[0001] The present invention relates to a base for chairs, armchairs or the like.
[0002] Various bases for office chairs or armchairs are currently commercially available
and are mostly composed of a metal structure externally covered with plastics.
[0003] These bases for chairs are formed by tubular metal spokes which are radially welded
at their end to a central bush in which the post of the chair is coupled.
[0004] Typically, the welds that associate the spokes with the bush are of the continuous-bead
deposition type and are formed according to, and by means of, conventional methods
and equipment.
[0005] The metal spokes must be welded one at a time, accordingly requiring long assembly
and manufacturing times.
[0006] Moreover, it is well-known that the spokes usually have castors at their free ends.
[0007] Plug elements are usually fitted on the free ends of the spokes in order to rotatably
associate the castors with the metal spokes.
[0008] Castor supporting pivots can be mounted transversely in the plug elements through
suitable holes formed in said spokes.
[0009] The spoke covers are usually arranged correctly with respect to the bush by means
of a plastic ring arranged on the bush and provided with suitable resting seats for
the spoke covers.
[0010] The aim of the present invention is to provide a base for chairs, armchairs or the
like which can be manufactured according to a simple and practical assembly process.
[0011] Within the scope of this aim, an object of the present invention is to provide a
base for chairs and armchairs which can be obtained at costs which are highly competitive
and reduced with respect to those required to produce currently commercially available
chair bases.
[0012] An important object of the present invention is to provide a base for chairs and
armchairs which ensures excellent support stability.
[0013] Another important object of the present invention is to provide a base for chairs
and armchairs which can be conveniently covered with plastic coverings which are customized
according to the requirements of clients.
[0014] Another object of the present invention is to provide a base for chairs and armchairs
which can be manufactured with assembly operations which are practical, simple and
effective and do not require particular skills.
[0015] Another object of the present invention is to provide a base for chairs and armchairs
which can be produced in practice with a limited number of components.
[0016] Another important object of the present invention is to provide a base for chairs
which can be obtained in a significantly shorter time than required for conventional
bases.
[0017] This aim, these objects and others which will become apparent hereinafter are achieved
by a base for chairs and armchairs or the like, comprising tubular or open-profile
metal spokes which are radially joined, at their ends, to a likewise metallic central
structure on which a post for a seat is fitted, characterized in that said central
structure comprises at least two flat portions which are perimetrically provided with
a folded rim, between which the ends of said spokes are interposed, said flat portions
being welded to said spokes by electric pressure welding which produces the melting
and at least partial penetration of said folded rims in the softened ends of said
metal spokes, said folded rims being thicker than said metal spokes.
[0018] Further characteristics and advantages of the present invention will become apparent
from the following detailed description of an embodiment thereof, illustrated only
by way of non-limitative example in the accompanying drawings, wherein:
figure 1 is a perspective view of an office chair;
figure 2 is a perspective view of a detail of a base for chairs according to the present
invention;
figure 3 is a sectional view of a detail of a base for chairs according to the present
invention;
figure 4 is a sectional view of a detail of a base for chairs according to the present
invention.
[0019] With reference to the above figures, an office chair is generally designated by the
reference numeral 10 and comprises a seat 11 with a back 12, which are supported by
a central post 13.
[0020] The central post 13 is inserted, for stable support, on a base for chairs, according
to the invention, which is generally designated by the reference numeral 14.
[0021] The base for chairs 14 is made of metallic material covered by a plastic covering
and comprises, in this particular constructive configuration, five metal spokes 15
arranged radially so as to be fixed, by means of an end 16 thereof, to a central structure
17.
[0022] The central structure 17 is substantially cylindrical and comprises at least two
flat portions or elements 18, each whereof has a bush-shaped contour 19 on which a
folded rim 20 is provided along the outside perimeter of one end.
[0023] Each one of the metal spokes 15 has, in this particular embodiment, a semitubular
structure, i.e., a structure having an open profile so as to be substantially U-shaped,
thus forming a slot along its entire length.
[0024] All the spokes 15 have, at their free ends 21 which are opposite to the ends 16 associated
with the central structure 17, two coaxial holes 22 which constitute the seat for
the insertion of a substantially cylindrical castor supporting pivot 23.
[0025] Each one of the castor supporting pivots 23 constitutes a supporting element for
a castor 24.
[0026] The metal spokes 25 are conveniently thinner than the folded rim 20 of each one of
the two elements 18.
