[0001] The present invention concerns a hydraulic boom crane of the kind including a boom
pivotable relative to a base about one end in a vertical plane by a hydraulic main
lifting cylinder, at least one signal emitter in the form of a pressure transducer
being associated with the main lifting cylinder and connected to a control unit such
that any loading exceeding the nominal loading causes said control unit to inhibit
operating functions of the crane.
[0002] The nominal load of cranes is determined with a certain safety margin depending on
how great a moment may be absorbed by the turning point of the crane, i.e. the bearing
supporting the crane, and which then is transmitted to the support of the bearing,
e.g. the chassis of a lorry, and in that connection to possibly extended supporting
legs without the crane tipping over.
[0003] The known load control systems for use in hydraulically driven cranes are of the
kind mounted as accessories on e.g. a lorry or definite mobile cranes. The known load
control systems may comprise at least one or more pressure transducers provided on
the hydraulic cylinders of the crane. The pressure transducers are connected to a
control unit connected with controlable valves in connection with the control valve
block of the crane. A such load control system is known from EP 0 708 053 A1, where
the control unit is arranged in such a way that it by a registered maximum allowable
pressure registered by a sensor placed on the main cylinder of the crane blocks for
all further manoeuvring of the crane by its control valve block. However, the blocking
may subsequently be deactivated in a short period (3-5 sec.) by a manually controlled
liberating element, so that it is possible to get out of an otherwise "impossible
lifting situation". An "impossible lifting situation" may be defined in that any movement
of the crane boom allowed by the control system with the intention of reducing the
load will be impossible in practice because of the physical circumstances in the ongoing
lift so that the only possibility of getting out of this lifting situation is a deactivation
of the load control system in a short pre-determined period, wherein a forced increase
of the load is possible. The said load control system also comprise acoustic and visual
signal emitters coming into action at different load levels about the maximum allowable
load level for the crane.
[0004] FR-A-2592368 discloses a hydraulic boom crane of the kind including a boom pivotable
relative to a base about one end in a vertical plane by a hydraulic main lifting cylinder
and including at least one relevant signal emitter connected to a control unit which
in case of loading the crane in excess of its nominal load produces limitations on
the functional capability of the crane whereby the relevant signal emitter consists
of a pressure transducer connected to the control unit arranged in such way that in
case of a transgression of the nominal loading established for the crane in question
will produce a marked or total functional limitation.
[0005] DE-A-4219369 discloses a crane with a load control system, which, in case of loading
the crane in excess of its nominal load ("erster Schwelle"), produces limitations
on the functional capability of the crane in a period of time determined by the control
unit (limitations are cancelled by the control unit as soon as a reset-button has
been actuated by the operator, after which the crane may be loaded up to an acceptable
maximum ("zweiter Schwelle"), the transgression of which will cause the control unit
to make the crane inoperable.
[0006] Other load control systems may furthermore comprise position indicators on the boom
sections to be pivoted in a vertical plane, besides the pressure transducers on the
hydraulic cylinders, and which are also connected to the control unit The signals
from the position indicators are used in the control unit for indicating whether a
movement of the pivotable parts of the boom in a desired direction will cause an increased
load on the crane. The control of the load with position indicators works in the way
that the control unit at a registered maximum allowable load of the crane (the nominal
load) ensures that the operator of the crane cannot perform load increasing operations
as the control unit at the activation of the previously mentioned controlable valves
is hindering such movements of the boom. However, the control unit allows all movements
of the boom that by experience cause an immediate reduction of the moment load in
proportion to the maximum allowable moment load of the crane, e.g. a reduction of
the distance between the load and the turning point of the crane in an operation wherein
the length of the boom is reduced.
[0007] Still, experience shows that crane operators almost always and with success try to
circumvent the known load control systems. An example of this is that an operation
allowed by the load control system that usually cause a load reduction is utilized
for increasing the moment load of the crane beyond the allowed level. This will by
example be possible by performing a reduction of the boom length in connection with
an "unallowable" lift whereby the load is dragged across the ground over at the beginning
and then is lifted off the ground. Such a lift will also cause a very disadvantageous
and destructive loading of the support bearing of the crane.
