[0001] The present invention relates to a recording apparatus for printing images such as
characters, marks, and the like on a recording medium, and more particularly to a
recording apparatus capable of cutting a recorded portion of a long-sized recording
medium to be used.
[0002] A recording apparatus is conventionally provided with a recording head, a platen
for supporting recording paper which is fed with respect to the recording head, and
a cutting unit disposed in a downstream side of the platen, for cutting the recording
paper. In such the recording apparatus, upon completion of recording using the recording
head on the recording paper, this paper is fed toward the cutting unit and is cut
by the cutting unit.
[0003] When the cutting unit is driven to cut the recording paper, however, a cutter and
the like of the cutting unit tends to pull the recording paper, which may generate
backlash in a gear train used as a feeding mechanism for feeding the recording paper.
Accordingly, when the apparatus drives the cutting unit to cut the recording paper
after recording and successively drives the recording head to perform recording again
on the recording paper, there may occur so-called white lines between recorded portions
before and after a cutting operation and extreme overlap of the recorded portions.
[0004] The present invention has been made in view of the above circumstances and has an
object to overcome the above problems and to provide a recording apparatus capable
of preventing the occurrence of white lines and extreme overlap between recorded portions
of a recording medium before and after a cutting operation.
[0005] Additional objects and advantages of the invention will be set forth in part in the
description which follows and in part will be obvious from the description, or may
be learned by practice of the invention. The objects and advantages of the invention
may be realized and attained by means of the instrumentalities and combinations particularly
pointed out in the appended claims.
[0006] To achieve the objects and in accordance with the purpose of the invention, as embodied
and broadly described herein, a recording apparatus of this invention according to
claim 1 comprises a recording head having an arrangement row of recording elements,
a feeding means for feeding an elongated recording medium in a direction of the arrangement
row of recording elements with respect to the recording head, the feeding means feeding
the recording medium by a first length approximately corresponding to a length of
the arrangement row of the recording elements, a cutting unit for cutting the recording
medium, disposed downstream of the recording head along a feeding direction of the
recording medium, a first control means for controlling the feeding means to stop
while a recording operation being performed with the recording head, and a second
control means for controlling the feeding means to feed the recording medium by a
second length less than the first length just before a cutting operation by the cutting
unit and to feed the recording medium by a third length left by subtracting the second
length from the first length after the cutting operation.
[0007] In the recording apparatus, the second control means controls to feed the recording
medium by a second feeding amount less than the first length just before a cutting
operation by the cutting unit and by a remaining third amount after the cutting operation,
and then controls the recording head to perform recording again on the recording medium.
Accordingly, even if backlash is produced in the gear train used for a feeding mechanism
for feeding the recording medium, resulted from that the recording medium is pulled
by the cutter and the like of the cutting unit, it is sufficient to regulate the feeding
amount of the recording medium corresponding to the backlash in feeding the recording
medium by the remaining amount. This can prevent white lines and extreme overlap between
recorded portions on the recording medium before and after the cutting operation.
[0008] The accompanying drawings, which are incorporated in and constitute a part of this
specification illustrate an embodiment of the invention and, together with the description,
serve to explain the objects, advantages and principles of the invention.
[0009] In the drawings,
Fig. 1 is a perspective view of a tape printing apparatus in an embodiment according
to the present invention;
Fig. 2 is a front view of an internal structure of the tape printing apparatus of
Fig. 1;
Fig. 3 is a plane view of the internal structure of the tape printing apparatus of
Fig. 1;
Fig. 4(a) is a side view showing a relation between a large-width recording medium
and a recording head in the tape printing apparatus;
Fig. 4(b) is a plane view showing the above relation;
Fig. 5 is a partial enlarged front view of a tape station shown in Fig. 2;
Fig. 6 is a partial enlarged plane view of the tape station shown in Fig. 3;
Fig. 7 is an enlarged front view of a tape cassette in the embodiment;
Fig. 8 is an enlarged front view of a ribbon cassette in the embodiment;
Fig. 9 is an enlarged front view of a carriage in the embodiment;
Fig. 10 is a side view of main components mounted on the carriage, viewed along I-I
line of Fig. 9;
Fig. 11 is a side view of the main components viewed along II-II line of Fig. 9;
Fig. 12 is a side view of the main components viewed along III-III line of Fig. 9;
Fig. 13 is a side view of the main components viewed along IV-IV line of Fig. 9;
Fig. 14 is a block diagram showing a control system of the tape printing apparatus
in the embodiment;
Fig. 15 is an enlarged front view of the carriage of Fig. 9 from which gears and others
are removed, showing a state of a recording head being pressed against a platen;
Fig. 16 is an enlarged front view of the carriage of Fig. 9 from which gears and others
are removed, showing a state of the recording head being released from the platen;
Fig. 17 is an enlarged front view of a head driving cam gear in the embodiment;
Fig. 18 is an enlarged front view of a part of the head driving cam gear of Fig. 17
and a gear;
Fig. 19 is an enlarged plane view of main components for feeding the large-width recording
medium and pressing/separating the recording head and a first platen;
Fig. 20 is an enlarged plane view of the main components for feeding a large-width
recording medium and pressing/separating the recording head and a first platen;
Figs. 21 (a) through (c) are explanatory views showing the relative position of the
recording head to the first platen when the first platen is pressed to or separated
from the recording head;
Fig. 22 is a perspective exploded view of a transmission delaying member in the embodiment;
Fig. 23 is a front view of another embodiment of operation members for separating
the recording head from the first platen; and
Fig. 24 is an explanatory view of showing the relation between the movement of the
carriage and a switch lever in the first embodiment according to the present invention.
[0010] A detailed description of a preferred embodiment of a recording apparatus embodying
the present invention will now be given referring to the accompanying drawings.
[0011] A recording apparatus in the embodiment is a tape printing apparatus 1 for printing
various images such as characters including alphabets and symbols, etc., and marks
on a recording medium (tape) having a small or large width. In this tape printing
apparatus 1, a tape station TS for recording the images with single color on a small-width
recording medium D1 as a first recording medium and a wide station WS for recording
the images with any of multiple or single color(s) on a large-width recording medium
D2 as a second recording medium. The tape printing apparatus 1 discharges the first
recording medium D1 printed with a single color in the tape station TS from a discharge
port (not shown) formed in a side wall (in a left side in Fig. 1) of a main body frame
2, alternatively, the second recording medium D2 printed with multiple or single color(s)
in the wide station WS from another discharge port 2a formed in the substantially
center of a front face of the main body frame 2.
[0012] A keyboard 3 has a return key, a plurality of character keys for inputting alphabet
and other characters, mark keys, and further various keys, for example, edition keys
such as a cancel key, selection keys for selecting a vertical/lateral printing. The
keyboard 3 is connected to the tape printing apparatus 1 through a cable 4, whereby
signals representing data input with the various keys of the keyboard 3 can be transmitted
to the tape printing apparatus 1. On the front right face of the main body frame 2
(in a right side in Fig. 1), also provided is a display 5 for displaying thereon the
images such as characters and others input with the keyboard 3 in a plurality of lines.
[0013] A cover 7 is provided in another side (left side in Fig. 1) of the front face of
the main body frame 2. This cover 7 can be opened forward. Accordingly, an user can
open the cover 7 and insert, on a carriage CA, one of a tape cassette TC to be used
for a recording operation in the tape station TS and an ribbon cassette RC of multiple
or single color(s) to be used for a recording operation in the wide station WS according
to which recording medium the user makes a choice, the first recording medium D1 or
the second medium D2. Note that the tape printing apparatus 1 in the embodiment records
images with a single color on the first recording medium D1 in the tape station TS.
The invention, however, is not limited to this embodiment and may be modified to be
printable with full colors.
[0014] Fig. 2 is a front view of main components of a recording mechanism of the tape printing
apparatus 1 and Fig. 3 is a plane view of the same. The tape station TS is a recording
area disposed at a left side in the drawings of a base chassis HS of the main frame
2, as shown in Figs. 2 and 3. The wide station WS is another recording area disposed
at a right side in the drawings of the base chassis HS. In the tape station TS, a
recording operation is performed in a line recording mode wherein the first recording
medium D1 drawn out of the tape cassette TC and an ink ribbon IR to be used for recording
the images on the first recording medium D1 are fed in the same direction, namely,
in a sideward direction toward the outside of the main frame 2, and the recording
head (thermal head) HD fixedly supported on the carriage CA records images through
the ink ribbon IR on the first recording medium D1. A recorded part of the first recording
medium D1 is then discharged through the discharge port formed at the side of the
main frame 2.
[0015] On the other hand, in the wide station WS, a recording operation is conducted on
the second recording medium in a serial recording mode by moving the recording head
HD in a main scanning direction, i.e., in a lateral direction in Figs 2 and 3, which
intersects a feeding direction of the second recording medium D2, i.e., in an up and
down direction in Fig. 3. After recording, the second recording medium D2 is fed by
a predetermined amount in the feeding direction, and the recording head HD records
again while being moved in the main scanning direction.
[0016] More specifically, while a carriage moving mechanism CH moves the carriage CA mounting
thereon the recording head HD reciprocatingly in the main scanning direction intersecting
the feeding direction of the second recording medium D2, the recording head HD records
images such as the characters "ABCDE" in a line in the main scanning direction and
"FGHI" in another line at the same time, as shown in Fig. 4(b), on the second recording
medium D2. Upon completion of the recording processing, a feeding mechanism QH feeds
the second recording medium D2 by a predetermined amount in correspondence with an
arrangement length L1 of a plurality of heating elements serving as recording elements
(see Fig. 4(a)) in the feeding direction, i.e., in an up and down direction in Fig.
