[0001] The present invention relates to fabric conditioning compositions which provide both
anti-static and softening benefits to fabrics tumble dried in an automatic clothes
dryer, and a process for producing such compositions. Stain guard benefits, stain
removal and anti-active build-up benefits are also obtained with these compositions.
[0002] The present invention relates to compositions which may be applied to articles of
manufacture to provide anti-static and softening benefits to fabrics dried in an automatic
clothes dryer. More specifically, the present invention relates to a non-cationic
conditioning composition which provides effective anti-static control through a drying
cycle period and articles made therefrom which exhibit good storage stability.
[0003] Non-cationic compositions for dryer sheets comprising a combination of ethoxylated
fatty alcohols having from 8 to 22 carbon atoms, anionic surfactant and lipophilic
non-surfactant release aids are described in U.S. S/N 08/588,746 (Knowlton et al.).
[0004] The present invention is directed towards the problem of providing alternative non-cationic
conditioning compositions which provide effective anti-static and softening benefits.
[0005] Additional compositions based on non-cationic materials have now been discovered
providing another means to provide effective fabric conditioning without cationic
material.
[0006] It has been discovered that a combination of selected fatty acids and certain anionic
surfactants, which possess a defined nonionic character, hereafter known as crypto-anionic
surfactants, which are individually unsuitable as antistatic fabric softeners, can
be combined to form mixtures capable of providing excellent antistatic efficacy throughout
the entire drying cycle, while also exhibiting good storage stability.
[0007] The present invention relates to tumble dryer articles having a fabric conditioning
composition providing both anti-static and softening benefits in an automatic clothes
dryer. The composition comprises 25 to 100% of a crypto-anionic surfactant, 0 to 50%
of an anionic surfactant, 0 to 75% of a non-surfactant release aid and from 0 up to
25 wt.% of a water or water soluble material, and is substantially cationic free.
[0008] A process for preparing the composition is also described.
[0009] The compositions of the invention are composed of selected detergent materials which
when combined provide tumble dryer articles having a highly effective performance.
Specially selected anionic surfactants, possessing a defined nonionic character, hereafter
described as "crypto-anionic" surfactants, which are not conventionally used in fabric
conditioning, non-surfactant release aids and optional ingredients are combined to
form dryer articles with good anti-static and storage properties.
[0010] Anionic surfactants possessing a defined nonionic character and referred to as "crypto-anionic"
surfactants are useful in the present invention.
[0011] The nonionic character of the surfactants is preferably described as a noncharged
hydrophilic group. Non-limiting examples of such noncharged hydrophilic groups are
ethylene oxide units, propylene oxide units, propylene and poly propylene glycol groups.
The compositions of the invention contain such anionic surfactants in an amount of
from 25 to 100 wt.%, preferably 30 to 75%, most preferably 35 to 60%.
[0012] The following classes of crypto-anionic surfactants are useful in the present composition:
(i) Water-soluble salts of ethoxylated fatty acids, i.e., "ethoxylated soaps", are
useful crypto-anionic surfactants in the compositions herein. These include alkali
soaps such as sodium and potassium, and ammonium and alkylolammonium salts of higher
ethoxylated fatty acids containing from 8 to 24 carbon atoms in the alkyl group, and
preferably from 12 to 18 carbon atoms in the alkyl group, and from 1 to 20 units of
ethylene oxide per molecule, preferably 1 to 15 units of ethylene oxide. These ethoxylated
soaps can be made by the neutralization of free fatty acids. Particularly useful ethoxylated
fatty acids are Neodox 23-4 and Neodox 25-11, both supplied by Shell Chemical.
(ii) Crypto-anionic surfactants also include the water-soluble salts, particularly
the sodium, potassium, ammonium or alkylammonium salts of alkyl phenol ethylene oxide
ether sulphates containing from 1 to 20 units of ethylene oxide per molecule and wherein
the alkyl groups contain from 8 to 18 carbon atoms, preferably 8 to 15 carbon atoms,
commercially available as Triton X-301 from Rohm and Haas or the Alipal series from
Rhone Poulenc;
(iii) Other crypto-anionic surfactants useful herein are the water soluble salts,
particularly sodium, potassium, ammonium or alkylammonium salts, of alkyl ethylene
oxide either sulphates containing 1 to 20 units of ethylene oxide per molecule and
wherein the alkyl group contains from 8 to 20 carbon atoms, preferably 8 to 18 carbon
atoms, commercially available as the Steol series from Stepan.
iv) Additional anionic surfactants possessing nonionic character which are suitable
for the present invention are described in McCutcheons "Detergents and Emulsifiers"
North American Edition, 1994 Annual, incorporated herein by reference.