[0008] The load control systems described above are relatively costly since they often comprise
up to several pressure transducers and one or more position indicators that by wired
connections are connected to the control unit, which again are connected to the control
valves in the control valve block. Looking at service procedures the large number
of components and wire connections become expensive.
[0009] Common to the known load control system is, however, that they in their own individual
way in a rather abrupt way deactivates the functions of the crane completely or partly
at the exceeding of the maximum allowable load on the crane, though after a preceding
warning from acoustic or visual signal emitters also activated by the control system.
However, the known load control systems easily permit the operator to exceed/override
the deactivation of the manoeuvrability of the crane in connection with overload situations
which inevitably leads to some indifference towards the load control system, since
exceeding the maximum allowable load of the crane do not have any consequence as long
as operations take place with more or less virtuosity in the alarm range and with
an intrepid use of the said deactivation period preceding a total blocking of the
control system. The deeper meaning with the alarm is to call the operator's attention
to the fact that operation takes place in a potentially dangerous area and that measures
for a return to harmless conditions immediately has to be taken, e.g. that the lorry
is driven to a position closer to the burden to be lifted. The operator may then decide
to try anyway from the consideration that in the said deactivating period he may come
in time to discontinue the alarm creating act if the transgression is so great that
it downright may give rise to an ultimate blocking signal.
[0010] This practice results in appreciable problems that may be read from different accident
statistics. The crane manufacturers may decide to place the alarm range in a safer
distance from the ultimate border, but this will inevitably raise the cost of the
crane in proportion to its capacity. An optimum relationship between price and capacity
highly presupposes that the operators respect the alarm range according to its purpose
and do not make experiments instead by pressing the crane extremely, causing danger
for themselves, the machines and other persons in the close surroundings.
[0011] The problem in question is thus not of a purely technical nature, but also involves
educational and moral considerations, since previous solutions to the problem have
always depended on operator discipline. It has to be acknowledged as a regrettable
fact that the time has not yet come for a reasonable expectation of such self-discipline
as several other reasons make it attractive for the operators to press the crane to
the limit exist, even in already extreme situations and in spite of the hazards belonging
to them.
[0012] In the present invention it has been recognized that it is possible by technical
means to support a more reliable practice of operation, thus avoiding otherwise superfluous
overdimensioning or capacity limits on hydraulic boom cranes. This is achieved according
by the invention in that the operating functions inhibited by the control unit comprise
substantially all operating functions of the crane, whereby the functions remain inhibited
for a delay interval, hereinafter designated the "penalty period", the duration of
the penalty period imposed at each succeeding occurrence of excess loading being determined
by the control unit according to past loading conditions and whereby if the control
units detects a loading level exceeding an absolute maximum limit of the crane, all
further operation of the crane is disabled.
[0013] The invention thus involves a kind of psychological counteraction on the part of
the crane against an operator trying to exceed the capacity of the crane into its
hazard area. Such a counteraction may be established according to the invention by
letting the crane equipment itself produce a capacity reduction of a first or lower
safety limit, that is to say by a not very technical but psychological and educationally
effective "penalty" to the operator in the form of a more or less total blocking of
the crane functions during a certain period of time, e.g. if the operator does not
react in an expectedly suitable way after the alarm has been activated the first time,
namely by returning the system to a not alarm giving state.
[0014] By giving the operator such a time "penalty" with respect to the use of the crane
two important aspects will appear, namely that the operator has to reckon with the
impossibility of desired capacity gain by using a slightly or heavily overloaded crane,
for example because the time was better used in driving the lorry closer to the burden
to be lifted, and that the same operator has to face the surroundings' observation
that his heroic struggle with the crane to press it to the outermost simply result
in stoppage while maybe an alarm signal audible for the whole congregation is sounded.
Hereby the operator has to accept a loss of both crane capacity and personal prestige,
and both will act in the direction that the operator will keep to the instructions
of the crane manufacturer concerning a temporary operative overloading of the crane.