3. The carriage moving mechanism CH moves again the carriage CA in the main scanning
direction with respect to the second recording medium D2, and the recording head records
the characters "JKLMN" in a third line on the second recording medium D2, then repeating
the same processing as above.
[0017] It is noted that the feeding amount of the second recording medium D2 can be reduced
by an amount corresponding to one or several heating element(s) than the length L1
of the arrangement of the heating elements. In this case, the recording medium D2
is fed so that a back end of the recorded portion of the first line in the feeding
direction of the recording medium D2 and a front end of the recorded portion of the
second line are overlapped with each other by the length corresponding to one or several
heating element(s), i.e., dot(s), which prevents the production of gap between the
back end of the first line and the front end of the second line. In consideration
of the understanding ability of eyes of human beings, such the overlap of the recorded
portions does not cause any problems. Accordingly, the feeding amount of the recording
medium D2 can be controlled to correspond to the length L1 of the arrangement row
of the heating elements or less than the same by one or several heating elements.
The recording medium D2 is thus fed by a feeding amount almost corresponding to the
length of the heating element row.
[0018] As shown in Figs. 2 and 3, this carriage moving mechanism CH is provided with a step
motor SM disposed at a right side in the main frame 2, a small diameter gear SM2 attached
so as to mesh with a driving shaft SM1 of the motor SM, a large diameter gear SM3
meshing with the gear SM2, a driving pulley SP2 which rotates integrally with the
gear SM3 for rotating a timing belt, a follower pulley SP1 disposed in a left side
in the main frame 2, which feeds the timing belt in cooperation with the driving pulley
SP2, the timing belt TB laid over the pulleys SP1 and SP2 and secured to a rear end
portion CA1 of the carriage CA, and a guide rod GD extending between both side walls
of the main frame 2, penetrating a rear end portion CA2 of the carriage CA for supporting
the carriage CA.
[0019] When the step motor SM is driven to rotate regularly or reversely, the driving pulley
SP2 is rotated in a direction or reverse through the driving shaft SM1 and the driving
gears SM2 and SM3, moving the timing belt TB in a direction or reverse.
According to the movement of the timing belt TB, the carriage CA on which the recording
head HP is mounted is moved by step-feeding between the pulleys SP1 and SP2 along
the guide rod GD in a lateral direction in Figs. 2 and 3, whereby the carriage CA
can be positioned at the tape station TS as shown by a solid line in Figs. 2 and 3
or can be moved reciprocatingly within the recording area of the wide station WS as
shown in a two-dot chain line in Figs. 2 and 3. Note that a pulse number for controlling
the step motor SM exactly corresponds to a feeding amount of the timing belt TB. When
pulses of a predetermined number is supplied to the step motor SM, accordingly, the
timing belt TB is fed by a predetermined amount, thereby precisely moving the carriage
CA.
[0020] The feeding mechanism QH for the second recording medium D2 is provided with support
members ST1 and ST2 for supporting the second recording medium D2 as a rolled state,
disposed in the back side of the main frame 2, paper feeding roller members JR1 and
JR2 disposed in that order, parallel to the main scanning direction and separately
from each other by a predetermined distance in the feeding direction (sub-scanning
direction) of the second recording medium D2. More specifically, the supporting members
ST1 and ST2 are respectively secured between a long side chassis HS2 of the chassis
HS and a chassis KS. These supporting members ST1 and ST2 are inserted from both sides
of the rolled second recording medium D2 into an axial hollow portion D2a thereof
to support the second recording medium D2 (see Figs. 4). It is noted that a cassette
case HSO shown by a two-dot chain line in Figs. 4(a) and 4(b) is preferably used to
accommodate therein the rolled second recording medium D2, but it is not limited thereto.
[0021] In the above case, a compression spring AB is attached to the supporting member ST1
fixed to the base chassis HS thereby to bias the supporting member ST1 toward the
chassis KS. The supporting member ST2 fixed to the chassis KS is movable toward the
supporting member ST1 in correspondence with a width of the second recording medium
D2, as shown by a one-dot chain line in Fig. 3. Accordingly, both the supporting members
ST1 and ST2 can surely support the second recording medium D2 as rolled according
to different widths of the second recording medium D2, for example, shown by a solid
line or a two-dot chain line in Fig. 3. The top end of the second recording medium
D2 can thus be fed toward the roller members JR1 and JR2.
[0022] These roller members JR1 and JR2 are each disposed rotatably between the long side
chassis HS2 of the base chassis HS and the chassis KS secured in the wide station
WS side, as mentioned above. A step motor SN is mounted on a short side chassis HS1
of the base chassis HS in the tape station TS side. Driving power of the motor SN
in being regularly or reversely rotated is transmitted through a gear train GY disposed
parallel to the long side chassis HS2 to the roller members JR1 and JR2 and the supporting
member ST1, thereby rotating them clockwise or counterclockwise. The gear train GY
includes gears Y1 - Y7, ST3, and ST4 and others which will be described in detail.
[0023] The roller member JR1 is constructed of a pair of roller shafts JR1a and a plurality
of separate rollers JR1b mounted on each of the upper and lower roller shafts JR1a,
the rollers JR1b mounted respectively on the upper and lower shafts JR1a being in
firmly contact to each other. The roller member JR2 has the substantially same structure
as the JR1a. With those roller members JR1 and JR2, the top end of the second recording
medium D2 is caught between the rollers JR1b of the roller members JR1 and then between
the rollers JR2b of the roller members JR2, so that the second recording medium D2
is fed forward in accordance with the rotation of the roller members JR1 and JR2 or
backward to be rewound.
[0024] A second platen P2 is provided on the base of the main frame 2, below the carriage
CA moving parallel to and between the roller members JR1 and JR2. This second platen
P2 is designed to have a substantially flat surface on which the second recording
medium D2 is to be supported. If the second platen P2 is a cylindrical platen, the
row of the heating elements of the recording head HD is orthogonal to the axis of
the second platen P2, the heating elements in both sides of the row can not be fully
in contact under pressure against such the cylindrical platen, so that it will tend
to result in patchy and missing recorded medium. Consequently, to prevent the above
problem, a flat platen is preferably used as the second platen P2.
[0025] On an upper left surface (a left side in Fig. 3) of the platen P2, a sensor mark
SX is formed to be used for detecting a home position of the recording head HD in
the wide station WS in the reciprocating movement of the recording head HD along the
guide rod GD. When a control unit CP of the tape printing apparatus 1 transmits a
predetermined number of pulses to the step motor SM to move the recording head HD
reciprocatingly in the main scanning direction during the recording operation, the
home position based on the mark SX of the second platen P2 is a standard point for
controlling the position of the recording head HD.
[0026] Concretely, the mark SX is formed of two patterns each having a reflection part and
a non-reflection part alternately arranged, and attached on the second platen P2.
A reflecting sensor (not shown) mounted on the carriage CA detects the mark SX as
a target. The control unit CP determines the position where the reflecting sensor
detects twice a change point from the reflection part to the non-reflection part as
the home position of the carriage CA. The reason why the mark SX has two patterns
is that if only one change point is used, the control unit CP should determine by
mistake a border of a white recording medium D2 with respect to a black platen P2
as the change point. Accordingly, it is preferable to form the sensing mark SX having
two patterns as above to prevent the error detection.
[0027] Near the roller members JR2 in a downstream thereof, provided is a detection sensor
SW for detecting the top end of the second recording medium D2. The second recording
medium D2 is controlled to be fed in accordance with output signals from the sensor
SW. For example, when the user sets the second recording medium D2 in a predetermined
part of the main frame 2 and feeds the top end of the medium D2 toward the paper feeding
roller members JR1 and JR2, the second recording medium D2 can be fed further forth.
When the step motor SN is driven to regularly rotate, this regular rotation of the
step motor SN is transmitted through the gear train GY to the both roller members
JR1 and JR2 and the supporting member ST1 respectively, thus rotating them. The control
unit CP continuously drives the step motor SN until the sensor SW detects the top
end of the second recording medium D2. It is noted that the control pulse number of
the step motor SN exactly corresponds to the feeding amount of the recording medium
D2, unless feeding errors such as a zigzag feeding. The control unit CP controls,
accordingly, the recording medium D2 to be fed by transmitting a predetermined number
of pulses to the step motor SN.
[0028] A cutter unit KC for cutting the second recording medium D2 is disposed downstream
of the roller member JR2. This cutter unit KC is operated timely to cut the recording
medium D2 under feeding control. Any type of cutter unit KC, as long as it can cut
the recording medium D2, may be used. For example, a type of cutter unit is to cut
the second recording medium D2 with a blade KC1 (see Fig. 4 (a)) reciprocating in
the width direction of the recording medium D2 (in a lateral direction of Fig. 3),
another is to cut the same with a different blade KC1 having a length substantially
corresponding to the width of the recording medium D2, movable up and down.
[0029] Thereafter, the control unit CP conducts the following control operation in order
to prevent the generation of white lines and extreme overlapping between portions
recorded before and after the cutting operation.