[0027] The metal spokes 15 are radially associated, by means of their ends 16, with the
two elements 18 by means of welds 25.
[0028] The welds 25, formed with electric machines by passing current through the compressed
and mated rims, consist of an at least partial penetration of the folded rim 20 of
each one of the two elements 18 in the corresponding ends 16 of each metal spoke 15.
[0029] Each one of the penetration welds 25 is therefore provided by means of a localized
melting of the metals, which is obtained by electric power according to a per se known
method, and by means of simultaneous pressure.
[0030] By locally melting the ends 16 of the metal spokes 15 and the two folded rims 20,
and in view of the greater thickness of the rims with respect to the spokes, each
end 16 locally yields and lets itself be penetrated by the two folded rims 20, forming
a monolithic unit from the two elements 18 and the metal spokes 15.
[0031] The welds 25, provided according to per se known methods, suitable to assemble the
metal spokes 15 to the central structure 17, ensure satisfactory results in a far
shorter time than conventional welds.
[0032] In a second embodiment, the metal spokes 15 can have a tubular structure.
[0033] In a third embodiment, the central structure 17 can include elements 18 provided
with through holes for engagement, for example by means of bolts, with a hood which
is suitable to support said central post 13 by insertion coupling in a per se known
manner.
[0034] The present invention fully achieves the aim and all the intended objects, as observed
in practice.
[0035] A particular advantage is ensured by the present invention by virtue of the fact
that a base for chairs, armchairs or the like has been provided which ensures excellent
stability and effectiveness in support.
[0036] An important advantage is achieved by the present invention by virtue of the fact
that a base has been provided which can be obtained by means of a projection welding
process according to per se known methods.
[0037] An important advantage is achieved by the present invention in relation to the fact
that a base for chairs and armchairs has been provided in which the production costs
related to the assembly welds are competitive and significantly lower than those for
conventional bases.
[0038] Another advantage is achieved by the present invention by virtue of the fact that
a base for chairs and armchairs has been provided whose assembly by welding occurs
in a much shorter time than required for conventional bases and according to known
technologies, since all the spokes are welded simultaneously.
[0039] A considerable advantage is ensured by the present invention by virtue of the fact
that the base for chairs and armchairs according to the invention can be assembled
without requiring the intervention of particularly specialized and skilled personnel.
[0040] Another advantage is ensured by the present invention by virtue of the fact that
the base for chairs and armchairs can be covered with plastic coverings according
to the taste and requirements of clients.
[0041] Another advantage is achieved by the present invention by virtue of the fact that
a base for chairs has been provided which can be manufactured in practice without
requiring particularly precise and accurate operations and with a simple and practical
process.
[0042] The present invention is subjected to numerous modifications and variations, all
of which are within the scope of the same inventive concept.
[0043] The materials employed, as well as the dimensions, may be any according to requirements.
[0044] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly, such reference signs do not have any limiting effect
on the interpretation of each element identified by way of example by such reference
signs.
1. A base for chairs, armchairs or the like, comprising tubular or open-profile metal
spokes which are radially joined, at their ends, to a likewise metallic central structure
on which a post for a seat is fitted, characterized in that said central structure
comprises at least two flat portions which are perimetrically provided with a folded
rim, between which the ends of said spokes are interposed, said flat portions being
welded to said spokes by electric pressure welding which produces the melting and
at least partial penetration of said folded rims in the softened ends of said metal
spokes, said folded rims being thicker than said metal spokes.
2. A base for chairs, armchairs or the like, according to claim 1, characterized in that
each one of said two flat portions has a substantially disk-like shape provided with
said folded rim along its perimetric extension.
3. A base for chairs, armchairs or the like, according to claim 1, characterized in that
each one of said two flat portions has a substantially annular contour which has said
folded rim along its outer perimetric extension.
4. A base for chairs, armchairs or the like, according to claim 1, characterized in that
each one of said flat portions comprises a substantially tubular abutment element
which lies coaxially to said folded rim, said abutment element being constituted by
the resting of an end of each one of said metal spokes welded to said flat portions.
5. A base for chairs, armchairs or the like, according to claims 3 and 4, characterized
in that each one of said two flat portions is substantially bush-shaped so as to form
a flange and a tubular body, said flange having said folded rim along its outer perimetric
extension, said tubular body constituting the abutment element for the resting of
the end of each one of said metal spokes.