[0013] Particularly preferred crypto-anionic surfactants include the water soluble salts
of C
12-C
18 fatty acids containing 3 - 20 moles of ethylene oxide and the water soluble salts
of a C
12 - C
18 alcohol sulphate containing 3-20 moles of ethylene oxide.
[0014] It is desirable to have additional ingredients present, for example, to help control
the release characteristics of the formulation, to regulate the melting point, to
aid in softening, or to aid in antistat performance.
[0015] The compositions of the invention contain an anionic surfactant in an amount of from
0 to 50 wt.%, preferably 4 to 35%, most preferably 5 to 25 wt.%.
[0016] The following anionic surfactants are useful in the present composition.
i) Water-soluble salts of the higher fatty acids, i.e., "soaps", are useful anionic
surfactants in the compositions herein. These include alkali metal soaps such as the
sodium, potassium, ammonium, and alkylolammonium salts of higher fatty acids containing
from 8 to 24 carbon atoms, and preferably from 12 to 18 carbon atoms. Soaps can be
made by direct saponification of fats and oils or by the neutralization of free fatty
acids. Particularly preferred are the sodium and potassium salts of the mixtures of
free fatty acids derived from coconut oil and tallow, i.e., sodium or potassium tallowate
and sodium or potassium cocoate. Especially preferred is the potassium salt.
ii) Useful anionic surfactants also include the water-soluble salts, preferably the
alkali metal, ammonium and alkylolammonium salts, of organic sulfuric reaction products
having in their molecular structure an alkyl group containing 10 to 20 carbon atoms
and a sulphonic acid or sulfuric acid ester group. (Included in the term "alkyl" is
the alkyl portion of acyl groups.) Examples of this group of synthetic surfactants
are the sodium and potassium alkyl sulphates, especially those obtained by sulfating
the higher alcohols (C8 - C18 carbon atoms) such as those product by reducing the glycerides of tallow or coconut
oil; and the sodium and potassium alkyl benzene sulphonates in which the alkyl group
contains from 9 to 15 carbon atoms, in straight chain or branched chain configuration.
Examples of such synthetic surfactants are described in U.S. Patent Nos. 2,220,099
and 2,477,383 herein incorporated by reference. Especially preferred surfactants are
linear straight chain alkyl benzene sulphonates in which the average number of carbon
atoms in the alkyl group is from 9 to 14, i.e., C9-C14 LAS).
iii) Other useful anionic surfactants herein include the water-soluble salts of esters
of alpha-sulphonated fatty acids containing from 6 to 20 carbon atoms in the fatty
acid group and from 1 to 10 carbon atoms in the ester group; water-soluble salts of
2-acyloxy-alkane-1-sulfonic acids containing from 2 to 9 carbon atoms in the acyl
group and from 9 to 23 carbon atoms in the alkane moiety; water-soluble salts of olefin
sulphonates containing from 12 to 24 carbon atoms; and beta-alkyloxy alkane sulphonates
containing from 1 to 3 carbon atoms in the alkyl group and from 8 to 20 carbon atoms
in the alkane moiety.
iv) Additional anionic surfactants which are suitable for the present invention are
described in McCutcheons "Detergents and Emulsifiers" North American Edition, 1994
Annual, incorporated herein by reference.
[0017] The crypto-anionic surfactants described herein are preferably formulated in combination
with mixtures of lipophilic non-surfactant components which are solid or semi-solid
at temperatures below 35°C but which soften and flow at automatic dryer temperatures,
i.e., 50°C. to 100°C. These materials are referred to as "non-surfactant release aids"
for the purposes of the present invention. These materials are not conventionally
used as detergents or emulsifiers as found, for example, in McCutcheon's "Detergents
and Emulsifiers" North American Edition, 1994 Annual.
[0018] The non-surfactant release aids are used in the compositions in an amount of from
0 to 75 wt.%, more preferably 15 to 60 wt%.