[0030] The control unit CP controls to feed the top end of the recording medium D2 by a
length each, generally, corresponding to the arrangement row (L1) of the heating elements
as shown in Figs. 26(a) and (b) and to drive the recording head to record on the recording
medium D2 after stopping it. At this time, the control unit CP controls the feeding
operation just before a cutting operation with the cutting unit KC so as to feed the
recording medium D2 by an amount (L3) less than the length L1 and, after the cutting
operation, feed the same by a remaining amount L4 (=L1-L3). The recording head HD
is driven again to record on the recording medium D2.
[0031] Concretely, the control unit CP drives the roller members JR1 and JR2 to rotate thereby
to feed the top end of the recording medium D2 by the length L1 of the heating element
row, stops feeding the recording medium D2 and drives the recording head HD to record
through the ink ribbon IR on the recording medium D2 in a main scanning direction
while driving the carriage moving mechanism CH to move the carriage CA in that direction.
At that time, the control unit CP judges whether a recording operation is for the
line of two lines before the time to cut the second recording medium D2. In the case
of not recording on the line of two lines before a cutting time, the control unit
CP drives the roller members JR1 and JR2 to feed the top end of the recording medium
D2 by the length L1. In detecting that the recording operation is for the line of
two lines before the time to cut the second recording medium D2, the control unit
CP drives, after the recording operation on the line, to feed the recording medium
D2 by the feeding amount L3 which is less than the length L1 of the heating element
row.
[0032] Thereafter, the control unit CP drives the cutting unit KC to cut the top recorded
portion of the recording medium D2 and feed the recording medium D2 by a remaining
amount L4 (=L1-L3) to perform the next recording. Even if the recording medium D2
is pulled by the cutting unit CK and the like, causing backlash in the gear train
GY and the like for feeding the recording medium D2, accordingly, it is sufficient
to regulate the feeding amount corresponding to backlash in feeding the recording
medium D2 by the remaining amount L4. As a result, white lines and large overlapping
can be prevented from being generated between the recorded portions before and after
the cutting operation.
[0033] It is noted that the judgement of the control unit CP as to whether the current recording
is for the line of two lines before the time to cut the second recording medium D2
depends on only the positional relation between the cutting unit KC and the recording
head HD and, therefore, the recording medium D2 may be fed by the cutting unit CK
driven after the recording of other lines than the line of two lines before the cutting
time. Particularly, in case of a mechanism of driving the cutting unit KC to feed
the recording medium D2 by an amount more than a length corresponding to the backlash,
it may be constructed so as to detect in advance the feeding amount more than a length
corresponding to the backlash and regulate the feeding amount in feeding the recording
medium D2 by the remaining amount.
[0034] Next, a structure of the carriage CA will be explained. The carriage CA can mount,
on its mounting surface, selectively any one of the tape cassette TC accommodating
the first recording medium D1 and the ink ribbon IR and others (see Figs. 2, 5, and
7) and the ink cassette RC accommodating only the ink ribbon IR (see Fig. 8). On the
back side of the carriage CA, a step motor SL (see Figs. 3 and 6) is mounted. This
step motor SL is used for feeding the ink ribbon IR and the like accommodated in the
tape cassette TC mounted on the carriage CA and for making the recording head HD press
the second recording medium D2 or release from the same during a recording processing
in the wide station WS. The step motor SL is used as a driving power source for two
purposes in order to effectively utilize the driving power of the step motor SL.
[0035] The recording head HD is mounted on the lower side of the carriage CA and, on its
recording surface, is provided with a plurality of heating elements arranged in a
row with a predetermined length (corresponding to a printing width L1 shown in Figs.
4(a) and 4(b)), the heating elements being able to heat per dot. The tape feeding
mechanism using the driving power of the step motor SL feeds the first recording medium
(tape) D1 and others accommodated in the cassette TC mounted on the carriage CA toward
the recording surface of the recording head HD in a direction orthogonal to the row
of the heating elements. The heating elements melt ink of the ink ribbon IR to make
the ink adhere per dot to the first recording medium D1.
[0036] The tape cassette TC is, as shown in Fig. 7, constructed of a substantially rectangular
cassette case which accommodates the first recording medium D1 to be used for a recording
process in the tape station TS and the ink ribbon IR. The ribbon cassette RC is, as
shown in Fig. 8, constructed of a substantially rectangular cassette case which accommodates
only the ink ribbon IR to be used in the wide station WS, without any recording medium,
differently from the tape cassette TC.
[0037] Concretely, the tape cassette TC accommodates the first recording medium D1 formed
of transparent tape and the like having a small width, the ink ribbon IR used for
printing on the first recording medium D1, and a double-sided adhesive tape YT to
be adhered to the back of the printed recording medium D1, those being wound on reels
TC1, TC2, and TC3 respectively as shown in Figs. 5 and 7. It is also provided with
a reel TC4 for winding the used ink ribbon IR onto.
[0038] The unused ink ribbon IR wound on the reel TC2 is drawn therefrom and put on the
first recording medium D1, and then fed into an open portion TC5 to pass between the
recording head HD and the first platen P1. After that, the ink ribbon IR is separated
from the first recording medium D1, and wound onto the reel TC4 driven by the step
motor SL.
[0039] A cam member PC4a provided on the surface of the carriage CA is inserted in the reel
TC4 of the tape cassette TC mounted on the carriage CA, and a driving cam follower
TC4b is integrally fitted in the inside of the reel TC4, engaging with the cam member
PC4a. Under the engagement of the driving cam follower TC4b and the cam member PC4a,
the reel TC4 receives the driving power of the step motor SL through the gear train
which will be described later, winding the used ink ribbon IR thereon.
[0040] The double-sided adhesive tape YT is accommodated in the tape cassette TC, which
is wound on the reel TC3 with a releasable paper provided on the outside thereof.
The double-sided adhesive tape YT drawn from the reel TC3 is made to pass between
a tape driving roller TC6 and a joint roller P3 thereby to adhere an adhesive surface
of the tape YT on which no releasable paper is provided to the first recording medium
D1. Note that it is preferable to attach a double-sided adhesive tape one surface
of which is provided with a releasable paper thereon to the back surface of the second
recording medium D2.
[0041] The first recording medium D1 wound on the reel TC1 and drawn therefrom is fed between
a pair of sensors SE for detecting a terminal end and a color of the medium D1 of
the tape cassette TC and the ink ribbon IR of the ribbon cassette RC and via a guide
pin TB1 into the opening portion TC5 of the tape cassette TC. Then, the first recording
medium D1 is attached with the double-sided adhesive tape YT while passing between
the tape driving roller TC6 rotatably disposed at a lower position in one side of
the tape cassette TC, which is made to rotate by the driving power of the step motor
SL, and the roller P3 disposed opposite to the roller TC6. The first recording medium
D1 is discharged out of the tape cassette TC and then the main frame 2. At this time,
the double-sided adhesive tape YT is adhered to the first recording medium D1 between
both rollers TC6 and P3.
[0042] The roller P3 is supported in parallel with a first platen P1 on a roller holder
LD. This roller holder LD can make the roller P3 press against or separate from the
roller TC6, and the first platen P1 press against or separate from the recording head
HD at the same time. Since the platen P1 is required to be rotatable in order to feed
the recording medium D1, a cylindrical platen is preferably used.
[0043] The tape driving roller TC6 is provided with a through hole TC8 as shown in Fig.
7, in which a cam follower TC9 is formed. When a cam member PC6b (see Fig. 9) formed
on the surface side of the carriage CA is inserted in the through hole 8, the cam
member PC6b is engaged with the cam follower TC9. On the other hand, a cam member
PC3a formed on the surface side of the carriage CA is inserted in the reel TC3. This
reel TC3 is, however, provided therein with no cam follower rotatable integrally with
the reel TC3, so that the reel TC3 only idles, not participating in the feeding of
the double-sided adhesive tape Yt.
[0044] The ribbon cassette RC used for recording character images on a surface D2b (see
Fig. 4(b)) of the second recording medium D2 during a recording process in the wide
station WS accommodates a reel RC1 for winding thereon an unused part of ink ribbon
and a reel RC2 for winding thereon a used part of the ink ribbon. With the rotation
of the reel RC2, the ink ribbon IR drawn from the reel RC1 is passed between the sensors
SE, and is fed to an open portion RC3 of the ribbon cassette RC via a guide member
RB1 (see Fig. 8), finally is wound on the reel RC2 via a guide member RB2.
[0045] In a state that the ribbon cassette RC is set on the carriage CA, the cam members
PC4a and PC6b both formed on the surface of the carriage CA are inserted into reels
RC4 and RC5 respectively. These reels RC4 and RC5 of the ribbon cassette RC, differently
from the tape cassette TC, are not provided with any cam follower being rotatable
integrally with the reels RC4 and RC5. Accordingly, the cam member PC4a and the tape
driving roller TC6 only idle in receiving the driving power of the step motor SL,
providing no influence on the feeding of the ink ribbon IR. There is no necessary
to especially stop driving the cam member PC4a and the roller TC6.
[0046] The color ink ribbon IR in the ribbon cassette RC is applied thereon with a plurality
of inks, for example, Cyan (C), Magenta (M), Yellow (Y), etc. by a predetermined length
each, namely by a recording area of a line L2 (see Fig. 4(b)), which are repeatedly
arranged in that order. This is to make the recording head HD moving in the main scanning
direction record on the second recording medium D2 with a single color by one line
L2 through a part of the ink ribbon IR having any one color among magenta, cyan, and
yellow in one line L2 length, and besides, with a mixed color by one line L2 through
several parts of the ink ribbon IR. Note that a cross line shown in Fig. 4(b) represents
an area where the part recorded by one line L2 length by the recording head HD. In
this case, the recording medium D2 is recorded by one line through a part of the ink
ribbon IR having any one color among magenta, cyan, and yellow, and then on the same
line through a different part of the ink ribbon IR having a different color and, if
necessary, on the same line through a further different part of the ink ribbon IR.
