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EP 0 835 702 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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23.06.1999 Bulletin 1999/25 |
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Date of filing: 26.09.1997 |
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Apparatus for cutting and shaping steel bars, particularly for reinforcing concrete
Vorrichtung zum Ablängen und Formen von Stahlstäben, insbesondere von Betonbewehrungsstäben
Dispositif de coupe et de mise en forme de barres en acier, notamment de barres de
renforcement pour béton armé
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Designated Contracting States: |
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DE ES FR |
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Priority: |
11.10.1996 IT TO960836
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Date of publication of application: |
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15.04.1998 Bulletin 1998/16 |
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Proprietor: OSCAM S.p.A. |
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10127 Torino (IT) |
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Inventor: |
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- Peruzzo, Lorenzo
10127 Torino (IT)
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Representative: Notaro, Giancarlo et al |
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c/o Buzzi, Notaro & Antonielli d'Oulx srl,
Corso Fiume 6 10133 Torino 10133 Torino (IT) |
| (56) |
References cited: :
EP-A- 0 648 577 US-A- 4 732 066
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US-A- 4 339 861
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
[0001] The present invention relates to apparatus for shaping steel bars, particularly bars
for reinforcing concrete, of the type comprising:
- an elongated bed having a supporting structure at the top thereof,
- first and second bending machines both movable independently form each other along
the longitudinal direction of said bed adjacent to one side of the latter, each bending
machine having a bending device with a motorized rotatable horizontal disc, having
a central abutment pin and a bending offset pin, said bending machines further having
respective movable clamping devices, having bar receiving channels which can be opened
upwardly, for receiving the bars coming from said supporting structure and for keeping
these bars superimposed in a vertical plane parallel to the longitudinal direction
of the bed, above the discs of the bending machines, as well as for depositing the
bars on a storing plane after bending thereof, a third clamping device being provided
on the bed at a position intermediate between the two bending machines, and
- means for controlling the movement of the two bending machines along the bed and for
activating the respective bending devices according to a predetermined sequence, for
shaping the bars as desired.
[0002] An apparatus of the above indicated type has been disclosed in European Patent Application
EP-A-0 648 577.
[0003] The object of the present invention is that of enabling a number of bars to be simultaneously
loaded on the bending machines, in a fully automatic manner.
[0004] In view of achieving this object, the invention provides an apparatus of the type
indicated at the beginning of the present description, characterized in that said
supporting structure which receives the bars to be shaped is a substantially channel-shaped
structure extending along said bed, having a bottom horizontal wall and two vertical
side walls which are movable between a lowered position adjacent to the bottom wall,
in which they define along said bar receiving channel with the bottom wall, and a
raised position, in that said apparatus comprises pressing horizontal plate elongated
along the longitudinal direction of the channel and vertically movable between said
two side walls for pressing downwardly the bars supported on the bottom wall so as
to keep them all in a same plane, and a pushing horizontal plate, also elongated in
the longitudinal direction of the channel, and movable horizontally above said bottom
wall in a direction transverse relative to the longitudinal direction of the bars,
when the side walls are in their raised condition, for feeding the bars towards a
discharging position, in which they can be discharged on said clamping devices for
being deposited on the bending machines.
[0005] Preferably, means are provided for feeding the bars on the supporting structure of
the bed, comprising a cutting head associated with one end of the bed which attends
to cutting the bars at the desired length after that they are received within said
channel and clamped by means of said pressing plate.
[0006] Due to the said features, the bars are received and aligned in a proper position
above the supporting structure of the bed and then they are automatically fed towards
a position for being discharged on the clamping devices, with no intervention by the
operators and in a rapid and precise manner. In a preferred embodiment of the apparatus
according to the invention, said side walls are rigidly connected to each other and
each have one or more slanted slots each engaged by a respective horizontal pin transverse
relative to the longitudinal direction of the channel, each pin being attached to
the fixed structure of the bed, so that a horizontal movement of said plates in the
longitudinal direction of the channel causes a simultaneous vertical movement thereof.
[0007] Yet in the said preferred embodiment, said pressing horizontal plate is rigidly connected
to a vertical upper plate, parallel to the longitudinal direction of the channel,
having one or more slanted slots each engaged by a respective horizontal pin which
is transverse relative to the longitudinal direction of the channel, each pin being
attached to the fixed structure of the bed, so that a horizontal movement of said
vertical plate in the longitudinal direction of the channel causes a simultaneous
vertical movement thereof.
[0008] According to a further preferred feature of the invention, the said pushing horizontal
plate has one or more slanted slots each engaged by a respective vertical pin which
also engages a guiding slot parallel to the longitudinal direction of the channel
formed in the fixed structure of the bed, so that a movement of said vertical pin
along said longitudinal guiding slot causes a simultaneous horizontal transverse movement
of the pushing plate.
