BACKGROUND OF THE INVENTION
[0001] The present specification refers to an improved machine intended to the cleaning
of tunnels, walls and the like.
FIELD OF THE INVENTION
[0002] The present invention will find application in the industry devoted to the manufacture
of cleaning machines, particularly surface cleaning machines, both vertical and horizontal
surfaces, having them any curvature or not.
RELATED ART
[0003] The applicant owns a Spanish Utility Model number 9301786, about a self-transported
machine for cleaning tunnels, walls or the like.
[0004] After making this machine and testing it, with excellent performances, the machine
described in the above mentioned specification has been improved.
DESCRIPTION OF THE INVENTION
[0005] The improved machine intended to the cleaning of tunnels, walls and the like, is
structured as a self-transported or propelled by the help of an auxiliary vehicle,
having a variable capacity water tank on the top of the frame, at its rear part or
at its front one, having a Diesel engine, a multiplier group, a high pressure pump
for ejecting the water over the walls that must be cleaned, a hydraulic pump arrangement
to move the brushes and the lever arms, a hydraulic arrangement to translating, driving,
etc.
[0006] The invention has a fuel tank, a hydraulic oil tank, a detergent or additive tank,
a hot water boiler operated with propane or other combustible and an air pump working
as a compressor.
[0007] The machine can be operated manually, by means of a telescopic or remote control,
or automatically using stroke limit ends or bounce cells, etc., which send appropriate
signals to the corresponding automata connected to a computer for their programming,
being able to work with a little vigilance, or half-automatically, actuated by stroke
limit ends or bounce cells, connected in such way that they work following a strong
factor preferential order, actuating over the electrovalves of the dispensers.
[0008] The invention has a conduits disposed as water pipes to dispense cold or hot water,
with detergent or additive inside the brushes arrangement former pipe. On last sprayings
the water has not any product, and was ejected as pure water, to final rinsing. The
conduits are articulated, and adopt the position of the brush carrier arm.
[0009] By means of these conduits or water pipes, and with the high pressure pump, the machine
improves its cleaning capacities, adding the high pressure water to the machine working.
[0010] The water pipe actuating on the rear part to the final rising, allows the installing
of a second line of nozzles, to make a drying by means of the air sprayed by the air
pump or compressor.
[0011] Due to the high pressure water pump, it can be placed on the machine an horizontal
nozzle line, to clean and dry the pavement.
[0012] The invention has a plurality of sensors that switch-off the automatic working when
the wall ends, preventing the resting sensors for working when there is not a wall.
[0013] The invention has sensors situated on the upper side in order to control the vertical
brush movement and the height, when the movement is up-to-down or down-to-up.
[0014] Other sensor placed on the upper side controls the gap of the upper half operating
over a middle turn, and moving closer or away the upper half of the same.
[0015] Other sensor placed on the middle of arrangement with the brush carrier arms, operates
over the extending arm, moving the brush carrier closer and away.
[0016] Other sensor placed on the inside brush, that operates over the turn, moving closer
or away the upper and lower edges.
[0017] At last, other sensor placed on the lower side of the arm, operates the extensible
arm, turning it, moving up and down the whole brush carrier, in order to keep the
gap with the floor.
[0018] The machine can be folded over the upper side of the water tank to facilitate its
transport. The folding capacity is achieved thanks to the articulations of the telescopic
arm.
[0019] The machine can be unfolded to the right and to the left hand. This allow the job
in a one way double lane road, decreasing the job space, and so attenuating the traffic
troubles.
[0020] The movements can be done mechanically or hydraulically when the machine is working
or in little displacements, by means of a gear box or a hydraulic engine over the
shaft. They are disconnected when the machine is been transported, being towed by
a truck.
[0021] The machine driving is done hydraulically by means of two hydraulic bottles over
the front shaft. They are operated by a hydraulic driving group that drives the machine
automatically without needing a drive.
[0022] The machine can incorporate a crane or a platform, that can be improve the working
of the other cleaning elements. Incorporating a crane or platform, it is multiplied
the height and distance the surface cleaning elements can reach, substantially improving
the machine.
[0023] In synthesis, the invention is configured as a machine that can be incorporated over
a truck platform, or fitted with wheels an towed by a truck, or over a railway wagon,
or any other carrier element, to clean railway tunnels, or can be configured as a
self-propelled machine. It has a water tank, a telescopic arm or crane, managed by
oil-hydraulic means, that works radial or transversally with the surface to be cleaned.
