally horizontal portions of wells which extend substantially within
potentially productive formations. It is to be understood that, in accordance with
the principles of the present invention, it is not necessary for the holes 56 to be
formed in the formation 38. However, applicants prefer that such holes 56 be formed
where fracturing of the formation 38 during stimulation operation is desired.
[0076] After the holes 56 are formed by, for example, the hydraulic jet cutting action of
a HYDRA-JET
TM head, the ported sub 46 may be extended axially outward from the end 20 of the work
string 18 (by disengaging the latching sub 48 from the latching profile 30), and the
ports 52 may be opened to permit flow therethrough of stimulation fluid. Alternatively,
the tubing string 42 may be withdrawn from the work string 18 to permit flow of stimulation
fluid through the work string.
[0077] The stimulation fluid is conventional and may include additives, such as proppant,
chemicals, etc., which are useful in fracturing the formation 38, maintaining fractures
58 (see FIG. 3) formed thereby open, etc. Such stimulation fluids are permitted to
enter the holes 56 formed in the formation 38 because the cutting head 50 displaces
the fluid 32 between the cutting head and the formation when it is cutting thereinto.
The fluid 32, however, is operative to prevent flow of the stimulation fluids into
other portions of the formation 38.
[0078] Note that, if the above-described preferred fluid is used for fluid 32, the stimulation
fluids are preferably not acidic, due to the fact that the K-MAX
TM and MAX SEAL
TM fluids are acid soluble. If it is desired to stimulate the formation 38 with acidic
stimulation fluids, another viscous fluid should be used for the fluid 32.
[0079] During the flow of stimulation fluids into the formation 38, applicants prefer that
sufficient pressure be applied to the annulus 36 at the earth's surface to prevent
displacement of the fluid 32 upwardly therein.
[0080] Referring additionally now to FIG. 3, it may be seen that the formation 38 has been
fractured, there being fractures 58 extending generally transversely away from the
uncased portion 14 of the well 12. Note that FIG. 3 shows the tubing string 42 removed
from within the work string 18, as will be the case if the stimulation fluids are
flowed through the work string, instead of through the ported sub 46 on the tubing
string.
[0081] After the well 12 has been stimulated as desired by, for example, forming the fractures
58 in the formation 38, a relatively small quantity of the fluid 32 mixed with sand
or other proppant may be spotted opposite the openings 56. The mixed fluid 32 and
sand forms a viscous plug 60 which is capable of preventing subsequent flow of fluids
into the openings 56 and fractures 58, and generally into the formation 38 adjacent
the openings 56. Although not shown in FIG. 3, the plug 60 may also extend into the
openings 56.
[0082] The plug 60 may be delivered to the uncased portion 14 by the same means used to
convey the stimulation fluids, e.g., the tubing string 42 or the work string 18. For
efficiency of operation, applicants prefer that the plug 60 be "tailed-in" with the
stimulation fluids, so that the plug is delivered to the well 12 immediately following
the stimulation fluids. In this manner, a pressure increase may be detected at the
earth's surface when the plug 60 is in place and preventing further fluid flow into
the formation 38.
[0083] It is to be understood that it is not necessary for the plug 60 to be utilized in
the method 10. As will be more fully described hereinbelow, the fluid 32 in the annulus
34 may be reconsolidated to fill any voids therein, without the need for depositing
a separate plug 60 therein. Applicants prefer utilization of the plug 60, however,
because it is relatively easy to place the plug immediately after the stimulation
step and the sand, or other proppant, mixed therein provides an enhanced strength
matrix in this area of the uncased portion 14 which has been significantly disturbed
by flow of jet cutting and stimulation fluids therethrough.
[0084] Referring additionally now to FIG. 4, the work string 18 has been displaced axially
upward within the well 12, thereby displacing the end 20 axially away from the plug
60. The work string 18 is so displaced in order to position the work string relative
to the uncased portion 14 for performing another stimulation operation (see FIG. 5,
wherein the cutting head 50 is positioned relative to the end 20 of the work string
18 for performing another stimulation operation). Initially, a void (indicated in
FIG. 4 by solid outline 62) is created in the fluid 32 between the plug 60 and the
end 20 of the work string 18 when the work string is so displaced.
