[0001] This invention relates to a tool connector, and also relates to a method of connecting
a first tool section to a second tool section. More particularly, the invention relates
to assemblies and methods for connecting and releasing tubing sections and other tool
sections for downhole use in oil and gas fields. More particularly, this invention
relates to assemblies and methods for connecting and releasing tubing sections and
other tool sections that do not require rotating the tool to latch and release the
connector. The invention is especially suitable for connecting tool sections in the
form of perforating guns.
[0002] For the purposes of this description, the term "tool section" refers to any tubular
member or section intended for downhole use, including, for example, standard pipe
joint sections, well packers, and other downhole tools for use in oil and gas wells,
especially perforating guns.
[0003] In the past, conventional threaded pin-and-bell connectors have been used to connect
tool sections for various downhole applications, including perforating gun sections.
For example, after a tool section is positioned and set in a slip assembly at the
rig floor of a well (usually with a threaded pin connector at the upper end thereof),
a second tool section is picked up and brought into position over the first tool section.
As the second tool section (usually with a threaded bell connector at the lower end
thereof) is swinging in the blocks of the rig, it must be carefully axially aligned
with the first tool section so that it can be set on the pin connector of the first
tool section. The second tool section is then rotated to make up the threaded connection.
[0004] There are several problems of using threaded pin-and-bell connections. For example,
the process of carefully aligning and threading one elongated tool section to the
next is time consuming. Skilled oil-field hands need about one to two minutes to make
up or break apart typical tool sections using threaded pin-and-bell connectors, which
are often about thirty feet long. The step of aligning the second tool section can
be particularly difficult in windy conditions, which cause the thirty-foot section
to swing in the blocks. If the second tool section is not properly aligned, the threads
of the pin-and bell connectors are likely to gall and bind.
[0005] As an alternative to conventional threaded pin-and-bell connectors, some tool connectors
are activated or released by certain types of rotational movements other than threading.
However, it is becoming increasingly common to use tool sections with coil tubing.
Coil tubing may be hundreds or thousands of feet long, such that it is extremely difficult
or completely impractical to attempt to rotate the coil tubing to operate a latch
or release connection. Thus, it would be desirable to provide a latch and release
connector for use with tool sections that does not have to be rotated.
[0006] In some applications, tool sections and connector assemblies must be able to pass
through reduced diameter tubing or other downhole restrictions to reach the location
in the casing where the perforation is to be performed. In these applications, the
axial cross-section profile of the tool string (i.e. a perforating gun string, when
the tool sections are perforating guns) is particularly important. For example, in
the perforation of a five-inch (12.7cm) casing, passing through a small bore may be
necessary for the tool assemblies, such as two-and-one-half inch (6.4cm) or one-and-eleven-sixteenth
inch (4.3cm) tubing or other passageway. These through-tubing tool assemblies can
be characterized as low-profile assemblies because of the restricted passageways through
which they must pass to reach the desired downhole perforation location. These low-profile
tool assemblies do not have the luxury of design spacing which is present in tool
assemblies whose maximum outside dimensions approximate that of the casing that is
to be perforated. These small profile or through-tubing tool assemblies present particular
problems that are not present in their larger profiled cousins.
[0007] Additional problems are encountered in using downhole tool sections through a blowout
preventer. The typical drilling well is provided with a blowout preventer ("BOP")
at the well head, which is intended to maintain any pressure within the well head
and prevent a blowout of the well. A blowout preventer is also used for safety to
recomplete an existing well. A blowout can be an extremely hazardous situation if
the oil or gas explodes or catches fire. Furthermore, even if the oil or gas does
not ignite, allowing such uncontrolled escape is extremely wasteful of a valuable
resource and harmful to the environment. In some countries such as the United States,
an uncontrolled escape can subject the producer to substantial government fines for
the environmental pollution and the costs of environmental clean up. Blowout preventers
are well known in the art, and represented, for example. by U.S. Patent No. 4,416,441
entitled "Blowout Preventer" issued to Denzal W. Van Winkle on November 22, 1983 and
by U.S. Patent No. 4,943,031 entitled "Blowout Preventer" issued to Denzal W. Van
Winkle on July 24, 1990.
[0008] According to the art, two or more blowout preventers are typically used in a stack
at the well head. For example, the rams of a lower blowout preventer are employed
as slip rams, which have serrated metal teeth for gripping and holding a section of
downhole tubing or other tool. The slip rams are useful as a type of slip assembly
for holding a section of downhole tubing or tool section, which can have many additional
sections connected to and suspended from the lower end thereof. The rams of a second
blowout preventer above the first are employed as sealing rams, having rubber seals
adapted to be compressed against the downhole tubing or other tool to form a pressure-tight
seal around the tubing or tool.
[0009] Having additional blowout preventers in the stack is common. For example, the rams
of a third blowout preventer above the sealing BOP can be equipped with shearing blades
for cutting a piece of tubing for which the threads have seized onto the next tubing
and cannot be normally unthreaded. The rams of a fourth blowout preventer above the
rest can be employed as a blind seal, such that the well head can be completely sealed.
Thus, a production well usually has at least two blowout preventers at the well head
used for controlling the well.
[0010] Unfortunately, the use of conventional threaded pin-and-bell connectors through a
lubricator above a blowout preventer stack is particularly time consuming. For example,
it typically requires about five minutes for skilled oil-field hands to make up tool
sections together through a lubricator above a blowout preventer stack, There has
been a particular long-felt need for an apparatus and method that would permit much
faster connection and release of tool sections through a lubricator and blowout preventer
stack. The cost of oil field hands and recovered production time involved in stringing
several tool sections together has driven the search for faster apparatus and methods.
Nevertheless, there is still a great need for additional improvements and methods.
[0011] Of all the downhole tool sections employed in a well, perforating gun sections present
some of the most serious difficulties and challenges. Conventional perforating gun
sections used in perforating well casings typically include charge carriers designed
to support several separate perforating charges within the desired longitudinal spacing
and sometimes a desired radial orientation. Examples of various convention perforating
gun sections are illustrated in U.S. Patent No. 5,095,999 issued to Daniel C. Markel
on March 17, 1992. In particular, the Markel patent illustrates a conventional enclosed
perforating gun section having a plurality of perforating charges mounted on a carrier
strip and enclosed and protected within a carrier tube. (See U.S. Patent No. 5,095,999,
Column 5, lines 20-39 and Figure 5.)
[0012] As is well known in the industry, perforating gun sections use perforating shaped
explosive charges designed to shape and direct the explosion with great precision
along the focal axis. Typically, a perforating shaped charge will shape and direct
a liner material to create a uniform circular jet that is highly focused and directed
along the focal axis. The focused jet penetrates the casing that lines the well bore
and the surrounding geological formation. The detonation of the perforating charges
is intended to increase production of the well, which is hoped will result in a substantial
increase in production pressure at the well head.
[0013] Usually, maximizing the perforations achievable in a single-shot downhole procedure
is desirable. For example, it is sometimes desirable to perforate hundreds, even thousands,
of linear feet (1 foot = 0.305m) of downhole casing to enhance well production. However,
the length of the typical perforating gun section is about thirty feet (9.1m). Of
course, it is possible to achieve increased perforation of the downhole well casing
by repeating the procedure of lowering a perforating gun section to perforate the
downhole well casing and retrieving the spent perforating gun section until the desired
longitudinal portion of the downhole well casing has been perforated. However, the
time and expense involved in repeating each such downhole procedure mitigate in favor
of perforating the desired portion of the well bore in a single downhole procedure.
Thus, if it is desirable to perforate such lengths of the downhole casing, as is frequently
desirable, two or more perforating gun sections must be connected together. The assembled
string of perforating gun sections is then lowered downhole to perforate the well
in a single shot.
[0014] Furthermore, connecting perforating gun sections with the conventional threaded pin-and-bell
connectors described above presents special problems and risks. For example, manually
rotating the second perforating gun section with a hand wrench is more time consuming
than the with the use of power tongs. With a hand wrench, however, the oil-field hands
can feel the process of threading the connector and be more sensitive to whether the
threads are properly aligned to prevent galling. But while the use of power tongs
to rotate a perforating gun section to make up the threaded connection is faster,
if it works, the threads of the connection are much more likely to gall because of
the speed of rotation and the oil-field hands' inability to feel the threading and
make any necessary adjustments in the alignment of the threads.
[0015] A galled threaded connector for perforating gun sections presents particular problems
and dangers because of the explosives used in the sections. For example, if the threads
gall and bind in a threaded pin-and-bell connector between two perforating gun sections,
the transmission of the detonating signal between the two sections may not be reliable.
