BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a linked rotary kiln incinerator capable of continuous
and efficient incineration of large volumes of mixed waste containing low-calorie
waste and high-calorie waste. The low-calorie waste is fruit juices, sludge, effluent,
foul solution, waste liquor, kitchen waste, or other types of high-moisture waste
having a high water content, and the high-calorie waste is for example macromolecular
waste, waste oil, waste paper, and wood chips.
Description of Related Art
[0002] The term "incineration" refers to a process to burn something completely. The term
"combustion" refers to a phenomenon in which the organic matter in a waste material
reacts with the oxygen in the air (undergoes an oxidation reaction) and burns while
generating heat and light.
[0003] In a so-called vertical type of dry distillation furnace or pyrolysis furnace, control
air is commonly introduced through the bottom portion, the materials at the bottom
are partially combusted and the adjacent portions are heated by the resulting heat,
whereupon the organic matter starts decomposing and vaporizing. When the entire bottom
portion is transformed into a hearth (red-hot layer), the portion above it is subsequently
decomposed and vaporized (fluidized layer). The upper layer portion thereof is then
absorbed (heat-transfer layer), the uppermost portion is transformed into a decomposition
gas (gas layer). In this way, the combustion gradually moves upward over time.
[0004] Dry distillation ends when the pyrolysis of the organic matter is completed. Subsequently,
a carbonization reaction starts and the decomposition gas drawn from the dry distillation
furnace are heated by auxiliary burning in a gas incineration furnace. The necessary
air is then fed to the gas combustion furnace to complete the combustion.
[0005] The organic matter contained in high-moisture waste or other materials combusted
in a conventional dry distillation furnace is gradually combusted in the direction
from bottom top. This process thus needs to be improved in a variety of ways because
it is not suitable for the incineration of, for example, mixed waste containing low-calorie
waste such as fruit juices, sludge, effluent, foul solution, waste liquor, kitchen
waste, and other types of high-moisture waste with a high water content, and high-calorie
waste such as macromolecular waste, waste oil, wastepaper, and wood chips.
[0006] Conventional incineration of low-calorie waste such as high-moisture waste needs
various methods of acceleration of combustion. For example, dehydration equipment
or a hydroextractor is installed in the upstream of a line to feed the low-calorie
waste into a dry distillation furnace to minimize the moisture content of the waste
before the conbustion of the waste. Alternatively, combustion accelerators or the
like are added to the waste in order to improve the combustion efficiency. The temperature
of the gas burner is set higher than usual. On the other hand, conventional incineration
of mixed waste containing high-calorie waste such as macromolecular waste, waste oil,
waste paper, and wood chips does not require that low-calorie waste be pretreated
or the furnace temperature be set at a high level. Accordingly, incineration equipment
for incinerating low-calorie waste and incineration equipment for incinerating high-calorie
waste are required to be separately installed for different types of waste, and the
equipment cost increases.
[0007] Particular drawbacks of the conventional incineration equipment for incinerating
low-calorie waste are that dehydration equipment must be installed in addition to
the incineration equipment, and the fuel cost is extremely high because combustion
accelerators must be additionally purchased, and because the temperature inside the
furnace body must be set higher than usual.
[0008] Another reason that conventional vertical types of incineration furnaces need improvement
in a variety of ways is that because high-moisture waste and other types of waste
are introduced through the top of the incineration furnace and, while descending inside
the furnace, are incinerated by a gas burner installed at the bottom of the furnace,
it is very difficult to control the combustion rate and the amount in which the waste
is introduced, and hence to achieve complete incineration. In addition, very complicated
post-treatments are needed because large amounts of residues are generated.
[0009] In view of the above mentioned drawbacks, a lateral rotary kiln incinerator as shown
in Fig. 1 has been proposed in the past, and disclosed in Japanese Published Unexamined
Utility Model Application H06-14730 which was published on February 2, 1994 in Japan.
