[0001] The present invention relates to a storage container of the kind mentioned in the
preamble of claim 1.
[0002] Containers and other container constructions often placed on a transportation pallet
- such as a standard EUR pallet - are commonly used for transportation and storage.
The sides of such containers are often made of wire netting. The container, which
is placed freely on the pallet, can thus be lifted up and transported by means of
the usual equipment available for handling pallets in e.g. warehouses.
[0003] Another type of wire-netted container for storage and transportation of goods is
equipped with wheels so that it can be moved manually.
[0004] Common for these two types of containers is that they are often exposed to quite
rough handling. The result of this is that the containers are frequently discarded
or replaced because the wire-netted containers are easily damaged, especially around
the edges and corners that will be so worn-down after a certain period of time that
the container must be replaced. The expenses of such necessary replacement of the
containers with a short effective life can be significant.
[0005] Furthermore, the disadvantage of these familiar transportation and storage containers
is that they take up a lot of space, also in empty condition. This may constitute
a problem not only concerning the return of the containers to the original sender
but also concerning the space they take up in a warehouse.
[0006] A collapsible container with two separate gables that can be assembled on a pallet
is known from the Swedish Patent No SE-B-462 842. In this manner, it is possible to
disassemble a container so that it takes up a minimum of space. Each gable is equipped
with two posts, one on each side, with horizontal grooves in which the walls are installed
when assembled. The rectangular side walls have connecting means in each corner that
are inserted through an opening at the top and down through the grooves. However,
this requires a certain amount of space around the container as the walls must be
led through the opening in horizontal position which makes it difficult to assemble
the container and results in a very uncomfortable working posture when doing so. The
walls must thus be lifted to the top of the gables in horizontal position after which
the connecting means are directed through the opening of each groove of the gables.
[0007] On the basis of this, the object of the invention is to provide a storage container
that prevents the disadvantages mentioned above and which is inexpensive in use and
also easy to handle.
[0008] The invention consists of a container of the initially-mentioned kind wherein each
of the receiving means of the corner posts include at least two openings in the part
of the post that faces the side unit having a shape corresponding to the shape of
the connecting means of the side unit so that this unit can be attached to the corner
posts.
[0009] With this invention, a storage and/or transportation container has been provided
that is built up by modules which can be assembled on a standard pallet. This means
that by a container according to the invention it is only necessary to replace the
worn-down or damaged parts of the container and not the entire unit as has previously
been necessary. The result is a significant reduction of costs for maintenance of
transportation containers of goods.
[0010] Also, a container according to the invention does not require as much space around
the transportation pallet in order to assemble the container since the side units
can be secured to the corner posts and thus be fitted in a parallel manner between
the gable units so that the connecting means situated at the top and the bottom of
the side unit can be attached to the gable units simultaneously. The side units can
basically be kept in vertical position throughout most of the assembly process which
has several advantages, some of which are less space required for assembly and improved
working posture for the workers assembling the containers.
[0011] By assembling the gables directly onto the pallet, e.g. a EUR pallet, and by placing
the side units on the gable units, it is possible to take advantage of the fact that
the container according to the invention can be handled by the usual equipment available
such as fork-lift trucks. In addition, it is possible to cut back on the costs of
material as the bearing surface of the pallet can be used as the bottom of the container.
[0012] Constructing the container according to the invention of several modular components
has the advantage that it can easily be disassembled after use in order to save space
when not used for storage of goods or when returned to the original sender or placed
in temporary storage. It is possible to pack the gables, side walls or corner posts
close together so that the container only takes up a minimum of space. Also, the weight
of the container will be significantly reduced.
[0013] In a preferred embodiment of the container according to the invention the connecting
means comprises a locking pawl with a locking plate and openings of the receiving
means corresponding to the shape of that of the locking pawl and the locking plate
and where inclined receiving surfaces are placed behind the openings for fastening
a side unit between two corner posts in the gable units. With this form of construction,
the container is easy to produce, assemble and handle.