[0085] The void 62 is filled by applying pressure to the annulus 36 at the earth's surface
to flow the fluid 32 downward in the annulus 36 and into the uncased portion 14. For
this purpose, the fluid 32 was initially stored in the annulus 36. Applicants prefer
that, depending on the number of stimulation locations desired, the length and diameter
of the work string 18, the length and diameter of the uncased portion 14, etc., the
fluid 32 should initially extend sufficiently upwardly into the annulus 36 to fill
all such voids 62 to be created during stimulation of the well 12.
[0086] When pressure is applied to the annulus 36 to fill the void 62 with the fluid 32,
a sufficient pressure may also be applied to the work string 18 to prevent the fluid
32 from flowing upwardly into the work string. Alternatively, or subsequent to such
application of pressure to the work string 18, a retrievable plug 64 may be operatively
installed in the landing nipple 26. By installing the plug 64 in the landing nipple
26, pressure may be maintained on the annulus 36 for an extended period of time. Where
K-MAX
TM or MAX SEAL
TM is utilized for the fluid 32, such application of pressure thereto will not only
cause the fluid to fill the void 62, but will also cause the fluid to reconsolidate
so that no interfaces are present between the fluid initially delivered to the annulus
34 and the fluid which subsequently fills the void 62. This lack of interfaces in
the reconsolidated fluid 32 (which prevents flow of other fluids through such interfaces)
is a reason that applicants prefer use of the K-MAX
TM or MAX SEAL
TM for the fluid 32.
[0087] Preferably, the pressure is applied to the annulus 36 for an extended period of time,
for example, approximately eight hours, to ensure that the void 62 is filled, the
fluid 32 is reconsolidated (if the preferred fluid is utilized), and that no leaks
are present. When the period of time has elapsed, the pressure is removed from the
annulus 36 and the plug 64 is retrieved from the work string 18. At this point, another
stimulation operation may be performed.
[0088] Note that it is not necessary for the void 62 to be filled with the fluid 32 prior
to any subsequent stimulation operations in the uncased portion 14, since the plug
60 isolates the openings 56 from any other fluids which may be flowed through the
work string 18 or tubing string 42 thereafter. Applicants, however, prefer that the
void 62 be filled with the fluid 32 to ensure that extraneous fluid paths are not
left in the uncased portion 14 between stimulation operations. Note, also, that the
void 62 may be filled alternatively by flowing a relatively small quantity of the
fluid 32 through the work string 18 after the plug 60 has been delivered to the uncased
portion 14 and after the work string has been displaced. And, finally, note that one
of the representative centralizers 28 is shown having entered the casing 40 when the
work string 18 was displaced relative to the uncased portion 14. It is to be understood
that the centralizers 28 may be otherwise spaced apart so that none of the centralizers
28 enters the casing 40 when the work string 18 is displaced without departing from
the principles of the present invention.
[0089] Referring additionally now to FIG. 5, the tubing string 42 is shown again received
within the work string 18. The latching sub 48 is latched into the latching profile
30 and the cutting head 50 extends axially outward from the end 20 of the work string
18. The cutting head 50 has formed holes 66 into the formation 38, similar to the
previously-formed holes 56.
[0090] It will be readily appreciated by one of ordinary skill in the art that any desired
number of axially spaced apart stimulation operations, corresponding, for example,
to axially spaced apart holes 56 and 66, may be located within the uncased portion
14 according to the principles of the method 10. In one aspect of the present invention,
a first set of holes, such as holes 56, may be formed, stimulation fluids may be flowed
into the formation 38, the work string 18 may be displaced relative to the uncased
portion 14, a second set of holes, such as holes 66, may be formed, stimulation fluids
may be flowed into the formation, the work string may be displaced relative to the
uncased portion, a third set of holes may be formed, etc., until a desired number
of stimulation locations are achieved.
[0091] Placement of the plug 60, and similar other plugs subsequent to corresponding other
stimulation operations, and filling of voids, such as void 62 and other similar voids
formed by displacement of the work string, prevent unwanted flow of fluids into the
formation 38. For example, after the holes 66 are formed in the formation 38, stimulation
fluids are flowed through the work string 18 or the ported sub 46 of the tubing string
42 and into the openings 66. It is undesirable for these stimulation fluids to also
flow into the previously-formed openings 56. The plug 60 and the fluid 32 filling
the void 62 prevent such undesirable flow of the stimulation fluids.