[0010] As shown in Fig. 1, the lateral rotary kiln incinerator 20 is constructed by mounting
a rotation driving assembly 22 on top of a frame base 21 and rotatably installing
a furnace body 23 composed of a single drum on top of the rotation driving assembly
22. The rotation driving assembly 22 is provided with an electric motor 22a and is
configured in such a way that barrel gear 23a formed on the outside wall of the above
mentioned furnace body 23 engages with the output gear 22b of the electric motor 22a,
allowing the furnace body 23 to roll. The rolling furnace body 23 is configured in
such a way that right and left flanges 23b, 23b formed on the outside wall of the
furnace body 23 are accepted by rotary free rollers 22c, 22c provided on the right
and left sides of the frame base 21, allowing the furnace body 23 to roll smoothly.
[0011] The above mentioned single-drum furnace body 23 is roughly shaped as a tapered bottomed
cylinder such that the bottom portion 23c (located in the rear section) is provided
with an opening 23d, and the furnace body 23 is tapered toward the bottom portion
23c and flared toward the larger opening 23e (located in the front section). The side
of the larger opening 23e is provided with a gas burner 24 that faces the flame port
inside the furnace body 23, with an exhaust unit 25 (including a dust collector),
and with an enclosure 28 comprising a blast unit 27 and a slag tapping hole 26 that
opens downward. The side of the bottom portion 23c is provided with a waste feed assembly
29 integrated with a screw 29a that passes through the opening and faces the feed
port inside the furnace body 23. Because the waste feed assembly 29 feeds each time
a predetermined amount of the waste from a hopper to the furnace body for incineration,
the incineration efficiency is much higher than in the conventional dry distillation
furnaces or vertical types of incineration furnaces described above, and there is
no need to dehydrate the waste before introducing it to the furnace in a manner similar
to that adopted for dry distillation furnaces, to admix combustion accelerators into
the waste in order to improve the combustion efficiency, or to set the temperature
of the gas burner higher than is usual under normal conditions. The technology has
numerous other advantages, such as the fact that it is very easy to control the combustion
rate and the amount in which the waste is introduced and that very little residue
remains because, unlike a vertical type of incineration furnace, this technology does
not use a process in which the waste is introduced through the top of an incineration
furnace and, while descending inside the furnace, is combusted by a gas burner installed
at the bottom.
[0012] However, the furnace body 23 of the lateral rotary kiln incinerator with the above-described
structure comprises only a single drum, and is thus disadvantageous in that the combustion
temperature of the furnace must be set high, that the process must be adjusted to
allow the furnace body 23 to be rotated at a slower pace and to allow the materials
to be thoroughly dried when low-calorie waste such as macromolecular waste is to be
incinerated, and that the incineration efficiency drops precipitously if the combustion
temperature of the furnace is not set low and the furnace body 23 is not rotated faster
when high-calorie waste such as macromolecular waste, waste oil, wastepaper, or wood
chips is to be incinerated. Another persisting problem that is requested to be resolved
in the future is that because low-calorie waste must be incinerated completely during
the incineration of mixed waste containing high- and low-calorie waste materials,
the furnace must be rotated at a low speed by the rotation driving assembly 22, but
such slow rotation impedes the combustion of admixed high-calorie waste, makes it
extremely difficult to set the rotational speed and the furnace temperature to a level
that would ensure optimum incineration of the mixed waste containing high- and low-calorie
waste materials being introduced, and makes it impossible to achieve ideal combustion.
[0013] The present invention was made in order to solve the above mentioned problems and
an object thereof is to provide a linked rotary kiln incinerator capable of continuously
and efficiently incinerating mixed waste containing low-calorie waste such as fruit
juices, sludge, effluent, kitchen waste, and other types of high-moisture waste with
a high water content, and high-calorie waste such as macromolecular waste, waste oil,
waste paper, and wood chips.
SUMMARY OF THE INVENTION
[0014] In order to achieve the above mentioned object, there is provided the following features
to an elongated rotary kiln incinerator with a cylindrical structure in which a waste
material introduced through one side of a furnace body is combusted while being gradually
transported to the other side of the furnace body by the rotation of the furnace body.