[0009] Preferably, the horizontal movement of the said vertical walls, the horizontal movement
of the vertical plate connected to the pressing plate and the horizontal movement
of the vertical pin for driving the pushing plate are all obtained by means of respective
fluid cylinders.
[0010] Due to the above described further features, the preferred embodiment of the invention
ensures a proper and uniform movement of all the above mentioned movable plates throughout
the whole length of the bed, while making use of means of simple and inexpensive construction.
[0011] A further preferred feature of the invention lies in that the said third clamping
device provided at an intermediate position between the two bending machines is carried
by a structure movable along the longitudinal direction of the bed, so that the three
clamping devices are able to move simultaneously in order to deposit the bent bars
at different areas of the storing plane. This feature is particularly useful in case
the apparatus is used for instance in order to provide bars according to different
possible shapes, since it is thus possible to deposit the various types of shaped
bars at different areas of the storing plane.
[0012] Preferably, said discharging position of the bars, towards which the bars are pushed
by said pushing plate is defined by at least one stop lever positioned at the end
of an inclined plane on which the bars are fed, said lever being retractable towards
a position in which it allows the bars to fall from the inclined plane into the receiving
channels of the said clamping devices.
[0013] Yet in said preferred embodiment, the bed has an upper plane with conveying chains
directed transversally to the longitudinal direction of the channel, for feeding the
bars pushed by thepushing plate towards a position for discharging on the clamping
devices. A further preferred feature of this embodiment lies in that said bottom wall
of the channel structure can be inclined transversally downwardly on the side opposite
to that facing forwardly in the direction of thrust of the said pushing plate, for
discharging the cut bars which are not to be bent and/or any waste material resulting
from the cutting operation.
[0014] Preferably, each of the said clamping devices has a pair of jaws which are separately
movable on guides directed transversally to the longitudinal direction of the bed,
said guides being carried by a slide which is vertically slidably mounted on the structure
of the respective bending machine which is movable along the bed or, in the case of
said third clamping device, on the respective supporting structure, which is also
movable along the bed.
[0015] Further features and advantages of the invention will become apparent from the description
which follows with reference to the annexed drawings, given purely by way of example,
in which:
figure 1 is a diagrammatic perspective view of a preferred embodiment of the apparatus according
to the invention,
figure 2 is a cross-sectional view of the apparatus of figure 1, in a plane perpendicular
to the longitudinal direction of the apparatus,
figure 3 is a view at an enlarged scale of the detail indicated by arrow III in figure 2,
figure 4 is a perspective view partially in cross-section of the detail of figure 3,
figure 5 is a perspective view at an enlarged scale and further in cross-section of the detail
of figure 4,
figure 6 is a perspective view at different angle of view of the detail of figure 5, and
figure 7 is an elevational side view of the detail shown in figures 3-6.
[0016] With reference to figures 1, 2, numeral 1 generally designates an apparatus for cutting
and shaping bars for reinforced concrete, comprising an elongated bed 2 at one end
of which there is associated a cutting head 3. The details of the cutting head 3 are
not described and shown herein, since they can be made in any known way and since
this details, taken alone, do not fall within the scope of the present invention and
also because their elimination from the drawings renders the latter simpler and easier
to understand. According to a technique known
per se, the cutting head 3 is provided with means for feeding a plurality of parallel steel
bars 4 on the bed 2. The device according to the invention enables a number of cut
bars to be loaded simultaneously on the bending machines, in a fully automatic manner,
i.e. without requiring any manual intervention and keeping the bars perfectly aligned,
so as to enable simultaneous bending thereof at a later stage. The bars 4 advance
above the bed 2 within a channel structure 5 (which will be described in detail in
the following) by a length corresponding to the desired cutting length, whereupon
they are locked and undergo a cutting operation by the cutting head 3. Figures 3-6
show the channel structure 5 which receives the bars to be shaped in detail. With
reference in particular to figure 3, bars 4 are received within a channel defined
by a bottom wall 6 and two side vertical walls 7. The walls 7 are movable vertically
and simultaneously between a lowered position (shown in figure 3) in which they are
close to the bottom wall 6 and define therealong the channel 8 for receiving the bars
4, and a raised position. Both the bottom wall 6, and the side walls 7 extend throughout
the whole length of bed 2. The walls 7 are guided in their movement between two parallel
and spaced apart vertical walls 9 which form part of two longitudinal beams 10 also
extending throughout the whole length of bed 2 and rigidly connected to the fixed
structure of the bed. As clearly shown in figures 4, 5, the two vertical walls 7 are
rigidly connected to each other at each end by a plate 11 (see figure 5) and each
have a plurality of slanted slots 12 (only one of which is visible in the drawings)
each engaged by a transverse horizontal pin 13 which is fixed in position, since it
is rigidly connected to a respective longitudinal beam 10. The structure constituted
by the two vertical walls 7 is movable in a horizontal direction parallel to the longitudinal
direction of the bed by means of a fluid cylinder 14, pivotally connected at its ends
to the head plate 11 connecting the two plates 7 as well as to a support 15 forming
part of the fixed structure of bed 2 (see figure 4). By activating the cylinder 14
a longitudinal movement of plates 7 is caused and, as a result of the engagement of
slots 12 on the fixed transverse pins 13, also a simultaneous vertical movement of
the plates 7 between said lowered position and said raised position is obtained. The
above described kinematic linkage ensures a proper and uniform movement of plates
7 throughout the whole length of the bed by simple and inexpensive means.