To permit a vertical plane movements, it have a first oil-hydraulic cylinder, an articulated
frame fixed by means of a second group of oil-hydraulic cylinders with the former
telescopic arm or crane. This arrangement can extends in a same vertical plane with
this telescopic arm, crane, etc.. Its articulated frame is formed by a plurality of
sections fitted with tangential-vertical or circle spinning brushes, etc.. They are
moved oil-hydraulically, and independently. The both sections joined with the arm
sides, are articulated respect this arms, and there are other supplementary sections
side by side with the arm-joined ones. All this sections are articulated, and been
moved by oil-hydraulic cylinders. The brushes carried by these sections are overlapped.
[0024] The invention it has been described has a vertical pipe which will spray a liquid
curtain formed by a mixed of hot or cold water and detergent or additive. Following
its movement, this curtain is before the front of the machine , and there is other
before each tangential brush. There is also a device to spray clean water to a firs
tangential rig, and two pipes spraying clean water to a latter rig. It is possible
to fit an air spraying pipe on the back of the frame to make a drying.
[0025] In summary, the invention has a similar looking than that filed in a former time
by the applicant, but it has been improved substantially, reaching better performances.
DESCRIPTION OF THE DRAWINGS
[0026] In order to complement this description and aid to a better understanding of the
characteristics of the invention, this specification is accompanied, as part of the
same, by the appending set of drawings, which are by way of illustrative and non-limiting
example, the following figures:
Figure number 1.- shows a perspective view of the invention, while the improved machine
intended to the cleaning of tunnels, walls and the like, is working over a wall inside
a tunnel.
Figure number 2.- shows a side elevational view of the subject represented in figure
number 1, and in the same work of cleaning the tunnel wall.
Figure number 3.- shows a detail view of the fixing support of the telescopic arm
Figure number 4.- also shows the figure 3 support, on a plan view.
Figure number 5.- shows a side elevational view, from the rear side, like the view
represented on figure number 2, showing how the telescopic arm could work either on
the upper side of the tunnel, or on the lower one.
Figure number 6.- shows how the machine can fold over itself the articulated arms
to allow an accurate carrier.
Figure number 7.- shows a view of the object viewed on figure number 6, but viewed
from the front side
PREFERRED EMBODIMENT OF THE INVENTION
[0027] Showing this figures can be appreciated how the improved machine intended to the
cleaning of tunnels, walls and the like is formed with a tank (1), inside there is
stored an adequate amount of water. This tank is carried over a chassis or frame with
wheels(2), having this frame a shaft (3) on the front, in order to be towed by a vehicle
when the machine must be travel by roads. On the upper side of the machine, there
is a hydraulic arm (8), that can be also placed over a crane or lifter platform. From
this arm (8), arise several elements (4) carrying spinning brushes (9). The machine
has, on the front side, a conduit (5) placed horizontally or semi-horizontally respect
the machine, this conduit carrying a transversal conduit (6), which has nozzles (7).
In the opposite side of the machine, in the back side, there is a second horizontal
conduit (5'), connected with a transversal conduit (6') that has spraying nozzles
(7'). The nozzles (7) spray water mixed with detergent, but the nozzles (7') sprays
pure water.
[0028] Optionally, the machine could have a second line of nozzles on the back side. This
nozzles would not spray water, but air, in order to dry the zone previously cleaned.
[0029] The invention has a Diesel engine, a fuel tank, a hydraulic oil tank, a detergent
tank, a boiler operated with propane gas or similar, to spray trough the nozzles (7)
or (7') hot water, and an air pump or compressor.
[0030] The invention has a high pressure water pump, and a arrangement of hydraulic pumps
to manage the arms (8) movements.
[0031] The invention has a plurality of sensors to move closer and away the arms carrying
the cleaning brushes, and the water spraying nozzles.
[0032] A sensor is placed over the brush (10), controlling the height position of the brush
displacements in a vertical way, up-to-down or down-to-up. Another sensor is placed
in the brush frame(10) to control the upper gap, operating over the turn(14) and (15),
moving the same close or away to the zone to be cleaned.
[0033] The brush frame (12) has been fitted with other sensor that operates over the extensible
arm edge (8), moving close or away the whole brushes frame.
[0034] By means of other sensor placed on the frame (13), the turning axle (20) is operated,
moving closer or away from the wall the upper and lower edges.
[0035] At last, other sensor placed on the lower part of the frame (13), operates over the
turn (22) lifting or downing the whole brushes frame in order to maintain a gap with
the floor.
[0036] The machine, as is shown in figures number 6 and 7, when it been towed by road, can
be folded over the upper side of the water tank (1), thanks to the telescopic arm
(8) and the turns (20), (21) y (22).