Thus, if recording the same line area of the recording medium D2 by using different
parts of the ink ribbon IR having different colors so as to be superimposed one after
another, the images with a mixed color of cyan, magenta, and yellow such as red, blue,
etc. can be recorded on the second recording medium D2.
[0047] Deference points between the tape cassette TC and the ribbon cassette RC are in that
the position of the reels TC2 and RC1 for winding thereon unused ink ribbon and the
position of the reels TC4 and RC2 for winding thereon used ink ribbon in addition
to whether the double-sided adhesive tape YT and the first recording medium D1 are
accommodated or not. Specifically, the position of the reel TC1 of the tape cassette
TC corresponds to the position of the reel RC1 of the ribbon cassette RC, and the
position of the reel TC3 for the double-sided adhesive tape YT corresponds to the
reel RC2 of the ribbon cassette RC. This is because it is sufficient if only the tape
cassette TC for a single color recording accommodates the ink ribbon IR of a single
color, having a length corresponding to that of the first recording medium (tape)
D1, while the ribbon cassette RC for a multicolor recording is needed to accommodate
the ink ribbon having a length three times or more as the length of a recording area
because the ink ribbon IR is required to have three parts each having any one color
of cyan, magenta, yellow, etc., for example, by a predetermined length each (namely,
by one line). If the ribbon cassette RC is used for a single color recording, it is
not necessary to apply three colors such as cyan, magenta, and yellow on the ink ribbon
IR.
[0048] Consequently, if both the cassette TC and RC are formed to accommodate an ink ribbon
in substantially the same position, each accommodating efficiency of the cassette
TC and RC is deteriorated and a wastefully larger cassette case is needed, which is
not desirable in view of the cost of the cassettes TC and RC and the increased size
of the main frame 2. Accordingly, the cassettes TC and RC used for the recording stations
TS and WS respectively are constructed as shown in Figs. 7 and 8 so that internal
components be efficiently arranged without obstructing each other.
[0049] In order to distinguish two cassettes mentioned above, each of the tape cassette
TC and the ribbon cassette RC is provided with a plurality of marks (seven marks,
for example) TC7 or RC6 at a right upper portion of the cassette. Those marks TC7
and RC6 are formed to be concave or not, which indicate a distinction between the
tape cassette TC and the ribbon cassette RC. Additionally, the marks TC7 of the tape
cassette TC indicate a width of the first recording medium D1 and the marks RC6 of
the ribbon cassette RC indicate a type of color, i.e., single or multiple. As shown
in Fig. 8, a sensor SQ detects as to whether the marks TC7 or RC6 are concave, so
that the control unit CP can detect a distinction between the two cassettes TC and
RC, the width of the first recording medium D1, and the color of the ink ribbon of
the ribbon cassette RC, i.e., single or multiple.
[0050] The sensor SE is set to detect yellow ink of the ink ribbon IR in the ribbon cassette
RC. When a yellow ink portion of the ink ribbon IR is fed to a front of the sensor
SE, the control unit CP can detect the part to be yellow. Accordingly, in a multicolor
recording process, the control unit CP detects the start end of the yellow ink portion
to feed precisely the ink ribbon IR having each color, cyan, magenta, yellow, by a
predetermined length L2 each, preventing the recording head HD from recording images
with incorrect color. On the other hand, in case of a single color ink ribbon, the
ink ribbon is applied on its entire base material with ink of a single color such
as black and on the terminal end portion with a sensing mark (not shown). When the
sensor SE detects the sensing mark, therefore, the control unit CP receives a detected
signal from the sensor SE and distinguishes the terminal end portion of the ink ribbon
IR.
[0051] Next, explanation is made in relation to a mechanism for winding the ink ribbon IR
accommodated in the ribbon cassette RC used for a recording operation in the wide
station WS, referring to Figs. 9 through 13. Note that Figs. 10 through 13 are views
of the carriage CA viewed along arrows I-I, II-II, III-III, and IV-IV respectively
in Fig. 9, those figures being modified to simplify the explanation of the positional
relation between components by shifting the positions of components from their actual
positions, also omitting some components. The components shown in Fig. 9 therefore
do not correspond to those in Figs. 10 - 13. For example, a pinion PN in Fig. 9 is
disposed in an actual position, while the pinion PN and a swing lever YB in Figs.
10 -13 are shifted from the actual position so as to easily find the gear C11 and
others in the figures. Furthermore, the sensor SZ and the cam follower CF and the
like are not shown in Fig. 13 to clearly show the gear C11 and others.
[0052] A pinion PN is provided on the carriage CA at its upper side as shown in Fig. 9.
This pinion PN is meshed with a rack LA (see Fig. 5) provided in a lateral direction
in Fig. 2, corresponding to a length of the timing belt TB. With the movement of the
carriage CA, the pinion PN is rotated by the rack LA, transmitting the rotational
power to the gears R1 and R2 mentioned later, thus rotating the reel RC2 in the ribbon
cassette RC to wind used ink ribbon IR thereon.
[0053] The pinion PN comprises a large diameter gear PNa and a small diameter gear PNb arranged
in tiers (see Figs. 12 and 13). The small diameter gear PNb is meshed with the rack
LA. The large diameter gear PNa is meshed with a small diameter gear R1a of a first
winding gear R1 comprising the small diameter gear R1a and a large diameter gear R1b.
The cam member PC3a which is to be inserted in the reel TC3 or RC2 is provided to
cover the rotating shaft PC3b as shown by an imaginary line in Fig. 13 (not shown
in Figs. 9 - 12). To this rotating shaft PC3b, attached is a swing bar BD which swings
about the rotating shaft PC3b. A second winding gear R2 is rotatably attached to the
tip end of the swing bar BD so that it is meshed or not with the large diameter gear
R1b of the first gear R1 according to the swinging of the swing bar BD. This is to
make the reel RC2 of the ribbon cassette RC wind the ink ribbon IR during a recording
operation while the carriage CA is moved forward (in a rightward direction in Fig.
2) in the wide station WS. Thus, the second gear R2 is meshed with the large diameter
gear R1b thereby to rotate the cam member PC3a by the driving power produced by the
rotation of the pinion PN. To the contrary, the gear R2 is positioned not to mesh
with the large diameter gear R1b during a non-recording operation while the carriage
Ca is moved backward (in a leftward direction in Fig. 2), because it is necessary
that the driving power by the pinion PN is not transmitted to the gear R2 in order
to prevent the ink ribbon IR from being wound.
[0054] When the gear R2 is meshed with the large diameter gear R1b, the gear R2 is also
meshed with the gear R3 (shown only in Fig. 13) rotatably supported on the rotating
shaft PC3b, making the gear R3 rotate to wind the ink ribbon IR. With the rotation
of this gear R3, a spring BZ shown by an imaginary line in Fig. 13 mounted on the
gear R3 generates torque to rotate the cam member PC3a, thus winding the ink ribbon
IR.
[0055] A mechanism for feeding the ink ribbon IR accommodated in the tape cassette TC during
the recording operation in the tape station TS will be explained hereinafter. On the
back side of the carriage CA, the step motor SL serving as a driving motor as mentioned
above is fixedly mounted. As shown in Figs. 9, 10 and 11, the driving shaft SL1 of
the step motor SL is provided so as to extend through an through hole of the carriage
CA to its surface side. A gear G1 is mounted on the end portion of the driving shaft
SL1. On the surface side of the carriage CA, gears C2 and C3 and others mentioned
later are rotatably mounted, forming a gear train for feeding the ink ribbon. The
driving power of the driving shaft SL1 is transmitted to carriage gears C1, C2, C4,
and PC4c in order to rotate the driving cam follower PC4a for winding the ribbon IR,
and to the gears C1, C2, C4, C5, and PC6a in order to rotate the cam member PC6b for
feeding the tape (the first recording medium D1).
[0056] More specifically, the first gear C1 rotatably mounted on the surface of the carriage
CA is constructed of a small diameter gear C1a and a large diameter gear C1b arranged
in tiers as shown in Figs. 9 and 11. The large diameter gear C1b is meshed with the
gear G1 which rotates integrally with the driving shaft SL1. The second gear C2 and
the third gear C3 are rotatably mounted on the carriage CA at a left and a right upper
sides respectively (see Fig. 9) with respect to the small diameter gear C1a disposed
on the large diameter gear C1b in Fig. 10.
[0057] The second gear C2 serves to transmit the driving power for feeding the tape of the
tape cassette TC to the fourth gear C4 connected to the second gear C2. The gear C2
is constructed of a large diameter gear C2a and a small diameter gear C2b disposed
in tiers as shown in Figs. 9 and 10. This large diameter gear C2a is meshed with the
small diameter gear C1a of the first gear C1. The small diameter gear C2b disposed
underneath the larger diameter gear C2a (see Fig. 10) is meshed with the fourth gear
C4 rotatably mounted on the surface of the carriage CA.
