[0001] The present invention relates to a cylinder lock provided with improved effraction-resistant
pin assemblies.
[0002] A conventional cylinder lock comprises a body in which a cylindrical seat is formed;
said seat rotatably supports a plug. A bit is rotationally rigidly coupled to one
end of the plug in order to actuate a bolt or spring-latch. A keyway for inserting
the key is formed axially in the plug and intersects a first set of holes, which are
formed in a radial plane of the plug and in which a first set of coding pins is guided.
The coding pins have conical ends which protrude into said keyway and on which the
key is meant to act with a coded portion. A second set of holes, equal in number to
the first set , is formed in said body so that each hole, in a given angular position
of the plug, is aligned with a respective coding pin. A plurality of driver pins and
a plurality of springs are guided in said second set of holes; by acting on said plurality
of driver pins, said springs keep each driver pin in contact with a respective coding
pin.
[0003] When the key is removed from the keyway, the springs push the driver pins and the
coding pins into a position in which the conical ends of the coding pins abut against
the wall of the keyway and the driver pins intersect the shearing plane of the seat
and the plug, preventing rotation of the plug.
[0004] Viceversa, when the key is inserted in the plug, the plane where contact occurs between
the coding pins and the driver pins is shifted until it lies on the shearing plane,
allowing rotation of the plug in its seat of the body.
[0005] The weakness of cylinder locks of the described type resides in the fact that the
coding pins can be accessed from outside through the front inlet of the keyway and
can be moved by using suitable picking tools, so as to allow to turn the plug.
[0006] The method most widely used by burglars to align the contact plane of the coding
pins and the driver pins with the shearing plane of the plug and its seat in the body
is the so-called Hobb method. A detailed description of said method is contained in
the introduction of German patent 1,157,960 (column 1, line 28 to column 2, line 33).
In this method, while the key is removed and therefore the lock is in the locked position,
the plug is forced to turn by means of a suitable tool inserted in the keyway.
[0007] Owing to the different radial tolerances that always occur in the driver pins that
protrude into the holes of the plug and in the diameters of the holes in the body,
it is possible to lock the driver pin that has the least play. Said driver pin can
be easily located by means of a picking tool inserted in the keyway, because of the
fact that since it cannot slide it opposes greater resistance to the action of the
picking tool. When said driver pin has been moved until the plane of contact with
the corresponding coding pins lines on the shearing plane between the plug and the
seat of the body, the action that locked the driver pin and was applied by means of
the forced rotation of the plug ceases. The plug can thus perform a minute additional
rotation, until a new driver pin, whose play is the next smallest with respect to
the released driver pin, is locked. By acting with the picking tool as described above
on this new driver pin and by repeating the same operations on all the remaining driver
pins, it is possible to place the contact points between the coding pins and the driver
pins on the shearing plane of the seat and the plug and turn the plug.
[0008] Various solutions have been proposed in order to obviate fraudulent opening of cylinder
locks according to the described method; they consist mainly in providing, in the
driver pins, regions having a reduced diameter or grooves which are located at the
shearing plane when the key is removed. When the plug is forced to turn fraudulently,
said regions allow the cylinder to rotate by an extent which is greater than the play
of the driver pins in their holes and is therefore such as to prevent the movement
of the driver pins.
[0009] These solutions are disclosed for example in US patents 1,593,513, 2,629,249, and
3,762,193, in German patent 628,600 and in European patent 92,812.
[0010] In particular, European patent 92,812 discloses a cylinder lock in which both the
coding pins and the driver pins have regions with a smaller diameter which form respective
heads at their opposite ends.
[0011] The heads are not as high as the coding step of the lock and are inclined at 45
o. In this manner, the reduced-diameter regions are assuredly always in the shearing
plane and the heads are prevented from lying on said plane.
[0012] The aim of the present invention is to further improve cylinder locks provided with
coding pins and driver pins, so as to offer greater resistance to effraction attempts.
[0013] Within the scope of this aim, an object of the present invention is to provide improvements
which can be implemented without compromising the low cost of the lock.