The furnace body is obtained by aligning along a straight line a plurality of drums
that have openings on the right and left sides and rotatably linking the adjacent
drums at the openings. Each drum is rotated by a rotation driving assembly installed
on the outer periphery of the drum, and each of the rotation driving assembly is driven
and controlled by a rotation control unit equipped with furnace temperature sensors
each provided to the drum. A fixed temperature difference is assigned between the
internal temperature of a first set of drums linked at positions close to the side
of waste introduction and the internal temperature of a second set of drums linked
at positions away from the side of waste introduction, and the rotational speed of
each drum is controlled in accordance with this temperature difference. Preferably,
the internal temperature and the rotational speed of the first set of drums linked
at the positions close to the side of waste introduction are respectively set to a
temperature and a rotational speed necessary to combust high-calorie waste, and the
internal temperature and the rotational speed of the second set of drums at the positions
away from the side of waste introduction are respectively set to a temperature necessary
and a rotational speed necessary to combust low-calorie waste. Further preferably,
the internal temperature of the first set of drums linked at the positions close to
the side of waste introduction is set to a temperature necessary to combust high-calorie
waste, and the introduction of the high-calorie waste is suspended if the interior
of the drums is heated above the set temperature due to the continuous introduction
of waste, and no waste is introduced until the temperature inside the drums drops
to the set temperature. Still further, the rotational speed of the drums in which
high-calorie waste is combusted is preferably higher than that of the drums in which
low-calorie waste is combusted.
[0015] Because a structure such as that described above is adopted in the present invention,
when mixed waste containing low-calorie waste such as fruit juices, sludge, effluent,
kitchen waste, and other types of high-moisture waste with a high water content, and
high-calorie waste such as macromolecular waste, waste oil, waste paper, and wood
chips is introduced into the furnace body, then, high-calorie waste such as macromolecular
waste, waste oil, waste paper, or wood chips is first completely incinerated in the
drums that are rotated at a high speed and that are linked at positions close to the
side of waste introduction, and admixed low-calorie waste such as fruit juices, sludge,
effluent, kitchen waste, and other types of high-moisture waste with a high water
content is passed while rotated through the rapidly rotating drums of the first stage,
and is thus thoroughly dried while moving through the rapidly rotating drums. After
that the waste reaches the slowly rotating drums linked at positions away from the
side of waste introduction and undergoes complete incineration there.
[0016] In summary, the adoption of the linked rotary kiln incinerator pertaining to the
present invention allows a mixed waste containing low-calorie waste such as fruit
juices, sludge, effluent, kitchen waste, and other types of high-moisture waste with
a high water content, and high-calorie waste such as macromolecular waste, waste oil,
waste paper, and wood chips to be processed continuously and in large quantities.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017]
Fig. 1 is a diagram illustrating the structure of a conventional rotary kiln incinerator;
Fig. 2 is a side view of the linked rotary kiln incinerator according to the present
invention; and
Fig. 3 is a plan view of the linked rotary kiln incinerator according to the present
invention.
DETAILED SCRIPTION OF THE PREFERRED EMBODIMENTS
[0018] An embodiment of the linked rotary kiln incinerator according to the present invention
will now be described with reference to Figs. 2 and 3.
[0019] Fig. 2 is a side view depicting the entire structure of the linked rotary kiln incinerator
according to the present invention, and Fig. 2 is a plan view depicting the entire
structure of the linked rotary kiln incinerator according to the present invention.
[0020] In the drawings, a linked rotary kiln incinerator 1 comprises a rotation driving
assembly 3 (blocks A, B, C, D, and E) mounted on top of a frame base (base) 2. The
rotary kiln incinerator 1 also comprises a furnace body 4 rotatably installed on top
of the rotation driving assembly 3. The furnace body 4 comprises a plurality of drums.
In the present embodiment, the furnace body 4 comprises five drums D
1, D
2, D
3, D
4, and D
5 (for example, the length of one drum is 8 meters, and the total length is 40 meters).
[0021] The rotation driving assembly 3 installed on each of the above mentioned blocks (A
through E) is provided with an electric motor 3a. The rotation driving assemblies
3 are configured in such a way that barrel gears 4a formed on the outside wall of
the furnace body 4 enmesh with the output gears 3b of the electric motors 3a, allowing
the furnace body 4 to roll. A rotation control unit 3c is provided for controlling
the rotational speeds of the drums D
1, D
2, D
3, D
4, and D
5 forming the furnace body 4. More specifically, a fixed temperature difference is
assigned between the internal temperature of the plurality of drums D
1, D
2, and D
3 linked at positions close to the side of waste introduction and the internal temperature
of the plurality of drums D
4 and D
5 linked at positions away from the side of waste introduction. The rotational speed
of each drum can be controlled in accordance with the temperature difference. In the
preferred embodiment, the internal temperature of the drums D
1, D
2, and D
3 is 500°C ± 100°C while the internal temperature of the drums D
4 and D
5 is 850°C ± 100°C. The rotational speed of the drums D
1, D
2, and D
3 in this embodiment is designed to be set to for example one revolution per minute
and that of the drums D
4 and D
5, for example, to one revolution every two minutes.