[0058] At the side of this fourth gear C4, as shown in Figs. 9 and 10, a cam member PC4a
used for a tape feeding operation, insertable into the reel TC4 for winding a used
ink ribbon IR in the tape cassette TC. The fourth gear C4 is meshed with a gear PC4c
disposed underneath the cam member PC4a, and with a fifth gear C5 arranged at the
left side of the fourth gear C4. The fifth gear C5 is meshed with an idle gear IG
disposed at a recording head HD side of the fifth gear C5. At the side of the fifth
gear C5 is provided a cam member PC6b insertable into the tape driving roller TC6
for pressing the first recording medium D1 and the double-sided adhesive tape YT.
A gear PC6a is disposed underneath the gear PC6a and meshed with the fifth gear C5.
[0059] Accordingly, when the driving shaft SL1 of the step motor SL is rotated clockwise
(or counterclockwise) in Fig. 9, rotating the first gear C1 counterclockwise (clockwise),
the second gear C2 clockwise (counterclockwise), the fourth gear C4 counterclockwise
(clockwise), the fifth gear C5 clockwise (counterclockwise), and the gear PC6a counterclockwise
(clockwise), to rotate the driving cam member PC6b counterclockwise (clockwise) and
the gear PC4c clockwise (counterclockwise) respectively.
[0060] With the above structure, the counterclockwise rotation of the gear PC4 causes a
spring OSN attached at a lower portion of the cam member PC4a to generate torque based
on a clamping function, making the reel TC4 of the tape cassette TC set on the carriage
CA wind the used ink ribbon IR on the reel TC4. On the other hand, the clockwise rotation
of the gear PC4c causes the spring to be loosen, preventing the reel TC4 from winding
the ink ribbon IR.
[0061] Note that the idle gear IG is meshed with a gear not shown attached rotatably to
the platen P1 when the roller holder LD is moved toward the tape cassette TC to make
the platen P1 come into contact with the recording head, thereby to rotate the platen
P1.
[0062] Meanwhile, the rotation of the third gear C3 is utilized to transmit the driving
power for pressing or releasing the recording head HD against or from the platen P2
during a recording operation in the wide station WS . This driving power is transmitted
through the gears C3, C6, C7, C8, C9, C10, and C11 in that order, finally to a head
driving cam gear CK. The third gear C3 is, more specifically, constructed of a large
diameter gear C3a and a small diameter gear C3b arranged in tiers as shown in Figs.
9, 10, and 12. This large diameter gear C3a is meshed with the small diameter C1a
of the first gear C1, while the small diameter gear C3b is meshed with the sixth gear
C6 rotatably attached to the surface of the carriage CA.
[0063] On the left side of the sixth gear C6, as shown in Figs. 9, 11 and 12, a swing lever
YB is disposed. This lever YB is formed in the shape of an arc extending toward the
outside of the carriage CA (i.e., upward in Fig. 9) and is rotatable about a rotating
shaft YB1 inserted in the base portion of the swing lever YB. A seventh gear C7 is
rotatably attached between the swing lever YB penetrating the rotating shaft YB1 and
the carriage CA. This gear C7 is meshed with the sixth gear C6 and also with the eighth
gear C8 rotatably attached to the swing lever YB at a base portion thereof. At both
sides of this eighth gear C8, slightly separately therefrom, a pair of ninth gears
C9 and C9 are rotatably attached as shown in Figs. 9 and 12. These gears C9 are arranged
so that the eighth gear C8 is meshed with any one of the ninth gears C9 or is not
meshed with any ninth gears C9 according to the swinging of the swing lever YB about
the rotating shaft YB1.
[0064] When the eighth gear C8 is not meshed with any ninth gear C9, it is in the middle
position between the two ninth gears C9 and C9. The eighth gear C8 is located in this
position when an upper end portion YB2 of the swing lever YB is on an upper step GIa
of the guide member GI in an upper left side of Fig. 9, where the upper step GIa serves
as a holding means. At this time, the driving power of the step motor SL is transmitted
through the gears C3, C6, and C7 to the gear C8, and not to the gears 9. As a result,
when the carriage CA is in the above position, namely, in the tape station TS, the
driving power of the step motor SL does not cause a pressing/separating operation
between the recording head HD and the platen P1.
[0065] The eighth gear C8 is meshed with one of the two gears C9 when the carriage CA is
moved in a right direction in Fig. 2, moving the upper end portion YB2 of the swing
lever YB down from the upper step GIa along the guide member GI, to the wide station
WS side, and the swing lever YB is inclined a little rightward by the driving power
transmitted via the above gears from the step motor SL rotating clockwise, the eighth
gear C8 being meshed with the right ninth gear C9, or the swing lever YB is inclined
a little leftward by the driving power similarly transmitted from the step motor SL
rotating counterclockwise, the eighth gear C8 being meshed with the left ninth gear
C9. In these both cases, the driving power of the step motor SL is transmitted to
the gear C9 and the following gears.
[0066] It is noted that the gear C8 is meshed with any one of the right and left gears C9
according to the rotating direction of the step motor SL, thereby transmitting the
driving power of the motor SL to the gear C9 meshed with the gear C8, so that the
driving power caused by the rotation in both directions of the motor SL can be efficiently
utilized. In the case that two operations are made using one motor in the above manner,
the motor is generally rotated in only one direction to perform each operation. It
was sufficient to selectively make that the gear C8 supported on the swing lever YB
mesh or not with a gear C9 in accordance with the rotation of the swing lever YB in
one direction. In the embodiment, however, utilizing the driving of the step motor
SL in both directions, the swing gear, i.e., the eighth gear C8 tends to escape from
the gear C9 when the motor SL is rotated in one direction, preventing the driving
of the gear C9. Therefore engaging gears, i.e., the ninth gears C9 and C9 are provided
at both sides of the swing lever YB respectively to prevent the eighth gear C8 from
escaping from the ninth gear C9. The eighth gear C8 can be meshed with any one of
the two gears C9 when the swing lever YB is swung in a right and left directions along
with the eighth gear C8. When the swing lever YB and the eighth gear C8 are not swung,
alternatively, the eighth gear C8 can be put in a neutral state where it is not meshed
with any ninth gears C9 according to the position of the ninth gears C9.
[0067] The two ninth gears C9 are also meshed with the tenth gear C10. This tenth gear C10
is rotatably mounted on the rotating shaft YB1 above the swing lever YB in the Fig.
12 and is meshed with the eleventh gear C11. This gear C11 is meshed with a head driving
cam gear CK which is rotatably about the rotating shaft PC3b.
[0068] Accordingly, when the driving shaft SL1 of the step motor SL is rotated clockwise
(or counterclockwise) in Fig. 9, rotating sequentially the first gear C1 counterclockwise
(clockwise), the third gear C3 clockwise (counterclockwise), the sixth gear C6 counterclockwise
(clockwise), the seventh gear C7 clockwise (counterclockwise), the eighth gear C8
counterclockwise (clockwise), the ninth gear C9 clockwise (counterclockwise), the
tenth gear C10 counterclockwise (clockwise), and the eleventh gear C11 clockwise (counterclockwise),
the head driving cam gear CK is rotated counterclockwise (clockwise).
[0069] A head driving cam CKa is integrally provided on a lower surface of the gear CK,
namely, a surface opposite to the carriage CA, which is used for pressing or releasing
the recording head HD against/from the platen P2. This cam CKa comprises a large diameter
portion CK1 and a small diameter portion CK2 as shown in Fig. 17.
[0070] The head driving cam CKa is supported at its peripheral surface with a swing lever
YP so as to make a cam follower CF be in contact with the peripheral surface. When
this cam follower CF is in contact with the large diameter portion CK1 of the cam
CKa, the recording head HD is made to press against the platen P2. On the other hand,
when the cam follower CF is in contact with the outer periphery of the small diameter
portion CK2, the recording head HD is released from the platen P2. The recording head
HD is thus rotatably about an supporting axis HD1 as shown in Figs. 15 and 16, and
can be pressed against and released from the platen 2.
[0071] A press/release member HB is provided on the back surface of the carriage CA as shown
in Figs. 15 and 16. A lower end portion HB1 of the press/release member HB is connected
with the base portion of the recording head HD. An upper end portion HB2 of the press/release
member HB is connected with each of two springs AS and RS serving for a release and
press operations respectively. The spring AS is coupled with an end YP2 of the swing
lever YP and the spring RS with the carriage CA at the upper right side in Figs. 15
and 16.
[0072] When the cam follower CF is in contact with the large diameter portion CK1 of the
head driving cam CKa, as shown in Fig. 15, the spring AS attached on the back surface
of the carriage CA is largely stretched, beyond the tensile strength of the spring
RS, thereby pulling the upper end portion HB2 of the member HB toward the head driving
cam gear CK side. With the upward movement of the lower end portion HB1, consequently,
the recording head HD is rotated counterclockwise about the supporting axis HD1, coming
into contact under pressure with the platen P2. On the other hand, when the cam follower
CF is in contact with a portion close to the small diameter portion CK2, the spring
AS is not stretched, the tensile strength of the spring AS balancing with that of
the spring RS.
[0073] Consequently, the upper end portion HB2 of the press/release member HB is separated
from the head driving cam gear CK as shown in Fig. 16, moving the lower end portion
HB1 downward, so that the recording head HD is rotated clockwise about the supporting
axis HD1, separating from the platen P2. As above, the press/release member HB constructs
means for pressing or releasing the recording head HD against or from the platen 2.
Note that Figs. 15 and 16 show the carriage CA on which most of the gears mentioned
above are not mounted to clearly show the relation among the driving cam gear CK,
the eleventh gear C11, and both springs RS and AS and others.