Thus, it is usually desirable or necessary to separate the galled connection, and
replace the connector and possibly both the perforating gun sections. However, unthreading
the galled threads of the connector is sometimes difficult or impossible. Furthermore,
cutting or shearing galled perforating gun sections, which contain high explosives,
is counter indicated for obvious safety concerns. Thus, a galled threaded connection
between perforating gun sections presents a serious problem. In the past, one of the
only solutions to the problem of a seriously galled threaded connection has been to
raise the two galled perforating gun sections and unthread the lower connection from
the remainder of the perforating gun string, to then safely remove and handle the
two improperly joined sections. However, this is wasteful of expensive perforating
gun section equipment and extremely time consuming.
[0016] For these reasons, it can take several minutes to align, set, and manually make-up
each threaded connection between the perforating gun sections, and a galled connection
can seriously impede the process of perforating a well. Thus, there has been a long-felt
need for a better, more reliable, and faster connector for perforating gun sections.
[0017] Furthermore, working with perforating gun sections through a stack of blowout preventers
presents several additional problems and challenges. This is true even though the
pressure at the well head is initially substantially balanced such that the well head
can be opened for the insertion of a tool section. For example, after using the perforating
gun section to perforate the downhole well bore, it hopefully increases the well production
and the production pressure at the well head. Thus, a problem is then presented of
how to withdraw the spent perforating gun section through the blowout preventer. The
problem is particularly problematic because a spent perforating gun section has itself
been thoroughly perforated by the detonation of the perforating shaped charges. For
example, the sealing rams of the sealing blowout preventer may have difficulty fully
sealing against the warped, twisted, and punctured metal of the perforating gun section.
Furthermore, the open holes created in the spent perforating gun section provide multiple
conduits for the pressurized fluid in the well beneath the blowout preventers to enter
the spent perforating gun section. Thus, the spent perforating gun section provides
an undesired conduit through the blowout preventer stack, leaking or spewing the pressurized
production.
[0018] A prior art method of addressing this problem of how to remove a spent perforating
gun section has been to balance the pressure in the well. Balancing the pressure is
normally accomplished by pumping the appropriate density of drilling mud into the
well head to equalize the pressure below and above the well head. However, this balancing
procedure is sometimes called "killing" the well because it inhibits the production
and can create other pressure management and technical difficulties. There has been
a long-felt need for an apparatus and method for withdrawing the spent perforating
gun section through the stack of blowout preventers at the well head without having
to even temporarily kill the enhanced well production.
[0019] Furthermore, enhancing the well production of a well that has some positive well
pressure at the well head is often desirable. In such a case, perforating the downhole
casing is still desirable. Of course, working through a blowout preventer stack with
an intact perforating gun section before it has been detonated can be accomplished
by employing a lubricator above the blowout preventer stack. The perforating gun sections
can be made up with the lubricator according to techniques well known to those of
skill in the art. However, the use of a lubricator above the blowout preventer further
limits the length of the perforating gun sections that can be used to the practical
length of the lubricator. A typical lubricator for such applications can accommodate
perforating gun sections of up to about 35 feet (11 meters).
[0020] Thus, there has been a long-felt need for assemblies and methods capable of more
quickly stringing two tools, such as perforating guns, together for firing in a single
downhole procedure, thereby reducing the time and expense involved in perforating
a well. There has been a long-felt need for apparatus and methods of withdrawing and
more quickly separating spent tool sections from a well. In addition, there has been
a particular need for apparatus and methods for connecting and separating tool sections
through a blowout preventer stack while maintaining the pressure below the blowout
preventer stack.
[0021] Broadly, the invention provides assemblies and methods for connecting tool sections
for downhole use. In one aspect, the invention provides a tool connector including
a stinger and a stinger receptacle. The stinger is adapted to be stabbed into the
stinger receptacle. A loaded engaging member is provided, which is movable between
a running position before the stinger is stabbed into the stinger receptacle and a
latched position when the stinger is stabbed into the stinger receptacle to latch
the stinger and the stinger receptacle together. A release member retains the loaded
engaging member in the running position. When the stinger is stabbed into the stinger
receptacle and a set force is applied to the stinger and stinger receptacle, the release
member releases the loaded engaging member to move to the latched position and latch
the stinger and the stinger receptacle together. Neither the stinger nor the stinger
receptacle have to be rotated to make up the connection between the perforating gun
sections.
[0022] In another aspect of the invention, the tool connector is releasable. The tool connector
further includes a releasable stop member to stop the engaging member in the latched
position. When the stop member is released, the engaging member moves to a released
position such that the stinger and stinger receptacle are separable. Thus, the tool
sections can also be released without rotating.
[0023] In another aspect of the invention, a tool connector having particular application
to perforating gun sections is provided. According to this aspect, the tool connector
is provided with an internal explosive transfer system for transferring the detonation
signal from one perforating gun, through the perforating gun connector, and to the
next perforating gun. The internal explosive transfer system protects the booster
charges to provide additional safety.
[0024] In accordance with one aspect of the invention, there is provided a tool connector
comprising: a stinger; a stinger receptacle, the stinger being adapted to be stabbed
into the stinger receptacle; a loaded engaging member movable between a running position
before the stinger is stabbed into the stinger receptacle and a latched position when
the stinger is stabbed into the stinger receptacle to latch the stinger and the stinger
receptacle together; and a release member retaining the loaded engaging member in
the running position, whereby when the stinger is stabbed into the stinger receptacle
and a set force is applied to the stinger and stinger receptacle, the release member
releases the loaded engaging member to move to the latched position and latch the
stinger and the stinger receptacle together.
[0025] In accordance with another aspect of the invention, there is provided a perforating
gun connector comprising: a stinger; a stinger receptacle, the stinger being adapted
to be stabbed into the stinger receptacle; a loaded engaging member movable between
a running position before the stinger is stabbed into the stinger receptacle and a
latched position when the stinger is stabbed into the stinger receptacle to latch
the stinger and the stinger receptacle together; and a release member retaining the
loaded engaging member in the running position, whereby when the stinger is stabbed
into the stinger receptacle and a set force is applied to the stinger and stinger
receptacle, the release member releases the loaded engaging member to move to the
latched position and latch the stinger and the stinger receptacle together.
[0026] Preferably, a releasable stop member is provided to stop the engaging member in the
latched position, whereby when the stop member is released, the engaging member moves
to a released position such that the stinger and stinger receptacle are separable.
The releasable stop member may be adapted to be released by a clamp. The loaded engaging
member may be mounted to the stinger receptacle. The releasable stop member may be
mounted to the stinger receptacle.
[0027] The engaging member may be loaded by the stored potential energy of a spring retained
in a compressed condition by the release member.
[0028] The connector may be provided with an internal explosive transfer system, whereby
the tool connector has particular application for connecting perforating gun sections.
[0029] In an embodiment, the stinger comprises a stinger subassembly having:
(i) a probe portion; and
(ii) a stinger connector portion connected to the probe portion, the stinger connector
portion being adapted to make up the stinger subassembly with a first tool or perforating
gun section; and
wherein the stinger receptacle comprises a latch subassembly having:
(i) a body portion, the body portion being adapted to receive the probe portion of
the stinger subassembly;
(ii) a latch connector portion connected to the body portion, the latch connector
portion being adapted to make up the latch subassembly with a second tool or perforating
gun section;
(iii) a spring-loaded housing mounted to slide on the body portion, the spring-loaded
housing adapted to be urged from a running position to a latched position, the spring-loaded
housing having at least one retaining pin to restrain the spring-loaded housing in
the running position on the body portion until the retaining pin is sheared; and
(iv) collet fingers connected to the body portion substantially within the spring-loaded
housing, the spring-loaded housing having a deflecting structure adapted to deflect
the collet fingers to engage the probe portion of the stinger assembly,
whereby in the running position, the spring-loaded housing of the latch subassembly
is retained in a running position for being moved onto the probe portion of the stinger
subassembly; and whereby when a set force is applied to the latch subassembly against
the stinger subassembly, the set force shears the retaining pin to release the spring-loaded
housing, which is urged on the body portion toward the latched position such that
the deflecting structure of the spring-loaded housing deflects the collet fingers
to engage the probe portion of the stinger assembly and retains the collet fingers
in latched engagement with the probe portion.
[0030] In an embodiment, the connector further comprises: spring-loaded stop/release pads
mounted to the body portion of the latch subassembly so that the pads stop the spring-loaded
housing in the latched position, the spring-loaded stop/release pads being adapted
to be engaged and compressed by a clamp, whereby when the spring-loaded stop/release
pads are clamped and compressed, the spring-loaded housing is urged on the body portion
to a released position, which retains the spring-loaded stop/release pads in the compressed
condition, and whereby the deflecting structure of the spring-loaded housing moves
to free the collet fingers from engagement with the probe portion of the stinger subassembly.
