BACKGROUND OF THE INVENTION
[0001] The present invention relates to an electric circuit breaker which automatically
interrupts an electric circuit in the event of an abnormality such as an overload
current or a short-circuit current. More particularly, the electric circuit breaker
also automatically interrupts an electric circuit in the event of collision of a vehicle.
[0002] A general electric circuit for automobile purposes employs a fuse or a fusible link
as means for immediately interrupting a circuit in case of an overload current or
short-circuit current. The fuse or fusible link principally comprises a fusible conductor
housed in a container and connector terminals extended to the outside of the container.
Many of the fuses or fusible links are used while being connected to electric connector
boxes.
[0003] Since the fuse or fusible link is originally intended to interrupt a circuit only
after occurrence of an excess current, it is impossible for the fuse or fusible link
to forcefully interrupt a circuit at desired timing. In the event of an emergency,
such as a car accident, if forceful interruption of a circuit is desired even when
there is not a flow of an excess current, it is necessary to provide the electric
circuit with a circuit breaker capable of forcefully interrupting a circuit by external
operation, in place of or in addition to the fuse or fusible link.
[0004] For such purposes, as described in e.g., Unexamined Japanese Utility Model Publication
56-357, an existing electric circuit breaker is configured in the following manner.
Namely, a fuse ground switch is positioned between loads connected to a main fuse
and a ground terminal within a circuit which supplies power to the loads from a battery
via a sealed main fuse. A switch controller which turns off the fuse ground switch
is positioned between the loads connected to the main fuse and the ground terminal.
A collision detection sensor which activates the switch controller in the event of
a collision of the vehicle is connected to the switch controller. In the event of
collision of a vehicle, the fuse ground switch is turned off, thereby permitting flow
of a large electric current to a sealed main fuse. The main fuse is fused, thereby
interrupting supply of an electric current to vehicle loads.
[0005] Alternatively, Unexamined Japanese Patent Publication 58-47809 describes a circuit
breaker of the type which forcefully breaks a conductor by utilization of blasting
force of an explosive. The circuit breaker has single encapsulation glass in which
an output fuse, an explosive, and a filament for heating the explosive are filled.
An input terminal connected to the filament is led to the outside of the encapsulation
glass so as to penetrate through the encapsulation glass. The surface of the encapsulation
glass is covered with an explosion-proof film.
[0006] In such a circuit breaker, an electric current or voltage greater than a given value
is applied to the input terminal in order to heat the filament, thereby blasting the
explosive. The conductor can be forcefully ruptured by utilization of the blasting
force of the explosive. As a result, in the event of an abnormal condition such as
a short circuit in an electric circuit or an emergency condition such as a car accident,
the circuit can be interrupted at desired timing by control of the electric current
or voltage applied to the input terminal.
[0007] In the former electric circuit breaker described in the foregoing publication (JP(UM)
56-357), a collision-reaction switch constituting the collision detection sensor is
turned off at the time of collision of a vehicle, whereby the switch controller turns
off the fuse ground switch. As a result, a large electric current commences flowing
to the main fuse. Since it takes given time to fuse the main fuse since the electric
current is supplied to the main fuse, the electric circuit cannot be immediately interrupted.
Particularly, in order to interrupt an electric circuit by fusing a fusible link made
of the main fuse, it takes long time to fuse the fusible link.
[0008] A self-hold relay constituting the switch controller prevents the circuit breaker
from being erroneously operated under the influence of vehicle vibrations or prevents
a contact point of the relay from being broken before the main fuse is fused. In order
to cause the self-hold relay to withstand a large current supplied from the vehicle
power source in the event of a short circuit in the electric circuit, a self-hold
relay having a large contact capacity must be used. For this reason, the self-hold
relay becomes inevitably bulky. When such a self-hold relay is mounted on a vehicle,
it becomes difficult to ensure space for the relay.
[0009] In the latter circuit breaker described in the foregoing patent publication (JP 58-47809),
the blasting force of the explosive is diffused in all directions within the encapsulation
glass, and only a small fraction of the blasting force acts on the output fuse. For
this reason, in order to ensure the rupture of a fuse, a considerable amount of blasting
force as a whole is required to thoroughly break the fuse. If the blasting force is
increased by an increase in the amount of explosive, there will also arise an increase
in the blasting force acting on the inner surface of the encapsulation glass other
than the output fuse. In order to render the encapsulation glass impervious to the
increased blasting force, expensive material needs to be used for the encapsulation
glass, or the glass must be subjected to special treatment, thereby entailing an increase
in cost.
[0010] Furthermore, a filament constituting detonating means for exploding an explosive
by heating is connected to a power source via lead wires. Upon receipt of a signal
representing an abnormality; i.e., application of an electric current or voltage greater
than a certain value, the filament is heated, thereby exploding the explosive. In
such a configuration, if there is a flow of an electric current to the filament owing
to faulty operation during the assembly of the electric circuit breaker or owing to
noise due to a disturbance, there arises a risk of erroneous explosion of the explosive.
SUMMARY OF THE INVENTION
[0011] The present invention has been accomplished in view of the foregoing problem in the
art, and the object of the present invention is to provide an electric circuit breaker
which enables abrupt interruption of an electric circuit through use of a simple and
compact structure in the event of collision of a vehicle.
[0012] Second object of the present invention is to provide a circuit breaker which ensures
urgent and safe interruption of a circuit through use of a simple and inexpensive
structure by efficient application of the blasting energy of an explosive to an area
to be ruptured.
[0013] Third object of the present invention is to provide an electric circuit breaker which
is capable of reliably preventing erroneous explosion of an explosive by means of
a simple and compact structure.
[0014] In accordance with a first aspect of the present invention, there is provided an
electric circuit breaker for interrupting an electric circuit of a vehicle, comprising
a circuit break section having an explosive used for exploding a part of the electric
circuit by explosion and detonating means for exploding the explodes by application
of electric power to the explodes; collision detection means for detecting a collision
of a vehicle; and control means which explodes the explosive by supply of an electric
current for detonating purposes to the detonating means in response to a detection
signal from the collision detection means.
[0015] With the foregoing structure, an electric current for detonating purposes is supplied
to the detonating means in response to a detection signal output from the collision
detection means at the time of collision of a vehicle. As a result, the detonating
means is heated so as to explode the explosive, thereby instantaneously breaking a
part of the electric circuit. The electric current flows to the vehicle loads connected
to the electric circuit, thereby effectively preventing damage to the vehicle loads.
[0016] Furthermore, in accordance with the first aspect of the present invention, in the
electric circuit breaker as mentioned above, the explosive is positioned so as to
break a part of a power line connecting a vehicle power source with a collection section
of electric wires connected to a plurality of vehicle loads.
[0017] With the foregoing structure, an electric current for detonating purposes is supplied
to the detonating means in response to a detection signal output from the collision
detection means at the time of collision of a vehicle. As a result, the explosive
causes explosion, thereby instantaneously breaking the power line. The electric current
is prevented from flowing to the plurality of vehicle loads connected to the respective
electric wires branched out from the power line.
[0018] Moreover, in accordance with the first aspect of the invention, the electric circuit
breaker as mentioned above the explosive is positioned so as to break a fusible link
connected across a power line which connects a vehicle power source with a collection
section of electric wires connected to a plurality of vehicle loads.
[0019] With the foregoing structure, an electric current for detonating purposes is supplied
to the detonating means in response to a detection signal output from the collision
detection means at the time of collision of a vehicle. As a result, the explosive
causes explosion, thereby instantaneously breaking the fusible link connected across
the power line. The electric current is prevented from flowing to the plurality of
vehicle loads connected to the respective electric wires branched out from the power
line.
[0020] In accordance with a second aspect of the present invention, there is provided an
electric circuit breaker comprising a housing which is made of insulating material
and includes a cylindrical member having at least one opening in one direction and
a cover for covering the opening of the cylindrical member in such a way as to ensure
conductor storage space between the opening and the cover; a conductor which has connector
terminals at both ends and an area capable of being broken in the middle of the conductor;
the area to be broken of the conductor being disposed in front of the opening of the
cylindrical member within the conductor storage space; portions between the area to
be broken and the connector terminals being provided so as to pass through the housing;
the connector terminals being led to the outside of the housing; means which heats
an explosive by receipt of power supply from outside being provided in the cylindrical
member together with an explosive; and the area to be broken being broken by means
of blasting force of the explosive.
[0021] With such a structure, the explosive and the means for heating the explosive are
provided in the cylindrical member having an opening directed to the area to be broken.
Therefore, when the explosive causes explosion by heating by means of the heating
means, the blasting force of the explosive concentrates on the area to be broken.
As a result, the area to be broken can be thoroughly broken by means of a comparatively
small amount of blasting force. Accordingly, the damage which the housing receives
as a result of the blasting force can be significantly reduced. For this reason, a
circuit can be thoroughly broken in a safe manner without use of expensive material
for the housing or without subjecting the housing to special treatment.
[0022] Although the explosive and the heating means may be loaded into the cylindrical member,
exactly as they are, an explosive sealing section is formed by encapsulation of the
explosive and the heating means into a sealing member, and the thus-formed explosive
sealing section is loaded into the cylindrical member. A step of setting an explosive
can be facilitated, and there is the advantage of rendering the explosive, or the
like, waterproof and dustproof in a reliable manner.
[0023] In this case, the explosive and the heating means may be integrally molded, or the
explosive and the heating means may be encapsulated in a capsule, the explosive sealing
section can be manufactured in a simple structure. In the latter case, if the capsule
is formed from resin possessing heat shrinkable properties, the explosive and the
heating means can be readily sealed in the capsule only by heating the entrance of
the capsule until it shrinks after the explosive and the heating means have been loaded
in the capsule.
[0024] Although the overall housing may be integrally molded, the housing may be formed
from a housing body and the cylindrical member. Specifically, the housing body comprises
an outer sheath which has an opening to permit communication between inside and outside
of the housing body and the cover. An inner cylindrical portion having an opening
formed at one end is inserted into the outer sheath in such a way that the opening
of the inner cylindrical portion is directed toward the inside of the housing body.
The explosive is loaded into the inner cylindrical portion. With such a structure,
an explosive can be loaded in simple operation, such as by taking out only the inner
cylindrical portion, by loading the explosive sealing section into the inner cylindrical
portion, and by insertion of the overall inner cylindrical portion into the outer
sheath.
[0025] If a small diameter cylindrical section having a diameter smaller than that of the
cylindrical member is provided between the area to be broken and the explosive integrally
formed with the heating means within the cylindrical member, the degree of concentration
of blasting force on the area to be broken can be increased to a much greater extent.
[0026] If the inner peripheral surface of the small diameter cylindrical section is tapered
toward the area to be broken, a loss of blasting force is reduced, thereby enabling
an increase in the degree of concentration of blasting force on the area to be broken.
[0027] Preferably, a protective member is disposed outside the housing so as to cover the
same. As a result, a higher degree of safety can be ensured by means of the high-strength
protective member provided outside the housing even in a case where the housing is
formed from light-weight synthetic resin which is easy to form, or where communication
holes are formed in the cover so as to permit communication between the inside and
outside of the cover, to thereby prevent the rupture of the cover while preventing
a sharp increase in the internal pressure of the cover stemming from explosion.
[0028] A filter may be provided on a cover section in which the communication holes are
formed. With such a structure, broken pieces are prevented from being scattered from
the communication holes at the time of explosion of the explosive by means of the
filter without impairing the feature of suppressing an increase in the internal pressure
obtained as a result of the communication holes.
[0029] A waterproof section for covering the communication holes may be ensured in the cover
section, and the waterproof section may be broken by means of the blasting force of
the explosive. As a result, moisture can be prevented from entering the inside of
the cover through the communication holes by means of the waterproof section in normal
times. Air escapes from the inside of the cover to outside through the communication
holes by rupture of the waterproof section at the time of explosion of the explosive,
thereby enabling prevention of a rise in the internal pressure of the cover.
[0030] The housing body may be formed from a bottom plate for covering the lower surface
of the cylindrical member into which the explosive is loaded, an upper cover for covering
the bottom plate and the cylindrical member from above, and a lower cover for covering
the same from below. The lower end of the upper cover and the upper end of the lower
cover may be joined together while they are overlapped each other. In such a case,
the circumference of the cylindrical member into which the explosive is loaded is
covered with the upper cover and the lower cover, thereby effectively preventing the
housing body from being affected by the blasting force of the explosive.
