[0001] The present invention relates to tyres for vehicle wheels, and more particularly
to tyres for motorcycles and cars, but it may also apply to all types of tyres; more
specifically the invention pertains to the tread band of these tyres, being therein
also included raw or pre-moulded treads for covering or "recapping" worn tyres, as
well as to a method of achieving optimal thermal conditions in use.
[0002] It is known that not only good behavioural features in terms of running on any kind
of road surfaces, i.e. dry, wet or snow-covered surfaces, are presently required from
modern tyres, but also a good qualitative level as regards all other operational features
such as comfort, smooth rolling and yield per kilometre, and these features must be
maintained even when the tyre runs under critical or exaggerated conditions, due for
example to the high speed in connection with the road track, in particular in combination
with a high environmental temperature.
[0003] Said behavioural and operational features are determined by forming grooves and circumferential
and/or transverse hollows of appropriate sizes and orientation in the tread band,
thereby giving rise to formation of ribs and/or blocks variously disposed in the band
so as to form a typical tread pattern depending on the intended type of use for the
tyre; in particular said pattern is herein defined as symmetric, when it is always
the same irrespective of the rolling direction of the tyre, asymmetric when one side
thereof is different from the axially opposite side, and finally directional when
it identifies a particular preferred rolling direction of the tyre, that is when it
is in mirror image relationship relative to the equatorial plane of the tyre itself.
[0004] Preferably, in particular for the purpose of achieving good behavioural grip features
on a wet and snow-covered road surface and when tyres are run on a bend, blocks and
ribs are provided with an appropriate lamelliform pattern, that is a series of narrow
cuts of greater or lesser density or thickness oriented in a direction substantially
perpendicular to the movement direction along which they have to perform their function.
[0005] All that being stated, it is known that the behavioural tyre features are adversely
affected to a great extent by the working temperature of the tyre, and one of the
most difficult problems to be solved has always been and still is that of maintaining
a good resistance to wear and an appropriate grip both at temperatures of normal use
of the tyre (30°-50°), and when the tyre overcomes said temperatures due to strong
thermal and mechanical stresses, such as those resulting from a so-called use "under
extreme conditions" of the tyre itself, for example.
[0006] Difficulty in keeping these desired features under any running conditions essentially
originates from the fact that resistance to wear and grip are two factors substantially
incompatible with each other: actually, in order that the tyre may achieve a good
resistance to wear and low resistance to rolling, blends having a low hysteresis value
need to be employed, which blends, as such, are subjected to dissipate a limited amount
of energy during rolling.
[0007] On the other hand, for achievement of the desired tyre grip, blends of a high hysteresis
value are required, which blends, as such, are subjected to dissipate an amount of
energy adapted to ensure high adhesion between the tread band and the ground.
[0008] It is to remember that the temperature reached by the blend in use is proportional
to the amount of dissipated energy and therefore to its hysteresis value.
[0009] As a result, an optimal blend forming the tread band should have quite opposite hysteresis
behaviours, incompatible with each other, if one would wish to simultaneously optimize
all performance features of the tyre.
[0010] Actually, all attempts carried out in the art in order to improve the tyre performance
in a temperature range different from temperatures of normal use, have encountered
either an important and undesired loss of grip, or an important worsening in the resistance
to abrasion of the tread band; sometimes both drawbacks were even present.
[0011] The Applicant too, in the past, has tried to solve this problem, in particular with
a tyre being the object of the Italian Patent No. 1,087,461 to its name.
[0012] This tyre is provided with a tread band consisting of two axially contiguous circumferential
portions of different composition, the first portion of which is made of a blend having
a low glass-transition temperature (in the following: Tg), included between -55° and
-30°, whereas the blend of the second portion has a high Tg, included between -25°
and -10°. In contrast with some advantages achieved under conditions of normal or
high working temperatures, under winter conditions when the tyre works at low environmental
temperatures, close to the temperature of the highest Tg (-10°), it shows an important
decay in its behavioural performance.
[0013] US 4 319 620 discloses a tyre according to the preamble of claim 1.