[0019] Suitable examples of non-surfactant release aids useful for the invention include
but are not limited to:
i) Carboxylic acids having 8 to 30 carbon atoms and one carboxylic group per molecule.
The alkyl portion has 8 to 30, for example 8 to 28, preferably 12 to 22 carbon atoms.
The alkyl portion may be linear or branched, saturated or unsaturated, with linear
saturated alkyl preferred. A preferred fatty acid for use in the composition herein
includes stearic acid containing from 30 to 60 percent palmitic acid and from 40 to
70% stearic acid. A commercial example is supplied under the Emersol(R) series by Henkel.
ii) Fatty acid esters of, e.g., hydroxy, (including polyhydroxy), alcohols, including
glycerine, etc., and/or fatty alcohol esters of carboxylic acids. Useful glycerol
and polyglycerol esters include monoesters with stearic, oleic, palmitic, lauric,
isostearic, myristic, and/or behenic acids and the diesters of stearic, oleic, palmitic,
lauric, isostearic, behenic, and/or myristic acids. It is understood that the typical
mono-ester contains some di- and tri-ester, etc. Fatty acid esters of monohydric alcohols
are also understood to include fatty acid ester mixtures of different composition,
including for example the carnauba wax obtainable from the leaves of the Brazilian
fan palm Copernica prunivera, the candelilla wax obtained from the leaves of Euphorbiacease,
jojoba oil and natural or synthetic beeswax.
iii) Fatty alcohols having 10 to 20 carbon atoms per molecule. The alkyl portion may
be linear or branched, saturated or unsaturated, with linear saturated alkyl preferred.
Especially preferred alcohols herein fall within the tallowalkyl range. A commercial
example of a preferred fatty alcohol is Hydrenol D (linear saturated C16-C18 alcohols), supplied by Henkel Corp.
iv) Glyceride mixtures, including mono-, di- and tri-glycerides and mixtures thereof.
Glyceride mixtures of the type useful herein can be more conveniently prepared from
natural or synthetic triglycerides by means of a trans-esterification reaction employing
glycerine and a base. Such trans-esterification reactions take place in processes
well-known in the art to provide random mixtures of mono-, di- and triglycerides.
Preferred precursor materials for the glyceride mixtures herein include lard, winterized
lard, tallow, hydrogenated (hardened) tallow, hydrogenated (hardened) soybean oil,
and hydrogenated (hardened) peanut oil. Any of these materials can be trans-esterified
in the presence of glycerine and base in processes conventionally used in the art
to provide the glyceride mixtures useful herein.
v) Synthetic waxes such as paraffin wax are also useful. A paraffin wax is a petroleum
wax consisting principally of normal alkanes. Paraffin, microcrystalline, and semicrystalline
waxes may be differentiated using the refractive index of the wax and its congealing
point as determined by ASTM D938 (36). Semimicrocrystalline and microcrystalline waxes
are petroleum waxes containing substantial proportions of hydrocarbons other than
normal alkanes. Paraffin wax is macrocrystalline, brittle, and it is composed of 40-90
wt.% normal paraffins and the remainder is C18-C36 isoalkanes and cycloalkanes.
[0020] Preferred materials include the C
10-C
22 fatty acids and C
10-C
20 fatty alcohols.
[0021] It is to be understood that certain by-products, hydrotropes, solvents and the like
that are present with the incoming raw material or formed as a result of the neutralization
are allowed as miscellaneous ingredients in the present invention.
[0022] In a preferred embodiment, water or water-soluble materials in the amount of 0 up
to 25%, preferably 3 to 15%, are present. Water is the most preferred optional ingredient.
Water can be added to the composition or can come into the composition as a natural
by-product of the neutralization reaction that forms the crypto-anionic and anionic
surfactant. It has been found that amounts of water (up to 25 wt.%) can be incorporated
into the formula without processing problems, and this inclusion may be commercially
useful.
[0023] Other optional water-soluble ingredients useful in the present invention include
polyhydric alcohols having from 1 to 6 carbon atoms, such as propylene glycol, glycerin
or sorbitol.
[0024] Additives which may be optionally included in fabric conditioning compositions of
the present invention in their conventional levels include optical brighteners or
fluorescent agents, antioxidants, colorants, germicides, perfumes, enzymes, bacteriocides,
colour care agents, polymeric soil releasing agents and the like. The general level
of use of any such ingredient is up to 10%; preferably 0.1 to 5 wt.%.
