[0001] The invention relates to a positioning device provided with a base, a first displacement
unit with a first object holder which is displaceable relative to the base parallel
to an X-direction and parallel to a Y-direction which is perpendicular to the X-direction,
and a second displacement unit with a second object holder which is displaceable relative
to the base parallel to the X-direction and parallel to the Y-direction, said first
and second object holders being displaceable relative to the base consecutively from
a measuring position into an operational position, while the first and the second
displacement unit each comprise a first part and a second part which are displaceable
relative to one another and which exert a driving force on one another during operation,
the first parts of the first and the second displacement unit being coupled to the
first object holder and to the second object holder, respectively, seen parallel to
the X-direction and parallel to the Y-direction.
[0002] The invention also relates to a lithographic device provided with a frame to which
a radiation source, a mask holder, a focusing unit, and a positioning device are fastened,
said focusing unit having a main axis, while the positioning device comprises a substrate
holder which is displaceable relative to the focusing unit parallel to an X-direction
which is perpendicular to the main axis and parallel to a Y-direction which is perpendicular
to the X-direction and perpendicular to the main axis.
[0003] The invention also relates to a lithographic device provided with a frame to which
a positioning device, a focusing unit, a further positioning device, and a radiation
source are fastened, said focusing unit having a main axis, while the positioning
device comprises a substrate holder which is displaceable relative to the focusing
unit parallel to an X-direction which is perpendicular to the main axis and parallel
to a Y-direction which is perpendicular to the X-direction and to the main axis, and
the further positioning device comprises a mask holder which is displaceable relative
to the focusing unit parallel to at least the X-direction.
[0004] A positioning device of the kind mentioned in the opening paragraph is known from
EP-A-0 525 872. The known positioning device is used in an optical lithographic device
for the manufacture of integrated semiconductor circuits by means of an optical lithographic
process. The lithographic device images sub-patterns of such semiconductor circuits
present on a mask on a reduced scale on a semiconductor substrate by means of a light
source and a system of lenses. Since such semiconductor circuits have a complicated
structure, the semiconductor substrates should be exposed a number of times, each
time with a different mask having a different sub-pattern. The masks are consecutively
taken from a magazine and placed in an operational position in the lithographic device
by means of the known positioning device. During the displacement of a mask from the
magazine to the operational position, the mask passes a measuring position where a
position is measured occupied by the mask relative to a reference of the lithographic
device. A position of the object holder by means of which the mask is displaced is
measured relative to said reference during the displacement of the mask from the measuring
position into the operational position, so that the mask can be placed in a desired
operational position with respect to the reference through a suitable displacement
of the object holder. The relevant object holder keeps the mask in the desired operational
position during the exposure of the semiconductor substrate. Meanwhile, the other
object holder takes a next mask from the magazine and moves it into the measuring
position. The use of the two displacement units with the two object holders thus renders
it possible to measure the position of a subsequent mask relative to the reference
already while a previous mask is in the operational position and the semiconductor
substrate is being exposed through this previous mask. The manufacturing output of
the lithographic device is considerably increased in this manner.
[0005] The use of a positioning device of the kind mentioned in the opening paragraph, furthermore,
is generally known in machine tools and machining installations. In this case, a position
occupied by a workpiece supported by one of the two object holders relative to this
object holder is measured in the measuring position. Then the relevant object holder
with the workpiece is moved into the operational position in which the workpiece is
to be machined. A position occupied by the relevant object holder relative to a reference
of the machine tool is measured in the operational position, with the result that
the workpiece can be brought into a desired operational position with respect to the
reference. Here, again, the use of the two displacement units with the two object
tables considerably increases the manufacturing output of the machine tool or machining
installation because a next workpiece is already moved into the measuring position
while a former workpiece is being processed.
[0006] The first and the second displacement unit of the known positioning device each comprise
a first part which is fastened to the relevant object holder and a second part which
is fastened to the base, said first part and second part of each displacement unit
being displaceable relative to one another while exerting a driving force on one another.
A disadvantage of the known positioning device is that the two parts of the displacement
units are each fastened to the base, which accordingly forms a common base for the
first and the second displacement unit. Reaction forces are exerted on the second
parts during the displacement of the object holders, which forces are transmitted
into the base. Said reaction forces lead to mechanical vibrations in the base, which
in their turn are transmitted to the second parts and to the object holders. If the
first object holder is present, for example, in the operational position, mechanical
vibrations will arise in the first object holder as a result of the reaction forces
exerted on the base by the second displacement unit during the displacement of a next
mask from the magazine to the measuring position. Such a mutual interference between
the two displacement units leads to positioning inaccuracies of the displacement units,
which are usually undesirable. In addition, the mechanical vibrations generated in
the base are also transmitted to the other parts of the device in which the known
positioning device is used, which is usually also undesirable.
[0007] EP-0 502 578 A1 discloses an optical lithographic device in which a single substrate
table is supported over a fixed guide surface by an air foot and driven by an H-drive
arrangement.
[0008] EP-0 503 712 A1 discloses a substrate table for use in a lithographic device, including
an air foot to enable the substrate table to be guided over a fixed guide surface
by an H-drive arrangement.
[0009] It is an object of the invention to provide a positioning device of the kind mentioned
in the opening paragraph whose base is common to the two displacement units, while
the undesirable mutual interference of the two displacement units mentioned above
is prevented as much as possible.
