[0001] When pressing knitted garments, use is made of frames which serve to give the body
(and frequently also the sleeves) the correct shape in order that the garment can
then be steamed so as to distend its fibres, after which the garment will undergo
the actual pressing operation.
[0002] As is known to those working in the industry, the fixed frame of the body creates
difficulties of application. Specifically, after being pressed, the pullover or other
knitted upper-body garment - in which the ribbed lower edge is narrower than the chest
- must undergo a sort of deformation by the operator, tending to stretch the ribbed
edge so that the frame can be withdrawn; this at least in some degree destroys the
effect of the pressing and makes it necessary to restore the garment to the requisite
size and appearance.
[0003] On belt machines this problem has been solved by moving together the sides of the
frame, which for this purpose comprises two lateral rods or segments which define
the sides of the body and part of the shoulders; after pressing, these rods are moved
transversely relative to the belt symmetrically towards the centre of the pullover
and allow the pullover to be drawn off by the advancing of the belt which pulls away
the pullover by the mere fact that the latter is resting on it; meanwhile the frame
stays in the same position relative to the machine frame, except for the transverse
reduction due to the movement of the rods, which then move in the opposite direction
for the pressing of the next garment. This operation, linked as it is to the advance
of the belt, does not allow for those small adjustments by the operator designed to
improve quality, before the pullover undergoes the pressing operation; this is due
to the fact that the pullover and the frame are separated and moved away from each
other only by the action of the belt and the advance of the pullover on this belt.
[0004] In hinged presses the above problem remains unsolved to this day, in that complete
rigid frames are used, their withdrawal from the pullover (after pressing) being the
job of the operator, who is obliged to hold the pullover steady with one hand while
at the same time withdrawing the frame with the other hand, forcing and deforming
the ribbed edge in the process; the operator must then readjust and reshape the pullover
before folding and packaging.
[0005] The principle object of the invention is to remedy the above-indicated problems,
making it possible to withdraw the frame from inside the body of the pullover without
rubbing it along the sides of the body or stretching the pullover (and therefore without
deforming the ribbed lower edge) and without having to arrange for the pullover to
be advanced in order for the frame to be withdrawn. The most obvious advantage is
in conventional hinged presses in which the mobility of the frame offers the same
effect as would be obtained in belt presses (in which withdrawal is effected by the
relative movement of the frame connected to the machine and the pullover on the moving
belt), with the advantage that the withdrawal takes place with the pullover stationary,
thus allowing the operator to do any necessary touching up of the garment after pressing,
in order to improve its quality. An advantage is also achieved with belt machines
because the withdrawal is no longer done by moving the frame, fixed to the machine,
relative to the pullover travelling on the moving belt, but while the pullover remains
stationary on the stationary belt.
[0006] The invention also gives a new lease of life to the old hinged machines, which belt
machine technology has been supplanting because of increasing demands for productivity,
despite the poorer quality: this is because with the invention these hinged machines
can attain the productivity levels of the most up-to-date belt machines and yet at
the same time ensure that superior level of quality which those working in the trade
recognize in hinged machines, because of the possibility they offer of making those
final adjustments important for quality purposes after pressing.
[0007] Again, the invention overcomes the quality failings of the most up-to-date belt machines,
because these machines enable the frame to be withdrawn while the pullover is stationary,
thereby allowing the operator to make any adjustments before the belt carries the
garment under the press for pressing.
[0008] These and other objects and advantages will be obvious from the text which follows.
[0009] The subject of the invention is an apparatus for manipulating frames comprising multiple
jointed components for knitted garments that are to be pressed on belt machines and
on hinged machines. In this apparatus the frame comprises two side segments which
are hinged to the ends of a middle segment by hinges located at the shoulders, which
two side segments are able to intersect each other during symmetrical transverse movements
of their ends remote from their ends hinged to the middle segment; which middle segment
is smaller than the width of the lower end of the knitted garment, and it moves parallel
to itself as the side segments intersect, until it emerges from the lower ribbed edge
of the knitted garment.
[0010] The ends of the side segments remote from the ends hinged to the middle segment are
advantageously pivoted to two respective carriages that can move on parallel guides
and are so shaped as not to interfere with each other and kinematically connected
so as to perform symmetrical excursions including passing each other in opposite directions.
[0011] The two carriages can be engaged on the two parallel sides of a flexible annular
member, such as a belt, a timing belt or the like.