[0014] This aim, this object and others which will become apparent hereinafter are achieved
by a cylinder lock comprising: a body; a cylindrical seat formed in said body; a plug
which can rotate in said seat; an actuation bit which rotates rigidly with said plug;
a keyway for inserting a key, formed axially in said plug; a first set of holes, which
are formed on a radial plane in said plug and intersect said keyway; a first set of
coding pins, which can move in said first set of holes and have conical ends that
protrude into said keyway and on which the key is meant to act with a coded portion;
a second set of holes, equal in number to said first set, which are formed in said
body and lie on a radial plane; a plurality of driver pins, which can slide in said
second set of holes; a plurality of springs, which are accommodated in said second
set of holes and act on said plurality of driver pins; each one of said driver pins
being kept in contact with a respective coding pin by said springs; characterized
in that the ends of said coding pins and of said driver pins which are in mutual contact
have a smaller diameter than the holes that accommodate them, and in that additional
reduced-diameter regions are formed on the remaining portion of at least some of said
coding pins and said driver pins, separation collars being formed between said reduced-diameter
regions and said ends.
[0015] Further characteristics and advantages of the present invention will become apparent
from the following detailed description thereof given on the basis of the accompanying
drawings, wherein:
figure 1 is a longitudinal sectional view of a cylinder lock according to the present
invention;
figure 2 is a sectional view, taken along the plane II-II of figure 1, of the lock
in the closed or inactive position, with the coding pins and the driver pins in the
plug locking position;
figure 3 is a view, similar to figure 2, in a possible effraction situation;
figure 4 is a view, similar to figure 2, in another possible effraction situation;
figure 5 is a sectional view, taken along the plane V-V, in a possible effraction
situation;
figure 6 is a longitudinal sectional view of a different embodiment of the cylinder
lock; and finally
figure 7 is a sectional view of a different embodiment of the lock in the inactive
or closed position, with the coding pins and the driver pins in the plug locking position.
[0016] With reference to figures 1-2, the lock comprises a body 1 which comprises a tubular
portion 2 that forms a cylindrical seat 3 for a plug 4.
[0017] A bit (not shown) for actuating a bolt or spring latch is rotationally coupled in
a known manner to the plug 4.
[0018] An expansion 5 protrudes from the tubular portion 2 of the body 1, and a plurality
of blind holes 6 is formed in said expansion; said holes lie on a longitudinal plane
which passes through the axis of the cylindrical seat 3. The blind holes 6 accommodate
a plurality of driver pins which are actuated by springs 7 interposed between their
inner ends and the bottom of the blind holes 6. The driver pins are of three kinds.
The driver pin designated by the reference numeral 8 is constituted by a simple cylinder.
The driver pins designated by the reference numeral 9 are constituted by a cylinder
which has, at its opposite ends, narrower portions 10 having a smaller diameter and
the same axial length. Finally, the driver pins designated by the reference numeral
11 are constituted by a cylinder in which two collars 12, 13 are formed which comprise,
between them, a smaller-diameter region which is hereinafter referenced to as neck
14 for the sake of convenience in description. The driver pins 11, like the driver
pins 9, have respective reduced-diameter portions 15 at their opposite ends.
[0019] It should be noted that the driver pins 9, 11 are symmetrical with respect to a centerline
plane which is perpendicular to their axis. In this manner, they can be inserted in
the holes 6 of the expansion 5 without preliminary orientation, since their active
part, i.e., the part that contributes to increase the resistance of the lock to effraction
attempts, is only the part directed toward the plug 4.
[0020] An axial keyway 16 is formed in the plug 4 and intersects a plurality of radial holes
17. The holes 17 are equal in number and diameter to the blind holes 6 and are mutually
spaced so that in a given angular position of the plug, which corresponds to the position
for the insertion and extraction of the key with respect to the lock, they are aligned
with the blind holes 6.
[0021] Coding pins 18 are accommodated in the holes 17 and are constituted by small cylinders
which have a conical end 19 arranged inside the plug and a reduced-diameter external
end 20 which is directed toward the peripheral region of the plug.
[0022] The coding pins 18, by cooperating with the driver pins 8, 9 and 11, lock or release
the rotation of the plug. The driver pins 8, 9 and 11, when the key is removed, under
the thrust of the springs 7, can in fact enter the holes 17 and prevent rotation of
the plug. The penetration of the driver pins 8, 9 and 11 in the holes 17 is determined
by the abutment of the conical ends 19 against the bottom 21 of the holes 17, which
protrude radially into the plug 4. It should be noted that only the innermost driver
pin 8, which cooperates with the coding pin 18, does not have a reduced-diameter portion,
so as to eliminate any plays of the plug 4 in its seat 3 and ensure the alignment
of the remaining coding pins with the respective driver pins and allow them to slide,
during the insertion and extraction of the key, without making the coding pins and
the driver pins strike against the edges of the holes 6 and 17.
