Field of the invention
[0001] The present invention relates to a fabric care composition with effective perfume
scent delivery on fabrics.
Background of the invention
[0002] Fabrics which exhibit a fresh scent is one of the areas of concern to the consumers.
To fulfill such need, perfumes have been incorporated into the compositions for domestic
treatment such as in when used in the conventional laundering processes such as pre-treatment,
laundry cycle, rinse cycle, tumble drying process and combination thereof. However,
a problem encountered with conventional perfume is that, although they provide scented
fabrics, they do not provide a long lasting perfume scent, that is a scent which will
last longer than the use of the conventional perfume. Indeed, the fabrics treated
with the conventional perfume will often first exhibit a burst of scent on the fresh
treated fabric, but upon time the scent will decrease to an almost unnoticeable degree.
[0003] Accordingly, it is an object to provide a composition with effective long-lasting
perfume scent on fabrics.
[0004] By long-lasting scent, it is meant a scent on treated fabrics which lasts a longer
period of time than by the use of the perfume itself in the compositions, that is
preferably more than 3 days and more preferably more than 6 days.
[0005] Pro-perfume compounds are known in the art to fulfill such need as described in WO
96/02625. By the term "pro-perfume" herein, it is meant a compound which may or may
not be odoriferous in itself but which, upon hydrolysis, produces a desirable odor
which is characteristic of one or more of its hydrolysis products. Of course, mixtures
of pro-perfume compounds can also be considered a pro-perfume.
[0006] Although satisfactory, the pro-perfume component can be lost during the treating
process, thereby diminishing the effect of these compounds on the treated fabric.
[0007] Accordingly, there is still a need for a composition having an improved long-lasting
scent in treated fabrics.
[0008] One solution to this problem is encapsulation of the pro-perfume component. A typical
disclosure can be found in EP 0,601,074 whereby the encapsulation of sensitive component
is made by its encapsulation with cyclodextrins. However, whilst this would provide
a way of overcoming the above mentioned disadvantage, this would also increase the
expense and complexity of the formulation.
[0009] The Applicant has now surprisingly found that the use of an amino-functional polymer
in a composition containing a pro-perfume component fulfills such a need. Indeed,
the deposition and/or substantivity of the pro-perfume component on the treated fabric
has been found increased.
[0010] Accordingly, it is an advantage of the invention to provide a composition with improved
long-lasting scent properties on the fabrics.
[0011] Still another advantage of the invention is to provide a composition which provide
an improved care to the colors of fabrics. Indeed, by the use of the amino-functional
polymer, both an improved long-lasting scent as well as an improved color care on
treated fabrics has been observed.
Summary of the invention
[0012] The present invention is a fabric care composition comprising a pro-perfume and an
amino-functional polymer, characterised in that said pro-perfume is selected from
the group consisting of:
a)-a nonionic or anionic ester of an allylic alcohol perfume having the formula:

wherein R is selected from the group consisting of nonionic or anionic substituted
or unsubstituted C1 - C30 straight, branched or cyclic alkyl, alkenyl, alkynyl, alkylaryl,
or aryl group; each of R', R'', and R''' is independently selected from the group
consisting of hydrogen, or a nonionic or anionic substituted or unsubstituted C1 -
C25 straight, branched or cyclic alkyl, alkenyl, alkynyl, alkylaryl, or aryl group;
and n is an integer of 1 or greater;
b)-a nonionic or anionic ester of a non-allylic alcohol perfume having the formula:

wherein R is selected from the group consisting of nonionic or anionic substituted
or unsubstituted C1 - C30 straight, branched or cyclic alkyl, alkenyl, alkynyl, alkylaryl,
or aryl group; each of R', R'', and R''' is independently selected from the group
consisting of hydrogen, or a nonionic or anionic substituted or unsubstituted C1 -
C25 straight, branched or cyclic alkyl, alkenyl, alkynyl, alkylaryl, or aryl group;
and n is an integer of 1 or greater;
c)-ester of a perfume alcohol, comprising at least one free carboxylate group, having
the formula:

wherein R is selected from the group consisting of substituted or unsubstituted C1-C30 straight, branched or cyclic alkyl, alkenyl, alkynyl, alkylaryl or aryl group; R'
is a perfume alcohol with a boiling point at 760 mm Hg of less than about 300 °C;
and n and m are individually an integer of 1 or greater; and
d)-mixtures thereof.
[0013] In another aspect of the invention, there is provided a method for providing color
care and perfume deposition and/or substantivity on treated fabrics upon domestic
treatment which comprises the step of contacting the fabrics with a composition comprising
a pro-perfume and an amino-functional polymer. The contacting step may occur in an
aqueous medium such as in a rinse cycle, pre-treatment process or in a non aqueous
medium such as that which occurs during a tumble-drying process.
Detailed description of the invention
Amino-functional polymer
[0014] An essential component of the invention is an amino-functional polymer. Indeed, by
the present component, the deposition and/or substantivity of the pro-perfume on the
treated fabric is increased. Still another advantage of the amino-functional polymer
is that they provide care to the colors of fabrics.
[0015] The amino-functional polymers of the present invention are water-soluble or dispersible,
polyamines. Typically, the amino-functional polymers for use herein have a molecular
weight between 200 and 10
6, preferably between 600 and 20,000, most preferably between 1000 and 10,000. These
polyamines comprise backbones that can be either linear or cyclic. The polyamine backbones
can also comprise polyamine branching chains to a greater or lesser degree. Preferably,
the polyamine backbones described herein are modified in such a manner that at least
one, preferably each nitrogen of the polyamine chain is thereafter described in terms
of a unit that is substituted, quaternized, oxidized, or combinations thereof.
[0016] For the purposes of the present invention the term "modification" as it relates to
the chemical structure of the polyamines is defined as replacing a backbone - NH hydrogen
atom by an R' unit (substitution), quaternizing a backbone nitrogen (quaternized)
or oxidizing a backbone nitrogen to the N-oxide (oxidized). The terms "modification"
and "substitution" are used interchangably when referring to the process of replacing
a hydrogen atom attached to a backbone nitrogen with an R' unit. Quaternization or
oxidation may take place in some circumstances without substitution, but substitution
is preferably accompanied by oxidation or quaternization of at least one backbone
nitrogen.
[0017] The linear or non-cyclic polyamine backbones that comprise the amino-functional polymer
have the general formula:

[0018] The cyclic polyamine backbones that comprise the amino-functional polymer have the
general formula:

[0019] The above backbones prior to optional but preferred subsequent modification, comprise
primary, secondary and tertiary amine nitrogens connected by R "linking" units
[0020] For the purpose of the present invention, primary amine nitrogens comprising the
backbone or branching chain once modified are defined as V or Z "terminal" units.
For example, when a primary amine moiety, located at the end of the main polyamine
backbone or branching chain having the structure
H
2N-[R]-
is modified according to the present invention, it is thereafter defined as a V "terminal"
unit, or simply a V unit. However, for the purposes of the present invention, some
or all of the primary amine moieties can remain unmodified subject to the restrictions
further described herein below. These unmodified primary amine moieties by virtue
of their position in the backbone chain remain "terminal" units. Likewise, when a
primary amine moiety, located at the end of the main polyamine backbone having the
structure
-NH
2
is modified according to the present invention, it is thereafter defined as a Z "terminal"
unit, or simply a Z unit. This unit can remain unmodified subject to the restrictions
further described herein below.
[0021] In a similar manner, secondary amine nitrogens comprising the backbone or branching
chain once modified are defined as W "backbone" units. For example, when a secondary
amine moiety, the major constituent of the backbones and branching chains of the present
invention, having the structure

is modified according to the present invention, it is thereafter defined as a W "backbone"
unit, or simply a W unit. However, for the purposes of the present invention, some
or all of the secondary amine moieties can remain unmodified. These unmodified secondary
amine moieties by virtue of their position in the backbone chain remain "backbone"
units.
[0022] In a further similar manner, tertiary amine nitrogens comprising the backbone or
branching chain once modified are further referred to as Y "branching" units. For
example, when a tertiary amine moiety, which is a chain branch point of either the
polyamine backbone or other branching chains or rings, having the structure

is modified according to the present invention, it is thereafter defined as a Y "branching"
unit, or simply a Y unit. However, for the purposes of the present invention, some
or all or the tertiary amine moieties can remain unmodified. These unmodified tertiary
amine moieties by virtue of their position in the backbone chain remain "branching"
units. The R units associated with the V, W and Y unit nitrogens which serve to connect
the polyamine nitrogens, are described herein below.
[0023] The final modified structure of the polyamines of the present invention can be therefore
represented by the general formula:
V
(n+1)W
mY
nZ
for linear amino-functional polymer and by the general formula:
V
(n+k+1)W
mY
nY'
kZ
for cyclic amino-functional polymer. For the case of polyamines comprising rings,
a Y' unit of the formula:

serves as a branch point for a backbone or branch ring. For every Y' unit there is
a Y unit having the formula

that will form the connection point of the ring to the main polymer chain or branch.
In the unique case where the backbone is a complete ring, the polyamine backbone has
the formula

therefore comprising no Z terminal unit and having the formula
V
n-kW
mY
nY'
k
wherein k is the number of ring forming branching units. Preferably the polyamine
backbones of the present invention comprise no rings.
[0024] In the case of non-cyclic polyamines, the ratio of the index n to the index m relates
to the relative degree of branching. A fully non-branched linear modified polyamine
according to the present invention has the formula
VW
mZ
that is, n is equal to 0. The greater the value of n (the lower the ratio of m to
n), the greater the degree of branching in the molecule. Typically the value for m
ranges from a minimum value of 2 to 700, preferably 4 to 400, however larger values
of m, especially when the value of the index n is very low or nearly 0, are also preferred.
[0025] Each polyamine nitrogen whether primary, secondary or tertiary, once modified according
to the present invention, is further defined as being a member of one of three general
classes; simple substituted, quaternized or oxidized. Those polyamine nitrogen units
not modified are classed into V, W, Y, Y' or Z units depending on whether they are
primary, secondary or tertiary nitrogens. That is unmodified primary amine nitrogens
are V or Z units, unmodified secondary amine nitrogens are W units or Y' units and
unmodified tertiary amine nitrogens are Y units for the purposes of the present invention.
[0026] Modified primary amine moieties are defined as V "terminal" units having one of three
forms:
a) simple substituted units having the structure:

b) quaternized units having the structure:

wherein X is a suitable counter ion providing charge balance; and
c) oxidized units having the structure:

[0027] Modified secondary amine moieties are defined as W "backbone" units having one of
three forms:
a) simple substituted units having the structure:

b) quaternized units having the structure:

wherein X is a suitable counter ion providing charge balance; and
c) oxidized units having the structure:

[0028] Other modified secondary amine moieties are defined as Y' units having one of three
forms:
a) simple substituted units having the structure:

b) quaternized units having the structure:

wherein X is a suitable counter ion providing charge balance; and
c) oxidized units having the structure:

[0029] Modified tertiary amine moieties are defined as Y "branching" units having one of
three forms:
a) unmodified units having the structure:

b) quaternized units having the structure:

wherein X is a suitable counter ion providing charge balance; and
c) oxidized units having the structure:

[0030] Certain modified primary amine moieties are defined as Z "terminal" units having
one of three forms:
a) simple substituted units having the structure:

b) quaternized units having the structure:

wherein X is a suitable counter ion providing charge balance; and
c) oxidized units having the structure:

[0031] When any position on a nitrogen is unsubstituted of unmodified, it is understood
that hydrogen will substitute for R'. For example, a primary amine unit comprising
one R' unit in the form of a hydroxyethyl moiety is a V terminal unit having the formula
(HOCH
2CH
2)HN-.
[0032] For the purposes of the present invention there are two types of chain terminating
units, the V and Z units. The Z "terminal" unit derives from a terminal primary amino
moiety of the structure -NH
2. Non-cyclic polyamine backbones according to the present invention comprise only
one Z unit whereas cyclic polyamines can comprise no Z units. The Z "terminal" unit
can be substituted with any of the R' units described further herein below, except
when the Z unit is modified to form an N-oxide. In the case where the Z unit nitrogen
is oxidized to an N-oxide, the nitrogen must be modified and therefore R' cannot be
a hydrogen.
[0033] The polyamines of the present invention comprise backbone R "linking" units that
serve to connect the nitrogen atoms of the backbone. R units comprise units that for
the purposes of the present invention are referred to as "hydrocarbyl R" units and
"oxy R" units. The "hydrocarbyl" R units are C
2-C
12 alkylene, C
4-C
12 alkenylene, C
3-C
12 hydroxyalkylene wherein the hydroxyl moiety may take any position on the R unit chain
except the carbon atoms directly connected to the polyamine backbone nitrogens; C
4-C
12 dihydroxyalkylene wherein the hydroxyl moieties may occupy any two of the carbon
atoms of the R unit chain except those carbon atoms directly connected to the polyamine
backbone nitrogens; C
8-C
12 dialkylarylene which for the purpose of the present invention are arylene moieties
having two alkyl substituent groups as part of the linking chain. For example, a dialkylarylene
unit has the formula