[0015] Still, there will exist a few operators who want to test the limits of such a system
with the anticipation of accepting a short-term "penalty" at a moderate overload,
if it is possible then to continue the work with a greater overload. According to
the invention this may be counteracted by producing increasing blocking periods for
all crane functions for a correspondingly increasing degree of such overload, whereby
the operator soon will experience that any attempt to a further increase of the crane
capacity will result in that the same capacity is lessened appreciably because of
increasing periods of total blockage of the crane functions. In this way the operator
has nothing to gain by his attempts to circumvent the security system, while he at
the same time by such ineffective circumventing attempts becomes exposed to scorn
from the surroundings eo ipso that the crane is standing still after the sounding
of an alarm signal.
[0016] Several signal levels may then be introduced by which there is produced increasing
"penalty periods", so that the operator will experience a continuously increasing
passivity of the crane the more he tries to overload it. At the same time, however,
consideration is given to the operator so that the final total blocking of the crane
only takes place in quite extreme cases, where the operator in the course of time
has had to accept a series of increasing penalty periods and therefore has worked
in a quite inefficient way.
[0017] By the invention it has further been realized that for the surveillance of the moment
load of the crane it is hereby in reality only necessary to watch the pressure on
the main cylinder of the crane supporting the main boom of the crane, since this pressure
is an objective measure for the moment acting on support of the crane when using it.
Thereby it is possible to indicate a new and more simply arranged load control system
that is cheaper in acquisition as well as in service as compared to the known load
control systems, and which in addition gives the operator of the crane more degrees
of freedom during special lifting situations and a better feeling of the maximum load
of the crane.
[0018] By the invention there is thus indicated a new load control system comprising a pressure
transducer situated on the main lifting cylinder of the crane and connected to a control
unit with the output connected to a by-pass valve, also called "dump valve", controlling
the oil supply to the manoeuvring valve block of the crane, which control unit is
arranged in such a way that the transgression of the nominal load capability of the
crane in question will result in activation of the said "dump valve", so that all
the functions of the crane are made inactive in a period of time calculated by the
control unit, a so-called penalty period, whereafter the dump valve is deactivated.
[0019] Evidently, the load control system according to the invention does not give any immediate
possibility for the crane operator to rectify a transgression of the nominal load
of the crane since it is not possible to relieve the load as long as the functions
of the control valve block of the crane are deactivated during the penalty period.
[0020] After the expiration of the penalty period that may be rather short at the first
transgression the control unit deactivates the dump valve and the crane becomes manoeuvrable
again. If the load on the crane is reduced to a level below the nominal load nothing
further will happen, i.e. the work may continue freely.
[0021] With the purpose of giving the operator a possibility of remedying any arisen impossible
load situations the control unit is arranged in such a way that it allow a further
load on the crane to a calculated level (within the safety margin) in excess of the
nominal load after the expiration of the penalty period.
[0022] If this calculated level for the load is exceeded the dump valve is activated again
by the control unit, this time in an perceptibly longer period of time than the first
activation. After the expiration of this so-called penalty period the dump valve is
deactivated again.
[0023] If the load on the crane is reduced the control unit will continuously calculate
a new, lower value for the maximum allowable load and penalty period in case of a
transgression concurrently with the relieving of load until the nominal load is reached.
However, if the operator of the crane tries to increase the load during the relieving
the control unit will immediately release a new penalty period.
[0024] The load control according to the invention may be programmed with several limits
of load levels between the nominal load for the crane and an absolute acceptable maximum
within the safety margin. Transgression of the individual load levels/limits will
release an increasing penalty period concurrently with the magnitude and number of
transgressions.
[0025] In order to give the operator the possibility of following how much the crane is
loaded in relation to the nominal load the cabinet of the control unit may be provided
with a percent graduated scale with light diodes that are switched on and off concurrently
with a load increase and decrease, respectively.