[0031] In a case where the lower cover is integrally formed so as to cover the lower outer
surface of the upper cover and the outer surface of the bottom plate, the bottom plate,
the upper cover, and the lower cover are tightly connected to each other, thereby
enabling an improvement in the bonding strength between the members and the air-tightness
of the housing body.
[0032] Although the foregoing circuit breaker can be disposed in a suspended position, if
the housing or the conductor is fixed on the base, the loss of explosion energy can
be reduced to a much greater extent. The breaking force exerted on the area to be
broken is increased further by means of the reactive force which the area to be broken
receives from the base.
[0033] So long as the housing or the conductor is fixed on the outer surface of an electric
connection box, and the connector terminals are electrically connected to a circuit
within the electric connection box, the need for a wire, such as a cable, for connecting
the conductor to the electric connection box is eliminated, thereby simplifying the
overall circuit breaker system.
[0034] In accordance with a third aspect of the present invention, there is provided an
electric circuit breaker including an explosive for breaking an electric circuit and
detonating means for exploding the explosive by application of electric power to the
explosive, the electric circuit breaker further comprising: a break member which,
as a result of explosion of the explosive, projects toward an area of the electric
circuit to be broken.
[0035] With the foregoing structure, if the detonating means is activated by supply of an
electric current for detonating purposes to the detonating means under abnormal circuit
conditions, the explosive cause explosion, whereby the break member projects. This
break member breaks the area of the electric circuit to be broken.
[0036] Furthermore, in accordance with the third aspect of the present invention, in the
electric circuit breaker as mentioned above, the break member is formed from an insulating
material.
[0037] With the foregoing structure, if the electric current for detonating purposes is
supplied to the detonating means under abnormal circuit conditions to thereby activate
the detonating means. As a result, the explosive explodes, and the break member formed
from insulating material projects toward the area to be broken so as to break the
area to be broken.
[0038] Moreover, in accordance with the third aspect of the invention, in the electric circuit
breaker as mentioned above, the area of the electric circuit to be broken, an explosive,
and the detonating means are housed in the housing, and a hold section is provided
in the housing and holds the break member projected as a result of the explosion of
the explosive; and wherein the area to be broken is held in a separated state by means
of the break member retained by the hold member after the area has been broken.
[0039] With the foregoing structure, if the electric current for detonating purposes is
supplied to the detonating means under abnormal circuit conditions to thereby activate
the detonating means. As a result, the explosive explodes, and the break member formed
from insulating material projects toward the area to be broken so as to break the
area to be broken. After having been broken, the area to be broken is held in a separated
state by means of the break member retained by the hold member.
[0040] In accordance with a fourth aspect of the present invention, there is provided an
electric circuit breaker comprising an explosive which breaks a part of the electric
circuit by explosion; detonating means for exploding the explosive by application
of electric power to the explosive; a pair of lead wires which supply an electric
current for detonating purposes to the detonating means; a short-circuit plate for
making a short circuit in the lead wires; and release means which releases the lead
wires from a short circuit state to their original state by separating the short-circuit
plate from the lead wires when the electric circuit breaker is in use.
[0041] With the foregoing structure, the pair of lead wires connected to the detonating
means are held in a short-circuit state by means of the short-circuit plate. Therefore,
even if the electric current for detonating purposes is erroneously supplied to the
lead wires during the assembly of the electric circuit breaker, the detonating means
is prevented from being activated. When the electric circuit is in use, the short-circuit
plate is separated from the lead wires, thereby releasing the lead wires from a short-circuit
state. In contrast, if the electric current for detonating purposes is supplied to
the lead wires in the event of an abnormality, the detonating means is activated to
explode the explosive.
[0042] Furthermore, in accordance with the fourth aspect of the present invention, the electric
circuit breaker as mentioned above further comprises an area of the electric circuit
to be broken; a housing for storing the explosive and the detonating means; a pair
of connectors which connect the lead wires connected to the detonating means with
another lead wire connected to power-application control means; the connector connected
to the detonating means being provided in the housing; the short-circuit plate which
makes a short circuit in the pair of lead wires connected to the connector coupled
to the detonating means; and the release means which releases the lead wires held
in a short circuit state by means of the short-circuit plate to their original state
in response to the connection of the lead wires to the connectors.
[0043] With the foregoing structure, the pair of lead wires connected to the connector within
the housing are in a short circuit state by means of the short-circuit plate. Even
in a case where the electric current for detonating purposes is erroneously fed to
the lead wires during the assembly of the electric circuit breaker, the detonating
means is prevented from being activated. When the electric circuit breaker is in use,
the connector connected to the power-application control means is connected to the
connector provided in the housing, so that the short-circuit plate is separated from
the lead wires, to thereby release the lead wires from a short-circuit state.
[0044] Moreover, in accordance with the fourth aspect of the invention, in the electric
circuit breaker as mentioned above, the connector provided in the housing is fixed
to the housing through use of sealing material comprising synthetic resin material.
[0045] With the foregoing structure, the area in the housing where the connector is provided
is sealed by means of the sealing material, to thereby prevent moisture from entering
the housing through the area where the connector is provided.
[0046] Still further, in accordance with the fourth aspect of the invention, in the electric
circuit breaker as mentioned above, a seal ring is provided between the connector
provided in the housing and the connector connected to the power-application control
means.
[0047] With the foregoing structure, the connector connected to the detonating means provided
in the housing is connected to the connector coupled to the power-application control
means, whereby the seal ring is interposed between the mating portions of the connectors.
As a result, moisture is prevented from entering the housing through the area where
the connector is provided by means of the seal ring.
BRIEF DESCRIPTION OF THE DRAWINGS
[0048]
Fig. 1 is a schematic diagram representing one example of an electric circuit having
an electric circuit breaker in accordance with the present invention;
Fig. 2 is a cross-sectional view showing a specific structure of a circuit break section
according to a first embodiment of the present invention;
Fig. 3 is a cross-sectional view taken across line A-A shown in Fig. 2;
Fig. 4 is a cross-sectional view showing the specific configuration of a coupling
connector;
Fig. 5 is a cross-sectional view showing another example of an area of the electric
circuit to be broken;
Fig. 6 is a cross-sectional view showing still another example of the area of the
electric circuit to be broken;
Fig. 7 is a cross-sectional view showing a yet another example of the area of the
electric circuit to be broken;
Fig. 8 is a cross-sectional view showing a further example of the area of the electric
circuit to be broken;
Fig. 9 is a cross-sectional view showing another example of a housing;
Fig. 10 is a cross-sectional view showing another example of an electric circuit breaker
for vehicle purposes according to the present invention;
Fig. 11 is a cross-sectional front view showing a circuit breaker in accordance with
a second embodiment of the present invention;
Fig. 12 is a cross-sectional view taken across line A-A shown in Fig. 11;
Fig. 13 is a cross-sectional front view showing a circuit breaker which is a second
example according to the second embodiment of the present invention;
Fig. 14 is a cross-sectional front view showing a circuit breaker which is a third
example according to the second embodiment of the present invention;
Fig. 15 is a cross-sectional front view showing a circuit breaker which is a fourth
example according to the second embodiment of the present invention;
Fig. 16 is a cross-sectional front view showing a circuit breaker which is a fifth
example according to the second embodiment of the present invention;
Fig. 17 is a cross-sectional front view showing an explosive sealing section provided
in the circuit breaker shown in Fig. 16;
Fig. 18 is a cross-sectional front view showing the circuit breaker which is a sixth
example according to the second embodiment;
Fig. 19 is a cross-sectional front view showing a circuit breaker which is a seventh
example according to the second embodiment of the present invention;
Fig. 20 is a cross-sectional front view showing a circuit breaker which is a another
example according to the second embodiment of the present invention;
Fig. 21 is a cross-sectional front view showing a circuit breaker which is a still
another example according to the second embodiment of the present invention;
Fig. 22 is a cross-sectional front view showing a circuit breaker which is a still
another example according to the second embodiment of the present invention;
Fig. 23 is a cross-sectional front view showing a circuit breaker which is a still
another example according to the second embodiment of the present invention;
Fig. 24 is a cross-sectional front view showing a circuit breaker which is a still
another example according to the second embodiment of the present invention;
Fig. 25 is a cross-sectional front view showing a circuit breaker which is a still
another example according to the second embodiment of the present invention;
Fig. 26 is a cross-sectional view showing a third embodiment of the electric circuit
breaker in accordance with the present invention;
Fig. 27 is a cross-sectional view showing a target area of the electric circuit after
the area has been broken;
Fig. 28 is a cross-sectional view showing another example of the electric circuit
breaker according to the ninth embodiment;
Fig. 29 is a cross-sectional view showing still another example of the electric circuit
breaker according to ninth embodiment;
Fig. 30 is a schematic diagram representing one example of an electric circuit having
an electric circuit breaker in accordance with the present invention;
Fig. 31 is a cross-sectional view showing the electric circuit breaker in accordance
with a fourth embodiment of the present invention;
Fig. 32 is an explanatory view showing the principle elements of the electric circuit
breaker in accordance with the fourth embodiment;
Fig. 33 is a cross-sectional view showing the structure of a coupling connector;
Fig. 34 is a cross-sectional view showing another example of attachment of the explosive
sealing section;
Fig. 35 is a cross-sectional view showing still another example of attachment of the
explosive sealing section;
Fig. 36 is a cross-sectional view showing still another example of attachment of the
explosive sealing section;
Fig. 37 is a cross-sectional view showing another example of the electric circuit
breaker in accordance with the fourth embodiment of the present invention;
Fig. 38 is a cross-sectional view showing still another example of the electric circuit
breaker in accordance with the fourth embodiment of the present invention;
Fig. 39 is a cross-sectional view showing another example of the housing; and
Fig. 40 is a cross-sectional view showing still another example of the housing.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
First Embodiment
[0049] Fig. 1 shows an electric circuit of a vehicle having an electric circuit breaker
in accordance with an embodiment of the present invention. The electric circuit comprises
a collection section 3 where electric wires 2 respectively connected to a plurality
of vehicle loads 1 are brought together into one line; a circuit break section 6 which
interrupts the electric circuit by rupture of a part of a power line 5 by way of which
the collection section 3 is connected to a vehicle power source 4; collision detection
means 7 for detecting collision of the vehicle; and control means 8 which controls
the circuit break section 6 in such a way that it is activated in response to a detection
signal from the collision detection means 7.
[0050] As shown in Figs. 2 and 3, the circuit beak section 6 comprises a hold member 9 for
holding the power line 5; an explosive sealing section 10 disposed within the hold
member 9; and a housing 11 which surrounds the hold member 9. The hold member 9 comprises
a main body 14 and a mount 16. An opening 12 for explosion purposes is formed in an
upper portion of the main body 14, and an opening 13 used for holding the explosive
sealing section 10 is formed in a position below the opening 12. The mount 16 is mounted
on the housing 11 by means of mount bolts 15. The hold member 9 is formed from insulating
material; e.g., high-strength synthetic resins possessing heat resistance such as
ceramics, nylon resin containing glass fillers, or PPS resins.
[0051] An area to be broken 17 (hereinafter referred to as a target area) is horizontally
positioned within the opening 12 of the hold member 9. Heat reservoirs 18 are attached
to the upper ends of respective segments of the power line 5 extending in an upward
direction through the main body 14 of the hold member 9, and both ends of the target
area 17 are connected to the upper ends of the segments of the power line 5 via the
heat reservoirs 8. The target area 17 is formed from a thin-walled fusible link in
order to ensure that it is broken by the blasting force of the explosive 21 provided
in the explosive sealing section 10. Further, the target area 17 is formed so as to
be fused in the event of an excess current.
[0052] The explosive sealing section 10 is formed by sealing into a sealing member 22 detonating
means comprising an electric heater wire 20 connected at both ends to lead wires 19
and an explosive 21 surrounding the detonating means. The lead wires 19 are downwardly
led outside through the sealing member 22. Epoxy resin or rubber-like resin is suitable
for the sealing member 22. The sealing member 22 is molded indirectly or directly
so as to integrally involve the electric heater wire 20 and the explosive 21. The
explosive sealing section 10 is inserted into the opening 13 of the hold member 9,
and epoxy resin 23 is filled into a lower portion of the opening 13, thereby sealing
the lower portion of the explosive sealing section 10.
