[0001] The invention relates to a scaffolding tube connecting piece for interconnecting
two scaffolding tubes in longitudinal direction.
[0002] In the European scaffolding practice, for interconnecting scaffolding tubes in longitudinal
direction, use is made of couplings which form an interruption in the external profile
of the intercoupled scaffolding tubes. As a consequence of this interruption, at the
location of the longitudinal connection, no so-called cross coupling can be provided
for mounting a cross scaffolding tube extending at an angle to the scaffolding tubes
that are interconnected in longitudinal direction. As efforts are presently directed
to shortening the lengths of the scaffolding tubes in view of the lower weight of
such shorter scaffolding tubes, the freedom for positioning the cross couplings for
the cross scaffolding tubes is limited considerably. In practice, this has as a consequence
that the different floors of a scaffold cannot be provided at the desired height.
[0003] The US scaffolding industry teaches a scaffolding tube connecting piece for interconnecting
two scaffolding tubes in longitudinal direction, which scaffolding tube connecting
piece comprises a male and a female coupling part that are each undetachably connectable,
by a connecting end thereof, to a scaffolding tube end, and of which scaffolding tube
connecting piece the maximum external diameter corresponds to the external diameter
of the scaffolding tubes to be connected. At a free end remote from the connecting
end, the male coupling part is provided with a stub having smaller external cross
dimensions than the internal diameter of the scaffolding tubes. The stub comprises
two bayonet cross protrusions evenly distributed over the circumference of the stub.
At a free end remote from the connecting end, the female coupling part is provided
with a receiving recess which is bounded, at this free end, by a bayonet ring having
two recesses for letting through the bayonet cross protrusions when the male part
is in an inserting position relative to the female coupling part. The stub-receiving
recess has internal cross dimensions such that the stub is fittingly receivable therein.
At the end of the bayonet ring remote from the free end, the stub-receiving recess
is provided with a cross protrusion receiving portion having enlarged internal cross
dimensions relative to the stub receiving recess, such that from the inserting position
relative to the female coupling part, the male coupling part is rotatable into a coupled
position in which the male and the female coupling parts are interconnected. Each
bayonet ring segment located between two recesses is provided with a bayonet ring
run-on face which, viewed in the rotary direction of the male coupling part to be
followed relative to the female coupling part during the coupling operation, encloses
an angle of inclination α with a plane extending perpendicularly to the longitudinal
axis of the female coupling part. Each cross protrusion is provided, on a side facing
the connecting end, with a cross protrusion run-on face which, viewed in the rotary
direction of the male part to be followed relative to the female coupling part during
the coupling operation, encloses an angle of inclination β with a plane extending
perpendicularly to the longitudinal axis of the coupling part. The female coupling
part has its free end provided with an abutting face which, in coupled position of
the male and female coupling parts and under influence of the run-on faces of the
bayonet cross protrusions and the bayonet ring segments in a contact area abuts against
an abutting face on the male part 1. This known scaffolding tube connecting piece
has the particular advantage that due to the fact that the maximum external diameter
of the coupling parts corresponds to the external diameter of the scaffolding tubes
to be connected, an uninterrupted outside profile of the coupled scaffolding tubes
is obtained at the location of the scaffolding tube connecting piece in coupled condition
of the scaffolding tubes. This enables mounting a cross coupling at any desired location
of the coupled scaffolding tubes for fitting a cross scaffolding tube. This creates
the possibility of positioning a floor of the scaffolding at any desired position.
Moreover, the rapidity at which the scaffolding tubes can be interconnected in longitudinal
direction by means of this scaffolding tube connecting piece is particularly great
and the coupling parts are particularly durable, because they are manufactured from
two castings only and do not further contain any moving parts.
[0004] However, a drawback of the scaffold couplings known from the US scaffolding practice
is that they do not comply with the European safety requirements. For instance, the
scaffolding tubes may uncouple inadvertently and unintentionally and, moreover, deflection
in the case of lateral load is greater than is permitted according to the European
standards.
[0005] The object of the invention is to provide a scaffolding tube connecting piece which
provides the possibility of positioning cross couplings at any desired position of
two longitudinally interconnected scaffolding tubes, which scaffolding tube connecting
piece complies with the safety standards set in Europe, for instance the standard
EN-74.