[0026] In addition, for warning the operator of the crane as well as persons staying within
the hazard area of the crane about the nominal load being reached or exceeded, the
control unit may also be provided with an acoustic alarm emitting a periodic alarm
signal at an existing load between 95% and 100%. During an imposed penalty period
at the transgression of the nominal load (100%) a continuous signal is given. Therefore,
the operator has to accept that his overloading of the crane is made widely known.
[0027] Furthermore, the control unit may be provided with a logging unit that is registering
data in a ring buffer memory for all load transgressing actions with the crane, so
that data concerning the latest load transgressing events afterwards may be read from
the ring buffer memory on e.g. a hand terminal, and that is registering data concerning
the largest registered overloads in another data memory, the latter also being readable
on a hand terminal.
[0028] The load control system described in the above being more simple in arrangement as
compared to the known load control systems contains thus some increased degrees of
freedom and important educational principles.
[0029] The increased degrees of freedom consist in that the operator at the transgression
of the nominal load up to an absolute allowable maximum limit within the safety margin
and after the expiration of penalty period has the possibility of getting out of an
"impossible" lifting situation by utilizing all of the manoeuvring functions of the
crane, even with a short-term, smaller load increase allowed after the expiration
of a penalty period.
[0030] The educational element consist in that the operator of the crane will be inclined
to learn a better perception of the load situations implying transgression of the
nominal load of the crane, because the penalty period connected with a transgression
of the nominal load will slow down the work procedures in connection with the use
of the crane and thereby for the operator as well as for the person or persons cooperating
in the work within the hazard area of the crane.
[0031] The invention is explained in more detail in the following with reference to the
drawing, where:
Fig. 1 is a perspective view of a hydraulic crane provided with a load control system
according to the invention, and
Fig. 2 is a functional example of the load control system.
[0032] In Fig. 1 there is shown a hydraulic crane 2 intended for mounting on a vehicle,
for example a lorry. The crane comprise a basic frame 4 for mounting on the chassis
of the lorry. The basic frame has also laterally extendable girders 5 at the ends
of which vertically extendable legs 6 are provided. On the basic frame 4 the column
10 of the crane is supported by the bearing 8. In addition, the bearing carries the
support for the main cylinder 12 of the crane that is connected to the main arm 14
of the crane. In continuation of the main arm 14 the bending arm 16 of the crane is
provided and in this a number oftelescopic arms 18.
[0033] On the main cylinder 12 of the crane there is provided a pressure transducer 20 which
by a wire connection 21 transmits an oil pressure signal to a control unit 22. As
a consequence of the very quickly varying oil pressures appearing in the main cylinder
12 of the crane and which at the transmission to the control unit will cause "signal
confusion", the control unit 22 is provided with a not shown signal receiving block
performing filtering, stabilization and compensation of the received oil pressure
signal from the pressure transducer 20 before the signal is transmitted to the control
unit for further processing.
[0034] The control unit is connected to a by-pass valve 24, in the following called dump
valve that is placed on the oil supply pipe for the manoeuvring valve block 25 of
the crane, through a wire connection 23, so that the dump valve in its active position
will cause that the oil in the supply pipe is returned directly to the hydraulic oil
tank through a not shown by-pass pipe and around the manoeuvring valve block 25 whereby
manoeuvring of the crane is not possible. In the inactive position of the dump valve
the hydraulic oil is supplied to the valve of the manoeuvring valve block whereby
it is possible to manoeuvre the crane.
[0035] The control unit 22 comprise a cabinet the front of which is furnished with a number
of bulbs 28 placed in conjunction with a percentage scale, one bulb 30 placed by the
word "run", an acoustic signal emitter 32, and a stop switch 34.
[0036] The shown scaling indicate the existing load on the crane proportional to the nominal
load of the crane in the range between 80 and 100%. At a load below 80% of the nominal
load only one bulb 30 opposite the word "run" is lit. At a load on the crane within
the range 80-100% the bulbs are lit concurrently with the increased load so that the
operator has a possibility of following the development of the existing load of the
crane. At a load over 95% of the nominal load the control unit activates the acoustic
signal emitter 32, which emits a periodic signal. At a load on the crane corresponding
to 100% or more the control unit cause a continuous signal to be sounded from the
emitter 32 during the said penalty period.