[0053] The housing 11 comprises a bottom plate 24 to which the mount 16 of the hold member
9 is screwed; an upper cover 25 fitted to the bottom plate 24 so as to cover the same
from above; and a lower cover 26 fitted to the upper cover 25 so as to cover the circumference
of a lower portion of the upper cover 25. The lower cover 26 and the bottom plate
24 are formed from insulating material such as synthetic resin, or the like. Further,
the upper cover 25 is formed from synthetic resin or metallic material.
[0054] The upper cover 25 comprises a cylindrical portion 28 and a top plate 29 for covering
the upper end of the cylindrical portion 28. A stepped portion 27 which abuts the
edge of the upper surface of the mount 16 of the hold member 9 is formed on the internal
surface in a lower portion of the cylindrical portion 28. A plurality of air-release
holes 30 are formed at the center of the top plate 29. Further, a filter 31 which
is formed from meshed or porous metallic material possessing superior heat resistance
or heat conductivity is attached to a lower surface of the top plate 29. A waterproof
sheet 32 is labeled to the upper surface of the top plate 29 and can be readily broken
by means of the blasting force of the explosive 21.
[0055] The lower cover 26 comprises a bottom 33 for covering an opening formed at the lower
end of the upper cover 25 and a side wall 34 for covering the outer peripheral surface
of the lower portion of the upper cover 25. The side wall 34 is screwed to the cylindrical
portion 28 of the upper cover 25 by means of the mount bolts 35, and the bottom 33
is fixed on a mount 36 of the vehicle body by means such as a screw.
[0056] The power lines 5 connected to the target area 17 are led outside by way of through
holes formed in the bottom plate 24 of the housing 11 and in the bottom 33 of the
lower cover 26. One end of the power line 5 is connected to the power source 4 for
vehicle purposes, and the other end of the same is connected to the collection section
3. The lead wires 19, 19 connected to the detonating means comprising the electric
heater wire 20 of the explosive sealing section 10 are connected to the control means
8 via the coupling connector 37 and the lead wires 58, 58.
[0057] As shown in Fig. 4,the coupling connector 37 comprises a female connector 39 and
a male connector 41. The female connector 39 has a pair of female terminals 38 connected
to the electric heater wire 20 of the explosive sealing section via the lead wires
19, 19. The male connector 41 has a pair of male terminals 30 to be connected to the
female terminals 38. Continuity is established between the lead wires 58, 58 connected
to the male terminal 38 and the lead wires 19, 19 by connection of the connectors
39, 41 so as to couple together the terminals 38, 40.
[0058] A short-circuit plate 43 is provided in the female connector 39 and is formed from
a conductor. The short-circuit plate 43 has contact sections 42 which are brought
into pressed contact with the female terminals 38. When the female connector 39 is
not connected with the male connector 41, the female terminals 38 are connected together
by way of the short-circuit plate 43, thereby bringing into a short-circuit state
the detonating means comprising the electric heater wire 20 of the explosive sealing
section 10 connected thereto. A protuberance 44 formed from insulating material is
positioned in the male connector 41. When the connectors 39, 41 are coupled together,
the protuberance 44 is inserted between the female terminals 38 of the female connector
39 and the contact sections 42, to thereby separate the contacts 42 from the female
terminals 38. As a result, the lead wires 19, 19 are released from a short-circuit
state.
[0059] The collision detection means 7 comprises a gravity sensor which is used in an air
bag system for protecting passengers from damage at the time of collision of the vehicle
and detects impact acceleration. If it is ascertained from a detection signal from
the collision detection means 7 that the vehicle has caused a collision, the control
means 8 supplies the electric current for detonating purposes to the electric heater
wire 20 via the lead wires 19 and 58. The electric heater wire 20 is then heated,
thereby exploding the explosive 21.
[0060] In the foregoing structure, in the event of the collision of a vehicle, the electric
current for detonating purposes is supplied from the control means 8 to the detonating
means comprising the electric heater wire 20. The electric heater wire 20 is eventually
heated, to thereby increase the temperature of the explosive 21. The explosive 21
is finally exploded. The target area 17 placed in a position above the explosive 21
is broken by the blasting force of the explosive 21, thereby instantaneously interrupting
the continuity between the power line 5 and the electric wires 2.
[0061] Accordingly, a large current is supplied to the main fuse, thereby fusing the main
fuse. Compared with the existing electric circuit breaker configured so as to interrupt
the electric circuit of the vehicle by flow of a large current to the main fuse so
as to fuse the same, the electric circuit is immediately interrupted, thereby preventing
flow of an electric current to the vehicle loads 1. As a result, the vehicle loads
1 can be effectively prevented from being damaged.
[0062] In the foregoing embodiment, the target area 17 is ensured in a part of the power
line 5 that connects the vehicle power source 4 with the collection section 3 of the
electric wires 2 connected to the plurality of vehicle loads 1, and the target area
17 is broken by the blasting force of the explosive 21. As a result, the electric
currents can be simultaneously prevented from flowing to the plurality of vehicle
loads 1 by interruption of the power line 5 connected to the vehicle loads 1.
[0063] The power line 5 itself or a part of the electric wires 2 may be broken by explosion
of the explosive 1. However, as described in the previous embodiment, in the case
where the target area 17 comprising a fusible link is positioned in a part of the
power line 5 that connects the vehicle power source 4 with the collection section
3 of the electric wires 2 connected to the plurality of vehicle loads 1, and the fusible
link is broken by means of the blasting force of the explosive 1, there is eliminated
a need of the area used for positioning the fusible link aside from the circuit break
section 6. Therefore, the present invention has the advantage of simplifying the structure
of the electric circuit breaker and rendering the electric circuit breaker compact.
[0064] The target area 17, the detonating means comprising the electric heater wire 20,
and the hold means 9 holding the explosive 21 are positioned within the housing 11
comprising the bottom plate 24, the upper cover 25, and the lower cover 26. With this
structure, the sealing member 22 can be effectively prevented from being scattered
around as a result of explosion of the explosive 21.
[0065] Further, the air-release holes 30 are formed in the top plate 29 of the upper cover
25. The upper-side of the air-release holes 30 is covered with the waterproof sheet
32, and the lower-side of the air-release holes 30 is covered with the filter 31.
Moisture is prevented from entering the inside of the housing 11 through the air-release
holes 30 in normal times by means of the waterproof sheet 32. The waterproof sheet
32 is broken by the air blast caused by the explosive 21 at the time of collision,
thereby releasing air from the inside of the housing 11 to the outside through the
air-release holes 30. As a result, an increase in the internal pressure of the housing
11 can be prevented. Further, the broken pieces of the sealing member 22 can be prevented
from being scattered around the outside through the air-release holes 30 by means
of the filter 31.
[0066] In the present embodiment, the lead wires 19, 19 connected to the detonating means
comprising the electric heater wire 20 of the explosive sealing section 10 are coupled
to the lead wires 58, 58 connected to the control means 8 via the coupling connector
37. The short-circuit plate 43 that connects the female terminals 38 together in normal
times is provided for the female connector 39 constituting the coupling connector
37. The detonating means comprising the electric heater wire 20 of the explosive sealing
section 10 is held in a short-circuit state. With the structure, the explosive 21
can be prevented from being erroneously exploded under the influence of noise or static
electricity due to a disturbance when the electric circuit breaker is assembled or
stored.
[0067] A protuberance 44 formed from insulating material is positioned in the male connector
41. When the female connector 39 is coupled to the male connector 41, the protuberance
44 is inserted between the female terminals 38 of the female connector 39 and the
short-circuit plate 43, to thereby separate the short-circuit plate 43 from the female
terminals 38. As a result, the electric heater wire 20 is released from a short-circuit
state. When the electric circuit breaker 6 is in use, the electric heater wire 20
is released from a short-circuit state by connection of the connectors 39, 42, thereby
ensuring continuity between the lead wires 19, 19 and the lead wires 58, 58.
[0068] As shown in the foregoing embodiment, in a case where the explosive sealing section
10 formed by encapsulation of the electric heater wire 20 and the explosive 21 into
the sealing member 22 is positioned in the opening 13 of the hold member 9, there
is the advantage of being able to readily and safely set the explosive 21, as well
as to make the explosive 21 waterproof thoroughly.
[0069] In place of the foregoing structure, the explosive sealing section 10 may be formed
through use of a capsule 47 such as that shown in Fig. 5. The capsule 47 which is
opened at a downward end is formed from stainless steel into a thin-walled container.
A closure 48 is attached so as to close the opening formed at the lower end of the
capsule 47 while the electric heater wire 20 and the explosive 21 are loaded in the
capsule 47, and the closure 48 is fixed to the opening by required means. A pair of
lead wire insert holes 49 are formed in the closure 48, and the pair of lead wires
19, 19 connected to the electric heater wire 20 are led to the outside of the capsule
47 through the lead wire insert holes 49.
[0070] Even in such a structure, the previously-completed explosive sealing section 10 can
be readily positioned only by insertion of it into the opening 13 of the hold member
9. The thin-walled capsule 47 is broken in an upward direction at the time of explosion
of the explosive 21, and the blasting force acts on the target area 17 in a concentrated
manner. Therefore, the target area 17 can be broken without fail. Further, since the
explosive 21 is sealed in the capsule 47 before explosion, the explosive can be thoroughly
made waterproof and dustproof. In place of the electric heater wire 20, the explosive
sealing section 10 may be provided with the detonating means that makes a spark when
receiving electric power.
[0071] As shown in Fig. 6, both ends of the lead wire 5 connected to the target area 17
are extended so as to run along the lower surface of the hold member 9, the upper
surface, side surfaces, and lower surface of the bottom plate 24, so that the ends
of the lead wire 5 are led to the outside of the lower cover 26 through the bottom
wall 33. Further, the lead wire 5 may be fixed on the bottom plate 24 and the bottom
33 of the lower cover 26 by means of the mount bolts 15.
[0072] With the foregoing structure, the interval between both ends of the lead wire 5 regulated
by means of connectors provided in the mount 36 of the vehicle body may be different
from the interval between both ends of the lead wire 5 regulated by the insert holes
formed in the hold member 9. Even in such a case, the present invention has the advantage
of enabling proper routing of the lead wire 5. Alternatively, as shown in Fig. 7,
the upper portion of the lead wire 5 and the lower portion of the same may be formed
separately from each other. The thus-formed upper and lower portions of the lead wire
5 may be connected together by overlapping the ends of the upper and lower portions
each other at the positions where the mount bolts 15 will be fixed.
[0073] As shown in Fig. 8, an upper cover 52 which has a horizontally-protruding flange
51 at the lower end is fitted so as to cover the hold member 9 of the explosive sealing
section 10. The upper cover 52 and the bottom plate 24 are immersed into the mold
resin contained in a mold, to thereby form a lower cover 53 so as to integrally surround
the lower portion of the upper cover 52 and the outer portion of the bottom plate
24. With such a structure, bonding strength and air-tightness between the upper cover
52, the bottom plate 24, and the lower cover 53 can be effectively improved.
[0074] In the previous embodiment, the explanation has been given of the case where the
air-release holes 30 formed in the top plate 29 of the upper cover 25 are covered
with the separate waterproof sheet 32 is labeled to the top plate 29. However, as
shown in Fig. 9, a closing section 54 for closing the upper ends of the air-release
holes 30 may be integrally formed in the top plate 29 of the upper cover 25. The closing
section 54 may be broken by means of the blasting force of the explosive 21, thereby
allowing communication between the inside and outside of the housing 11 through the
air-release holes 30.
[0075] As shown in Fig. 10, a vehicle load which is desirably maintained in an active state
at the time of collision of a vehicle; e.g., a vehicle load 1a such as a room lamp
or hazard flashers used for indicating that the vehicle is a hazard, is desirably
connected to the power line 5 in an upstream position with respect to the location
of the circuit breaker 6, thereby ensuring supply of an electric current to the vehicle
load 1a even after the target area 17 of the electric circuit has been broken.
[0076] As has been described above, in accordance with a first aspect of the present invention,
there is provided an electric circuit breaker for interrupting an electric circuit
of a vehicle, comprising a circuit break section having an explosive used for exploding
a part of the electric circuit by explosion and detonating means for exploding the
explodes by application of electric power to the explodes; collision detection means
for detecting a collision of a vehicle; and control means which explodes the explosive
by supply of an electric current for detonating purposes to the detonating means in
response to a detection signal from the collision detection means. With the foregoing
structure, an electric current for detonating purposes is supplied to the detonating
means in response to a detection signal output from the collision detection means
at the time of collision of a vehicle. As a result, the detonating means is heated
so as to explode the explosive, thereby instantaneously breaking a part of the electric
circuit. Accordingly, a large current flows to the main fuse, to thereby fuse the
main fuse. Compared with the existing electric circuit breaker configured which interrupts
an electric circuit of a vehicle by flow of a large current to the main fuse so as
to fuse the same, the electric circuit is immediately interrupted, thereby preventing
flow of an electric current to the vehicle loads. As a result, the vehicle loads can
be effectively prevented from being damaged.
