Disclosed is a rotary screen textile printing machine comprising a rotary screen inclined from its one end to the other end, characterized in that: a washing liquid sprayer disposed in the rotary screen reciprocally moves at least once through the substantially entire length of the rotary screen; and that the washing liquid sprayer has a nozzle oriented to the inner wall of the rotary screen.
The present invention relates to a rotary screen textile printing machine.
According to the rotary screen textile printing technique, it is necessary to wash the rotary screen each time designs, colors or the like are changed.
In the case of using a conventional and typical rotary screen textile printing machine, it is necessary to detach a rotary screen from the machine for washing, which requires a lot of labor and time. After the washing, the dried rotary screen has to be re-mounted on the machine. This also requires a lot of labor and time, resulting in a reduced productivity and causing a serious problem in conducting a small-lot and multicolor printing.
As described above, prior to the washing, the rotary screen must be detached. This procedure is conducted with residual printing paste remaining on the rotary screen. Therefore, the paste is often dripped from the rotary screen and pollutes the environment.
Japanese Unexamined Patent Publication No. 276564/1996 discloses a rotary screen textile printing machine in an attempt to solve the above problems. The components of this machine, i.e., a rotary screen, an endless belt for transporting a textile to be printed and a printing table are inclined in the width direction of the endless belt.
The washing liquid supplied in the rotary screen is discharged from the lower end of the inclined rotary screen. The discharged liquid is collected in a trough. The rotary screen to be washed does not have to be detached from the printing machine.
A hollow bar is disposed to extend through the rotary screen in a lengthwise direction. Formed in the wall of the hollow bar are a number of holes that are spaced in the lengthwise direction, through which holes washing liquid is passed and supplied to the rotary screen. This method, however, does not always attain a desirable washing effect for the following reasons.
The main object of the present invention is to solve the above problems. More specifically, the object of the present invention is to more effectively wash a rotary screen of a rotary screen textile printing machine, shorten washing time, and make the washing process labor-saving, thereby improving the productivity of the printing machine.
The present invention relates to rotary screen textile printing machines 1, 2 and 3 constructed as follows:
Preferred embodiments will now be described with reference to the accompanying drawings.
The rotary screen textile printing machine of the present invention comprises a single or a plurality of rotary screens 1 spaced in parallel at a predetermined distance, an endless belt 2 for transporting a textile to be printed, a printing table 3 and a drive roller (not shown) for driving the endless belt 2 mounted on machine frames 4 and 5 of the textile-printing machine. These components 1, 2 and 3 are inclined in the width direction of the endless belt 2.
A washing liquid sprayer 30 is disposed within the rotary screen 1. The washing liquid sprayer 30 is reciprocally moved at least once through the substantially entire length of the rotary screen 1 in a lengthwise direction. Nozzles 36 of the washing liquid sprayer 30 are oriented to the inner wall of the rotary screen 1. In the illustrated example, the washing liquid sprayer 30 comprises a manifold 31 mounted on a carriage 32. The manifold 31 has branch pipes 35, 35 that extend downwardly from the right and left ends of the manifold 31 in Fig. 2 relative to the inner surface of the rotary screen 1. Attached at the ends of the branches 35, 35 are nozzles 36, 36, respectively. Preferred examples of the nozzles 36 are of the type that can change its spraying direction. If the spraying direction of the nozzles 36 is changeable, it is possible to spray washing liquid and blow compressed air for removal of remaining liquid (later-described) in a desired direction relative to the inner surface of the rotary screen 1 according to various conditions. The nozzles 36 are preferably of the wide-range spraying/blowing type that can spray washing liquid and blow compressed air over a wide range of the rotary screen. The carriage 32 is mounted on a bar 10 of rectangular cross section, which bar extends through the rotary screen 1. The carriage 32 can slide back and forth along the bar 10 as a guide rail, but cannot rotate about the axis of the rotary screen 1. The carriage 32 comprises wheels 33 that move on the bar 10 and slide shoes 34 that slide along the bar 10. Since the carriage 32, i.e., the washing liquid sprayer 30 does not rotate about the axis of the rotary screen 1, a hose 38 is not twisted in the rotary screen 1, whereby the washing liquid sprayer 30 can perform a smooth reciprocal movement in the rotary screen 1.