[0037] The mode of operation of the load control system is explained in the following with
basis in the functional example for the load control system shown in Fig. 2, which
shows a coordinate system with abscissa indicating time and ordinate indicating the
load of the crane proportional to the nominal load of the crane.
[0038] At a load in the range between 0 and 85% of the nominal load the load control system
do not react.
[0039] At a load between 85 and 95% the control unit perform a gradual activation of the
bulbs 28 opposite the percentage indications on the cabinet of the control unit.
[0040] At the transgression of 95% of the nominal load the control unit activate the acoustic
signal emitter 32 so that it gives a periodic signal which at 100% nominal load changes
to a continuous signal in connection with the running of a penalty period. At the
expiration of a penalty period the signal emitter changes to the periodic signal indicating
that the crane functions are active again, but the existing load of the crane is more
than 95% of the nominal load.
[0041] If the crane operator attempts to increase the load above 100% the control unit 22
activates the dump valve 24 in the short period of time calculated by the control
unit, a so-called penalty period A, cf. Fig. 2, wherein the functions of the crane
are paralyzed. After that the load on the crane should be reduced below nominal load
capability. The load on the crane may be increased at the expiration of the penalty
period A in order to give the operator of the crane the possibility to get out of
an adverse lifting situation which is possible up to 102% of nominal load in the given
example. If the load is increased in excess of the level determined by the control
unit, the control unit activates the dump valve in at penalty period B that is longer
than the first period. During this penalty period the control unit calculates a new
stop level, e.g. 102.5% of nominal load, and a new and longer penalty period C coming
into use if the crane load is increased more than the new stop level.
[0042] In the example shown in Fig. 2 the principle in the development of the length of
the penalty period is illustrated as a function of the current load on the crane.
The control unit calculates the development in the length of the penalty period in
relation to the current load of the crane and the current number of attempts of additional
overloading. The control unit 22 further comprises an "override" button 36 which by
the operator may be activated in case of an "impossible" lifting situation that has
to be rectified immediately. By activating the "override" button it will be possible
within the subsequent 5 seconds to perform a smaller load increasing operation with
the crane within an interval determined by the load control system, the exceeding
of which causes a penalty period of 30 seconds. The "override function" is usable
up to the absolutely maximum allowable load level of the crane, whereafter the load
control system totally deactivates all of the functions of the crane. In that situation
there may possibly be a case of a final adjusting possibility, which however require
the breaking of a seal or calling of a security inspector.
[0043] It shall be emphasized that by the invention it has been possible to reduce all of
the sensor equipment on the crane to the pressure transducer 20 only, but naturally
it cannot be precluded that more sensors can be used.
1. A hydraulic boom crane (2) of the kind including a boom (14) pivotable relative to
a base about one end in a vertical plane by a hydraulic main lifting cylinder (12),
at least one signal emitter in the form of a pressure transducer being associated
with the main lifting cylinder (12) and connected to a control unit (22) such that
any loading exceeding the nominal loading causes said control unit (22) to inhibit
operating functions of the crane (2), characterised in that the operating functions inhibited by the control unit comprise substantially all
operating functions of the crane, whereby the functions remain inhibited for a delay
interval, hereinafter designated the "penalty period", the duration of the penalty
period imposed at each succeeding occurrence of excess loading being determined by
the control unit according to past loading conditions and whereby if the control units
detects a loading level exceeding an absolute maximum limit of the crane, all further
operation of the crane is disabled.
2. A hydraulic boom crane (2) according to claim 1, characterised in that the control unit (22) at the loading of the crane (2) beyond its nominal load up
to an acceptable absolute maximum within a safety margin after the expiration of the
penalty period allows transgressions of the load causing the last penalty period in
intervals in such a way that the transgression of the different levels will activate
the functional limitation in a preferably perceptibly increasing penalty period concurrently
with the magnitude and the number of the transgressions.