[0017] Yet with reference to figure 3, between the two said walls 7 there is vertically
movable a pressing horizontal plate 16 extending throughout the whole length of the
bed which is rigidly connected to an upper vertical plate 17, parallel to the longitudinal
direction of the bed and defining along with plate 16 an upturned T-shaped cross-section.
With reference also to figures 4, 5, plate 17 has a plurality of slanted slots 18
(only one of which is visible in the drawings), each engaged by a transverse horizontal
pin 19 which is fixed in position, since it is rigidly connected to the vertical wall
9 of one of the two longitudinal beams 10. Due to the engagement of each slot 12 on
the respective fixed pin 19, a longitudinal movement of plate 17 causes a simultaneous
vertical movement thereof. This movement is driven by a fluid cylinder 20 whose ends
are respectively articulated to a fixed support 21 and plate 17, as shown in figure
4. Cylinder 20 enables the pressing horizontal plate 16 to be moved downwardly, starting
from the raised position, so as to arrange the bars 4 which are fed within channel
8, when the side walls 7 are in their lowered position, in a single plane, clamping
the bars while the cutting operation is carried out. Yet with reference to figure
3, between an upper horizontal wall 22 of bed 2 and a horizontal wall 23 forming part
of one of the longitudinal beams 10 there is slidably mounted a pushing horizontal
plate 24, extending throughout the whole length of the bed. Plate 24 is therefore
movable in a transverse horizontal direction relative to the longitudinal direction
of the bed. The pushing plate 24 has a plurality of slanted slots 25, only one of
which is visible in the drawings, each engaged by a vertical pin 26. This pin is carried
at the bottom by a prismatic body 27 attached to a stem 28 of a fluid cylinder 29.
The pin 26 is further guided within a slot 30 formed in the fixed wall 23 along a
direction parallel to the longitudinal direction of the bed. Activation of cylinder
29 thus causes a movement of pin 26 in the longitudinal direction of the bed, within
the guiding slot 30 and a resulting transverse movement of the pushing plate 24 due
to the engagement of the slanted slot 25 on pin 26. The pushing plate 24 is used for
pushing the bars 4, after that they have been cut, rightwardly, with reference to
figure 3, following a raising movement of the pressing plate 16 and side walls 7.
After that the side walls have been raised, the pushing plate 24 is free to come in
contact at one of its longitudinal edges against the bars 4 feeding them on a chain
conveyor bed 31 comprising a plurality of chains 32 directed transversally with respect
to the longitudinal direction of the bed and which receive the bars from channel 8
(see figure 2) and feed them towards a discharging post 33 (figure 2) in which they
can be discharged on clamping devices provided on the bending machines with which
the apparatus is provided and which will be illustrated in detail in the following.
With reference in particular to figure 2, at its front edge, the chain bed 31 has
an inclined portion 34 along which the bars 4 may slide until they rest against a
plurality of levers 35 which normally are in the raised position shown by dotted lines
in figure 2. Each lever 35 can be retracted downwardly by means of a driving cylinder
36' to let the bars free to fall downwardly from the inclined plane 33, to undergo
the operations which will be described in detail in the following. According to a
technique known for example from the cited European patent application EP-A-0 648
577, the apparatus has two bending machines 36 which are both guided, independently
from each other, on longitudinal guides 37 provided alongside the bed 2. The movements
of each bending machine 36 along the bed are controlled by electric motors which are
on board the machine and which are controlled on their turn by a computer according
to a predetermined program in order to move the machines 36 in sequence to the various
portions of the bars to be bent, with a technique for example described in the above
mentioned European patent application. The details of construction of each bending
machine 36 are not illustrated herein since they can be made also in the way known
from the said European patent application. It is to be noted that each bending machine
comprises an upper motorized rotatable disc 36a having a central pin for abutment
of the bars and a bending offset pin. The structure of each machine 36 further supports
a clamping device 38 (see figure 2) comprising a pair of jaws 39 movable independently
from each other on guides 40 carried by a slide 41 slidably mounted on guides 42 formed
on the support structure 36. The movement of the two jaws 34 is obtained for example
by engagement of two screws within two nuts carried by said jaws, the rotation of
said screws being driven by two electric motors 43 by belt transmissions 44. Due to
the above described structure, the jaws 39 are able to move towards and away from
each other in order to define an upwardly opened channel for receiving the bars and
for clamping the bars within this channel, said jaws being also able to move simultaneously
on the respective guides to displace the bars along the transverse direction with
respect to the longitudinal direction of the bed. Due to the possibility of moving
the slide 41 in a vertical direction and moving the machine 36 in the longitudinal
direction, it is thus possible that the bars 4, be displaced in space as desired after
that they have been received superimposed on each other, in a vertical plane parallel
to the longitudinal direction of the bed, within the receiving channels of the clamping