although the unit need not be 1,4-substituted, but can also be 1,2 or 1,3 substituted
C
2-C
12 alkylene, preferably ethylene, 1,2-propylene, and mixtures thereof, more preferably
ethylene. The "oxy" R units comprise - (R
1O)
xR
5(OR
1)
x-, -CH
2CH(OR
2)CH
2O)
z(R
1O)
yR
1(OCH
2CH(OR
2)CH
2)
w-, - CH
2CH(OR
2)CH
2-, -(R
1O)
xR
1-, and mixtures thereof. Preferred R units are selected from the group consisting
of C
2-C
12 alkylene, C
3-C
12 hydroxyalkylene, C
4-C
12 dihydroxyalkylene, C
8-C
12 dialkylarylene, - (R
1O)
xR
1-, -CH
2CH(OR
2)CH
2-, -(CH
2CH(OH)CH
2O)
z(R
1O)
yR
1(OCH
2CH-(OH)CH
2)
w-, -(R
1O)
xR
5(OR
1)
x-, more preferred R units are C
2-C
12 alkylene, C
3-C
12 hydroxy-alkylene, C
4-C
12 dihydroxyalkylene, -(R
1O)
xR
1-, - (R
1O)
xR
5(OR
1)
x-, -(CH
2CH(OH)CH
2O)
z(R
1O)
yR
1(OCH
2CH-(OH)CH
2)
w-, and mixtures thereof, even more preferred R units are C
2-C
12 alkylene, C
3 hydroxyalkylene, and mixtures thereof, most preferred are C
2-C
6 alkylene. The most preferred backbones of the present invention comprise at least
50% R units that are ethylene.
R1 units are C2-C6 alkylene, and mixtures thereof, preferably ethylene.
R2 is hydrogen, and -(R1O)xB, preferably hydrogen.
R3 is C1-C18 alkyl, C7-C12 arylalkylene, C7-C12 alkyl substituted aryl, C6-C12 aryl, and mixtures thereof, preferably C1-C12 alkyl, C7-C12 arylalkylene, more preferably C1-C12 alkyl, most preferably methyl. R3 units serve as part of R' units described herein below.
R4 is C1-C12 alkylene, C4-C12 alkenylene, C8-C12 arylalkylene, C6-C10 arylene, preferably C1-C10 alkylene, C8-C12 arylalkylene, more preferably C2-C8 alkylene, most preferably ethylene or butylene.
R5 is C1-C12 alkylene, C3-C12 hydroxyalkylene, C4-C12 dihydroxyalkylene, C8-C12 dialkylarylene, -C(O)-, -C(O)NHR6NHC(O)-, -C(O)(R4)rC(O)-, - R1(OR1)-, -CH2CH(OH)CH2O(R1O)yR1OCH2CH(OH)CH2-, -C(O)(R4)rC(O)-, -CH2CH(OH)CH2-, R5 is preferably ethylene, -C(O)-, -C(O)NHR6NHC(O)-, - R1(OR1)-, -CH2CH(OH)CH2-, -CH2CH(OH)CH2O(R1O)yR1OCH2CH-(OH)CH2-, more preferably -CH2CH(OH)CH2-.
R6 is C2-C12 alkylene or C6-C12 arylene.
[0034] The preferred "oxy" R units are further defined in terms of the R
1, R
2, and R
5 units. Preferred "oxy" R units comprise the preferred R
1, R
2, and R
5 units. The preferred cotton soil release agents of the present invention comprise
at least 50% R
1 units that are ethylene. Preferred R
1, R
2, and R
5 units are combined with the "oxy" R units to yield the preferred "oxy" R units in
the following manner.
i) Substituting more preferred R5 into - (CH2CH2O)xR5(OCH2CH2)x- yields - (CH2CH2O)xCH2CHOHCH2(OCH2CH2)x-.
ii) Substituting preferred R1 and R2 into -(CH2CH(OR2)CH2O)z-(R1O)yR1O(CH2CH(OR2)CH2)w- yields -(CH2CH(OH)CH2O)z-(CH2CH2O)yCH2CH2O(CH2CH(OH)CH2)w-.
iii) Substituting preferred R2 into -CH2CH(OR2)CH2- yields -CH2CH(OH)CH2-.
[0035] R' units are selected from the group consisting of hydrogen, C
1-C
22 alkyl, C
3-C
22 alkenyl, C
7-C
22 arylalkyl, C
2-C
22 hydroxyalkyl, -(CH
2)
pCO
2M, - (CH
2)
qSO
3M, -CH(CH
2CO
2M)CO
2M, -(CH
2)
pPO
3M, -(R
1O)
mB, -C(O)R
3, preferably hydrogen, C
2-C
22 hydroxyalkylene, benzyl, C
1-C
22 alkylene, - (R
1O)
mB, -C(O)R
3, -(CH
2)
pCO
2M, -(CH
2)
qSO
3M -CH(CH
2CO
2M)CO
2M, more preferably C
1-C
22 alkylene, -(R
1O)
xB, -C(O)R
3, -(CH
2)
pCO
2M, - (CH
2)
qSO
3M, -CH(CH
2CO
2M)CO
2M, most preferably C
1-C
22 alkylene, - (R
1O)
xB, and -C(O)R
3. When no modification or substitution is made on a nitrogen then hydrogen atom will
remain as the moiety representing R'. A most preferred R' unit is (R
1O)
xB.
R' units do not comprise hydrogen atom when the V, W or Z units are oxidized, that
is the nitrogens are N-oxides. For example, the backbone chain or branching chains
do not comprise units of the following structure:

[0036] Additionally, R' units do not comprise carbonyl moieties directly bonded to a nitrogen
atom when the V, W or Z units are oxidized, that is, the nitrogens are N-oxides. According
to the present invention, the R' unit -C(O)R
3 moiety is not bonded to an N-oxide modified nitrogen, that is, there are no N-oxide
amides having the structure

or combinations thereof.
[0037] B is hydrogen, C
1-C
6 alkyl, -(CH
2)
qSO
3M, -(CH
2)
pCO
2M, -(CH
2)
q-(CHSO
3M)CH
2SO
3M, -(CH
2)
q(CHSO
2M)CH
2SO
3M -(CH
2)
pPO
3M, -PO
3M, preferably hydrogen, -(CH
2)
qSO
3M, -(CH
2)
q(CHSO
3M)CH
2SO
3M, -(CH
2)
q-(CHSO
2M)CH
2SO
3M, more preferably hydrogen or -(CH
2)
qSO
3M.
M is hydrogen or a water soluble cation in sufficient amount to satisfy charge balance.
For example, a sodium cation equally satisfies -(CH
2)
pCO
2M, and -(CH
2)
qSO
3M, thereby resulting in -(CH
2)
pCO
2Na, and -(CH
2)
qSO
3Na moieties. More than one monovalent cation, (sodium, potassium, etc.) can be combined
to satisfy the required chemical charge balance. However, more than one anionic group
may be charge balanced by a divalent cation, or more than one mono-valent cation may
be necessary to satisfy the charge requirements of a poly-anionic radical. For example,
a -(CH
2)
pPO
3M moiety substituted with sodium atoms has the formula -(CH
2)
pPO
3Na
3. Divalent cations such as calcium (Ca
2+) or magnesium (Mg
2+) may be substituted for or combined with other suitable mono-valent water soluble
cations. Preferred cations are sodium and potassium, more preferred is sodium.
[0038] X is a water soluble anion such as chlorine (Cl
-), bromine (Br
-) and iodine (l
-) or X can be any negatively charged radical such as sulfate (SO
42-) and methosulfate (CH
3SO
3-).
[0039] The formula indices have the following values: p has the value from 1 to 6, q has
the value from 0 to 6; r has the value 0 or 1; w has the value 0 or 1, x has the value
from 1 to 100; y has the value from 0 to 100; z has the value 0 or 1; m has the value
from 2 to 700, preferably from 4 to 400, n has the value from 0 to 350, preferably
from 0 to 200; m + n has the value of at least 5. Preferably x has a value lying in
the range of from 1 to 20, preferably from 1 to 10.
[0040] The preferred amino-functional polymers of the present invention comprise polyamine
backbones wherein less than 50% of the R groups comprise "oxy" R units, preferably
less than 20%, more preferably less than 5%, most preferably the R units comprise
no "oxy" R units.
[0041] The most preferred amino-functional polymers which comprise no "oxy" R units comprise
polyamine backbones wherein less than 50% of the R groups comprise more than 3 carbon
atoms. For example, ethylene, 1,2-propylene, and 1,3-propylene comprise 3 or less
carbon atoms and are the preferred "hydrocarbyl" R units. That is when backbone R
units are C
2-C
12 alkylene, preferred is C
2-C
3 alkylene, most preferred is ethylene.
[0042] The amino-functional polymers of the present invention comprise modified homogeneous
and non-homogeneous polyamine backbones, wherein 100% or less of the -NH units are
modified. For the purpose of the present invention the term "homogeneous polyamine
backbone" is defined as a polyamine backbone having R units that are the same (i.e.,
all ethylene). However, this sameness definition does not exclude polyamines that
comprise other extraneous units comprising the polymer backbone which are present
due to an artifact of the chosen method of chemical synthesis. For example, it is
known to those skilled in the art that ethanolamine may be used as an "initiator"
in the synthesis of polyethyleneimines, therefore a sample of polyethyleneimine that
comprises one hydroxyethyl moiety resulting from the polymerization "initiator" would
be considered to comprise a homogeneous polyamine backbone for the purposes of the
present invention. A polyamine backbone comprising all ethylene R units wherein no
branching Y units are present is a homogeneous backbone. A polyamine backbone comprising
all ethylene R units is a homogeneous backbone regardless of the degree of branching
or the number of cyclic branches present.
[0043] For the purposes of the present invention the term "non-homogeneous polymer backbone"
refers to polyamine backbones that are a composite of various R unit lengths and R
unit types. For example, a non-homogeneous backbone comprises R units that are a mixture
of ethylene and 1,2-propylene units. For the purposes of the present invention a mixture
of "hydrocarbyl" and "oxy" R units is not necessary to provide a non-homogeneous backbone.
[0044] Preferred amino-functional polymers of the present invention comprise homogeneous
polyamine backbones that are totally or partially substituted by polyethyleneoxy moieties,
totally or partially quaternized amines, nitrogens totally or partially oxidized to
N-oxides, and mixtures thereof. However, not all backbone amine nitrogens must be
modified in the same manner, the choice of modification being left to the specific
needs of the formulator. The degree of ethoxylation is also determined by the specific
requirements of the formulator.
[0045] The preferred polyamines that comprise the backbone of the compounds of the present
invention are generally polyalkyleneimines (PAI's), preferably polyethyleneimines
(PEI's), or PEI's connected by moieties having longer R units than the parent PAI's
or PEI's.
[0046] Preferred amine polymer backbones comprise R units that are C
2 alkylene (ethylene) units, also known as polyethylenimines (PEI's). Preferred PEI's
have at least moderate branching, that is the ratio of m to n is less than 4:1, however
PEI's having a ratio of m to n of 2:1 are most preferred. Preferred backbones, prior
to modification have the general formula:

wherein R', m and n are the same as defined herein above. Preferred PEI's will have
a molecular weight greater than 200 daltons.
[0047] The relative proportions of primary, secondary and tertiary amine units in the polyamine
backbone, especially in the case of PEI's, will vary, depending on the manner of preparation.
Each hydrogen atom attached to each nitrogen atom of the polyamine backbone chain
represents a potential site for subsequent substitution, quaternization or oxidation.
[0048] These polyamines can be prepared, for example, by polymerizing ethyleneimine in the
presence of a catalyst such as carbon dioxide, sodium bisulfite, sulfuric acid, hydrogen
peroxide, hydrochloric acid, acetic acid, etc. Specific methods for preparing these
polyamine backbones are disclosed in U.S. Patent 2,182,306, Ulrich et al., issued
December 5, 1939; U.S. Patent 3,033,746, Mayle et al., issued May 8, 1962; U.S. Patent
2,208,095, Esselmann et al., issued July 16, 1940; U.S. Patent 2,806,839, Crowther,
issued September 17, 1957; and U.S. Patent 2,553,696, Wilson, issued May 21, 1951;
all herein incorporated by reference.
[0049] Examples of amino-functional polymers comprising PEI's, are illustrated in Formulas
I - IV:
[0050] Formula I depicts an amino-functional polymer comprising a PEI backbone wherein all
substitutable nitrogens are modified by replacement of hydrogen with a polyoxyalkyleneoxy
unit, -(CH
2CH
2O)H, having the formula

[0051] This is an example of an amino-functional polymer that is fully modified by one type
of moiety.
[0052] Formula II depicts an amino-functional polymer comprising a PEI backbone wherein
all substitutable primary amine nitrogens are modified by replacement of hydrogen
with a polyoxyalkyleneoxy unit, -(CH
2CH
2O)
2H, the molecule is then modified by subsequent oxidation of all oxidizable primary
and secondary nitrogens to N-oxides, said polymer having the formula

[0053] Formula III depicts an amino-functional polymer comprising a PEI backbone wherein
all backbone hydrogen atoms are substituted and some backbone amine units are quaternized.
The substituents are polyoxyalkyleneoxy units, - (CH
2CH
2O)
7H, or methyl groups. The modified PEI has the formula

[0054] Formula IV depicts an amino-functional polymer comprising a PEI backbone wherein
the backbone nitrogens are modified by substitution (i.e. by - (CH
2CH
2O)
3H or methyl), quaternized, oxidized to N-oxides or combinations thereof. The resulting
polymer has the formula