[0010] The invention is for this purpose characterized in that the second parts of the first
and the second displacement unit, seen parallel to the X-direction and parallel to
the Y-direction, are coupled to a balancing unit which is common to the first and
to the second displacement unit and which is displaceably guided relative to the base
parallel to the X-direction and parallel to the Y-direction, while the first and the
second displacement unit each comprise a force actuator for generating the driving
force. It is noted that the term "force actuator" is understood to mean an actuator
for generating a driving force with a predetermined value. Besides such force actuators,
so-called position actuators are known for generating displacements having a predetermined
value. Owing to the use of the balancing unit, reaction forces exerted by the first
parts of the displacement units of the positioning device on the second parts are
not transmitted into the base but are exerted on the balancing unit, which is displaceable
relative to the base, and are converted into displacements of the balancing unit relative
to the base. Mechanical vibrations in the base and in the balancing unit are prevented
as much as possible thereby, so that also the transmission of such vibrations to the
object holders is prevented as much as possible. The positions of the object holders
relative to the base are determined by the values of the driving forces of the displacement
units of the positioning device, the values of said driving forces being controlled
by a control unit. Since the driving forces are generated by means of force actuators,
these driving forces are substantially independent of the positions of the first parts
of the displacement units relative to the second parts, so that the positions of the
object holders relative to the base are substantially independent of the position
of the balancing unit relative to the object holders. It is achieved thereby that
a displacement of the balancing unit relative to the base parallel to the X-direction
or parallel to the Y-direction, caused by a reaction force of one of the two displacement
units, has substantially no influence on the position of the object holder of the
other displacement unit relative to the base, so that mutual interferences between
the positioning accuracies of the two displacement units are prevented as much as
possible. A simple construction of the positioning device is in addition achieved
in that the balancing unit is a common balancing unit for the two displacement units.
[0011] It is noted that a photocopying machine is known from US-A-5,208,497 with a single
displacement unit by means of which an optical unit is displaceable parallel to a
single scanning direction. The displacement unit also has a balancing unit which is
coupled to the optical unit and which is also displaceable parallel to the scanning
direction. US-A-5,208,497, however, does not show the use of two displacement units
each with an object holder which is displaceable parallel to an X-direction and parallel
to a Y-direction perpendicular to the X-direction, while the displacement units cooperate
with a common balancing unit which is also displaceable parallel to the X-direction
and parallel to the Y-direction.
[0012] A special embodiment of a positioning device according to the invention is characterized
in that the force actuators of the first and the second displacement units generate
exclusively Lorentz forces. The use of force actuators which generate exclusively
Lorentz forces makes the driving forces of the displacement units substantially independent
of the relative positions of the first parts and the second parts of the displacement
units, and a particularly practical and simple construction of the force actuators
is provided.
[0013] A further embodiment of a positioning device according to the invention is characterized
in that the balancing unit is displaceably guided by means of a static gas bearing
over a guiding surface of the base which extends parallel to the X-direction and parallel
to the Y-direction. The use of the static gas bearing provides a substantially frictionless
guiding of the balancing unit relative to the base, so that displacements of the balancing
unit under the influence of reaction forces of the displacement units are not influenced
by frictional forces occurring between the balancing unit and the guiding surface
of the base. Such an influence on the displacements of the balancing unit leads to
undesirable residual mechanical vibrations in the balancing unit and the base.
[0014] A yet further embodiment of a positioning device according to the invention is characterized
in that the two displacement units are each provided with an X-actuator and a Y-actuator,
said X-actuators being each provided with a first part which, seen parallel to the
X-direction and parallel to the Y-direction, is coupled to the object holder of the
relevant displacement unit and, seen parallel to the X-direction, is displaceable
relative to a second part of the relevant X-actuator, while the Y-actuators are each
provided with a first part which is fastened to the second part of the X-actuator
of the relevant displacement unit and which, seen parallel to the Y-direction, is
displaceable relative to a second part of the relevant Y-actuator which is fastened
to the balancing unit. In this further embodiment, the object holders are each displaceable
parallel to the X-direction by means of a suitable driving force of the X-actuator
of the relevant displacement unit, while the object holders are each displaceable
together with the X-actuator of the relevant displacement unit parallel to the Y-direction
by means of a suitable driving force of the Y-actuator of the relevant displacement
unit. Reaction forces of the X-actuators of the two displacement units are transmitted
to the balancing unit through the second parts of the X-actuators and through the
Y-actuators, while reaction forces of the Y-actuators of the two displacement units
are transmitted directly to the balancing unit through the second parts of the Y-actuators.
[0015] A special embodiment of a positioning device according to the invention is characterized
in that the positioning device is provided with a control unit for controlling at
least one actuator by means of which at least the second parts of the X-actuators
of the two displacement units are retainable in a position parallel to the X-direction.
As was described above, displacements of the balancing unit relative to the base parallel
to the X-direction and displacements of the balancing unit relative to the base parallel
to the Y-direction, caused by reaction forces of the two displacement units, have
substantially no influence on the values of the driving forces of the two displacement
units, so that the positions of the two object holders relative to the base are substantially
not interfered with by such displacements of the balancing unit. The same holds for
displacements of the balancing unit with components parallel to both the X-direction
and the Y-direction. The reaction forces of the displacement units, however, also
exert a mechanical torque on the balancing unit about an axis which extends perpendicularly
to the X-direction and perpendicularly to the Y-direction. Without further measures,
said mechanical torque will cause a rotation of the balancing unit and the displacement
units coupled thereto about an axis of rotation directed perpendicularly to the X-direction
and perpendicularly to the Y-direction. Without a further adaptation of the driving
forces of the displacement units, such a rotation would lead to displacements of the
object holders relative to the base parallel to the X-direction and parallel to the
Y-direction, so that the positions of the object holders relative to the base would
be influenced by said rotation of the balancing unit. The use of said control unit
for controlling said actuator achieves that at least the second parts of the X-actuators
of the displacement units are retained in a position parallel to the X-direction.
Since the object holders are coupled to the first parts of the X-actuators, seen parallel
to the X-direction and parallel to the Y-direction, the use of said control unit prevents
rotations of the X-actuators and the object holders coupled thereto about an axis
of rotation directed perpendicularly to the X-direction and perpendicularly to the
Y-direction, so that displacements of the object holders relative to the base arising
from such rotations are prevented. Thus the reaction forces of the displacement units
as well as the accompanying reaction torques on the balancing unit have substantially
no influence on the positions of the object holders relative to the base.
