BACKGROUND AND SUMMARY OF THE INVENTION
[0001] The "VACU-FLUSH"® toilet system for boats and recreational vehicles manufactured
by Sealand Technology, Inc. of Big Prairie, Ohio, has for many years effectively provided
a vacuum system facilitating flushing of a vacuum toilet and holding of the sewage
from the toilet until there is a need or opportunity to properly dispose of it. Initially,
this system included four main components, a vacuum toilet connected to a vacuum tank,
in turn connected to a vacuum pump, in turn connected to a holding tank, such as shown
in U.S. patent 4,819,279. The number of components was effectively reduced from four
to three by efficiently combining the vacuum pump with the vacuum tank, such as shown
in U.S. patent 5,408,704 and WO 96/41059 (the disclosures of which are both hereby
incorporated by reference herein). The invention relates to a still further development
of such a toilet system which is particularly suitable for use in boats and caravans
or recreational vehicles, where space is at a premium or where relevant cost factors
apply. According to the present invention a single plastic combined vacuum tank and
holding tank is provided. The tank is unreinforced -- that means, as used in this
specification and claims, that it has no reinforcing elongated fibers, such as glass
or metal filaments, integrally incorporated with the plastic material (although other
materials, such as talc or glass powder, may be utilized). The tank may also directly
mount the vacuum pump. This means that the system has a minimum number of components
(two), a vacuum toilet and a combined vacuum/holding tank and vacuum pump, or three
if the vacuum pump is disposed distinct from the tank. While the number of components
have been reduced according to the invention, the functionality of the system is not
significantly compromised. Rather only cost saving, space saving, and operational
advantages ensue.
[0002] While it has been known per se to use a combined vacuum and holding tank for sewage
systems, the prior art constructions have included expensive tank materials and/or
have necessarily been cylindrical (with domed ends), and do not have the low cost
or space saving advantages according to the invention. For example U S Patent 3,663,970
relates to a system in which a fiberglass or fiberglass reinforced combined vacuum
and holding tank is provided, requiring the use of pressure to expel waste, and because
of the materials utilized is expensive. U S Patent 5,002,592 shows a cylindrical (with
domed ends) metal tank connected to a blower and for also for holding sewage, while
U S Patent 5,214,807 shows a dual wall tank. While all plastic tanks per se have been
known before for vehicle sewage systems, such as in U S Patent 5,408,704, they were
relatively small (only for vacuum in the 5,408,704 patent), and it was unknown that
an all unreinforced (e. g. rotational molded or injection molded) plastic larger tank
was possible, such as a combined vacuum and holding tank as according to the invention.
[0003] It is possible to provide a non-cylindrical (e. g. generally parallelepiped) combined
vacuum and holding tank of substantially unreinforced all plastic according to the
invention by providing a tank having convoluted, discontinuous surfaces (e. g. the
discontinuities provided by grooves, channels, or other discontinuities), so that
the tank has no continuous flat surface area of more than about 200 square cm (80
square inches). The size (interior volume) of the tank according to the invention
typically is about 45-65 liters (e. g. about 14 gallons), and normally, although not
necessarily under all circumstances, the vacuum portion of the tank is about 12 liters
or more (e. g. under the minimum vacuum portion situation the liquid/sewage portion
of the tank is about 43 liters).
[0004] According to one aspect of the present invention a combined vacuum and holding tank
assembly is provided comprising the following components: A substantially hollow unreinforced
non-cylindrical all plastic tank having first and second (substantially planar) ends,
first and second (substantially planar) sides, at least one pump-mounting surface,
first and second outlets, an inlet, an upper surface, and a bottom. A vacuum pump
mounted on the at least one pump-mounting surface exteriorly of the tank. A downwardly
extending sewage transporting tube disposed within the tank connected to the first
outlet. A gas inlet tube disposed within the tank and connected to the second outlet,
and having a top open end adjacent (i.e. near) the tank upper surface. And a connection
between the vacuum pump and the second outlet exterior of said tank.