[0031] In an embodiment, the stinger subassembly further comprises a stinger internal explosive
transfer system, and the latch subassembly may further comprise a latch internal explosive
transfer system, whereby the tool connector has particular application to perforating
gun sections.
[0032] In an embodiment, the latch subassembly internal explosive transfer system comprises:
(a) a latch internal chamber extending through the latch connector portion and through
the body portion;
(b) a latch receiving booster charge positioned in the latch internal chamber adjacent
the latch connector portion;
(c) a latch detonating cord positioned substantially throughout the length of the
latch internal chamber;
(d) a latch sending booster charge positioned in the latch internal chamber adjacent
the body portion; and
(e) a latch shaped charge positioned in the latch release chamber distal to the latch
sending booster charge;
whereby the latch internal explosive transfer system is adapted to continue and transfer
the detonation of perforating charges from the first tool or perforating gun section,
through the latch subassembly, and to fire the latch shaped charge toward the probe
portion of the stinger subassembly.
[0033] In an embodiment the stinger internal explosive transfer system comprises:
(a) a stinger internal chamber extending from adjacent a tip end of the probe portion
and to the stinger connector portion;
(b) a stinger booster charge positioned in the stinger internal chamber adjacent the
tip end of the probe portion;
(c) a stinger detonating cord positioned substantially throughout the length of the
stinger internal chamber;
(d) a stinger firing pin positioned in the stinger internal chamber; and
(e) a stinger initiator;
whereby the stinger internal explosive transfer system is adapted to be detonated
by the latch internal explosive transfer system to continue and transfer the detonation
of perforating charges from the latch subassembly, through the stinger subassembly,
and to the second tool or perforating gun section made up with the stinger connector
portion of the stinger subassembly.
[0034] The stinger connector portion of the stinger subassembly may be a pin connector portion.
The latch connector portion of the latch subassembly may be a bell connector portion.
[0035] The stinger subassembly may further comprise: a slip landing portion connected to
the probe portion, the slip landing portion being adapted to be engaged and held by
a slip assembly.
[0036] In another embodiment, the stinger comprises a stinger subassembly having:
(i) a probe portion; and
(ii) means for connecting the probe portion to a first tool or perforating gun section;
and wherein the stinger receptacle comprises: a latch subassembly having:
(i) a body portion, the body portion being adapted to receive the probe portion of
the stinger subassembly:
(ii) means for connecting the body portion to a second tool perforating gun section;
(iii) spring-loaded housing mounted to slide on the body portion, the spring-loaded
housing adapted to be urged from a running position to a latched position:
(iv) means for retaining the spring-loaded housing in the running position on the
body portion; and
(v) means for latching the body portion to the probe portion of the stinger subassembly
when the spring-loaded housing is moved to the latched position;
whereby when a set force is applied to the latch subassembly against the stinger
subassembly, the set force shears the means for retaining the spring-loaded housing
such that the spring-loaded housing is urged on the body portion to the latched position.
[0037] In this embodiment, the tool may further comprise: spring-loaded stop/release means
mounted to the body portion of the latch subassembly, the stop/release means for stopping
the spring-loaded housing in the latched position after the set force shears the retaining
means for the spring-loaded housing, and the spring-loaded stop/release means being
adapted to be engaged and compressed by a clamp, whereby when the spring-loaded stop/release
means is clamped and compressed, the spring-loaded housing is urged on the body portion
from the latched position to a released position, which retains the spring-loaded
stop release means in a compressed condition, and whereby the means for latching the
body portion to the probe portion is released from engagement with the probe portion
of the stinger subassembly.
[0038] According to another aspect of the invention there is provided, a method of connecting
a first tool section to a second tool section, the method comprising the steps of:
(a) connecting a stinger to the first tool section;
(b) connecting a stinger receptacle to the second gun section;
(c) stabbing the stinger to mate with the stinger receptacle;
(d) applying a set force to the stinger and stinger receptacle to release a loaded
engaging member from a running position to a latched position to latch the stinger
and the stinger receptacle together.
[0039] According to another aspect of the invention there is provided a method of connecting
a first perforating gun section to a second perforating gun section, the method comprising
the steps of:
(a) connecting a stinger to the first perforating gun section;
(b) connecting a stinger receptacle to the second perforating gun section;
(c) stabbing the stinger to mate with the stinger receptacle (100);
(d) applying a set force to the stinger and stinger receptacle to release a loaded
engaging member from a running position to a latched position to latch the stinger
and the stinger receptacle together.
[0040] A releasable stop member may be clamped to disengage the loaded engaging member from
the latched position such that the stinger and stinger receptacle are separable.
[0041] In one embodiment, the step of clamping the releasable stop member to disengage the
loaded engaging member may be accomplished by use of a hand clamp.
[0042] In another embodiment, the step of clamping the releasable stop member to disengage
the loaded engaging member may be accomplished by use of operating rams of a blowout
preventer.
[0043] Reference is now made to the accompany drawings, in which:
FIG. 1 is an axial cross-section view of a stinger subassembly for an embodiment of
a latch and release tool connector according to the invention;
FIG. 2 is a detail cross-section view of part of the internal explosive transfer system
of the stinger subassembly shown in FIG. 1;
FIG. 3 is a detail cross-section view of an alternative embodiment of the probe portion
of the stinger subassembly shown in FIG. 1, wherein the tip is disposable;
FIG. 4 is an axial cross-section view of a latch and release subassembly for an embodiment
of a latch and release tool connector according to the invention;
FIG. 5 is a horizontal cross-section view through the line 5-5 of FIG. 4 showing the
spring-loaded stop/release pads in more detail;
FIG. 6 is a horizontal cross-section view through the line 6-6 of FIG. 4 showing the
collet fingers in more detail;
FIG. 7 is an axial cross-section view of latch and release subassembly shown in FIG.
4 in a running position for engaging the stinger subassembly according to FIG. 1;
FIG. 8 is an axial cross-section view of the latch and release subassembly shown in
FIG. 4 in a latched position on the stinger subassembly according to FIG. 1; and
FIG. 9 is an axial cross-section view of the latch and release subassembly shown in
FIG. 4 in a released position on the stinger subassembly according to FIG. 1.
[0044] The present invention will be described by referring to drawings of examples of how
the invention can be made and used. Like reference characters are used throughout
the several figures of the drawings to indicate like or corresponding parts.
[0045] The presently most preferred embodiment of the invention is a latch and release connector
for use with perforating gun sections, which is one of the most challenging applications
for the invention. It is to be understood, however, that the present invention can
be employed to connect other types of downhole tools and simple tubing sections.
[0046] The structures of the stinger subassembly 10 shown in FIG. 1 will first be described
in detail, and then the structures of the latch subassembly 100 shown in FIG. 2. Thereafter,
how the structures cooperate and are used to latch perforating gun sections with an
ordinary slip assembly and a clamp or through a blowout preventer stack will be described
in detail. Regarding the use with a blowout preventer stack, the stack is assumed
to have lower seal/slip rams and upper operating rams.
STINGER SUBASSEMBLY
[0047] Referring now to FIG. 1, a stinger subassembly 10 according to the presently most
preferred embodiment of the invention is shown in an axial cross-section view. In
general, the stinger subassembly 10 has a probe portion 12, a slip landing portion
14, a bell connector portion 16, and a stinger internal explosive transfer system
18.
According to the presently most preferred embodiment of the invention, the stinger
subassembly is generally symmetrical about a stinger central axis A
1.
[0048] In FIG. 1, the stinger subassembly 10 is shown with its central axis A
1 in a vertical orientation and such that the probe portion 12 is oriented upward.
This illustrated orientation is how the stinger subassembly 10 would normally be oriented
for use at the well head of a well. References to "upward," "downward," "above," "below,"
and other relative terms are understood to be with reference to the orientation of
the stinger subassembly 10 shown in FIG. 1 of the drawing.
[0049] The stinger subassembly 10 is adapted to mate with the latch subassembly 100 shown
in FIG. 2 of the drawing and as hereinafterdescribed in detail.
Probe Portion of Stinger Subassembly
[0050] Referring to FIG. 1, the probe portion 12 of the stinger subassembly 10 preferably
has tip 20, a probe first ramp surface 22, a shank surface 24, a probe second ramp
surface 26, a probe recess 28, a probe first shoulder surface 30, a probe landing
surface 32, a probe second shoulder surface 34, and a centralizer surface 36. Of the
stinger overall axial length L
1 of the stinger subassembly 10, the probe portion 12 has an axial probe length L
2.