devices 38 of the two bending machines 36. In particular, once the bars have been
received by the clamping devices 38, they can be transported by these devices and
deposited on the rotating discs 36a of the bending machines 36 and held in this position
while the bending operation is carried out. According to a technique known per se
from the previous European patent application which has been mentioned above, these
bending takes place according to a predetermined program, under the control of a computer
which attends to activating the movement of machines 36 along the bed and the rotation
of the bending discs in order to provide the various bends required in the bar. When
shaping has been carried out, the same clamping devices 38 may attend to discharging
the bar on the storing plane in front of the bed. With reference to figure 1, between
the two bending machines 36, there is arranged a further structure 45 carrying a clamping
device 38 provided exactly as illustrated in figure 2 with reference to a bending
machine 36. This clamping device serves for supporting the bars at a position intermediate
between their ends. Differently from what has been illustrated in the previous European
patent application which has been described above, also structure 45 carrying the
central clamping device is movable with respect to the bed 2 in the longitudinal direction
of the latter. Therefore, when a group of bars is clamped by the clamping devices
38 and 38' of the two bending machines 36 and the central structure 45, it can be
translated longitudinally by a simultaneous movement in the longitudinal direction
of the two machines 36 and the structure 45. This is useful for example, once shaping
has been carried out, for discharging the group of shaped bars at different areas
of the discharging plane, for example to groupe together at different areas bars having
different shapes obtained in different working cycles of the apparatus. Yet with reference
to figures 2 and 5, 6, the bottom wall 6 of channel 8 is defined by a lever 46 which
is pivotally mounted around a longitudinal axis 47 and can be inclined laterally downwardly
by means of a cylinder 48 (see figure 3) on the side opposite to that facing the direction
of the active stroke of the pushing plate 24, i.e. that facing towards the discharging
post 33. In this manner the cut bars which are not to be shaped, or any waste material
from the cutting operation, can be discharged on the rear side of bed 2 (figure 2).
[0018] From the foregoing description, it is clearly apparent that the apparatus according
to the invention enables the operation for transferring the bars from the receiving
channel 8 to the discharging post 33 in a particularly efficient and reliable manner,
with extremely simple and inexpensive means. The provision of the central clamping
device 38' on a structure 45 which is also movable longitudinally gives the possibility
of discharging the various type of bars at different areas of the storing plane.
[0019] Naturally, while the principle of the invention remains the same, the details of
construction and the embodiments may widely vary with respect to what has been described
and illustrated purely by way of example, without departing from the scope of the
present invention, as defined by the appended claims.
1. Apparatus for shaping steel bars (4), particularly bars for reinforcing concrete,
comprising:
- an elongated bed (2) having a supporting structure at the top thereof,
- means for feeding a plurality of bars (4) on the supporting structure,
- a first and a second bending machines (36) both movable independently form each
other in the longitudinal direction of said bed (2) adjacent to one side thereof,
each bending machine having a bending device with a motorized rotatable horizontal
disc (36a) having a central abutment pin and a bending offset pin,
- said bending machines further carrying respective movable clamping devices (38)
having bar receiving channels (39a) which can be opened upwardly, for receiving the
bars (4) coming from said supporting structure and holding them superimposed in a
vertical plane parallel to the longitudinal direction of the bed (2), above the discs
(36a) of the bending machines (36) as well as for depositing the bars (4) on a storing
plane, a third clamping device (38') being provided on the bed (2) at a position intermediate
between the two bending machines (36),
- means for controlling movement of the two bending machines (36) along the bed and
for activating the respective bending devices according to a predetermined sequence,
for shaping the bars (4) as desired,
characterized in that said supporting structure which receives the bars (4) to be shaped is a substantially
channel-shaped structure extending along said bed (2), having a horizontal bottom
wall (6) and two vertical side walls (7) which are movable between a lowered position
adjacent to the bottom wall (6), in which they define said bar receiving channel (8)
along with the bottom wall (6) and a raised position, in that said apparatus comprises
a pressing horizontal plate (16) elongated in the longitudinal direction of the channel
(8) and movable vertically between the two side walls (7), for pressing downwardly
the bars (4) resting on the bottom wall (6), so as to hold them all in a same plane,
and a pushing horizontal plate (24), also elongated in the longitudinal direction
of the channel (8) and movable horizontally above said bottom wall (6) in a transverse
direction with respect to the longitudinal direction of the bars (4), in the raised
condition of the side walls (7), for feeding the bars (4) towards a discharging position,
in which they can be discharged over said clamping devices (38,38') for being deposited
on the bending machines.