A hose winder 40 is disposed aside of the machine frame 5. The hose winder 40 comprises a mount 41, a reel 42 supported thereby and a reversible geared motor 43 for rotating the reel 42. It is preferable that the motor 43 be of the variable speed type to change the later-described travel speed of the washing liquid sprayer 30, as necessary. Wound around the reel 42 is one end portion of the hose 38 that communicates at the other end with a liquid supply inlet 31a via a connector 37. The wound end of the hose 38 is connected to the wound-end-side mouth of a rotary joint 44. The rotary joint 44 acts as a shaft for the reel 42. Connected to the other end of the rotary joint 44 is a pipe 45. Extending from the reel 42, the hose 38 changes its advancing direction at an intermediate portion by a pulley 46 disposed at a position. The pulley 46 is supported via a pivot 47 by one end of an arm 48, the other end of which is connected to the bar 10.
Connected to the pipe 45 is one end of a pipe 50. The other end of the pipe 50 is connected to the connecting point between a liquid supply pipe Ia and a compressed air supply pipe IIa. The start end of the liquid supply pipe Ia is connected to a source I of washing liquid, for example, a pump for supplying washing liquid via a solenoid valve 51. The start end of the compressed air supply pipe IIa is connected to a source II of compressed air, for example, an air compressor via a solenoid valve 52. The pipes Ia and IIa are provided with a check valve 53, respectively.
The hose 38 is wound up around the reel 42 by positive rotation of the reel 42, and is unwound by reverse rotation of the reel 42. When the hose is unwound, the washing liquid sprayer 30 moves along the inclined bar 10 in the right direction of Fig. 1 because of gravity. The winding-up of the hose 38 makes the sprayer 30 move in the left direction of Fig. 1.
According to a predetermined procedure, the washing liquid sprayer 30 reciprocally moves in the rotary screen 1, wherein the higher end of the rotary screen 1, e.g., the later-mentioned Point X is an origin or a start point of reciprocal movement, and the lower end, e.g., the later-mentioned Point Y is a turning point of reciprocal movement.
In washing the rotary screen, the solenoid valve 52 is closed, and the solenoid valve 51 is opened. The opening and closing of these valves is controlled by an appropriate manner, for example, the following means as well as the motor 43.
The solenoid valves 51 and 52 and the motor 43 are connected to the output side of a control circuit A. When the control circuit A is switched on, an output enters the solenoid valves 51 and 52 and the motor 43 from the control circuit A, thereby opening the solenoid valve 51, closing the solenoid valve 52 and actuating the motor 43.
When the solenoid valve 51 is opened, the pipe Ia is opened so that a pressurized washing liquid is supplied from the washing liquid source I to the hose 38 through the pipes Ia, 50 and 45. From the nozzles 36, the washing liquid is sprayed to wash the inner wall of the rotary screen 1. Waste washing liquid is collected in a trough 25 disposed on the lower side of the belt 2.
On the other hand, the washing liquid sprayer 30 reciprocally moves at least once through the substantially entire length of the inclined rotary screen 1.
The reciprocal movement of the washing liquid sprayer 30 is not limited to a specific range. However, the washing liquid sprayer 30 generally moves in the range of from the left end (the flanged end) of the end ring 1R at one end (the left-side end in Fig. 1) of the rotary screen 1 to the intermediate portion of the end ring 1R at the other end of the rotary screen 1. To describe more specifically using vertical lines through the carriage 32, it moves in the range of from Point X to Point Y as shown in Fig. 1.
To set the range of movement of the washing liquid sprayer 30 from Point X to Point Y, a suitable manner, for example, the following means may be employed.
A counter is built in the control circuit A. The motor 43 is connected to the output side of this counter. The counter counts the number of rotation of the motor 43 during washing process, in other words, it counts the number of pulses transmitted from a pulse generator PG according to the amount of movement of the washing liquid sprayer 30.