[0051] According to the presently most preferred embodiment of the invention, the tip 20
presents a flat, circular surface that has a tip diameter D
1. From the tip 20, the probe first ramped surface 22 is frusto-conical and expands
in diameter downward along the axis A
1 from the tip 20 to the shank surface 24. This probe first ramp surface 22 faces upward
and helps deflect and guide the probe portion 12 of the stinger subassembly 10 into
the latch subassembly 100 as hereinafter described in detail. The shank surface 24
provides a structure for mating with the latch subassembly 100 and has a shank diameter
D
2.
[0052] Below the shank surface 24 is the probe second ramp surface 26, the probe recess
28, and probe first shoulder surface 30. According to the presently most preferred
embodiment of the stinger subassembly 10 illustrated in FIG. 1, the probe second ramp
surface 26 is preferably frusto-conical and reduces in diameter downward along the
axis A
1 from the shank surface 24. Thus, this probe second ramp surface 26 faces downward
and helps deflect collet fingers of the latch subassembly 100 out of the recess 28
when the collet fingers are moved upward relative to the stinger subassembly 10 as
will hereinafter be described in detail. According to the presently most preferred
embodiment of the invention, the probe recess 28 is preferably a circumferential recess.
Thus, the collet fingers can engage the probe recess 28 regardless of the relative
rotational positions of the stinger subassembly 10 and the latch subassembly 100 as
hereinafter described in detail. The circumferential probe recess 28 has a recess
diameter D
3. The probe first shoulder surface 30 faces upwards and defines the lower end of the
recess 28.
[0053] Below the probe first shoulder surface 30 is the probe landing surface 32 and the
probe second shoulder surface 34. According to the presently most preferred embodiment
of the stinger subassembly 10 illustrated in FIG. 1, the probe landing surface 32
is cylindrical and adapted to fit within the lower portion of the housing of the latch
subassembly 100 as hereinafter described in detail. The cylindrical probe landing
surface 32 has a landing diameter D
4. The probe second shoulder surface 34 faces upward and serves as a mechanical stop
to the further insertion of the probe portion 12 of the stinger subassembly 10 into
the housing of the latch subassembly 100 as hereinafter described in detail.
[0054] Below the probe second shoulder surface 34 is the centralizer surface 36. According
to the presently most preferred embodiment of the stinger subassembly 10 illustrated
in FIG. 1, the centralizer surface 36 is cylindrical having a centralizer diameter
D
5 and is adapted to help centralize the stinger subassembly 10 within the tubulars
of a well bore.
Slip Landing Portion of Stinger Subassembly
[0055] Continuing to refer to FIG. 1 of the drawing, the slip landing portion 14 of the
stinger subassembly 10 is below the centralizer surface 36 of the probe portion 12.
The slip landing portion 14 has a slip landing first shoulder surface 38, a slip landing
surface 40, and a slip landing second shoulder surface 42. The slip landing portion
14 is preferably integrally formed with the probe portion 12 of the stinger subassembly.
Of the overall length L
1 of the stinger subassembly, the slip landing portion 14 of the stinger subassembly
10 has an axial landing length L
3.
[0056] The slip landing first shoulder surface 38 faces downwards and defines the upper
end of the slip landing surface 40. The slip landing surface 40 is cylindrical having
a slip landing diameter D
6 and is structurally adapted to be engaged and held by a slip assembly at the rig
floor or the seal/slip rams of a blowout preventer as hereinafter described in detail.
The slip second shoulder surface 42 faces upwards and defines the lower end of the
slip landing surface 40. The recessed slip landing surface 40 helps indicate a positive
engagement of the seal/slip rams of a blowout preventer. However, it is to be understood
that the slip landing surface 40 need not be recessed compared with the largest overall
diameter of the stinger subassembly 10.
Bell Connector Portion of Stinger Subassembly
[0057] Continuing to refer to FIG. 1, the bell connector portion 16 of the stinger subassembly
10 is below the slip second shoulder surface 42 defining the lower end of the slip
landing portion 14. The structure of the bell connector portion 16 can be of a standard
form to adapt with correspondingly standard pin connectors on perforating gun sections.
The bell connector portion 16 is preferably integrally formed with the slip landing
portion 14 of the stinger subassembly. Of the overall length L
1 of the stinger subassembly, the bell connector portion 16 of the stinger subassembly
10 has an axial bell length L
4.
[0058] According to the presently most preferred embodiment of the invention, the bell connector
portion 16 is a generally tubular body symmetrical about stinger central axis A
1 and defining a cylindrical connector surface 44 having a bell diameter D
7. The interior of the bell connector portion 16 has a bell sealing area 46, a female
threaded bore section 48, and an end seat section 50 formed therein. The interior
of the bell connector portion 16 is adapted for receiving and engaging a correspondingly
threaded and structured male pin connector. For example, the bell sealing area 46
is adapted to provide a surface for compressing one or more O-ring seals on a correspondingly
structured pin connector. The cooperation of the bell sealing area 46 with the corresponding
structure and O-ring seals of a corresponding pin connector forms a pressure-tight
seal. Thus, the bell connector portion 16 is structurally adapted to be made-up with
the correspondingly structured and threaded male pin connector of a perforating gun
connector (not shown). The bell diameter D
7 is normally also adapted to help centralize the stinger subassembly 10 within the
tubulars of a well bore.
Stinger Internal Explosive Transfer System of Stinger Subassembly
[0059] Continuing to refer to FIG. 1 of the drawing, the stinger internal explosive transfer
system 18 is preferably located centrally within the stinger subassembly 10. According
to the presently most preferred embodiment of the invention, the stinger internal
explosive transfer system 18 includes a stinger internal chamber 52 that extends from
a first end 54 adjacent the tip 20 of the probe portion 12 through the probe portion,
through the slip/seal ram landing portion 14, and into the bell connector portion
16 to a second end 56 adjacent the end seat section 50 of the bell connector portion.
The first end 54 of the stinger internal chamber 52 is sealed by the web material
58 defining the tip 20 of the probe portion 12. Positioned within the stinger internal
tubular chamber 52 adjacent the first end 54 is a stinger booster charge 60. The booster
charge is adapted to ignite a stinger detonating cord 62 positioned throughout substantially
the entire length of the chamber 52. A stinger initiator section 64 is located at
the second end 56 of the stinger internal chamber 52.
[0060] Referring now to FIG. 2 of the drawing, the stinger initiator section 64 of the stinger
internal explosive transfer system 18 is shown in more detail. The section 64 is shown
adjacent the threads 48 of the bell connector portion 16 of the stinger subassembly.
According to the presently most preferred embodiment of the invention, the stinger
initiator section 64 includes a firing pin housing 66 with initiator retainer 68 that
are threaded into the second end 56 of the stinger internal chamber 52 and sealed
with initiator O-ring seals 70 and 72. The end of the detonating cord 62 is provided
with an end seal 74 adjacent the firing pin housing 66. A firing pin 76 is mounted
within the firing pin housing 66 with shear pins 78. The firing pin 76 is adapted
to be fired by the detonating cord 62 toward the stinger initiator 80. According to
the invention, the initiator 80 is deformed, but not breached by the firing pin 76,
thus, a seal between the interior of the bell connector portion 16 is maintained.
[0061] As will hereinafter be described in detail, the stinger internal explosive transfer
system 18 is adapted to continue and transfer the detonation of the perforating charges
from one perforating gun section, through the stinger subassembly 10, and to the next
perforating gun section made-up with the bell connector portion 16 of the stinger
subassembly 10. To help with the transfer of the detonation from the stinger subassembly
10 through the bell connector portion 16 to the next perforating gun section made
up with the bell connector portion, the interior of the bell connector portion 16
is sealed against well fluids as previously described.
Alternative End Portion and Disposable End Cap for Stinger Subassembly
[0062] Referring to FIG. 3 of the drawing, according to an alternative embodiment of the
present invention, an alternative structure is provided for a probe portion 12a of
a stinger subassembly. The probe portion 12a includes an upper end portion 82, which
is adapted to receive a disposable end cap 84.
[0063] The upper end portion 82 of the probe portion 12 of the stinger subassembly 10 has
the first end 54 of the stinger internal chamber 52 formed therein. The stinger receiving
initiator charge 60 is positioned within the first end 54 of the stinger internal
chamber 52. The upper end portion 82 has male threads 86 formed thereon. Beneath the
male threads 86 is formed an O-ring groove 88 adapted to receive and trap a sealing
O-ring 90.
[0064] The disposable end cap 82 has outer surfaces 20a, 22a, and 24a that substantially
conform to the surfaces 20, 22, and 24 previously described for the probe portion
12. The disposable end cap 82 also has an end web portion 58a that corresponds to
the web portion 58 previously described for the probe portion 12. The body of the
end cap 82 has a generally bell-shaped interior with a female threaded portion 92.