[0055] In the above examples, not all nitrogens of a unit class comprise the same modification.
The present invention allows the formulator to have a portion of the secondary amine
nitrogens ethoxylated while having other secondary amine nitrogens oxidized to N-oxides.
This also applies to the primary amine nitrogens, in that the formulator may choose
to modify all or a portion of the primary amine nitrogens with one or more substituents
prior to oxidation or quaternization. Any possible combination of R' groups can be
substituted on the primary and secondary amine nitrogens, except for the restrictions
described herein above.
[0056] Commercially available amino-functional polymer suitable for use herein are poly(ethyleneimine)
with a MW 1200, hydroxyethylated poly(ethyleneimine) from Polysciences, with a MW
2000, and 80% hydroxyethylated poly(ethyleneimine) from Aldrich.
[0057] A typical amount of amino-functional polymer to be employed in the composition of
the invention is preferably up to 90% by weight, preferably from 0.01% to 50% active
by weight, more preferably from 0.1% to 20% by weight and most preferably from 0.5%
to 15% by weight of the composition.
Pro-perfume
[0058] Still another essential component of the invention is a pro-perfume component.
[0059] A suitable class of pro-perfume component for use in the present invention is a nonionic
or anionic ester of an allylic alcohol perfume as described in WO 96/02625. The pro-perfume
has the formula:

wherein R is selected from the group consisting of nonionic or anionic substituted
or unsubstituted C
1 - C
30 straight, branched or cyclic alkyl, alkenyl, alkynyl, alkylaryl, or aryl group; each
of R', R'', and R''' is independently selected from the group consisting of hydrogen,
or a nonionic or anionic substituted or unsubstituted C
1 - C
25 straight, branched or cyclic alkyl, alkenyl, alkynyl, alkylaryl, or aryl group; and
n is an integer of 1 or greater.
[0060] Preferably, R is selected from the group consisting of nonionic or anionic substituted
or unsubstituted C
1 - C
20 straight, branched or cyclic alkyl, alkenyl, alkynyl, alkylaryl, or aryl group; at
least one R' is hydrogen; R'' is hydrogen; one R''' is hydrogen, methyl, or ethyl
and the other R''' is a straight, branched, or cyclic, nonionic or anionic substituted
or unsubstituted, C
1 - C
20 alkyl, alkenyl or alkylaryl group; and substituents are selected from the group consisting
of halogens, nitro, carboxy, carbonyl, sulfate, sulfonate, hydroxy, and alkoxy, and
mixtures thereof.
[0061] A preferred pro-perfume within this class is a nonionic or anionic ester of an allylic
alcohol perfume having the formula:

wherein R is selected from the group consisting of nonionic or anionic substituted
or unsubstituted C
1 - C
30 straight, branched or cyclic alkyl, alkenyl, alkynyl, alkylaryl, or aryl group; and
n is an integer of 1 or greater.
[0062] Preferred pro-perfume component of this class are those wherein the ester of the
allylic alcohol perfume is selected from the group consisting of digeranyl succinate,
dineryl succinate, geranyl neryl succinate, geranyl phenylacetate, neryl phenylacetate,
geranyl laurate, neryl laurate, and mixtures thereof.
[0063] Still another class of pro-perfume component suitable for use herein is a nonionic
or anionic ester of a non-allylic alcohol perfume as described in US 5,531,910 and
having the formula:

wherein R is selected from the group consisting of nonionic or anionic substituted
or unsubstituted C1 - C30 straight, branched or cyclic alkyl, alkenyl, alkynyl, alkylaryl,
or aryl group; each of R', R'', and R''' is independently selected from the group
consisting of hydrogen, or a nonionic or anionic substituted or unsubstituted C1 -
C25 straight, branched or cyclic alkyl, alkenyl, alkynyl, alkylaryl, or aryl group;
and n is an integer of 1 or greater. Preferably, at least one R' is hydrogen; one
R''' is hydrogen or a straight, branched or cyclic C
1-C
20 alkyl or alkenyl group. More preferably, one R''' is hydrogen, methyl, ethyl, or
alkenyl and another R''' is a staright, branched or cyclic C
1-C
20 alkyl, alkenyl, or alkylaryl group.
[0064] The preferred esters of this class comprises esters of the following perfume alcohols:
phenoxanol, floralol, β-citronellol, nonadyl alcohol, cyclohexyl ethanol, phenyl ethanol,
isoborneol, fenchol, isocyclogeranol, 2-phenyl-1-propanol and/or 3,7-dimethyl-1-octanol.
[0065] Most preferred esters of this class for use herein are: di-β-citronellyl maleate,
dinonadyl maleate, diphenoxanyl maleate, di(3,7-dimethyl-1-octanyl) succinate, di(cyclohexylethyl)maleate,
di(floralyl)succinate and di(phenylethyl)adipate.
[0066] Still another class of pro-perfume component suitable for use herein are compounds
having an ester of a perfume alcohol as described in US 5,562,847. The ester includes
at least one free carboxylate group and has the formula

wherein R is selected from the group consisting of substituted or unsubstituted C
1-C
30 straight, branched or cyclic alkyl, alkenyl, alkynyl, alkylaryl or aryl group; R'
is a perfume alcohol with a boiling point at 760 mm Hg of less than about 300 °C;
and n and m are individually an integer of 1 or greater.
[0067] Preferably, R is selected from the group consisting of substituted or unsubstituted
C
1 - C
20 straight, branched or cyclic alkyl, alkenyl, alkynyl, alkylaryl, aryl group or ring
containing a heteroatom. Most preferably, the esters are maleate, succinate, pyromellitate,
trimellitate citrate, phthalate or adipate esters of the alcohol perfume. As can be
seen, formula (I) includes at least one free carboxylate group.
[0068] R' is a perfume alcohol with a boiling point at 760 mm Hg of less than about 300°C.
While most any perfume alcohol having a boiling point of less than about 300 °C may
be employed, preferred alcohols include geraniol, nerol, phenoxanol, floralol, β-citronellol,
nonadol, cyclohexyl ethanol, phenyl ethanol, phenoxyethanol, isoborneol, fenchol,
isocyclogeraniol, 2-phenyl-1-propanol, 3,7-dimethyl-1-octanol, anisyl alcohol, cinnamyl
alcohol, dec-9-en-1-ol, 3-methyl-5-phenyl-1-pentanol, 7-p-methan-1-ol, 2,6-dimethylloct-7-en-2-ol,
(Z)-hex-3-en1-ol, 1-hexanol, 2-hexanol, 5-ethyl-2-nonal, nona-2,6-dien-1-ol, borneol,
oct-1-en-3-ol, 4-cyclohexyl-2-methyl-2-butanol, 2-methyl-4-phenyl-2-butanol, 2-methyl-1-phenyl-2-propanol,
cyclomethylcitronellol, decanol, dihydroeugenol, 8-p-menthanol, 3,7-dimethyl-1-octanol,
2,6-dimethyl-2-heptanol, dodecanol, eucalpytol, eugenol, tetrahydro-2-isobutyl-4-methyl-4(2H)-pyranol,
isoeugenol, linalool, 2-methoxy-4-propyl-1-cyclohexanol, terpineol, tetrahydromuguol,
3,7-dimethyl-3-octanol, 3- and 4-(4-hydroxy-4-methylpentyl)cyclohex-3-ene-1-carbaldehyde
and combinations thereof.
[0069] Most preferred alcohols (R' groups) are selected from the group consisting of geraniol,
nerol, phenoxanol, floralol, β-citronellol, nonadol, cyclohexyl ethanol, phenyl ethanol,
phenoxyethanol, isoborneol, fenchol, isocyclogeraniol, 2-phenyl-1-propanol, 3,7-dimethyl-1-octanol,
and combinations thereof and the ester is preferably selected from maleate, succinate
adipate, phthalate, citrate or pyromellitate esters of the perfume alcohol.
[0070] Thus, preferred esters of the present invention include geranyl succinate, neryl
succinate, (β-citronellyl) maleate, nonadyl maleate, phenoxanyl maleate, (3,7-dimethyl-1-octanyl)
succinate, (cyclohexylethyl) maleate, (β-citronellyl)phthalate, floralyl succinate,
and (phenylethyl) adipate. Of course, one of ordinary skill in the art will recognize
that other esters satisfying the general formula (I) may also be employed in the present
invention, such as monogeranyl citrate, di(β-citronellyl) pyromellitate and di(cyclohexylethyl)
citrate and the isomers of all such compounds.
[0071] Of course, mixtures of pro-perfume compounds can also be used herein to provide a
more elaborate scent.
[0072] A preferred class among the above disclosed classes of pro-perfumes is the class
of nonionic or anionic ester of an allylic alcohol perfumes.
[0073] When used, the optional pro-perfume component is typically in an amount of from 0.01%
to 10% by weight, preferably from 0.05% to 5%, and more preferably from 0.1% to 2%,
by weight of the composition.
Dye fixing agent
[0074] An optional component of the invention is a dye fixing agent. Dye fixing agents,
or "fixatives", are well-known, commercially available materials which are designed
to improve the appearance of dyed fabrics by minimizing the loss of dye from fabrics
due to washing. Not included within this definition are components which are fabric
softeners or those described hereinafter as amino-functional polymers.
[0075] Many dye fixing agents are cationic, and are based on various quaternized or otherwise
cationically charged organic nitrogen compounds. Cationic fixatives are available
under various trade names from several suppliers. Representative examples include:
CROSCOLOR PMF (July 1981, Code No. 7894) and CROSCOLOR NOFF (January 1988, Code No.
8544) from Crosfield; INDOSOL E-50 (February 27, 1984, Ref. No. 6008.35.84; polyethyleneamine-based)
from Sandoz; SANDOFIX TPS, which is also available from Sandoz and is a preferred
polycationic fixative for use herein and SANDOFIX SWE (cationic resinous compound),
REWIN SRF, REWIN SRF-O and REWIN DWR from CHT-Beitlich GMBH, Tinofix® ECO, Tinofix®FRD
and Solfin® available from Ciba-Geigy.
[0076] Other cationic dye fixing agents are described in "Aftertreatments for improving
the fastness of dyes on textile fibres" by Christopher C. Cook (REV. PROG. COLORATION
Vol. 12, 1982). Dye fixing agents suitable for use in the present invention are ammonium
compounds such as fatty acid - diamine condensates e.g. the hydrochloride, acetate,
metosulphate and benzyl hydrochloride of oleyldiethyl aminoethylamide, oleylmethyl-diethylenediaminemethosulphate,
monostearyl-ethylene diaminotrimethylammonium methosulphate and oxidized products
of tertiary amines; derivatives of polymeric alkyldiamines, polyaminecyanuric chloride
condensates and aminated glycerol dichlorohydrins.
[0077] A typical amount of the dye fixing agent to be employed in the composition of the
invention is preferably up 90% by weight, preferably up to 50% by weight, more preferably
from 0.001% to 10% by weight, most preferably from 0.5% to 5% active by weight of
the composition.
Polyolefin dispersion
[0078] A polyolefin dispersion may optionally be used in the composition of the invention
in order to provide anti-wrinkles and improved water absorbency benefits to the fabrics.
Preferably, the polyolefin is a polyethylene, polypropylene or mixtures thereof. The
polyolefin may be at least partially modified to contain various functional groups,
such as carboxyl, carbonyl, ester, ether, alkylamide, sulfonic acid or amide groups.
More preferably, the polyolefin employed in the present invention is at least partially
carboxyl modified or, in other words, oxidized. In particular, oxidized or carboxyl
modified polyethylene is preferred in the compositions of the present invention.
For ease of formulation, the polyolefin is preferably introduced as a suspension or
an emulsion of polyolefin dispersed by use of an emulsifying agent. The polyolefin
suspension or emulsion preferably has from 1 to 50%, more preferably from 10 to 35%
by weight, and most preferably from 15 to 30% by weight of polyolefin in the emulsion.
The polyolefin preferably has a molecular weight of from 1,000 to 15,000 and more
preferably from 4,000 to 10,000.
[0079] When an emulsion is employed, the emulsifier may be any suitable emulsification or
suspending agent. Preferably, the emulsifier is a cationic, nonionic, zwitterionic
or anionic surfactant or mixtures thereof. Most preferably, any suitable cationic,
nonionic or anionic surfactant may be employed as the emulsifier. Preferred emulsifiers
are cationic surfactants such as the fatty amine surfactants and in particular the
ethoxylated fatty amine surfactants. In particular, the cationic surfactants are preferred
as emulsifiers in the present invention. The polyolefin is dispersed with the emulsifier
or suspending agent in a ratio of emulsifier to polyolefin of from 1:10 to 3:1. Preferably,
the emulsion includes from 0.1 to 50%, more preferably from 1 to 20% and most preferably
from 2.5 to 10% by weight of emulsifier in the polyolefin emulsion. Polyethylene emulsions
and suspensions suitable for use in the present invention are available under the
tradename VELUSTROL from HOECHST Aktiengesellschaft of Frankfurt am Main, Germany.
In particular, the polyethylene emulsions sold under the tradename VELUSTROL PKS,
VELUSTROL KPA, or VELUSTROL P-40 may be employed in the compositions of the present
invention.
[0080] When present, the compositions of the present invention will contain from 0.01% to
8% by weight of the dispersible polyolefin, more preferably from 0.1% to 5% by weight
and most preferably from 0.1% to 3% by weight of the polyolefin. When the polyolefin
is added to the compositions of the present invention as an emulsion or suspension,
the emulsion or suspension is added at sufficient enough quantities to provide the
above noted levels of dispersible polyolefin in the compositions.
Non-polymeric chlorine scavengers
[0081] A non-polymeric chlorine scavenger is another optional component of the invention.
[0082] Suitable levels of chlorine scavengers in the compositions of the present invention
may range from 0.01% to 15%, preferably from 0.02% to 10%, most preferably from 0.25%
to 5%, by weight of total composition. If both the cation and the anion of the scavenger
react with chlorine, which is desirable, the level may be adjusted to react with an
equivalent amount of available chlorine.
[0083] The chlorine scavengers for use herein are selected from the group consisting of
non-polymeric ammonium salts. Suitable non-polymeric ammonium salts for use herein
have the general formula :
[R
2N
+R
3] X
-
wherein the R
2 group is a C
1-C
9 alkyl or substituted (e.g., hydroxy) alkyl, or hydrogen, preferably hydrogen.
[0084] Each R is a C
1-C
4 alkyl or substituted (e.g., hydroxy) alkyl, or hydrogen, preferably methyl or hydrogen,
more preferably hydrogen, and the counterion X
- is a compatible anion, for example, chloride, bromide, citrate, sulfate, etc, preferably
chloride.
Most preferred examples of non-polymeric ammonium salts are selected from ammonium
chloride, ammonium sulfate; and mixtures thereof. Ammonium chloride is a preferred
inexpensive chlorine scavenger for use herein.
Fabric softener component
[0085] Optionally, a fabric softener component may also be suitably used in the composition
of the invention so as to provide softness and antistastic properties to the treated
fabrics. When used, the fabric softener component will typically be present at a level
sufficient to provide softening and antistatic properties. Typical levels are those
conventionally used in fabric softening compositions, i.e from 1% to 99% by weight
of the composition. Depending on the composition execution, i.e liquid or solid, the
composition will preferably comprise a level of fabric softening components for liquid
compositions of from 1% to 5% by weight for the diluted compositions or from 5% to
80%, more preferably 10% to 50%, most preferably 15% to 35% by weight for concentrated
compositions. Where nonionic fabric softener components are present, the level of
nonionic softener component in the composition will typically be from 0.1% to 10%,
preferably from 1% to 5% by weight.
[0086] Where the composition comprising the softener component is applied on a substrate
such as a dryer-sheet, the preferred level of fabric softener component will preferably
be from 20% to 99%, more preferably from 30% to 90% by weight, and even more preferably
from 35% to 85% by weight.
[0087] Said fabric softening component may be selected from cationic, nonionic, amphoteric
or anionic fabric softening component.
[0088] The preferred, typical cationic fabric softening components include the water-insoluble
quaternary-ammonium fabric softening actives, the most commonly used having been di-long
alkyl chain ammonium chloride or methyl sulfate. Preferred cationic softeners among
these include the following:
1) ditallowyl dimethylammonium chloride (DTDMAC);
2) dihydrogenated tallow dimethylammonium chloride;
3) dihydrogenated tallow dimethylammonium methylsulfate;
4) distearyl dimethylammonium chloride;
5) dioleyl dimethylammonium chloride;
6) dipalmityl hydroxyethyl methylammonium chloride;
7) stearyl benzyl dimethylammonium chloride;
8) hydrogenated tallow trimethylammonium chloride;
9) C12-18 alkyl dihydroxyethyl methylammonium chloride;
10) ditallow imidazolinium methylsulfate;
11) 1-(2-tallowylamidoethyl)-2-tallowyl imidazolinium methylsulfate.
[0089] However, in recent years, the need has arisen for more environmentally-friendly materials,
and rapidly biodegradable quaternary ammonium compounds have been presented as alternatives
to the traditionally used di-long alkyl chain ammonium chlorides and methyl sulfates.
Said materials and fabric softening compositions containing them are disclosed in
numerous publications such as EP-A-0,040,562, and EP-A-0,239,910.
[0090] The quaternary ammonium compounds and amine precursors herein have the formula (I)
or (II), below :