[0006] The scaffolding tube connecting piece for longitudinally interconnecting two scaffolding
tubes is characterized in that it is provided with a male and a female coupling part
that are each, by a connecting end thereof, undetachably connectable to a scaffolding
tube end, of which coupling parts the maximum external diameter corresponds to the
external diameter of the scaffolding tubes to be connected, wherein at a free end
remote from the connecting end, the male coupling part comprises a stub having smaller
external cross dimensions than the internal diameter of the scaffolding tubes, which
stub comprises at least two bayonet cross protrusions evenly distributed over the
circumference of the stub, wherein at a free end remote from the connecting end, the
female coupling part comprises a stub-receiving recess bounded, at this free end,
by a bayonet ring having at least two recesses for letting through the bayonet cross
protrusions when the male coupling part is in an inserting position relative to the
female coupling part, wherein the stub-receiving recess has internal cross dimensions
such that the stub is fittingly receivable therein, wherein at the end of the bayonet
ring remote from the free end, the stub-receiving recess comprises a cross protrusion-receiving
portion having enlarged internal cross dimensions relative to the stub-receiving recess,
such that the male coupling part is rotatable from the inserting position relative
to the female coupling part into a coupled position in which the male and the female
coupling part are interconnected, wherein each bayonet ring segment located between
two recesses is provided with a bayonet ring run-on face which, viewed in the rotary
direction of the male coupling part to be followed relative to the female coupling
part 2 during the coupling operation, encloses an angle of inclination α with a plane
extending perpendicularly to the longitudinal axis of the female coupling part, wherein
on a side facing the connecting end, each cross protrusion comprises a cross protrusion
run-on face which, viewed in the rotary direction of the male coupling part to be
followed relative to the female coupling part during the coupling operation, encloses
an angle of inclination β with a plane extending perpendicularly to the longitudinal
axis of the male coupling part, wherein at the free end, the female coupling part
comprises an abutting face which, in coupled position of the male and the female coupling
part and under influence of the run-on faces of the bayonet cross protrusions and
the bayonet ring segments in a contact area abuts against an abutting face on the
male part, wherein the angles of inclination α and β are so small that in the coupled
position, a self-locking connection is established between the male and the female
coupling part.
[0007] As, according to the invention, the angles of inclination α and β are so small that
in the coupled position a self-locking connection is created between the male and
the female coupling part, it is impossible that the two coupling parts uncouple unexpectedly
and unintentionally.
[0008] In order to render the resistance to deflection of the scaffolding tube connecting
piece particularly great, according to a further elaboration of the invention, it
is particularly favorable that the area of contact between the abutting face of the
male coupling part and the abutting face of the female coupling part is a substantially
annular area extending adjacent the outer circumference of the male and female coupling
parts. As the area of contact extends adjacent the outer circumference of the male
and female coupling parts, a greater arm is created during bending of the scaffolding
tube connecting piece than in the case of the scaffolding tube connecting piece known
from the US practice. By this arm is meant the distance between the area of contact
and the neutral line in which no stresses occur during bending of the coupling parts.
In the male coupling part known from the US practice, the area of contact was close
to the base of the stub, so that the stresses occurring at that location as a result
of the deflecting moment became too great and an unduly great deflection of the scaffolding
tube connecting piece occurred during lateral loading. As according to the invention,
the area of contact of the abutting faces extends adjacent the outer circumference
of the coupling parts, this problem has been solved.
[0009] When the coupling parts are manufactured from cast iron or cast steel, it is particularly
favorable when the angles of inclination α and β are less than 7°, while it is preferred
that the angles α and β be about 4°.
[0010] The invention also relates to a scaffolding tube provided at one end thereof with
a male coupling part of a scaffolding tube connecting piece according to the invention,
and provided at the other end thereof with a female coupling part of a scaffolding
tube connecting piece according to the invention.
[0011] Further elaborations of the invention are described in the subclaims and will hereinafter
be specified on the basis of an exemplary embodiment, with reference to the accompanying
drawings.
Fig. 1 is a front view of the female coupling part;
Fig. 2 is a right-side view of the female coupling part shown in Fig. 1;
Fig. 3 is a left-side view of the female coupling part shown in Fig. 1;
Fig. 4 is a longitudinal sectional view of the female coupling part shown in Fig.
1;
Fig. 5 is a cross sectional view taken on line V-V in Fig. 1;
Fig. 6 is a sectional view of a bayonet ring segment taken on line VI-VI in Fig. 4;
Fig. 7 is a front view of a male coupling part;
Fig. 8 is a left-side view of the male coupling part shown in Fig. 7;
Fig. 9 is a top plan view of the male coupling part shown in Fig. 7; and
Fig. 10 is a sectional view of a transverse protrusion taken on the line X-X in Fig.