3. A hydraulic boom crane (2) according to claim 1 or 2, characterised in that the control unit (22) determines the intervals so that these become continuously
smaller concurrently with the number of the load transgressions.
4. A hydraulic boom crane (2) according to any of the claims 1-3, characterise d in that
concurrently with the reducing of load on the crane down to the nominal load the control
unit (22) continuously calculates a new lower value for the maximum allowable load
together with a penalty period in case of a transgression thereof, which penalty period
is released immediately at an attempt to increase the load.
5. A hydraulic boom crane (2) according to any of the claims 1-4, characterise d in that
it comprises an "override" function cancelling an imposed penalty period through e.g.
4-10 seconds, within which period a load increase is allowed within a limit determined
by the load control system, the transgression of which limit causes an instant passivity
of the crane during a separately determined period of e.g. 30 seconds.
6. A hydraulic boom crane (2) according to claim 2 and 5, characterised in that the "override" function is active in each of the load increasing intervals up to
the absolute maximum allowable load for the crane.
7. A hydraulic boom crane (2) according to any of the claims 1-4, characterise d in that
the cabinet of the control unit is provided with a percent graduated scale with bulbs
(28) that are switched on and off concurrently with a load increase or decrease, respectively,
in an upper load range.
8. A hydraulic boom crane (2) according to any of the claims 1-4, characterise d in that
the control unit in addition comprises an acoustic alarm (32) which during an imposed
penalty period at the transgression of the nominal load emit a "penalty signal" audible
by the surroundings, and which preferably at an existing load on the crane between
95% and 100% of the nominal load emits an e.g. intermittent alarm signal.
9. A hydraulic boom crane (2) according to any of the claims 1-6, characterise d in that
the penalty period as a margin as well as a stop level at the loading of the crane
in excess of the nominal load is returned to the initial value when the crane load
is reduced to a level below the nominal load.
10. A hydraulic boom crane (2) according to any preceding claim, characterise d in that
the relevant sensor equipment of the crane only consist of a pressure transducer for
sensing the pressure in the main cylinder of the crane, and that the control unit
preferably is arranged to activate the dump valve of the crane.
1. Hydraulischer Auslegerkran (2), einen Ausleger (14) umfassend, den mittels eines hydraulischen
Hauptzylinders(12) um ein Ende in einer Vertikalebene drehbar ist, mindestens einen
Signalgeber in form eines Druckumformers dem Hauptzylinder (12) verknüpft ist und
mit einer Steuerungseinheit (22) verbunden ist, damit jederlei Last, die die nominelle
Belastungsfähigkeit überschreitet, die Steuereinheit (22) so beeinfliesst, dass die
Arbeitsfunktionen des Krans (2) verhindert werden,
dadurch gekennzeichnet,
dass die Arbeitsfunktionen die von der Steuerungseinheit verhindert werden, im wesentlichen
alle Arbeitsfunktionen des Krans umfassen, wobei die Funktionen während eines Verspäterungsintervalls,
hiernach "Strafperiode" genannt, verhindert verbleiben, wobei die Dauer der Strafperiode,
die bei jedes nächste Ereignis einer Überlastung erteilt wird, von der Steuereinheit
gemäss frühere Lastverhältnisse, und wobei, falls die Steuereinheit einen Lastpegel,
den eine absolute Maximumgrenze des Krans überschreitet detektiert, alles weitere
Arbeiten mit dem Kran verhindert wird.
2. Hydraulischer Auslegerkran (2) nach Anspruch 1, dadurch gekennzeichnet, dass die Steuereinheit (22) beim Belasten des Krans (2) über die nominelle Belastungsfähigkeit
bis zu einem akzeptablen absoluten Maximum innerhalb eines Sicherheitsspielraums nach
Auslauf der Strafperiode intervallenweise Überschreitungen der Belastung, die die
letzte Strafperiode ausgelöst hat, zulässt, in solcher Weise, dass Überschreitung
der verschiedenen Lastpegeln die funktionelle Begrenzung in vorzugsweise spürbar wachsenden
Strafperioden in Zusammenhang mit der Grösse und der Anzahl der Überschreitungen aktiviert.