[0016] A further embodiment of a positioning device according to the invention is characterized
in that the Y-actuators of the displacement units are provided with a common straight
guide along which the first parts of the Y-actuators are displaceably guided, while
the positioning device is provided with a rotatable unit having a first part which
is fastened to the balancing unit and a second part which is rotatable relative to
the first part about an axis of rotation extending perpendicularly to the X-direction
and perpendicularly to the Y-direction and which is fastened to the common straight
guide. In this embodiment, the first parts of the Y-actuators are displaceable independently
of one another along the common straight guide, while the first parts of the X-actuators
and the object holders coupled thereto are displaceable independently of one another
relative to the second parts of the X-actuators which are fastened to the first parts
of the Y-actuators. Reaction forces of the X-actuators are transmitted to the balancing
unit through the relevant Y-actuators, the common straight guide, and the rotatable
unit, while reaction forces of the Y-actuators are transmitted to the balancing unit
through the common straight guide and the rotatable unit. The first object holder
in the operational position and the second object holder in the measuring position
are thus displaceable relative to the base independently of one another during operation.
To move the second object holder from the measuring position into the operational
position, the common straight guide is rotated through an angle of 180° about said
axis of rotation by means of the rotatable unit, so that the first object holder is
moved from the operational position into the measuring position at the same time.
The use of the common straight guide and the rotatable unit leads to a simple construction
of the positioning device, where the first object holder and the second object holder
are displaceable from the measuring position into the operational position and from
the operational position into the measuring position by means of a simple rotational
movement of the common straight guide.
[0017] A yet further embodiment of a positioning device according to the invention is characterized
in that the control unit controls the rotatable unit. In this embodiment. the rotatable
unit has a dual function, so that a particularly simple and practical construction
of the positioning device is provided. The rotatable unit is indeed used both for
displacing the object holders from the measuring position into the operational position
and from the operational position into the measuring position by means of a rotational
movement of the common straight guide, and for keeping the common straight guide in
a position parallel to the Y-direction through a suitable control of the rotatable
unit by the control unit, so that the second parts of the X-actuators are kept in
a position parallel to the X-direction.
[0018] A special embodiment of a positioning device according to the invention is characterized
in that the balancing unit comprises a support body which is provided with a guiding
surface which extends parallel to the X-direction and parallel to the Y-direction,
which is common to the two object holders, and along which the two object holders
are displaceable parallel to the X-direction and parallel to the Y-direction, said
object holders being both provided with a coupling member by means of which the relevant
object holder can be coupled in turn to the first part of the X-actuator of the first
displacement unit and to the first part of the X-actuator of the second displacement
unit. The object holders in this embodiment are displaceably guided over the common
guiding surface belonging to the balancing unit, for example by means of static gas
bearings. The support body is, for example, a granite slab and has a dual function,
i.e. supporting and guiding the two object holders, and forming a balancing unit for
the two displacement units. When the first object holder is being moved from the measuring
position into the operational position and the second object holder is being moved
from the operational position into the measuring position, the object holders must
pass one another over the common guiding surface. To achieve this, the first object
holder is displaced from the measuring position into a first intermediate position
between the measuring position and the operational position by means of the first.displacement
unit, while the second object holder is displaced from the operational position into
a second intermediate position next to the first intermediate position between the
measuring position and the operational position by means of the second displacement
unit. In said intermediate positions, the first object holder is uncoupled from the
first displacement unit and coupled to the second displacement unit, whereas the second
object holder is uncoupled from the second displacement unit and coupled to the first
displacement unit. Then the first object holder is moved from the first intermediate
position into the operational position by the second displacement unit, while the
second object holder is moved from the second intermediate position into the measuring
position by the first displacement unit. Since the object holders are provided with
said coupling members, a distance over which the first parts of the displacement units
must be displaceable relative to the relevant cooperating second parts of the displacement
units is reduced, so that the required dimensions of the displacement units are reduced.
It is in addition prevented that the displaceable parts of the first displacement
unit and the displaceable parts of the second displacement unit must be capable of
passing one another, which would lead to a comparatively complicated construction
of the displacement units.
[0019] A further embodiment of a positioning device according to the invention is characterized
in that the coupling members of the object holders each comprise an XY Lorentz force
actuator which is provided with a first part fastened to the relevant object holder
and with a second part fastened to the first part of the X-actuator of the relevant
displacement unit, the first parts of the XY Lorentz force actuators each being capable
of cooperation with the second parts of the two XY Lorentz force actuators. Said XY
Lorentz force actuators each have a dual function, so that a simple and practical
construction of the positioning device is provided. The object holders can each be
displaced over comparatively small distances and with comparatively high accuracies
relative to the first part of the X-actuator of the relevant displacement unit by
means of said XY Lorentz force actuators. Since the first part and the second part
of such a Lorentz force actuator are coupled to one another exclusively by means of
a Lorentz force, said parts can be mutually uncoupled and coupled in a simple manner
through deactivation and activation, respectively, of the Lorentz force. A construction
of the first parts of the XY Lorentz force actuators such that they can each cooperate
with both second parts of the XY Lorentz force actuators has the result that the first
part of each of the two XY Lorentz force actuators can be taken over by the second
part of the other XY Lorentz force actuator in said intermediate positions of the
object holders.