[0022] In addition, the overall structure of the drums D
1, D
2, D
3, D
4, and D
5 comprising the above mentioned furnace body 4 is such that each of the drums remains
cylindrical between its two openings (4c and 4d), the drums D
1, D
2, D
3, D
4, and D
5 are aligned along a straight line, and the facing openings 4c and 4d of the adjacent
drums D
1, D
2, D
3, D
4, and D
5 fit into each other, yielding a rotatably linked furnace body 4.
[0023] The links between the above mentioned drums D
1, D
2, D
3, D
4, and D
5 are equipped with a suitable number of an oxygen feed unit 5 to allow the temperature
inside the furnace body 4 to be maintained at the set levels at all times.
[0024] A waste feed unit 6 for feeding mixed waste containing low-calorie waste such as
fruit juices, sludge, effluent, kitchen waste, and other types of high-moisture waste
with a high water content, and high-calorie waste such as macromolecular waste, waste
oil, waste paper, and wood chips is installed near one of the openings of the above
mentioned drum D
1. A desalination/desulfurization apparatus 7, a dust collector (in the embodiment
in question, a cyclone type of dust collector) 8, a cooling device 9, a wet scrubber
10, and an exhaust unit 11 are installed in the order indicated near the opening of
the drum D
5.
[0025] In addition, lifting protrusions (not shown) of prescribed height are provided to
the internal walls of the drums D
1, D
2, D
3, D
4, and D
5 forming the furnace body 4 to allow the waste being introduced to be transported
with high efficiency from one side to the other during rolling. Furthermore, a heat-exchange
apparatus X is provided on the outer periphery of the above mentioned furnace body
4, as is a heat reuse system Y containing a hot-water supply apparatus or a power
generator that utilizes heat released by the furnace body 4.
[0026] Moreover, the above mentioned drums D
1 and D
5 are equipped with a first burner 13 and a second burner 14, respectively.
[0027] The flame temperature of the above mentioned first burner 13, second burner 14, and
oxygen feed unit 5 is controlled by a rotation control unit 3c (comprising a proportional
controller, furnace temperature sensors and other circuitry; not shown), allowing
mixed waste or other types of waste introduced into the furnace body 4 to be combusted
in a controlled manner with high efficiency. The mixed waste contains low-calorie
waste such as fruit juices, sludge, effluent, kitchen waste, and other types of high-moisture
waste with a high water content, and high-calorie waste such as macromolecular waste,
waste oil, waste paper, and wood chips.
[0028] Although the internal temperature of the drums D
1, D
2, and D
3, which are linked at positions near the above mentioned waste feed unit 6, is set
to a temperature necessary to combust high-calorie waste, the introduction of the
high-calorie waste is suspended if the interior of the drums D
1, D
2, and D
3 is heated above the set temperature due to the continuous introduction of the waste,
and no waste is introduced by the waste feed unit 6 until the temperature inside the
drums D
1, D
2, and D
3 drops to the set temperature. An overview of the incineration of waste in the linked
rotary kiln incinerator according to the present invention will now be given based
on the above-described structure.