[0025] The present antistatic, fabric softening compositions may be formed by combining
pre-determined amounts of pre-neutralized crypto-anionic surfactants and optional
anionic surfactants into non-surfactant release aids at temperature in the range of
100 - 210°F. The optional ingredients may be added to the mixture at any step of the
process, but it is preferred that it be added at the end of the process. The pre-neutralized
crypto-anionic surfactants and optional pre-neutralized anionic surfactants may also
be added as aqueous solutions to simplify the mixing operation. The excess water is
removed by evaporation during the mixing step at operation temperature of 100 - 210°F.
[0026] The preferred method is to prepare the present composition by (a) pre-mixing the
crypto-anionic acid, optional anionic acid and release aids, (b) neutralize the crypto-anionic
and optional anionic surfactants with a corresponding stoichiometric amount of alkaline
agents at a temperature in the range of 100 - 210°F. Further modification of the composition
can be achieved by adding additional pre-neutralized crypto-anionic surfactants, optional
anionic surfactants, release aids and optional ingredients into the composition and
mix at temperatures of 100 - 210°F.
[0027] The final product is a transparent isotropic liquid having a viscosity of less than
1,000 cps at 180°F, preferably less than 200 cps at 180°F.
[0028] In the preferred embodiment, the conditioning composition of the present invention
may be coated onto a flexible substrate which carries a fabric conditioning amount
of the composition and is capable of releasing the composition at dryer operating
temperature. The conditioning composition in turn has a preferred melting (or softening)
point of 25°C. to 150°C.
[0029] The fabric conditioning composition which may be employed in the invention is coated
onto a dispensing means which effectively releases the fabric conditioning composition
in a tumble dryer. Such dispensing means can be designed for single usage or for multiple
uses. One such multi-use article comprises a sponge material releasable enclosing
enough of the conditioning composition to effectively impart fabric softness during
several drying cycles. This multi-use article can be made by filling a porous sponge
with the composition. In use, the composition melts and leaches out through the pores
of the sponge to soften and condition fabrics. Such a filled sponge can be used to
treat several loads of fabrics in conventional dryers, and has the advantage that
it can remain in the dryer after use and is not likely to be misplaced or lost.
[0030] Another article comprises a cloth or paper bag releasable enclosing the composition
and sealed with a hardened plug of the mixture. The action and heat of the dryer opens
the bag and releases the composition to perform its softening.
[0031] As a further alternative, the fabric conditioning composition in particulate form
is sprinkled over the fabrics in the dryer.
[0032] A highly preferred article comprises the inventive compositions releasably affixed
to a flexible substrate such as a sheet of paper or woven or non-woven cloth substrate.
When such an article is placed in an automatic laundry dryer, the heat, moisture,
distribution forces and tumbling action of the dryer removes the composition from
the substrate and deposits it on the fabrics.
[0033] The sheet conformation has several advantages. For example, effective amounts of
the compositions for use in conventional dryers can be easily absorbed onto and into
the sheet substrate by a simple dipping or padding process.
[0034] Thus, the end user need not measure the amount of the composition necessary to obtain
fabric softness and other benefits. Additionally, the flat configuration of the sheet
provides a large surface area which results in efficient release and distribution
of the materials onto fabrics by the tumbling action of the dryer.
[0035] The substrates used in the articles can have a dense, or more preferably, open or
porous structure. Examples of suitable materials which can be used as substrates herein
include paper, woven cloth, and non-woven cloth. The term "cloth" herein means a woven
or non-woven substrate for the articles of manufacture, as distinguished from the
term "fabric" which encompasses the clothing fabrics being dried in an automatic dryer.
[0036] It is known that most substances are able to absorb a liquid substance to some degree;
however, the term "absorbent" as used herein, is intended to mean a substrate with
an absorbent capacity (i.e., a parameter representing a substrate's ability to take
up and retain a liquid) from 4 to 12, preferably 5 to 7 times its weight of water.
[0037] If the substrate is a foamed plastics material, the absorbent capacity is preferably
in the range of 15 to 22, but some special foams can have an absorbent capacity in
the range from 4 to 12.