[0037] By means of the turn (21) it can be unfolded towards the left side and towards the
right side. This allows to work in one way two lanes road, cleaning the left wall
or the right one but always moving in the way of the road, attenuating to a minimum
the traffic troubles.
[0038] The machine driving is done hydraulically by means of two hydraulic bottles over
the front shaft. They are operated by a hydraulic driving group that drives the machine
automatically, without needing a driver.
[0039] It is not necessary to make longer this specification in order to allow any expert
in the art could understand the invention scope, and its advantages.
[0040] Materials, shapes, dimensions and disposition of the elements could change, without
not changing the invention essentials.
[0041] The words used in this specification must be always understood in an extended and
not restricted way.
1. Improved machine intended to the cleaning of tunnels, walls and the like of those
constituted with a chassis or frame provided with wheels (2) at its lower part and
a towing bar (3) at its front part, having on top of the frame a variable capacity
water tank (1), the machine being characterized in that it is provided with a diesel
engine, a multiplier group, a high-pressure pump for ejecting the water outside through
the nozzles (7 and 7') fixed to the transversal conduits (6), fixed to the conduit
elements (5 and 5') situated at the front of the rear part of the machine, being joined
to (1) the transversal conduit (6) with the spraying nozzles (7) in the front side,
but in the rear side the horizontal conduit (5') is joined with the transversal conduit
(6'), having this nozzles (7'), and could optionally having a second complementary
transversal conduit, put after the line of nozzles (7') fixed to the transversal conduit
(6'), that would spray air. The machine has on the upper side of the tank a telescopic
arm, that can be placed on a crane or extensible platform, in which a plurality of
arms (10), (11), (12), (13), etc., or brushes (9), carrying spinning marginal elements
that work in collaboration with the brushes (4). The machine has a fuel tank, a hydraulic
oil tank, and additive or detergent tank, a hot water boiler operated with propane
gas or similar and an air pump or compressor, etc. The machine can be operated manually,
by means of a telescopic or remote control, or automatically using stroke limit ends
or bounce cells, which send appropriate signals to the corresponding automata connected
to a computer for their programming, or actuated directly by means of the electrovalves
of the dispensers.
2. Improved machine intended to the cleaning of tunnels, walls and the like according
to claim 1, characterized in that it has a sensor that switch-off the automatic working
when the wall ends, preventing the resting sensors for working when there is not a
wall, and having another sensor situated on the upper and lower side in order to control
the brushes displacement height, which work vertically up-to-down or down-to-up.
3. Improved machine intended to the cleaning of tunnels, walls and the like according
to the above claims, characterized in that it has a sensor placed on the upper side
of the frame (10), which control the gap of the upper part, operating over the axle
of the central turns (14) and (15),and moving the upper half closer or away to the
surface to be cleaned.
4. Improved machine intended to the cleaning of tunnels, walls and the like according
to the above claims, characterized in that it has a sensor placed on the central place
or frame (12), that operates over an extensible arm fixed to the telescopic arm, crane
or platform (4), moving closer or away the brushes (4).
5. Improved machine intended to the cleaning of tunnels, walls and the like according
to the above claims, characterized in that it has two sensors, one of them placed
on the middle zone of the frame (13), operating over the turn (20), moving closer
and away the upper and lower edges. The other sensor is placed on the lower part of
the same frame, and operates over the turn (21), lifting or downing the whole brushes
frame (4), in order to maintain the gap with the floor.
6. Improved machine intended to the cleaning of tunnels, walls and the like according
to the above claims, characterized in that the telescopic arm (8), carrying the brushes
frame (4) and auxiliaries, is folded over the upper side of the tank (1) to be transported,
or over the crane or lifting platform, thanks to turns (20), (21) and (22).
7. Improved machine intended to the cleaning of tunnels, walls and the like according
to the above claims, characterized in that by means of the turn or articulation (21),
the machine can be unfolded to the right or to the left hand, or the turn of the crane
or platform.
8. Improved machine intended to the cleaning of tunnels, walls and the like according
to the above claims, characterized in that it has an hydraulic engine placed over
one of the shafts, the front one or the rear one, that can be disconnected when the
machine is been transported by road.
9. Improved machine intended to the cleaning of tunnels, walls and the like according
to the above claims, characterized in that the machine driving is done hydraulically
by means of two hydraulic bottles over the front shaft. They are operated by a hydraulic
driving group that drives the machine automatically or mechanically.
10. Improved machine intended to the cleaning of tunnels, walls and the like according
to the above claims, characterized in that ,optionally, by means of its high pressure
equipment and air pump, it can clean and dry pavements, or high pressure water demolition,
and could also do cleaning of building fronts, or cleaning of tanks, inside or outside.