[0077] Furthermore, in accordance with the first aspect of the present invention, the explosive
is positioned so as to break a part of a power line connecting a vehicle power source
with a collection section of electric wires connected to a plurality of vehicle loads.
As a result, the electric currents can be simultaneously prevented from flowing to
the plurality of vehicle loads by interruption of the power line connected to the
plurality of vehicle loads.
[0078] Moreover, in accordance with the first aspect of the invention, the explosive is
positioned so as to break a fusible link connected across a power line which connects
a vehicle power source with a collection section of electric wires connected to a
plurality of vehicle loads. With such a configuration, there is no need for positioning
the fusible link aside from the circuit break section, thereby resulting in an advantage
of making the structure of the electric circuit breaker simple, as well as of reducing
the space for the electric circuit.
Second Embodiment
[0079] With reference to Figs. 11 and 12, a circuit breaker in accordance with a second
embodiment of the present invention will be described.
[0080] A circuit breaker, which will now be described, comprises a housing body 10 constituting
a housing of the circuit breaker; a cylindrical member 30; a conductor 20 constituting
an electric circuit; and an explosive sealing section 40 disposed within the cylindrical
member 30.
[0081] The housing body 10 comprises an outer sheath 14 having a through hole 12 formed
at the center thereof and a cover 16. The through hole 12 is open at both longitudinal
ends, and the cover 16 is formed so as to cover the upper opening. Conductor storage
space of a given size is formed on the inside of the cover 16. For example, the housing
body 10 can be manufactured by formation of the center portion of the outer sheath
14; by formation of the outer peripheral portion of the outer sheath 14 and the cover
16 in an integrated manner; and by bonding together the center portion and the thus-integrated
outer peripheral portion.
[0082] Any type of material may be used for the housing body 10, so long as it has insulation
characteristics. For example, the housing body 10 may be made of ceramics. More preferable
material comprises light-weight synthetic resin which is easy to mold, and particularly
heat-resistant and high-strength resin such as glass-contained nylon resin or PPS
resin.
[0083] The conductor 20 integrally comprises a horizontal area 22 to be broken, a pair of
downwardly-extended portions 24, each of which extends from each end of the horizontal
area 22; and connector terminals 26, each of which horizontally and outwardly extends
from the lower end of each downwardly-extended portion 24 at right angles.
[0084] The horizontal area 22 is formed to a narrow width so that it can be broken by a
small amount of blasting force. In the present embodiment, the conductor 20 is formed
from the same material as that used for a common fuse. The horizontal area 22 is designed
so as to be broken in the event of an excess current and is disposed immediately above
the through hole 12 within the conductor storage space. The downwardly-extended portions
24 in the conductor storage space penetrate through the outer sheath 14 of the housing
body 10 in a downward direction. The connector terminals 26 are led to the outside
of the housing body 10 (i.e., in sidewise directions from the lower end of the housing
body 10 in the illustrated example). A heat reservoir 28 is attached to the boundary
between the horizontal portion 22 and the downwardly-extended portion 24.
[0085] The cylindrical member 30 is also made of synthetic resin, or the like, and comprises
an inner cylindrical portion 34 extended from a bottom portion 32 in an upward direction.
A pair of wire insert holes 36 are formed so as to longitudinally pass through the
bottom portion 32. The cylindrical member 30 is fitted into the through hole 12 and
is bonded to the internal peripheral surface of the through hole 12 by means of an
adhesive. As a result, the upper and lower ends of the cylindrical member 30 protrude
from the outer sheath 14 in a longitudinal direction. Further, an opening formed at
the upper end of the inner cylindrical portion 34 is held at a position immediately
below the horizontal section 22.
[0086] The explosive sealing section 40 comprises a filament 44 which is connected at both
ends to wires 42 and is embedded in an explosive 46, and the filament 44 is further
sealed in a sealing member 48. The wires 42 are led so as to penetrate through the
sealing member 48 in a downward direction. The sealing member 48 is preferably made
of epoxy resin or rubber-like resin and is integrally molded in an indirect or direct
manner while the filament 44 and the explosive 46 are involved in the sealing member
48. The overall explosive sealing section 40 is inserted into the inner cylindrical
portion 34 of the cylindrical member 30. The wires 42 led out of the sealing member
48 are extended to the outside of the cylindrical member 30 through the wire insert
holes 36 in a downward direction.
[0087] The connector terminals 26 are mounted on the upper surface of a base 50 through
use of bolts 52, or the like. Wires led out of an electric circuit (not shown) are
connected to the connector terminals 26. The wires 42 led to the outside of the cylindrical
member 30 are connected to a control section (not shown) through insert holes formed
in the base 50.
[0088] The operation of the circuit breaker will now be described.
[0089] If there arises a car accident, or the like, an abnormality instruction signal is
input to the wires 42. In response to this signal, power is applied to the filament
44, so that the filament 44 is heated. When the temperature of the explosive 46 exceeds
a given temperature as a result of heating of the filament 44, the explosive 46 cause
explosion.
[0090] Since the blasting force of the explosive 46 is diffused in all directions within
an existing circuit breaker, only a small fraction of the blasting force is exerted
on the horizontal section 22. In contrast, in the circuit breaker shown in Fig. 11,
the explosive sealing section 40 is loaded in the inner cylindrical portion 34 which
is open in only the direction of the horizontal section 22. If the explosive 46 causes
explosion, the blasting force is concentrated on the horizontal section 22 to thereby
entail rupture of the sealing section 40. Accordingly, even in the case of a comparatively
small amount of blasting force, the horizontal section 22 can be thoroughly broken,
thereby correspondingly eliminating damage to the cylindrical member 30 or the cover
16. In this way, sufficient safety can be ensured without use of expensive high-strength
material for the housing including the cylindrical member 30 and the housing body
10, or without subjecting the housing to special explosion-proof treatment.
[0091] Particularly in the case of the foregoing circuit breaker, since the lower surface
of the housing 10 and the connector terminals 26 is fixed on the upper surface of
the base 50, the blasting force can be prevented from escaping in a downward direction.
The blasting force imparted to the horizontal section 22 can be increased by means
of the upward reactive force which the housing 10 and the connector terminals 26 receive
from the base 50.
[0092] In the foregoing circuit breaker, the cylindrical member 30 may be omitted, and the
explosive sealing section 40 may be directly loaded into the through hole 12. In this
case, however, there is a need for another step of closing an opening formed at the
lower end of the through hole 12 after the explosive sealing section 40 has been loaded
into the through hole 12. In contrast to this structure, the structure shown in Figs.
11 and 12 has the advantage of readily loading the explosive sealing section 40 in
the circuit breaker in a simple operation by filling of the explosive sealing section
40 into the inner cylindrical portion 34 of the cylindrical member 30 outside the
housing body 10 in advance, and by insertion of the overall cylindrical member 30
into the through hole 12.
[0093] The filament 44 and the explosive 46 may also be directly loaded into the inner cylindrical
portion 34 or the through hole 12. However, as previously mentioned, if the explosive
sealing section 40 is molded in advance, and the overall explosive sealing section
40 is inserted into the inner cylindrical portion 34, the loading of the explosive
46 can be simplified further, thereby resulting in the advantage of rendering the
explosive 46 waterproof or dustproof to a much greater extent without fail.
[0094] Fig. 13 shows a circuit breaker in accordance with a second example of the second
embodiment of the present invention. A protective member 54 is provided outside the
housing body 10 so as to cover the overall housing body 10. With such a structure,
even if the housing body 10 and the cylindrical member 30 are formed from light-weight
material which is easy to mold such as synthetic resin, the protective member 54 which
is made of high-strength metal, such as steel, copper, aluminum, or alloys thereof,
and is provided outside the housing body 10 and the cylindrical member 30 can ensure
sufficient resistance to explosion.
[0095] The protective member 54 may be formed from thick material comprising high-strength
resin or high-elastic resin, as well as from the foregoing metal.
[0096] Fig. 14 shows a circuit breaker in accordance with a third example of the second
embodiment of the present invention. A small diameter cylindrical section 56 is provided
in such a way as to close the upper end of the inner cylindrical portion 34. The small-diameter
cylindrical section 56 has a funnel-like through hole 58 whose diameter is smaller
than the inner diameter of the inner cylindrical portion 34.
[0097] A screw thread is formed on the outer peripheral surface of the small diameter and
the inner peripheral surface of the inner cylindrical portion 34. The small diameter
cylindrical section 56 may be screwed into the inner cylindrical portion 34 by means
of these screw threads which mesh with each other. Alternatively, the small diameter
cylindrical section 56 may be fixed into the inner cylindrical portion 34 by another
means such as an adhesive.
[0098] With such a structure, as a result of presence of the small diameter cylindrical
section 56 having a diameter smaller than that of the inner cylindrical portion 34,
the degree of concentration of blasting force on the horizontal section 22 can be
increased to a much greater extent, which in turn enables a further reduction in the
blasting force of the explosive 46 required to break the horizontal section 22. The
effect of increasing the concentration of blasting force can also be accomplished
by means of; e.g., a non-funnel-like through hole 58 (i.e., the inner diameter of
the through hole 58 is constant in the axial direction). However, if the through hole
58 is tapered in such a way as that is shown in Fig. 14, the impact exerted on the
small diameter cylindrical section 56 is reduced, thereby enabling an improvement
in the degree of concentration of the blasting force while a loss of explosion energy
is reduced.
[0099] Fig. 15 shows a circuit breaker in accordance with a fourth example of the second
embodiment of the present invention. An electric connection box 60 is used as a base
of the circuit breaker. The housing body 10 is directly mounted on a top plate 61
of the electric connection box 60. More specifically, a frame 62 is provided in an
upright position on the upper surface of the top plate 61, and a lower portion of
the housing body 10 is fitted into the space formed by the frame 62. A lower portion
of the protective member 54 is fitted around the frame 62.
[0100] The connector terminals 26 are led outside the housing body 10 in a downward direction
and are extended into the electric connection box 60 via through holes 63 formed in
the top plate 60. An electric circuit is incorporated into the electric connection
box 60. A pair of terminal plates 64 and the connector terminals 26, both of which
constitute the electric circuit, are mechanically and electrically connected together
by means of bolts 65. Further, electric wires 66 led out of an unillustrated control
circuit are provided in the housing of the electric connection box 60, and the electric
wires 66 and the wires 36 extended from the circuit breaker are electrically connected
to each other.
[0101] If the housing body 10, or the like, is directly mounted on the outer surface of
the electric connection box 60 in the manner as previously described, there is eliminated
a need for a cable for connecting the circuit breaker with the electric connection
box, thereby enabling simplification of the overall circuit breaker system.
[0102] Figs. 16 and 17 show a circuit breaker in accordance with a fifth example of the
second embodiment of the present invention.
[0103] In the fifth embodiment, the explosive sealing section 40 is formed through use of
a capsule 47 such as that shown in Fig. 17. The capsule 47 is formed from stainless
steel, or the like, into a thin-walled container having an opening only in a downward
direction. While the filament 44 and the explosive 46 are loaded in the capsule 47,
a closure 49 is fitted so as to close an opening formed at the lower end of the capsule
47 by required means. A pair of wire insert holes 49a are formed in the closure 49,
and the pair of wires 42 connected to the filament 44 are led to the outside the capsule
47 through the wire insert holes 49a. As shown in Fig. 6, the overall explosive sealing
section 40 is directly fitted into the through hole 12 of the housing body 10, and
they are fixed to each other by means of an adhesive, or the like.
[0104] Even with such a structure, a circuit breaker can be simply assembled only by insertion
of the previously-completed explosive sealing section 40 into the through hole 12.
The thin-walled capsule 47 is broken in an upward direction at the time of explosion
of the explosive 46, and the blasting force acts on the horizontal section 22 in a
concentrated manner, thereby ensuring rupture of the horizontal section 22. Since
the explosive 46 is sealed in the capsule 47 before explosion, the explosive 46 can
be held in waterproof and dustproof conditions.