[0038] Determination of absorbent capacity values is made by using the capacity testing
procedures described in U.S. Federal Specifications (UU-T-595b), modified as follows:
1. tap water is used instead of distilled water
2. the specimen is immersed for 30 seconds instead of 3 minutes;
3. draining time is 15 seconds instead of 1 minutes; and
4. the specimen is immediately weighed on a torsion balance having a pan with turned-up
edges.
[0039] Absorbent capacity values are then calculated in accordance with the formula given
in said Specification. Based on this test, one-ply, dense bleached paper (e.g., Kraft
or bond having a basis weight of 32 pounds per 3,000 square feet) has an absorbent
capacity of 3.5 to 4; commercially available household one-ply towel paper has a value
of 5 to 6; and commercially available two-ply household toweling paper has a value
of 7 to 9.5.
[0040] Suitable materials which can be used as a substrate in the invention herein include,
among others, sponges, paper, and woven and non-woven cloth, all having the necessary
absorbency requirements defined above.
[0041] The preferred non-woven cloth substrates can generally be defined as adhesively bonded
fibrous or filamentous products having a web or carded fiber structure ( where the
fiber strength is suitable to allow carding), or comprising fibrous mats in which
the fibers or filaments are distributed haphazardly or in random array (i.e., an array
of fibers in a carded web wherein partial orientation of the fibers is frequently
present, as well as a completely haphazard distributional orientation), or substantially
aligned. The fibers or filaments can be natural (e.g., wool, silk, jute, hemp, cotton,
lene, sisal, or ramie) or synthetic (e.g., rayon, cellulose ester, polyvinyl derivative,
polyolefins, polyamides, or polyesters). Preferred polyester non-woven fabric substrates
are prepared from a polyester fiber having a denier of from 2 to 6 as described in
Childs et al., U.S. Patent No. 5,470,492.
[0042] The preferred absorbent properties are particularly easy to obtain with non-woven
cloths and are provided merely by building up the thickness of the cloth, i.e., by
superimposing a plurality of carded webs or mats to a thickness adequate to obtain
the necessary absorbent properties, or by allowing a sufficient thickness of the fibers
to deposit on the screen. Any diameter or denier of the fiber (generally up to 10
denier) can be used, inasmuch as it is the free space between each fiber that makes
the thickness of the cloth directly related to the absorbent capacity of the cloth,
and which, further, makes the non-woven cloth especially suitable for impregnation
with a composition by means of intersectional or capillary action. Thus, any thickness
necessary to obtain the required absorbent capacity can be used.
[0043] When the substrate for the composition is a non-woven cloth made from fibers deposited
haphazardly or in random array on the screen, the articles exhibit excellent strength
in all directions and are not prone to tear or separate when used in the automatic
clothes dryer.
[0044] In applying the fabric conditioning composition to the absorbent substrate, the amount
impregnated into and/or coated onto the absorbent substrate is conveniently in the
weight ratio range of from 10:1 to 0.5:1 based on the ratio of total conditioning
composition to dry, untreated substrate (fiber plus binder). Preferably, the amount
of the conditioning composition ranges from 5:1 to 1:1, most preferably from 3:1 to
1:1, by weight of the dry, untreated substrate.
[0045] The articles of manufacture of the present invention can be used for imparting the
above-described fabric treatment composition to fabric to provide anti-static and/or
softening effects to fabric in an automatic laundry dryer. Generally, the method of
using the inventive composition is to commingle an effective amount of the fabric
conditioning composition with pieces of damp fabric by tumbling the fabrics under
heat in an automatic clothes dryer.
EXAMPLES
[0046] The following examples illustrate without limitation the present invention. Further
modifications within the scope of the present invention will be obvious to the skilled
man.
Example 1
Preparation of Conditioning Composition
[0047] Un-neutralized ethoxylated fatty acid and stearyl alcohol were placed in a glass
vessel and heated to 140°F with mixing. A 45 w/w% potassium hydroxide aqueous solution
was warmed and then added to the ethoxylated fatty acid and stearyl alcohol mix. Stearic
acid was added to the resulting crypto-anionic surfactant and non-surfactant release
aid mixture and mixed until clear. Perfume was added at this time.