wherein Q is selected from -O-C(O)-, -C(O)-O-, -O-C(O)-O-, -NR
4-C(O)-, - C(O)-NR
4-;
R1 is (CH2)n-Q-T2 or T3;
R2 is (CH2)m-Q-T4 or T5 or R3;
R3 is C1-C4 alkyl or C1-C4 hydroxyalkyl or H;
R4 is H or C1-C4 alkyl or C1-C4 hydroxyalkyl;
T1, T2, T3, T4, T5 are independently C6-C22 alkyl or alkenyl;
n and m are integers from 1 to 4; and
X- is a softener-compatible anion.
[0091] Non-limiting examples of softener-compatible anions include chloride or methyl sulfate.
[0092] The alkyl, or alkenyl, chain T
1, T
2, T
3, T
4, T
5 must contain at least 6 carbon atoms, preferably at least 11 carbon atoms, more preferably
at least 16 carbon atoms. The chain may be straight or branched.
[0093] Tallow is a convenient and inexpensive source of long chain alkyl and alkenyl material.
The compounds wherein T
1, T
2, T
3, T
4, T
5 represents the mixture of long chain materials typical for tallow are particularly
preferred. Specific examples of quaternary ammonium compounds suitable for use in
the aqueous fabric softening compositions herein include :
1) N,N-di(tallowoyl-oxy-ethyl)-N,N-dimethyl ammonium chloride;
2) N,N-di(tallowoyl-oxy-ethyl)-N-methyl, N-(2-hydroxyethyl) ammonium methyl sulfate;
3) N,N-di(tallowyl-oxy-2-oxo-ethyl)-N,N-dimethyl ammonium chloride;
4) N,N-di(tallowyl-oxy-ethylcarbonyl-oxy-ethyl)-N,N-dimethyl ammonium chloride;
5) N-(tallowoyl-oxy-2-ethyl)-N-(tallowyl-oxy-2-oxo-ethyl)-N,N-dimethyl ammonium chloride;
6) N,N,N-tri(tallowoyl-oxy-ethyl)-N-methyl ammonium chloride;
7) N-(tallowyl-oxy-2-oxo-ethyl)-N-tallowyl-N,N-dimethyl-ammonium chloride;
and
8) 1,2-ditallowoyl-oxy-3-trimethylammoniopropane chloride;
9) di(stearoyloxyethyl) dimethylammonium chloride (DSOEDMAC);
and mixtures of any of the above materials.
[0094] Of these, compounds 1-7 are examples of compounds of Formula (I); compound 8 is a
compound of Formula (II).
[0095] Particularly preferred is N,N-di(tallowoyl-oxy-ethyl)-N,N-dimethyl ammonium chloride,
where the tallow chains are at least partially unsaturated. The level of unsaturation
of the fatty chain can be measured by the Iodine Value (IV) of the corresponding fatty
acid, which in the present case should preferably be in the range of from 5 to 200,
preferably 5 to 150, and more preferably 5 to 100 with two categories of compounds
being distinguished, having a IV below or above 25.
[0096] Indeed, for compounds of Formula (I) made from tallow fatty acids having a IV of
from 5 to 25, preferably 15 to 20, it has been found that a cis/trans isomer weight
ratio greater than 30/70, preferably greater than 50/50 and more preferably greater
than 70/30 provides optimal concentrability.
[0097] For compounds of Formula (I) made from tallow fatty acids having a IV of above 25,
the ratio of cis to trans isomers has been found to be less critical unless very high
concentrations are needed.
[0098] Other examples of suitable quaternary ammoniums of Formula (I) and (II) are obtained
by, e.g. :
- replacing "tallow" in the above compounds with, for example, coco, palm, lauryl, oleyl,
ricinoleyl, stearyl, palmityl, or the like, said fatty acyl chains being either fully
saturated, or preferably at least partly unsaturated;
- replacing "methyl" in the above compounds with ethyl, ethoxy, propyl, propoxy, isopropyl,
butyl, isobutyl or t-butyl;
- replacing "chloride" in the above compounds with bromide, methylsulfate, formate,
sulfate, nitrate, and the like.
[0099] In fact, the anion is merely present as a counterion of the positively charged quaternary
ammonium compounds. The nature of the counterion is not critical at all to the practice
of the present invention. The scope of this invention is not considered limited to
any particular anion.
[0100] By "amine precursors thereof" is meant the secondary or tertiary amines corresponding
to the above quaternary ammonium compounds, said amines being substantially protonated
in the present compositions due to the pH values.
[0101] Additional fabric softening materials may be used in addition or alternatively to
the cationic fabric softener. These may be selected from nonionic, amphoteric or anionic
fabric softening material. Disclosure of such materials may be found in US 4,327,133;
US 4,421,792; US 4,426,299; US 4,460,485; US 3,644,203; US 4,661,269; U.S 4,439,335;
U.S 3,861,870; US 4,308,151; US 3,886,075; US 4,233,164; US 4,401,578; US 3,974,076;
US 4,237,016 and EP 472,178.
[0102] Typically, such nonionic fabric softener materials have a HLB of from 2 to 9, more
typically from 3 to 7. Such nonionic fabric softener materials tend to be readily
dispersed either by themselves, or when combined with other materials such as single-long-chain
alkyl cationic surfactant described in detail hereinafter. Dispersibility can be improved
by using more single-long-chain alkyl cationic surfactant, mixture with other materials
as set forth hereinafter, use of hotter water, and/or more agitation. In general,
the materials selected should be relatively crystalline, higher melting, (e.g. >40°C)
and relatively water-insoluble.
[0103] Preferred nonionic softeners are fatty acid partial esters of polyhydric alcohols,
or anhydrides thereof, wherein the alcohol, or anhydride, contains from 2 to 18, preferably
from 2 to 8, carbon atoms, and each fatty acid moiety contains from 12 to 30, preferably
from 16 to 20, carbon atoms. Typically, such softeners contain from one to 3, preferably
2 fatty acid groups per molecule.
[0104] The polyhydric alcohol portion of the ester can be ethylene glycol, glycerol, poly
(e.g., di-, tri-, tetra, penta-, and/or hexa-) glycerol, xylitol, sucrose, erythritol,
pentaerythritol, sorbitol or sorbitan. Sorbitan esters and polyglycerol monostearate
are particularly preferred.
[0105] The fatty acid portion of the ester is normally derived from fatty acids having from
12 to 30, preferably from 16 to 20, carbon atoms, typical examples of said fatty acids
being lauric acid, myristic acid, palmitic acid, stearic acid and behenic acid.
[0106] Highly preferred optional nonionic softening agents for use in the present invention
are the sorbitan esters, which are esterified dehydration products of sorbitol, and
the glycerol esters.
[0107] Commercial sorbitan monostearate is a suitable material. Mixtures of sorbitan stearate
and sorbitan palmitate having stearate/palmitate weight ratios varying between 10:1
and 1:10, and 1,5-sorbitan esters are also useful.
[0108] Glycerol and polyglycerol esters, especially glycerol, diglycerol, triglycerol, and
polyglycerol mono- and/or di-esters, preferably mono-, are preferred herein (e.g.
polyglycerol monostearate with a trade name of Radiasurf 7248).
[0109] Useful glycerol and polyglycerol esters include mono-esters with stearic, oleic,
palmitic, lauric, isostearic, myristic, and/or behenic acids and the diesters of stearic,
oleic, palmitic, lauric, isostearic, behenic, and/or myristic acids. It is understood
that the typical mono-ester contains some di- and tri-ester, etc.
[0110] The "glycerol esters" also include the polyglycerol, e.g., diglycerol through octaglycerol
esters. The polyglycerol polyols are formed by condensing glycerin or epichlorohydrin
together to link the glycerol moieties via ether linkages. The mono- and/or diesters
of the polyglycerol polyols are preferred, the fatty acyl groups typically being those
described hereinbefore for the sorbitan and glycerol esters.
[0111] For the preceding fabric softening agents, especially with biodegradable fabric softening
agents, the pH of the liquid compositions herein is an essential parameter of the
present invention. Indeed, it influences the stability of the quaternary ammonium
or amine precursors compounds, especially in prolonged storage conditions. The pH,
as defined in the present context, is measured in the neat compositions at 20°C. For
optimum hydrolytic stability of these compositions, the neat pH, measured in the above-mentioned
conditions, must be in the range of from 2.0 to 4.5. Preferably, where the liquid
fabric softening compositions of the invention are in a concentrated form, the pH
of the neat composition is in the range of 2.0 to 3.5, while if it is in a diluted
form, the pH of the neat composition is in the range of 2.0 to 3.0. The pH of these
compositions herein can be regulated by the addition of a Bronsted acid.
[0112] Examples of suitable acids include the inorganic mineral acids, carboxylic acids,
in particular the low molecular weight (C
1-C
5) carboxylic acids, and alkylsulfonic acids. Suitable inorganic acids include HCl,
H
2SO
4, HNO
3 and H
3PO
4. Suitable organic acids include formic, acetic, citric, methylsulfonic and ethylsulfonic
acid. Preferred acids are citric, hydrochloric, phosphoric, formic, methylsulfonic
acid, and benzoic acids.
[0113] Fully formulated fabric softening compositions preferably contain, in addition to
the hereinbefore described components, one or more of the following ingredients.
[0114] Concentrated compositions of the present invention may require organic and/or inorganic
concentration aids to go to even higher concentrations and/or to meet higher stability
standards depending on the other ingredients. Surfactant concentration aids are typically
selected from the group consisting of single long chain alkyl cationic surfactants;
nonionic surfactants; amine oxides; fatty acids; or mixtures thereof, typically used
at a level of from 0 to 15% of the composition.
[0115] Suitable nonionic surfactants for use herein include addition products of ethylene
oxide and, optionally, propylene oxide, with fatty alcohols, fatty acids and fatty
amines.
Suitable compounds are substantially water-soluble surfactants of the general formula
:
R
2 - Y - (C
2H
4O)
z - C
2H
4OH
wherein R
2 is selected from primary, secondary and branched chain alkyl and/or acyl hydrocarbyl
groups; primary, secondary and branched chain alkenyl hydrocarbyl groups; and primary,
secondary and branched chain alkyl- and alkenyl-substituted phenolic hydrocarbyl groups;
said hydrocarbyl groups having a hydrocarbyl chain length of up to 20, preferably
from 10 to 18 carbon atoms.
Y is typically -O-, -C(O)O-, -C(O)N(R)-, or -C(O)N(R)R-, in which R
2 and R, when present, have the meanings given hereinbefore, and/or R can be hydrogen,
and z is of from 5 to 50, preferably of from 1- to 30. The nonionic surfactants herein
are characterized by an HLB (hydrophilic-lipophilic balance) of from 7 to 20, preferably
from 8 to 15.
[0116] Examples of particularly suitable nonionic surfactants include
- Straight-Chain, Primary Alcohol Alkoxylates such as tallow alcohol-EO(11), tallow
alcohol-EO(18), and tallow alcohol-EO(25);
- Straight-Chain, Secondary Alcohol Alkoxylates such as 2-C16EO(11); 2-C20EO(11); and 2-C16EO(14);
- Alkyl Phenol Alkoxylates, such as p-tridecylphenol EO(11) and p-pentadecylphenol EO(18),
as well as
- Olefinic Alkoxylates, and Branched Chain Alkoxylates such as branched chain primary
and secondary alcohols which are available from the well-known "OXO" process.
[0117] Inorganic viscosity control agents which can also act like or augment the effect
of the surfactant concentration aids, include water-soluble, ionizable salts which
can also optionally be incorporated into the compositions of the present invention.
A wide variety of ionizable salts can be used. Examples of suitable salts are the
halides of the Group IA and IIA metals of the Periodic Table of the Elements, e.g.,
calcium chloride, magnesium chloride, sodium chloride, potassium bromide, and lithium
chloride. The ionizable salts are particularly useful during the process of mixing
the ingredients to make the compositions herein, and later to obtain the desired viscosity.
The amount of ionizable salts used depends on the amount of active ingredients used
in the compositions and can be adjusted according to the desires of the formulator.
Typical levels of salts used to control the composition viscosity are from 20 to 20,000
parts per million (ppm), preferably from 20 to 11,000 ppm, by weight of the composition.
[0118] Alkylene polyammonium salts can be incorporated into the composition to give viscosity
control in addition to or in place of the water-soluble, ionizable salts above. In
addition, these agents can act as scavengers, forming ion pairs with anionic detergent
carried over from the main wash, in the rinse, and on the fabrics, and may improve
softness performance. These agents may stabilize the viscosity over a broader range
of temperature, especially at low temperatures, compared to the inorganic electrolytes.
[0119] Specific examples of alkylene polyammonium salts include l-lysine monohydrochloride
and 1,5-diammonium 2-methyl pentane dihydrochloride.
Optional perfume components
[0120] The products herein can also contain from 0.0001% to about 10%, more preferably from
about 0.001% to 5%, more preferably still, from about 0.01% to about 1% by weight
of the composition of conventional perfume components.
[0121] Fully-formulated perfume composition can be prepared using numerous known perfume
components of natural or synthetic origin. The range of the natural raw substances