[0014] In a preferred embodiment of a container according to the invention each gable unit
comprises two corner posts between which a filling element such as a gable panel or
a gable wire is placed together with two supporting shoes abutting the pallet. The
corner posts could advantageously be angle profiles with a support plate so that the
corner posts can rest on the bearing surface of the pallet and that the angle profile
reaches down over the corner of the pallet and provides protection against blows etc.
[0015] In the preferred embodiment, the bearing surface is an integrated part of the supporting
shoes that also comprise a tongue placed under the support plate for engagement under
the bearing surface of the pallet. The tongue on the first supporting shoe constitutes
a side lock placed there for engaging the side of the bearing surface and the tongue
on the other supporting shoe makes up a gable lock which is placed for engagement
under the gable side of the bearing surface of the pallet. Hereby it is ensured that
the gable is firmly secured to the transportation pallet without requiring any particular
design of the pallet apart from the standard shape.
[0016] The gable unit can be fitted onto the pallet by inserting the first corner section
with the side lock in place. The next step is to turn the gable so that the other
corner section with the gable lock slides into place. After this, the gable can stand
on its own.
[0017] In a first embodiment according to the invention each side of the pallet features
a side units, mostly made of wire netting. Alternatively, two side units are provided
in opposite positions between two corner posts along one side of the container which
makes it possible to construct a low or a tall model with either one or two side units
on each side.
[0018] In another embodiment, where two side units are arranged on top of each other, at
least one of the units will be equipped with a spacer, preferably the lower side unit,
so that it is ensured that the lower side unit cannot be disassembled without disassembling
the top unit first. Each of the side units will be removable independently of each
other in order to fill up or empty out the storage container.
[0019] Yet another embodiment of a container according to the invention the corner posts
are provided with supporting shoes in order for the container according to the invention
to provide support for another container and make it possible to stack more containers
on top of each other.
[0020] With reference to the accompanying drawings, the invention will be described in detail
in the following:
- Figure 1
- shows a front view of a storage container according to the invention seen from the
gable unit,
- Figure 2
- shows the first supporting shoe for the first corner post in a gable unit,
- Figure 3
- shows the other supporting shoe for the other corner post in a gable unit,
- Figure 4
- shows the upper supporting shoe on the corner posts,
- Figure 5
- shows a top view of the assembly of the gable unit onto a pallet from above,
- Figure 6
- shows a front view of the gable unit and the assembly of the side units,
- Figure 7
- shows a side unit for a container according to the invention,
- Figure 8
- shows a side view of the corner post with the receiving device for the side units,
- Figure 9
- shows a view from the gable of the corner post in figure 8,
- Figure 10a
- shows a detailed view of the connecting means on the side units,
- Figure 10b
- shows the locking pawl seen from above,
- Figure 11
- shows a detailed view of the assembly of the side units to the corner post seen from
inside the boks,
- Figure 12
- shows a front view of a locking device in connection with a side unit, and
- Figure 13
- shows the same in perspective.
[0021] Figure 1 shows a gable unit 2 in a container which has been assembled on a pallet
1. The gable unit 2 consists of two corner posts 3 between which a wire netting 4
has been placed. The two corner posts 3 are equipped with supporting shoes 5a and
5b at the bottom. On top, the corner posts 3 have been equipped with supporting shoes
5c. A number of side units 8 have been installed on each side of the pallet 1 between
the two gable units 2 (see figures 6 and 7).
[0022] The shape of the supporting shoes 5a, 5b, 5c are shown in figures 2, 3 and 4 respectively.
[0023] Figure 2 shows the first supporting shoe 5a that has been welded onto the corner
section 3 depicted diagonally from below. The supporting shoe 5a has a support plate
6a that rests on the bearing surface of the pallet. The sides of the supporting device
5a and the corner section 3 are substantially perpendicular to the support plate 6a
and to each other so that they reach down around the corner of the pallet 1 and protects
it from damage. Furthermore, the lower part of the sides have been equipped with tentacles
or guiding surfaces 18 which makes the positioning of the corner section over the
one of the pallet easier. Moreover, the supporting device 5a has been provided with
a tongue 7a at the end that acts as a side lock for the gable unit 2.