[0005] If desired a sensor may be provided for sensing the level of liquid in the tank,
as well as means for precluding operation of the vacuum pump if the sensed level within
the tank becomes closer than a predetermined amount to the air inlet tube open top
end so that a gas volume is always provided adjacent the upper surface inside the
tank. If provided the means for precluding operation of the vacuum pump if the sensed
level within the tank rises too high ensures that sewage doesn't pass out the vacuum
pump (which is usually capable of pumping liquid too). For example in typical operation,
the tank would have a waste holding capacity of about 40-45 liters (10 to 11 gallons),
and operate with a minimum of about 12 liters (three gallons) of vacuum, which is
generated to between 20-26 cm (8-10 inches) of mercury (as is conventional per se).
In response to the sensing of the level of the waste, a relay may be closed or opened
to detach the vacuum pump from its power source so that it can no longer operate until
the liquid level drops, or a controller may be provided to take information from the
sensor and disable the vacuum pump in any known manner. The sensor too may be any
conventional structure, such as an optical, sonar (including ultrasound), piezoelectric,
fluidic, or mechanical sensor. For example a conventional float operated sensor can
be utilized.
[0006] Typically a gas discharge tube is connected to the vacuum pump for discharging gas
from the tank, e.g. penetrating an exterior partition wall of a boat (e.g. boat hull)
or caravan or recreational vehicle (e.g. side panel or bottom) in which the tank is
mounted, and a conduit is typically connected to the first outlet for discharging
sewage from the tank. The at least one pump-mounting surface may comprise a top surface,
and may include a second pump-mounting top surface. In that case an optional sewage
discharge pump may be mounted on the second pump-mounting top surface and connected
to the first outlet. A conduit is preferably provided connecting the inlet to at least
one vacuum toilet.
[0007] The substantially unreinforced plastic tank may be rotational molded from linear
low density polyethylene (with or without additives), although a wide variety of other
plastics may be utilized, and other manufacturing techniques. Rotational molding is
preferred, however, since it is easy and inexpensive and does not require seams in
the tank (which must be sealed, as is necessary with injection molding). If the tank
is injection molded (if sales volume justifies) a wide variety of plastics, including
ABS, may be used. The convoluted, discontinuous construction of the tank surface typically
includes reinforcing grooves or channels formed in the raised portion, and a similar
grooved configuration is desirably provided for all surface of the tank. Also the
first and second outlets are typically on opposite sides of a vertical plane substantially
bisecting the tank and intersecting the first and second ends thereof, and face in
opposite directions.
[0008] A vacuum switch is preferably mounted to the tank for sensing the level of vacuum
in the gas volume. Any conventional construction of vacuum switch, or like device,
may be utilized, the details of the vacuum sensing not being significant. Typically
the vacuum switch is calibrated to start operation of the pump if the level of vacuum
in the gas volume is lower than a predetermined amount (e.g. if lower than about twenty
centimeters -- eight inches -- of mercury the vacuum pump is operated until the gas
volume is evacuated to a level of about twenty five centimeters -- roughly about ten
inches -- of mercury). The tank typically maintains a maximum level of vacuum of about
twenty six cm of mercury.
[0009] Typically the bottom of the tank is formed with a slope toward a sump, and integral
plastic legs support the tank on a horizontal surface so that the sump is the lowest
part of the tank. The downwardly extending tube preferably comprises a dip tube having
an end termination cut at an angle, defining a generally oval-shaped opening disposed
just above the sump. In this manner the general configuration of the tank bottom and
the dip tube configuration are such as illustrated in WO 96/41059.
[0010] According to another aspect of the present invention a sewage handling assembly is
provided for a boat, RV or caravan, plane or train comprising the following components:
At least one toilet having a waste discharge therefrom. An unreinforced non-cylindrical
all plastic combined vacuum and holding tank including an inlet and first and second
outlets. A conduit connecting the tank inlet to the toilet waste discharge. A vacuum
pump connected to the second outlet. A gas handling conduit from the vacuum pump including
an end termination penetrating the boat, plane, train or recreational vehicle exterior
partition. A sewage handling conduit operatively connected to the first outlet and
having an end termination penetrating the partition. And, the tank having a top and
a bottom, sewage from the toilet provided in the bottom, and gas at less than atmospheric
pressure provided in the top (usually, but not necessarily, at all times). The details
of the tank, etc., preferably are as described above, including having an interior
volume of about 45-65 liters, a generally parallelepiped configuration, and a contoured,
discontinuous, convoluted surface which has no continuous flat surface area of more
than 200 square centimeters (80 square inches). Also a vacuum relief valve may be
provided in the tank.