[0020] A yet further embodiment of a positioning device according to the invention is characterized
in that the two displacement units are each provided with two Y-actuators which are
each provided with a second part which extends parallel to the Y-direction, while
the second parts of the X-actuators of the two displacement units are each pivotable
relative to the two first parts of the relevant Y-actuators about pivot axes extending
perpendicularly to the X-direction and perpendicularly to the Y-direction, the control
unit controlling the Y-actuators of both displacement units. In this embodiment, rotations
of the balancing unit relative to the base occur about an axis of rotation directed
perpendicularly to the X-direction and perpendicularly to the Y-direction under the
influence of the reaction forces of the displacement units, so that also the second
parts of the Y-actuators of the two displacement units fastened to the balancing unit
are rotated relative to the base. Since the second parts of the X-actuators are each
pivotably coupled to both first parts of the Y-actuators of the relevant displacement
unit, the second parts of the X-actuators of both displacement units can each be retained
in a position parallel to the X-direction in that the two Y-actuators of the relevant
displacement unit are displaced over mutually differing distances relative to the
balancing unit. The use of a separate actuator for preventing rotations of the balancing
unit and the displacement units is thus avoided, so that a comparatively simple construction
of the positioning device is achieved.
[0021] A lithographic device with a displaceable substrate holder of the kind mentioned
in the opening section is known from EP-A-0 498 496. The known lithographic device
is used in the manufacture of integrated semiconductor circuits by means of an optical
lithographic process. The radiation source of the known lithographic device is a light
source, while the focusing unit is an optical lens system by means of which a sub-pattern
of an integrated semiconductor circuit is imaged on a reduced scale on a semiconductor
substrate which can be placed on the substrate holder of the positioning device, said
sub-pattern being present on a mask which can be placed on the mask holder of the
lithographic device. Such a semiconductor substrate comprises a large number of fields
on which identical semiconductor circuits are to be provided. The individual fields
of the semiconductor substrate are for this purpose consecutively exposed, the semiconductor
substrate being in a constant position relative to the mask and the focusing unit
during the exposure of an inidividual field, while between two consecutive exposure
steps a next field of the semiconductor substrate is brought into position relative
to the focusing unit by means of the positioning device. This process is repeated
a number of times, with a different mask representing a different sub-pattern each
time, so that integrated semiconductor circuits of comparatively complicated structure
can be manufactured. The structure of such integrated semiconductor circuits has detail
dimensions which lie in the sub-micron range. The sub-patterns present on the consecutive
masks should accordingly be imaged on said fields of the semiconductor substrate with
a mutual accuracy which lies in the sub-micron range. Therefore, the semiconductor
substrate should be positioned relative to the mask and the focusing unit with an
accuracy which also lies in the sub-micron range by means of the positioning device.
To limit the time required for the manufacture of the semiconductor circuits, moreover,
the semiconductor substrate should be displaced at a comparatively high speed between
two consecutive exposure steps.
[0022] According to the invention, the lithographic device with the displaceable substrate
holder is characterized in that the positioning device used therein is a positioning
device according to the invention, wherein each of the two object holders of the positioning
device is a substrate holder of the lithographic device, and the operational position
of the substrate holders is a position in which a substrate placeable on a substrate
holder can be irradiated by the radiation source via the focusing unit, while the
base of the positioning device is fastened to the frame. The use of the positioning
device according to the invention renders it possible to utilize the measuring position
of the positioning device during operation, for example, for accurately measuring
a position occupied by a first semiconductor substrate present on the first substrate
holder relative to the first substrate holder. During this, a second semiconductor
substrate present on the second substrate holder may be irradiated. As described above,
the position of the first substrate holder relative to the base is substantially not
influenced by the reaction forces exerted by the displacement unit of the second substrate
holder on the balancing unit of the positioning device during the displacements of
the second substrate holder which are necessary during the exposure. The measurements
of the position of the first semiconductor substrate relative to the first substrate
holder is as a result substantially not affected by said reaction forces. The frame
of the lithographic device also remains free from such undesirable vibrations because
the displacements of the substrate holders cause substantially no mechanical vibrations
in the base of the positioning device. Since said position of the first semiconductor
substrate has already been accurately measured before the first semiconductor substrate
is moved into the operational position, the first semiconductor substrate need not
be aligned relative to the focusing unit in the operational position, but a comparatively
simple measurement of the position of the first substrate holder relative to the focusing
unit can now suffice in the operational position. The use of the positioning device
according to the invention leads to a substantial increase in the manufacturing output
of the lithographic device because the alignment of a semiconductor substrate relative
to the focusing unit is usually a time-consuming operation.
[0023] Another lithographic device with a displaceable substrate holder according to the
invention is characterized in that the lithographic device comprises a further positioning
device by means of which the mask holder is displaceable relative to the focusing
unit parallel to at least the X-direction. In this special embodiment of a lithographic
device according to the invention, the semiconductor substrate to be manufactured
is not in a constant position relative to the mask and the focusing unit during the
exposure of an individual field of the semiconductor substrate, but the semiconductor
substrate and the mask are instead synchronously displaced parallel to the X-direction
relative to the focusing unit during the exposure by means of the displacement unit
of the relevant substrate holder and the further positioning device of the mask holder,
respectively. The pattern present on the mask is thus scanned parallel to the X-direction
and synchronously imaged on the semiconductor substrate. It is achieved thereby that
a maximum surface area of the mask which can be imaged on the semiconductor substrate
through the focusing unit is limited to a lesser extent by a size of an image field
size of the focusing unit.
[0024] A further embodiment of a lithographic device with a displaceable substrate holder
according to the invention and a lithographic device with a displaceable substrate
holder and a displaceable mask holder of the kind mentioned in the opening section
are characterized in that the further positioning device is a positioning device according
to the invention, wherein each of the two object holders of the further positioning
device is a mask holder of the lithographic device which can be positioned by the
further positioning device parallel to the X-direction and parallel to the Y-direction,
and wherein the operational position of the mask holders is a position in which a
mask placeable on a mask holder can be irradiated by the radiation source, while the
base of the further positioning device is fastened to the frame. The use of the positioning
device according to the invention renders it possible to utilize the measuring position
of the further positioning device during operation, for example, for accurately measuring
a position occupied by a first mask present on the first mask holder relative to the
first mask holder. A second mask present on the second mask holder may be irradiated
at the same time. As was described above, the position of the first mask holder relative
to the base is substantially not influenced by the reaction forces exerted by the
displacement unit of the second mask holder on the balancing unit of the further positioning
device during the displacements of the second mask holder which are necessary during
the irradiation. The measurement of the position of the first mask relative to the
first mask holder is accordingly substantially not influenced by said reaction forces.