[0029] The linked rotary kiln incinerator 1 according to the present invention is such that
a plurality of drums D
1, D
2, D
3, D
4, and D
5 constituting a furnace body 4 are rotatably driven by the rotation driving assembly
3 provided to each of the drums D
1 through D
5 while the rotational speed is controlled by rotation control unit 3c. Moisture and
other components contained in waste must be thoroughly dried when incineration involves
low-calorie waste alone, as in the case of low-calorie waste such as fruit juices,
sludge, effluent, kitchen waste, and other types of high-moisture waste with a high
water content to be incinerated. Accordingly, control involves gradually increasing
the rotational speed in the direction from the drum D
1 on the side of the waste feed unit 6 toward the drums D
2, D
3, D
4, and D
5 in the order indicated. More specifically, the waste introduced into the first drum
D
1 contains a large amount of moisture or the like, and is therefore incinerated by
slow rotation (most of the moisture is evaporated and dried by the first burner 13),
ultimately moving to the last drum D
5. The low-calorie waste that has reached the last drum D
5 can be combusted relatively easily because the moisture has already been vaporized
and dried in a sequential manner at the preceding stage. The waste is therefore transported
to the last drum D
5 while this drum is made to rotate faster than the drum D
4 and a prescribed incineration procedure is performed. If there are signs that the
combustion temperature inside the furnace body 4 is decreasing, the material is subsequently
incinerated while the oxygen feed unit 5 provided to the links between the drums D
1, D
2, D
3, D
4, and D
5 are actuated to prevent a reduction in combustion efficiency. Any residue that has
remained without being incinerated in the drums D
1, D
2, D
3, or D
4 of the first stage is ultimately transferred to the drum D
5, burned by the flame of the second burner 14, and completely incinerated in the drum
D
5. The last drum D
5 rotates even faster than the preceding drum D
4 because the drum D
5 is used to incinerate only the waste not incinerated in the preceding drum D
4. Thus, the linked rotary kiln incinerator 1 according to the present invention has
a larger furnace capacity than a conventional rolling type of rotary kiln incinerator
because the furnace body 4 is composed of a plurality of drums D
1, D
2, D
3, D
4, and D
5 linked together, and the drums can be rollably driven and waste materials incinerated
in a prescribed manner while the rotational speed of the furnace body 4 is controlled,
with the result that the amount in which the waste materials can be processed is increased
dramatically in comparison with the conventional rolling type of rotary kiln incinerator,
and the combustion efficiency can be markedly improved as well.
[0030] In addition, during the incineration of mixed waste containing low-calorie waste
such as fruit juices, sludge, effluent, kitchen waste, and other types of high-moisture
waste with a high water content, and high-calorie waste such as macromolecular waste,
waste oil, waste paper, and wood chips, the rotation of the drums D
1, D
2, and D
3 is controlled at each stage in such a way that their speed is set to one revolution
per minute, that is, above the speed of the subsequent drums D
4 and D
5. The reason is that the incineration involves a mixture containing high-calorie waste
such as macromolecular waste, waste oil, waste paper, and wood chips, rather than
only the above mentioned high-moisture waste or other such low-calorie waste.
[0031] More specifically, the waste introduced into the first drum D
1 contains admixed high-calorie waste such as macromolecular waste, waste oil, waste
paper, and wood chips, making it easier to ignite the first burner 13 and to evaporate
and dry up the contained moisture or the like, with the result that the waste is incinerated
at each step of the drums D
1, D
2, and D
3 in such a way that these drums are rotated faster than the drums D
4 and D
5, which are used to incinerate only the above mentioned low-calorie waste such as
fruit juices, sludge, effluent, kitchen waste, and other types of high-moisture waste
with a high water content, that the unburned low-calorie waste that has passed through
the drums D
1, D
2, and D
3 is transported to the second stage, that is, to the drums D
4 and D
5 set to perform one revolution every two minutes (the waste is dried as it is being
transported), and that all the waste is ultimately incinerated in the drums D
4 and D
5 of the second stage.
[0032] In particular, a merit of the linked rotary kiln incinerator 1 according to the present
invention is that while the above mentioned remarkable effects can be obtained when
incineration involves only the above mentioned low-calorie waste such as fruit juices,
sludge, effluent, kitchen waste, and other types of high-moisture waste with a high
water content, it is even more remarkable that a higher incineration capacity per
unit of time can be achieved than with a conventional rolling type of rotary kiln
incinerator during the incineration of mixed waste containing low-calorie waste such
as high-moisture waste, and high-calorie waste such as macromolecular waste, waste
oil, waste paper, and wood chips, that is, superb incineration capacity can be achieved
by increasing the furnace capacity and rollably driving the furnace and incinerating
the waste in a prescribed fashion while controlling the rotational speed of the furnace
body 4, thereby providing a radical solution for the incineration of household waste,
an important issue of future waste disposal.