[0011] It is the primary object of the present invention to provide the optimum in simplicity
and cost effectiveness for the handling of sewage from one or more vacuum toilets,
particularly in association with boats, recreational vehicles or caravans, planes,
trains, and other vehicles. This and other objects of the invention will become clear
from an inspection of the detailed description of the invention and from the appended
claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
FIGURE 1 is a side schematic view of a conventional prior art VACU-FLUSH® sewage handling
system for a boat, caravan or RV, or the like;
FIGURE 2 is a view like that of FIGURE 1 showing the simplified system of WO 96/41059;
FIGURE 3 is a view like that of FIGURES 1 and 2 of the still further simplified system
according to the present invention;
FIGURE 4 is a top plan view of the tank according to the present invention (alone),
of the system of FIGURE 3;
FIGURE 5 is a longitudinal view, partly in cross-section and partly in elevation,
taken along lines 5-5 of FIGURE 4;
FIGURE 6 is an end view, partly in cross-section and partly in elevation, taken generally
along lines 6-6 of FIGURE 4;
FIGURE 7 is a view like that of FIGURE 5 only taken along lines 7-7 of FIGURE 4;
FIGURE 8 is a bottom plan view of the tank of FIGURE 4;
FIGURE 9 is an exemplary control schematic for the system of FIGURE 3;
FIGURE 10 is a side schematic view, with the tank and toilet shown in cross-section,
of another exemplary embodiment of a system according to the present invention; and
FIGURE 11 is a top perspective detail view of a tank according to the invention utilizable
in the system of FIGURE 10, and with a vacuum switch, vacuum relief valve, pump, and
external fittings, thereon.
DETAILED DESCRIPTION OF THE DRAWINGS
[0013] In the conventional VACU-FLUSH® system as illustrated in FIGURE 1, at least one vacuum
toilet 10 having a waste discharge on the bottom thereof is connected by a conduit
11 (typically a flexible hose) to a vacuum tank 12. A vacuum level of about 20-26
cm (8-10 inches) of mercury is maintained in the tank 12 by the vacuum pump 13, a
conventional vacuum switch on the tank 12 operating the pump 13 to maintain an appropriate
vacuum. When the pump 13 is operated to replenish the vacuum in the vacuum tank 12,
sewage is pumped to the holding tank 14 via conduit 15. The sewage ultimately is discharged
from the holding tank 14 via conduits 16 perhaps by using an optional sewage discharge
pump 17 which is operated only when there is a mechanism for proper disposal of the
sewage. The exterior partition 18 in FIGURE 1 comprises an exterior partition of a
boat, caravan or recreational vehicle, plane, train, or other vehicle, e.g. simulating
the form of boat hull in the actual illustration in FIGURE 1. The exterior partition
18 is penetrated by termination 19 of the conduit 16 from the tank 14. When the pump
17 is not used the termination 19 is merely connected up to a pump-out facility at
a dock, campsite, terminal, or the like. Conventional valves are provided to preclude
sewage from being discharged from the tank 14 into conduit 16 unless there is a motive
force appropriate for discharging the sewage to a suitable location.
[0014] From the holding tank 14 is a conventional vent 20, which may have a suitable filter
therein such as shown in U.S. patent 5,139,655, with an end termination 22 of the
conduit 20 penetrating the partition 18 to vent odoriferous gases from the holding
tank 14 to the atmosphere. Another conventional vent 23 is typically also provided
from the conduit 16, typically penetrating another partition (e.g. boat deck) of the
vehicle in which the toilet 10 is provided.
[0015] FIGURE 2 illustrates a system according to WO 96/41059. In this system components
comparable to those in the FIGURE 1 embodiment are shown by the same reference numeral.
Note that in this case the vacuum tank 12 and the vacuum pump 13 have been combined,
thus reducing the number of major components by one compared to the system of FIGURE
1.