can embrace not only readily-volatile, but also moderately-volatile and slightly-volatile
components and that of the synthetics can include representatives from practically
all classes of fragrant substances, as will be evident from the following illustrative
compilation: natural products, such as tree moss absolute, basil oil, citrus fruit
oils (such as bergamot oil, mandarin oil, etc.), mastix absolute, myrtle oil, palmarosa
oil, patchouli oil, petitgrain oil Paraguay, wormwood oil, alcohols, such as farnesol,
geraniol, linalool, nerol, phenylethyl alcohol, rhodinol, cinnamic alcohol, aldehydes,
such as citral Helional™, alpha-hexyl-cinnamaldehyde, hydroxycitronellal, Lilial™
(p-tert.butyl-alpha -methyldihydrocinnamaldehyde), methylnonylacetaldehyde, ketones,
such as allylionone, alpha-ionone, beta -ionone, isoraldein (isomethyl- alpha - ionone),
methylionone, esters, such as allyl phenoxyacetate, benzyl salicylate, cinnamyl propionate,
citronellyl acetate, citronellyl ethoxolate, decyl acetate, dimethylbenzylcarbinyl
acetate, dimethylbenzylcarbinyl butyrate, ethyl acetoacetate, ethyl acetylacetate,
hexenyl isobutyrate, linalyl acetate, methyl dihydrojasmonate, styrallyl acetate,
vetiveryl acetate, etc., lactones, such as gamma-undecalactone, various components
often used in perfumery, such as musk ketone, indole, p-menthane-8-thiol-3-one, and
methyl-eugenol. Likewise, any conventional fragrant acetal or ketal known in the art
can be added to the present composition as an optional component of the conventionally
formulated perfume (c). Such conventional fragrant acetals and ketals include the
well-known methyl and ethyl acetals and ketals, as well as acetals or ketals based
on benzaldehyde, those comprising phenylethyl moieties, or more recently developed
specialties such as those described in a United States Patent entitled "Acetals and
Ketals of Oxo-Tetralins and Oxo-Indanes, see U.S. Pat. No. 5,084,440, issued January
28, 1992, assigned to Givaudan Corp. Of course, other recent synthetic specialties
can be included in the perfume compositions for the fabric care composition of the
invention. These include the enol ethers of alkyl-substituted oxo-tetralins and oxo-indanes
as described in U.S. Pat. 5,332,725, July 26, 1994, assigned to Givaudan; or Schiff
Bases as described in U.S. Pat. 5,264,615, December 9, 1991, assigned to Givaudan.
[0122] Another optional, but preferred, ingredient is a liquid carrier. The liquid carrier
employed in the instant compositions is preferably at least primarily water due to
its low cost, relative availability, safety, and environmental compatibility. The
level of water in the liquid carrier is preferably at least 50%, most preferably at
least 60%, by weight of the carrier. Mixtures of water and low molecular weight, e.g.,
<200, organic solvent, e.g., lower alcohols such as ethanol, propanol, isopropanol
or butanol are useful as the carrier liquid. Low molecular weight alcohols include
monohydric, dihydric (glycol, etc.) trihydric (glycerol, etc.), and higher polyhydric
(polyols) alcohols.
[0123] Still other optional ingredients are Soil Release Polymers, bacteriocides, colorants,
perfumes, preservatives, optical brighteners, anti ionisation agents, antifoam agents,
and the like.
[0124] Various other optional adjunct ingredients conventional to the detergent formulators
of laundry and cleaning products may also be used herein. The following ingredients
are described for the convenience of the formulator, but are not intended to be limiting
thereof.
Detersive ingredient
[0125] Detersive ingredients may also be used in the composition of the invention. Suitable
detersive ingredients are those conventional to the detergent formulators of laundry
and cleaning products. Typical of such conventional detersive ingredients include
detersive surfactants, builders, bleaching compounds, and mixtures thereof.
Detersive Surfactants
[0126] Nonlimiting examples of surfactants useful herein typically at levels from 1% to
55%, by weight, include the conventional C
11-C
18 alkyl benzene sulfonates ("LAS") and primary, branched-chain and random C
10-C
20 alkyl sulfates ("AS"), the C
10-C
18 secondary (2,3) alkyl sulfates of the formula CH
3(CH
2)
x(CHOSO
3-M
+) CH
3 and CH
3(CH
2)
y(CHOSO
3-M
+) CH
2CH
3 where x and (y + 1) are integers of at least 7, preferably at least 9, and M is a
water-solubilizing cation, especially sodium, unsaturated sulfates such as oleyl sulfate,
the C
10-C
18 alkyl alkoxy sulfates ("AE
XS"; especially x up to 7 EO ethoxy sulfates), C
10-C
18 alkyl alkoxy carboxylates (especially the EO 1-5 ethoxycarboxylates), the C
10-18 glycerol ethers, the C
10-C
18 alkyl polyglycosides and their corresponding sulfated polyglycosides, and C
12-C
18 alpha-sulfonated fatty acid esters. If desired, the conventional nonionic and amphoteric
surfactants such as the C
12-C
18 alkyl ethoxylates ("AE") including the so-called narrow peaked alkyl ethoxylates
and C
6-C
12 alkyl phenol alkoxylates (especially ethoxylates and mixed ethoxy/propoxy), C
12-C
18 betaines and sulfobetaines ("sultaines"), C
10-C
18 amine oxides, cationic surfactants and the like, can also be included in the overall
compositions. The C
10-C
18 N-alkyl polyhydroxy fatty acid amides can also be used. Typical examples include
the C
12-C
18 N-methylglucamides. See WO 9,206,154. Other sugar-derived surfactants include the
N-alkoxy polyhydroxy fatty acid amides, such as C
10-C
18 N-(3-methoxypropyl) glucamide. The N-propyl through N-hexyl C
12-C
18 glucamides can be used for low sudsing. C
10-C
20 conventional soaps may also be used. If high sudsing is desired, the branched-chain
C
10-C
16 soaps may be used. Mixtures of anionic and nonionic surfactants are especially useful.
Other conventional useful surfactants are listed in standard texts.
Builders
[0127] Detergent builders can optionally be included in the compositions herein to assist
in controlling mineral hardness. Inorganic as well as organic builders can be used.
Builders are typically used in fabric laundering compositions to assist in the removal
of particulate soils.
[0128] The level of builder can vary widely depending upon the end use of the composition
and its desired physical form. When present, the compositions will typically comprise
at least 1% builder, preferably from 1% to 80%. Liquid formulations typically comprise
from 5% to 50%, more typically 5% to 30%, by weight, of detergent builder. Granular
formulations typically comprise from 1% to 80%, more typically from 5% to 50% by weight,
of the detergent builder. Lower or higher levels of builder, however, are not meant
to be excluded.
[0129] Inorganic or P-containing detergent builders include, but are not limited to, the
alkali metal, ammonium and alkanolammonium salts of polyphosphates (exemplified by
the tripolyphosphates, pyrophosphates, and glassy polymeric meta-phosphates), phosphonates,
phytic acid, silicates, carbonates (including bicarbonates and sesquicarbonates),
sulphates, and aluminosilicates. However, non-phosphate builders are required in some
locales. Importantly, the compositions herein function surprisingly well even in the
presence of the so-called "weak" builders (as compared with phosphates) such as citrate,
or in the so-called "underbuilt" situation that may occur with zeolite or layered
silicate builders.
[0130] Examples of silicate builders are the alkali metal silicates, particularly those
having a SiO
2:Na
2O ratio in the range 1.0:1 to 3.2:1 and layered silicates, such as the layered sodium
silicates described in U.S. 4,664,839. NaSKS-6 is the trademark for a crystalline
layered silicate marketed by Hoechst (commonly abbreviated herein as "SKS-6"). Unlike
zeolite builders, the Na SKS-6 silicate builder does not contain aluminum. NaSKS-6
has the delta-Na
2SiO
5 morphology form of layered silicate. It can be prepared by methods such as those
described in German DE-A-3,417,649 and DE-A-3,742,043. SKS-6 is a highly preferred
layered silicate for use herein, but other such layered silicates, such as those having
the general formula NaMSi
XO
2X+1·yH
2O wherein M is sodium or hydrogen, x is a number from 1.9 to 4, preferably 2, and
y is a number from 0 to 20, preferably 0 can be used herein. Various other layered
silicates from Hoechst include NaSKS-5, NaSKS-7 and NaSKS-11, as the alpha, beta and
gamma forms. As noted above, the delta-Na
2SiO
5 (NaSKS-6 form) is most preferred for use herein. Other silicates may also be useful
such as for example magnesium silicate, which can serve as a crispening agent in granular
formulations, as a stabilizing agent for oxygen bleaches, and as a component of suds
control systems.
[0131] Examples of carbonate builders are the alkaline earth and alkali metal carbonates
as disclosed in German Patent Application No. 2,321,001 published on November 15,
1973.
[0132] Aluminosilicate builders are useful in the present invention. Aluminosilicate builders
are of great importance in most currently marketed heavy duty granular detergent compositions,
and can also be a significant builder ingredient in liquid detergent formulations.
Aluminosilicate builders include those having the empirical formula:
M
z/n[(AlO
2)
z(SiO
2)
y]·xH
2O
wherein z and y are integers usually of at least 6, the molar ratio of z to y is in
the range from 1.0 to 0, and x is an integer from 0 to 264, and M is a Group IA or
IIA element, e.g., Na, K, Mg, Ca with valence n.
Useful aluminosilicate ion exchange materials are commercially available. These aluminosilicates
can be crystalline or amorphous in structure and can be naturally-occurring aluminosilicates
or synthetically derived. A method for producing aluminosilicate ion exchange materials
is disclosed in U.S. Patent 3,985,669, Krummel, et al, issued October 12, 1976. Preferred
synthetic crystalline aluminosilicate ion exchange materials useful herein are available
under the designations Zeolite A, Zeolite P (B), Zeolite MAP and Zeolite X. In an
especially preferred embodiment, the crystalline aluminosilicate ion exchange material
has the formula:
Na
12[(AlO
2)
12(SiO
2)
12]·xH
2O
wherein x is from 20 to 30, especially 27. This material is known as Zeolite A. Dehydrated
zeolites (x = 0 - 10) may also be used herein. Preferably, the aluminosilicate has
a particle size of 0.1-10 microns in diameter.
[0133] Organic detergent builders suitable for the purposes of the present invention include,
but are not restricted to, a wide variety of polycarboxylate compounds. As used herein,
"polycarboxylate" refers to compounds having a plurality of carboxylate groups, preferably
at least 3 carboxylates. Polycarboxylate builder can generally be added to the composition
in acid form, but can also be added in the form of a neutralized salt. When utilized
in salt form, alkali metals, such as sodium, potassium, and lithium, or alkanolammonium
salts are preferred.
[0134] Included among the polycarboxylate builders are a variety of categories of useful
materials. One important category of polycarboxylate builders encompasses the ether
polycarboxylates, including oxydisuccinate, as disclosed in Berg, U.S. Patent 3,128,287,
issued April 7, 1964, and Lamberti et al, U.S. Patent 3,635,830, issued January 18,
1972. See also "TMS/TDS" builders of U.S. Patent 4,663,071, issued to Bush et al,
on May 5, 1987. Suitable ether polycarboxylates also include cyclic compounds, particularly
alicyclic compounds, such as those described in U.S. Patents 3,923,679; 3,835,163;
4,158,635; 4,120,874 and 4,102,903.
[0135] Other useful detergency builders include the ether hydroxypolycarboxylates, copolymers
of maleic anhydride with ethylene or vinyl methyl ether, 1, 3, 5-trihydroxy benzene-2,
4, 6-trisulphonic acid, and carboxymethyloxysuccinic acid, the various alkali metal,
ammonium and substituted ammonium salts of polyacetic acids such as ethylenediamine
tetraacetic acid and nitrilotriacetic acid, as well as polycarboxylates such as mellitic
acid, pyromellitic, succinic acid, oxydisuccinic acid, polymaleic acid, benzene 1,3,5-tricarboxylic
acid, carboxymethyloxysuccinic acid, and soluble salts thereof.
[0136] Citrate builders, e.g., citric acid and soluble salts thereof (particularly sodium
salt), are polycarboxylate builders of particular importance for heavy duty liquid
detergent formulations due to their availability from renewable resources and their
biodegradability. Citrates can also be used in granular compositions, especially in
combination with zeolite and/or layered silicate builders. Oxydisuccinates are also
especially useful in such compositions and combinations.
[0137] Also suitable in the compositions of the present invention are the 3,3-dicarboxy-4-oxa-1,6-hexanedioates
and the related compounds disclosed in U.S. Patent 4,566,984, Bush, issued January
28, 1986. Useful succinic acid builders include the C
5-C
20 alkyl and alkenyl succinic acids and salts thereof. A particularly preferred compound
of this type is dodecenylsuccinic acid. Specific examples of succinate builders include:
laurylsuccinate, myristylsuccinate, palmitylsuccinate, 2-dodecenylsuccinate (preferred),