[0023] With the described lock, opening occurs in a conventional manner. By inserting the
key in the channel 16, the coding pins 18 are in fact shifted according to the code,
so that the point of contact 22 between the coding pins 18 and the driver pins 8,
9 and 11 coincides with the shearing plane 23 between the seat 3 and the plug 4, so
that the locking action of the driver pins 8, 9 and 11 ceases and the plug 4 can rotate
freely and operate the bit that moves the bolt or spring-latch.
[0024] The higher effectiveness of the lock against attempted effractions is shown more
clearly in figures 3 and 4.
[0025] When the lock is in the closed position shown in figure 3, the torsion stress applied
fraudulently in the direction of the arrow F on the plug by means of a tool 24 inserted
in the keyway 16 causes, for some driver pins 11, the overlap of the collar 12 on
the rim formed by the hole 6 with the seat 3. Since the rim of the hole 6 is a mechanical
abutment for the collar 12, it is practically impossible to move the coding pin 18
axially, and thus place the point of contact 22 on the shearing plane 23, by acting
with a picking tool.
[0026] However, particularly expert ill-intentioned persons may interpret this difficulty
as an indication that the driver pin on which they are working has a reduced-diameter
portion; therefore, by stopping the forcing of the plug 4 and acting again on the
coding pin 18 with a picking tool 25, they might be able to make the collar 12 return
within the hole 6 for trying to align the contact point 22 on the shearing plane 23.
In this situation, shown in figure 4, the pin zone consisting of the reduced-diameter
portions 20 and 15 provided at the mutually contacting ends of the coding pins 18
and of the driver pins 11 is located at the shearing plane 23. Accordingly, an additional
rotation of the plug is allowed which might induce the ill-intentioned person to assume
that he has placed the contact point 22 on the shearing plane 23. However, as shown
by figure 4, the contact point 22 is not at all on the shearing plane 23 and the rotation
of the plug 4 is in any case prevented.
[0027] It is evident that the described improvement allows a significant improvement in
the safety of the lock against effraction attempts performed by using the Hobb method.
[0028] The same inventive concept can also be applied to the driven pin 9 which does not
have collars but has only diametrical reductions 10 at the end in contact with the
coding pins 18 (see figure 5).
[0029] In an advantageous embodiment of the invention, shown in figure 6, the sum S of the
lengths of the coding pins and of the driver pins is constant and so is the sum R
of the diametrical reductions 15 and 20. By virtue of these refinements, if the coding
pins, together with the corresponding driver pins, are fraudulently pushed against
the bottom of the holes 6 of the body 5, since the sum S of the lengths of the coding
pins and of the driver pins is constant, the lengths of the coding pins cannot be
deduced. Likewise, since the sum R of the diametrical reductions is constant, it is
not possible to deduce the position of the contact point between the coding pin and
the driver pin, since it is possible to locate only the edges 26, 27 of the coding
pins and driver pins, which however are at the same level for all the coding pins
and driver pins.
[0030] The described invention can also be used in so-called flat-key locks shown in figure
7, where the key code is not formed along an edge of the key but on a lateral face
thereof.
[0031] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly such reference signs do not have any limiting effect
on the interpretation of each element identified by way of example by such reference
signs.
1. A cylinder lock comprising: a body (1); a cylindrical seat (3) formed in said body;
a plug (4) which can rotate in said seat; an actuation bit which rotates rigidly with
said plug; a keyway (16) for inserting a key, formed axially in said plug; a first
set of holes (17), which are formed on a radial plane in said plug and intersect said
keyway; a first set of coding pins (18), which can move in said first set of holes
and have conical ends (19) that protrude into said keyway and on which the key is
meant to act with a coded portion; a second set of holes (6), equal in number to said
first set, which are formed in said body and lie on a radial plane; a plurality of
driver pins (9, 11), which can slide in said second set of holes; a plurality of springs
(7), which are accommodated in said second set of holes and act on said plurality
of driver pins; each one of said driver pins (8,9,11) being kept in contact with a
respective coding pin (18) by said springs; characterized in that the ends (15, 20)
of said coding pins (18) and of said driver pins (9, 11) which are in mutual contact
have a smaller diameter than the holes that accommodate them, and in that additional
reduced-diameter regions (14) are formed on the remaining portion of at least some
of said coding pins and said driver pins, separation collars (12, 13) being formed
between said reduced-diameter regions and said ends.
2. A lock according to claim 1, characterized in that said driver pins (9, 11) are symmetrical
with respect to a centerline plane which is perpendicular to their axis.
3. A lock according to claim 1 or 2, characterized in that the sum (S) of the lengths
of the coding pins (18) and of the respective driver pins (9, 11) and the sum (R)
of the reduced-diameter regions (15, 20) between the coding pins and the respective
driver pins is constant.