[0024] Figure 3 shows the other supporting shoe 5b that has also been welded onto a corner
post and depicts a support plate 6b together with sides featuring tentacles or guiding
surfaces 18b corresponding to those of the first supporting device 5a. A small difference
is that the supporting shoe 5b has been provided with a tongue 7b situated at the
bottom in such a manner that it acts as a gable lock for the gable unit 2.
[0025] Seen diagonally from above, figure 4 shows the supporting shoes 5c welded onto the
corner poles 3 in order to be able to carry the underside of another pallet - with
or without another box or a container on it - for the purpose of stacking or receiving
a lid to be placed on top of the container box in order to close it. It is similar
to the other supporting shoes 5a but is, in addition, provided with a support plate
6c and tentacles or guiding surfaces 18c in order to ease the lowering of a pallet
or a lid into supporting shoes 5c.
[0026] Figure 5 shows how the gable units 2 are secured onto the pallet 1. The first step
is to place the side of the gable unit 2 with the first supporting shoe 5a and the
side lock in the desired position as shown by arrow A. The second step is to turn
the gable unit 2 as shown by arrow B so that the side with the gable lock (the other
supporting shoe 5b) is put into a locking engagement under the bearing surface of
the pallet. When gable unit 2 has been placed on the pallet, it is able to stand on
its own. An identical gable unit 2 is then secured onto the pallet 1 in opposite position
of the other gable unit as shown by arrows C and D.
[0027] Once the gable units 2 have been erected, the side units 8 can be placed between
the gable units 2 at the corner posts 3 as shown in figure 6. The side units 8 are
provided with connecting means 9 at the top and bottom that correspond to the receiving
means in the corner posts 3 as shown in figures 8 and 9. The arrows E and F together
with G and H illustrate how the attachment of the side units 8 is to be carried out.
[0028] In the illustrated example, two side units 8 have been arranged in opposite positions
of each other on both sides. The container may, of course, also be assembled with
only one side unit on each side in e.g. a low version (half size).
[0029] The purpose of a side unit 8 has been shown in figure 7. At each corner, the essentially
rectangular side unit 8 has been provided with connecting means 9 which also features
a dowel 11 (see figure 10). A spacer 10 is installed, preferably at the top, in the
shape of a protrution which ensures that the side unit 8 cannot be removed as long
as a side unit 8 is placed on top of it. In this way, an unwanted emptying of the
container can be avoided. In case the lower containers in a stack were to be emptied
out first, it might result in unfortunate consequences as the strength of the container
would be significantly reduced by removing the side unit 8. In particular, heavy loads
would present the risk that the lower container might possibly collapse.
[0030] By the invention, it has also been realised that it would be advantageous to be able
to empty the container by opening up at the bottom in certain cases, e.g. when the
goods are of relatively light-weight solid materials with the ability to flow in a
constant stream similar of that of liquids e.g. grain, sugar etc.
[0031] Figures 8 and 9 show the construction of the corner posts. In figure 8, the corner
section is seen from one side of the container. The corner section features a number
of receiving means 13, preferably two per side unit 8 for receivning the connecting
means 9 on the side units 8. Thus, a number of openings 14 have been made in the section
wall whose shape fits with the dowel 11 as shown in figures 10a and 10b. A guiding
plate 15 featuring an inclined locking plate 16 has been placed behind these openings
14 and this plate cooperates with the locking plate 12 of the dowel 11 for guiding
the side unit 8 into place while unit 8 is pressed downwards. The main purpose of
the locking surface 16 is to make the positioning of the dowel 11 as easy as possible
and secondly to secure the dowel 11 between the gable units 2.
[0032] Preferably, the guiding plate 15 is welded onto the inner side of the angle section
which makes up corner post 3, as shown in figure 9. Especially the lower guiding plates
15 can quite successfully be equipped with a baffle 17 on top in order to prevent
any disturbances from penetrating into the receiving means 13 and thereby intervene
in the securing of the side units.
[0033] Figure 11 shows the side units 8 when secured to the gable unit 2. The locking plate
12 on the dowel 11 has been forced down so that it no longer points at the inclined
guiding plate 16.