[0016] FIGURE 3 schematically illustrates a system according to the present invention. In
FIGURE 3 components comparable to those in FIGURE 1 are shown by the same reference
numeral. Note, however, that in this embodiment the vent tube 20' is shown slightly
different in configuration, and without a filter, although a filter may be provided.
In the system of FIGURE 3 the only two major components are one or more vacuum toilets
10 and the combined vacuum/holding tank 25, which may mount a vacuum pump (like pump
13).
[0017] FIGURE 4 is a top plan view of the tank 25 per se. Note that the tank 25 has first
and second end walls 26, 27 and first and second side walls 28, 29, the side wall
28 being seen in FIGURE 3. It also includes top surfaces 30 adjacent the side wall
28 with a top pump-mounting surface 31, and a raised portion 32. On the opposite side
of the tank 25 from the surfaces 30-32 (e.g. on the other side of an imaginary vertical
plane P substantially bisecting the tank 25 and intersecting the end walls 26, 27)
are the top surfaces 33, with another pump-mounting top surface 34 therebetween. Also
provided is a raised portion shown generally by reference numeral 35, which includes
an upper surface 36 with reinforcing grooves 37 formed therein. Also seen in FIGURE
4 are an inlet 38 to the hollow interior of the tank 25, a first outlet 39, and a
second outlet 40. Note that the outlets 39, 40 are on opposite sides of the plane
P and face in opposite directions. All of the components 38-40 preferably are substantially
circular in cross-section and are adapted to be readily connected to various conduits,
pumps, or other fluid transmitting elements.
[0018] The non-cylindrical tank 25-- as clearly illustrated in all of the drawings -- has
a number of irregularities in the surface thereof, which may be characterized as grooves
or channels; that is the surface is convoluted, discontinuous, and contoured. These
irregularities are provided so that there is no flat continuous surface of the tank
25 which is greater than about two hundred square centimeters (eighty square inches)
in area. This allows the tank 25 to be generally parallelepiped (having space savings
over a cylindrical construction) and yet be made completely of substantially unreinforced
plastic and still function properly. For example the tank 25 may be inexpensively
and easily made by conventional rotational molding techniques from a wide variety
of plastics, or may be blow molded. One particularly desirable plastic is linear low
density polyethylene (with or without additives), although other plastics may be utilized,
such as other polyolefins (e. g. polypropylene or other polyethylenes). Also, where
sales volume justifies it, the tank may be injection molded, such as of ABS or PVC.
Tank 25 is much larger than other all plastic tanks used in association with vehicle
toilet systems (such as the vacuum (only) tank of U S Patent 5,408,704), typically
having a total interior volume of about 45-65 liters.
[0019] As seen in FIGURE 8 the bottom of the tank 25 preferably comprises downwardly sloping
surfaces 41, 42 which meet at a sump 43 in a somewhat central location in the bottom,
and stiffening ribs 44 preferably are provided integrally molded with the tank surface
portions forming the bottom. Integrally formed feet 45, 46 are preferably provided
at the ends 26, 27, respectively, of the tank 25 bottom and support the tank 25 on
a substantially horizontal surface so that the sump 43 is the bottom-most portion
of the tank 25 during normal use.
[0020] FIGURE 7 shows the tank 25 particularly as associated with the vacuum pump and related
components. Connected to the second inlet 40 is a gas inlet tube shown generally by
reference numeral 48. The gas inlet tube 48 may have almost any suitable configuration;
the configuration specifically illustrated in FIGURE 7 is a generally horizontally
extending component 49 from which a generally vertically extending component 50 projects
upwardly having an open end 51 adjacent the interior of the upper surface 36 of the
tank 25 raised portion 35. The opening 51 is preferably placed as close to the highest
interior surface of the tank 25 as possible (e.g. from about .25 to 4.0 cm.), while
still allowing ready flow of air and other gas thereinto, in order to minimize the
possibility that sewage will splash into or otherwise enter the open end 51. If splash
guards, or the like, are used, the spacing may be further than if not used, and if
used in a system which does not move (as does a boat), the spacing also can be greater.