[0014] US 5 225 011 (in the name of the Toyo Tire & Rubber Co. Ltd.) refers to a tyre of
superior cut resistance. This tyre has a tread with a center rubber and a side rubber
arranged on both sides of the center rubber. The center rubber has a heat build-up
of 15-30°, and the side rubber has a lower heat build-up, i.e. from 14° to 25°. The
heat build-up difference if said rubber is obtained irrespective from the silica (white
filler) content of the rubber mixture.
[0015] A practical consequence of the above is that said problem appears to be substantially
unsolved by the known art.
[0016] In particular, the tread bands of known type do not succeed in keeping the same grip
when the tyre, under extreme use conditions, overcomes the above mentioned standard
temperatures of use (30°-50°C), without, on the other hand, simultaneously impairing
resistance to abrasion.
[0017] In accordance with the present invention, it has been surprisingly found that it
is possible to keep the behavioural tyre features in use to normal condition, while
improving them to a higher level during use under extreme conditions.
[0018] Initially the Applicant had tackled the problem of producing tyres comprising coloured
inserts, such as for example having a white sidewall, and in particular tyres with
a tread band of two distinct colours, including at least one of said inserts. A two-coloured
tyre, in addition to having an agreeable and unusual aesthetic aspect, which will
enable car personalization by an owner with his/her preferred colours, may also have
more practical functions such as that of enabling a correct mounting of the tyre to
the vehicle in case of tyres for which correct mounting is required (when the tread
band pattern cannot be of any help) or an immediate identification of the type of
tyre stored among a great number of other types in premises often weakly lit.
[0019] The Applicant has become aware of the fact that making coloured blends excludes the
use, even to minimum proportions, of carbon black as a reinforcing filler, because
carbon black has such a colouring power that the effect of any other coloured pigment
is made pointless.
[0020] Only the so-called "white" fillers can be coloured with appropriate pigments and
among these the preferred fillers for use in tyres, in particular in the tread band,
have been identified in fillers of siliceous material, in particular silica.
[0021] However, it is known that silica which is useful to give the tyre qualities of low
rolling resistance (due to the low hysteresis value of the thus filled blend) and
good grip on snow-covered or wet ground, offers lower performance as regards grip
on a dry ground and resistance to wear so that its use as a reinforcing filler in
the tyre tread band must be carefully controlled.
[0022] By observing the results of road tests of a series of prototypes having the tread
band consisting of two different circumferential portions disposed in axial side by
side relationship, one consisting of a blend mainly filled with carbon black (black
blend) and the other consisting of a blend exclusively filled with white filler (white
blend), the Applicant has been able to ascertain that behavioural results on a dry
road of said prototypes were always globally better than those of the control tyres
having the tread band made of a blend filled with carbon black and with a very high
percentage of silica, respectively.
[0023] In the progress of studies tending to clarify the reasons of these unexpected and
inexplicable results, the Applicant has also carried out some thermographies of the
tread band of tyres being tested, thus finding out that the two-coloured tyres of
the invention always run at a colder temperature than black tyres: in particular,
the black portion of said prototypes too tendentially kept colder than the equivalent
tread portion in black tyres.
[0024] Although it is not desired to be in any manner linked to this thesis, in accordance
with the present invention the improvement achieved in the road behaviour of two-coloured
tyres as compared with black tyres is deemed to depend on said lower working temperature
of the tyre; on the contrary, improvement achieved as compared with white tyres would
depend on the above mentioned and known deficiencies typical of silica in connection
with important aspects of the tyre behaviour on the road.
[0025] In particular, the white blend portion, or in any case the portion of a low-hysteresis
blend, that is a "cold" blend, in tyres provided with a two-blend band, is deemed
to generate a synergetic action linked to the lower working temperature in use, that
tendentially keeps the adjacent portion of black blend colder than the usual one,
in addition to keeping all the tyre taken as a whole colder.
[0026] The invention is considered capable of carrying out its effects in a perceptible
manner when differences between the hysteresis values and/or the white filler amounts
in the two associated blends are preferably included within given limits, as hereinafter
more specifically described.
[0027] The invention relates to a tyre according to claim 1.
[0028] It has been found preferable for the second portion to contain the greater amount
of white filler, with a difference between the amounts of said filler present in the
two compositions respectively at least equal to 20% by weight in favour of the composition
more filled with white filler, provided that the volume of said second portion is
such that said temperature decreasing is caused.