The female threaded portion 92 of the end cap 82 is adapted to be threaded onto correspondingly
male threaded portion 86 formed on the body of the probe portion 12a. Below the female
threaded portion 92 is an end cap sealing surface 94, which is adapted to seal against
the O-ring 90 positioned in the O-ring groove 88 when the end cap is threaded onto
the probe portion 12a. Thus, the stinger subassembly 10 can be provided with a disposable
end cap 82, thereby making the stinger subassembly reusable.
LATCH SUBASSEMBLY
[0065] Referring now to FIG. 4 of the drawing, a latch subassembly 100 according to the
presently most preferred embodiment of the invention is shown in an axial cross-section
view. In general, the latch subassembly 100 has a pin connector portion 102, a body
portion 104, spring-loaded stop/release pads 106, a spring-loaded housing 108, collet
fingers 110, and a latch internal explosive transfer system 112. According to the
presently most preferred embodiment of the invention, the latch subassembly 100 is
generally symmetrical about its central axis A
2 except as otherwise noted.
[0066] In FIG. 4, the latch subassembly 100 is shown with its central axis A
2 in a vertical orientation and such that the housing portion 106 is downward. This
orientation is how the latch subassembly 100 would normally be oriented for use at
the well head of a well. Again, references to "upward," "downward," "above," "below,"
and other relative terms are understood to be with reference to the orientation of
the latch subassembly 100 shown in FIG. 4 of the drawing.
Pin Connector Portion of Latch Subassembly
[0067] Referring now to FIG. 4 of the drawing, the latch subassembly 100 is described and
shown in detail. In particular, the pin connector portion 102 is at the upper end
of the latch subassembly 100. The structure of the pin connector portion 102 can be
of a standard form to adapt with correspondingly standard bell connectors on perforating
gun sections. Of the overall length L
5 of the latch subassembly 100, the pin connector portion 102 of the latch subassembly
has an axial pin length L
6.
[0068] For the purposes of this description, it will be assumed that a corresponding bell
connector portion of a perforating gun assembly (not shown) to be made up with the
latch subassembly will have the same structure as the bell connector portion 16 previously
described for the stinger subassembly 10. Thus, the pin connector portion 102 is a
generally tubular body symmetrical about latch axis A
2 and defining an end surface 114, a male threaded pin section 116, a pin ramped surface
118, pin sealing surfaces 120, pin O-ring grooves 122, a pin shoulder surface 124,
and a connector centralizer surface 126. The pin connector portion 102 is adapted
to be made up with a correspondingly structured and threaded bell connector portion
of a perforating gun section. When the pin connector portion 102 and a corresponding
bell connector portion of a perforating gun section are moved toward each other, the
pin connector portion 102 is guided into the open end section of the bell connector
portion. The male threaded pin section 116 is made up with the female threaded section
of the corresponding bell connector portion. The pin ramped surface 118 helps guide
the pin connector portion 102 into the open end section of the corresponding bell
connector portion. The pin O-ring grooves 122 formed in the pin sealing surface 120
are adapted to receive O-rings for helping to seal the pin sealing surface 120 with
the bell sealing area of a corresponding bell connector portion of a perforating gun
section. The pin sealing surface 120 also helps in aligning the latch central axis
A
2 of the latch subassembly and its pin connector portion 102 with the corresponding
bell connector portion of a perforating gun section. The pin end surface 114 and pin
shoulder surface 124 provide mechanical stops against over-tightening the threaded
connection between the pin connector portion 102 and a corresponding bell connector
portion of a perforating gun section. The connector centralizer surface 126 having
a pin diameter D
8 is adapted to help centralize the latch subassembly 100 within the tubulars of a
well bore.
[0069] According to the presently most preferred embodiment of the invention, the lower
end of the bell connector portion 102 further has an inwardly facing shelf 128. As
will hereinafter be described in detail, this shelf 128 helps in retaining the spring-loaded
stop/release pads on the body portion 104.
Body Portion of Latch Subassembly
[0070] Continuing to refer to FIG. 4 of the drawing, the body portion 104 of the latch subassembly
100 is a structural member attached to the pin connector portion 102. The body portion
104 has an upper body portion 130 extending into the pin connector portion 102, a
central body portion 132, and a lower body portion 134. The upper body portion 130
is for securely mounting the body portion 104 to the pin connector portion 102. As
will hereinafter be described in detail, the spring-loaded stop/release pads 106 are
connected to the central body portion 132, and the spring-loaded housing 108 and the
collet fingers 110 are mounted to the lower body portion 134.
[0071] According to the presently most preferred embodiment of the invention, the upper
body portion 130 is a structural member in the general form of a cylindrical mandrel
or other solid structural member adapted for connecting to the pin connector portion
102 of the latch subassembly 100. The upper body portion has a male threaded section
adapted to be threaded into corresponding female threads formed in the pin connector
portion 102.
[0072] According to the presently most preferred embodiment of the invention, the central
body portion 132 is a structural member having a generally cylindrical structure with
an overall central body diameter D
9. The central body portion 132 is preferably integrally formed with the upper body
portion 130. The overall central body diameter D
9 is less than the connector centralizer diameter D
8 of the pin connector portion 102 to allow the spring-loaded stop/release pads 106
to be mounted to the outside of the central body portion 132. Nevertheless, the spring-loaded
stop/release pads 106 still present an overall profile for the latch subassembly 100
that is not greater than the connector centralizer diameter D
8. Thus, the latch subassembly 100 can pass through downhole tubing of a desired size.
[0073] A plurality of alignment bores are formed in the central body portion 132, such as
the illustrated two alignment bores 136a and 136b. Each of the alignment bores is
preferably a cylindrical bore formed in the central body portion 132 and oriented
radially about the latch central axis A
2. As will hereinafter be described in detail, the alignment bores 136a-b are adapted
to help maintain the stop/release pads 106 on the central body portion 132. Two additional
alignment bores (not shown) are preferably radially oriented 180 degrees from each
other and 90 degrees from the alignment bores 136a and 136b, respectively. Thus, a
total of four alignment bores are radially spaced apart 90 degrees about the latch
central axis A
2. A plurality of spring bores are formed in the central body portion 132, such as
the illustrated two upper spring bores 138a-b and the two lower spring bores 140a-b
illustrated in FIG. 4. Each of the spring bores 138a-b and 140a-b is preferably a
cylindrical bore formed in the central body portion 132 and oriented radially about
the latch central axis A
2. The upper spring bores 138a-b are each adapted to receive an upper spiral spring
142 therein, and the lower spring bores 140a-b are similarly each adapted to receive
a similar spiral spring 144 therein.
[0074] The two upper spring bores 138a and 138b are preferably radially opposed 180 degrees
about the latch central axis A
2 as shown in FIG. 4. Thus, the upper spiral springs 142 positioned in these two upper
spring bores can be loaded to exert opposed radial forces. Two additional upper spring
bores (not shown) are preferably radially oriented 180 degrees from each other and
90 degrees from the upper spring bores 138a and 138b, respectively. Thus, a total
of four upper spring bores are radially spaced apart 90 degrees about the latch central
axis A
2. As will hereinafter be described in detail, each of the four upper spiral springs
142 (only two shown in FIG. 4) mounted in the upper spring bores can be loaded to
exert a force opposed to another upper spiral spring 142 mounted in a radially opposed
upper spring bore.
[0075] Similarly, the two lower spring bores 140a and 140b are preferably radially opposed
180 degrees about the latch central axis A
2 as shown in FIG. 4. Two additional lower spring bores (not shown) are preferably
radially oriented 180 degrees from each other and 90 degrees from the lower spring
bores 140a and 140b, respectively. Thus, a total of four lower spring bores are radially
spaced apart 90 degrees about the latch central axis A
2. As will hereinafter be described in detail, each of the four lower spiral springs
144 (only two shown in the FIG. 4) mounted in the lower spring bores are loaded to
exert a force opposed to another lower spiral spring 144 mounted in a radially opposed
lower spring bore.
[0076] According to the presently most preferred embodiment of the invention, the lower
body portion 134 is a structural member having a generally cylindrical structure with
a lower body diameter D
10. The lower body portion 134 is secured to the central body portion 132.
[0077] The lower body portion 134 has a collar portion 146, which is preferably integrally
formed thereon. The collar portion 146 defines an upwardly facing collar shoulder
surface 148. As will hereinafter be described in detail, the collar shoulder surface
148 helps in mounting the spring-loaded housing 108 to the lower body portion 134.
Furthermore, the collar portion 146 provides added structural material for helping
in connecting the spring-loaded housing 108 thereto.