[0105] As shown in Fig. 18, in accordance with a sixth example of the second embodiment,
so long as both longitudinal ends, or one longitudinal end of the through hole 12,
is closed by means of a sealing material 48, the waterproof and dustproof effects
of the explosive 46 can be improved to a much greater extent. Further, the explosive
sealing section 40 can be fixed in a more reliable manner.
[0106] If the capsule 47 is formed from resin possessing heat shrinkable properties, the
opening of the capsule 47 can be readily sealed only by heating it after the filament
44 and the explosive 46 have been loaded in the capsule 47. In this way, the explosive
46 can be thoroughly sealed in the capsule 47. Even in the sixth example, it is only
essential for the wires 42 to be led outside the opening of the capsule 47.
[0107] Fig. 19 shows a circuit breaker in accordance with a seventh example of the second
embodiment of the present invention. Communication holes 18 are formed at suitable
positions in the cover 16 (in the top plate of the cover in the case of the illustrated
example) so as to permit communication between the inside and outside of the cover
16, and the foregoing protective member 54 is provided outside the cover 16. With
such a structure, air escapes from the inside of the cover 16 to outside through the
communication holes 18, thereby preventing a sharp increase in the internal pressure
of the cover 16 at the time of explosion. Accordingly, the rupture of the overall
cover 16 which would otherwise be caused by a sharp rise in the internal pressure
can be thoroughly prevented. Further, the protective member 54 is disposed outside
the cover 16, thereby preventing the high-pressure air ejected from the communication
holes 17 from directly impinging on other components. As shown in Fig. 20, a filter
71 made of meshed or porous metallic material is attached to the inner surface of
the cover 16 so as to cover the communication holes 18. With the foregoing structure,
the need for the aforementioned protective member 54 can be eliminated, and broken
pieces of the sealing member 48 caused as a result of explosion of the explosive 46
can be effectively prevented from being scattered outside the communication holes
18. Further, air escapes from the inside of the cover 16 to outside through the communication
holes 18, thereby preventing a rise in internal pressure.
[0108] A waterproof section which is made from a waterproof sheet 72 and is readily broken
by the blasting force of the explosive 46 may be labeled to the outer surface of the
cover 16 so as to cover the communication holes 18. With such a structure, moisture
is prevented from entering the cover 16 from the communication holes 18 in normal
times by means of the waterproof sheet 72. The waterproof sheet 72 is broken by means
of blasting force resulting from explosion of the explosive 46, permitting air from
escaping from the inside of the cover 16 to outside through the communication holes
18. In this way, a sharp rise in the internal pressure of the cover 16 can be prevented.
[0109] As shown in Fig. 21, a thin-walled closing section 73 may be integrally formed with
the cover 16 so as to close the upper ends of the communication holes 18. A waterproof
section made from the closing section 73 is broken by means of the blasting force
of the explosive 46, thereby permitting communication between the inside and outside
of the cover 16 through the communication holes 18.
[0110] As shown in Fig. 22, the housing body 10 comprises a bottom plate 76, an upper cover
77, and a lower cover 78. A mount section 74 horizontally protruding from the lower
end of the cylindrical member 30 into which the explosive sealing section 40 is fitted
is mounted on the bottom plate 76 by means of mount bolts 75. The upper cover 77 covers
the bottom plate 76 and the cylindrical member 30 from above, and the lower cover
78 covers the same from below. The lower end of the upper cover 77 and the upper end
of the lower cover 78 may be joined to each other while they are fitted together.
[0111] The upper cover 77 comprises a cylindrical portion 83 and a top portion 79 connected
so as to close an upper portion of the cylindrical portion 83. A stepped portion 82
is formed on the inner surface in the vicinity of the lower end of the cylindrical
portion 83, and the edge of the upper surface of the mount section 74 abuts the stepped
portion 82. The lower cover 78 comprises a bottom wall 79 for covering an opening
formed at the lower end of the upper cover 77 and a side wall 80 for covering the
outer peripheral surface in the vicinity of the lower portion of the upper cover 77.
The side wall 80 is fitted to the cylindrical portion 83 of the upper cover 77 by
screwing of mount bolts 81, thereby integrally connecting the upper cover 77 to the
lower cover 78.
[0112] With such a structure, the circumference of the cylindrical member 30 into which
the explosive sealing section 40 is inserted is covered with the bottom plate 76,
the upper cover 77, and the lower cover 78. The influence of blasting force of the
explosive 46 can be effectively prevented from exerting on the housing body 10.
[0113] In the embodiment shown in Fig. 22, the front ends of the downwardly-extended portions
24, 24 downwardly extended from both ends of the horizontal section 22 are led to
outside from through holes formed in the bottom plate 59 in a downward direction.
As shown in Fig. 23, the downwardly-extended portions 24, 24 connected to the horizontal
section 22 are extended so as to run along the lower surface of the cylindrical member
30, the upper surface, side surfaces, and lower surface of the bottom plate 76, so
that the ends of the downwardly-extended portions 24, 24 are led to the outside of
the lower cover 78 through the bottom wall 79.
[0114] The interval between lower ends 24b, 24b of the downwardly-extended portions 24,
24 regulated by means of connectors provided in the base 50 may be different from
the interval between the downwardly-extended portions 24, 24 regulated by the insert
holes formed in the cylindrical member 30. Even in such a case, the foregoing structure
permits the downwardly-extended portions 24, 24 to be routed properly. Alternatively,
the upper portion of the downwardly-extended portions 24, 24 and the lower portion
of the same may be formed separately from each other. As shown in Fig. 24, the thus-formed
upper and lower portions of the downwardly-extended portions 24, 24 may be connected
together by overlapping the ends of the upper and lower portions each other at the
positions where the mount bolts 75 will be fixed.
[0115] As shown in Fig. 25, an upper cover 69 which has a horizontally-protruding flange
68 at the lower end is fitted so as to cover the cylindrical member 30 containing
the explosive sealing section 40. The upper cover 69 and the bottom plate 76 are immersed
into the mold resin contained in a mold, to thereby form a lower cover 70 so as to
integrally surround the lower portion of the upper cover 69 and the outer portion
of the bottom plate 76. With such a structure, bonding strength and air-tightness
between the upper cover 69, the bottom plate 76, and the lower cover 70 can be effectively
improved.
[0116] As has been described above, the second aspect of the present invention is directed
to a circuit breaker in which an area to be broken is disposed in front of an opening
of a cylindrical section within a housing. An explosive and means for heating the
explosive are provided in the cylindrical section in such a way as to concentrate
the blasting force of the explosive on the area to be broken. As a result, the area
to be broken can be thoroughly broken by means of a comparatively small amount of
blasting force. Accordingly, the present invention has the advantage of enabling abrupt
interruption of a circuit in a safe and reliably manner by means of a simple and inexpensive
structure.
[0117] An explosive sealing section is formed by encapsulation of the explosive and the
heating means into a sealing member, and the thus-formed explosive sealing section
is loaded into the cylindrical member. A step of setting an explosive can be facilitated,
and there is the advantage of rendering the explosive, or the like, waterproof and
dustproof in a reliable manner.
[0118] In this case, if the explosive and the heating means are integrally molded, or if
the explosive and the heating means are encapsulated in a capsule, the explosive sealing
section can be manufactured in a simple structure. Particularly, in the latter case,
if the capsule is formed from resin possessing heat shrinkable properties, there is
the advantage of enabling reliable sealing of the explosive and the heating means
by simple operation, such as heating of the capsule.
[0119] The housing is formed from a housing body and the cylindrical member. The housing
body comprises an outer sheath which has an opening to permit communication between
inside and outside of the housing body and the cover. An inner cylindrical portion
having an opening formed at one end is inserted into the outer sheath in such a way
that the opening of the inner cylindrical portion is directed toward the inside of
the housing body, thereby constituting the cylindrical member. So long as the explosive
is loaded into the inner cylindrical portion, the step of loading an explosive into
a housing can be facilitated to a much greater extent.
[0120] In a circuit breaker, a small diameter cylindrical section having a diameter smaller
than that of the cylindrical member is provided between the area to be broken and
the explosive integrally formed with the heating means within the cylindrical member.
The degree of concentration of blasting force on the area to be broken can be increased
to a much greater extent. The blasting force required to break the area to be broken
can be correspondingly reduced.
[0121] Particularly in the case where the small diameter cylindrical section is tapered
toward the area to be broken, a loss of blasting force is reduced, thereby enabling
an increase in the degree of concentration of blasting force on the area to be broken.
[0122] In the circuit breaker having a protective member disposed outside the housing so
as to cover the same, a higher degree of safety can be ensured by means of the protective
member even in a case where the housing is formed from light-weight synthetic resin
which is easy to form. Particularly in the case of the circuit breaker in which communication
holes are formed in the cover so as to permit communication between the inside and
outside of the cover, the rupture of the cover is prevented while preventing a sharp
increase in the internal pressure of the cover stemming from explosion. As a result,
there is the advantage of ensuring prevention of the high-pressure air ejected from
the communication holes from impinging on other components.
[0123] In a case where a filter is provided on a cover section in which the communication
holes are formed so as to cover the communication holes, broken pieces are prevented
from being scattered from the communication holes at the time of explosion of the
explosive by means of the filter.
[0124] A waterproof section for covering the communication holes is ensured in the cover
section. In the case where the waterproof section is broken by means of the blasting
force of the explosive, moisture can be prevented from entering the inside of the
cover through the communication holes by means of the waterproof section in normal
times. Air escapes from the inside of the cover to outside through the communication
holes by rupture of the waterproof section at the time of explosion of the explosive,
thereby enabling prevention of a rise in the internal pressure of the cover.
[0125] The housing body comprises a bottom plate for covering the lower surface of the cylindrical
member into which the explosive is loaded, an upper cover for covering the bottom
plate and the cylindrical member from above, and a lower cover for covering the same
from below. The lower end of the upper cover and the upper end of the lower cover
are joined together while they are overlapped each other. The circumference of the
cylindrical member into which the explosive is loaded is covered with the upper cover
and the lower cover, thereby effectively preventing the housing body from being affected
by the blasting force of the explosive.
[0126] In the circuit breaker in which the lower cover is integrally formed so as to cover
the lower outer surface of the upper cover and the outer surface of the bottom plate,
the bottom plate, the upper cover, and the lower cover are tightly connected to each
other, thereby enabling an improvement in the bonding strength between the members
and the air-tightness of the housing body.
[0127] In the circuit breaker in which the housing or the conductor is fixed on the base,
the loss of explosion energy can be reduced to a much greater extent, thereby increasing
the degree of concentration of the blasting force on the area to be broken to a much
greater extent.
[0128] If the housing or the conductor is fixed on the outer surface of an electric connection
box, and if the connector terminals are electrically connected to a circuit within
the electric connection box, the need for a wire, such as a cable, for connecting
the conductor to the electric connection box is eliminated, thereby simplifying the
overall circuit breaker system.
Third Embodiment
[0129] Fig. 26 shows the circuit break section according to a third embodiment of the present
invention. The circuit break section 6 comprises a hold member 9 for holding the power
line 5; an explosive sealing section 10 disposed within the hold member 9; a housing
11 which surrounds the hold member 9; and a break member 50 for breaking the electric
circuit. The hold member 9 comprises a main body 14 and a mount 16. An opening 12
for explosion purposes is formed in an upper portion of the main body 14, and an opening
13 used for holding the explosive sealing section 10 is formed in a position below
the opening 12. The mount 16 is mounted on the housing 11 by means of mount bolts
15. The hold member 9 is formed from insulating material; e.g., high-strength synthetic
resins possessing heat resistance such as ceramics, nylon resin containing glass fillers,
or PPS resins.
[0130] An area to be broken 17 (hereinafter referred to as a target area) is horizontally
positioned within the opening 12 of the hold member 9. Heat reservoirs 18 are attached
to the upper ends of respective segments of the power line 5 extending in an upward
direction through the main body 14 of the hold member 9, and both ends of the target
area 17 are connected to the upper ends of the segments of the power line 5 via the
heat reservoirs 8. The target area 17 is formed from a thin-walled fusible link in
order to ensure that it is broken by means of a break member 50 which projects toward
the target area 17 in accordance with the blasting force of the explosive 21 provided
in the explosive sealing section 10. Further, the target area 17 is formed so as to
be fused in the event of an excess current.
[0131] The explosive sealing section 10 is formed by sealing into a sealing member 22 detonating
means comprising an electric heater wire 20 connected at both ends to lead wires 19
and an explosive 21 surrounding the detonating means. The lead wires 19 are downwardly
led outside through the sealing member 22. Epoxy resin or rubber-like resin is suitable
for the sealing member 22. The sealing member 22 is molded indirectly or directly
so as to integrally involve the electric heater wire 20 and the explosive 21.