[0029] In accordance with the above, it has been found preferable for the volume of said
second portion to be at least as high as 30% and not higher than 80% of the overall
volume of the tread band.
[0030] In a further different aspect it has been found preferable for the width of said
second portion to be at least as high as 25% and not higher than 80% of the overall
width of the tread band, and preferably greater than 50%.
[0031] In a novel and still different aspect, the invention relates to a tread band both
of raw blend and of an already pre-moulded blend, for use in covering or "recapping"
worn tyres, made according to any one of the above mentioned different alternative
solutions.
[0032] In another and still different aspect, the invention also relates to a method of
producing tyres for vehicle wheels, and specifically tread bands for said tyres having
coloured inserts of colours different from black.
[0033] The invention as above defined in a great variety of aspects, will be better understood
with the aid of the following description and the accompanying drawing aiming at describing
and illustrating some preferred embodiments thereof, although not in a limiting sense.
- Fig. 1 is an axial transverse section of a tyre of the type for four-wheeled vehicles,
in accordance with the invention;
- Fig. 2 is an axial transverse section of a tyre of the type for two-wheeled vehicles,
in accordance with the invention;
- Fig. 3 is a plan view of a limited portion of tread band in accordance with the invention
moulded with a tread pattern of the symmetric type;
- Fig. 4 is a front view of a tyre with a tread band in accordance with the invention,
moulded with a tread pattern of the asymmetric type;
- Fig. 5 is a plan view of a limited portion of tread band in accordance with the invention
moulded with a tread pattern of the directional type;
- Fig. 6 shows a thermography of the tyre tread in accordance with the invention compared
with that of a tyre of known type, referred to the same tread pattern, of the asymmetric
type, under the same working conditions.
[0034] Fig. 1 shows the structure of the inventive tyre in a type for four-wheeled vehicles.
Such a structure substantially does not differ from the general structure of traditional
tyres, which on the other hand is well known to those skilled in the art: differences
as compared with the latter will become apparent in the following of the present description.
[0035] Tyre 1 comprises a carcass 2 of a strong structure formed of at least one ply 3 of
rubberized fabric comprising reinforcing cords of textile or metal material buried
into the elastomer material of the fabric, said ply having its ends 3a each turned
up about an anchoring ring or core 4, the latter being provided on its radially outer
surface with a rubber filling 5. Preferably the turned-up flaps 3a of the carcass
plies extend up radially outwardly along at least part of the side of said filling.
[0036] As known, the tyre area comprising core 4 and filling 5, that is the radially inner
portion of the tyre sidewall, forms the tyre bead intended for anchoring of the tyre
to a corresponding mounting rim.
[0037] Disposed in known manner on the carcass, preferably of the radial type, that is having
the reinforcing cords lying in planes containing the tyre axis of rotation, is a tread
band 10, provided with a raised pattern, intended for rolling contact of the tyre
on the ground. The width L of this band is identified by the mutual distance between
the intersection points of the tread and sidewall curvatures.
[0038] This tread pattern may be comprised of a plurality of ribs and/or blocks 11, 12 separated
from each other by corresponding hollows and grooves 13, 14, directed both circumferentially
and transversely and said ribs and/or blocks may be provided with various cuts and
narrow cuts or "lamellae" 15, the whole having configurations well known to those
skilled in the art.
[0039] Tyre 1 may also be comprised of a belt structure 6 disposed crownwise to carcass
2, interposed between the carcass and tread band, extended from one side to the other
side of the tyre, i.e. substantially as wide as the tread band, comprising two radially
superposed layers 7, 8 of reinforcing cords, preferably of metal material, parallel
to each other in each layer and disposed in crossed relationship with those of the
adjacent layer relative to the equatorial plane of the tyre, and preferably a further
radially outermost layer 9 of reinforcing cords, preferably of textile material, and
more preferably of a heat-shrinkable material (nylon) oriented at 0°, i.e. in a circumferential
direction.
[0040] In accordance with the invention, the tread band is made up of two circumferential
portions, a first (hot) portion A and a second (cold) portion B respectively, which
are axially contiguous and of different compositions; more specifically, said two
compositions have a different hysteresis value, and the difference between the two
values is such that it causes each portion, during the tyre running, to work at a
different temperature.