The frame of the lithographic device also remains free from undesirable vibrations
because the displacements of the mask holders cause substantially no mechanical vibrations
in the base of the further positioning device. Since said position of the first mask
has already been accurately measured before the first mask is moved into the operational
position, the first mask need not be aligned relative to the focusing unit in the
operational position, but a comparatively simple measurement of the position of the
first mask holder relative to the focusing unit can suffice in the operational position.
Since the alignment of a mask relative to the focusing unit is usually time-consuming,
the use of the positioning device according to the invention leads to a considerable
increase in the manufacturing output of the lithographic device.
[0025] The invention will be explained in more detail below with reference to the drawing,
in which
Fig. 1 diagrammatically shows a lithographic device with a displaceable substrate
holder according to the invention,
Fig. 2 is a diagrammatic plan view of a first embodiment of a positioning device according
to the invention with which the substrate holder of the lithographic device of Fig.
1 can be displaced,
Fig. 3 shows the positioning device of Fig. 2 in a rotated position,
Fig. 4 is a diagrammatic plan view of a second embodiment of a positioning device
according to the invention with which the substrate holder of the lithographic device
of Fig. I can be displaced,
Fig. 5 shows the positioning device of Fig. 4, two substrate holders of the positioning
device being in an intermediate position,
Fig. 6 diagrammatically shows a lithographic device with a displaceable substrate
holder and a displaceable mask holder according to the invention, and
Fig. 7 diagrammatically shows a further positioning device according to the invention
which is used for the displacement of the mask holder of the lithographic device of
Fig. 6.
[0026] The lithographic device according to the invention shown diagrammatically in Fig.
1 is used for the manufacture of integrated semiconductor circuits by an optical lithographic
process and by means of an imaging method which follows the so-called "step and repeat"
principle. As Fig. 1 diagrammatically shows, the lithographic device is provided with
a frame 1 which supports in that order, as seen parallel to a vertical Z-direction,
a positioning device 3 according to the invention, a focusing unit 5, a mask holder
7, and a radiation source 9. The positioning device 3 comprises a first substrate
holder 11 and an identical second substrate holder 13. The lithographic device shown
in Fig. 1 is an optical lithographic device whose radiation source 9 comprises a light
source 15. The substrate holders 11 and 13 comprise a support surface 17 which extends
perpendicularly to the Z-direction and on which a first semiconductor substrate 19
can be placed and a support surface 21 which extends perpendicularly to the Z-direction
and on which a second semiconductor substrate 23 can be placed, respectively. The
first substrate holder 11 is displaceable relative to the frame 1 parallel to an X-direction
perpendicular to the Z-direction and parallel to a Y-direction perpendicular to the
X-direction and perpendicular to the Z-direction by means of a first displacement
unit 25 of the positioning device 3, while the second substrate holder 13 is displaceable
relative to the frame 1 parallel to the X-direction and parallel to the Y-direction
by means of a second displacement unit 27 of the positioning device 3. The focusing
unit 5 is an imaging or projection system and comprises an optical lens system 29
with an optical main axis 31 directed parallel to the Z-direction and an optical reduction
factor which is, for example, 4 or 5. The mask holder 7 comprises a support surface
33 which extends perpendicularly to the Z-direction and on which a mask 35 can be
placed. The mask 35 comprises a pattern or a sub-pattern of an integrated semiconductor
circuit. During operation, a light beam originating from the light source 15 is guided
through the mask 35 and focused on the first semiconductor substrate 19 by means of
the lens system 29, so that the pattern present on the mask 35 is imaged on a reduced
scale on the first semiconductor substrate 19. The first semiconductor substrate 19
comprises a large number of individual fields on which identical semiconductor circuits
are provided. The fields of the first semiconductor substrate 19 are consecutively
exposed through the mask 35 for this purpose. During the exposure of an individual
field of the first semiconductor substrate 19, the first semiconductor substrate 19
and the mask 35 are in fixed positions relative to the focusing unit 5, whereas after
the exposure of an individual field a next field is brought into position relative
to the focusing unit 5 each time in that the first substrate holder 11 is displaced
parallel to the X-direction and/or parallel to the Y-direction by the first displacement
unit 25. This process is repeated a number of times, with a different mask each time,
so that complicated integrated semiconductor circuits with a layered structure are
manufactured. The integrated semiconductor circuits to be manufactured by means of
the lithographic device have a structure with detail dimensions which lie in the sub-micron
range. Since the first semiconductor substrate 19 is exposed consecutively through
a number of different masks, the pattern present on these masks should be imaged on
the semiconductor substrate 19 with an accuracy which also lies in the sub-micron
range, or even in the nanometer range. Therefore, the semiconductor substrate 19 must
be positioned relative to the focusing unit 5 with a comparable accuracy between two
consecutive exposure steps, so that very high requirements are imposed on the positioning
accuracy of the positioning device 3.