[0034] Figures 12 and 13 show a locking device placed on a supporting shoe 5c whose purpose
it is to lock and secure side unit 8. The locking device consists of a locking pawl
18 that can be turned as it is attached to an axis 19 in the gable unit 2 via a supporting
shoe 5c. The locking pawl 18 is shaped with a bending 20 so that the locking pawl
18, when in vertical position, prevents a side unit from slipping out of the securing
and ensures that the connecting mechanisms 9 remain in engagement with the receiving
means 13 of the corner posts 3. As will be apparent from figure 12, the locking pawl
18 easily swings open in an almost horizontal position 18a so that the side unit 8
can be disassembled. The shape of the locking pawl 18 may be identical with that of
the tongues 7a and 7b in order to be able to secure the locking of the side and gable
units 2.
[0035] With this locking device, used in connection with the fittings 13 on the corner posts
3, the risk of a side unit falling out during handling of the container is eliminated
without complicating the process of removing the side units as the locking pawl can
easily be swung open by a finger in connection with the assembly or disassembly of
a side unit 8.
1. A container, such as a wire container for storage and transport of goods, placeable
on a transport pallet (1) with a bearing surface and corner blocs in each corner,
including two gable units (2) attachable to the pallet (1) and secured on opposite
sides of the pallet (1) between which side units (8) are placed between the corner
posts (3) of the gable units (2) and provided with connecting means (8) that cooperate
with the receiving means (13) in the corner posts (3) for securing the side units
(8) characterised in that each of the receiving means (13) of the corner posts (3) include at least
two openings (14) in the part of the post (3) that faces the side unit (8) the shape
of which corresponds to the shape of the connecting means (9) of the side unit (8)
so that a side unit can be attached to the corner posts (3).
2. A container, according to claim 1, wherein the connecting means (9) comprise a locking
pawl (11) with a locking plate (12) and openings (14) of the receiving means (13)
corresponding to the shape of that of the locking pawl (11) and the locking plate
(12) and where inclined receiving surfaces (16) are placed behind the openings (14)
for fastening a side unit (8) between two corner posts (3) in the gable units (2).
3. A container, according to claim 1 or 2, wherein each gable unit (2) comprises two
corner posts (3) between which a filling element (4) is provided, such as a gable
plate or gable wire, and a first and second supporting shoe (5a, 5b) that are fitted
with means (6a, 6b) for abutting the pallet (1).
4. A container, according to claim 3, wherein angle profiles constitute the corner posts
(3) and are provided with a support plate (6a, 6b) so that the corner post (3) may
rest on the bearing surface of the pallet (1).
5. A container, according to claim 3 or 4, wherein the supporting shoes (5a, 5b) include
a support plate (6a, 6b) and a tongue (7a, 7b) placed under the support plate (6a,
6b) for engagement under the bearing surface of the pallet (1).
6. A container, according to claims 3 to 5, wherein the placing of the tongue (7a) of
the first supporting shoe (5a) is positioned for engagement under the first side of
the bearing surface and the tongue (7b) of the second support shoe (5b) is positioned
for engagement under the gable side of the bearing surface of the pallet (1), of which
the first side is adjacent to the gable side.
7. A container, according to any of the previous claims, wherein the top of the corner
posts (3) are provided with supporting shoes (5c).
8. A container, according to any of the previous claims, wherein one side unit (8) is
placed alongside each side of the container, preferably in wire netting.
9. A container, according to any of the previous claims, wherein two side units (8) are
positioned on top of each other between the corner posts (3) alongside one side of
the container where preferably the bottom side unit is provided with at least one
spacer (10) on its upper side.
10. A gable unit (2) for a container, according to any previous claims, comprising two
corner posts (3) and mounting means for attaching the gable unit (2) onto a transportation
pallet (1) characterized in that each of the corner posts (3) have receiving means (13) comprising at least
two openings (14) in the side facing part of the post (3) for receiving connecting
means (9) and that the shape of the openings (14) corresponds to that of these connecting
means (9).
11. A gable unit (2), according to claim 10, wherein inclined receiving surfaces (16)
are provided in connection with the openings (14) for fixation of the connecting means
(9) inserted in the openings (14).
12. A side unit (8) for attachment between two gable units (2), according to claim 10
or 11, for construction of a box according to claims 1 to 9.