[0041] Preferably, the hysteresis difference must be at least equal to 10% of the higher
value, and preferably greater than 20% of said value.
[0042] The hysteresis value to which reference is made is the loss factor (tan δ) measured
on a cylindrical test piece of a 14 mm diameter and 25 mm length under the following
conditions: Temperature of 70°C, deformation frequency equal to 100 Hz in a sinusoidal
condition, on a 25%-precompressed test piece submitted to a further deformation width
of 3.5% relative to the sizes of the undeformed test piece.
[0043] In known manner it is preferable for the test piece to be submitted, before measurement,
to a conditioning cycle, in terms of time and frequency cycles, so as to stabilize
data of the subsequent measurement.
[0044] Said test piece may be also obtained from several suitably-superposed slices of reduced
thickness, taken from conveniently prepared parts of the tyre tread, for example.
[0045] In an alternative embodiment, the two circumferential portions comprise a first (black)
portion A and a second (white) portion B; more specifically, said two compositions
have a different reinforcing filler including a white filler, the difference between
the white filler amounts present in each of the two compositions respectively being
at least equal to 20% of the higher amount, conveniently present in the white portion.
[0046] It has been found that preferably the black composition must contain at least 40%
of carbon black, whereas the white composition must contain at least 20% of white
filler, relative to the total amount of the reinforcing filler, with a difference
of white filler between the two compositions at least equal to 20% by weight in favour
of the composition more filled with white filler.
[0047] It has been found that the invention accomplishes its effects in a particularly appreciable
manner when the volume of the second portion B, i.e. that of the cold composition
or white composition, is such that the overall running temperature of the tyre is
reduced relative to the temperature of an equivalent tyre submitted to the same running
conditions, provided with a tread made of the cold composition having a greater hysteresis
value or, alternatively, made of the black composition having the smaller amount of
white filler.
[0048] More specifically, it has been found that when.the volume of said second portion
B represents an important amount of the overall volume of the tread band, the running
temperature both of the whole tread band and of each blend portion, as well as of
all the tyre taken as a whole, keeps to a lower value than that of an equivalent tyre
having the tread band thoroughly made of the corresponding black or hot blend.
[0049] By "equivalent tyre" it is herein intended a tyre quite identical with that of the
invention, except for the different composition of the tread blend.
[0050] It has been found that in the tyre of the invention decreasing in the overall temperature,
i.e. the inner temperature of the tyre, is in the order of at least 5°C or more.
[0051] In accordance with the invention, an important amount of the overall volume of the
tread band is deemed to be represented by an amount at least as high as 30% of the
overall volume of said tread band and preferably higher than 50%.
[0052] On the other hand, on increasing of the value of this amount, the tread responsiveness
to wear and grip loss increases, so that, in order to enable maintenance of the good
behavioural performance achieved by the tyre of the invention, it is deemed that the
volume of this second portion B should not overcome 80% of the overall volume of said
tread band.
[0053] The blend volume of the two tread portions obviously also depends on the features
of the pattern formed therein, and in particular on the ratio between lands and hollows,
which is generally different between the two portions in the case of asymmetric patterns,
so that the width of the second portion, i.e. the so-called cold or white portion,
is deemed to be preferably included between 25% and 80% of the overall width of the
tread band and more preferably greater than 50% of said width.
[0054] In a preferred embodiment of the invention, in particular if a coloured composition
is wished to be obtained, the second portion B comprises the so-called white filler
preferably in an exclusive manner, as the reinforcing filler. In other words, preferably
the second portion B is substantially devoid of carbon black.
[0055] Still in accordance with the invention, this colouring is preferably made by mixing
the white filler with colouring pigments selected from a wide variety of possible
colours.
[0056] In every country there are many suppliers for these colouring agents and compositions
containing an already coloured white filler: the Applicant for accomplishment of its
prototypes has selected the material available from the Italian associated firm CLARIANT.
With reference to the blends of the invention, it is to note that carbon black for
the reinforcing filler is selected from those known in the art: the Applicant preferably
uses carbon black having an absorption value DBP, measured following ISO 4656-1 standards,
equal to at least 100 ml/100g, preferably included between 130 and 160 ml/100 g, and
a surface area, as determined based on cetyltrimethylammonium absorption according
to ISO 6810 standards (CTAB) not exceeding 130 m
2/g and preferably included between 70 and 115 m
2/g.