[0132] The break member 50 is retained in a position above the explosive sealing section
10 held in the opening 13 of the hold member 9. The break member 50 is formed from
insulating material such as ceramics having a strength sufficient to break the target
area 17 and is formed into a conical shape. A protuberance is formed at the upper
end of the opening 13 in order to prevent removal of the break member 50.
[0133] The housing 11 comprises a bottom plate 24 to which the mount 16 of the hold member
9 is screwed; an upper cover 25 fitted to the bottom plate 24 so as to cover the same
from above; and a lower cover 26 fitted to the upper cover 25 so as to cover the circumference
of a lower portion of the upper cover 25. The lower cover 26 and the bottom plate
24 are formed from insulating material such as synthetic resin, or the like. Further,
the upper cover 25 is formed from synthetic resin or metallic material.
[0134] The upper cover 25 comprises a cylindrical portion 28 and a top plate 29 for covering
the upper end of the cylindrical portion 28. A stepped portion 27 which abuts the
edge of the upper surface of the mount 16 of the hold member 9 is formed on the internal
surface in a lower portion of the cylindrical portion 28. A hold section 52 protrudes
from the center of the top plate 29 and has a recess 51 for receiving the break piece
50 projected from the hold member 9 as a result of the explosion of the explosive
21. A plurality of air-release holes 30 are formed around the hold section 52 of the
top plate 29. Further, a filter 31 which is formed from meshed or porous metallic
material possessing superior heat resistance or heat conductivity is attached to a
lower surface of the top plate 29. A waterproof sheet 32 is labeled to the upper surface
of the top plate 29 and can be readily broken by means of the blasting force of the
explosive 21.
[0135] The lower cover 26 comprises a bottom 33 for covering an opening formed at the lower
end of the upper cover 25 and a side wall 34 for covering the outer peripheral surface
of the lower portion of the upper cover 25. The side wall 34 is screwed to the cylindrical
portion 28 of the upper cover 25 by means of the mount bolts 25, and the bottom 33
is fixed on a mount 36 of the vehicle body by means such as a screw.
[0136] The power line 5 connected to the target area 17 is led outside by way of through
holes formed in the bottom plate 24 of the housing 11 and in the bottom 33 of the
lower cover 26. One end of the power line 5 is connected to the power source 4 for
vehicle purposes, and the other end of the same is connected to the collection section
3. The lead wires 19, 19 connected to the detonating means comprising the electric
heater wire 20 of the explosive sealing section 10 are connected to the control means
8 via the coupling connector 37 and the lead wires 58, 58.
[0137] The coupling connector 37 comprises a female connector 39 and a male connector 41.
The female connector 39 has a pair of female terminals 38 connected to the electric
heater wire 20 of the explosive sealing section via the lead wires 19, 19. The male
connector 41 has a pair of male terminals 30 to be connected to the female terminals
38. Continuity is established between the lead wires 58, 58 connected to the male
terminal 38 and the lead wires 19, 19 by connection of the connectors 39, 41 so as
to couple together the terminals 38, 40.
[0138] A short-circuit plate 43 is provided in the female connector 39 and is formed from
a conductor. The short-circuit plate 43 has contact sections 42 which are brought
into pressed contact with the female terminals 38. When the female connector 39 is
not connected with the male connector 41, the female terminals 38 are connected together
by way of the short-circuit plate 43, thereby bringing into a short-circuit state
the detonating means comprising the electric heater wire 20 of the explosive sealing
section 10 connected thereto. A protuberance 44 formed from insulating material is
positioned in the male connector 41. When the connectors 39, 41 are coupled together,
the protuberance 44 is inserted between the female terminals 38 of the female connector
39 and the contact sections 42, to thereby separate the contacts 42 from the female
terminals 38. As a result, the lead wires 19, 19 are released from a short-circuit
state.
[0139] The collision detection means 7 comprises a gravity sensor which is used in an air
bag system for protecting passengers from damage at the time of collision of the vehicle
and detects impact acceleration. If it is ascertained from a detection signal from
the collision detection means 7 that the vehicle has caused a collision, the control
means 8 supplies the electric current for detonating purposes to the electric heater
wire 20 via the lead wires 19 and 58. The electric heater wire 20 is then heated,
thereby exploding the explosive 21.
[0140] In the foregoing structure, in the event of the collision of a vehicle, the electric
current for detonating purposes is supplied from the control means 8 to the detonating
means comprising the electric heater wire 20. The electric heater wire 20 is eventually
heated, to thereby increase the temperature of the explosive 21. The explosive 21
is finally exploded. The break member 50 placed in a position above the explosive
21 is projected in an upward direction from the opening 13 of the hold member 9 by
means of the blasting force of the explosive 21. As shown in Fig. 27, the target area
17 is broken, so that the continuity between the power line 5 and the electric wires
2 is instantaneously interrupting.
[0141] The break member 50 upwardly projected from the opening 13 of the hold member 9 is
held by the hold section 52 while being stabbed into the recess 51 of the upper cover
25. The broken pieces of the target area 17 are held in a separated state by means
of the break member 50 retained by the hold section 52.
[0142] The electric circuit breaker 6 having the detonating means which comprises the explosive
21 used for breaking the electric circuit and the electric heater wire 20 for exploding
the explosive 21 by application of an electric current to the explosive 21 is provided
with the break member 50 which projects to beak the target area 17 of the electric
circuit as a result of explosion of the explosive 21. With this break member, the
blasting force of the explosive 21 can be effectively utilized. Even in a case where
the amount of explosive is reduced in comparison with the amount of explosive used
in the existing circuit breaker for breaking an area to be broken in the electric
circuit by means of the blasting force of the explosive, the electric circuit is interrupted
without fail at the time of an abnormality such as collisions, to thereby prevent
an electric current to flow to the vehicle load 1 and to effectively prevent damage.
[0143] In the foregoing embodiment, the break member 50 is formed from insulating material
such as ceramics, thereby resulting in an advantage of prevention of continuity between
the broken pieces of the target area 17 by means of the break member 50.
[0144] Particularly, as described with reference to the embodiment, the detonating means
which comprises the target area 17 of the electric circuit, the explosive 21, and
the electric heater wire 20 is housed within the housing 11, and the housing 11 is
provided with the hold section 52 for holding the break member 50 protruded as a result
of explosion of the explosive 21. The broken pieces of the target area 17 are held
in a separated state by means of the break member 50 which is formed from insulating
material and is retained by the hold section 52. Accordingly, the break member 50
can effectively prevent contact and continuity between the broken pieces of the break
member 50.
[0145] In the foregoing embodiment, the target area 17 is ensured in a part of the power
line 5 that connects the vehicle power source 4 with the collection section 3 of the
electric wires 2 connected to the plurality of vehicle loads 1, and the target area
17 is broken by the break member 50 projected by means of the blasting force of the
explosive 21. As a result, the electric currents can be simultaneously prevented from
flowing to the plurality of vehicle loads 1 by interruption of the power line 5 connected
to the vehicle loads 1.
[0146] The power line 5 itself or a part of the electric wires 2 may be broken by means
of the beak member 50. However, as described in the previous embodiment, in the case
where the target area 17 comprising a fusible link is positioned in a part of the
power line 5 that connects the vehicle power source 4 with the collection section
3 of the electric wires 2 connected to the plurality of vehicle loads 1, and the fusible
link is broken by means of the blasting force of the explosive 21, there is eliminated
a need of the area used for positioning the fusible link aside from the circuit break
section 6. Therefore, the present invention has the advantage of simplifying the structure
of the electric circuit breaker and rendering the electric circuit breaker compact.
[0147] The target area 17, the detonating means comprising the electric heater wire 20,
and the hold means 9 holding the explosive 21 are positioned within the housing 11
comprising the bottom plate 24, the upper cover 25, and the lower cover 26. With this
structure, the sealing member 22 can be effectively prevented from being scattered
around as a result of explosion of the explosive 21.
[0148] Further, the air-release holes 30 are formed in the top plate 29 of the upper cover
25. The upper-side of the air-release holes 30 is covered with the waterproof sheet
32, and the lower-side of the air-release holes 30 is covered with the filter 31.
Moisture is prevented from entering the inside of the housing 11 through the air-release
holes 30 in normal times by means of the waterproof sheet 32. The waterproof sheet
32 is broken by the air blast caused by the explosive 21 at the time of collision,
thereby releasing air from the inside of the housing 11 to the outside through the
air-release holes 30. As a result, an increase in the internal pressure of the housing
11 can be prevented. Further, the broken pieces of the sealing member 22 can be prevented
from being scattered around the outside through the air-release holes 30 by means
of the filter 31.
[0149] In the present embodiment, the lead wires 19, 19 connected to the detonating means
comprising the electric heater wire 20 of the explosive sealing section 10 are coupled
to the lead wires 58, 58 connected to the control means 8 via the coupling connector
37. The short-circuit plate 43 that connects the female terminals 38 together in normal
times is provided for the female connector 39 constituting the coupling connector
37. The detonating means comprising the electric heater wire 20 of the explosive sealing
section 10 is held in a short-circuit state. With the structure, the explosive 21
can be prevented from being erroneously exploded under the influence of noise or static
electricity due to a disturbance when the electric circuit breaker is assembled or
stored.
[0150] A protuberance 44 formed from insulating material is positioned in the male connector
41. When the female connector 39 is coupled to the male connector 41, the protuberance
44 is inserted between the female terminals 38 of the female connector 39 and the
short-circuit plate 43, to thereby separate the short-circuit plate 43 from the female
terminals 38. As a result, the electric heater wire 20 is released from a short-circuit
state. When the electric circuit breaker 6 is in use, the electric heater wire 20
is released from a short-circuit state by connection of the connectors 39, 42, thereby
ensuring continuity between the lead wires 19, 19 and the lead wires 58, 58.
[0151] As shown in the foregoing embodiment, in a case where the explosive sealing section
10 formed by encapsulation of the electric heater wire 20 and the explosive 21 into
the sealing member 22 is positioned in the opening 13 of the hold member 9, there
is the advantage of being able to readily and safely set the explosive 21, as well
as to make the explosive 21 waterproof thoroughly.
[0152] In place of the foregoing structure, the explosive sealing section 10 may be formed
through use of a capsule 47 similar to the first embodiment. The capsule 47 which
is opened at a downward end is formed from stainless steel into a thin-walled container.
A closure 48 is attached so as to close the opening formed at the lower end of the
capsule 47 while the electric heater wire 20 and the explosive 21 are loaded in the
capsule 47, and the closure 48 is fixed to the opening by required means. A pair of
lead wire insert holes 49 are formed in the closure 48, and the pair of lead wires
19, 19 connected to the electric heater wire 20 are led to the outside of the capsule
47 through the lead wire insert holes 49.
[0153] Even in such a structure, the previously-completed explosive sealing section 10 can
be readily positioned only by insertion of it into the opening 13 of the hold member
9. The thin-walled capsule 47 is broken in an upward direction at the time of explosion
of the explosive 21, and the blasting force acts on the target area 17 in a concentrated
manner. Therefore, the target area 17 can be broken without fail. Further, since the
explosive 21 is sealed in the capsule 47 before explosion, the explosive can be thoroughly
made waterproof and dustproof. In place of the electric heater wire 20, the explosive
sealing section 10 may be provided with the detonating means that makes a spark when
receiving electric power.
[0154] As shown in Fig. 28, both ends of the lead wire 5 connected to the target area 17
may be extended so as to run along the lower surface of the hold member 9, the upper
surface, side surfaces, and lower surface of the bottom plate 24, so that the ends
of the lead wire 5 are led to the outside of the lower cover 26 through the bottom
wall 33. Further, the lead wire 5 may be fixed on the bottom plate 24 and the bottom
33 of the lower cover 26 by means of the mount bolts 15.
[0155] With the foregoing structure, the interval between both ends of the lead wire 5 regulated
by means of connectors provided in the mount 36 of the vehicle body may be different
from the interval between both ends of the lead wire 5 regulated by the insert holes
formed in the hold member 9. Even in such a case, the present invention has the advantage
of enabling proper routing of the lead wire 5. Alternatively, as shown in Fig. 29,
the upper portion of the lead wire 5 and the lower portion of the same may be formed
separately from each other. The thus-formed upper and lower portions of the lead wire
5 may be connected together by overlapping the ends of the upper and lower portions
each other at the positions where the mount bolts 15 will be fixed.