[0027] A batch of semiconductor substrates under manufacture is consecutively exposed through
the mask 35 in the lithographic device shown in Fig. 1, whereupon said batch is consecutively
exposed through a next mask. This process is repeated a number of times, each time
with another mask. The semiconductor substrates to be exposed are present in a magazine
from which the semiconductor substrates are transported consecutively into a measuring
position of the positioning device 3 by means of a transport mechanism. Said magazine
and said transport mechanism, which are both of a kind usual and known per se, are
not shown in Fig. 1 for simplicity's sake. In the state of the lithographic device
as shown in Fig. 1, the first substrate holder 11 is in an operational position in
which the first semiconductor substrate 19 placed on the first substrate holder 11
can be irradiated by the radiation source 9 through the focusing unit 5. The second
substrate holder 13 is in said measuring position of the positioning device 3, in
which a position of the second semiconductor substrate 23 placed on the second substrate
holder 13 relative to the second substrate holder 13 can be measured in directions
parallel to the X-direction and parallel to the Y-direction by means of an optical
position measuring unit 37 of the lithographic device, which unit is depicted diagrammatically
only in Fig. 1, and in which the second semiconductor substrate 23 is positioned with
respect to the second substrate holder 13 with a predetermined accuracy by means of
said transport mechanism. As Fig. 1 shows, the optical position measuring unit 37
is also fastened to the frame 1. After the exposure of the first semiconductor substrate
19 has been completed, the first substrate holder 11 is displaced by the positioning
device 3 in a manner to be further explained below from the operational position into
the measuring position, from whence the first semiconductor substrate 19 is returned
to the magazine by said transport mechanism. Simultaneously, the second semiconductor
substrate 23 is displaced from the measuring position into the operational position
by the positioning device 3 in a manner to be further explained below. Since the position
of the second semiconductor substrate 23 relative to the second substrate holder 13
has already been measured in the measuring position and the second semiconductor substrate
23 has already been positioned relative to the second substrate holder 13 with a desired
accuracy, a comparatively simple measurement of the position of the second substrate
holder 13 relative to the frame 1 and the focusing unit 5 can suffice in the operational
position. Measuring and positioning a semiconductor substrate relative to a substrate
holder requires comparatively much time, so that the use of the positioning device
3 according to the invention with the two displacement units 25 and 27 achieves a
considerable increase in the manufacturing output compared with a lithographic device
having only one substrate holder, where the alignment of the semiconductor substrate
relative to the substrate holder takes place in the operational position.
[0028] Figs. 2 and 3 show a first embodiment of a positioning device 3 according to the
invention which is suitable for use in the lithographic device of Fig. 1. The two
displacement units 25 and 27 of the positioning device 3 are each provided with an
X-actuator 39, 41 and a Y-actuator 43, 45. The X-actuators 39, 41 are each provided
with a first part 47, 49 which extends parallel to the X-direction, which is fastened
to the substrate holder 11, 13 of the relevant displacement unit 25, 27, and which
is displaceable relative to a second part 51, 53 of the relevant X-actuator 39, 41.
The Y-actuators 43, 45 are each provided with a first part 55, 57 which is fastened
to the second part 51, 53 of the X-actuator 39, 41 of the relevant displacement unit
25, 27 and which is displaceable relative to a second part 59, 61 of the relevant
Y-actuator 43, 45 which extends parallel to the Y-direction. The X-actuators 39, 41
and the Y-actuators 43, 45 are so-called force actuators, wherein the first parts
47, 49 and the cooperating second parts 51, 53 of the X-actuators 39, 41 exert a mutual
driving force of a predetermined value parallel to the X-direction during operation,
while the first parts 55, 57 and the cooperating second parts 59, 61 of the Y-actuators
43, 45 exert a mutual driving force parallel to the Y-direction during operation which
also has a predetermined value. The force actuators are, for example, so-called linear
Lorentz force motors which are usual and known per se and which generate exclusively
a Lorentz force of a predetermined value during operation. The substrate holders 11,
13 are thus each displaceable parallel to the X-direction independently of one another
by means of a suitable driving force of the X-actuator 43, 45 of the relevant displacement
unit 25, 27. The substrate holders 11, 13, each together with the X-actuator 43, 45
of the relevant displacement unit 25, 27, are displaceable parallel to the Y-direction
independently of one another by means of a suitable driving force of the Y-actuator
43, 45 of the relevant displacement unit 25, 27.
[0029] As Figs. 2 and 3 further show, the Y-actuators 43, 45 of the displacement units 25,
27 are provided with a common straight guide 63 along which the first parts 55 and
57 of the Y-actuators 43 and 45 are displaceably guided, seen parallel to the Y-direction.
The positioning device 3 is further provided with a rotatable unit 65 which is shown
diagrammatically only in the Figures and which is provided with a first disc-shaped
part 67 which is fastened to a balancing unit 69 of the positioning device 3 to be
described in more detail below, and a second disc-shaped part 71 which is fastened
to the common straight guide 63. The second disc-shaped part 71 is rotatable relative
to the first disc-shaped part 67 about an axis of rotation 73 which extends parallel
to the Z-direction. For this purpose, the rotatable unit 65 is provided with an electric
motor 75 which is depicted diagrammatically only in the Figures and which is fastened
to the. balancing unit 69 and coupled to the second disc-shaped part 71 by means of
a drive belt 77. After the first semiconductor substrate 19 has been exposed in the
operational position during operation and the second semiconductor substrate 23 has
been aligned relative to the second substrate holder 13 in the measuring position,
the second disc-shaped part 71 of the rotatable unit 65 is rotatated about the axis
of rotation 73 through an angle of 180° relative to the first disc-shaped part 67,
so that the common straight guide 63 together with the first displacement unit 25
and the second displacement unit 27 is rotated about the axis of rotation 73. Said
rotation of the common straight guide 63 causes the first displacement unit 25 with
the first substrate holder 11 to be displaced in its entirety from the operational
position into the measuring position, while the second displacement unit 27 with the
second substrate holder 13 is displaced in its entirety from the measuring position
into the operational position. Fig. 3 shows the positioning device 3 in a position
in which the common straight guide 63 has performed part of the total rotational movement
of 180°.