[0057] As regards the so-called "white" fillers, it is pointed out just by way of example
that they are reinforcing fillers of the inorganic type such as gypsum, talc, kaolin,
bentonite, titanium dioxide, silicates of various kinds and silica.
[0058] Preferably the white blend of the invention comprises a silica-based white filler,
that is a reinforcing agent based on silicon dioxide (silica), silicates and mixtures
thereof, having a surface area, measured according to BET method, following ISO 5794-1
standard, included between 70 and 300 m
2/g, and an appropriate binding agent capable of chemically reacting with silica and
bonding silica with a polymeric base during vulcanization thereof.
[0059] Among the great number of binders, the Applicant has found it convenient to use a
known silane binding agent, identified as Si69, available from DEGUSSA.
[0060] As regards the polymeric base of the blends in accordance with the invention, it
can be selected from the group comprising: natural rubber, 1,4-cis polybutadiene,
polychloroprene, 1,4-bis polyisoprene, optionally halogenated isobutene-isoprene copolymers,
butadiene-acrylonitrile, styrene-butadiene copolymers and styrene-butadiene-isoprene
terpolymers, obtained both in solution and in emulsion, ethylene-propylene-diene terpolymers.
[0061] In accordance with the invention, these polymeric bases can be used individually
or in a mixture thereof in accordance with the features that are wished to be imparted
to the finished product.
[0062] By way of example only and not in a limiting sense, two examples of compositions
are given hereinafter for the black blend and the white blend respectively, that may
be used for tyres in accordance with the invention.
[0063] Blend of portion A, in the version with a reinforcing filler exclusively of carbon
black, may have the following composition, set forth in parts by weight:
- polymeric base 100.0
- carbon black 68.0
- ZnO 2.0
- stearic acid 1.0
- antioxidants 2.5
- anti-fatigue agents 1.0
- plasticizers 15
- sulphur 1.2
- accelerating agents 1.8
[0064] Blend of portion B, in the version including only said silica-based white filler
as the reinforcing filler, may have the following composition, set forth in parts
by weight:
- polymeric base 100
- silica 70
- binding agent 8% of silica
- ZnO 2
- stearic acid 1
- antioxidants 2.5
- anti-fatigue agents 1
- plasticizers 15
- sulphur 1.2
- accelerating agents 2.5
[0065] For achievement of the results of the invention, said second portion B may be disposed
either in the middle of the tread band or at a side position thereof: however, due
to the fact that the second portion B is more responsive to wear and grip loss than
the first one, the most convenient position in tyres for uses that are not particularly
critical is that which is located at the vehicle side when the tyre is mounted thereon,
since stress is therein lower during running on a bend. In high-performance tyres
or tyres for extreme uses, on the contrary, the centre position will be the preferred
one as far as symmetric and directional patterns are concerned and the side position
will be the preferred one for asymmetric patterns: actually, such patterns have two
axially distinct circumferential areas, an inner area and an outer area respectively,
with reference to mounting of the tyre on the vehicle, and in this case said second
portion B is preferably situated at the inner area of the pattern, that is the one
which is to be located on the vehicle side.
[0066] Use of a blend portion reinforced with a white filler, as already said, also enables
a convenient colouring of this portion: with reference to that which has been just
said, it is apparent that the symmetric or directional pattern in the black tyre does
not allow the portion to be mounted on the vehicle side to be seen at sight. It is
therefore apparent that by differently colouring the corresponding tread portion,
this problem too can be solved.
[0067] The invention can be advantageously applied to tyres for motorcycles as well.
[0068] These tyres (Fig. 2) are distinguished by a high transverse curvature, identified
by particular values of the ratio of the distance ht of the tread centre from line
b passing by the tread ends C-C, measured on the equatorial plane, to the distance
wt between said tread ends. This value, generally greater than 0.15, in tyres for
front wheels is often even greater than 0.30, against an usual value in tyres for
cars in the order of 0.05: in the following of the present description said ratio
will be referred to as "curvature ratio". In these tyres, to the ends of the present
invention, the tread width must be interpreted as measurement of the tread extension
along its curvature profile.