3. Hydraulischer Auslegerkran (2) nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die Steuerenheit (22) die Intervalle so festlegt, dass die immer kleiner werden in
Zusammenhang mit der Anzahl der Überschreitungen.
4. Hydraulischer Auslegerkran (2) nach jeder der Ansprüche 1-3, dadurch gekennzeichnet, dass in Zusamenhang mit der Reduktion der Belastung des Krans bis zu der nominellen Belastungsfähigkeit
die Steuereinheit (22) laufend einen neuen niedrigeren Wert für die Maximumgrenze
zusammen mit einer Strafperiode im Falle einer Überschreitung der Grenze berechnet,
welche Strafperiode unmittelbar bei einem Versuch zur Erhöherung der Belastung ausgelöst
wird.
5. Hydraulischer Auslegerkran (2) nach jeder der Ansprüche 1-4, dadurch gekennzeichnet, dass es eine "Dominierungsfähigkeitsfunktion" umfasst, die eine angelegte Strafperiode
für beispielsweise 4-10 Sekunden aufhebt, innerhalb welches Zeitraum eine Belastungszunahme
erlaubt wird, innerhalb einer Grenze, die von der Steuereinheit bestimmt wird, wobei
die Überschreitung der Grenze eine augenblickliche Stillstand des Krans hervorruft
während einer gesondert ermittelten Periode von beispielsweise 30 Sekunden.
6. Hydraulischer Auslegerkran (2) nach Anspruch 2 und 5, dadurch gekennzeichnet, dass die "Dominierungsfähigkeitsfunktion" in jeder der belastungszunehmenden Perioden
bis zu der absoluten Maximumgrenze des Krans aktiv ist.
7. Hydraulischer Auslegerkran (2) nach jeder der Ansprüche 1-4, dadurch gekennzeichnet, dass das Gehäuse der Steuereinheit mit einer in Prozent eingeteilten Skala versehen ist
mit Lampen (28) die ein-, bzw. ausgeschaltet werden in Zusammenhang mit einer Zu-
oder Abnahme der Belastung, in einem oberen Belastungsbereich.
8. Hydraulischer Auslegerkran (2) nach jeder der Ansprüche 1-4, dadurch gekennzeichnet, dass die Steuereinheit zusätzlich einen akustischen Alarm (32) umfasst, den während eine
angelegte Strafperiode beim Überschreiten der nominellen Belastungsfähigkeit ein in
der Umgebung hörbares "Strafsignal" aussendet, wobei vorzugsweise bei einer vorhandenen
Kranbelastung zwischen 95% und 100% der nominellen Belastungsfähigkeit ein beispielsweise
intermittierendes Alarmsignal aussendet.
9. Hydraulischer Auslegerkran (2) nach jeder der Ansprüche 1-6, dadurch gekennzeichnet, dass die Strafperiode als Spielraum sowie als Haltepegel bei der Belastung des Krans hinüber
der nominellen Belastung zu den Ausgangswerten zurückgestellt werden, wenn die Kranbelastung
unter der nominellen Belastung reduziert wird.
10. Hydraulischer Auslegerkran (2) nach jeder der vorstehenden Ansprüchen, dadurch gekennzeichnet, dass die relevante Sensorausrüstung des Krans nur aus einem Druckumformer zur Ermittlung
des Drucks in dem Hauptzylinder des Krans besteht, und dass die Steuereinheit vorzugsweise
zur aktivierung des Umgehungsventils des Krans eingestellt ist.