[0074] As mentioned above, the driving cam gear CK serves as a member for receiving the
driving power of the step motor SL and transmitting that driving power to another
member, i.e., the cam follower CF. This gear CK is provided on its periphery with
tooth CKg meshing with the eleventh gear C11 and a guard portion CKb covering about
two-third of the tooth CKg. The sensor SZ of transmission type for detecting whether
the guard portion CKb exists or not is provided on the carriage CA at its upper left
side in Fig. 9. This sensor SZ, detecting the guard portion CKb, serves to detect
the starting point during a press/release operation between the recording head HD
and the platen P2. It is noted that Fig. 17 is a view of the head driving cam gear
CK of Figs. 15 and 16, viewed from back.
[0075] More specifically, while the head driving cam gear CK shown in Fig. 16 being rotating
counterclockwise to a position shown in Fig. 15, that is, the cam follower CF moving
between the small diameter portion CK2 and the large diameter portion CK1, the guard
portion CKb of the cam gear CK exists in the detecting point of the transmission type
of sensor SZ, thereby blocking the transmission of light of the sensor SZ. When the
recording head HD is in a contact position (the stop end portion of the large diameter
CK1 of the cam follower CF) with the platen P2 or a separate position from the platen
P2 (the small diameter portion CK2 of the cam follower CF), the guard portion CKb
is out of the detecting point, allowing the transmission of light of the sensor SZ.
The position of the guard portion CKb does not always correspond to the positions
of the large and small diameter portions CK1 and CK2 of the cam gear CK because the
position at which the sensor SZ detects the guard CKb is displaced.
[0076] In the above condition, if the sensor SZ detects only whether the guard portion CKb
exists or not, i.e., blocking or transmitting, in detecting the starting point for
pressing/releasing the recording head HD, it can not judge where the head driving
cam gear CK exists, namely, in a press/release position or between both positions.
That is to say, the control unit CP can not distinguish whether the head HD is in
contact with or away from the platen P1 when the guard portion CKb does not exist
in the detecting point of the sensor SZ, i.e., in a transmission condition, and further
whether the head HD is moving from the pressing position to the release position or
the reverse when the guard portion CKb exists in the detecting point.
[0077] Therefore a part where the tooth CKg does not exist, namely, a non-tooth portion
CKc is provided at an area where the guard portion CKb is formed in the peripheral
tooth CKg of the head driving cam gear CK, as shown in Fig. 17. In this non-tooth
portion CKc, the eleventh gear C11 is meshed with the peripheral tooth CKg. The head
driving cam gear CK serving as a driving power transmitting member is thus provided
with the non-tooth portion CKc serving as a non-transmitting part at which the driving
power of the step motor SL is not transmitted to other components. The cam gear CK
is allowed to rotate until the eleventh gear C11 reaches the non-tooth portion CKc,
and prevented from further rotating when the gear C11 comes to the non-tooth portion
CKc by the rotation of the cam gear CK in a clockwise direction in Fig. 17 (a counterclockwise
direction in Figs. 15 and 16). The cam gear CK can not be rotated even if the control
unit CP applies more pulses than required to the step motor SL accordingly, and the
guard portion CKb is in the detecting point of the sensor SZ of transmission type,
not putting the sensor SZ in a transmissible condition.
[0078] To the contrary, when the cam gear CK is rotated in a counterclockwise direction
in Fig. 17 (a clockwise direction in Figs. 15 and 16), the guard portion CKb is shifted
from a blocking state where it exists in the detecting point of the sensor SZ to a
transmitting state where it does not exist in the detecting point. As a result, the
control unit CP can distinguish the rotating direction of the cam gear CK. When the
control unit CP applies pulses more than the predetermined number to the step motor
SL to rotate the cam gear CK in a direction to release the recording head HD, the
non-tooth portion CKc of the cam gear CK works. This position is the starting point
for the control of a pressing/releasing operation with respect to the recording head
HD. Accordingly, if detects the rotating direction of the cam gear CK and the starting
point for press/release control, the control unit CP can determine how much pulses
from the starting point should be applied to the step motor SL to press/release the
recording head HD against/from the platen P2, or whether the recording head HD is
in moving from the press position to the release position or the reverse.
[0079] It is consequently required to detect the starting point for the press/release control
with respect to the recording head HD in driving the tape printing apparatus 1 in
the embodiment. This may be achieved by that the control unit CP first applies pulses
more than the predetermined number to the step motor SL to rotate it in a direction
and detects whether the signal representing the blocking state, transmitted from the
sensor SZ, changes or not to the signal representing the transmitting state in response
to the pulses. If detecting no change of signals, the control unit CP drives the step
motor SL to rotate in a reverse direction, and confirms the change from the signal
of the blocking state to another signal of the transmitting state to determine the
rotating direction of the cam gear CK.
[0080] With the above structure, the control unit CP serving as a judging means can distinguish
the press/release states between the platen P2 and the recording head HD and also
the shifting state from the press to release states or from the release to press states.
Concretely, when the detecting sensor SZ as a detecting means distinguishes the press/release
states and the shifting state, the control unit CP can distinguish the press state
and the release state based on the result detected by the sensor SZ.
[0081] A cut portion CKd is formed in the non-tooth portion CKc, in which a resilient piece
CKe constructing a part of the tooth portion CKg is formed. When the gear C11 is in
the non-tooth portion CKc of the cam gear CK in rotating the cam gear CK clockwise
in Fig. 17, the resilient piece CKe, having resilience, is biased toward the eleventh
gear C11 and not meshed with an outer peripheral tooth portion of the gear C11 by
being flicked toward the center of the cam gear CK, thus allowing the cam gear CK
not to rotate in a clockwise direction in Fig. 17.
[0082] To the contrary, the eleventh gear C11 can be meshed with the resilient piece CKe
and the outer peripheral tooth CKg of the cam gear CK if the cam gear CK is rotated
counterclockwise in Fig. 17. However, if the gear C11 in being at the non-tooth portion
CKc attempts to rotate the cam gear CK in a counterclockwise after attempting to rotate
the same in a clockwise direction, the gear C11 does not mesh with the tooth portion
CKg of the cam gear CK. The carriage CA is therefore provided with a plate spring
UB shown by a broken line in Figs. 15 and 16, biasing the cam gear CK in a clockwise
direction in Figs. 15 and 16, whereby the gear C11 can mesh with the tooth portion
CKg (as shown by an imaginary line in Fig. 18). It is noted that the detecting means
for distinguishing which state the recording head HD is, a pressing state, a release
state, or a moving state from the pressing to the release positions is not limited
to the above example and may be other appropriate structures.
[0083] In Fig. 9, a sensor SY for detecting the presence of the recording head HD is provided
on the rack LA at the back side of the swing lever YB, i.e., in an area where a recording
operation in a line recording mode is made. This sensor SY serves as a detecting means
for detecting an initial condition of the recording apparatus. The sensor SY detects
the carriage CA when a protrusion RZ provided on the carriage CA comes into contact
with a working member SY1 of the sensor SY during the movement of the carriage CA
mounting thereon the recording head HD between the wide station WS and the tape station
TS. The control unit CP can detect the existing position of the carriage CA accordingly.
[0084] Next, described is a mechanism for pressing/separating the recording head HD and
others against/from the platen P1 for feeding the first recording medium D1.
[0085] This mechanism comprises, as shown in Fig. 6, the driving motor SN for rotating a
driving shaft SN1 in a regular or reverse direction and a rotation transmitting means
SD which receives the rotation of the driving shaft SN1. In response to the rotation
of the driving shaft SN1 in one direction, the rotation transmitting means SD works
to make the roller holder LD supporting the platen P1 and the roller P3 press against
the recording head HD and the roller TC6. In response to the rotation of the same
in the reverse direction, to the contrary, the means SD works to make the roller holder
LD to separate from the recording head HD and the roller TC6.
[0086] The step motor SN is fixedly mounted on the chassis HS at a side near the tape station
TS, and is used for selectively performing a pressing/separating operation between
the recording head HD and the platen P1 in the tape station TS and another operation
to feed the second recording medium D2 in the wide station WS. The step motor SN is
thus used as a driving power for two purposes in order to fully utilize the driving
power of the step motor SN.
[0087] A gear train GY is provided between the short side chassis HS1 and the long side
chassis HS2 of the chassis HS, which constructs a part of the rotation transmitting
means SD, working for a paper feeding operation and for a pressing/separating operation.
The gear train GY is constructed, as shown in Figs. 6, 19 and 20, so as to selectively
transmit the driving power for a pressing/separating operation between the recording
head HD and the platen P1 in the tape station TS and the driving power for a paper
feeding operation in the wide station WS. The driving shaft SN1 of the step motor
SN is disposed extending through a hole not shown of the short side chassis HS1 toward
the long side chassis HS2. At an end of the driving shaft SN1, mounted is a gear G2
which is rotatable integrally with the driving shaft SN1.
[0088] The gear G2 is meshed with a large diameter gear portion G3a of a gear G3, thereby
transmitting the driving power for a pressing/separating operation between the recording
head HD and the platen P1 to the rotation transmitting means SD including a small
diameter gear portion G3b of the gear G3, a slidable gear SG, a first bevel gear K1,
a second bevel gear K2, a double-gear NG serving as a member for delaying transmission,
and a fan-shaped gear ED and the like (see Figs. 6, 20, and 21).