[0021] Mounted on the surface 34 is a vacuum pump 53 of conventional construction (comparable
to the pumps 13 in FIGURES 1 and 2). The vacuum pump 53 is typically driven by an
electric motor 54, although any suitable conventional type of vacuum pump drive may
be utilized. Any conventional suitable connection (a screw connection being illustrated
in the exemplary embodiment illustrated in FIGURE 7) 52 may be provided connecting
the outlet 40 to the vacuum pump 53, and a discharge conduit 55 from the vacuum pump
53 is typically connected to the conduit 20', as illustrated in dotted line in FIGURE
7. FIGURE 7 also illustrates the inlet 38 connected to the conduit 11, also shown
in dotted line. It is to be understood that any suitable conduits may be associated
with the components illustrated in FIGURE 7; for example the inlet conduit connected
to the inlet 38 may be such as illustrated in WO 96/41059.
[0022] FIGURE 5 is the opposite side cross-sectional/elevational view of the tank assembly
including the tank 25. In this case a connection 58 of conventional construction (e.g.
a screw connection, connected through the deck discharge 23 if on a boat) is connected
to the first outlet 39 of the tank 25 and a discharge pump 59 is optionally mounted
on the surface 31, the pump 59 comparable to the pump 17 in FIGURES 1 and 2 and operated
by a motor 60 (such as an electric motor). Where the pump 59 is utilized the discharge
outlet 61 therefrom is connected to the conduit 16, but where the pump 59 is not utilized
any suitable conduit like the conduit 16 is provided connected directly from the outlet
39 (or the deck discharge 23) to the end termination 19. The end termination 19 may
be connected to a suitable pump-out device at a dock, campsite, or the like.
[0023] Connected to the first outlet 39 inside the tank 25 is the downwardly extending tube,
such as shown generally at in FIGURE 5. The tube 63 may have any suitable configuration
and that illustrated in FIGURE 5 is only exemplary, although a desirable configuration.
In this form the tube 63 might be properly characterized as a dip tube assembly including
dip tube 64 including a tubular portion 65 that is substantially circular in cross-section
and elongated about an axis, and having an open end termination 66 cut at an angle
to its axis of elongation and defining a substantially oval-shaped opening which is
above but spaced from the vacuum tank 25 bottom adjacent the sump 43. In this way
the dip tube assembly 63 is preferably substantially identical to that illustrated
in WO 96/41059.
[0024] The assembly according to the invention also comprises a conventional vacuum switch
70, which is seen in FIGURES 5 and 6 is typically mounted on the raised surface 32
of the tank 25, adjacent the inlet 38. The vacuum switch 70 may comprise any conventional
suitable vacuum switch or like device such as shown in U.S. patent 4,819,279, which
senses the vacuum within the gas volume within the tank 25 and operates the vacuum
pump 53 if the level of vacuum falls below a predetermined minimum. As is conventional,
the vacuum switch 70 typically senses when the vacuum level has dropped to about twenty
cm (eight inches) of mercury, and then operates the pump 53 until the level of vacuum
is raised to about twenty five cm (about ten inches) of mercury. The tank 25 typically
maintains a maximum level of vacuum of about twenty six centimeters of mercury.
[0025] The assembly according to the invention also comprises a sensor for sensing the level
of liquid (sewage) in the tank 25. Conventional sensors are illustrated schematically
at 73 and 74 in FIGURES 6 and 9. In FIGURE 6 the sensors 72, 74 are illustrated as
conventional float operated sensors, the floats being schematically illustrated at
73 and 75. The sensor 72 and associated float 73 comprise a three-quarters full level
indicator (e.g. operating indicator light 79 in FIGURE 9), while the sensor 74 and
associated float 75 comprise a full level sensor. While mechanical sensors 72, 74
are illustrated in FIGURE 6 it is to be understood that any suitable conventional
sensor or sensors, whether optical, sonar, piezoelectric, fluidic, or the like, may
be provided. Note that the levels of sewage for three-quarter full and full are indicated
by reference lines 76 and 77 in FIGURE 6.