[0069] Fig. 2 generally shows a tyre of this type, comprising a very particular geometry
structure capable of bearing very critical use conditions; as is known, two-wheeled
vehicles in covering a curvilinear trajectory lean over to the internal side of the
bend according to an angle referred to as "camber angle", the value of which can reach
65° relative to the plane vertical to the ground.
[0070] In this tyre too a carcass structure which is substantially identical with that previously
described is provided, to which please refer since the same reference numerals as
shown in Fig. 1 have been herein used too. However, it is pointed out that in this
case the belt structure 6 comprises a reinforcing wrapping as an essential element,
which consists of at least an inextensible cord 9, preferably of metal material, extending
circumferentially crownwise to the carcass ply 3 to form a plurality of turns 9a parallel
to each other and disposed consecutively in side by side relationship, substantially
oriented in the tyre 1 rolling direction, whereas the possible radially-underlying
layers 7,8 of inclined cords are less conditioning.
[0071] Turns 9a, disposed consecutively in side by side relationship in a curvilinear profile,
by virtue of their substantial longitudinal inextensibility, give rise to a structural
and dimensional stabilization of tyre 1, according to the desired transverse-curvature
profile.
[0072] In accordance with the invention, the tread band 10 is conveniently formed of said
two blend portions A and B, the cold or white blend portion B being preferably disposed
on either side of the equatorial plane for purposes of structural and operating symmetry
of the tyre, due to its peculiar geometric shape and the running conditions of the
vehicle on a bend. At all events, all considerations, restrictions and critical values
already mentioned above are valid for this tyre too.
[0073] Fig. 3 shows a plan view of a limited portion of tread band of the invention, moulded
with a known tread pattern of the symmetric type; with reference to these pattern
types, disposition of the white blend portion B can take place in a very free manner,
both at a side position relative to the band and at a centre position. In particular
in said figure portion B shown in cross-hatching is located at a central position,
offset from the equatorial plane of the tyre: in connection with particular technical
requirements or for other reasons to be met, said portion B can be located either
on one or both of the band sides, or on either side of the equatorial plane, or divided
into a plurality of circumferential areas alternated with black blend areas.
[0074] Fig. 4 is a front view of a tyre provided with a tread band in accordance with the
invention moulded with a tread pattern of the asymmetric type which has a circumferential
area I disposed axially in side by side relationship with a different circumferential
area E.
[0075] As already said, the tyre is mounted to the vehicle so that area I is disposed at
the vehicle side and consequently area E is at the outside. With these pattern types,
the white blend portion B (in cross-hatching) will preferably be disposed on a side
area of the pattern and, most preferably, at the inner side area I.
[0076] Fig. 5 is a plan view of a restricted portion of the tread band of the invention
moulded with a tread pattern of the directional type; with these patterns, the white
blend portion B (in cross-hatching) will preferably be disposed at a central position
and, most preferably, on either side of the equatorial plane of the tyre.
[0077] Operation of the tyre of the invention under running conditions, as compared with
an equivalent black tyre taken as a reference, has been analysed also by adopting
a particular technique known as tyre thermography. In particular, tyres to be compared
are driven in rotation by friction against a drum rotating at a predetermined speed.
The Applicant has used a drum of a 1700 mm diameter, rotation of which at a speed
of 120 km/hour has been caused. Tyres are mounted to the recommended rim for operation,
inflated to a pressure approaching the running pressure and pressed against the drum
with a load corresponding to about the rated running load, all that as provided by
E.T.R.T.O. (European Tyre and Rim Technical Organization) regulations.
[0078] After a time lag varying between 30 and 60 minutes, depending on the tyre size, the
carcass structure, the thread pattern and the environmental temperature, it appears
that the inner (overall) temperature of the tyre has reached a stabilization: then
the tread is photographed by infrared light. Photo can be carried out both with the
tyre at a standstill and the tyre in rotation, the modality being selected by the
experimenter, depending on its specific requirements. The result is in any case an
image of the tyre tread that can be conveniently produced in colours or on a grey
scale in which the different colours or grey shades identify, spot by spot, the different
tread temperatures, both on the surface and at the hollow bottom.
[0079] Fig. 6 shows the thermography of the prototype tyre tread compared with a tyre of
normal production, manufactured by the Applicant itself, quite similar to the prototype
tyre, apart from the fact that the tread band is made of a black blend.