As a result, the roller release rod LT reciprocates in a lateral direction (see Figs.
21(a) through 21(c)) in response to the regular or reverse rotation of the driving
shaft SN1, moving the platen P1 and roller P3 both supported in the roller holder
LD to press against or separate from the recording head HD and the roller TC6 respectively.
[0089] The structure for pressing/separating the platen P1 against/from the recording head
HD is in further described in detail with reference with Fig. 21. The roller holder
LD supports rotatably thereon the platen P1 and the roller P3 at the top end side
and is supported on the carriage CA so as to be rotatable about a rotating shaft LD1.
A cam member LT1 of the roller release rod LT, provided with a rotatable roller therein,
is in contact with a lower side of the roller holder LD. With the movement of the
roller release rod LT in a left direction (see Fig. 21(b)), the cam member LT1 pushes
the roller holder LD up to press the platen P1 and the roller P3 against the recording
head HD and the roller TC6 respectively (see Fig. 21(c)). When the roller release
rod LT is moved in a right direction, to the contrary, the cam member LT1 not pushing
the roller holder LD, the roller holder LD is moved down by its weight and is separated
from the carriage CA (see Fig. 21(a)).
[0090] The roller release rod LT is connected at its bottom portion to a swing end LB1 of
a swing plate LB and is constructed so as to be movable in a lateral direction according
to the swing of the end LB1 in a lateral direction in Fig. 21. This swing plate LB
is fixed at a bottom end LB2 with the fan-shaped gear ED. The swing movement of the
end LB1 of the swing plate LB is thus caused when the end LB2 of the swing plate LB
is rotated integrally with the fan-shaped gear ED which receives the driving power
of the driving shaft SN1 rotating in a regular or reverse direction via the first
bevel gear K1, the second bevel gear K2, and the double-gear NG. When the second bevel
gear K2 is rotated counterclockwise (or clockwise), the double-gear NG is rotated
clockwise (counterclockwise) and the fan-shaped gear ED counterclockwise (clockwise),
moving the swing end LB1 of the swing plate LB in a right direction (a left direction),
and thus the roller release rod LT in the same direction. It is noted that the structure
of the rotation transmitting means SD is not limited to the above embodiment, a different
structure from the above mentioned gear train may be used.
[0091] The rotation transmitting means SD comprises the double-gear NG serving as a member
for delaying the transmission by a predetermined time, whereby the rotation of the
driving shaft SN1 is not transmitted immediately in rotating in a reverse direction
to perform the separating operation after the driving shaft SN1 is rotated in a regular
direction to perform the pressing operation.
[0092] This transmission delaying member is provided with two gears NG1 and NG2, as shown
in Fig. 22, both gears being disposed coaxially with each other through a shaft NG3.
The gear NG1 is provided therein with a long hole NGa and the gear NG2 is provided,
on a plane facing the NG1, with a pin NGb which can be slidably inserted into the
long hole NGa. While the pin NGb is made to slide between both ends NGa1 and NGa2
of the long hole NGa, the transmission delaying member does not transmit immediately
the rotational driving power of the driving shaft SN1 even if the step motor SN drives
the driving shaft SN1 to rotate in the reverse direction.
[0093] Specifically, the double-gear NG is disposed so that the gear NG2 is arranged at
this side with respect to the drawing paper of Fig. 21 and the gear NG1 at the opposite
side. These gears NG1 and NG2 are rotatable about the shaft NG3 being inserted into
both through holes formed on the gears NG1 and NG2. The gear NG1 is meshed with only
the fan-shaped gear ED as shown in Fig. 6, and the gear NG2 is meshed with only a
base side gear K2a of the second bevel gear K2.
[0094] While the pin NGb inserted in the long hole NGa is slid between the both ends NGa1
and NGa2 by the rotation of the gear NG2 caused by the second bevel gear K2, the gear
NG2 does not cause the rotation of the gear NG1 even if the driving shaft SN1 is driven
to rotate in the reverse direction, thus not transmitting immediately the rotational
driving power of the driving shaft SN1 to the fan-shaped gear ED. Right after the
pin NGb comes into contact with any one of the ends NGa1 and NGa2 of the long hole
NGa, the gear NG2 causes the gear NG1 to rotate, transmitting the driving power of
the driving shaft SN1 to the fan-shaped gear ED.
[0095] As a result, the rotation transmitting means SD is stopped from immediately transmitting
the driving power of the driving shaft SN1 for a predetermined time during the transmission
delaying member works, namely, for a time during which the pin NGb is slid between
the both ends NGa1 and NGa2 of the long hole NGa. This can remove or reduce detent
torque of the step motor SN or the load exerted between the gears K1, K2, NG and ED.
The transmission delaying member mentioned above is not always limited to the above
embodiment, though. For example, the rotation transmitting means SD constructed of
mechanical parts assembled with each other may be provided mechanically or electrically
with a so-called play and a non-sensitive zone where the driving power of the driving
shaft can not be immediately transmitted, both corresponding to the transmission delaying
member. Other structures may be also used.
[0096] Moving in a left direction in Fig. 21(c), the cam member LT1 of the roller release
rod LT is sandwiched between the roller holder LD and a bottom surface 2b of the main
frame 2. This cam member LT1 in this state serves as a support means for supporting
the platen P1 and the roller P3 as being in contact under pressure with the recording
head HD and the roller TC6 respectively, without needing further the driving of the
step motor SL. The recording head HD can thus print images on the first recording
medium D1 supported between the platen P1 and the recording head HD. Accordingly,
it is preferable to control the driving of the step motor SN to rotate the driving
shaft SN1 in the reverse direction in Fig. 21(c) thereby to move the pin NGb from
the end (NGa1) being in the recording head HD side to the other end (NGa2) being in
the step motor SN side.
[0097] In the embodiment, an operating unit (not shown) is disposed in the back of the main
frame 2 so as to be operable in the outside of the main frame 2, thereby to release
the pressing state of the platen P1 against the recording head HD by separating the
platen P1 from the head HD. The operating unit, however, is not limited to the above
structure. For example, an operational lever LX may be attached to the base end of
the rod LT as shown in Fig. 23. When the operational lever LX is rotated in a direction
shown by an arrow in Fig. 23 by taking an end Portion of the lever LX by hand when
the pin NGb is in the end (NGa2), the transmission of the driving power in the rotation
transmitting means SD is released. The detent torque of the step motor SN or the load
exerted on the gears K1, K2, and KG and the like being removed or reduced as mentioned
above, the platen P1 can be separated from the recording head HD by a relatively small
strength.
[0098] A structure of rotating the paper feeding roller members JR1 and JR2 is explained
hereinafter. The slidable gear SG is slid in a lateral direction in Figs. 19 and 20
by the switching lever KB in cooperation with springs SB1 and SB2, to be selectively
meshed with a small diameter gear G3b. The large diameter gear G3a of the gear G3
in receiving the driving power of the step motor SN causes the rotation of the small
diameter gear G3b, the slidable gear SG, and the first Y1 through seventh gears Y7
used for a paper feeding operation, disposed in order and parallel to the long side
chassis HS2, making the roller members JR1 and JR2 rotate. By sliding the slidable
gear SG in a lateral direction in Figs. 19 and 20, the driving power of the step motor
SN can be utilized for feeding paper in the recording operation in the wide station
WS and for pressing or separating the platen P1 against or from the recording head
HD in the tape station TS, to fully utilize the driving power of the step motor SN
serving as a driving power source.
[0099] A rotating axis HS3 is provided on the long side chassis HS2 toward the short side
chassis HS1. On this rotating axis HS3, two gears, namely, the gear G3 and the second
gear Y2 are mounted side by side so as to be rotatable about the rotating axis HS3.
The gear G3 arranged in a side near the short side chassis HS1 is constructed of the
large diameter gear G3a and the small diameter gear G3b, both being integrally formed.
On the other hand, the second gear Y2 arranged in a side near the long side chassis
HS2 is made in the form of a flat plate. The slidable gear SG arranged in the side
of the gear G3 is made slidable on a support HS4 fixed on the long side chassis HS2,
extending toward the short side chassis HS1, as meshed with the small diameter gear
G3 of the gear G3.
[0100] On the support shaft HS4, the spring SB1, the slidable gear SG, and a slidable member
F1 are attached in that order from the long side chassis HS2 side, in which the spring
SB1 biases the slidable gear SG and the slidable member F1 toward the short side chassis
HS1 side. A support shaft HS5 is fixed on the long side chassis HS2 at its backside
(in an upper part in Fig. 19) so as to extend from the wide station WS side to the
tape station TS side. The support shaft HS5 is provided at a tip end thereof with
a stopper HS6. The slidable member F1 and the spring SB2 are mounted on the support
shaft HS5, in which the spring SB2 biases the slidable member F1 toward the wide station
WS side.
[0101] With the cooperative action of the springs SB1 and SB2 and the switching lever KB,
the slidable member F1 is made to move the slidable gear SG close to the long side
chassis HS or the short side chassis HS1, then to mesh the same with any one of the
first bevel gear K1 and the first gear Y1.
[0102] The switching lever KB serving to mesh the slidable gear SG with any one of the first
bevel gear K1 and the first gear Y1 is constructed of a first, a second, and a third
arm portions KB1, KB2, and KB3 as shown in Fig. 24. This switching lever KB is mounted
on an axis KB4 fixed to the long side chassis HS2, so as to be rotatable about the
axis KB4. By coming into contact with the slidable member F1 or not, the switching
lever KB can move the slidable gear SG toward the long side chassis HS2 side (i.e.,
the wide station WS side) or toward the short side chassis HS1 (i.e., the tape station
TS side).