2. Apparatus according to claim 1, characterized in that means are provided for feeding the bars (4) on the supporting structure of the bed
(2), comprising a cutting head (3) associated with one end of the bed (2) and able
to cut the bars (4) after that they have been received within said channel (8) and
clamped by means of said pressing plate (16).
3. Apparatus according to claim 1, characterized in that said side walls (7) are rigidly connected to each other and each have one or more
slanted slots (12) each engaged by a respective horizontal pin (13) transverse relative
to the longitudinal direction of the channel, each pin (13) being attached to the
fixed structure of the bed so that a horizontal movement of said side walls (7) in
the longitudinal direction of the channel (8) causes a simultaneous vertical movement
thereof.
4. Apparatus according to claim 1, characterized in that said pressing horizontal plate (16) is rigidly connected to a vertical upper plate
(17) parallel to the longitudinal direction of the channel (8), having one or more
slanted slots (18) each engaged by a respective horizontal pin (19) transverse relative
to the longitudinal direction of the channel (8) each pin (19) being attached to the
fixed structure of the bed (2) so that a horizontal movement of said vertical plate
(17) in the longitudinal direction of the channel (8) causes a simultaneous vertical
movement thereof.
5. Apparatus according to claim 1, characterized in that said pushing horizontal plate (24) has one or more slanted slots (25) each engaged
by a respective vertical pin (26) which further engages a guiding slot (30) parallel
to the longitudinal direction of the channel (8) formed in the fixed structure of
the bed (2), so that a movement of said vertical pin (26) along said guiding longitudinal
slot (30) causes a simultaneous transverse horizontal movement of the pushing plate
(25).
6. Apparatus according to claim 2 or 3 or 4, characterized in that said horizontal movement is driven by means of a fluid cylinder.
7. Apparatus according to claim 1, characterized in that said third clamping device (38') provided at an intermediate position between the
two bending machines (36) is carried by a structure (45) movable in the longitudinal
direction of the bed (2) so that the three clamping devices (38,38') are able to move
simultaneously for depositing the bent bars (4) at different areas of the storing
plane.
8. Apparatus according to claim 1, characterized in that said bar discharging position towards which the bars (4) are pushed by said pushing
plate (24) is defined by at least one stop lever (35) positioned at the end of an
inclined plane (33) on which the bars are fed, said lever (35) being retractable to
a position in which it enables the bars (4) to fall from the inclined plane within
the bar receiving channels of said clamping devices (38,38').
9. Apparatus according to claim 8, characterized in that the bed (2) has an upper plane (31) with conveyor chains (32) directed transversally
to the longitudinal direction of the channel (8), for feeding the bars (4) pushed
by said pushing plate (24) towards said position (33) for discharging the bars on
the clamping devices (38,38').
10. Apparatus according to claim 1, characterized in that said bottom wall (6) of the channel structure (8) can be inclined transversally downwardly
on the side opposite to that facing in the pushing direction of the said pushing plate
(24), for discharging the cut bars (4) which are not to be bent and/or any waste material
resulted from the cutting operation.
11. Apparatus according to claim 7, characterized in that each of said clamping devices (38,38') has a pair of jaws (39) movable separately
on guides directed transversally to the longitudinal direction of the bed (2), said
guides being carried by a slide (41) which is vertically slidably mounted on the structure
of the respective bending machine (36) which is movable along the bed (2) or, in the
case of the third clamping device (38') on the respective supporting structure (45),
which is also movable along the bed.