[0033] In addition, the furnace wall surfaces of the drums D
1, D
2, and D
3, which are linked at positions near the above mentioned waste feed unit 6, are protected
from unnecessary damage or the like because while the internal temperature of the
drums D
1, D
2, and D
3 is set to a temperature necessary to combust high-calorie waste, the introduction
of the high-calorie waste is suspended if the interior of the drums D
1, D
2, and D
3 is heated above the set temperature due to the continuous introduction of the waste,
and no waste is introduced by the waste feed unit 6 until the temperature inside the
drums D
1, D
2, and D
3 drops to the set temperature.
[0034] Furthermore, chlorine gas, dioxins, and other hazardous substances emitted due to
the combustion of industrial waste are efficiently removed because the present invention
envisages installing the desalination/desulfurization apparatus 7, the dust collector
(in the present embodiment, a cyclone type of dust collector) 8, the cooling device
9, the wet scrubber 10, and the exhaust unit 11 in the order indicated at the second
stage of the furnace body 4. In addition, heat generated by the combustion of such
waste can be efficiently utilized because a heat-exchange apparatus X is provided
on the outer periphery of the above mentioned furnace body 4, as is a hot-water supply
apparatus, power generator, or other reuse system Y that utilizes heat released by
the furnace body 4.
[0035] As described in detail above, the present invention relates to an elongated rotary
kiln incinerator with a cylindrical structure in which a waste material introduced
through one side of a furnace body is combusted while being gradually transported
to the other side of the furnace body by the rotation of the furnace body. The furnace
body is obtained by aligning along a straight line a plurality of drums that have
openings on the right and left sides and rotatably linking the adjacent drums at the
openings. Each drum is rotated by a rotation driving assembly installed on the outer
periphery of the drum, and each of the rotation driving assembly is driven and controlled
by a rotation control unit equipped with furnace temperature sensors each provided
to the drum. A fixed temperature difference is assigned between the internal temperature
of a first set of drums linked at positions close to the side of waste introduction
and the internal temperature of a second set of drums linked at positions away from
the side of waste introduction, and the rotational speed of each drum is controlled
in accordance with this temperature difference. Preferably, the internal temperature
and the rotational speed of the first set of drums linked at the positions close to
the side of waste introduction are respectively set to a temperature and a rotational
speed necessary to combust high-calorie waste, and the internal temperature and the
rotational speed of the second set of drums at the positions away from the side of
waste introduction are respectively set to a temperature necessary and a rotational
speed necessary to combust low-calorie waste. Further preferably, the internal temperature
of the first set of drums linked at the positions close to the side of waste introduction
is set to a temperature necessary to combust high-calorie waste, and the introduction
of the high-calorie waste is suspended if the interior of the drums is heated above
the set temperature due to the continuous introduction of waste, and no waste is introduced
until the temperature inside the drums drops to the set temperature. Still further,
the rotational speed of the drums in which high-calorie waste is combusted is preferably
higher than that of the drums in which low-calorie waste is combusted.
[0036] According to the above configuration, when mixed waste containing low-calorie waste
such as fruit juices, sludge, effluent, kitchen waste, and other types of high-moisture
waste with a high water content, and high-calorie waste such as macromolecular waste,
waste oil, waste paper, and wood chips is introduced into the furnace body, then,
high-calorie waste such as macromolecular waste, waste oil, waste paper, or wood chips
is first completely incinerated in the drums that are rotated at a high speed and
that are linked at positions close to the side of waste introduction, and admixed
low-calorie waste such as fruit juices, sludge, effluent, kitchen waste, and other
types of high-moisture waste with a high water content is passed while rotated through
the rapidly rotating drums of the first stage, and is thus thoroughly dried while
moving through the rapidly rotating drums. After that the waste reaches the slowly
rotating drums linked at positions away from the side of waste introduction and undergoes
complete incineration there.
[0037] Thus, the remarkable merits of adopting the linked rotary kiln incinerator pertaining
to the present invention include the fact that a mixed waste containing low-calorie
waste such as fruit juices, sludge, effluent, kitchen waste, and other types of high-moisture
waste with a high water content, and high-calorie waste such as macromolecular waste,
waste oil, waste paper, and wood chips can be processed continuously and in large
quantities in a single linked rotary kiln incinerator.
[0038] The features disclosed in the foregoing description, in the claims and/or in the
accompanying drawings may, both separately and in any combination thereof, be material
for realising the invention in diverse forms thereof.