[0092] When the stimulation fluids are flowed into the formation 38 through the openings
66, fractures 68 (see FIG. 6) may be formed extending transversely outward from the
uncased portion 14. Note that, as with the previously described fractures 58, the
stimulation fluids may be flowed through the work string 18 with the tubing string
42 withdrawn therefrom, the stimulation fluids may be flowed through the ports 52
of the ported sub 46, or may be otherwise flowed into the openings 66 without departing
from the principles of the present invention.
[0093] Referring additionally now to FIG. 6, the well 12 is shown with a production tubing
string 70 disposed therein. The production tubing string 70 may be inserted into the
well 12 after the work string 18 is removed therefrom, or the work string 18 may be
used as the production tubing string 70 without departing from the principles of the
present invention. A coiled tubing string 72 is shown received within the production
tubing string 70. The coiled tubing string 72 may be inserted into the production
tubing string 70 after the tubing string 42 is removed from the well 12, or the tubing
string 42 may be utilized as the coiled tubing string 72 without departing from the
principles of the present invention.
[0094] As representatively illustrated in FIG. 6, the production tubing string 70 includes
a production packer 74 which operates to isolate the annulus 36 from the uncased portion
38. In this manner, production fluids may be retrieved from the formation 38 via the
production tubing 70 extending to the earth's surface, according to conventional practice.
It is to be understood that, during normal subsequent production of fluids from the
uncased portion 14, the coiled tubing 72 is preferably not disposed within the production
tubing 70.
[0095] The coiled tubing 72 is shown extending into the uncased portion 14 near the end
22 thereof. A cleanup fluid, indicated by arrows 76 is flowed through the coiled tubing
72 from the earth's surface to remove the viscous fluid 32 from the uncased portion
14 prior to placing the well 12 into production. Where the fluid 32 is the preferred
K-MAX
TM or MAX SEAL
TM, a mild acidic solution may be used for the cleanup fluid 76. Preferably, such a
mild acidic solution is approximately 3% acid. In this manner, the fluid 32 is removed
from contact with the formation 38 and is flushed upwardly through the production
tubing string 70.
[0096] Thus has been described the method 10 which permits multiple stimulation locations
within the uncased portion 14 of the well 12. The method 10 permits such multiple
stimulation locations without requiring the use of expensive and unreliable inflatable
packers, and without requiring the uncased portion 14 to be cased and cemented.
[0097] Turning now to FIG. 7, another method 80 embodying principles of the present invention
is representatively illustrated. In the method 80 as shown in FIG. 7, elements thereof
which are similar to previously described elements are indicated with the same reference
numbers, with an added suffix "a". In substantial part, the method 80 differs from
the method 10 in that a work string 82 is utilized in place of the separate work string
18 and tubing string 42.
[0098] The work string 82 includes the landing nipple 26a, tubing 24a, and centralizer 28a.
Additionally, the work string 82 includes a ported sub 84 and a cutting head 86. The
cutting head 86 is similar to the cutting head 50, and the ported sub 84 is similar
to the ported sub 46 utilized in the method 10. However, the cutting head 86 and ported
sub 84 are configured for attachment to the work string 82 which would in most cases
be larger in diameter than the coiled tubing 44.
[0099] By running the cutting head 86 and ported sub 84 into the well 12a on the work string
82, separate operations for running and retrieving the tubing string 42 are eliminated.
The cutting head 86 may be conveniently positioned relative to the uncased portion
14a of the well 12a at a desired stimulation location. Holes, such as holes 56, may
then be cut into the formation 38a by the cutting head. Ports 88 on the ported sub
84 may then be opened to permit flow therethrough of stimulation fluids and a plug,
such as plug 60, may be delivered through the ports.
[0100] The work string 82 may then be displaced axially relative to the formation to another
stimulation location. The ports may be closed, and a plug, such as retrievable plug
64 may be operatively installed in the landing nipple 26a. The fluid 32 may be reconsolidated
and any voids, such as void 62, filled by applying pressure to the annulus 36a (and
the work string 82, if the retrievable plug is not installed in the landing nipple
26a).