[0026] Typically the full level indicated by line 77 is between about twenty four - forty
four liters (six-eleven gallons), leaving a gas volume (primarily in the raised portion
35) -- and shown by reference numeral 80 in FIGURE 7-- of between about ten and sixteen
liters (two and one-half-four gallons (e.g. 3.0-3.5 gallons)). Once the full level
77 has been reached -- which is far enough below the open top 51 of the gas inlet
48 so that it is unlikely sewage could enter the open end 51--suitable means are provided
for precluding operation of the vacuum pump 53, so that a gas volume is always provided
adjacent the upper surface 36 inside the tank 25. Such means are schematically illustrated
at 81 in FIGURE 9. Such means may comprise any suitable conventional means, such as
a conventional relay that is opened or closed to shut off the power (e.g. from a battery
or other source of electricity) to the pump 54, or otherwise effectively disable the
pump 54 by opening or closing valves, or the like; or more sophisticated components
may be provided such as controllers (like computer controllers), etc. Also the indicator
light 79 may light a different color -- or an additional indicator light 79 may be
provided --when the full level is being indicated as opposed to three-quarters level.
[0027] FIGURE 10 shows a slightly different configuration of the components of a vacuum
toilet system according to the present invention. In the embodiment of FIGURE 10 components
comparable to those in the FIGURES 3-9 embodiment is shown by the same reference numeral
only preceded by a

1".
[0028] The all unreinforced plastic combined vacuum and holding tank 125 is connected to
toilet 110 by conduit 111, and includes a vacuum differential switch 170 in the top
surface thereof, and also a vacuum relief valve 83, such as shown in copending U.
S. Patent application SN 08/717,904 filed September 23, 1996. An actual dome 84 is
provided in the top surface of tank 125 which contains the inlet pipe 151 for the
vacuum pump 153. The vacuum pump 153 may be of very simple construction, such as an
inefficient air pump (capable of pumping some liquid if it is flooded), and is mounted
on the top surface of the tank 125. Conventional check valves 85 may be provided where
desired.
[0029] The tank 125 is shown only schematically in FIGURE 10, but is shown -- in one exemplary
embodiment -- in more detail in FIGURE 11. As seen in FIGURE 11, the tank 125 exterior
surface has numerous grooves or channels 137, as well as other discontinuities 87,
to insure that no continuous flat surface is greater than about 200 square centimeters.
An external fitting 158 may be connected to conduit 116 and have a check valve 85
therein, and extend as illustrated from the top surface, connected to tube assembly
163. The inlet fitting 138 may also be provided in the top surface of the tank 125.
Both fittings 138, 158 may be rotatable in a conventional manner for ease of connection
to other components of the system of FIGURE 10. In the FIGURE 11 embodiment a discharge
pump (like the pump 59) is not provided, but rather the tank 125 would be emptied
by connection to an exterior pump, or the like.
[0030] When used for recreational vehicles or caravans, the tank: according to the invention
may have a different configuration and size than as described above, but preferably
is generally parallelepiped and has a contoured, convoluted, discontinuous (e. g interrupted
by grooves, channels, and other discontinuities) exterior surface with no continuous
flat area greater than about 200 square cm, and is either rotational molded or injection
molded of all (substantially unreinforced) plastic.
[0031] While the invention has been herein shown and described in an eminently suitable
embodiment, it will be understood that many modifications and additions can be made
thereto. For example equipment for injecting deodorizing chemicals into the tank 25
(either automatically or manually) may be provided, as well as various filters, stabilizing
mounting structures, or the like. Therefore it is intended that the invention be given
the broadest interpretation of the appended claims so as to encompass all equivalent
structures.
1. A combined vacuum and holding tank assembly comprising:
a substantially hollow substantially unreinforced all plastic tank (25) having first
and second ends (26, 27), first and second sides (28, 29), at least one pump-mounting
surface (31), first and second outlets (39, 40), an inlet (38), an upper surface (31-33),
and a bottom (41, 42, 43), said tank having a contoured, convoluted, discontinuous
surface so that the tank has no continuous flat surface area of more than 200 square
centimeters;
a vacuum pump (53, 153) mounted on said at least one pump-mounting surface exteriorly
of said tank;
a downwardly extending sewage transporting tube (63) disposed within said tank connected
to said first outlet;
a gas inlet tube (48) disposed within said tank and connected to said second outlet,
and having a top open end (51) adjacent said tank upper surface; and
a connection (52) between said vacuum pump and said second outlet exterior of said
tank.
