[0001] This invention relates to a toggle latch of the type often used to latch together
two parts of an item, such as the lid and main body of a container.
[0002] A number of variations of the standard toggle latch are available. Latches with links
made from wire or strip material, latches which, when engaged, conceal their assemblies,
and latches with lever portions for ease of opening, are all well known.
[0003] Such latches do have the problem that, although mechanically quite simple and containing
few parts, the required components are not easily machined and that their manufacture
produces a large amount of waste, increasing their manufacturing costs. Assembly of
the components can also be difficult.
[0004] Simple, one-piece C-shaped clips are known for similar uses, but do not provide sufficient
clamping force.
[0005] The object of the present invention is to provide a toggle latch which is very easy
to manufacture yet strong and reliable.
[0006] According to the present invention there is provided a toggle latch lever mechanism
comprising;
a first member, formed from a single flat strip of material and bent so as to form
a lever portion at one end, a latch portion at its other end, and a connecting portion
disposed between its two ends; and
a second member, pivotally connected to the connecting portion of the first member
at one end and shaped at its other end for attachment, in use, to one of two parts
to be latched together by the mechanism.
[0007] The second member may be formed from a single wire and may have coils incorporated
into its sides to introduce additional compliance into it. The second member may also
be shaped so as to form a snap-fit assembly with a support block attached to one of
the parts to be latched.
[0008] Also, the first member may be pinched, formed, pierced or shaped around the connecting
area, in order to control the fits required for manufacture, processing and function,
whilst at the same time retaining the second member securely within it.
[0009] The toggle latch lever mechanism may further comprise a third member arranged for
attachment to one of the two parts to be latched together and pivotally attached to
the second member. This third member may be pinched, formed, pierced or shaped around
the area in which it connects to the second member. The third member may be arranged
such that it forms a compliant connection between the part to be latched and the second
member to enable the toggle latch to operate over a solid, non-compliant joint to
be connected. This compliance also enables the latch to be used for a variety of widths
of gap to be latched.
[0010] The third member may be arranged to connect to the part to be latched in a snap-fit
arrangement, or by the use of rivets or screws.
[0011] The pivotal connection between the first and second member and/or the pivotal connection
between the second and third member may be provided by channels having protrusions
which allow the passage of a finishing media, such as plating metal or paint, to flow
through and around the component to be connected.
[0012] Forming the lever, link and connecting portions from a single strip of material greatly
improves the ease of manufacture of the toggle latch and reduces waste from machining.
This also provides for manufacture to be easily automated and enables the first member
to be made integrally with the second member on a single machine, with one machine
cycle providing a completed toggle assembly. A similar process could also be used
to form a latch assembly with an integral support block on a single machine.
[0013] Examples of a toggle latch lever mechanism according to the present invention will
now be described with reference to the accompanying drawings, in which:
Fig. 1 shows the toggle latch lever mechanism when connected to a support block;
Fig. 2 shows a side view of the toggle latch in an open position;
Fig. 3 shows a side view of the toggle latch in a partially closed position;
Fig. 4 shows a side view of the latch assembly when in a closed position.
Fig. 5 shows the latch assembly before it is fixed to a support block;
Fig. 6 shows the second member;
Figure 7 is a side view of a second example of a latch according to the invention;
and
Figure 8 is a top view of the example of figure 7.
[0014] Referring to Figure 1, the toggle latch lever mechanism of the present example has
a first member 1, formed from a single flat strip of spring steel or the like and
comprising three portions, a lever portion 2, which is used to enable opening and
closing of the latch assembly, a latch portion 3, which is shaped to form a hook engageable
with a lip 4 on one of the two parts 8,9 to be latched, and a connecting portion 5,
for connecting a second member 6. The second member 6 is formed from a single bent
wire (see fig. 6) and is pivotally retained at one end within the retaining portion
5 of the first member 1 and at its second end in a support block 7 attached to a second
part 8 to be latched. The support block 7 provides a snap-fit type assembly for the
second member 6.
[0015] To operate the latch, the latch portion 3 of the first member 1 is placed over the
lip 4 and pressure applied to the lever portion 2 to move the retaining portion 5
towards the surface of the second of the two parts 8,9 to be latched, in accordance
with the usual toggle latch method of latching (see Figures 2 to 4). Once in the latched
position, the first member 1 conceals the support block 7, thus providing the overall
assembly with a pleasant appearance when closed.
[0016] To open the latch, a force is applied to the lever 2 to urge it away from the surface
of the second part 8 to be latched, and the first member 1 and second member 6 pivot
to move the retaining portion 3 away from the lip 4 and thus allowing the two parts
8,9 to be separated.
[0017] The latch assembly is easily manufactured by forming the first member 1 around the
second member 6. The provision of a snap-fit type assembly on the second end of the
second member 6 on the support block enables the end user of the latch assembly to
easily connect the assembly to whatever type of product is desired.
[0018] As can be seen from figure 7, a second example latch, in which components corresponding
to those of figure 1 are numbered identically, is shown in a closed position in which
a first member 1, formed from a single flat strip of spring steel or the like has
a lever portion 2, and a latch portion 3. A lip 4 is formed on one of the two parts,
8, 9 to be latched. A connecting portion 5 pivotally connects a second member 6. The
second member is, in turn, pivotally attached to a third member 7, which can be formed
either from the single flat strip of spring steel from which the first member 1 is
formed or independently. The third member 7 is attached, in this example, by being
clipped to one of the members 8 to be latched. This third member 7 is formed so that
it has a sprung section 12. This can provide the latch with compliance.
[0019] As can be seen from figure 8, protrusions 13 can be formed in the connecting portions
5, 11 so that application of paint or plating metal does not clog and/or jam the connecting
portions 5,11.
1. A toggle latch lever mechanism comprising;
a first member, formed from a single flat strip of material and bent so as to form
a lever portion at one end, a latch portion at its other end, and a connecting portion
disposed between its two ends; and
a second member, pivotally connected to the connecting portion of the first member
at one end and shaped at its other end for attachment, in use, to one of two parts
to be latched together by the mechanism.
2. A mechanism according to claim 1, wherein the second member is formed from a single
wire.
3. A mechanism according to claim 1 or claim 2, wherein the second member has coils incorporated
into its sides to introduce additional compliance into it.
4. A mechanism according to any of claims 1 to 3, wherein the second member is shaped
so as to form a snap-fit assembly with a support block attached, in use, to one of
the parts to be latched.
5. A mechanism according to any of claims 1 to 4, further comprising a third member arranged
for attachment to one of the two parts to be latched together and pivotally attached
to the second member.
6. A mechanism according to claim 5, wherein the third member is shaped around the area
in which it connects to the second member in order to control the fits required for
manufacture, processing and function.
7. A mechanism according to claims 5 or 6 wherein the third member is arranged such that
it forms a compliant connection between the part to be latched and the second member
to enable the toggle latch to operate over a solid, non-compliant joint to be connected.
8. A mechanism according to claims 5 to 7, wherein the third member is arranged to connect
to the part to be latched in a snap-fit arrangement, or by the use of rivets, screws
or welds.
9. A mechanism according to any of the preceding claims, wherein the pivotal connection
between the first and second member and/or the pivotal connection between the second
and third member may be provided by channels having protrusions which allow the passage
of a finishing media to flow through and around the component to be connected and/or
to control the fits required for manufacture, and function.