2-pentadecenylsuccinate, and the like. Laurylsuccinates are the preferred builders
of this group, and are described in EP 0,200,263.
[0138] Other suitable polycarboxylates are disclosed in U.S 4,144,226 and in U.S. 3,308,067.
See also U.S. 3,723,322.
[0139] Fatty acids, e.g., C
12-C
18 monocarboxylic acids such as oleic acid and/or its salts, can also be incorporated
into the compositions alone, or in combination with the aforesaid builders, especially
citrate and/or the succinate builders, to provide additional builder activity. Such
use of fatty acids will generally result in a diminution of sudsing, which should
be taken into account by the formulator.
[0140] In situations where phosphorus-based builders can be used, and especially in the
formulation of bars used for hand-laundering operations, the various alkali metal
phosphates such as the well-known sodium tripolyphosphates, sodium pyrophosphate and
sodium orthophosphate can be used. Phosphonate builders such as ethane-1-hydroxy-1,1-diphosphonate
and other known phosphonates (see, for example, U.S. Patents 3,159,581; 3,213,030;
3,422,021; 3,400,148 and 3,422,137) can also be used.
Bleaching Compounds - Bleaching Agents and Bleach Activators
[0141] The compositions herein may optionally contain bleaching agents or bleaching compositions
containing a bleaching agent and one or more bleach activators. When present, bleaching
agents will typically be at levels of from 1% to 30%, more typically from 5% to 20%,
of the detergent composition, especially for fabric laundering. If present, the amount
of bleach activators will typically be from 0.1% to 60%, more typically from 0.5%
to 40% of the bleaching composition comprising the bleaching agent-plus-bleach activator.
[0142] The bleaching agents used herein can be any of the bleaching agents useful for detergent
compositions in textile cleaning or other cleaning purposes that are now known or
become known. These include oxygen bleaches as well as other bleaching agents. Perborate
bleaches, e.g., sodium perborate (e.g., mono- or tetra-hydrate) can be used herein.
[0143] Another category of bleaching agent that can be used without restriction encompasses
percarboxylic acid bleaching agents and salts thereof. Suitable examples of this class
of agents include magnesium monoperoxyphthalate hexahydrate, the magnesium salt of
metachloro perbenzoic acid, 4-nonylamino-4-oxoperoxybutyric acid and diperoxydodecanedioic
acid. Such bleaching agents are disclosed in U.S 4,483,781, U.S 740,446, EP 0,133,354,
and U.S 4,412,934. Highly preferred bleaching agents also include 6-nonylamino-6-oxoperoxycaproic
acid as described in U.S 4,634,551.
[0144] Peroxygen bleaching agents can also be used. Suitable peroxygen bleaching compounds
include sodium carbonate peroxyhydrate and equivalent "percarbonate" bleaches, sodium
pyrophosphate peroxyhydrate, urea peroxyhydrate, and sodium peroxide. Persulfate bleach
(e.g., OXONE, manufactured commercially by DuPont) can also be used.
[0145] A preferred percarbonate bleach comprises dry particles having an average particle
size in the range from 500 micrometers to 1,000 micrometers, not more than 10% by
weight of said particles being smaller than 200 micrometers and not more than 10%
by weight of said particles being larger than 1,250 micrometers. Optionally, the percarbonate
can be coated with silicate, borate or water-soluble surfactants. Percarbonate is
available from various commercial sources such as FMC, Solvay and Tokai Denka.
[0146] Mixtures of bleaching agents can also be used.
[0147] Peroxygen bleaching agents, the perborates, the percarbonates, etc., are preferably
combined with bleach activators, which lead to the
in situ production in aqueous solution (i.e., during the washing process) of the peroxy acid
corresponding to the bleach activator. Various nonlimiting examples of activators
are disclosed in U.S 4,915,854, and U.S 4,412,934. The nonanoyloxybenzene sulfonate
(NOBS), 3,5,5-tri-methyl hexanoyl oxybenzene sulfonate (ISONOBS) and tetraacetyl ethylene
diamine (TAED) activators are typical, and mixtures thereof can also be used. See
also U.S. 4,634,551 for other typical bleaches and activators useful herein.
[0148] Highly preferred am do-derived bleach activators include (6-octanamidocaproyl)oxybenzenesulfonate,
(6-nonanamidocaproyl)oxybenzenesulfonate, (6-decanamido-caproyl)oxybenzenesulfonate,
and mixtures thereof as described in U.S. Patent 4,634,551, incorporated herein by
reference.
[0149] Another class of bleach activators comprises the benzoxazin-type activators disclosed
by Hodge et al in U.S. Patent 4,966,723. Still another class of preferred bleach activators
includes the acyl lactam activators. Highly preferred lactam activators include benzoyl
caprolactam, octanoyl caprolactam, 3,5,5-trimethylhexanoyl caprolactam, nonanoyl caprolactam,
decanoyl caprolactam, undecenoyl caprolactam, benzoyl valerolactam, octanoyl valerolactam,
decanoyl valerolactam, undecenoyl valerolactam, nonanoyl valerolactam, 3,5,5-trimethylhexanoyl
valerolactam and mixtures thereof. See also U.S. Patent 4,545,784, issued to Sanderson,
October 8, 1985, incorporated herein by reference, which discloses acyl caprolactams,
including benzoyl caprolactam, adsorbed into sodium perborate.
[0150] Bleaching agents other than oxygen bleaching agents are also known in the art and
can be utilized herein. One type of non-oxygen bleaching agent of particular interest
includes photoactivated bleaching agents such as the sulfonated zinc and/or aluminum
phthalocyanines. See U.S. Patent 4,033,718, issued July 5, 1977 to Holcombe et al.
If used, detergent compositions will typically contain from 0.025% to 1.25%, by weight,
of such bleaches, especially sulfonate zinc phthalocyanine.
[0151] If desired, the bleaching compounds can be catalyzed by means of a manganese compound.
Such compounds are well known in the art and include, for example, the manganese-based
catalysts disclosed in U.S. 5,246,621, U.S. 5,244,594; U.S. 5,194,416; U.S. 5,114,606;
and EP 549,271A1, 549,272A1, 544,440A2, and 544,490A1.
[0152] As a practical matter, and not by way of limitation, the compositions and processes
herein can be adjusted to provide on the order of at least one part per ten million
of the active bleach catalyst species in the aqueous washing liquor, and will preferably
provide from 0.1 ppm to 700 ppm, more preferably from 1 ppm to 500 ppm, of the catalyst
species in the laundry liquor.
[0153] Other preferred optional ingredients include enzymes such as lipases, proteases,
cellulase, amylases and peroxidases. A preferred enzyme for use herein is a cellulase
enzyme. Indeed, this type of enzyme will further provide a color care benefit to the
treated fabric. Cellulases usable herein include both bacterial and fungal types,
preferably having a pH optimum between 5 and 9.5. U.S. 4,435,307, Barbesgoard et al,
March 6, 1984, discloses suitable fungal cellulases from
Humicola insolens or
Humicola strain DSM1800 or a cellulase 212-producing fungus belonging to the genus
Aeromonas, and cellulase extracted from the hepatopancreas of a marine mollusk,
Dolabella Auricula Solander. Suitable cellulases are also disclosed in GB-A-2.075.028; GB-A-2.095.275 and DE-OS-2.247.832.
CAREZYME® and CELLUZYME® (Novo) are especially useful. Other suitable cellulases are
also disclosed in WO 91/17243 to Novo, WO 96/34092, WO 96/34945 and EP-A-0,739,982.
[0154] Still other preferred optional ingredients suitable for use herein include enzyme
stabilisers, polymeric soil release agents, materials effective for inhibiting the
transfer of dyes from one fabric to another during the cleaning process (i.e., dye
transfer inhibiting agents), polymeric dispersing agents, suds suppressors, optical
brighteners or other brightening or whitening agents, chelating agents, fabric softening
clay, anti-static agents, other active ingredients, carriers, hydrotropes, processing
aids, dyes or pigments, solvents for liquid formulations and solid fillers for bar
compositions.
[0155] When formulated as a liquid detergent compositions, the compositions can contain
water and other solvents as carriers. Low molecular weight primary or secondary alcohols
exemplified by methanol, ethanol, propanol, and isopropanol are suitable. Monohydric
alcohols are preferred for solubilizing surfactant, but polyols such as those containing
from 2 to 6 carbon atoms and from 2 to 6 hydroxy groups (e.g., 1,3-propanediol, ethylene
glycol, glycerine, and 1,2-propanediol) can also be used. The compositions may contain
from 5% to 90%, typically 10% to 50% of such carriers.
[0156] When formulated as a granular detergent compositions, the compositions detergents
can be prepared, for example, by spray-drying (final product density 520 g/l) or agglomerating
(final product density above 600 g/l) the Base Granule. The remaining dry ingredients
can then be admixed in granular or powder form with the Base Granule, for example
in a rotary mixing drum, and the liquid ingredients (e.g., nonionic surfactant and
perfume) can be sprayed on.
[0157] The detergent compositions herein will preferably be formulated such that, during
use in aqueous cleaning operations, the wash water will have a pH of between 6.5 and
11, preferably between 7.5 and 10.5. Laundry products are typically at pH 9-11. Techniques
for controlling pH at recommended usage levels include the use of buffers, alkalis,
acids, etc., and are well known to those skilled in the art.
Method
[0158] In another aspect of the invention, there is provided a method for providing color
care and pro-perfume deposition and/or substantivity on fabrics upon a domestic treatment.
By the present use of the composition according to the invention, an improved deposition
of the pro-perfume on the treated fabric has been observed compared to compositions
which do not contain a polyamino-functional polymer, thereby achieving a sustained
and improved perfume scent on the treated fabric. Also, observed using the composition
of the invention is an enhanced care to the color of fabrics compared to compositions
which do not contain a polyamino-functional polymer.
The domestic treatment may comprises the step of contacting the fabrics with an aqueous
medium comprising a composition as defined hereinbefore. Preferably, said aqueous
medium is at a temperature between 2 to 40°C, more preferably between 5 to 25°C.
Still another type of domestic treatment is where the composition of the invention
is applied on a substrate, such as a dryer-sheet. Accordingly, there is also provided
a method for providing color care and perfume deposition and/or substantivity on fabrics
upon domestic treatment which comprises the step of contacting the fabrics with a
composition as defined hereinbefore, wherein said composition is applied on a substrate,
preferably a dryer-sheet. Preferably, where the composition of the invention is applied
on a dryer-sheet, the compositions are used in tumble-drying processes.
[0159] By "improved pro-perfume deposition and/or substantivity on the fabric", it is meant
that the fabrics which are contacted with a composition of the invention exhibit a
better or equal perfume deposition and/or substantivity on the fabric compared to
compositions which comprise the pro-perfume but not the amino-functional polymer.
[0160] The benefit of pro-perfume deposition and/or substantivity on the treated fabric
is assessed by evaluating the intensity of the perfume released from the pro-perfume
component on lined- and tumble- dried fabrics after 6 days. The method is carried
out by a panel of 6 expert judges, trained to use sensory evaluations. In this instance,
expert is defined as a person having at least 6 months training with demonstrated
evidence of olfactive sensitivity. The data obtained using the perfumers intensity
scale are then averaged to give a consensus value for the perceived intensity of perfume.
[0161] The perfumers intensity scale is as follows:
0-no perfume,
25- slight perfume,
50- moderate perfume,
75- very strong perfume, and
100-extremely strong perfume
[0162] By "color care", it is meant that fabrics which have been in contact with a composition
of the invention, as defined hereinbefore, and which after, and/or prior and/or simultaneously
washed with a detergent composition exhibit a better fabric color appearance compared
to fabrics which have not been contacted with said composition.
[0163] The color care benefit may either be assessed visually or by determination of the
so-called delta-E values.
[0164] When the visual assessment is used, a panel of expert graders visually compare, according
to the established panel score unit (PSU) scales, fabrics treated with and without
the composition according to the present invention. A positive PSU value indicates
a better performance (PSU scale: 0 = no difference, 1 = I think there is a difference,
2 = I know there is a difference, 3 = I know there is a lot of difference, 4 = I know
there is a whole lot of difference).
[0165] Another method for the assessment of the color care benefit to fabrics is the determination