[0078] The bottom end of the lower body portion 134 defines a generally bell-shaped opening
150. As will hereinafter be described in detail, the bell-shaped opening 150 is adapted
to receive the probe tip 20 and the probe first ramped surface 22 of the probe portion
12 of the stinger subassembly 10.
[0079] Further according to the presently most preferred embodiment of the invention, the
bottom end of the lower body portion 134 adjacent the bell-shaped opening 150 has
the collet fingers 110 connected thereto.
[0080] The lower body diameter D
10 is preferably substantially the same as the overall central body diameter D
9 for central body portion 132. The lower body diameter D
10 of the lower body portion 134 is less than the connector centralizer diameter D
8 of the pin connector portion 102 to allow the spring-loaded housing 108 to be mounted
to the outside of the lower body portion 134. Nevertheless, the spring-loaded housing
still presents an overall profile for the latch subassembly 100 that is not greater
than the connector centralizer diameter D
8. Thus, the latch subassembly 100 can pass through downhole tubing of a desired size.
Similarly, the diameter of the collar portion 146, although greater than the lower
body diameter D
10, is still less than the connector centralizer diameter D
8 of the pin connector portion 102. This smaller diameter allows the spring-loaded
housing 108 to be mounted to the outside of the lower body portion 134 yet still present
an overall profile for the latch subassembly 100 that is not greater than the connector
centralizer D
8. Thus, the latch subassembly 100 can pass through downhole tubing of a desired size.
Spring-Loaded Stop/Release Pads of Latch Subassembly
[0081] Referring now to FIGS. 4 and 5 of the drawing, the spring-loaded stop/release pads
106 are mounted to the central body portion 132. Of the overall length L
5 of the latch subassembly 100, the spring-loaded stop/release pads 106 have an axial
pads length L
7.
[0082] According to the presently most preferred embodiment of the invention, the structure
of the spring-loaded stop/release pads 106 is based on a tubular structure divided
into four identical portions, as represented in the drawing by the two pads 152a and
152b shown in FIG. 4. All four of the pads 152a-d are shown in FIG. 5. Together, the
four pads of the spring-loaded stop/release pads 106 present an overall pads diameter
D
11. The overall pads diameter D
11 of the spring-loaded stop/release pads 106 is not greater than the connector centralizer
diameter D
8 of the pin connector portion 102. Thus, the latch subassembly 100 can pass through
downhole tubing of a desired size. As best shown in FIG. 5, the four pads 152a-d are
positioned on the central body portion 132 over the radially oriented springs, such
as upper springs 142. Thus, the springs 142 exert radially outward forces on the pads
152a-d.
[0083] The upper end of each of the pads, as shown in FIG. 4 for the two pads 152a and 152b,
also includes a peg 154a and 154b, respectively, adapted to fit within any of the
four alignment bores, such as illustrated in FIG. 4 for the alignment bores 136a and
136b. Thus, the pegs help in retaining the vertical position of the pads on the central
body portion 132.
[0084] Further according to the presently most preferred embodiment of the invention, the
upper end of each of the pads, as shown in FIG. 4 for the two pads 152a and 152b,
extend into the shelf 128 of the pin connector portion 102. This helps in retaining
the pads against the springs 142 and 144. As shown in FIG. 4, in the lower end of
each of the pads, as shown for the pads 152a and 152b, is formed a shallow recess
156a and 156b, respectively. The shallow recesses are identically positioned on each
of the pads such that when the four pads are positioned about the central body portion
132, the recesses define an at least partially circumferential recess. Thus, the recesses
are adapted to position a tubular collar 158 over the lower end of the pads 152a-d.
The cooperation of the shallow recesses with the tubular collar 158 retains the four
pads, represented by pads 152a and 152b, against the upper springs 142 and lower springs
144. Thereby, the four pads are spring-loaded to the central body portion 132.
[0085] To assemble the spring-loaded stop/release pads onto the central body portion 132,
the body portion 104 is separated from the bell connector portion 102. The plurality
of upper springs 142 are positioned in the upper spring bores 138a-d of the central
body portion 132 as shown in FIGS. 4 and 5, and the plurality of lower springs 144
are positioned in the lower spring bores of central body portion, as shown in FIG.
4 for lower spring bores 140a-b. The pads 152a-d are then positioned over the central
body portion 132, such that the peg 154 of each pad is positioned in one of the alignment
bores, as shown in FIG. 4 for alignment bores 136a-b. The tubular collar 158 is positioned
over the pads as shown in FIG. 4 to restrain them against the upper springs 142 and
lower springs 144. The upper body portion 130 of the body portion 104 is then secured
to the bell connector portion 102 such that the upper ends of the pads are restrained
against the upper springs 142 and lower springs 144 as shown in FIG.4.
Spring-Loaded Housing of Latch Subassembly
[0086] Continuing to refer to FIG. 4 of the drawing, the spring-loaded housing 108 is mounted
on the lower body portion 134. The overall housing diameter D
12 of the spring-loaded housing 108 is not greater than the pin centralizer diameter
D
8, whereby the latch subassembly 100 can pass through downhole tubing of a desired
size. When the spring-loaded housing 108 is set and ready for use as illustrated in
FIG. 4 of the drawing, the housing 108 is spaced apart from the lower end of the spring-loaded
stop/release pads 106 by an axial spacing length L
8. As will hereinafter be described in detail, however, the spring-loaded housing 108
is adapted to be axially moved upward on the lower body portion 134, first to close
the axial spacing length L
8, and then to overlap with the lower end of the spring-loaded stop/release pads 106.
Of the overall length L
5 of the latch subassembly 100 when it is in the set position shown of FIG.4, the spring-loaded
housing 108 has an axial length L
9.
[0087] According to the presently most preferred embodiment of the invention, the spring-loaded
housing 108 includes a substantially tubular housing member 160 adapted to slide over
the lower body portion 134. As will hereinafter be described in more detail, the tubular
housing member 160 is preferably formed in two sections, an upper housing portion
160a and a lower housing portion 160b. The tubular housing member 160 has an inner
diameter that is larger than the lower body diameter D
10 of the lower body portion 134, but adapted to slide over the collar portion 146 of
the lower body portion 134. Thus, there is a first annular space 162 defined between
the lower body diameter D
10 of the lower body portion 134 and the inner diameter of the tubular housing member
160 of the spring-loaded housing 108. The upper end of the first annular space 162
is open. The tubular member 160 has an inwardly facing flange 164 that can slide with
the tubular member 160 along the lower body portion 134 and defines the lower end
of the first annular space 162. As will hereinafter be described in detail, the first
annular space 162 is adapted to move over the lower ends of the four pads 152a-d when
the pads are radially compressed against the springs 142 and 144 such that the pads
152a-d present a smaller diameter profile.
[0088] The flange 164 defines the upper end of a second annular space 166. The lower end
of the second annular space 166 is defined by the upwardly facing collar shoulder
surface 148 on the collar portion 146 of the lower body portion 134. The housing spring
168, which is trapped at its lower end by the upwardly facing collar shoulder surface
148 of the collar portion 146, exerts an upward force against the flange 164 of the
tubular housing member 160. This upward force exerted by the spring 168 is parallel
to the latch central axis A
2.
[0089] One or more retaining pins, such as screws 170 are tapped or threaded through the
tubular housing member 160 and into the collar portion 146 of the lower body portion
134. Thus, the retaining screws 170 retain the tubular housing member over the lower
body portion 134 against the force of the housing spring 168 positioned within the
second annular space 166.
[0090] The lower end of the tubular housing member 160 has an inwardly facing deflecting
structure 172, which is for engaging the collet fingers 110 with the stinger subassembly
10 as will hereinafter be described in detail. According to the presently most preferred
embodiment of the invention, the deflecting structure 172 has a deflecting first ramped
surface 174, an engaging surface 176, and a deflecting second ramped surface 178.
The deflecting first ramped surface 174 is frusto-conical and reduces in diameter
downward along the axis A
2 of the latch subassembly 100. The engaging surface 176 defines an inner cylindrical
wall below the deflecting first ramped surface 174. The deflecting second ramped surface
178 is frusto-conical and expands in diameter downward along the axis A
2 of the latch subassembly 100.
[0091] As previously mentioned, according to the presently most preferred embodiment of
the invention, the tubular housing member 160 is preferably formed into two portions,
upper housing portion 160a and lower housing portion 160b. The upper housing portion
160a and the lower housing portion 160b are threaded together and retained with one
or more set screws 180. This separable housing structure permits the latch assembly
100 to be more easily assembled. For example, the lower body portion 134 is removed
from the central body portion 132, so that the upper housing portion 160a can be placed
over the lower body portion 134 from its upper end. Otherwise, if the lower housing
portion 160b were integrally formed with the upper housing portion 160a, the deflecting
structure 172 would not slide over the diameter of the collar portion 146 on the lower
body portion 134.
