[0001] The present invention relates to a method and the corresponding device for placing
in bags, or "bagging" pieces of fruit, vegetables and the like, so that they can subsequently
be sold.
[0002] The method and the device which are the object of the present invention provide substantial
features of novelty and inventive activity, compared with those currently known for
this function.
[0003] At present, different types of machines and methods are known for formation of bags
from a tubular net component, from which the bags are separated in succession by clamping
the upper part of each bag after it has been filled, performing welding or forming
a double level, and carrying out intermediate cutting in order to separate the bag.
This has given rise to installations for continuous operation in which a net bag is
supplied by means of a rigid tubular body, two methods for which are known. According
to the first method the net passes via the lower end of the support tube, and the
pieces of fruit are introduced via the upper end, and are collected in their descent
by gravity by means of the sealed base of the tubular net component, which is disposed
above or below the sealing head, depending on the individual cases, or alternatively
the net gathering aprons can temporarily stop the descent of the pieces of fruit before
they reach the sealed base, such that the base of the net and the pieces of fruit
have to pass via the sealing head in order to produce the bag, and the new sealed
base of the net waits for a new load of fruit in order to start a new cycle, and for
the fruit to enter the net.
[0004] According to the second method, the net passes via the upper end of the support tube
for the net. The pieces of fruit are also introduced via the same end, with the sealed
base of the tubular net at a point close to the input of the fruit, such that the
base of the net which holds the fruit descends together with the latter until both
pass the sealing head; when the bag has been produced the new sealed base of the net
is moved to the upper end of the tube via the interior of the latter, and is kept
in this position to wait for a new load of fruit at a height which is close to the
upper end, in order for the cycle to be repeated.
[0005] This type of filling device, which is commonly used at present, has some substantial
disadvantages, the first of which is that the discharge of the fruit from the upper
part of the tube, so that it can be retained in the lower part of the net tube, gives
rise to impact of the pieces of fruit which can be considerable, which is detrimental
to the fruit, particularly for specific types of fruit or vegetables. In addition,
the tension which the weight of the pieces of fruit imposes on the tubular component
which surrounds the latter from the time of filling until the step of closing and
cutting for separation of the bag is completed, is transmitted into tensions of the
walls of the bag on the pieces of fruit, which again has a detrimental effect on the
latter.
[0006] Furthermore there is a loss of time whilst the fruit descends, until it reaches the
sealed base of the tubular net, which has a direct effect on production; in the second
method this problem is aggravated because the sealed base has to rise to the upper
part in order to reach the fruit, which restricts even further the output of the machine.
In this case, when the base of the net which holds some of the pieces of fruit reaches
its final position, there is generally some fruit descending which collides with that
already held, and the net forms a bottleneck for the fruit descending, and delays
the last pieces of fruit.
[0007] The device and method which are the subject of the present invention are designed
specifically to solve the above-described disadvantages, on the basis of a method
according to which, inside the tube which guides the tubular net component, the tubular
net component is subjected to clamping and lateral retention, immediately after the
pieces of fruit have been received inside the upper part of the guide tube, and guided
and supported descending longitudinal displacement then takes place of each of the
bags which have just been filled, until each bag emerges on the exterior of the rigid
outer tube, and is sealed by double welding or double clamping, and cutting takes
place between the two welds or clamps in order to separate the bag.
[0008] This method thus avoids the impact of the pieces of fruit discharged into the upper
part of the tube, until they reach the lower part of the latter, since the path of
the pieces of fruit can be very short if the present invention is applied, and in
addition, since descending guiding of the supported bags is carried out, i.e. the
bags are in suspension, lateral forces of the walls of the bag on the pieces of fruit
are avoided, and additionally bottlenecks and delaying of the fruit are avoided, and
since less time is wasted, production increases.