9.
[0012] Figs. 1-6 show elevations, sections and a detail of the female coupling part 2 and
Figs. 7-10 show elevations, a section and a detail of the male coupling part 1 of
the scaffolding tube connecting piece for interconnecting two scaffolding tubes T
in longitudinal direction. Both the male coupling part 1 and the female coupling part
2 comprise a connecting end 3, 4 respectively, formed by a cylindrical part 17, 18
respectively having an external diameter that is fittingly receivable in the scaffolding
tube T associated therewith. The surface of the cylindrical part 17, 18 has been provided
with a number of recesses 19. After the cylindrical part 17, 18 has been fitted in
a scaffolding tube end, the scaffolding tube surface is pressed, by local plastic
deformation, into the recesses 19 to form an undetachable connection between the scaffolding
tube T and the coupling part 1, 2. It is understood that the recesses 19 may also
of a design other than shown, for instance in the form of two perpendicularly extending
grooves into which the scaffolding tube surface can be pressed. The maximum external
diameter of the coupling parts 1, 2 corresponds to the external diameter of the scaffolding
tubes T to be connected.
[0013] At a free end 5 remote from the connecting end 3, the male coupling part 1 shown
in Figs. 7-10 comprises a stub 6 having smaller external cross dimensions than the
internal diameter of the scaffolding tubes T. The stub 6 comprises two bayonet cross
protrusions 7 evenly distributed over the circumference of the stub 6.
[0014] At a free end 8 remote from the connecting end 4, the female coupling part 2 shown
in Figs. 1-6 comprises a stub-receiving recess 9 bounded, at this free end 8, by a
bayonet ring 10 having at least two recesses 11. The recesses 11 serve for letting
through the bayonet cross protrusions 7 when the male coupling part 1 is in an inserting
position relative to the female coupling part 2. The stub-receiving recess 9 has internal
cross dimensions such that the stub 6 is fittingly receivable therein. At the end
of the bayonet ring remote from the free end 8, the stub-receiving recess comprises
a cross protrusion-receiving portion 12 having enlarged internal cross dimensions
relative to the stub-receiving recess 9, such that the male coupling part 1 is rotatable
from the inserting position relative to the female coupling part 2 into a coupled
position in which the male and the female coupling part 1, 2 are interconnected. Each
bayonet ring segment 10, 10' located between two recesses 11 is provided with a bayonet
ring run-on face 13 which, viewed in the rotary direction of the male part 1 to be
followed relative to the female coupling part 2 during the coupling operation, encloses
an angle of inclination α with a plane extending perpendicularly to the longitudinal
axis of the female coupling part 2. On a side facing the connecting end 3, each cross
protrusion 7 also comprises a cross protrusion run-on face 14 which, viewed in the
rotary direction of the male coupling part 1 to be followed relative to the female
coupling part 2 during the coupling operation, encloses an angle of inclination β
with a plane extending perpendicularly to the longitudinal axis of the male part.
At the free end 4, the female coupling part 2 comprises an abutting face 15 which,
in coupled position of the male and the female coupling part 1, 2 and under influence
of the run-on faces 14, 13 respectively of the bayonet cross protrusions 7 and the
bayonet ring segments 10, 10' in a contact area 15a, 16a abuts against an abutting
face 16 on the male part 1. According to the invention, the angles of inclination
α and β are so small that in the coupled position, a self-locking connection is established
between the male and the female coupling part 1, 2. For this purpose, the angles of
inclination α and β should be less than 7°, and in the present, preferred exemplary
embodiment, the angles of inclination α and β are about 4°. When the coupling parts
1, 2 are manufactured from cast iron, such angles of inclination α and β furnish a
self-locking connection between the male and the female coupling parts, so that the
unintentional loosening of the connection between the two coupling parts 1, 2 is prevented.