[0092] Finally, according to the presently most preferred embodiment of the invention, a
housing snap-ring seal 181 is provided between the lower body portion 134 and the
tubular housing member 160 to prevent the housing from moving downward and accidentally
releasing while running into and out of the well. The snap-ring 181 expands beyond
the inside diameter of the pin threads on housing 160a.
[0093] To assemble the spring-loaded housing 108 onto the lower body portion 134, the lower
body portion 134 is separated from the central body portion 132. The housing spring
168 is positioned over the lower body portion 132 and slid downward until it is stopped
by the upwardly facing collar shoulder surface 148 on the collar portion 146 of the
lower body portion 134. The upper housing portion 160a is then positioned over the
lower body portion 132 and slid downward such that the inwardly facing flange 164
compresses the spring 168 as shown in FIG. 4. The one or more retaining screws 170
are tapped or threaded through the tubular housing member 160 and into the collar
portion 146 of the lower body portion 134. Thus, the retaining screws 170 retain the
tubular housing member over the lower body portion 134 against the force of the housing
spring 168 positioned within the second annular space 166. The lower housing portion
160b is slid upward from the lowermost end of the lower body portion 134. Then the
lower housing portion 160b is threaded to the upper housing portion 160a and retained
with one or more set screws 180.
Collet Fingers of Latch Subassembly
[0094] Continuing to refer to FIG. 4 of the drawing, the collet fingers 110 of the latch
subassembly 100 are attached to the lower body portion 134. At least two collet fingers
110, such as the first and second collet fingers 182a and 182b are employed. However,
it is to be understood that additional collet fingers can be used, which may be particularly
desirable for a larger latch subassembly for use in larger downhole tubing applications.
The arcuate extension of each of the collet fingers 182a and 182b is a matter of design
choice, and is expected to range up to nearly 90 degrees of radial arc about the latch
axis A
2. Thus, if desired, four or more collet fingers 110 can be employed in the latch subassembly
100. According to the presently most preferred embodiment, as shown in FIG. 6 of the
drawing of the invention, six collet fingers 182a-f are employed. Referring back to
FIG. 4 of the drawing, each of the individual collet fingers, as represented by collet
fingers 182a and 182b, has a dog portion 184 and a finger tip portion 186.
[0095] The upper end of the dog portion 184 of each collet finger 182a-b is an extension
of the lower body portion 134. The dog portion 184 is adapted to be sufficiently deformable
to be deflected inward or outward relative to the relaxed position shown in FIG. 4
of the drawing. Alternatively, the dog portion 184 of each collet finger 182a-b can
be pivotally mounted to the lower body portion 134 adjacent the bottom of the bell-shaped
opening 150.
[0096] According to the presently most preferred embodiment of the invention, the finger
tip portion 186 of each of the collet fingers 182a-b has a plurality of surfaces adapted
to be deflected by and engage with other surfaces of the stinger subassembly 10 and
the latch subassembly 100. In particular, the finger tip portion of each of the collet
fingers 182a-b has a first outwardly facing ramped surface 188, an outwardly facing
vertical surface 190, a second outwardly facing ramped surface 192, a first inwardly
facing ramped surface 194, an inwardly facing vertical surface 196, and a second inwardly
facing ramped surface 198. The cooperation of these surfaces 188-198 with other surfaces
and structures will hereinafter be described in more detail.
Latch Internal Explosive Transfer System
[0097] Continuing to refer to FIG. 4 of the drawing, the latch internal explosive transfer
system 112 is preferably located centrally within the latch subassembly 100. According
to the presently most preferred embodiment of the invention, the latch internal explosive
transfer system 112 includes a latch internal chamber 200. The chamber 200 extends
from a first end 202 adjacent the end surface 114 of the pin connector portion 102
and through the entire body portion 104 to a second end 204 adjacent the bell-shaped
opening 150 of the lower body portion 134. Positioned within the latch internal chamber
200 adjacent the first end 202 is a latch receiving booster charge 206. A latch detonating
cord 208 is positioned through substantially the entire length of the chamber 200.
A latch booster charge 210 and a downward focused shaped charge 212 are positioned
in the chamber 200 adjacent the second end 204 of the chamber 200. As will hereinafter
be described in detail, the latch internal explosive transfer system 112 is adapted
to continue and transfer the detonation of the perforating charges from one perforating
gun section made-up with the pin connector portion 102 of the latch subassembly 100,
through the latch subassembly 100, and to a stinger subassembly 10 latched to the
latch subassembly 100. As previously mentioned, the stinger subassembly 10 in turn
continues and transfers the detonation to the next perforating gun section made-up
with the bell connector portion 16 of the stinger subassembly 10.
Method of Using Latch and Release Perforating Gun Connector
[0098] Referring now to FIG.7 of the drawing, the stinger subassembly 10 is shown as it
is positioned when the slip landing surface 40 of the slip landing portion 14 are
held by the seal/slip rams of a blowout preventer (not shown). For the purposes of
this description, the stinger subassembly 10 has already been made up with a lower
perforating gun section (not shown), which has been inserted through the blowout preventer
seal/slip rams. The latch subassembly 100 has been made up with an upper perforating
gun section (not shown), which has been moved into a lubricator above the blowout
preventer. The upper perforating gun section with the latch subassembly 100 at the
lower end thereof is then lowered through the blowout preventer onto the probe portion
12 of the stinger subassembly 10. The latch subassembly 100 is lowered until the deflecting
structure 172 of the spring-loaded housing 108 is stopped by the second shoulder surface
34 above the centralizer surface 36 of the stinger subassembly 10, as shown in FIG.
7.
[0099] In this running position illustrated in FIG. 7, the tip 20 of the probe portion 12
of the stinger subassembly 10 is slightly spaced apart from the upper end of the bell-shaped
opening 150 formed in the lower body portion 134. In this running position, the finger
tip portion 186 of each of the individual collet fingers 182a and 182b can at least
partially begin to be deflected into the recess 28 of the probe portion 12 on the
stinger subassembly 10. As can be seen in FIG. 7, the housing spring 168 is trapped
in the second annular space 166 defined by the lower body portion 134, the tubular
housing member 160, and the flange 164. As previously described, the potential energy
of the housing spring 168 is retained by the retaining screws 170 threaded through
the tubular housing portion 160 into the collar portion 146 of the lower body portion
134.
[0100] At this point, a downward force is applied to the latch subassembly 100. This force
is transmitted axially through the latch subassembly 100 to the lower body portion,
through the retaining screws 170, through the spring-loaded housing 108 at the deflecting
structure 172 to the second shoulder surface 34 above the centralizer surface 36 of
the stinger subassembly 10. A sufficiently strong downward force is applied to the
latch subassembly that the retaining screws 170 are sheared between tubular housing
member 160 and the lower body portion 134. Once the retaining screws 170 have been
sheared, the tubular housing member 160 is released from the lower body portion 134.
Thus, the housing spring 168, which is trapped between the surface 148 of the collar
portion 146 of the lower body portion 134 and the flange 164 of the tubular housing
member 160, is now free to drive the slidably mounted tubular housing body 160 upward
on the lower body portion 134.
[0101] Referring now to FIG. 8 of the drawing, the latch subassembly 100 is shown in a latched
position on the stinger subassembly 10. Each of the retaining screws 170 are shown
as having been sheared into two portions. An outer portion 170a of the sheared retaining
screw travels with the upwardly moving tubular housing member 160. An inner portion
170b of the sheared retaining screw remains with the collar portion 146 of the lower
body portion 134. The upward movement of the tubular housing member 160 on the lower
body portion 134 permits the latch subassembly 100 to settle onto the tip 20 of the
probe portion 12 of the stinger subassembly 10. Driven by the released housing spring
168, the tubular housing member 160 moves upward on the lower body portion 134 until
it is stopped by the pads, such as pads 152a-b, of the spring-loaded stop/release
pads 106. At this point, the potential energy of the housing spring 168 is only partially
released in driving the tubular housing member 160 upward. The upward movement of
the tubular housing member 160 also causes the deflecting structure 172 to force and
deflect the collet fingers inward. More particularly, the deflecting first ramped
surface 174 of the deflecting structure 172 engages the second outwardly facing ramped
surface 192 of the finger tip portion 186 inward. Thus, the finger tip portion 186
of each of the collet fingers 182a and 182b are deflected into the probe recess 28
of the probe portion 12 of the stinger subassembly 10. The various surfaces on the
probe portion 12 of the stinger subassembly and the deflecting structure 172 of the
tubular housing member cooperate to trap the finger tip portions 186 of the collet
fingers 182a-b in the probe recess 28. Thus, the latch subassembly 100 is securely
latched onto the probe portion 12 of the stinger subassembly. This process of latching
the latch subassembly 100 to the stinger subassembly 10 can be accomplished in a matter
of seconds.