[0156] In the previous embodiment, the explanation has been given of the case where the
air-release holes 30 formed in the top plate 29 of the upper cover 25 are covered
with the separate waterproof sheet 32 is labeled to the top plate 29. However, a closing
section for closing the upper ends of the air-release holes 30 may be integrally formed
in the top plate 29 of the upper cover 25. The closing section may be broken by means
of the blasting force of the explosive 21, thereby allowing communication between
the inside and outside of the housing 11 through the air-release holes 30.
[0157] Furthermore, similar to the first embodiment, a vehicle load which is desirably maintained
in an active state at the time of collision of a vehicle; e.g., a vehicle load 1a
such as a room lamp or hazard flashers used for indicating that the vehicle is a hazard,
is desirably connected to the power line 5 in an upstream position with respect to
the location of the circuit breaker 6, thereby ensuring supply of an electric current
to the vehicle load 1a even after the target area 17 of the electric circuit has been
broken.
[0158] The electric circuit breaker according to the present invention is not limited to
vehicle applications but may be applied to various types of electric circuits which
are configured so as to interrupt circuitry in the event of an abnormality such as
the flow of an overload current or short-circuit current. Further, as shown in Fig.
29, the break member 50 is not limited to a cone but may be modified into various
shapes such as a truncated cone.
[0159] As has been described above, in accordance with a third aspect of the present invention,
there is provided an electric circuit breaker including an explosive for breaking
an electric circuit and detonating means for exploding the explosive by application
of electric power to the explosive, the improvement being characterized by comprising:
a break member which, as a result of explosion of the explosive, projects toward an
area of the electric circuit to be broken. With the foregoing structure, in comparison
with the amount of explosive required for an existing circuit breaker designed to
break an area to be broken by means of the air blast of the explosive, the amount
of explosive required for the electric circuit breaker according to the present invention
can be reduced. In the event of an abnormality such as a collision, an electric current
is prevented from flowing to loads connected to the electric circuit by thorough interruption
of the electric circuit, thereby effectively preventing damage to the loads.
[0160] Furthermore, in accordance with the present invention, the break member is formed
from an insulating material, thereby resulting in an advantage of enabling prevention
of continuity between the broken pieces by means of the break member.
[0161] Moreover, in accordance with the present invention, the area of the electric circuit
to be broken, an explosive, and the detonating means are housed in the housing, and
a hold section is provided in the housing and holds the break member projected as
a result of the explosion of the explosive; and wherein the area to be broken is held
in a separated state by means of the break member retained by the hold member after
the area has been broken. Accordingly, the break member can effectively prevent continuity
between the broken pieces after the target area has been broken.
Fourth Embodiment
[0162] Fig. 30 shows an electric circuit of a vehicle having an electric circuit breaker
in accordance with a fourth embodiment of the present invention. The electric circuit
comprises a collection section 3 where electric wires 2 respectively connected to
a plurality of vehicle loads 1 are brought together into one line; a circuit break
section 6 which interrupts the electric circuit by rupture of a part of a power line
5 by way of which the collection section 3 is connected to a vehicle power source
4; collision detection means 7 for detecting collision of the vehicle; and control
means 8 which controls the circuit break section 6 in such a way that it is activated
in response to a detection signal from the collision detection means 7.
[0163] As shown in Fig. 31, the circuit beak section 6 comprises a hold member 9 for holding
the power line 5; an explosive sealing section 10 disposed within the hold member
9; a housing 11 which surrounds the hold member 9; and a coupling connector 37. The
hold member 9 comprises a main body 14 and a mount 16. An opening 12 for explosion
purposes is formed in an upper portion of the main body 14, and an opening 13 used
for holding the explosive sealing section 10 is formed in a position below the opening
12. The mount 16 is mounted on the housing 11 by means of mount bolts 15. The hold
member 9 is formed from insulating material; e.g., high-strength synthetic resins
possessing heat resistance such as ceramics, nylon resin containing glass fillers,
or PPS resins.
[0164] An area to be broken 17 (hereinafter referred to as a target area) is horizontally
positioned within the opening 12 of the hold member 9. Heat reservoirs 18 are attached
to the upper ends of respective segments of the power line 5 extending in an upward
direction through the main body 14 of the hold member 9, and both ends of the target
area 17 are connected to the upper ends of the segments of the power line 5 via the
heat reservoirs 8. The target area 17 is formed from a thin-walled fusible link in
order to ensure that it is broken by means of the blasting force of the explosive
21 provided in the explosive sealing section 10. Further, the target area 17 is formed
so as to be fused in the event of an excess current.
[0165] As shown in Fig. 32, the explosive sealing section 10 is formed by sealing into a
sealing member 22 detonating means comprising an electric heater wire 20 connected
at both ends to lead wires 19 and an explosive 21 surrounding the detonating means.
The lead wires 19 are downwardly led outside through the sealing member 22. Epoxy
resin or rubber-like resin is suitable for the sealing member 22. The sealing member
22 is molded indirectly or directly so as to integrally involve the electric heater
wire 20 and the explosive 21.
[0166] The lead wires 19, 19 downwardly led to the outside of the sealing member 22 are
inserted into a female connector 39 of a coupling connector 37 positioned in the vicinity
of the lower end of the housing 11, so that the lead wires 19, 19 are connected to
female terminals 38 within the female connector 39. The female connector 39 is connected
to a male connector 41 which is connected to power-application control means comprising
the control means 8 via leads 58, 58. As a result of connection of the connectors
39, 41, male terminals 40 within the male connector 41 are connected to the female
terminals 38, thereby connecting the lead wires 19, 19 to the lead wires 58, 58.
[0167] As show in Fig. 33, a short-circuit plate 43 formed from a conductor is provided
in the female connector 39. The short-circuit plate 43 has contact sections 42 which
are brought into pressed contact with the female terminals 38. When the female connector
39 is not connected with the male connector 41, the female terminals 38 are connected
together by way of the short-circuit plate 43, thereby bringing into a short-circuit
state the lead wires 19, 19 and the electric heater wire 20 of the explosive sealing
section 10 connected thereto. A protuberance 44 formed from insulating material is
positioned in the male connector 41. When the connectors 39, 41 are coupled together,
the protuberance 44 is inserted between the female terminals 38 of the female connector
39 and the contact sections 42, to thereby separate the contacts 42 from the female
terminals 38. As a result, the lead wires 19, 19 are released from a short-circuit
state.
[0168] As shown in Fig. 31, the housing 11 comprises a bottom plate 24 to which the mount
16 of the hold member 9 is screwed; an upper cover 25 fitted to the bottom plate 24
so as to cover the same from above; and a lower cover 26 fitted to the upper cover
25 so as to cover the circumference of a lower portion of the upper cover 25. The
lower cover 26 and the bottom plate 24 are formed from insulating material such as
synthetic resin, or the like. Further, the upper cover 25 is formed from synthetic
resin or metallic material.
[0169] The upper cover 25 comprises a cylindrical portion 28 and a top plate 29 for covering
the upper end of the cylindrical portion 28. A stepped portion 27 which abuts the
edge of the upper surface of the mount 16 of the hold member 9 is formed on the internal
surface in a lower portion of the cylindrical portion 28. A plurality of air-release
holes 30 are formed in the center of the top plate 29. Further, a filter 31 which
is formed from meshed or porous metallic material possessing superior heat resistance
or heat conductivity is attached to a lower surface of the top plate 29. A waterproof
sheet 32 is labeled to the upper surface of the top plate 29 and can be readily broken
by means of the blasting force of the explosive 21.
[0170] The lower cover 26 comprises a bottom 33 for covering an opening formed at the lower
end of the upper cover 25 and a side wall 34 for covering the outer peripheral surface
of the lower portion of the upper cover 25. The side wall 34 is screwed to the cylindrical
portion 28 of the upper cover 25 by means of the mount bolts 25, and the bottom 33
is fixed on a mount 36 of the vehicle body by means such as a screw.
[0171] The power line 5 connected to the target area 17 is led outside by way of through
holes formed in the bottom plate 24 of the housing 11 and in the bottom 33 of the
lower cover 26. One end of the power line 5 is connected to the power source 4 for
vehicle purposes, and the other end of the same is connected to the collection section
3. The lead wires 19, 19 connected to the detonating means comprising the electric
heater wire 20 of the explosive sealing section 10 are connected to the control means
8 via the coupling connector 37 and the lead wires 58, 58.
[0172] The collision detection means 7 comprises a gravity sensor which is used in an air
bag system for protecting passengers from damage at the time of collision of the vehicle
and detects impact acceleration. If it is ascertained from a detection signal from
the collision detection means 7 that the vehicle has caused a collision, the control
means 8 supplies the electric current for detonating purposes to the electric heater
wire 20 via the lead wires 19 and 58. The electric heater wire 20 is then heated,
thereby exploding the explosive 21.
[0173] In the foregoing structure, in the event of the collision of a vehicle, the electric
current for detonating purposes is supplied from the control means 8 to the detonating
means comprising the electric heater wire 20. The electric heater wire 20 is eventually
heated, to thereby increase the temperature of the explosive 21. The explosive 21
is finally exploded. The target area 17 positioned above the explosive 21 is broken
by means of the blasting force of the explosive 21, thereby instantaneously interrupting
the continuity between the power line 5 and the electric wires 2.
[0174] As previously mentioned, the electric circuit breaker comprises the explosive 21
which breaks a part of the electric circuit by explosion; the circuit break section
6 which has the detonating means comprising the electric heater wire 20 used for exploding
the explosive 21 by application of power to the explosive 21; the pair of lead wires
19, 19 which supply the electric current for detonating purposes to the electric heater
wire 20; and the short-circuit plate 43 for making a short circuit in the lead wires
19, 19. When the electric circuit breaker is in use, the short-circuit plate 43 is
separated from the lead wires 19 by means of the release means comprising the protuberance
44, thereby releasing the lead wires 19 from a short-circuit state. As a result, even
in a case where during assembly or inspection the electric circuit is affected by
the noise or static electricity stemming from a disturbance, an electric current is
prevented from flowing to the explosive 21. In this way, the erroneous explosion of
the explosive 21 can be fully prevented.
[0175] Further, when the electric circuit breaker is in use, the lead wires are released
from a short-circuit state by means of the release means. With such an arrangement,
the lead wires 58, 58 connected to the control means 8 are connected to the lead wires
19, 19. Accordingly, in the event of the collision of a vehicle, the electric current
for detonating purposes is supplied to the electric heater wire 20, to thereby abruptly
explode the explosive 21. The target area 17 is broken by the blasting force of the
explosive 21, thereby instantaneously interrupting the continuity between the power
line 5 and the electric wires 2. An electric current is prevented from flowing to
the vehicle loads 1, which in turn effectively hinders damage to the vehicle loads
1.
[0176] In the foregoing embodiment, the electric circuit breaker has the housing 11 that
comprises the target area 17 of the electric circuit, the explosive 21, and the detonating
means including the electric heater wire 20 and the coupling connector 37. The coupling
connector 37 comprises the pair of connectors 39, 41 used for connecting the lead
wires 19, 19 to the lead wires 58, 58 connected to the power-application means (control
means 8). The connector (i.e., the female connector) 39 connected to the detonating
means is provided within the housing 11, and the pair of lead wires 19, 19 connected
to the connector 39 are brought into a short-circuit state by means of the short-circuit
plate 43. Even if the electric current for detonating purposes flows to the lead wires
19, 19 during assembly or inspection of the electric circuit breaker, the erroneous
explosion of the explosive 21 can be thoroughly prevented.
[0177] The connector 41 connected to the power-application control means 41 is provided
with the release means that causes the short-circuit plate 43 to release the electric
wires 19, 19 from a short-circuit state in response to the coupling of the connector
39 to the connector 41. By virtue of the release means, when the electric circuit
breaker is in use, the lead wires 19, 19 are readily released from a short-circuit
state, and the lead wires 19, 19 can be properly connected to the lead wires 58, 58.
[0178] More specifically, as a result of the housing 11 of the circuit break section 6 being
attached to the mount 36 of the vehicle, the female connector 39 is coupled to the
male connector 41 that is fixed on the mount 36 of the vehicle body in advance through
use of mount bolts or the like. In response to the coupling action, the protuberance
44 of the male connector 41 is inserted between the female terminals 38 of the female
connector 39 and the short-circuit plate 43. As a result, the short-circuit plate
43 is separated from the female terminals 38. Consequently, the mounting of the housing
11 to the mount 36 of the vehicle, the release of the lead wires 19, 19 from a short-circuit
state, and the connection of the lead wires 19, 19 to the lead wires 58, 58 can be
simultaneously performed, thereby resulting in a remarkable improvement in the ease
of assembly of the electric circuit breaker.