[0030] The balancing unit 69 of the positioning device 3 mentioned above comprises a comparatively
heavy balancing block made from, for example, granite. The balancing unit 69 is displaceably
guided, seen parallel to the X-direction and parallel to the Y-direction, over a guiding
surface 79, which extends parallel to the X-direction and parallel to the Y-direction,
by means of static gas bearings which are not visible in Figs. 2 and 3. The guiding
surface 79 is provided on a base 81 of the positioning device 3 shown in Fig. 1, which
base is fastened to the frame 1 of the lithographic device. The second parts 59 and
61 of the Y-actuators 43 and 45 of the two displacement units 25 and 27 are coupled
to the balancing unit 69, seen parallel to the X-direction and parallel to the Y-direction,
via the common straight guide 63 and the rotatable unit 65, the balancing unit 69
thus consulting a common balancing unit for the two displacement units 25 and 27 of
the positioning device 3. During operation, reaction forces of the Y-actuators 43
and 45 arising from driving forces generated by the Y-actuators 43 and 45 and exerted
by the first parts 55 and 57 of the Y-actuators 43 and 45 on the second parts 59 and
61, are transmitted into the balancing unit 69 via the common straight guide 63 and
the rotatable unit 65. Reaction forces of the X-actuators 39 and 41 arising from driving
forces generated by the X-actuators 39 and 41 and exerted by the first parts 47 and
49 of the X-actuators 39 and 41 on the second parts 51 and 53 are transmitted into
the balancing unit 69 via the first parts 55 and 57 and the second parts 59 and 61
of the Y-actuators 43 and 45, the common straight guide 63, and the rotatable unit
65. Since the balancing unit 69 is displaceable over the guiding surface 79 parallel
to the X-direction and parallel to the Y-direction, the balancing unit 69 is displaced
relative to the base 81 parallel to the X-direction and/or parallel to the Y-direction
under the influence of said reaction forces transmitted into the balancing unit 69.
The balancing unit 69 is comparatively heavy, so the distances over which the balancing
unit 69 is displaced relative to the base 81 will be comparatively small. The reaction
forces of the two displacement units 25 and 27 are thus converted into displacements
of the balancing unit 69 over the guiding surface 79, so that said reaction forces
do not cause mechanical vibrations in the balancing unit 69, the base 81 of the positioning
device 3, and the frame 1 of the lithographic device. Such mechanical vibrations are
undesirable because they lead to undesirable positioning inaccuracies of the two displacement
units 25 and 27.
[0031] As was described above; the X-actuators 39 and 41 and the Y-actuators 43 and 45 of
the displacement units 25 and 27 comprise so-called force actuators for generating
a driving force of a predetermined value. The use of such force actuators achieves
that the values of the driving forces of the displacement units 25 and 27 are substantially
independent of the positions occupied by the first parts 47, 49, 55, 57 of the X-actuators
39, 41 and the Y-actuators 43, 45 relative to the second parts 51, 53, 59, 61. Since
the positions of the substrate holders 11 and 13 relative to the base 81 follow from
the values of the driving forces of the first displacement unit 25 and the second
displacement unit 27, respectively, said positions of the substrate holders 11 and
13 are substantially independent of the relative positions of the first parts 47,
49, 55, 57 and the second parts 51, 53, 59, 61 of the displacement units 25 and 27
owing to the use of the force actuators, and accordingly substantially independent
of the position of the balancing unit 69 coupled to the second parts 59 and 61 relative
to the substrate holders 11 and 13 coupled to the first parts 47 and 49. It is accordingly
clear that displacements of the balancing unit 69 relative to the base 81 directed
parallel to the X-direction, displacements of the balancing unit 69 relative to the
base 81 directed parallel to the Y-direction, and displacements of the balancing unit
69 relative to the base 81 having both a component parallel to the X-direction and
a component parallel to the Y-direction will have substantially no influence on the
positions of the substrate holders 11 and 13 relative to the base 81. Such displacements
of the balancing unit 69 arise, as described above, as a result of the reaction forces
of the displacement units 25 and 27. It is thus achieved that, in the situation shown
in Fig. 1, the position of the second substrate holder 13 relative to the position
measuring unit 37 and the position of the first substrate holder 11 relative to the
focusing unit 5 are not affected by mechanical vibrations or by said displacements
of the balancing unit 69, so that mutual interferences between the positioning accuracies
of the displacement units 25 and 27 arising from the reaction forces of the displacement
units 25 and 27 are prevented.
[0032] Since the reaction forces of the displacement units 25 and 27 result in a mechanical
torque on the balancing unit 69, the balancing unit 69 is not only displaced parallel
to the X-direction and/or parallel to the Y-direction under the influence of the reaction
forces but is also rotated about an axis of rotation which is directed parallel to
the Z-direction. In contrast to displacements of the balancing unit 69 parallel to
the X-direction and/or parallel to the Y-direction, which have substantially no influence
on the positions of the substrate holders 11 and 13 relative to the base 81 thanks
to the use of the force actuators, such rotations of the balancing unit 69 in general
do influence the positions of the substrate holders 11 and 13 relative to the base
81 if no further measures are taken. To prevent such an undesirable influence, the
positioning device 3 is provided with a control unit 83 which is diagrammatically
shown in Fig. 2 and which cooperates with two optical position sensors 85 and 87 fastened
to the base 81 of the positioning device 3. The position sensors 85 and 87 measure
a direction of the common straight guide 63 relative to the Y-direction. The electric
motor 75 of the rotatable unit 65 is controlled by the control unit 83 such that the
common straight guide 63 is retained in a position parallel to the Y-direction during
operation, except for those moments when the straight guide 63 is to be rotated through
180°. The first parts 47 and 49 of the X-actuators 39 and 41 are thus kept in a position
parallel to the X-direction. Since the common straight guide 63 is retained in a position
parallel to the Y-direction by means of the control unit 83, displacements of the
balancing unit 69 relative to the base 81 parallel to the X-direction and/or parallel
to the Y-direction and also rotations of the balancing unit 69 relative to the base
81 have substantially no influence on the positions of the substrate holders 11 and
13 relative to the base 81, so that also mutual interferences between the positioning
accuracies of the displacement units 25 and 27 arising from rotations of the balancing
unit 69 caused by the reaction forces are prevented.