of the so-called delta-E values. Delta E's are defined, for instance, in ASTM D2244.
Delta E is the computed color difference as defined in ASTM D2244, i.e the magnitude
and direction of the difference between two psychophysical color stimuli defined by
tristimulus values, or by chromaticity coordinates and luminance factor, as computed
by means of a specified set of color-difference equations defined in the CIE 1976
CIELAB opponent-color space, the Hunter opponent-color space, the Friele-Mac Adam-Chickering
color space or any equivalent color space.
Applications
[0166] The compositions of the invention are suitable for use in any steps of the domestic
treatment, that is as a pre-treatment composition, as a wash additive as a composition
suitable for use in the rinse-cycle of the laundry cycle or applied on a dryer-sheet.
Obviously, for the purpose of the invention, multiple applications can be made such
as treating the fabric with a pre-treatment composition of the invention and also
thereafter with a composition of the invention suitable for use in the rinse cycle
and/or suitable for use as a dryer-sheet. The compositions of the invention may also
be in a spray, foam, or aerosol form which for example can be suitable for use while
ironing, or applied on the surfaces of the tumble dryer.
[0167] The invention is illustrated in the following non limiting examples, in which all
percentages are on an active weight basis unless otherwise stated.
[0168] In the examples, the abbreviated component identifications have the following meanings:
- DEQA
- : Di-(tallowyl-oxy-ethyl) dimethyl ammonium chloride
- DOEQA
- : Di-(oleyloxyethyl) dimethyl ammonium methylsulfate
- DTDMAC
- : Ditallow dimethylammonium chloride
- DHEQA
- : Di-(soft-tallowyl-oxy-ethyl) hydroxyethyl methyl ammonium methylsulfate
- Fatty acid
- : tallow fatty acid IV=18
- Electrolyte
- : Calcium chloride
- DTDMAMS
- : Ditallow dimethyl ammonium methylsulfate
- SDASA
- : 1:2 Ratio of stearyldimethyl amine:triple-pressed stearic acid
- Glycosperse S-20
- : Polyethoxylated sorbitan monostearate available from Lonza
- Clay
- : Calcium Bentonite Clay, Bentonite L, sold by Southern Clay Products
- TAE25
- : Tallow alcohol ethoxylated with 25 moles of ethylene oxide per mole of alcohol
- PEG
- : Polyethylene Glycol 4000
- PEI 1800 E1
- : Ethoxylated polyethylene imine (MW 1800, at 50% active) as synthesised in Synthesis
example 1
- PEI 1800 E3
- : Ethoxylated polyethylene imine (MW 1800, at 50% active) as synthesised as per Synthesis
example 1
- PEI 1800 E7 AO
- : Amine oxide of ethoxylated polyethylene mine (MW 1800, at 50% active) as synthesised
as per Synthesis example 4
- PEI 1200 E1
- : Ethoxylated polyethylene imine (MW 1200, at 50% active in water) as synthesised
in Synthesis example 5
- PEI 1200 E2
- : Ethoxylated polyethylene imine (MW 1200, at 50% active in water) as synthesized
per Synthesis example 5
- PEI 1200 E7
- : Ethoxylated polyethylene mine (MW 1200, at 50% active in water) as synthesized per
Synthesis example 5
- PEI 1200 E7 AO
- : Amine oxide of ethoxylated polyethylene imine (MW 1200, at 50% active) as synthesized
as per Synthesis example 5 and 4
- Dye Fix 1
- : Cationic dye fixing agent (50% active) available under the tradename Tinofix Eco
from Ciba-Geigy
- Dye Fix 2
- : Emulsified cationic dye fixative (30% active) available under the tradename Rewin
SRF-O from CHT-Beitlich
- NH4Cl
- : Ammonium chloride
- Digeranyl succinate
- : 1,4-Butandioic acid, 3,7-dimethyl-2,6-octadienyl ester
- Geranyl laurate
- : Dodecanoic acid, 3,7-dimethyl-2,6-octadienyl ester
- Geranyl/Neryl succinate
- : 1,4-Butandioic acid, 3,7-dimethyl-2,6-octadienyl ester
- Di(cyclohexylethyl) maleate
- : 1,4-Butendioic acid, 2-cyclohexyl-ethyl ester
- LAS
- : Sodium linear C12 alkyl benzene sulphonate
- TAS
- : Sodium tallow alcohol sulphate
- C25AS
- : Sodium C12-C15 linear alkyl sulphate
- CxyEzS
- : Sodium C1x-C1y branched alkyl sulphate condensed with z moles of ethylene oxide
- C45E7
- : A C14-15 predominantly linear primary alcohol condensed with an average of 7 moles of ethylene
oxide
- C25 E3
- : A C12-15 branched primary alcohol condensed with an average of 3 moles of ethylene oxide
- Cationic ester
- : Mixture of C12/C14 choline ester
- Soap
- : Sodium linear alkyl carboxylate derived from an 80/20 mixture of tallow and a coconut
oils.
- TFAA
- : C16-C18 alkyl N-methyl glucamide
- TPKFA
- : C12-C14 topped whole cut fatty acids
- Zeolite A
- : Hydrated Sodium Aluminosilicate of formula Na12(A102SiO2)12. 27H2O having a primary particle size in the range from 0.1 to 10 micrometers
- Citric acid
- : Anhydrous citric acid
- Carbonate
- : Anhydrous sodium carbonate with a particle size between 200µm and 900µm
- Silicate
- : Amorphous Sodium Silicate (SiO2:Na2O; 2.0 ratio)
- Sulphate
- : Anhydrous sodium sulphate
- Citrate
- : Tri-sodium citrate dihydrate of activity 86.4% with a particle size distribution
between 425µm and 850µm
- MA/AA
- : Copolymer of 1:4 maleic/acrylic acid, average molecular weight about 70,000.
- CMC
- : Sodium carboxymethyl cellulose
- Savinase
- : Proteolytic enzyme of activity 4KNPU/g
- Carezyme
- : Cellulytic enzyme of activity 1000 CEVU/g
- Termamyl
- : Amylolytic enzyme of activity 60KNU/g
- Lipolase
- : Lipolytic enzyme of activity 100kLU/g all sold by NOVO Industries A/S and of activity
mentioned above unless otherwise specified
- PB4
- : Sodium perborate tetrahydrate of nominal formula NaBO2.3H2O.H2O2
- PB1
- : Anhydrous sodium perborate bleach of nominal formula NaBO2.H2O2
- TAED
- : Tetraacetyl ethylene diamine
- DTPMP
- : Diethylene triamine penta (methylene phosphonate), marketed by Monsanto under the
Trade name Dequest 2060
- Photoactivated bleach
- : Sulphonated Zinc Phthlocyanin encapsulated in dextrin soluble polymer
- Brightener
- : Disodium 4,4'-bis(4-anilino-6-morpholino-1.3.5-triazin-2-yl)amino) stilbene-2:2'-disulphonate.
- Silicone antifoam
- : Polydimethyldiloxane foam controller with Siloxane-oxyalkylene copolymer as dispersing
agent with a ratio of said foam controller to said dispersing agent of 10:1 to 100:1.
Synthesis Example 1 -Preparation of PEI 1800 E1
[0169] Step A)-The ethoxylation is conducted in a 2 gallon stirred stainless steel autoclave
equipped for temperature measurement and control, pressure measurement, vacuum and
inert gas purging, sampling, and for introduction of ethylene oxide as a liquid. A
∼20 lb. net cylinder of ethylene oxide (ARC) is set up to deliver ethylene oxide as
a liquid by a pump to the autoclave with the cylinder placed on a scale so that the
weight change of the cylinder could be monitored.
[0170] A 750 g portion of polyethyleneimine (PEI) (Nippon Shokubai, Epomin SP-018 having
a listed average molecular weight of 1800 equating to 0.417 moles of polymer and 17.4
moles of nitrogen functions) is added to the autoclave. The autoclave is then sealed
and purged of air (by applying vacuum to minus 28'' Hg followed by pressurization
with nitrogen to 250 psia, then venting to atmospheric pressure). The autoclave contents
are heated to 130 °C while applying vacuum. After about one hour, the autoclave is
charged with nitrogen to about 250 psia while cooling the autoclave to about 105 °C.
Ethylene oxide is then added to the autoclave incrementally over time while closely
monitoring the autoclave pressure, temperature, and ethylene oxide flow rate. The
ethylene oxide pump is turned off and cooling is applied to limit any temperature
increase resulting from any reaction exotherm. The temperature is maintained between
100 and 110 °C while the total pressure is allowed to gradually increase during the
course of the reaction. After a total of 750 grams of ethylene oxide has been charged
to the autoclave (roughly equivalent to one mole ethylene oxide per PEI nitrogen function),
the temperature is increased to 110 °C and the autoclave is allowed to stir for an
additional hour. At this point, vacuum is applied to remove any residual unreacted
ethylene oxide.
[0171] Step B)- The reaction mixture is then deodorized by passing about 100 cu. ft. of
inert gas (argon or nitrogen) through a gas dispersion frit and through the reaction
mixture while agitating and heating the mixture to 130 °C. The final reaction product
is cooled slightly and collected in glass containers purged with nitrogen.
[0172] In other preparations the neutralization and deodorization is accomplished in the
reactor before discharging the product.
[0173] If a PEI 1800 E
7 is desired, the following step of catalyst addition will be included between Step
A and B.
[0174] Vacuum is continuously applied while the autoclave is cooled to about 50 °C while
introducing 376 g of a 25% sodium methoxide in methanol solution (1.74 moles, to achieve
a 10% catalyst loading based upon PEI nitrogen functions). The methoxide solution
is sucked into the autoclave under vacuum and then the autoclave temperature controller
setpoint is increased to 130 °C. A device is used to monitor the power consumed by
the agitator. The agitator power is monitored along with the temperature and pressure.
Agitator power and temperature values gradually increase as methanol is removed from
the autoclave and the viscosity of the mixture increases and stabilizes in about 1
hour indicating that most of the methanol has been removed. The mixture is further
heated and agitated under vacuum for an additional 30 minutes.
[0175] Vacuum is removed and the autoclave is cooled to 105 °C while it is being charged
with nitrogen to 250 psia and then vented to ambient pressure. The autoclave is charged
to 200 psia with nitrogen. Ethylene oxide is again added to the autoclave incrementally
as before while closely monitoring the autoclave pressure, temperature, and ethylene
oxide flow rate while maintaining the temperature between 100 and 110 °C and limiting
any temperature increases due to reaction exotherm. After the addition of 4500 g of
ethylene oxide (resulting in a total of 7 moles of ethylene oxide per mole of PEI
nitrogen function) is achieved over several hours, the temperature is increased to
110 ° C and the mixture stirred for an additional hour.
[0176] The reaction mixture is then collected in nitrogen purged containers and eventually
transferred into a 22 L three neck round bottomed flask equipped with heating and
agitation. The strong alkali catalyst is neutralized by adding 167 g methanesulfonic
acid (1.74 moles).
[0177] Other preferred examples such as PEI 1800 E2, PEI 1800 E3, PEI 1800 E15 and PEI 1800
E20 can be prepared by the above method by adjusting the reaction time and the relative
amount of ethylene oxide used in the reaction.
Synthesis Example 2 -4.7% Quaternization of PEI 1800 E7
[0178] To a 500ml erlenmeyer flask equipped with a magnetic stirring bar is added poly(ethyleneimine),
MW 1800 ethoxylated to a degree of 7 (224g, 0.637 mol nitrogen, prepared as in Synthesis
Example 1) and acetonitrile (Baker, 150g, 3.65 mol). Dimethyl sulfate (Aldrich, 3.8g,
0.030 mol) is added all at once to the rapidly stirring solution, which is then stoppered
and stirred at room temperature overnight. The acetonitrile is evaporated on the rotary
evaporator at ∼60°C, followed by a Kugelrohr apparatus (Aldrich) at ∼80°C to afford
∼220g of the desired material as a dark brown viscous liquid. A
13C-NMR (D
2O) spectrum shows the absence of a peak at ∼58ppm corresponding to dimethyl sulfate.
A
1H-NMR (D
2O) spectrum shows the partial shifting of the peak at 2.5ppm (methylenes attached
to unquaternized nitrogens) to ∼3.0ppm.
Synthesis Example 3-Oxidation of 4.7% Quaternized PEI 1800 E7
[0179] To a 500ml erlenmeyer flask equipped with a magnetic stirring bar is added poly(ethyleneimine),
MW 1800 which has been ethoxylated to a degree of 7, and ∼4.7% quaternized with dimethyl
sulfate (121.7g, ∼0.32 mol oxidizeable nitrogen, prepared as in Synthesis Example
2), hydrogen peroxide (Aldrich, 40g of a 50 wt% solution in water, 0.588 mol), and
water (109.4g). The flask is stoppered, and after an initial exotherm the solution
is stirred at room temperature overnight. A
1H-NMR (D
2O) spectrum shows the total shifting of the methylene peaks at 2.5-3.0ppm to ∼3.5ppm.
To the solution is added ∼5g of 0.5% Pd on alumina pellets, and the solution is allowed
to stand at room temperature for ∼3 days. Peroxide indicator paper shows that no peroxide
is left in the system. The material is stored as a 46.5% solution in water.
Synthesis Example 4-Formation of amine oxide of PEI 1800 E7
[0180] To a 500 mL Erlenmeyer flask equipped with a magnetic stirring bar is added polyethyleneimine
having a molecular weight of 1800 and ethoxylated to a degree of about 7 ethoxy groups
per nitrogen (PEI-1800, E
7) (209 g, 0.595 mol nitrogen, prepared as in Synthesis Example I), and hydrogen peroxide
(120 g of a 30 wt % solution in water, 1.06 mol). The flask is stoppered, and after
an initial exotherm the solution is stirred at room temperature overnight.
1H-NMR (D
2O) spectrum obtained on a sample of the reaction mixture indicates complete conversion.
The resonances ascribed to methylene protons adjacent to unoxidized nitrogens have