[0179] Particularly in a case where the mount 36 of the vehicle on which the housing 11
of the circuit break section 6 is mounted is formed into an electric connection box,
there is eliminated a need of an additional cable used for connecting the lead wires
19, 19 provided in the housing 11 to the electric circuit housed in the electric connection
box, thereby enabling effective simplification of the overall electric circuit breaker
system.
[0180] In the foregoing embodiment, the target area 17 is ensured in a part of the power
line 5 that connects the vehicle power source 4 with the collection section 3 of the
electric wires 2 connected to the plurality of vehicle loads 1, and the target area
17 is broken by means of the blasting force of the explosive 21. As a result, the
electric currents flowing to the plurality of vehicle loads 1 can be simultaneously
interrupted only by disconnection of the power line 5 connected to the vehicle loads
1.
[0181] The power line 5 itself or a part of the electric wires 2 may be broken by explosion
of the explosive 21. However, as described in the previous embodiment, in the case
where the target area 17 comprising a fusible link is positioned in a part of the
power line 5 that connects the vehicle power source 4 with the collection section
3 of the electric wires 2 connected to the plurality of vehicle loads 1, and the fusible
link is broken by means of the blasting force of the explosive 21, there is eliminated
a need of the area used for positioning the fusible link aside from the circuit break
section 6. Therefore, the present invention has the advantage of simplifying the structure
of the electric circuit breaker and rendering the electric circuit breaker compact.
[0182] The target area 17, the detonating means comprising the electric heater wire 20,
and the hold means 9 holding the explosive are positioned within the housing 11 comprising
the bottom plate 24, the upper cover 25, and the lower cover 26. With this structure,
the sealing member 22 can be effectively prevented from being scattered around as
a result of explosion of the explosive 21.
[0183] Further, the air-release holes 30 are formed in the top plate 29 of the upper cover
25. The upper-side of the air-release holes 30 is covered with the waterproof sheet
32, and the lower-side of the air-release holes 30 is covered with the filter 31.
Moisture is prevented from entering the inside of the housing 11 through the air-release
holes 30 in normal times by means of the waterproof sheet 32. The waterproof sheet
32 is broken by the air blast caused by the explosive 21 at the time of collision,
thereby releasing air from the inside of the housing 11 to the outside through the
air-release holes 30. As a result, an increase in the internal pressure of the housing
11 can be prevented. Further, the broken pieces of the sealing member 22 can be prevented
from being scattered around the outside through the air-release holes 30 by means
of the filter 31.
[0184] As shown in the foregoing embodiment, in a case where the explosive sealing section
10 formed by encapsulation of the electric heater wire 20 and the explosive 21 into
the sealing member 22 is positioned in the opening 13 of the hold member 9, there
is the advantage of being able to readily and safely set the explosive 21, as well
as to make the explosive 21 waterproof thoroughly.
[0185] In place of the foregoing structure, the explosive sealing section 10 may be formed
through use of a capsule 47 similarly to the first embodiment. The capsule 47 which
is opened at a downward end is formed from stainless steel into a thin-walled container.
A closure 48 is attached so as to close the opening formed at the lower end of the
capsule 47 while the electric heater wire 20 and the explosive 21 are loaded in the
capsule 47, and the closure 48 is fixed to the opening by required means. A pair of
lead wire insert holes 49 are formed in the closure 48, and the pair of lead wires
19, 19 connected to the electric heater wire 20 are led to the outside of the capsule
47 through the lead wire insert holes 49.
[0186] Even in such a structure, the previously-completed explosive sealing section 10 can
be readily positioned only by insertion of it into the opening 13 of the hold member
9. The thin-walled capsule 47 is broken in an upward direction at the time of explosion
of the explosive 21, and the blasting force acts on the target area 17 in a concentrated
manner. Therefore, the target area 17 can be broken without fail. Further, since the
explosive 21 is sealed in the capsule 47 before explosion, the explosive can be thoroughly
made waterproof and dustproof. In place of the electric heater wire 20, the explosive
sealing section 10 may be provided with the detonating means that makes a spark when
receiving electric power.
[0187] As shown in Fig. 34, the explosive sealing section 10 may be coupled to the female
connector 39, and the lead wires 19 of the explosive sealing section 10 may be connected
to the female terminal 38 of the female connector 39. Sealing material 51, such as
epoxy resin, may be poured to and solidify the joint where the lead wires 19 are connected
to the female terminal 38 through an opening 50 formed in the side wall of the female
connector 39. With such a structure, entry of moisture into the explosive sealing
section 10 can be effectively prevented by sealing the lower surface of the explosive
sealing section 10 with the sealing material 51. The lead wires 19 and the female
terminals 38 can be stably held in a connected state. Further, the sealing material
51 prevents the blasting force of the explosive 21 from escaping in a downward direction.
[0188] As shown in Fig. 35, the connector comprising the female connector 39 connected to
the detonating means is provided in the housing 11. Preferably, sealing material 53,
such as epoxy resin, is poured into an opening 52 formed in a lower portion of the
housing 11 in order to solidify a lower portion of the female connector 39, so that
the female connector 39 is fixed by the sealing material 53.
[0189] With the foregoing structure, the female connector 39 can be stably attached to the
housing 11, and the location of the female connector 39 is sealed, thereby effectively
preventing the entry of moisture into the housing 11 through the opening 52. In order
to make the mounted state of the female connector 39 stable in a more effective manner,
it is desirable that an indentation 54 to which the sealing material 53 is filled
be formed in a part of or the overall the wall surface of the female connector 39.
[0190] As shown in Fig. 36, an O-shaped or square seal ring 55 comprising synthetic rubber
is provided on the lower end of the sealing material 53 in such a way as to be interposed
between the female connector 39 positioned within the housing 11 and the male connector
31 connected to the female connector 39. In this case, the joint between the connectors
39, 41 is sealed with the seal ring 55, thereby more effectively preventing entry
of moisture into the housing 11 through the joint. The sealing material 53 may be
omitted, and the joint between the connectors 39, 41 may be sealed solely with the
sealing ring 55.
[0191] As shown in Fig. 37, both ends of the lead wire 5 connected to the target area 17
are extended so as to run along the lower surface of the hold member 9, the upper
surface, side surfaces, and lower surface of the bottom plate 24, so that the ends
of the lead wire 5 are led to the outside of the lower cover 26 through the bottom
wall 33. Further, the lead wire 5 may be fixed on the bottom plate 24 and the bottom
33 of the lower cover 26 by means of the mount bolts 15.
[0192] With the foregoing structure, the interval between both ends of the lead wire 5 regulated
by means of connectors provided in the mount 36 of the vehicle body may be different
from the interval between both ends of the lead wire 5 regulated by the insert holes
formed in the hold member 9. Even in such a case, the present invention has the advantage
of enabling proper routing of the lead wire 5. Alternatively, as shown in Fig. 38,
the upper portion of the lead wire 5 and the lower portion of the same may be formed
separately from each other. The thus-formed upper and lower portions of the lead wire
5 may be connected together by overlapping the ends of the upper and lower portions
each other at the positions where the mount bolts 15 will be fixed.
[0193] As shown in Fig. 39, an upper cover 57 which has a horizontally-protruding flange
56 at the lower end is fitted so as to cover the hold member 9 of the explosive sealing
section 10 from outside. A lower cover 58 is molded from synthetic resin in such a
way as to integrally surround the lower portion of the upper cover 57 and the outer
portion of the bottom plate 24. With such a structure, bonding strength and air-tightness
between the upper cover 57, the bottom plate 24, and the lower cover 58 can be effectively
improved.
[0194] In the previous embodiment, the explanation has been given of the case where the
air-release holes 30 formed in the top plate 29 of the upper cover 25 are covered
with the separate waterproof sheet 32 is labeled to the top plate 29. However, as
shown in Fig. 40, a closing section 59 for closing the upper ends of the air-release
holes 30 may be integrally formed in the top plate 29 of the upper cover 25. The closing
section 59 may be broken by means of the blasting force of the explosive 21, thereby
allowing communication between the inside and outside of the housing 11 through the
air-release holes 30.
[0195] In the previous embodiment, the explanation has been given of the case where the
lead wires 19, 19 of the explosive sealing section 10 are inserted into the upper
portion of the female connector 39 connected to the detonating means provided in the
housing 11, and the male connector 41 is coupled to the lower portion of the female
connector 39. The male connector 41 may be coupled to the lateral side of the female
connector 39. Further, the male connector 41 may be positioned in the housing 11,
and the female connector 39 connected to the power-application control section may
be coupled to the male connector 41.
[0196] Further, in place of the foregoing embodiment in which the coupling connector 37
is directly connected tot he housing 11 of the circuit break section 6, the explosive
sealing section 10 may be connected to the coupling connector 37 via lead wires 60
led out of the explosive sealing section 10 with a circuit configuration such as that
shown in Fig. 1. As a result, the coupling connector 37 can be positioned aside from
the location of the circuit break section 6. With such a configuration, the structure
of the housing 11 may be simplified, and the sealing characteristics of the explosive
sealing section 10 may be readily improved. Further, there is the advantage of arbitrary
positioning of the coupling connector 37.
[0197] A vehicle load which is desirably maintained in an active state at the time of collision
of a vehicle; e.g., a vehicle load 1a such as a room lamp or hazard flashers used
for indicating that the vehicle is a hazard, is desirably connected to the power line
5 in an upstream position with respect to the location of the circuit breaker 6, thereby
ensuring supply of an electric current to the vehicle load 1a even after the target
area 17 of the electric circuit has been broken.
[0198] The electric circuit breaker according to the present invention is not limited to
vehicle applications but may be applied to various types of electric circuits which
are configured so as to interrupt circuitry in the event of an abnormality such as
the flow of an overload current or short-circuit current.
[0199] As has been mentioned above, in accordance with a fourth aspect of the present invention,
there is provided an electric circuit breaker comprising an explosive which breaks
a part of the electric circuit by explosion; detonating means for exploding the explosive
by application of electric power to the explosive; a pair of lead wires supplying
an electric current for detonating purposes to the detonating means; a short-circuit
plate for making a short circuit in the lead wires; and release means which releases
the lead wires from a short circuit state to their original state by separating the
short-circuit plate from the lead wires when the electric circuit breaker is in use.
As a result, the explosive can be prevented from erroneously exploding during assembly
or inspection under the influence of noise or static electricity stemming from a disturbance.
When the electric circuit breaker is in use, the lead wires are released from a short-circuit
state, and the electric current for detonating purposes is supplied at the time of
collision of a vehicle by connection of the leads connected to the power source for
detonating purposes with the detonating means, to thereby enable immediate explosion
of the explosive. As a result, a part of the electric circuit is broken by the blasting
force of the explosive, thereby instantaneously interrupting the continuity between
the power line and the electric wires.
[0200] Furthermore, in accordance with the fourth aspect of the present invention, the electric
circuit breaker as mentioned above further comprises an area of the electric circuit
to be broken; a housing for storing the explosive and the detonating means; a pair
of connectors which connect the lead wires connected to the detonating means with
another lead wire connected to power-application control means; the connector connected
to the detonating means being provided in the housing; the short-circuit plate which
makes a short circuit in the pair of lead wires connected to the connector coupled
to the detonating means; and the release means which releases the lead wires held
in a short circuit state by means of the short-circuit plate to their original state
in response to the connection of the lead wires to the connectors. As a result, the
terminals of the connector connected to the detonating means can be automatically
disconnected from the short-circuit plate as a result of coupling of the connectors,
thereby resulting in a remarkable improvement in the ease of assembly of the electric
circuit breaker.
[0201] Moreover, in accordance with the fourth aspect of the invention, the connector provided
in the housing is fixed to the housing through use of sealing material comprising
synthetic resin material. As a result of sealing of the area where the connector is
provided with the sealing material, there is an advantage of being able to effectively
prevent moisture from entering the housing through the area where the connector is
provided.
[0202] Still further, in accordance with the fourth aspect of the invention, a seal ring
is provided between the connector provided in the housing and the connector connected
to the power-application control means. The joint between the connectors is sealed
with the seal ring, and hence moisture can be effectively prevented from entering
the housing through the joint.