1. Vorrichtung zum Verformen von Stahlstäben (4), insbesondere von Stäben zum Armieren
von Beton, welche aufweist:
- ein längliches Bett (2) mit einer Stützstruktur auf dessen Oberseite;
- eine Einrichtung zum Zuführen einer Vielzahl von Stäben (4) auf die Stützstruktur,
- eine erste und eine zweite Biegeeinrichtung (36), welche beide unabhängig voneinander
in der Längsrichtung des Bettes (2) benachbart zu dessen einer Seite beweglich sind,
wobei jede Biegeeinrichtung eine Biegevorrichtung mit einer motorisierten, drehbaren
horizontalen Scheibe (36a) mit einem zentralen Anlagestift und einem Biegeversatzstift
aufweist,
- wobei die Biegeeinrichtungen des weiteren jeweilige bewegliche Klemmvorrichtungen
(38) mit stabaufnehmenden Kanälen (39a) tragen, welche nach oben geöffnet sein können,
um die von der Stützstruktur ankommenden Stäbe (4) aufzunehmen und sie übereinanderliegend
in einer vertikalen Ebene parallel zur Längsrichtung des Bettes (2), über den Scheiben
(36a) der Biegeeinrichtung (36) zu halten, und um die Stäbe (4) auf einer Speicherebene
abzulegen, wobei eine dritte Klemmvorrichtung (38') an dem Bett (2) in einer Position
zwischen den beiden Biegeeinrichtungen (36) vorgesehen ist,
- eine Einrichtung zur gesteuerten Bewegung der zwei Biegeeinrichtungen (36) entlang
des Bettes und zum Aktivieren der jeweiligen Biegevorrichtungen gemäß einer vorbestimmten
Abfolge, um die Stäbe (4) wie gewünscht zu verformen,
dadurch gekennzeichnet, daß
die Stützstruktur, welche die zu verformenden Stäbe (4) aufnimmt, eine im wesentlichen
kanalförmige Struktur ist, die sich entlang des Bettes (2) erstreckt, mit einer horizontalen
Bodenwand (6) und zwei vertikalen Seitenwänden (7), welche zwischen einer abgesenkten
Position benachbart zu der Bodenwand (6), in welcher sie den stabaufnehmenden Kanal
(8) zusammen mit der Bodenwand (6) definieren, und einer angehobenen Position beweglich
sind,
und die Vorrichtung eine horizontale Druckplatte (16), welche in der Längsrichtung
des Kanals (8) verlängert und vertikal zwischen den zwei Seitenwänden (7) beweglich
ist, um die Stäbe (4), welche auf der Bodenwand (6) ruhen, nach unten zu pressen,
um sie so alle in der selben Ebene zu halten und eine horizontale Schiebeplatte (24)
aufweist, welche ebenfalls in die Längsrichtung des Kanals (8) verlängert und horizontal
über der Bodenwand (6) in einer Querrichtung bezüglich der Längsrichtung der Stäbe
(4) in dem angehobenen Zustand der Seitenwände (7) beweglich ist, um die Stäbe (4)
in Richtung einer Ausgabeposition zu liefern, in welcher sie über die Klemmvorrichtungen
(38, 38') ausgegeben werden können, um auf der Biegeeinrichtung abgelegt zu werden.
2. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß Einrichtungen vorgesehen
sind zum Liefern der Stäbe (4) auf die Stützstruktur des Bettes (2), welche einen
Schneidkopf (3) aufweisen, welcher einem Ende des Bettes (2) zugeordnet ist und in
der Lage ist, die Stäbe (4) zu schneiden, nachdem sie innerhalb des Kanals (8) aufgenommen
und durch die Druckplatte (16) geklemmt worden sind.
3. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß die Seitenwände (7) fest
miteinander verbunden sind und jeweils einen oder mehrere geneigte Schlitze (12),
welche jeweils mittels eines jeweiligen horizontalen Stiftes (13) quer relativ zur
Längsrichtung des Kanals in Eingriff sind, wobei jeder Stift (13) an der festen Struktur
des Bettes derart angebracht ist, daß eine horizontale Bewegung der Seitenwände (7)
in der Längsrichtung des Kanals (8) deren gleichzeitige vertikale Bewegung bewirkt.
4. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß die horizontale Druckplatte
(16) fest mit einer vertikalen oberen Platte (17) parallel zu der Längsrichtung des
Kanals (8) verbunden ist, mit einem oder mehreren geneigten Schlitzen (18), welche
jeweils durch einen jeweiligen horizontalen Stift (19) quer relativ zur Längsrichtung
des Kanals (8) in Eingriff ist, wobei jeder Stift (19) an der festen Struktur des
Bettes (2) derart angebracht ist, daß eine horizontale Bewegung der vertikalen Platte
(17) in der Längsrichtung des Kanals (8) deren gleichzeitige vertikale Bewegung bewirkt.
5. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß die horizontale Schiebeplatte
(24) einen oder mehrere geneigte Schlitze (25) besitzt, welche jeweils durch einen
jeweiligen vertikalen Stift (26) in Eingriff sind, welche darüber hinaus mit einem
Führungsschlitz (30) parallel zur Längsrichtung des Kanals (8) in Eingriff ist, welcher
in der festen Struktur des Bettes (2) ausgebildet ist, so daß eine Bewegung des vertikalen
Stiftes (26) entlang des Führungsschlitzes (30) eine gleichzeitige horizontale Querbewegung
längs der Schiebeplatte (25) bewirkt.
6. Vorrichtung nach den Ansprüchen 2 oder 3 oder 4, dadurch gekennzeichnet, daß die horizontale
Bewegung mittels eines Fluidzylinders angetrieben ist.
7. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß die dritte Klemmvorrichtung
(38'), welche an einer Zwischenposition zwischen den zwei Biegeeinrichtungen (36)
vorgesehen ist, durch eine Struktur (45) getragen ist, welche in der Längsrichtung
des Bettes (2) derart beweglich ist, daß die drei Klemmvorrichtungen (38, 38') in
der Lage sind, sich zum Ablegen der gebogenen Stäbe (4) in verschiedenen Bereichen
der Speicherebene gleichzeitig zu bewegen.
8. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß die Stabausgabeposition,
in welche Richtung die Stäbe (4) durch die Schiebeplatte (24) geschoben sind, durch
zumindest einen Anschlaghebel (35), welcher am Ende einer geneigten Ebene (33) angeordnet
ist, zu welcher die Stäbe geliefert sind, wobei der Hebel (35) in eine Position einziehbar
ist, in welcher er es den Stäben (4) ermöglicht, aus der geneigten Ebene innerhalb
der stabaufnehmenden Kanäle der Klemmvorrichtungen (38, 38'), zu fallen.
9. Vorrichtung nach Anspruch 8, dadurch gekennzeichnet, daß das Bett (2) eine obere Ebene
(31) mit Förderketten (32) aufweist, welche quer zur Längsrichtung des Kanals (8)
gerichtet sind zum Zuführen der Stäbe (4), welche durch die Schiebeplatte (24) geschoben
sind, in Richtung auf die Position (33) zum Zuführen der Stäbe auf die Klemmvorrichtungen
(38, 38').
10. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß die Bodenwand (6) der Kanalstruktur
(8) quer nach unten auf die Seite gegenüber der geneigt sein kann, die in die Schieberichtung
der Schiebeplatte (24) weist, zum Ausgeben der geschnittenen Stäbe (4), welche nicht
gebogen werden sollen, und/oder jeglichen Abfallmaterials, welches aus dem Schneidvorgang
resultiert.
11. Vorrichtung nach Anspruch 7, dadurch gekennzeichnet, daß jede Klemmvorrichtung (38,
38') ein Paar Spannbacken (39) aufweist, welche separat auf Führungen beweglich sind,
welche quer zur Längsrichtung des Bettes (2) gerichtet sind, wobei die Führungen durch
eine Schiene (41) getragen sind, welche vertikal verschiebbar an der Struktur der
jeweiligen Biegeeinrichtung (36) montiert ist, welche entlang des Bettes (2) oder,
im Falle der dritten Klemmvorrichtung (38'), auf der jeweiligen Stützstruktur (45)
beweglich ist, welche ebenfalls entlang des Bettes beweglich ist.
1. Appareil destiné à mettre en forme des barres en acier (4), en particulier des barres
pour renforcer le béton, comportant :
- un bâti allonge (2) ayant une structure de support à sa partie supérieure,
- une première et une deuxième machine à cintrer (36) toutes les deux mobiles indépendamment
l'une de l'autre le long de la direction longitudinale dudit bâti (2) de façon adjacente
à un côté de celui-ci, chaque machine à cintrer ayant un dispositif de cintrage avec
un disque horizontal rotatif motorisé (36a) ayant un axe central de butée et un axe
excentré de cintrage,
- lesdites machines à cintrer portant en outre des dispositifs de serrage mobiles
respectifs (38) ayant des goulottes de réception de barre (39a) qui peuvent être ouvertes
vers le haut, afin de recevoir les barres (4) provenant de ladite structure de support
et afin de les maintenir superposées dans un plan vertical parallèle à la direction
longitudinale du bâti (2), au-dessus des disques (36a) des machines à cintrer (36)
ainsi que pour déposer les barres (4) sur un plan de stockage, un troisième dispositif
de serrage (38') étant prévu sur le bâti (2) dans une position intermédiaire entre
les deux machines à cintrer (36),
- des moyens destinés à commander le mouvement des deux machines à cintrer (36) le
long du bâti et destinés à activer les dispositifs de cintrage respectifs selon une
séquence prédéterminée, afin de mettre en forme les barres (4) comme cela est souhaité,
caractérisé en ce que ladite structure de support qui reçoit les barres (4) à former
est une structure sensiblement en forme de goulotte s'étendant le long dudit bâti
(2), ayant une paroi horizontale inférieure (6) et deux parois latérales verticales
(7) qui sont mobiles entre une position abaissée adjacente à la paroi inférieure (6),
dans laquelle elles définissent le long de ladite barre la goulotte de réception (8)
avec la paroi inférieure (6) et une position relevée, en ce que ledit appareil comporte
une plaque horizontale de pression (16) allongée dans la direction longitudinale de
la goulotte (8) et verticalement mobile entre lesdites deux parois latérales (8),
afin d'appuyer vers le bas les barres (4) reposant sur la paroi inférieure (6), afin
de les maintenir toutes dans un même plan, et une plaque horizontale de poussée (24),
également allongée dans la direction longitudinale de la goulotte (8) et mobile horizontalement
au-dessus de ladite paroi inférieure (6) dans une direction transversale par rapport
à la direction longitudinale des barres (4), dans la condition relevée des parois
latérales, afin d'avancer les barres (7) vers une position de déchargement, dans laquelle
elles peuvent être déchargées sur lesdits dispositifs de serrage (38, 38') afin d'être
déposées sur les machines à cintrer.