2. An assembly as recited in claim 1 wherein said tank convoluted, discontinuous surface
is formed by grooves or channels (37, 137), and is non-cylindrical, having substantially
planar sides.
3. An assembly as recited in claims 1 or 2 further comprising a conduit (16) connected
to said first outlet, for discharging sewage from said tank.
4. An assembly as recited in any one of claims 1-3 wherein said at least one pump-mounting
surface comprises a top surface (31) and includes a second pump-mounting top surface
(34); and further comprising a sewage discharge pump (59) mounted on said second pump-mounting
top surface and connected to said first outlet.
5. An assembly as recited in any one of claims 1-4 wherein said tank has an interior
volume of between about 45-65 liters, and maintains a vacuum that is a maximum of
about 26 cm of mercury.
6. An assembly as recited in any one of claims 1-5 wherein said tank comprises injection
molded plastic.
7. An assembly as recited in any one of claims 1-5 wherein said tank is rotational molded.
8. An assembly as recited in any one of claims 1-5 wherein said tank is blow molded.
9. An assembly as recited in any one of claims 1-5 wherein said plastic is polyolefin.
10. An assembly as recited in any one of claims 1-9 further comprising: a vacuum switch
(70, 170) mounted to said tank for sensing the level of vacuum in said gas volume,
and for starting operation of said vacuum pump if the level of vacuum in said gas
volume is lower than a predetermined amount.
11. An assembly as recited in any one of claims 1-10 further comprising a vacuum relief
valve (83) mounted to said tank.
12. An assembly as recited in any one of claims 1-11 wherein said first and second outlets
are on opposite sides of a vertical plane (P) substantially bisecting said tank and
intersecting said first and second ends thereof, and face in opposite directions.
13. An assembly as recited in any one of claims 1-12 wherein said bottom is formed with
a slope (41, 42) toward a sump (43), and integral plastic legs (45, 46) support said
tank on a horizontal surface so that said sump is the lowest part of said tank.
14. An assembly as recited in any one of claims 1-13 wherein said downwardly extending
tube comprises a dip tube (64) having an end termination (66) cut at an angle, defining
a generally oval shaped opening disposed adjacent a sump.
15. An assembly as recited in any one of claims 1-14 wherein said discontinuous, convoluted
surface comprises discontinuities (44, 87) besides grooves and channels, and wherein
said tank is generally parallelepiped in configuration.
16. A human waste handling assembly mounted in a boat, plane, train or recreational vehicle
having an exterior partition (18), and comprising:
at least one toilet (10, 110) having a waste discharge therefrom;
a substantially hollow substantially unreinforced, all plastic tank (25) having first
and second ends (26, 27), first and second sides (28, 29), first and second outlets
(39, 40), an inlet (38), an upper surface (31-33), and a bottom (41-42), said tank
having a contoured, convoluted discontinuous surface so that the tank has no continuous
flat surface area of more than 200 square centimeters;
a conduit (11) connecting said tank inlet to said toilet waste discharge;
a vacuum pump (53, 153) connected to said second outlet;
a gas handling conduit (20', 120') from said vacuum pump including an end termination
(22) penetrating the boat, plane, train or recreational vehicle exterior partition;
and
a sewage handling conduit (16) operatively connected to said first outlet and having
an end termination (19) penetrating said partition.
17. An assembly as recited in claim 16 wherein said tank convoluted, discontinuous surface
is formed by grooves or channels (37, 137), and wherein said tank is generally parallelepiped
in configuration.
18. An assembly as recited in claims 16 or 17 wherein said tank has an interior volume
of between about 45-65 liters.
19. An assembly as recited in any one of claims 16-18 wherein said tank maintains a vacuum
level that is a maximum of about 26 cm of mercury.
20. An assembly as recited in any one of claims 16-19 wherein said tank is non-cylindrical,
and further comprising: a vacuum switch (70, 170) mounted to said tank for sensing
the level of vacuum in said gas volume, and for starting operation of said vacuum
pump if the level of vacuum in said gas volume is lower than a predetermined amount;
and a vacuum relief valve (83) mounted to said tank.
21. An assembly and combined vacuum and holding tank substantially as shown and described.