shifted from the original position at ∼2.5 ppm to ∼3.5 ppm. To the reaction solution
is added approximately 5 g of 0.5% Pd on alumina pellets, and the solution is allowed
to stand at room temperature for approximately 3 days. The solution is tested and
found to be negative for peroxide by indicator paper. The material as obtained is
suitably stored as a 51.1% active solution in water.
Synthesis Example 5-Preparation of PEI 1200 E1
[0181] Step A)-The ethoxylation is conducted in a 2 gallon stirred stainless steel autoclave
equipped for temperature measurement and control, pressure measurement, vacuum and
inert gas purging, sampling, and for introduction of ethylene oxide as a liquid. A
∼20 lb. net cylinder of ethylene oxide (ARC) is set up to deliver ethylene oxide as
a liquid by a pump to the autoclave with the cylinder placed on a scale so that the
weight change of the cylinder could be monitored.
[0182] A 750 g portion of polyethyleneimine (PEI) ( having a listed average molecular weight
of 1200 equating to about 0.625 moles of polymer and 17.4 moles of nitrogen functions)
is added to the autoclave. The autoclave is then sealed and purged of air (by applying
vacuum to minus 28'' Hg followed by pressurization with nitrogen to 250 psia, then
venting to atmospheric pressure). The autoclave contents are heated to 130 °C while
applying vacuum. After about one hour, the autoclave is charged with nitrogen to about
250 psia while cooling the autoclave to about 105 °C. Ethylene oxide is then added
to the autoclave incrementally over time while closely monitoring the autoclave pressure,
temperature, and ethylene oxide flow rate. The ethylene oxide pump is turned off and
cooling is applied to limit any temperature increase resulting from any reaction exotherm.
The temperature is maintained between 100 and 110 °C while the total pressure is allowed
to gradually increase during the course of the reaction. After a total of 750 grams
of ethylene oxide has been charged to the autoclave (roughly equivalent to one mole
ethylene oxide per PEI nitrogen function), the temperature is increased to 110 °C
and the autoclave is allowed to stir for an additional hour. At this point, vacuum
is applied to remove any residual unreacted ethylene oxide.
[0183] Step B)- The reaction mixture is then deodorized by passing about 100 cu. ft. of
inert gas (argon or nitrogen) through a gas dispersion frit and through the reaction
mixture while agitating and heating the mixture to 130 °C. The final reaction product
is cooled slightly and collected in glass containers purged with nitrogen.
[0184] In other preparations the neutralization and deodorization is accomplished in the
reactor before discharging the product.
[0185] If a PEI 1200 E
7 is desired, the following step of catalyst addition will be included between Step
A and B.
[0186] Vacuum is continuously applied while the autoclave is cooled to about 50 °C while
introducing 376 g of a 25% sodium methoxide in methanol solution (1.74 moles, to achieve
a 10% catalyst loading based upon PEI nitrogen functions). The methoxide solution
is sucked into the autoclave under vacuum and then the autoclave temperature controller
setpoint is increased to 130 °C. A device is used to monitor the power consumed by
the agitator. The agitator power is monitored along with the temperature and pressure.
Agitator power and temperature values gradually increase as methanol is removed from
the autoclave and the viscosity of the mixture increases and stabilizes in about 1
hour indicating that most of the methanol has been removed. The mixture is further
heated and agitated under vacuum for an additional 30 minutes. Vacuum is removed and
the autoclave is cooled to 105 °C while it is being charged with nitrogen to 250 psia
and then vented to ambient pressure. The autoclave is charged to 200 psia with nitrogen.
Ethylene oxide is again added to the autoclave incrementally as before while closely
monitoring the autoclave pressure, temperature, and ethylene oxide flow rate while
maintaining the temperature between 100 and 110 °C and limiting any temperature increases
due to reaction exotherm. After the addition of 4500 g of ethylene oxide (resulting
in a total of 7 moles of ethylene oxide per mole of PEI nitrogen function) is achieved
over several hours, the temperature is increased to 110 ° C and the mixture stirred
for an additional hour.
The reaction mixture is then collected in nitrogen purged containers and eventually
transferred into a 22 L three neck round bottomed flask equipped with heating and
agitation. The strong alkali catalyst is neutralized by adding 167 g methanesulfonic
acid (1.74 moles).
[0187] Other preferred examples such as PEI 1200 E2, PEI 1200 E3, PEI 1200 E15 and PEI 1200
E20 can be prepared by the above method by adjusting the reaction time and the relative
amount of ethylene oxide used in the reaction.
[0188] The corresponding amine oxide of the above ethoxylated PEI can also be prepared following
synthesis Example 4.
Synthesis Example 6 -9.7% Quaternization of PEI 1200 E7
[0189] To a 500ml erlenmeyer flask equipped with a magnetic stirring bar is added poly(ethyleneimine),
MW 1200 ethoxylated to a degree of 7 (248.4g, 0.707 mol nitrogen, prepared as in Synthesis
Example 5) and acetonitrile (Baker, 200 mL). Dimethyl sulfate (Aldrich, 8.48g, 0.067
mol) is added all at once to the rapidly stirring solution, which is then stoppered
and stirred at room temperature overnight. The acetonitrile is evaporated on the rotary
evaporator at ∼60°C, followed by a Kugelrohr apparatus (Aldrich) at ∼80°C to afford
∼220g of the desired material as a dark brown viscous liquid. A
13C-NMR (D
2O) spectrum shows the absence of a peak at ∼58ppm corresponding to dimethyl sulfate.
A
1H-NMR (D
2O) spectrum shows the partial shifting of the peak at 2.5ppm (methylenes attached
to unquaternized nitrogens) to ∼3.0ppm.
Synthesis Example 7-4.7% Oxidation of 9.5% Quaternized PEI 1200 E7
[0190] To a 500ml erlenmeyer flask equipped with a magnetic stirring bar is added poly(ethyleneimine),
MW 1200 which has been ethoxylated to a degree of 7, and ∼9.5% quaternized with dimethyl
sulfate (144g, ∼0.37 mol oxidizeable nitrogen, prepared as in Example 6), hydrogen
peroxide (Aldrich, 35.4g of a 50 wt% solution in water, 0.52 mol), and water (100g).
The flask is stoppered, and after an initial exotherm the solution is stirred at room
temperature overnight. A
1H-NMR (D
2O) spectrum shows the total shifting of the methylene peaks at 2.5-3.0ppm to ∼3.5ppm.
To the solution is added just enough sodium bisulfite as a 40% water solution to bring
the residual peroxide level down to 1-5ppm. The sodium sulfate which forms causes
an aqueous phase to separate which contains salts, but little or no organics. The
aqueous salt phase is removed and the desired oxidized polyethyleneimine derivative
is obtained and stored as a 52% solution in water.
Example 1
[0191] The following compositions are in accordance with the present invention with the
exception of compositions 1 and 2.
| Component |
A |
B |
C |
D |
E |
F |
| DEQA |
2.6 |
2.9 |
18.0 |
19.0 |
19.0 |
19.0 |
| TAE25 |
|
- |
1.0 |
- |
- |
- |
| Fatty acid |
0.3 |
- |
1.0 |
- |
- |
- |
| Hydrochloride acid |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
| PEG |
- |
- |
0.6 |
0.6 |
0.6 |
0.6 |
| Digeranyl succinate |
0.6 |
- |
- |
- |
08 |
- |
| Geranyl laurate |
- |
- |
0.6 |
- |
- |
- |
| Di(cyclohexyl ethyl) maleate |
- |
0.5 |
- |
- |
- |
0.8 |
| Geranyl/Neryl succinate |
- |
- |
- |
0.6 |
- |
- |
| Perfume |
0.5 |
0.7 |
1.0 |
1.5 |
0.7 |
0.5 |
| Carezyme (Cevu/g) |
- |
- |
- |
12 |
- |
- |
| Silicone antifoam |
0.01 |
0.01 |
0.01 |
0.01 |
0.01 |
0.01 |
| PEI 1200 E1 |
3 |
3 |
3 |
3 |
3 |
- |
| PEI 1200 E2 |
- |
- |
- |
- |
- |
3 |
| Dye fix 1 |
- |
1 |
1 |
1 |
1 |
- |
| Dye fix 2 |
- |
2 |
2 |
2 |
2 |
- |
| Electrolyte (ppm) |
- |
- |
600 |
600 |
600 |
1200 |
| Dye (ppm) |
10 |
10 |
50 |
50 |
50 |
50 |
| NH4Cl |
- |
- |
- |
- |
0.5 |
- |
| Water and minors to balance to 100 |
| Component |
G |
H |
I |
J |
| DEQA |
- |
- |
- |
- |
| TAE25 |
- |
- |
- |
- |
| Fatty acid |
- |
- |
- |
- |
| Hydrochloride acid |
- |
- |
- |
- |
| PEG |
- |
- |
- |
- |
| Digeranyl succinate |
0.1 |
- |
- |
- |
| Geranyl laurate |
- |
0.1 |
0.3 |
- |
| Di(cyclohexyl ethyl) maleate |
- |
- |
- |
0.5 |
| Geranyl/Neryl succinate |
- |
- |
- |
- |
| Perfume |
0.1 |
0.2 |
- |
0.1 |
| Carezyme (Cevu/g) |
12 |
- |
- |
- |
| Silicone antifoam |
- |
- |
- |
- |
| PEI 1200 E1 |
15 |
15 |
- |
10 |
| PEI 1200 E2 |
- |
- |
10 |
- |
| Dye fix 1 |
- |
- |
10 |
- |
| Dye fix 2 |
- |
- |
- |
- |
| Electrolyte (ppm) |
- |
- |
- |
- |
| Dye (ppm) |
- |
- |
- |
- |
| NH4Cl |
- |
1.0 |
- |
- |
| Water and minors to balance to 100 |
| Component |
K |
L |
M |
N |
O |
| DTDMAC |
- |
- |
- |
- |
- |
| DEQA |
2.6 |
2.9 |
18.0 |
19.0 |
19.0 |
| TAE25 |
0.3 |
- |
1.0 |
- |
0.1 |
| Fatty acid |
0.3 |
- |
1.0 |
- |
- |
| Hydrochlorid e acid |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
| PEG |
- |
- |
0.6 |
0.6 |
0.6 |
| Digeranyl succinate |
0.5 |
- |
- |
- |
1.0 |
| Geranyl laurate |
- |
0.5 |
- |
- |
- |
| Di(cyclohexyl ethyl) maleate |
- |
- |
0.8 |
- |
- |
| Geranyl succinate/Ne ryl succinate |
- |
- |
- |
0.8 |
- |
| Perfume |
0.5 |
1.0 |
- |
1.0 |
0.5 |
| Silicone antifoam |
0.01 |
0.01 |
0.01 |
0.01 |
0.01 |
| PEI 1800 E1 |
3 |
- |
- |
3 |
- |
| PEI 1200 E1 |
- |
3 |
3 |
- |
3 |
| Dye fix 1 |
1 |
- |
1 |
1 |
3 |
| Dye fix 2 |
2 |
- |
2 |
2 |
- |
| Electrolyte (ppm) |
- |
- |
600 |
600 |
1200 |
| Dye (ppm) |
10 |
10 |
50 |
50 |
50 |
| Water and minors to balance to 100 |
| Component |
P |
Q |
R |
S |
1 |
2* |
| DTDMAC |
- |
- |
4.5 |
15 |
- |
- |
| DEQA |
- |
- |
- |
- |
2.6 |
19 |
| TAE25 |
- |
- |
- |
- |
0.3 |
- |
| Fatty acid |
- |
- |
- |
- |
0.3 |
- |
| Hydrochlorid e acid |
- |
- |
0.02 |
0.02 |
0.02 |
0.02 |
| PEG |
- |
- |
- |
0.6 |
- |
0.6 |
| Digeranyl succinate |
- |
- |
1.0 |
- |
- |
- |
| Geranyl laurate |
0.8 |
- |
- |
- |
- |
- |
| Di(cyclohexyl ethyl) maleate |
- |
0.5 |
- |
- |
- |
- |
| Geranyl succinate/Ne ryl succinate |
- |
- |
- |
0.5 |
- |
- |
| Perfume |
0.5 |
0.5 |
0.8 |
0.5 |
1.0 |
2.0 |
| Silicone antifoam |
- |
- |
0.01 |
0.01 |
0.01 |
0.01 |
| PEI 1800 E1 |
10 |
- |
- |
3 |
3 |
- |
| PEI 1200 E1 |
- |
15 |
3 |
- |
- |
3 |
| Dye fix 1 |
10 |
5 |
1 |
1 |
1 |
1 |
| Dye fix 2 |
- |
- |
2 |
2 |
2 |
2 |
| Electrolyte (ppm) |
- |
- |
- |
600 |
- |
- |
| Dye (ppm) |
- |
- |
10 |
50 |
10 |
50 |
| Water and minors to balance to 100 |
| (*) the perfume used in composition 2 is a hydrophobic perfume composition, that is
having wherein less than 25% by weight of the perfume comprises perfume ingredients
having a Clog P of 3 or smaller as defined in US-5,460,736 |
Example 2
[0192] The following compositions for use as dryer-added sheets are in accordance with the
invention
| |
T |
U |
V |
W |
X |
Y |
| DOEQA |
40 |
25 |
- |
- |
- |
- |
| DHEQA |
- |
- |
20 |
- |
- |
- |
| DTDMAMS |
- |
- |
- |
20 |
12 |
60 |
| SDASA |
30 |
30 |
20 |
30 |
20 |
- |
| Glycosperse S-20 |
- |
- |
10 |
- |
- |
- |
| Glycerol Monostearate |
- |
- |
- |
20 |
10 |
- |
| Clay |
4 |
4 |
3 |
4 |
4 |
- |
| Digeranyl succinate |
- |
1.0 |
- |
- |
- |
0.5 |
| Geranyl laurate |
- |
- |
0.5 |
- |
- |
- |
| Di(cyclohexyleth yl) maleate |
- |
- |
- |
0.8 |
- |
- |
| Geranyl succinate/Neryl succinate |
0.5 |
- |
- |
- |
0.2 |
- |
| Perfume |
0.5 |
0.5 |
0.5 |
0.8 |
0.8 |
1.0 |
| PEI 1800 E1 |
- |
5 |
- |
- |
- |
- |
| PEI 1200 E1 |
- |
- |
4 |
2.2 |
- |
- |
| PEI 1800 E3 |
2 |
- |
- |
- |
5 |
7.0 |
| Dye fix 1 |
2 |
5 |
4 |
2.2 |
5 |
3 |
| Stearic acid to balance |
Example 3
[0193] The following detergent formulations X and Y, are in accordance with the present
invention:
| |
Z |
AA |
| Zeolite A |
24.0 |
23.0 |
| Sulphate |
9.0 |
- |
| MA/AA |
4.0 |
4.0 |
| LAS |
8.0 |
8.0 |
| TAS |
- |
2.0 |
| Silicate |
3.0 |
3.0 |
| CMC |
1.0 |
0.4 |
| Brightener |
0.2 |
- |
| Soap |
1.0 |
- |
| DTPMP |
0.4 |
0.4 |
| C45E7 |
2.5 |
2.0 |
| C25E3 |
2.5 |
2.0 |
| Silicone antifoam |
0.3 |
5.0 |
| Di(cyclohexylethyl) maleate |
1.0 |
1.0 |
| Perfume |
0.3 |
0.3 |
| Carbonate |
13.0 |
16.0 |
| Citrate |
- |
5.0 |
| PB4 |
18.0 |
- |
| PB1 |
4.0 |
14.0 |
| TAED |
3.0 |
6.0 |
| Photoactivated bleach |
0.02% |
- |
| Savinase |
1.0 |
1.0 |
| Lipolase |
0.4 |
0.4 |
| Termamyl |
0.30 |
0.6 |
| Carezyme |
- |
0.6 |
| PEI 1800 E7 AO |
1.0 |
- |
| PEI 1200 E7 AO |
- |
1.0 |
| Balance (Moisture and Miscellaneous) to 100 |
Example 4
[0194] The following liquid detergent formulation, according to the present invention was
prepared:
| |
AB |
| C25AS |
13 |
| C25E3S |
2 |
| TFAA |
6 |
| C12-14 alkyl dimethylhydroxy ethyl ammonium chloride |
1 |
| Cationic ester |
1.5 |
| TPKFA |
15 |
| Citric acid |
1 |
| Ethanol |
2 |
| 1,2 Propanediol |
8 |
| NaOH up to pH |
7.5 |
| DTPMP |
1.2 |
| Savinase |
0.5 |
| Termamyl (300 KNU/g) |
0.15 |
| Boric acid |
1.5 |
| Softening clay of the bentonite type |
4 |
| Suspending clay SD3 |
0.3 |
| PEI 1200 E7 |
1 |
| Geranyl succinate/Neryl succinate |
0.5 |
| Perfume |
0.5 |
| Balance (Moisture and Miscellaneous) |
100 |