Preparation of Conditioning Articles
[0048] Dryer sheets were prepared by applying the coating mixture to pre-weighed substrate
sheets of 6.75 inches x 12 inches dimensions. The substrate sheets were comprised
of 4 denier spun-bonded polyester. The formulation was then coated onto the substrate
as conventionally known in the art. The sheet was weighed to determine the amount
of coating mixture on the sheet. The target sheet weight was 1.5 grams. If the weight
was either in excess of or less than the target weight, the sheet was passed through
the coater to remelt the coating mixture and remove the excess or add additional coating
mixture.
[0049] Dryer sheets having the following formulations were prepared as described above.
Table 1
| Ingredient |
Sample 1 |
Sample 2 |
| Potassium salt of C12-C13 fatty acid with 4 moles EO |
48.0 |
- |
| Potassium salt of C12-C15 fatty acid with 11 moles EO |
- |
48.0 |
| Stearyl Alcohol |
23.0 |
24.0 |
| Stearic Acid |
14.0 |
15.0 |
| Water |
9.0 |
8.0 |
| Miscellaneous1 |
6.0 |
5.0 |
| 1 includes impurities present in the ethoxylated fatty acid. |
Example 2
[0050] To demonstrate the anti-static capabilities of the dryer sheets containing the compositions
of the present invention, dryer sheets were evaluated using an in-situ static measurement
methodology. In each test, the load was washed three times in a commercially available
detergent in warm water. The load consisted of three 3' x 3' pieces of each of the
following fabrics: 100% orlon, 100% acrylic blanket, 100% double knit polyester jersey,
100% single knit polyester lining and 100% nylon. The test bundle was then transferred
to a Lady Kenmore Heavy Duty dryer which had been previously treated to ensure removal
of any prior added anti-static/softener. A pre-weighed dryer sheet was added to the
load, and the test load plus dryer sheet (if used) was tumble dried for a 60 minute
timed heat cycle, which was followed by a 10-minute cool down. An electrostatic field
meter probe, manufactured by Monroe Electronics, NY, was previously mounted onto the
inside door of the dryer. At the start of the drying cycle, an electrostatic field
meter, also manufactured by Monroe Electronics, NY, was turned on, and the output
was sent to a chart recorder. The electrostatic values at 0, 20, 40 and 70 minutes
were recorded and tabulated to compare products.
[0051] The maximum absolute value possible for the electrostatic meter is 10. If a value
is recorded as 10, then the real electrostatic field value most likely went off the
scale of the meter and indicates a highly charged field. In general, if the 20 minute
and the 40 minute values are less than 4 and the 70 minute value is less than 6, then
the anti-static benefit of the product being tested is considered good. These values
were determined from evaluations of commercial products and noting the temperature
dependence of static measured in the dryer, i.e., electrostatic charges are generally
lower under high heat conditions than at room temperature.
[0052] The electrostatic values of formulations outside the scope of the invention are as
follows:
Table 2
| Sample |
Formula Description |
0 |
20 min |
40 min |
70 min |
| Control |
no dryer sheet |
0 |
8.8 |
9.4 |
10 |
| 3 |
25% LAS/75% stearic acid |
0 |
7.2 |
6.6 |
10 |
| 4 |
15% potassium stearate/85% stearic acid |
0 |
10 |
4 |
9.2 |
| 5 |
50% DHTDMAMS2 /50% stearic acid |
0 |
1.7 |
0.8 |
5.2 |
| 6 |
70% DHTDMAMS1 /30% stearic acid |
0 |
1.6 |
0.6 |
4.4 |
| In comparison Samples 1 and 2 of Example 1 within the invention exhibited the following
electrostatic values. |
| 2 Dihardened tallow dimethyl ammonium methyl sulphate. |
Table 3
| Sample |
0 |
20 min |
40 min |
70 min |
| 1 |
0 |
2.4 |
3.4 |
4.0 |
| 2 |
0 |
5.2 |
2.0 |
1.6 |
As can be seen from the data, dryer sheets of the present invention show antistatic
properties as good as or at least as comparable as dryer sheets containing typical
cationic containing compositions applied to dryer sheets. The data also shows that
compositions composed of anionic surfactants without nonionic character do not possess
antistat properties comparable to commercially available dryer sheets.
Example 3
[0053] An additional composition within the scope of the invention was prepared by mixing
1:1 ratio of pre-neutralized crypto-anionic surfactant (60% active) and molten stearic
acid at a temperature of 140°F. The electrostatic values were determined as described
in Example 1 with the results as indicated in Table 4.