[0009] The device which is designed to implement the present method is characterised basically
in that it comprises a rigid tubular component to guide the tubular net component
on its interior, which is provided at a specific point of its height, preferably in
an area which is close to its upper edge, with a longitudinal groove according to
a generatrix of the tubular component, a transverse clamp being provided, preferably
in the form of a flexible loop at the height of the start of this groove, which is
secured to the walls of the rigid tubular component in a position of rest, and this
loop closes transversely the walls of the tubular net component when the required
quantity of fruit has been deposited in the interior of the latter. By this means,
the tubular net component is secured to the side of the rigid tubular body in the
area which corresponds to the groove, and a helical screw is provided, preferably
in the form of a strong helical spring, in a tubular duct adjacent to this groove,
on the exterior of, or in the wall itself of the rigid guide tube, which helical screw
or spring can rotate on its own axis, and can engage the neck or contraction formed
by the transverse gripper in the tubular net component, such that when the helical
spring is rotated, the bag, which is already closed but not yet sealed, is entrained
towards the lower part of the rigid tubular body, suspended by the helical screw or
spring, such that guided conveyance, in suspension, can take place of the bags which
have just been formed. When the area of contraction of the bag emerges from the lower
part of the rigid tube, welding or clamping and subsequent cutting take place, in
order to separate the bag which has been completely formed. In the interior of the
tube, starting from the upper end of the aforementioned spring and groove, and as
far as the lower edge, there can be other recently formed bags which are in the process
of being displaced towards the lower edge, which are guided by, and suspended from
the helical spring, which can have sufficient strength for this purpose, such that
actions of lateral crushing of the walls of the bags are prevented.
[0010] Account must be taken of the fact that although the entire description has been based
on the example in the figures, in which the method is implemented vertically, an important
advantage of the present invention consists in the fact that its method can be implemented
irrespective of the angle of inclination of the tube which guides the bags, since
the displacement of the latter is not necessarily dependent on the action of gravity,
but on the existence of the system's own mechanical means which give rise to conveyance
of the filled bags, and if required the guide tube for the latter can be disposed
with its axis horizontally. It will therefore be appreciated that all the references
to verticality and to upper and lower edges or ends must be interpreted in the broadest
sense, since this can involve any inclination between vertical and horizontal, and
in fact reference should be made to one end or the other of the tubular component,
without these ends needing to be in the upper or lower position.
[0011] In order to assist understanding of the implementation of the method, by way of explanatory
but non-limiting example, some drawings are provided of a device produced according
to the present invention.
Figure 1 is a schematic plan view of a rigid guide tube for the net component with
the devices which are the subject of the present invention;
Figure 2 shows, also schematically, a longitudinal cross-section of the rigid tube
with the tubular net component in its interior, in the final step of initial filling
of a bag;
Figures 3 and 4 both show schematic lateral views of the steps of transverse clamping
of the net component;
Figure 5 shows a view similar to that in figure 2, with a net bag initially closed;
and
Figure 6 shows a view similar to that in figure 5, indicating the position of the
various guided bags in suspension throughout the rigid tube, as far as the lower position
in which welding or clamping and intermediate cutting are carried out, in order to
separate the bag.
[0012] As shown in the figures, the device which is the subject of the present invention
comprises a rigid tubular component 1, which is designed to receive via its upper
end the tubular net component 2, from which the various bags are produced when the
interior of the tube receives the weighed loads of pieces of fruit or vegetables 3,
as shown in figure 2. The rigid tubular component 1 has a longitudinal slot 4, such
that in a position which is close to the start of this groove, the device has a noose
or loop 5 which surrounds the net component 2 above the pieces of fruit 3, which by
means of transverse action can clamp the net tube, as shown in figures 3 and 4, such
that the noose or loop 5, which in a first position simply surrounds the net tube
2, reaches a final position of contraction indicated by the final position 6 of this
noose or loop, in which the tubular net component 2 has been clamped transversely,
forming a neck or area of contraction 7. In this position the contraction 7 is engaged
by a strong helical spring 8 which is accommodated inside a tubular guide 9 adjacent
to the rigid tube 1, on the exterior of the latter, and opens onto the groove 4. The
spring 8 can be rotated around its own axis, by means shown schematically and conventionally
in the form of a system of drive wheels 10 and 11 and an arm 12, which is integral
with the lower end of the spring 8. By means of this arrangement, the upper coil 13
of the spring 8 clasps the contraction 7, as shown in figure 3, such that starting
from this moment and for the remainder of its descending path, the bag is guided in
its descending path, and at the same time is supported by the coils of the spring
8, which can have the necessary strength. Various filled bags can thus be produced,
during the step of displacement inside the rigid tubular body 1, as can be seen in
figure 6, which shows the bags 14 and 15 moving downwards suspended from the coils
of the helical spring 8. When a bag reaches the lower edge of the rigid tubular component
1, the contraction is welded and cut, as can be seen in a dimensionally very enlarged
manner in figure 6, which shows a bag recently formed 16 at the moment of welding
or clamping and cutting, which processes are carried out by devices shown schematically
in the form of the welding components 17 and cutting blades 18. The following bag
19 then will go into the aforementioned completion position.