[0101] The stimulation operation may be repeated a desired number of times, as with method
10, to produce a desired number of axially spaced apart stimulation locations in the
uncased portion 14a. The work string 82 may then be withdrawn from the well 12a and
replaced with a production tubing string, such as production tubing string 70 shown
in FIG. 6. Alternatively, the work string 82 may be utilized as a production tubing
string and cleanup fluid, such as fluid 76, may be circulated through the ports 88
to remove the viscous fluid 32a.
[0102] A benefit of the method 80 is that the larger diameter cutting head 86 may permit
cutting of deeper holes into the formation 38a, since the cutting head is radially
closer to the formation. An additional benefit is that the ports 88 may have larger
flow area than the ports 52 of the ported sub 46. Yet another benefit of the method
80 is that there is no need to insert and remove the tubing string 42 into and from
the work string 82. Still another benefit of the method 80 is that only one assembly,
the work string 82, must be positioned relative to the uncased portion 14a.
[0103] Turning now to FIG. 8, a method 90 embodying principles of the present invention
is representatively illustrated. Elements of the method 90 which are similar to elements
previously described hereinabove are indicated using the same numbers, with an added
suffix "b". In substantial part, the method 90 differs from the method 10 in that
a packer 92 having an axially extending seal bore 94 formed therethrough is set in
the casing 40b, and a work string 96 having an axially spaced apart series of seals
98 is positioned in the well 12b, such that the seals pass axially through and successively
sealingly engage the seal bore 94. Note that, although the packer 92 is shown as having
the seal bore 94 formed therethrough, it is to be understood that the seal bore may
be otherwise connected to the packer, for example, by attaching a tubular member (not
shown) having the seal bore formed therethrough to the packer.
[0104] The work string 96 includes the latching profile 30b proximate the end 20b thereof.
As with the method 10, the latching profile 30b operatively engages latches 100 extending
radially outward from a latching sub 102 attached axially between a cutting head 104
and coiled tubing 106 extending to the earth's surface. The cutting head 104, latching
sub 102, and coiled tubing 106 are included in a tubing string 108 received within
the work string 96.
[0105] Note that the tubing string 108 as representatively illustrated does not include
a ported sub, such as ported sub 46 of the tubing string 42. In the method 90 shown
in FIG. 8, stimulation fluids are conveyed to the uncased portion 14b of the well
12b via the work string 96 and, thus, a ported sub is not needed on the tubing string
108. It is to be understood, however, that a ported sub could be included in the tubing
string 108, and stimulation fluids could be conveyed to the uncased portion 14b via
the ported sub, without departing from the principles of the present invention.
[0106] In the method 90, the packer 92 is set in the casing 40b and the work string 96 is
inserted therein. The fluid 32b is spotted in the uncased portion 14b and upwardly
into the annulus 36b by, for example, flowing the fluid through the work string 96
from the earth's surface. During such spotting of the fluid 32b, preferably none of
the seals 98 sealingly engage the seal bore 94.
[0107] After the fluid 32b has substantially filled the uncased portion 14b and extends
upward sufficiently far into the annulus 36b, the work string 96 is axially displaced
relative to the uncased portion 14b to position the cutting head 104 opposite a desired
stimulation location and to position one of the sets of seals 98 in sealing engagement
with the seal bore 94. Note that, if the tubing string 108 is not yet received within
the work string 96, or if the latching sub 102 is not yet operatively engaged with
the latching profile 30b, such positioning of the cutting head 104 opposite the desired
stimulation location will comprise positioning the end 20b of the work string relative
to the desired stimulation location, so that when the latching sub is subsequently
operatively engaged with the latching profile 30b, the cutting head 104 will be properly
positioned.
[0108] When the cutting head 104 is properly positioned relative to the desired stimulation
location within the uncased portion 14b, holes, such as holes 56, are cut by the cutting
head into the formation 38b. The tubing string 108 is then withdrawn from the work
string 96 and stimulation fluids are flowed through the work string and into the formation
38b via the holes. The sealing engagement of the seals 98 with the seal bore 94 prevents
displacement of the fluid 32b further upward into the annulus 36b due to the pressure
applied to the stimulation fluids to flow the fluids into the formation 38b.