[0012] For the drive means, on each of the two carriages there may be an actuator capable
of causing its respective segment hinged to the carriage to execute angular movements;
the two actuators are driven simultaneously. These two actuators may consist of geared-down
worm drives, each being hinged to its respective carriage and to a lever attached
to the side segment or directly to the latter. Similarly the flexible annular member
may be motorized, in order to drive the two carriages synchronously with the two actuators
or as an alternative to these. Preferably, indeed, both carriages may be driven by
the same actuators, with the actuation of the two side segments.
[0013] Each of the component segments of the frame may be of adjustable dimensions so that
the distance between the hinges of each segment can be varied, to provide different
configurations defined by retention means consisting of spring-action stops or equivalent
means. In particular the middle segment may comprise a central portion and two end
portions able to move in a telescopic manner relative to the central portion.
[0014] A fuller understanding of the invention will be gained from the description and attached
drawing, which latter shows a practical, non-restrictive example of an embodiment
of the invention. In the drawing:
Figs. 1 and 1A show in isolation a frame consisting of three segments and an enlarged
detail of Fig. 1;
Figs. 2 and 2A show a detail of Fig. 1 indicated by the arrow FII, enlarged and in
two positions;
Figs. 3, 4 and 5 show the apparatus combined with a belt machine, in the pressing
position, in an intermediate position midway through the operation of removing the
frame, and in a position showing the frame withdrawn from the knitted garment;
Fig. 6 is an enlarged detail of Fig. 4;
Fig. 7 shows a view on the plane marked VII-VII in Fig. 3, much enlarged;
Figs. 8 and 9 show a side view of an embodiment in which the apparatus is jointed,
with the frame lowered on the pressing surface and raised to facilitate placing a
knitted garment on the frame; and
Figs. 10 and 11 show two perspective views equivalent to Figs. 8 and 9.
[0015] The frame consists of three shaped segments 1, 3, 3, forming the perimeter of the
body of the pullover or other knitted upper-body garment, and may be made from round
steel bar; the middle segment 1 defines the shoulders and is adjustable, with a central
component 1A and two outer components 1B that are telescopically movable and held
in discrete positions by spring-action stops 1C, e.g. ball-type, engaging in recesses
1E. The two side segments 3 can also be adjusted in the same way. The middle segment
1 may have a third lengthening system in the centre, in addition to lengthening systems
1B and the like, and similar to these, for modifying the profile of the frame at the
neck. The middle segment 1, and in particular its outer components, are hinged to
the two outer segments 3 by means of two hinges 5, which are located on the shoulders
at roughly the point where the sleeve is attached, being closer in than the transverse
dimension of the knitted garment M at the chest and separated by a distance less than
the dimension of the lower ribbed edge B or fringe (Fig. 3). The two free ends 3X
of the segments 3 remote from the hinges 5 are hinged by pins 7A, 7B to two carriages
9A, 9B that run along two guides 10A, 10B transversely to the belt N of a belt-type
pressing machine. The two carriages 9A, 9B are arranged on two parallel planes, and
are connected by a timing belt 12, which can run around two idle sprockets. These
parts together form the side towards which the quadrilateral of the frame closes and
act as a chassis. The two carriages 9A, 9B are shaped so as not to interfere with
each other and so as to be able to pass each other when travelling in opposite directions.
Attached to the pins 7 and hence to the segments 3 are two levers 14A, 14B that can
be moved angularly by two geared-down worm drives 16A, 16B which are similarly pivoted
on the carriages 9A, 9B. Translational movement of the two worm drives of the actuators
16A, 16B tilts the two levers 14A, 14B, and consequently tilts the two side segments
3, about the pivots 7A, 7B and thereby also rotates the side segments 3 about the
two hinges 5 at the shoulders defined by the middle segment 1; since the two side
segments 3 are rigid, they transmit a translational motion to the carriages 9A, 9B,
setting up an equilibrium system of opposing forces that cause the carriages 9A, 9B
to travel along the guides 10A, 10B in opposite directions to each other but not interfering
with each other, since they lie in two parallel planes. Because of the translational
movement of the two carriages 9A, 9B, the latter meet and pass each other, continuing
till they reach positions remote from their starting positions (see Figs. 3 and 5);
the two side segments 3 tilt away from a "vertical" position to a "horizontal" position,
ending approximately on the path of the two carriages 9A, 9B. During their movement
the two segments 3 intersect in an X shape; this can be done by exploiting the flexibility
of the material, or by slightly tilting the axis of rotation of one of the two hinges
7A, 7B, which causes a slight deviation of one of the two segments 3 out of the plane
of the belt to a parallel plane sufficiently close to allow it to pass over the other
segment. As the two segments 3 proceed with their symmetrical angular movement, the
middle segment 1 defining the collar and shoulders moves parallel with itself towards
the guides 10A, 10B, eventually emerging from the pullover M (Fig. 5). Since the distance
between the two hinges 5 and therefore the length of the segment 1 is less than the
width of the lower edge B of the pullover M, its emergence does not spoil the good
appearance of the pullover that has just been achieved. In the configuration shown
in Fig. 5 the knitted garment M can be removed in the usual way as from a hinged machine
or by movement of the belt N in the direction of the arrow fN in Fig. 5.