Table 4
| Sample |
Formula Description |
0 |
20 min |
40 min |
70 min |
| 7 |
30 wt. % sodium fatty alcohol ethoxy sulphate |
0 |
4.8 |
2.4 |
5.2 |
| |
10 wt. % water |
|
|
|
|
| |
7 wt. % propylene glycol |
|
|
|
|
| |
3 wt. % ethanol |
|
|
|
|
| |
50 wt. % stearic acid |
|
|
|
|
1. A tumble dryer article having an anti-static benefit comprising:
a) a fabric conditioning composition containing substantially no cationic actives
and comprising:
(i) 25 to 100 wt. % of a crypto-anionic surfactant;
(ii) 0 to 75 wt. % of a non-surfactant release aid;
(iii) 0 to 50 wt. % of an anionic surfactant; and
(iv) up to 25 wt. % of water or a water soluble material; and
b) means for dispensing the fabric conditioning composition onto fabrics in a tumble
dryer.
2. A tumble dryer article according to claim 1 wherein the crypto-anionic surfactants
are selected from water soluble salts of ethoxylated fatty acids having 1 to 20 ethylene
oxides, alkyl phenol ethylene oxide ether sulphates having from 1 to 20 ethylene oxides,
alkyl ethylene oxide ether sulphates having from 1 to 20 ethylene oxides, and mixtures
thereof.
3. A tumble dryer article according to claim 1 wherein the non-surfactant release aid
is selected from carboxylic acids having 8 to 39 carbon atoms and one carboxylic group
per molecule, fatty alcohols, waxes, fatty acid esters, glycerides, and mixtures thereof.
4. A tumble dryer article according to claim 3 wherein the carboxylic acid is a mixture
of stearic and palmitic acids in the ratio of from 1:4 to 4:1.
5. A tumble dryer article according to claim 1 wherein the water is present in an amount
of from 3 to 15 wt. %.
6. A tumble dryer article according to claim 1 wherein the means is polyester non-woven
fabric prepared from a polyester fiber having a denier of from 2 to 6.
7. A tumble dryer article according to claim 1 further comprising up to a 10 wt. % of
one or more optional additives selected from the group consisting of optical brighteners,
fluorescent agents, antioxidants, colorants, germicides, perfumes, enzymes, bacteriocides,
colour care agents, polymeric soil releasing agents, and mixtures thereof.
8. A method for providing an anti-static benefit to fabrics dried in a tumble dryer comprising
the steps of:
a) selecting a tumble dryer article comprising:
(i) a fabric conditioning composition containing substantially no cationic actives
and comprising:
(a) 25 to 75 wt. % of a crypto-anionic surfactant;
(b) 75 to 25 wt. % of a non-surfactant release aid;
(c) 0 to 50 wt. % of an anionic surfactant; and
(d) up to 25 wt. % of water or a water soluble material;
(ii) means for dispensing the fabric conditioning composition onto fabrics in a tumble
dryer; and
b) contacting fabrics with the tumble dryer articles in a tumble dryer to provide
an anti-static benefit.
9. A method according to claim 8 wherein the crypto-anionic surfactant of the tumble
dryer article is selected from water soluble salts of ethoxylated fatty acids having
from 1 to 20 ethylene oxides, alkyl phenol ethylene oxide ether sulphates having from
1 to 20 ethylene oxides, alkyl ethylene oxide ether sulphates having from 1 to 20
ethylene oxides, and mixtures thereof.
10. A method according to claim 8 wherein the non-surfactant release aid is selected from
the group consisting of carboxylic acids having 8 to 30 carbon atoms and one carboxylic
group per molecules, fatty alcohols, wax, fatty acid ester, glycerides, and mixtures
thereof.
11. A method according to claim 8 wherein the means is polyester non-woven fabric prepared
from a polyester fiber having a denier of from 2 to 6.
12. A method according to claim 8 wherein the water is present in an amount of from 5
to 15 wt. %.
13. A method according to claim 8 wherein the tumble dryer article further comprises up
to 10 wt. % of one or more optional additives selected from the group consisting of
optical brighteners, fluorescent agents, antioxidants, colorants, germicides, perfumes,
enzymes, bacteriocides, colour care agents, polymeric soil releasing agents and mixtures
thereof.