[0109] When the stimulation fluids have been flowed sufficiently into the formation 38b,
such as when the formation has been sufficiently fractured and suitable proppant delivered
into the resulting fractures, a plug, such as plug 60, is delivered to the uncased
portion 14b through the work string 96. As with the method 10, the plug may be "tailed-in"
following the stimulation fluids, or may be separately conveyed through the work string.
Alternatively, any voids left by the stimulation operation may be filled by any of
the procedures described hereinabove, such as by applying pressure to the annulus
36b to flow a portion of the fluid 32b into the voids (after the seals 98 no longer
sealingly engage the seal bore 94).
[0110] The work string 96 is then displaced axially relative to the uncased portion 14b
so that the seals 98 no longer sealingly engage the seal bore 94. Pressure may then
be applied to the annulus 36b from the earth's surface to flow the fluid 32b from
the annulus 36b to any voids left by such displacement of the work string 96. A balancing
pressure may also be applied to the work string 96 at the earth's surface to prevent
flow of the fluid 32b into the work string.
[0111] To repeat the stimulation operation, another of the sets of seals 98 may then be
sealingly engaged with the seal bore 94. The sets of seals 98 are axially spaced apart
so that as each is successively sealingly engaged with the seal bore 94 prior to corresponding
successive stimulation operations, the cutting head 104 is positioned opposite successive
desired stimulation locations in the uncased portion 14b. Thus, the number of sets
of seals 98 and the axial spacing therebetween corresponds to a desired number and
axial spacing of stimulation locations.
[0112] After the desired stimulation operations have been performed, the work string 96
and the tubing string 108 are withdrawn from the well 12b and a production tubing
string, such as production tubing string 70 shown in FIG. 6, is installed in the well.
The well 12b is cleaned by, for example, inserting a coiled tubing, such as coiled
tubing 72, into the production tubing string and flowing a cleanup fluid, such as
mild acid or an enzyme solution, therethrough as described hereinabove for the method
10. Alternatively, the work string 96 may be utilized as the production tubing string
and/or the tubing string 108 may be utilized as the coiled tubing for use in cleaning
the fluid 32b from the well 12b.
[0113] Benefits derived from use of the method 90 include the fluid pressure and flow control
afforded by the sealing engagement of the seals 98 with the seal bore 94. Especially
during the stimulation operations, such sealing engagement is beneficial in preventing
flow of the fluid 32b within the annulus 36b. Another benefit is that it is not necessary
to maintain pressure on the annulus 36b during the stimulation operations to balance
the pressure of the stimulation fluids flowed through the work string 96.
[0114] Turning now to FIG. 9, a method 110 embodying principles of the present invention
is representatively illustrated. Elements of the method 110 which are similar to previously
described elements are indicated using the same reference numbers, with an added suffix
"c". The method 110 differs from the method 10 in substantial part in that a work
string 112 is not axially displaced relative to the uncased portion 14c between successive
stimulation operations.
[0115] The work string 112 includes an axially spaced apart series of sliding sleeves 114
which are positioned in the work string opposite corresponding desired stimulation
locations in the uncased portion 14c. The sliding sleeves 114 are conventional and
are preferably of the type which may be alternately opened and closed to alternately
permit or prevent radial flow therethrough. Such opening and closing of each of the
sliding sleeves 114 may be accomplished by, for example, a shifting tool conveyed
on a slickline, or by applying fluid pressure to the annulus 36c and/or the work string
112 at the earth's surface, as with the ported sub 46.
[0116] In the method 110, the fluid 32c is disposed within the uncased portion 14c by, for
example, positioning the work string 112 in the uncased portion, opening one of the
sliding sleeves 114, and flowing the fluid 32c therethrough, or, as another example,
by spotting the fluid 32c in the uncased portion utilizing coiled tubing before the
work string 112 is positioned therein. The work string 112 is positioned in the uncased
portion 14c so that each of the sliding sleeves 114 is radially opposite a desired
stimulation location.
