[0001] The present invention relates to the distribution boxes made of plastic material
designed to be laid underground, normally used in laying water-supply and drainage
systems or electricity systems, the said distribution boxes being provided on the
side walls with annular lines of weakening that circumscribe diaphragms which can
be easily removed in order to provide holes of various diameters into which corresponding
pipes of the sort widely used in various plants and systems may be inserted. On the
aforesaid diaphragms are usually provided, made of a single piece with the same, concentric
rings, protruding outwards from the distribution box, that form openings in which
it is possible to insert corresponding pipes of various diameters, which may thus
be connected so as to form a tightly sealed joint with the distribution box, also
via the possible use of silicone or adhesives. On account of the presence of these
projecting openings and owing to the shape, which is not adequately tapered downwards,
the existing distribution boxes made of plastic material are not stackable vertically
inside one another, so that they give rise to considerable problems of encumbrance
from the standpoint of storage and transportation. The present invention intends to
overcome this problem with the inventing idea illustrated hereinafter. The distribution
box has a shape that slightly resembles a frustum of pyramid, and the removable diaphragms,
with rings for inserting pipes, are formed in a portion of the side wall of the distribution
box which is appropriately set back towards the inside of the latter and which forms
part of a recessed area open at the bottom and having a width appropriately increasing
downwards. The inside of the distribution box is thus characterized by presenting
parts in relief corresponding to the said external recesses, into which the bottom
and free parts of the same external recessed parts slide when a number of distribution
boxes of the type described are piled up on top of one another. To ensure proper and
stable stacking of the distribution boxes, it is moreover envisaged that the said
distribution boxes will be provided with external stiffening ribs, appropriately distributed
and of equal height, with which one distribution box rests on the rim of another distribution
box beneath it when a number of distribution boxes are piled up on top of one another.
[0002] Further characteristics of the invention and the advantages deriving therefrom will
appear evident from the description of a preferred embodiment of the invention, shown
by way of non-limiting example in the drawings attached hereto, in which:
- Fig. 1 is a perspective view of a distribution box according to the invention;
- Fig. 2 illustrates the distribution box of Fig. 1 sectioned in the direction of the
height and shown in conditions of use;
- Fig. 3 shows two distribution boxes sectioned in the direction of the height and piled
on top of one another;
- Fig. 4 presents a cross section of a wall of a distribution box arranged for connection
to the end of a prefabricated drainage offlet.
[0003] From the figures it may be noted that the distribution box 1, made by injection of
an appropriate plastic material in a mould, has the shape of a frustum of pyramid
with a substantially square or rectangular base (see hereinafter), is closed on the
bottom, and its side walls are inclined by a few degrees, for example between three
and five degrees, so that a number of distribution boxes of the type described herein
may be piled up one fitting inside another to enable storage with reduced encumbrance.
[0004] The distribution box is equipped on top with a projecting rim 101 with an L-shaped
or Z-shaped profile, in which a lid or a grid 2 may be housed, either of a normal
type or of a trafficable type, and possibly provided with side clamping levers, which
may be operated by means of a screw-driver (not illustrated herein in so far as they
are of a widely used type) and are prepared for the anchoring in slots 3 provided
on top of two opposite side walls of the distribution box, which in the area of these
slots is reinforced by external stiffening ribs 103.
[0005] The corner areas of the body of the distribution box 1 are appropriately rounded
and widened out at the top and become more sharp-edged above the steps 4 set at a
short distance from the rim 101. On the outside of these steps are provided vertical
protuberances 5, integral with the rim 101 and provided with an axial cavity open
on the horizontal part of the rim 101 itself, as designated by 6, in order to provide
slots for the corresponding pins of modular rings that enable an extension of the
height of the distribution box, as described in the Italian patent No. 1.258.209 owned
by the same applicant, to which the widest reference is here made.
[0006] From the drawings it may be noted that on at least two side walls, preferably opposite
ones, the distribution box referred to herein is equipped, preferably in the middle,
with recessed areas 7 and 8 having the shape of a portal frame, with the top rounded,
and the walls 107 and 108 of which are substantially parallel to the walls of the
distribution box provided with the recesses referred to. The recesses 7 and 8 protrude
inside the distribution box with corresponding raised portions having the shape of
a portal frame. On the walls 107 and 108 of the said recessed areas, are made diaphragms
of known type with the annular lines of weakening and with the annular openings 9
and 10 that protrude towards the outside of the distribution box, but not from the
recessed areas 7 and 8, and which according to the pipe to be used, may be easily
removed to insert the pipes tight-sealed in the annular openings 9 and 10 of corresponding
diameter, as indicated, for example, by 11 and 12 in Fig. 2. The removable diaphragms,
with the corresponding openings 9 and 10 may be provided at the same distance from
the bottom of the distribution box or may be at different distances, as shown in the
drawings, where the openings 9 are approximately at the centre of one wall of the
distribution box, whilst the openings 10 are in a position such that the one having
the larger diameter is tangential to the bottom of the distribution box.
[0007] As illustrated in Fig. 2, the bottom 201 of the distribution box is appropriately
raised owing to the presence in the bottom part of the distribution box itself of
a protruding perimetric rim 301. In this way, the bottom 201 may be provided with
impressions 13 sunk into it set slanting outwards, and one of these impressions terminates
at the opening 9 of larger diameter, so that when this opening is used as a drain-off,
the water that arrives there will not collect in the bottom of the distribution box.