[0080] On the chromatic scale selected by the Applicant colour changes from blue to red,
passing by sky-blue, green and yellow, on increasing of temperature from 25°C to 65°C.
The photographed tyres are the tyre of the invention, to the right in the figure,
provided with a black/white two-blend band having the white portion to the right,
compared with Pirelli tyre "P 200 CHRONO ENERGY" of normal production, to the left.
[0081] The tested tyres had size 175/70 R 13, were mounted to a rim type J 5.5", inflated
to a pressure of 2.2 bars and submitted to a load of 450 kg.
[0082] The blends of the two portions had the composition set forth in the following table:
TABLE
Ingredient |
Black Blend |
White Blend |
SBR 1712 |
80 |
|
SBR 1500 |
20 |
|
OE-SSBR |
|
80 |
BR |
|
33 |
Carbon Black - N 220 |
45 |
|
Silica - VN3 available from Degussa |
20 |
70 |
Binding Agent |
1.6 |
5.6 |
ZnO |
2.5 |
2.5 |
Stearic Acid |
2 |
2 |
Antioxidants |
1.5 |
1.5 |
Anti-fatigue Agents |
1 |
1 |
Plasticizers |
10 |
5 |
Sulphur |
1 |
1.4 |
Accelerating Agents |
2.3 |
3.8 |
[0083] From said Fig. 6 one can easily see how in the tyre of the invention the sky-blue
portion, colder than the green one, takes a remarkably greater area than that of the
reference tyre, which also extends towards the left tyre shoulder, made of black blend,
relative to the corresponding portion of the reference tyre.
[0084] Detection of the inner (overall) temperature in the tyre has given a value of 53°
for the tyre of the invention against a value of 58° for the reference tyre.
[0085] Results achieved from different comparative road tests carried out with the above
tyres are reproduced in the following Table.
[0086] More particularly, with reference to said Table, columns marked by 1 and 2 refer
to the test results achieved with tyre "P 200 CHRONO ENERGY" (column 1) and with the
tyre of the invention (column 2) respectively, mounted on a VW POLO 1.4 car. Said
Table reproduces the results achieved in behavioural tests on a mixed route including
one portion on a normal road and one portion on a car track, on a dry road surface,
at an environmental temperature of 14°C.
TABLE
Performance |
Tyres |
|
1 |
2 |
Running on a straight run |
Directional stability |
6.5 |
6.5 |
Steering rigidity |
6.5 |
6.5 |
Fast run |
Empty on the centre |
6.0 |
6.5 |
Steering response speed |
6.5 |
7.0 |
Steering response progressivity |
5.5 |
6.0 |
Directional stability on a bend |
6.5 |
6.5 |
Realignment |
5.5 |
6.5 |
Extreme Conditions |
Yield |
7.0 |
7.0 |
Release on bends |
6.5 |
7.0 |
Controllability |
7.0 |
7.0 |
[0087] The assigned points indicate judgement obtained by the corresponding tyres, on a
1 to 10 scale, based on the test driver's feeling, with reference to the different
behaviours taken into account in the test, where the greater the score is, the better
the behaviour.
[0088] As one can see from said table, behaviour of the tyre of the invention, substantially
identical with the known one under normal running conditions on a straight run, when
the tread blend is not particularly engaged, is on the contrary quite better on increasing
of the employment severity and increasing of the stress conditions to which the blend
is submitted, that is on increasing of the dissipated heat and consequently the temperature
achieved by the tread especially when items connected with grip are concerned; actually,
from said table one can note that the tyre in question, from every point of view,
has obtained a score higher than that of the reference tyre.
[0089] It is therefore apparent that the present invention has enabled the desired improvements
to be achieved by a synergetic combination between distinct tread band portions, made
of a black (hot) blend and a white (cold) blend respectively, so that an exclusively
positive overall result is obtained, that is equal to or better than that ascertained
on known tyres, seen from any point of view of their behaviour on a road.
[0090] It is also clear that the invention has provided a convenient method of reducing
the running temperature of the tyres while simultaneously safeguarding all required
behavioural qualities: in particular, it is still more evident how the invention can
achieve excellent results with reference to recapped tyres, where adhesion between
the already vulcanized old carcass and the new, raw or premoulded, tread band has
always represented a particularly critical element due to its responsiveness to the
operating temperature of the tyre, as proved by the tread pieces that can be found
on motorways.