[0117] A tubing string 116 is received in the work string 112. The tubing string 116 includes
a coiled tubing 118 and a cutting head 50c. When it is desired to cut holes, such
as holes 56, into the formation 38c at a desired stimulation location, the corresponding
sliding sleeve 114 is opened and the cutting head 50c is operated to cut through the
open sliding sleeve and into the formation. An alignment device (not shown) may be
provided if desired to align the cutting head 50c with radially extending openings
formed through the sliding sleeve 114. Additionally, a latching profile and latching
sub, such as latching profile 30 and latching sub 48, may be provided to ensure positive
axial alignment of the cutting head 50c with the sliding sleeve 114 at each desired
stimulation location.
[0118] When the holes have been formed in the formation 38c, the tubing string 116 is withdrawn
from the work string 112. Stimulation fluids are flowed from the earth's surface,
through the work string, and outward through the open sliding sleeve 114. The stimulation
fluids then enter the formation 38c via the holes cut by the cutting head 50c.
[0119] When the stimulation operation is completed, the open sliding sleeve 114 is closed
and another one of the sliding sleeves 114 is opened. The tubing string 116 is again
inserted into the work string 112 so that the cutting head 50c is aligned with the
open sliding sleeve 114. The hole cutting and stimulating operations may then be repeated
as needed to produce a desired number of stimulation locations in the uncased portion
14c.
[0120] The tubing string 116 and work string 112 may then be withdrawn from the well 12c
and a production tubing string, such as production tubing string 70 shown in FIG.
6, may be installed therein, or the work string 112 may be utilized as a production
tubing string. If the work string 112 is utilized as a production tubing string, one
or more of the sliding sleeves 114 may remain open for production of fluid from the
formation 38c therethrough. The fluid 32c may be cleaned from the well 12c using any
of the previously described procedures, such as by circulating a mild acid solution
through the uncased portion 14c.
[0121] Note that, in any of the above described cleanup procedures, if the fluid 32c is
too dense to enable free circulation thereof, foamed fluid may be used in the cleanup
procedure to achieve a lower effective density during circulation.
[0122] Turning now to FIG. 10, a method 120 embodying principles of the present invention
is representatively illustrated. Elements of the method 120 which are similar to previously
described elements are indicated using the same reference numbers, with an added suffix
"d". The method 120 differs from the method 90 in substantial part in that a work
string 122 is axially displaced relative to the uncased portion 14d between successive
stimulation operations and is sealingly engaged by a set of seals 124 attached to
a packer 126 set in the casing 40d.
[0123] The seals 124 may be of the type known to those skilled in the art as "stripper rubbers",
"cup seals", or may be another type of seal capable of sealingly engaging the work
string 122. Additionally, the seals 124 are preferably capable of sealingly engaging
the work string 122 during axial displacement of the work string relative to the uncased
portion 14d.
[0124] The seals 124 are attached to the packer 126 via a generally tubular mechanism 128.
The mechanism 128 is preferably of the type known to those of ordinary skill in the
art that is capable of releasing the seals 124 for retrieval of the seals to the earth's
surface. Such release of the seals 124 may be accomplished by, for example, shifting
a sleeve (not shown) within the mechanism 128, applying a predetermined pressure to
the mechanism, etc. The mechanism 128 is also preferably of the type known to those
of ordinary skill in the art that includes a recloseable bypass port 130. The bypass
port 130 permits fluid communication between the annulus 36d and the annulus 34d when
it is open. When closed, the bypass port 130 isolates the annulus 36d from the annulus
34d. Opening and closing of the bypass port 130 may be accomplished by, for example,
shifting a sleeve (not shown) within the mechanism 128, applying a predetermined pressure
to the mechanism, etc.
[0125] In the method 120, the packer 126 is set in the casing 40d and the work string 122
is inserted therein. The work string 122 is axially displaced relative to the uncased
portion 14d to position the cutting head 104d opposite a desired stimulation location.
Note that, if the tubing string 108d is not yet received within the work string 122,
or if the latching sub 102d is not yet operatively engaged with the latching profile
30d, such positioning of the cutting head 104d opposite the desired stimulation location
will comprise positioning the end 20d of the work string relative to the desired stimulation
location, so that when the latching sub is subsequently operatively engaged with the
latching profile 30d, the cutting head 104d will be properly positioned.