[0013] Thus, the method according to the present invention is characterised by the following
steps:
a) filling of the net tube with the pieces of fruit or vegetables, in a position which
is close to the upper edge of the rigid guide tube;
b) transverse clamping of the tubular net component above the bagged pieces of fruit,
and conveyance of the clamped contraction to a point on the inner surface of the rigid
tube;
c) suspension of the bag on a means of support which can be displaced throughout the
rigid tube;
d) release of the clamping means, which resumes its original position;
e) displacement of the series of bags formed throughout the rigid tube and in the
interior of the latter, until it reaches the lower edge of the surrounding rigid tube;
and
f) welding of the clamped contraction and subsequent cutting of the area in which
the welding has been carried out, in order to separate the last bag formed in the
tubular net component.
[0014] The transverse clamping of the tubular net component by means of the noose or loop
5 can be carried out by any appropriate means, there being shown by way of example
the arrangement of both tubular guide components 20 and 21, which are also adjacent
to the rigid tubular component 1, for guiding the ends, indicated as 22 in figure
3, of the noose or loop, recovery springs 23 preferably being provided in the interior
of these tubular guide components, such that after positive activation of the ends
of the noose or loop, recovery of the position takes place automatically by means
of the action of the springs 23 and the elasticity of the material itself of this
noose or loop 22, which for this purpose can consist of a steel cable, or a thread
component consisting of a suitable synthetic material, such as a natural or synthetic
elastomer etc. However, it will be appreciated that the function of this noose or
loop can be carried out by any type of clamp, which, by clasping transversely the
net tube, can secure the latter to the inner lateral wall of the rigid tube in the
initial area of the vertical groove.
[0015] It will also be appreciated that the suspension and longitudinal guiding of the various
bags which are produced during the process, can be carried out by any type of device
which can retain and support the bags formed by transverse clamping of the latter,
and can provide descending guiding of the bags throughout the tubular component.
1. Method for bagging fruit and the like, of the type in which filling is carried out
of a tubular net component (net sleeve) which is guided from the outside towards the
inside from one end of the guide tube, and is conveyed along the interior of the latter,
characterised in that in a first step, the weighed quantity of fruit or the like is
placed inside the tubular net component in the vicinity of one end of the net tube,
after the fruit has been loaded, with formation of a contraction which is then grasped
by support means adjacent to the lateral surface of the rigid tube, and immediately
afterwards the transverse clamping device of the net tube is released, and displacement
begins of the means of support which convey the bag which has just been filled to
the other end of the rigid tube, and when the bag emerges from the latter, double
welding or double clamping is carried out, and a cut is made between the two, in the
contraction of the net tube, in order to separate a bag which has been completed from
the next bag, in a process which, at the time of closing or pre-sealing of the bag,
can involve application to the latter of a label, or an indicative component for standardisation
or advertising, as well as a transport handle.
2. Device for carrying out the method according to claim 1, characterised in that it
comprises a rigid cylindrical tube which is provided with a longitudinal slot, which
extends from an area which is close to the intake end of this tube, and at the other
end of the tube there is a transverse clamp to form a contraction in the net tube
after the fruit which has just been weighed has been loaded, the contraction formed
being secured to the inner wall of the rigid tube, and the device having a helical
screw which is adjacent to the groove of the rigid tube and can undergo movement of
rotation around its own axis, which screw can engage the contraction formed in the
net tube by the transverse action clamp, and can convey to the other end of the tube
the bag which has just been formed, suspended from the rotatory helical screw itself.
3. Device for bagging fruit and the like according to claim 2, characterised in that
the helical screw has the structure of a rigid helical spring, which is connected
at one of its ends. to a rotary activating device, and is disposed adjacent to the
longitudinal slot of the rigid tubular body.
4. Method and device for bagging fruit and the like, according to claims 2 and 3, characterised
in that the rigid helical spring is guided inside an auxiliary tubular body which
is secured to the exterior of the rigid tubular component, and communicates with the
longitudinal slot of the latter.
5. Method and device for bagging fruit and the like, according to claim 2, characterised
in that the transverse clamp consists of a resilient, resistant noose or loop, which
can be secured by its own means to the interior of the rigid tube, and which is activated
transversely in order to clamp the net tube.
6. Device for bagging fruit and the like according to claim 5, characterised in that
the resilient noose or loop is activated by traction of its guided ends through tubular
components which are adjacent to the tubular body which supports the helical spring,
and are provided with inner recovery springs.
7. Device for bagging fruit and the like according to the preceding claims, characterised
in that the guide tube for the bags of fruit can be disposed in a fixed manner in
any position of inclination between vertical and horizontal.