[0091] Finally it is apparent that the present invention only has an explanatory function
and not a limiting function, so that a person skilled in the art, after understanding
the invention as above described will be able to carry out modifications, variations
and replacements of all variables associated with the present invention in order to
meet particular and contingent application requirements, depending on needs.
1. Reifen für Kraftfahrzeugräder (1)
- mit einer toroidförmigen Karkasse (2), die mit axial gegenüberliegenden Seitenwänden
und Wulsten zum Verankern des Reifens an einer entsprechenden Montagefelge versehen
ist,
- mit einem Laufflächenband (10), das kronenförmig auf der Karkasse angeordnet ist
und eine Vielzahl von Hohlräumen und Nuten aufweist, die unterschiedlich bezüglich
der Äquatorialebene angeordnet und für die Bildung eines erhabenen Laufflächenmusters
für den Abrollkontakt auf dem Boden angepasst sind, und
- mit einem Gurtaufbau (6), der zwischen der Karkasse und dem Laufflächenband angeordnet
ist und sich axial fortlaufend zwischen den Seitenwänden erstreckt,
- wobei das Laufflächenband von wenigstens zwei am Umfang befindlichen und axial durchgehenden
Teilen gebildet wird, nämlich einem ersten Teil beziehungsweise einem zweiten Teil
mit unterschiedlichen Zusammensetzungen,
dadurch gekennzeichnet,
- dass der erste Teil einen verstärkenden Füllstoff mit wenigstens 40% Ruß aufweist und
- dass der zweite Teil einen verstärkenden Füllstoff mit einem weißen Füllstoff aufweist,
der in einer Menge von wenigstens 20% der Gesamtmenge des verstärkenden Füllstoffs
vorhanden ist, und
- dass die Differenz zwischen den Hysteresewerten bei 70°C des ersten und zweiten Teils
wenigstens 10% des höheren Werts entspricht.
2. Reifen nach Anspruch 1, dadurch gekennzeichnet, dass der zweite Teil eine größere Menge an weißem Füllstoff enthält, wobei die Differenz
zwischen den Mengen des Füllstoffs, der jeweils in den beiden Mischungen vorhanden
ist, wenigstens 20% der höheren Menge entspricht.
3. Reifen nach Anspruch 1, dadurch gekennzeichnet, dass das Volumen des zweiten Teils wenigstens eine Größe von 30% des Gesamtvolumens des
Laufflächenbandes hat.
4. Reifen nach Anspruch 1, dadurch gekennzeichnet, dass das Volumen des zweiten Teils 80% des Gesamtvolumens des Laufflächenbandes nicht
überschreitet.
5. Reifen nach Anspruch 1, dadurch gekennzeichnet, dass die Breite des zweiten Teils wenigstens eine Größe von 25% der Gesamtbreite des Laufflächenbandes
hat.
6. Reifen nach Anspruch 1, dadurch gekennzeichnet, dass die Breite des zweiten Teils 80% der Gesamtbreite des Laufflächenbandes nicht überschreitet.
7. Reifen nach Anspruch 1, dadurch gekennzeichnet, dass die Breite des zweiten Teils wenigstens eine Größe von 50% der Gesamtbreite des Laufflächenbandes
hat.
8. Reifen nach Anspruch 1, dadurch gekennzeichnet, dass der weiße Füllstoff ein verstärkender Füllstoff auf der Basis von Siliziumdioxid
ist.
9. Reifen nach Anspruch 2, dadurch gekennzeichnet, dass der verstärkende Füllstoff des zweiten Teils im wesentlichen frei von Ruß ist.
10. Reifen nach Anspruch 9, dadurch gekennzeichnet, dass der verstärkende Füllstoff weiterhin mit Farbpigmenten gefüllt ist.
11. Laufflächenband zur Verwendung als Abdeckung oder als Besohlung von verschlissenen
Reifen, dadurch gekennzeichnet, dass es wenigstens zwei axial benachbarte Umfangsteile, einen ersten Teil beziehungsweise
einen zweiten Teil, mit unterschiedlichen Mischungen nach einem der vorhergehenden
Ansprüche aufweist.