[0126] The fluid 32d is spotted in the uncased portion 14d and upwardly into the annulus
36d by, for example, flowing the fluid through the work string 122 from the earth's
surface. During such spotting of the fluid 32d, preferably the bypass port 130 is
open. After the fluid 32d has substantially filled the uncased portion 14d, it is
preferably also flowed through the bypass port 130 and upward sufficiently far into
the annulus 36d. The bypass port 130 is then closed.
[0127] When the cutting head 104d is properly positioned relative to the desired stimulation
location within the uncased portion 14d, holes, such as holes 56, are cut by the cutting
head into the formation 38d. The tubing string 108d is then withdrawn from the work
string 122 and stimulation fluids are flowed through the work string and into the
formation 38d via the holes. The sealing engagement of the seals 124 with the work
string 122 prevents displacement of the fluid 32d further upward into the annulus
36d due to the pressure applied to the stimulation fluids to flow the fluids into
the formation 38d.
[0128] When the stimulation fluids have been flowed sufficiently into the formation 38d,
such as when the formation has been sufficiently fractured and suitable proppant delivered
into the resulting fractures, a plug, such as plug 60, is delivered to the uncased
portion 14d through the work string 122. As with the method 10, the plug may be "tailed-in"
following the stimulation fluids, or may be separately conveyed through the work string.
Alternatively, any voids left by the stimulation operation may be filled by any of
the procedures described hereinabove, such as by opening the bypass port 130 and applying
pressure to the annulus 36d to flow a portion of the fluid 32d into the voids.
[0129] The work string 122 is then displaced axially relative to the uncased portion 14d
after opening the bypass port 130. Pressure may then be applied to the annulus 36d
from the earth's surface to flow the fluid 32d from the annulus 36d, through the bypass
port 130, to any voids left by such displacement of the work string 122. A balancing
pressure may also be applied to the work string 122 at the earth's surface to prevent
flow of the fluid 32d into the work string.
[0130] To repeat the stimulation operation, the bypass port 130 is closed and the above
procedure is repeated, the cutting head 104d being positioned opposite another desired
stimulation location to form holes in the formation 38d and form openings through
the fluid 34d.
[0131] After the desired stimulation operations have been performed, the work string 122
and the tubing string 108d are withdrawn from the well 12d and a production tubing
string, such as production tubing string 70 shown in FIG. 6, is installed in the well.
The well 12d is cleaned by, for example, inserting a coiled tubing, such as coiled
tubing 72, into the production tubing string and flowing a cleanup fluid, such as
mild acid or an enzyme solution, therethrough as described hereinabove for the method
10. Alternatively, the work string 122 may be utilized as the production tubing string
and/or the tubing string 108d may be utilized as the coiled tubing for use in cleaning
the fluid 32d from the well 12d.
[0132] Turning now to FIG. 11, a method 140 embodying principles of the present invention
is representatively illustrated. Elements of the method 140 which are similar to previously
described elements are indicated using the same reference numbers, with an added suffix
"e". The method 140 differs from the method 90 in substantial part in that a work
string 142 is axially displaced relative to the uncased portion 14e between successive
stimulation operations and a packer 144 attached to the work string is set in the
casing 40e during stimulation operations and is unset during axial displacement of
the work string.
[0133] The packer 144 is preferably of the type well known to those of ordinary skill in
the art that is capable of being set and unset repeatedly within the subterranean
well 12e. When set, the packer 144 isolates the annulus 36e from the annulus 34e and
substantially fixes the axial position of the work string 142 relative to the casing
40e. When the packer 144 is unset, fluid communication is permitted between the annulus
36e and the annulus 34e, and the work string 142 may be axially displaced relative
to the casing 40e. The packer 144 may be set and unset by, for example, manipulation
of the work string 142 at the earth's surface.
[0134] In the method 140, the packer 144 is conveyed into the well 12e attached to the work
string 142. The work string 142 is axially displaced relative to the uncased portion
14e to position the cutting head 104e opposite a desired stimulation location. Note
that, if the tubing string 108e is not yet received within the work string 142, or
if the latching sub 102e is not yet operatively engaged with the latching profile
30e, such positioning of the cutting head 104e opposite the desired stimulation location
will comprise positioning the end 20e of the work string relative to the desired stimulation
location, so that when the latching sub is subsequently operatively engaged with the
latching profile 30e, the cutting head 104e will be properly positioned.