[0102] The stinger subassembly 10 and the latch subassembly 100 form a completed connection
between the lower and upper perforating gun sections (not shown). The perforating
gun sections can then be lowered downhole to perforate the well.
[0103] It is to be understood, of course, that additional perforating gun sections can be
successively added to the string using successive additional pairs of stinger subassemblies
10 and latch subassemblies 100.
[0104] Furthermore, according to the presently most preferred embodiment of the invention,
a detonating signal can be transmitted from the latch subassembly 100 to the stinger
subassembly 10. Referring back to FIG. 4 of the drawing, a detonating signal is transmitted
from an upper perforating gun to the latch internal explosive transfer system 112
of the latch subassembly 100. The detonating signal from the upper perforating gun
detonates the latch receiving booster charge 206. The booster charge 206 in turn ignites
the latch detonating cord 208 positioned within the latch internal chamber 200. The
latch detonating cord 208 transfers the detonating signal to the latch booster charge
210, which detonates the latch downward focused shaped charge 212. The shaped charge
212 pierces the web material of the lower body portion 134 below the second end 204
of the chamber 200 and fires through the stinger tip web 58 of the stinger subassembly
10 that is latched to the latch subassembly 100.
[0105] Referring again to FIG. 8 of the drawing, which shows the latch subassembly 100 in
a latched position on the stinger subassembly 10, the tip 20 of the probe 12 of the
stinger subassembly 10 is preferably flush with the inner surface of the bell-shaped
opening 150 of the lower body portion 134 of the latch subassembly 100. The latch
shaped charge 212 pierces through the thickness of the web material 58 defining the
tip 20 of the probe portion 12. The latch downward focused shaped charge 212 is adapted
to pierce the tip 20 of the subassembly 10. According to the previously described
alternative embodiment of the stinger subassembly with respect to FIG. 3 of the drawing,
the latch downward focused shape charge 212 pierces the disposable end cap 84.
[0106] Referring back to FIG. 1 of the drawing, which shows the stinger subassembly 10 in
detail, piercing the web material 58 defining the tip 20 of the probe portion 12 initiates
the stinger internal explosive transfer system 18. More particularly, the latch shaped
charge 212 pierces the material to initiate the stinger booster charge 60. The stinger
booster charge 60 in turn ignites the stinger detonating cord 62 within the stinger
internal chamber 52. The stinger detonating cord 62 transfers the detonating signal
to the stinger initiator section 64, best shown in FIG. 2. The firing pin 76 mounted
within the firing pin housing 66 is fired by the detonating cord 62 toward the stinger
initiator 80. According to the invention, the initiator 80 is deformed, but not breached
by the firing pin 76, thus, a seal between the interior of the stinger internal chamber
52 and the bell connector portion 16 is maintained. The deforming material of the
initiator drives downward to detonate the initiator. This detonation of the initiator
initiates a booster charge in a perforating gun section connected to the bell connector
portion 16 of stinger subassembly 10. Thus, the detonating signal is transferred from
the stinger subassembly 10 to a booster charge and detonating cord in the lower perforating
gun section (not shown). The detonating cord in the lower perforating gun section
serially detonates the perforating charges in that perforating gun section.
[0107] If a plurality of perforating gun sections are connected using the stinger subassembly
10 and latch subassembly 100, the detonating signal is carried through the successive
connections as described herein.
[0108] After the perforating gun sections have been detonated downhole to perforate the
well, they are raised back toward the well head. The second (upper) perforating gun
section is raised through the blowout preventer stack until the slip landing portion
14 of the stinger subassembly 10 aligns with the seal/slip rams of the blowout preventer
stack. The seal/slip rams of the blowout preventer stack are engaged to seal and hold
the perforating gun section string at the stinger subassembly 10. Since the integrity
of the stinger subassembly 10 has been maintained, the latch subassembly 100 can be
removed from the stinger subassembly 10 without allowing any fluid to escape through
the seal/slip rams of the blowout preventer stack.
[0109] According to the presently most preferred embodiment of the invention, a clamp or
the operating rams of another blowout preventer above the seal/slip rams in the blowout
preventer stack are employed to release the latch subassembly 100 from the stinger
subassembly 10. As used herein, the term "operating" rams refers to any of a number
of different types of rams that are usually employed above the seal/slip rams, except
shearing or other type rams that would undesirably damage the latch subassembly. Referring
to FIG. 8, the operating rams engage the spring-loaded stop/release pads 106 and radially
compress the pads 152a-b toward the latch central axis A
2. This compressing force opposes the radially outward force of springs 142 and 144
and deflects the pads 152a-d inward toward the central body portion 132. Thus, the
effective diameter of the spring-loaded stop release pads 106 is reduced. Meanwhile,
the tubular housing member 160 is still being acted upon by the housing spring 168
trapped within the second annular space 166. Thus, once the spring-loaded stop release
pads 106 are sufficiently compressed, the open end of the tubular housing member 160
can slide upward over the pads 152a-d.
[0110] Referring now to FIG. 9 of the drawing, the latch subassembly is shown in a released
position. The housing spring 168 maintains the tubular housing member 160 over the
pads 152a-d, which retains them in the reduced diameter form against the opposing
forces of the springs 142 and 144 of the spring-loaded latch pads 106. The further
upward movement of the tubular housing member 160 also causes the deflecting structure
172 to move upward. This releases the finger pads 186 of the collet fingers 182a-b,
such that the latch subassembly 100 can be lifted off the probe portion 12 of the
stinger subassembly 10. More particularly, as the latch subassembly 100 is lifted
upward, the probe second ramp surface 26 deflects the second inwardly facing ramped
surface 188 of the finger tip portion 186 of each of the collet fingers 182a-b. Thus,
the finger tip portion 186 of each of the collet fingers 182a-b is deflected out of
the probe recess 28 of the probe portion 12 of the stinger subassembly 10. This process
of releasing the latch subassembly 100 from the stinger subassembly 10 can be accomplished
within a few seconds. Throughout the process, the integrity of the blowout preventer
stack pressure seal at the well head can be maintained.
An Example of Latch and Release Gun Connector for Use Through 5-Inch Tubing
[0111] Of course, the particular dimensions of the stinger subassembly 10 and latch subassembly
100 according to this invention are a matter of engineering design choice depending
on many parameters. Such parameters, include, for example, the particular size of
the well tubing and casing in which the stinger subassembly is to be used. The stinger
subassembly 10 and latch subassembly 100 can be designed, for example, for use in
5-inch tubing. However, this illustrative example is for the purposes of more fully
describing the presently most preferred embodiment of the invention, but not to limit
the invention to the particular dimensions of such a disclosed preferred embodiment.
[0112] Accordingly, referring back to FIG. 1 of the drawing, the stinger subassembly 10
can have, for example, the following basic dimensions: an overall axial stinger length
L
1 of about 24 inches (61 cm), an axial probe length L
2 of about 10 inches (26 cm); an axial landing length L
3 of about 10 inches (26 cm); an axial bell length L
4 of about 5 inches (13 cm); a tip diameter D
1. of about 1 inches (2.5 cm); a shank diameter D
2 of about 2 inches (5 cm); a recess diameter D
3 of about 1.5 inches (4 cm); a probe landing diameter D
4 of about 2.5 inches (6.5 cm); a centralizer diameter D
5 of about 3.5 inches (9 cm); a slip landing diameter D
6 of about 3 inches (8 cm); and a bell diameter D
7 of about 3.5 inches (9 cm).
[0113] Referring again to FIG. 4 of the drawing, the latch subassembly 100 can have, for
example, the following basic dimensions: an overall axial latch length L
5 of about 30 inches (76 cm); an axial pin length L
6 of about 8 inches (20 cm); an axial pads length L
7 of about 9 inches (22 cm); an axial spacing length L
8 of about 1.2 inches (3 cm); an axial housing length L
9 of about 12 inches (30 cm); a pin diameter D
8 of about 3.5 inches (9 cm); an overall central body diameter D
9 of about 3.2 inches (8 cm); a lower body diameter D
10 of about 2.2 inches (5.5 cm); an overall pads diameter D
11 of about 3.2 inches (8 cm); and an overall housing diameter D
12 of about 3.5 inches (9 cm).
[0114] The embodiments shown and described above are only exemplary. For example, the preferred
embodiment for the spring-loaded housing is representative of a structure for storing
potential energy for moving the housing. It will be appreciated that modifications
may be made within the scope of the dependent claims.