Starting from Point X, when the washing liquid sprayer 30 has reached Point Y, the count of the counter has reached a predetermined pulse number. Then, an output is forwarded from the control circuit A to the motor 43 for reverse rotation. This control is conducted according to the program pre-stored in the control circuit A. After the washing liquid sprayer 30 reciprocally moves predetermined times, the control circuit A sends an output to the solenoid valve 51 and the motor 43 to thereby close the solenoid valve 51 and stop the motor 43. While the motor 43 stops, the washing liquid sprayer 30 is positioned at Point X according to a predetermined procedure. This control, too, is conducted according to the program pre-stored in the control circuit A. Fig. 5 is a block diagram showing the system for conducting the above-described controls.
During washing of the rotary screen 1, the rotary screen 1 and the endless belt 2 are preferably rotated. Thus, a roller squeegee 11 in the rotary screen 1 rotates with the rotation of the rotary screen 1, thereby contributing to the washing of the screen mesh of the rotary screen 1, and the roller squeegee 11 itself being washed. In this case, if the printing table 3 is of the electromagnet type, more desirable effects can be obtained by exciting an electromagnet 3a. When the electromagnet 3a is excited, the roller squeegee 11 is pulled by the electromagnet 3a and pressurizedly contacts the inner surface of the rotary screen to squeezingly remove color pastes or washing liquid remaining on the rotary screen 1.
When the washing of the rotary screen 1 is finished, the remaining liquid on the rotary screen 1 is removed. The conversion of the washing mode to the liquid removal mode is controlled by an appropriate manner, for example, the following means.
When the washing process is finished, an output is transmitted from the control circuit A to a solenoid valve 52 so that the solenoid valve 52 is opened, and the pipe IIa is opened. This control is conducted according to the program pre-stored in the control circuit A. When the pipe IIa is opened, compressed air is supplied from a compressed air source II to the hose 38 via the pipes IIa, 50 and 45 and is blown from the nozzles 36. This blown compressed air blows off and remove moisture and droplets on the inner surface and the space of the rotary screen 1. Accordingly, it is not necessary to wipe out remaining liquid unlike the conventional technique. Further, the blown compressed air also cleans the nozzles 36, whereby the nozzles 36 is prevented from being clogged with water scale.
Another counter built in the control circuit A counts the number of rotation of the motor 43 during the said liquid removal process, i.e., it counts the number of pulses transmitted from the pulse generator PG according to the amount of movement of the washing liquid sprayer 30 (which is substantially a compressed air blower in the liquid removal process). Starting from Point X, when the washing liquid sprayer 30 has reached Point Y, the count of the counter has reached a predetermined number. At this time, an output enters the motor 43 from the control circuit A, thereby causing the motor 43 to rotate reversely. This control is conducted according to the program pre-stored in the control circuit A. After the washing liquid sprayer 30 reciprocally moves predetermined times, an output enters the solenoid valve 52 and the motor 43 from the control circuit A, thereby closing the solenoid valve 52 and stopping the motor 43. While the motor 43 stops, the washing liquid sprayer 30 is positioned at Point X according to a predetermined procedure. These controls are also conducted by the program pre-stored in the control circuit A.
Fig. 5 shows a block diagram of the control system for converting the washing mode to the liquid removal mode, as well as the control system for determining the travel range of the washing liquid sprayer 30 from Point X to Point Y.
In Fig. 5, C1 denotes a setting device for setting the number of reciprocal movement of the washing liquid sprayer 30 during washing process, and C2 denotes a setting device for setting the number of reciprocal movement of a compressed air blower (doubled by the washing liquid sprayer 30) during liquid removal process.
Since the washing liquid sprayer 30 returns to Point X and stops there for a while, the sprayer 30 does not hinder the printing. Also, replacement of the rotary screen 1 is thereby facilitated.
Preferably, the preset number of reciprocal movement of the washing liquid sprayer 30 can suitably be changed according to various printing conditions such as the type or viscosity of color paste used, the shade of color, the condition of the screen mesh of the rotary screen or the like.