[0015] In order to create sufficient resistance to deflection of the scaffolding tube connecting
piece, it is particularly favorable when the contact area 15a, 16a between the abutting
face 16 of the male coupling part 1 and the abutting face 15 of the female coupling
part 2 is a substantially annular area 15a, 16a, extending adjacent the outer circumference
of the male and the female coupling parts 1, 2. In the present exemplary embodiment,
this is realized in that the abutting face 16 of the male coupling part 1 has a frusto-conical
configuration, wherein the axis of the conical abutting face 16 coincides with the
longitudinal axis of the male part 1, wherein the conical abutting face 16 encloses
an angle γ with a plane extending perpendicularly to the longitudinal axis of the
male part 1, wherein the abutting face 15 of the female coupling part 2 also has a
frusto-conical configuration, wherein the axis of that conical abutting face 15 coincides
with the longitudinal axis of the female part 2, wherein the conical abutting face
15 of the female part 2 encloses an angle δ with a plane extending perpendicularly
to the longitudinal axis of the female part, and wherein angle γ is smaller than angle
δ. Precisely because the angle γ of the male part 1 is smaller than the angle δ of
the female part 2, the conical abutting face 15 of the female part 2 will abut against
the abutting face 16 of the male part only at the outer edge 15a thereof, to obtain
an annular contact area 15a, 16a extending adjacent the outer circumference of the
male and the female coupling parts 1, 2. In the present exemplary embodiment, the
magnitude of the angle γ is about 15° and the magnitude of the angle δ is about 20°.
[0016] Both the male and the female coupling part 1, 2 are provided with marks 21 and 20
respectively, indicating whether the two coupling parts 1, 2 in the coupled position
have been rotated relative to each other insufficiently, sufficiently or, by contrast,
too much. In the present exemplary embodiment, the marks 20, 21 are formed by two
notches 20 on the female coupling part 2 and one notch 21 on the male coupling part
1. Of course, the marks 20, 21 may also be provided the other way round or be of a
different design. When in the coupled position one notch 21 on the male coupling part
1 is located between the two notches 20 on the female coupling part, a proper coupling
has been effected. When the rotation of the male coupling part 1 relative to the female
part 2 is so slight that the notch 21 is not located between the notches 20, the male
coupling part 1 has not been properly inserted into the female coupling part 2. When
the male coupling part 1 can be rotated into the female coupling part 2 so far that
the notch 21 can be rotated beyond the area bounded by the two notches 20, at least
one of the run-on faces 13, 14 is worn in such a manner that the scaffolding tube
connecting piece is no longer usable and has to be replaced.
[0017] As is clearly shown in Figs. 6 and 10, the run-on faces 13, 14 of the bayonet ring
segments 10, 10' and the cross protrusions 7 respectively are likewise of frusto-conical
design. The frusto-conical surface encloses an angle φ with a plane extending perpendicularly
to the longitudinal direction, which angle is about 5°. Together with the conical
abutting faces 15, 16, this angle provides a centering of the two coupling parts 1,
2 relative to each other in the coupled condition. Moreover, on account of this, the
castings are withdrawable, so that they can easily be removed from the mold.
[0018] It is readily understood that the invention is not limited to the exemplary embodiment
described, but that various modifications are possible within the framework of the
invention. For instance, the stub 6 may be provided with three or more bayonet cross
protrusions 7. Also, the kinematic reversal of the two coupling parts is possible,
with two bayonet ring segments being provided on the stub 6 and two internally directed
cross protrusions being provided in the stub-receiving recess 9 of the female part
2.
1. A scaffolding tube connecting piece for interconnecting two scaffolding tubes (T)
in longitudinal direction, provided with a male and a female coupling part (1 and
2 respectively) that are each, by a connecting end (3, 4) thereof, undetachably connectable
to a scaffolding tube end (T), of which coupling parts (1, 2) the maximum external
diameter corresponds to the external diameter of the scaffolding tubes (T) to be connected,
wherein at a free end (5) remote from the connecting end (3), the male coupling part
(1) comprises a stub (6) having smaller external cross dimensions than the internal
diameter of the scaffolding tubes (T), said stub (6) comprising at least two bayonet
cross protrusions (7) evenly distributed over the circumference of the stub (6), wherein
at a free end (8) remote from the connecting end (4), the female coupling part comprises
a stub-receiving recess (9) bounded, at said free end (8), by a bayonet ring (10)
having at least two recesses (11) for letting through the bayonet cross protrusions
(7) when the male coupling part (1) is in an inserting position relative to the female
coupling part (2), wherein the stub-receiving recess (9) has internal cross dimensions
such that the stub (6) is fittingly receivable therein, wherein at the end of the
bayonet ring (10) remote from the free end (8), the stub-receiving recess (9) comprises
a cross protrusion-receiving portion (12) having enlarged internal cross dimensions
relative to the stub-receiving recess (9), such that the male coupling part (1) is
rotatable from the inserting position relative to the female coupling part (2) into
a coupled position in which the male and the female coupling part (1, 2) are interconnected,
wherein each bayonet ring segment (10, 10') located between two recesses (11) is provided
with a bayonet ring run-on face (13) which, viewed in the rotary direction of the
male coupling part (1) to be followed relative to the female coupling part (2) during
the coupling operation, encloses an angle of inclination α with a plane extending
perpendicularly to the longitudinal axis of the female coupling part (2), wherein
on a side facing the connecting end (3), each cross protrusion (7) comprises a cross
protrusion run-on face (14) which, viewed in the rotary direction of the male coupling
part (1) to be followed relative to the female coupling part (2) during the coupling
operation, encloses an angle of inclination β with a plane extending perpendicularly
to the longitudinal axis of the male coupling part (1), wherein at the free end (4),
the female coupling part (2) comprises an abutting face (15) which, in the coupled
position of the male and the female coupling part (1, 2) and under influence of the
run-on faces (14 and 13 respectively) of the bayonet cross protrusions (7) and the
bayonet ring segments (10) in a contact area (15a, 16a) abuts against an abutting
face (16) on the male coupling part (1), wherein the angles of inclination α and β
are so small that in the coupled position, a self-locking connection is established
between the male and the female coupling part (1, 2).