[0135] The fluid 32e is spotted in the uncased portion 14e and upwardly into the annulus
36e by, for example, flowing the fluid through the work string 142 from the earth's
surface. During such spotting of the fluid 32e, preferably the packer 144 remains
unset. After the fluid 32e has substantially filled the uncased portion 14e and extends
upward sufficiently far into the annulus 36e, the packer 144 is set in the casing
40e.
[0136] When the cutting head 104e is properly positioned relative to the desired stimulation
location within the uncased portion 14e, holes, such as holes 56, are cut by the cutting
head into the formation 38e. The tubing string 108e is then withdrawn from the work
string 142 and stimulation fluids are flowed through the work string and into the
formation 38e via the holes. The sealing engagement of the packer 144 with the casing
40e prevents displacement of the fluid 32e further upward into the annulus 36e due
to the pressure applied to the stimulation fluids to flow the fluids into the formation
38e.
[0137] When the stimulation fluids have been flowed sufficiently into the formation 38e,
such as when the formation has been sufficiently fractured and suitable proppant delivered
into the resulting fractures, a plug, such as plug 60, is delivered to the uncased
portion 14e through the work string 142. As with the method 10, the plug may be "tailed-in"
following the stimulation fluids, or may be separately conveyed through the work string.
Alternatively, any voids left by the stimulation operation may be filled by any of
the procedures described hereinabove, such as by unsetting the packer 144 and applying
pressure to the annulus 36e to flow a portion of the fluid 32e into the voids.
[0138] The work string 142 is then displaced axially relative to the uncased portion 14e
to a position corresponding to another desired stimulation location after the packer
144 is unset. Pressure may then be applied to the annulus 36e from the earth's surface
to flow the fluid 32e from the annulus 36e to any voids left by such displacement
of the work string 142. A balancing pressure may also be applied to the work string
142 at the earth's surface to prevent flow of the fluid 32e into the work string.
[0139] To repeat the stimulation operation, the packer 144 may again be set in the casing
40e, the tubing string 108e may be inserted into the work string 142 and withdrawn
therefrom, and stimulation fluids may be flowed into the formation 38e at the next
desired stimulation location.
[0140] After the desired stimulation operations have been performed, the work string 142
and the tubing string 108e are withdrawn from the well 12e and a production tubing
string, such as production tubing string 70 shown in FIG. 6, is installed in the well.
The well 12e is cleaned by, for example, inserting a coiled tubing, such as coiled
tubing 72, into the production tubing string and flowing a cleanup fluid, such as
mild acid or an enzyme solution, therethrough as described hereinabove for the method
10. Alternatively, the work string 142 may be utilized as the production tubing string
and/or the tubing string 108e may be utilized as the coiled tubing for use in cleaning
the fluid 32e from the well 12e.
[0141] It is to be understood that each of the procedures described in each of the above
methods 10, 80, 90, 110, 120 and 140 may be performed by utilizing a succession of
varied tools and equipment without departing from the principles of the present invention.
For example, when a tubing string, such as tubing string 42, is repeatedly inserted
into and withdrawn from a work string, such as work string 18, the tubing string may
be changed somewhat between each successive insertion or withdrawal by adding, eliminating,
or substituting various components thereof. Such changes to work strings, tubing strings,
etc. are contemplated by the applicants and are encompassed by the principles of the
present invention.
[0142] The foregoing detailed description is to be clearly understood as being given by
way of illustration and example only, the scope of the present invention being limited
solely by the appended claims. For example, although each of the above-described methods
10, 80, 90, 110, 120, and 140 has been described as being performed in a generally
horizontal portion of a well, it will be readily appreciated by one of ordinary skill
in the art that the methods may also be performed in generally vertical or inclined
well portions. As another example, although formation stimulation operations in each
of the above-described methods 10, 80, 90, 110, 120, and 140 has been described as
being performed in an uncased portion of a well, it will be readily appreciated by
one of ordinary skill in the art that the methods may also be performed in cased well
portions.
[0143] It will be appreciated that other modifications may be made, within the scope of
the appended claims.