As described, according to the present invention, a washing liquid sprayer reciprocally moves at least once through the substantially entire length of an inclined rotary screen to wash the rotary screen with the liquid sprayed from a nozzle of the sprayer. Accordingly, the rotary screen can effectively be washed over its substantially entire length with an uniform force of sprayed washing liquid, together with the fact that the nozzle of the washing liquid sprayer is oriented to the inner wall of the rotary screen. Further, every portion of the rotary screen including the end rings can be washed. If the washing liquid sprayer can stop at Point X and Y for a while, the end rings can more preferably be washed. In order to stop the washing liquid sprayer at Point X and Y for a while, an execution program may be stored in the control circuit A to conduct a programed control.
During liquid removal process, the washing liquid sprayer acts as a compressed air blower, i.e., it reciprocally moves through the substantially entire length of the rotary screen at least once to blow compressed air, whereby liquid removal can effectively be conducted on the rotary screen, even on the end rings. Further, the blowing of the compressed air contributes to preventing the nozzle from being clogged with water scale or the like. If the washing liquid sprayer stops for a while at Point X and Y, remaining liquid on the rotary screen can more effectively be removed from the end rings.
According to the present invention, if the start end of a pipe, which communicates with a liquid supply inlet of the washing liquid sprayer, is connected to a washing liquid source and a compressed air source in a selectively switchable manner therebetween, the system for spraying washing liquid can double as the liquid removal system for blowing compressed air, whereby the usefulness of the invention would be further enhanced.
The illustrated support structure for the rotary screen 1 is as follows.
Bearings 6, 6 supporting the opposite ends of the rotary screen 1 are attached to a support (not shown) mounted on the frames 4 and 5 in such a manner that the right-side bearing in Fig. 1 is movable in the width direction of the textile printing machine (i.e., left and right directions of Fig. 1). The end rings 1R, 1R of the rotary screen 1 are detachably fitted in the bases 7, 7 that can rotate about the axes of the bearings 6, 6. Engaging members 71 are finned at the mouth ends of the bases 7, 7, respectively. Likewise, engaging members 12 are finned at the mouth ends of the end rings 1R, 1R, respectively. The engaging members 71 and 12 are formed in plurality, as illustrated in Figs. 6 and 7. When the engaging members 71 and 12 on one side of the screen engage with each other, the engaging members 71 and 12 on the opposite side engage with each other. After the rotary screen 1 is rotated relative to the bases 7, 7 so that the engaging members 12 and 71 are disengaged, the right-side bearing 6 in Fig. 1 is moved in the right direction of Fig. 1, and then the rotary screen 1 is moved in the right direction of Fig. 1 relative to the opposite base 7, thereby detaching the rotary screen 1 attached with end rings 1R, 1R from the bases 7, 7.
Connected to the slidable bearing 6 is a sleeve-shaped support member 60 in which a free end 61 of the bar 10, i.e., the right-side end of the bar 10 is fitted. The free end 61 is detachably fitted in and supported by the support member 60. A bracket 8 is provided on the machine frame 5. The bar 10 is vertically rotatably supported via a pivot 9 at a point outside of the rotary screen 1.
When the slidable bearing 6 is moved in the right direction and detached from the end ring 1R, the support member 60 is withdrawn from the bar 10. The end ring 1R is detached from the right-side base 7. When the bar 10 is upwardly rotated by the air cylinder 14 with a pivot 9 being a point of support, the front end of the bar 10 contact the end ring 1R on the front end side. When the bar 10 is further rotated upwardly, the rotary screen 1, which is disconnected from the bearings 6, 6, follows the upward rotation of the bar 10. When the rotary screen 1 is upwardly rotated to a predetermined level, the air cylinder 14 stops so that the rotary screen 1 can be withdrawn in the right direction of Fig. 1 relative to the bar 10. In this case, since the rotary screen 1 has followed the rotation of the bar 10, i.e., has been raised to the said level, the rotary screen 1 can readily be withdrawn using the bar 10 as a guide or a jig. The lower end of the air cylinder 14 is connected to a bracket 22 via a pivot 13 on the frame 5. The top end of a plunger 14a is connected to the bar 10 via a pivot 16.
As clear from the above description, the present invention can improve the washing capability of a rotary screen printing machine, reduce washing time, and lower the washing labor, thereby increasing the productivity of the printing machine.