2. A scaffolding tube connecting piece according to claim 1, characterized in that the
contact area (15a, 16a) between the abutting face (16) of the male coupling part (1)
and the abutting face (15) of the female coupling part (2) is a substantially annular
area (15a, 16a) extending adjacent the outer circumference of the male and the female
coupling part (1, 2).
3. A scaffolding tube connecting piece according to claim 1 or 2, characterized in that
angle α and angle β are smaller than 7 degrees.
4. A scaffolding tube connecting piece according to claim 3, characterized in that angle
α and angle β are about 4 degrees.
5. A scaffolding tube connecting piece according to claim 2, characterized in that the
abutting face (16) of the male coupling part (1) has a frusto-conical configuration,
wherein the axis of said conical abutting face (16) coincides with the longitudinal
axis of the male coupling part (1), wherein the conical abutting face (16) encloses
an angle γ with a plane extending perpendicularly to the longitudinal axis of the
male coupling part (1), wherein the abutting face (15) of the female coupling part
(2) has a frusto-conical configuration, wherein the axis of said conical abutting
face (15) coincides with the longitudinal axis of the female coupling part (2), wherein
the conical abutting face (15) encloses an angle δ with a plane extending perpendicularly
to the longitudinal axis of the female part (2), and wherein angle γ is smaller than
angle δ.
6. A scaffolding tube connecting piece according to claim 5, characterized in that the
magnitude of angle γ is about 15° and the magnitude of angle δ is about 20°.
7. A scaffolding tube connecting piece according to any one of the preceding claims,
characterized in that the connecting end (3, 4) of both the male and the female coupling
part (1, 2) is formed by a cylindrical part (17 and 18 respectively) having an external
diameter which is fittingly receivable in the associated scaffolding tube (T).
8. A scaffolding tube connecting piece according to claim 7, characterized in that the
surface of the cylindrical part (17, 18) which forms the connecting end (3, 4) has
been provided with a number of recesses (19), wherein, after the cylindrical part
(17, 18) has been fitted in a scaffolding tube end (T), the scaffolding tube surface
is pressed, by local plastic deformation, into the recesses (19) to form the undetachable
connection between the scaffolding tube (T) and the coupling part (1, 2).
9. A scaffolding tube connecting piece according to any one of the preceding claims,
characterized in that the coupling parts (1, 2) are manufactured by casting.
10. A scaffolding tube connecting piece according to any one of the preceding claims,
characterized in that both the male and the female coupling part (1, 2) are provided
with marks (20, 21) indicating whether the two coupling parts (1, 2) in the coupled
position have been rotated relative to each other insufficiently, sufficiently or,
by contrast, too much.
11. A scaffolding tube connecting piece according to claim 10, characterized in that the
marks (20, 21) are formed by two notches (20) on the female coupling part (2) and
one notch (21) on the male coupling part (1) or vice versa.
12. A scaffolding tube (T) provided, at one end thereof, with a male coupling part (1)
of a scaffolding tube connecting piece according to any one of the preceding claims,
and provided, at the other end thereof, with a female coupling part (2) of a scaffolding
tube connecting piece according to any one of the preceding claims.