1. Grue (2) hydraulique à flèche du type comprenant une flèche (14) pivotable par un
cylindre (12) d'actionnement hydraulique principale autour d'une extrémité dans un
plan vertical rélative à une base, au moins un émetteur de signaux en forme de transducteur
de pression en liaison avec le cylindre d'actionnement principale (12) et connecté
à un dispositif de contrôle (22) tel que chaque charge dépassant la charge nominale
cause ledit dispositif de contrôle (22) d'empêcher les fonctions opérationelles de
la grue (2),
caractérisée en ce que
les fonctions opérationelles empêchées par le dispositif de contrôle comprennent essentiellement
tous les fonctions opérationelles de la grue, où les fonctions restent empêchées dans
un intervalle de retard, ensuite nommé "la période de punition", la durée de la période
de punition appliquée à chaque événement de surcharge étant déterminé par le dispositif
de contrôle selon des conditions de charge antérieurs, et où, si le dispositif de
contrôle détecte un niveau de charge en excès d'une limite maximum de la grue, tout
operation successive de la grue est empêché.
2. Grue (2) hydraulique à flèche selon la revendication 1, caractérisée en ce que le dispositif de contrôle (22), quand la charge du grue (2) dépasse la charge nominale
jusq'une limite maximum dans une marge de sécurité, après la fin de la période de
punition, permet des dépassements de la charge ayant activé la dernière période de
punition dans des intervalles de telle façon que les dépassements des differents niveaux
activent la limitation fonctionelle dans une période de punition préférablement perceptiblement
croissant en concordance avec la grandeur et le nombre des dépassements.
3. Grue (2) hydraulique à flèche selon la revendication 1 ou 2, caractérisée en ce que le dispositif de contrôle (22) détermine les intervalles telles qu'ils deviennent
continûment plus bref en concordance avec le nombre des dépassements de charge.
4. Grue (2) hydraulique à flèche selon une des revendications 1 à 3, caractérisée en ce qu'en concordance avec la reduction de la charge sur la grue jusq'à la charge nominale,
continûment le dispositif de contrôle (22) calcule un nouveau valeur plus bas pour
la charge permissible maximum, et avec une période de punition dans le cas d'un dépassement,
laquel période de punition étant déclanchée immédiatement par un essay d'augmenter
la charge.
5. Grue (2) hydraulique à flèche selon une des revendications 1 à 4, caractérisée en ce qu'elle comprend une fonction "en mode prioritaire" qui annule une période de punition
de par example 4-10 secondes, pendant ce temps permettant une augmentation de la charge
sous une limite déterminée par le système de contrôle de la charge, le dépassement
de cette limite causant une passivité de la grue dans une période séparément déterminé
de par example 30 secondes.
6. Grue (2) hydraulique à flèche selon la revendication 2 et 5, caractérisée en ce que la fonction "en mode prioritaire" est active dans chaqun des intervalles d'augmentation
de charge jusqu'à la charge permissible maximum du grue.
7. Grue (2) hydraulique à flèche selon une des revendications 1 à 4, caractérisée en ce que le boîtier du dispositif de contrôle est fournit d'une échelle divisé en pourcent
avec des lampes (28) qui sont mis en ou hors circuit en concordance avec une augmentation
ou une réduction de la charge, respectivement, dans une gamme de charges élevée.
8. Grue (2) hydraulique à flèche selon une des revendications 1 à 4, caractérisée en ce que le dispositif de contrôle en outre comprend une alarme acoustique (32) qui sonne
un "signal de punition" audible dans l'entourage pendant une période de dépassement
de la charge nominale, et qui préférablement sonne un signal d'alarme, par example
intermittant, quand la charge sur la grue est entre 95% et 100% de la charge nominale.
9. Grue (2) hydraulique à flèche selon une des revendications 1 à 6, caractérisée en ce que la période de punition comme marge, ainsi que le niveau d'interruption pendant la
charge de la grue au dehors de la charge nominale sont retourné à leur valeurs initiales
quand la charge de la grue est réduit au-dessous de la charge nominale.
10. Grue (2) hydraulique à flèche selon les revendications précédentes, caractérisée en ce que l'équipement essentiel de senseurs ne comprend qu'un transducteur de pression pour
mésurer la pression dans le cylindre d'actionnement principale de la grue, et en ce que le dispostif de contrôle est préférablement adapté à activer la soupape de dérivation
de la grue