[0016] By reversing the movement of the drives of the actuators 16A, 16B, the direction
of displacement of the carriages 9A, 9B is reversed and the frame 1, 3, 3 executes
a reverse movement and returns to the starting position (Fig. 3), ready to receive
a new garment for pressing.
[0017] The entire mechanism 25 of the chassis - including the guides 10A, 10B, the motion
mechanisms and the frame - can be rotated about the pin 22 (Figs. 8 to 11) of the
drive roller of the belt N of the pressing machine (or about a transverse axis), for
example by a cylinder 24; this will raise the frame 1, 3, 3 off the pressing plane
to facilitate arranging a new garment on the frame.
[0018] The mobile frame system 1, 3, 3 for the bust can be combined with sleeve widening
systems of known type, such as that forming the subject-matter of an earlier intellectual
property document of the same holder, so that the whole of the garment is immobilized
for pressing.
[0019] The device described can also easily be applied to so-called hinge presses, with
the advantages already mentioned.
[0020] It will be understood that the drawing shows only an example purely as a practical
demonstration of the invention, which invention can be varied in its shapes and arrangements
without thereby departing from the scope of the concept underlying the invention.
The presence of any reference numerals in the appended claims is for the purpose of
facilitating the reading of the claims with reference to the description and drawing,
and does not limit the scope of the protection represented by the claims.
1. Apparatus for manipulating frames comprising multiple jointed components for knitted
garments that are to be pressed on belt machines and on hinged machines, characterized
in that it comprises two side segments (3, 3) which are hinged to the ends of a middle
segment (1) by hinges (5) located at the shoulders, which two side segments (3) are
able to intersect each other during symmetrical transverse movements of their ends
(3X) remote from their ends hinged to the middle segment, which middle segment (1)
- whose extension is less than the width of the body of the knitted garment - moves
parallel to itself as the side segments (3) intersect, until it emerges from the lower
ribbed edge (B) of the knitted garment (M).
2. Apparatus according to Claim 1, characterized in that the said ends (3X) remote from
the ends hinged to the hinges (5) of the middle segment (1), are pivoted by pins (7A,
7B) to two respective carriages (9A, 9B) that can move on parallel guides (10A, 10B),
the said carriages being so shaped as not to interfere with each other and being kinematically
connected so as to perform symmetrical excursions including passing each other in
opposite directions.
3. Apparatus according to Claim 2, characterized in that the two carriages (9A, 9B) are
engaged on the two parallel sides of a flexible annular member (12), such as a belt,
a timing belt or the like.
4. Apparatus according to Claim 2, characterized in that it comprises, on each of the
two carriages (9A, 9B), an actuator (16A, 16B) capable of causing its respective segment
(3) hinged to the carriage to execute angular movements, the two actuators being driven
simultaneously.
5. Apparatus according to Claim 4, characterized in that both actuators (16A, 16B) consist
of geared-down worm drives, each being hinged to its respective carriage (9A, 9B)
and to a lever (14A, 14B) attached to the side segment (3) or directly to the latter.
6. Apparatus according to at least Claim 3, characterized in that the flexible annular
member (12) is motorized in order to drive the two carriages (9A, 9B).
7. Apparatus according to Claim 2 or 3, 4 or 5, characterized in that both carriages
(9A, 9B) are driven by the actuators (16A, 16B), with the actuation of the two side
segments.
8. Apparatus according to Claim 1, characterized in that the segments (1, 3, 3) are of
adjustable dimensions so that the distance between the two hinges (5, 5; 5, 7A; 5,
7B) can be varied, by a telescopic arrangement, to provide different configurations
defined by retention means consisting of spring-action stops (1C) or equivalent means.
9. Apparatus according to Claim 8, characterized in that the middle segment (1) comprises
one central portion (1A) and two end portions (1B) able to move in a telescopic manner
relative to the central portion.
10. Apparatus according to at least one of the preceding claims, characterized in that
the frame (1, 3, 3) can be raised off the pressing plane by pivoting a mechanism (20)
that includes the two guides for the carriages, about a transverse axis.
11. Apparatus for manipulating the hinged frames of machines for pressing knitted garments;
the whole as described above and as illustrated by way of example in the appended
drawing.