2. Appareil selon la revendication 1, caractérisé en ce que des moyens sont prévus pour
avancer les barres (4) sur la structure de support du bâti (2), comportant une tête
de coupe (3) associée à une extrémité du bâti (2) et capable de couper les barres
(4) une fois qu'elles ont été reçues dans ladite goulotte (8) et serrées au moyen
de ladite plaque de pression (16).
3. Appareil selon la revendication 1, caractérisé en ce que lesdites parois latérales
(7) sont reliées rigidement l'une à l'autre et chacune a une ou plusieurs fentes inclinées
(12) engagées chacune par un axe horizontal respectif (13) transversal par rapport
à la direction longitudinale de la goulotte, chaque axe (13) étant fixé sur la structure
fixe du bâti de sorte qu'un mouvement horizontal desdites parois latérales (7) dans
la direction longitudinale de la goulotte (8) provoque un mouvement vertical simultané
de celle-ci.
4. Appareil selon la revendication 1, caractérisé en ce que ladite plaque horizontale
de pression (16) est reliée rigidement à une plaque supérieure verticale (17) parallèle
à la direction longitudinale de la goulotte (8), ayant une ou plusieurs fentes inclinées
(18) engagées chacune par un axe horizontal respectif (19) transversal par rapport
à la direction longitudinale de la goulotte (8), chaque axe (19) étant fixé sur la
structure fixe du bâti (2) de sorte qu'un mouvement horizontal de ladite plaque verticale
(17) dans la direction longitudinale de la goulotte (8) provoque un mouvement vertical
simultané de celle-ci.
5. Appareil selon la revendication 1, caractérisé en ce que ladite plaque horizontale
de poussée (24) a une ou plusieurs fentes inclinées (25) engagées chacune par un axe
vertical respectif (26) qui engage en outre une fente de guidage (30) parallèle à
la direction longitudinale de la goulotte (8) formée dans la structure fixe du bâti
(2), de sorte qu'un mouvement dudit axe vertical (26) le long de ladite fente de guidage
longitudinale (30) provoque un mouvement transversal horizontal simultané de la plaque
de poussée (25).
6. Appareil selon la revendication 2 ou 3 ou 4, caractérisé en ce que ledit mouvement
horizontal est obtenu au moyen d'un vérin à fluide.
7. Appareil selon la revendication 1, caractérisé en ce que ledit troisième dispositif
de serrage (38') prévu dans une position intermédiaire entre les deux machines à cintrer
(36) est porté par une structure (45) mobile dans la direction longitudinale du bâti
(2), de sorte que les trois dispositifs de serrage (38, 38') sont capables de se déplacer
simultanément afin de déposer les barres cintrées (4) dans différentes zones du plan
de stockage.
8. Appareil selon la revendication 1, caractérisé en ce que ladite position de déchargement
des barres vers laquelle les barres (4) sont poussées par ladite plaque de poussée
(24) est définie par au moins un levier d'arrêt (35) positionné à l'extrémité d'un
plan incliné (33) sur lequel les barres sont avancées, ledit levier (35) étant escamotable
vers une position dans laquelle il permet aux barres (4) de tomber du plan incliné
dans les goulottes de réception de barre desdits dispositifs de serrage (38, 38').
9. Appareil selon la revendication 8, caractérisé en ce que le bâti (2) a un plan supérieur
(31) avec des chaînes de transport (32) dirigées transversalement vers la direction
longitudinale de la goulotte (8), afin d'avancer les barres (4) poussées par ladite
plaque de poussée (24) vers ladite position (33) de déchargement des barres sur les
dispositifs de serrage (38, 38').
10. Appareil selon la revendication 1, caractérisé en ce que ladite paroi inférieure (6)
de la structure de goulotte (8) peut être inclinée transversalement vers le bas sur
le côté opposé à celui dirigé dans la direction de poussée de ladite plaque de poussée
(24), afin de décharger les barres coupées (4) qui ne doivent pas être cintrées et/ou
toute chute qui résulte de l'opération de coupe.
11. Appareil selon la revendication 7, caractérisé en ce que chacun desdits dispositifs
de serrage (38, 38') a une paire de mâchoires (39) mobiles séparément sur des guides
dirigés transversalement à la direction longitudinale du bâti (2), lesdits guides
étant portés par une glissière (41) qui est montée de façon verticalement coulissante
sur la structure de la machine à cintrer respective (36) qui est mobile le long du
bâti (2) ou, dans le cas du troisième dispositif de serrage (38'), sur la structure
de support respective (45), qui est également mobile le long du bâti.