[0103] While the carriage CA is positioned in the tape station TS, the switching lever KB
is in a state where the first and second arm portions KB1 and KB2 are rotated about
the axis KB4 toward the tape station TS and the third arm portion KB3 stands up, so
that an tip end of the first arm portion KB1 presses the slidable member F1 as shown
by a solid line in Fig. 24, thereby moving the slidable member F1 toward the tape
station TS side (see Fig. 20). On the other hand, while the carriage CA is in the
wide station WS, the switching lever KB is in a state where the first and second arm
portions KB1 and KB2 are rotated to stand up and the third arm portion KB3 is accordingly
turned toward the wide station WS side as shown by an imaginary line in Fig. 24, so
that the tip end of the first arm portion KB1 does not press the slidable member F1.
Accordingly the slidable member F1 is moved to the long side chassis HS2 side (i.e.,
the wide station WS side) and comes into contact with a side of the first arm portion
KB1 (see Fig. 19).
[0104] In the movement of the carriage CA from the tape station TS to the wide station WS
(from the solid line to the imaginary line in Fig. 24), a protrusive portion CP1 serving
as a contact member formed in the carriage CA pushes the side of the third arm portion
KB3 to rotate the switching lever KB at an angle of almost 90° about the axis KB4,
releasing the first arm portion KB1 from the slidable member F1. To the contrary,
in the movement of the carriage CA from the wide station WS to the tape station TS
(from the imaginary line to the solid line in Fig. 24), the protrusive portion CP1
pushes the side of the second arm portion KB2 to rotate the switching lever KB toward
the tape station TS at an angle of almost 90° about the axis KB4, making the tip end
of the first arm portion KB1 engage with the slidable member F1.
[0105] In this way, when the switching lever KB in cooperation with the spring KB1 moves
the slidable member F1 toward the short side chassis HS1, i.e., the tape station TS
side (see Fig. 20), the slidable gear SG is meshed with the small diameter gear G3b
of the gear G3. As a result, the slidable gear SG is also meshed with the first bevel
gear K1 and thus transmits the driving power utilized for pressing or separating the
roller holder HD against or from the recording head HD in the recording operation
in the tape station TS, as mentioned above.
[0106] When the switching lever KB in cooperation with the second spring SG2 moves the slidable
member F1 toward the long side chassis HS2, i.e., the wide station WS side (see Fig.
19), the slidable gear SG is meshed with the first gear Y1 disposed at the side of
the second gear Y2. As a result, the slidable gear SG transmits the driving power
utilized for feeding paper in the recording operation in the wide station WS to the
second Y2 through seventh gears Y7 forming the gear train.
[0107] The first gear Y1 comprises a large diameter gear Y1a to be meshed with the slidable
gear SG and a small diameter gear Y1b arranged at the side of the larger diameter
gear Y1a. The small diameter gear Y1b is meshed with a gear JR2c attached to the end
of a shaft JR2b of the roller member JR2, thereby to rotate the shaft JR2b to feed
the top end of the second recording medium D2 forward and backward. The large diameter
gear Y1a of the first gear Y1 is meshed with the second gear Y2. This second gear
Y2 is meshed with the third gear Y3 arranged at the side of the second gear Y2 (in
an upper side thereof in Figs. 19 and 20), and the third gear Y3 is meshed with the
fourth gear Y4 arranged at the side of the gear Y3 (in an upper side thereof in Figs.
19 and 20).
[0108] The fourth gear Y4 is meshed with the fifth gear Y5 arranged at the side of the fourth
gear Y4 (in an upper side thereof in Figs. 19 and 20) and the fifth gear Y5 is meshed
with the sixth gear Y6 arranged at the side of the fifth gear Y5 (in a left side thereof
in Figs. 19 and 20). This sixth gear Y6 is meshed with the seventh gear Y7 arranged
at the side of the sixth gear Y6 (at this side in Figs. 19 and 20). This seventh gear
Y7 comprises a large diameter gear Y7a meshing with the sixth gear Y6 and a small
diameter gear Y7b arranged at the long side chassis HS2 side of the large diameter
gear Y7a. The small diameter gear Y7b is meshed with a gear JR1c attached to the end
of a shaft JR1b of the roller member JR1, thereby to rotate the shaft JR1b to feed
the top end of the second recording medium D2 forward and backward.
[0109] It is noted that a gear ST4 is provided at the side of the larger diameter gear Y7a
(in an upper side thereof in Fig. 3) to connect the large diameter gear Y7a with a
gear ST3 which is rotatable integrally with the supporting member ST1. The supporting
member ST1, in receiving the rotational driving power of the step motor SN through
the above gears, rotates to wind back the top end of the second recording medium D2
being in a rolled state or to draw the same.
[0110] Next, the control system of the tape printing apparatus 1 in the embodiment is explained
with reference to Fig. 14. The control unit CP of the tape printing apparatus 1 comprises
a central processing unit (CPU) as a core, the CPU including a read only memory (ROM)
and a random access memory (RAM). The ROM stores a control program for controlling
the driving of the motors SL, SM, and SN, a display program for displaying on the
display 5 the images such as characters input through each key of the keyboard 3,
and other programs needed for operating the tape printing apparatus 1. CG-ROM connected
to the CPU is a character generator for producing image data in displaying or printing
the character images and the like. The RAM has various data storing area, e.g., display
buffer, print buffer, to temporarily the data in each corresponding area.
[0111] Motor driving circuits SLk, SMk, and SNk are the circuits for driving the step motors
SL, SM, and SN respectively. The sensors SQ, SY, SE, and SZ detect, as mentioned above,
whether the cassette TC or RC is set or not, whether the carriage CA exists or not,
and the kind, the width of the first or second recording medium D1 or D2 and the like,
respectively, and then transmit signals representing the detected result to the CPU.
Provided with a plurality of heating elements arranged in a row, the recording head
HD can print images on the first or second recording medium D1 or D2 through the ink
ribbon IR by the heating elements selectively driven by the CPU.
[0112] As mentioned above in detail, the tape printing apparatus 1 in the embodiment comprises
the recording head HD on which recording elements are arranged in a row at least in
one direction, the step motor SN and gear train GY for feeding the top end of the
recording medium D2 with a long length in a direction of the row of the recording
elements, and the cutting unit KC for cutting the recording medium D2, disposed downstream
of the recording head HD in the feeding direction of the recording medium D2. The
tape printing apparatus 1 performs recording by feeding the top end of the recording
medium D2 by an amount each corresponding to the length L1 of the recording element
row and by making the recording head HD scan the recording medium D2 supported in
a stopped state. The control unit CP controls to reduce the feeding amount (L3) of
the recording medium D2 just before the cutting operation of the cutting unit KC less
than the length (L1) of the recording element row, and to feed the recording medium
D2 by the remaining amount (L4) after the cutting operation, then to drive the recording
head HD to record. Accordingly, it is possible to prevent the generation of white
lines between the portions recorded before and after the cutting operation and large
overlap of the recorded portions, so that those recorded portions can smoothly be
connected to produce clear images on the recording medium D2.
[0113] The present invention may be embodied in other specific forms without departing from
the spirit or essential characteristics thereof. For instance, in the embodiment,
the first cassette TC accommodating the recording medium D1 is used in the line recording
mode and the second cassette RC accommodating only the ink ribbon IR is used in the
serial recording mode, but the present invention is not limited thereto. A cassette
TC accommodating only the recording medium D1 may be used, for example. The ink ribbon
IR in the second cassette RC is not limited to the ink ribbon on which plural colors
of ink are applied, may be a single colored-ink ribbon. Furthermore, motors besides
the step motor may be used.
[0114] Though it is preferable that the step motor SL for feeding the first recording medium
D1 is used for a press/release operation between the recording head HD and the second
recording medium D2 in the serial recording mode and the step motor SN for feeding
the second recording medium D2 is used for a press/release operation between the recording
head HD and the first recording medium D1 in the line recording mode, it is not limited
to such a condition.
[0115] Preferably, the first platen P1 is formed in the shape of a cylinder and the second
platen P2 is formed to have a flat surface for supporting the second recording medium
D2; however, no limitation is put thereon.
[0116] The cassette HS0 (see Fig. 4) supporting the second recording medium D2 as rolled
may be provided with a feeding roller at the paper feeding port side. The platen and
the driving roller are formed of separate members in the above embodiment and may
be formed of an integral member. Furthermore, any one or both of the platen and the
driving roller may be provided.
[0117] The recording apparatus of the invention is not limited to the tape printing apparatus
and may be applied to, besides a general thermal printer and the like, a stamper using
thermosensitive porous paper and porous resin plate and the like as a recording medium,
which is to be used as print manuscripts of stamps.
[0118] The foregoing description of the preferred embodiment of the invention has been presented
for purposes of illustration and description. It is not intended to be exhaustive
or to limit the invention to the precise form disclosed, and modifications and variations
are possible in light of the above teachings or may be acquired from practice of the
invention. The embodiment chosen and described in order to explain the principles
of the invention and its practical application to enable one skilled in the art to
utilize the invention in various embodiments and with various modifications as are
suited to the particular use contemplated. It is intended that the scope of the invention
be defined by the claims appended hereto, and their equivalents.