[0008] Finally, the recesses 7 and 8 are characterized by having a width L (Fig. 1) appropriately
increasing downwards so that when a number of distribution boxes of the type referred
to herein are piled on top of one another, the recesses 7 and 8 of the various distribution
boxes can fit into one another as illustrated in Fig. 3. To ensure that, when being
stacked, the distribution boxes remain properly centred and aligned, even if they
are subjected to off-line loads, on the outer part of the distribution boxes are provided
stiffening ribs 14 set preferably at the corner areas, appropriately widened at the
upper end 114 of connection to the rim 101 and having the same height and a thickness
such as to rest on the rim 101 of the distribution box beneath it when a number of
distribution boxes are stacked on top of each other as shown in Fig. 3, so as to ensure
the aforesaid conditions of stability.
[0009] As shown in Figures 2 and 3, the distribution box is preferably equipped, on the
side walls not provided with recesses 7 and 8 mentioned previously, with annular weakenings
which are round and concentric or circumscribing one another 15 and 115, corresponding
to the various diameters of pipes, the ends of which are to be inserted in the distribution
box in non-seal conditions. The outermost one of the said annular lines of weakening
may be such as to enable the formation of a hole of suitable diameter for enabling
the installation of a seal of the type described in the Italian patent referred to
previously, when a pipe is to be seal-fitted, even with an orientation that may not
be perpendicular to the distribution box itself. Figure 1 also illustrates the fact
that, in the case where the distribution box itself (for instance the one not illustrated,
i.e., one having a rectangular base) is provided, on the opposite side walls of smaller
size, with recesses 7 having openings 9 set lower down, above these recesses may be
provided, on the said walls, weakenings 16 such as to enable the convenient formation
of an opening of a suitable shape for inserting in the distribution box the end of
a prefabricated and sectional offlet 17, as for example the one shown in Fig. 4.
1. Distribution box made of plastic material having the shape of a frustum of pyramid
with a substantially square or rectangular base, which may be piled up together with
other distribution boxes of the same kind, and in which the side walls are provided
in preset positions with sets of round concentric, or inscribed one inside another
weakening lines of different diameters so as to provide removable diaphragms so as
obtain holes into which it is possible to insert the ends of commercially available
pipes of various diameters, and of the type in which the diaphragms are provided with
respective head openings that protrude outwards and have diameters such as to enable
insertion, in the opening that is left in position, of the end of a commercially available
pipe, also with the aid of silicone or adhesives, to ensure a tightly sealed connection
between the said parts characterised by the fact that the said lines of weakening
with the openings for insertion (9, 10) are made on at least corresponding recessed
portions (7, 8) of the side walls of the distribution box, which form corresponding
protuberances inside the distribution box itself, the said recessed areas being preferably
open downwards, being preferably characterized by a width that progressively increases
downwards and it being envisaged that the said openings for insertion (9, 10) do not
protrude from these recessed areas, the whole arrangement being designed so that a
number of distribution boxes of the type referred to may be piled up so as to fit
vertically into one another in order to reduce the overall dimensions of encumbrance.
2. Distribution box according to Claim 1) characterized by being provided, integral with
the external side surface, preferably at the corner areas, with stiffening ribs (14)
presenting portions (114) widened-out at the top and connected to the collar (101)
of the said distribution box, which terminate approximately half-way up the distribution
box and which are preferably the same and are sized so that when a number of distribution
boxes are piled up, the bottom ends of the stiffening ribs of one distribution box
rest on the collar of the distribution box beneath it, thus making for stable stacking
of the distribution boxes.
3. Distribution box according to Claim 2), in which the external stiffening ribs (14)
are arranged symmetrically in pairs in each corner area of the distribution box.
4. Distribution box according to Claim 1), in which the sets of openings (9, 10) for
inserting pipes, the openings being located in the said recessed areas (7, 8), occupy
the same position of height; for example, they are all half-way up the sides of the
distribution boxes, or else are all at a short distance from the bottom of the distribution
box.
5. Distribution box according to Claim 1), in which the sets of openings (9, 10) for
inserting pipes, the openings being located in the said recessed areas (7, 8), are
located at a different distance from the bottom of the distribution box, for example
at least one set of openings is located half-way up, whilst the other set of openings
is located at a short distance from the bottom of the distribution box.
6. Distribution box according to the previous claims, in which the recesses (7, 8) in
which are located the set of openings (9, 10) for inserting the pipes, have the shape
of portal frames, with the upper part arched.
7. Distribution box according to the previous claims, characterized by being provided
with a perimetric rim (301) which protrudes below the bottom (201) of the distribution
box itself and the said raised bottom being provided with impressions (13) sunk so
that they slant outwards towards the removable diaphragms set at a short distance
from the bottom, so that when these diaphragms are removed to form larger-sized holes,
all the water that enters the distribution box flows by gravity through the pipe inserted
in the said hole.
8. Distribution box according to the previous claims, characterized by being provided
at the top, at least on two opposite walls, with slots (3) reinforced by external
stiffening ribs (103) and in which it is possible to insert the clamping levers with
which the lid or grid (2) for closing the distribution box is equipped, the said levers
being arranged so that they can be rotated by means of a screw-driver.
9. Distribution box according to the previous claims, characterized by being possibly
provided, in the top and middle parts of at least two opposite side walls, with weakening
lines (16) shaped so as to enable convenient formation of an opening for receiving
the end of a prefabricated offlet (17) in the distribution box.
10. Distribution box according to the previous claims, characterized by being provided,
on the horizontal part of its own rim, with holes or seats (6) in which pins may be
inserted for connecting rings that prolong the height of the distribution box.