[0033] The fact that the balancing unit 69 is guided over the guiding surface 79 by means
of static gas bearings provides a substantially frictionless guiding of the balancing
unit 69 over the guiding surface 79. The displacements of the balancing unit 69 caused
by the reaction forces are substantially not interfered with by frictional forces
between the balancing unit 69 and the guiding surface 79 as a result, so that the
reaction forces are converted substantially completely into displacements of the balancing
unit 69 and substantially no residual vibrations are called up in the base 81 and
the balancing unit 69.
[0034] As Fig. 2 diagrammatically shows, furthermore, the positioning device 3 is also provided
with so-called anti-drift means 89. Since the balancing unit 69 is guided over the
guiding surface 79 substantially without friction, the balancing unit 69 could drift
away over the guiding surface 79 under the influence of external interfering forces,
i.e. interfering forces not generated by the positioning device 3, if no further measures
are taken. An example of such an interfering force is a component of the force of
gravity directed parallel to the guiding surface 79 and acting on the balancing unit
69 and the positioning device 3, which component is present if the guiding surface
79 is not perfectly horizontal. The anti-drift means 89 exert comparatively small
anti-drift forces on the balancing unit 69, whereby drifting away of the balancing
unit 69 is prevented. The anti-drift means 89 should in addition be so constructed
that the displacements of the balancing unit 69 relative to the base 81 caused by
the reaction forces of the displacement units 25 and 27 are not disturbed. In the
embodiment shown in Fig. 2, the anti-drift means 89 comprise, for example, two mechanical
springs 91 and 93 when are fastened to the base 81 and to the balancing unit 69 and
which exert a comparatively small spring force on the balancing unit 69 parallel to
the X-direction, as well as a mechanical spring 95 which exerts a comparatively small
spring force on the balancing unit 69 parallel to the Y-direction.
[0035] Figs. 4 and 5 show a second embodiment of a positioning device 97 according to the
invention which is also suitable for use in the lithographic device of Fig. 1. Components
of the lithographic device 97 corresponding to components of the lithographic device
3 have been given the same reference numerals in Figs. 4 and 5. The substrate holders
11 and 13 in the positioning device 97 are each displaceably guided parallel to the
X-direction and parallel to the Y-direction over a guiding surface 103, which is common
to the two substrate holders 11, 13 and which extends parallel to the X-direction
and parallel to the Y-direction, by means of a so-called aerostatically supported
foot 99, 101 which is provided with a static gas bearing. The displacement units 25
and 27 of the positioning device 97 are each provided with an X-actuator 105, 107
and with two Y-actuators 109, 111 and 113, 115 which are constructed as force actuators,
as in the positioning device 3. The X-actuators 105 and 107 are each provided with
a first part 117, 119 which is displaceably guided relative to a second part 121,
123 which extends parallel to the X-direction, while the Y-actuators 109, 111, 113,
115 are each provided with a first part 125, 127, 129, 131 which is displaceably guided
relative to a second part 133, 135, 137, 139 which extends parallel to the Y-direction.
As Fig. 4 shows, the second parts 121 and 123 of the X-actuators 105 and 107 are each
coupled to both first parts 125, 127 and 129, 131 of the two Y-actuators 109, 111
and 113, 115 of the relevant displacement unit 25, 27, said second parts 121 and 123
of the X-actuators 105 and 107 each being pivotable relative to the two first parts
125, 127 and 129, 131 of the relevant Y-actuators 109, 111 and 113, 115 about a pivot
axis 141, 143, 145, 147 which is parallel to the Z-direction. The first parts 117
and 119 of the X-actuators can each be coupled to the substrate holder 11, 13 of the
relevant displacement unit 25, 27, seen parallel to the X-direction and parallel to
the Y-direction, in a manner to be further described below. The second parts 133,
135, 137, 139 of the Y-actuators 109, 111, 113, 115 are each fastened to a balancing
unit 149 which is common to the two displacement units 25 and 27, which corresponds
to the balancing unit 69 of the positioning device 3, and which is displaceably guided
parallel to the X-direction and parallel to the Y-direction by means of static gas
bearings not shown in the Figures over a guiding surface 79 which extends parallel
to the X-direction and parallel to the Y-direction and which belongs to a base 81
of the positioning device 97 which is fastened to the frame 1. The balancing unit
149 is at the same time a common support body for the two substrate holders 11 and
13, the common guiding surface 103 of the substrate holders I 1 and 13 being an upper
surface of the balancing unit 149. Like the balancing unit 69 of the positioning device
3, the balancing unit 149 of the positioning device 97 is provided with anti-drift
means 89, 91, 93 and 95. The substrate holders 11 and 13 are each displaceable parallel
to the X-direction independently of one another by means of respective X-actuators
105 and 107, and are displaceable parallel to the Y-direction independently of one
another by means of displacements of equal value of the two Y-actuators 109 and 111
and the two Y-actuators 113 and 115, respectively. During operation, reaction forces
of the X-actuators 105 and 107 are transmitted to the balancing unit 149 via the second
parts 121 and 123 of the X-actuators 105 and 107, the first parts 125, 127. 129, 131
of the Y-actuators 109, 111, 113, 115, and the second parts 133, 135, 137, 139 of
the Y-actuators 109, 111, 113, 115, while reaction forces of the Y-actuators 109,
111, 113, 115 are directly transmitted to the balancing unit 149 via the second parts
133, 135, 137, 139 of the Y-actuators 109, 111, 113, 115.
[0036] The substrate holders I 1 and 13 are each provided with a coupling member 151, 153
to be described in more detail below, by means of which the substrate holders 11,
13 can be coupled parallel to the X-direction and parallel to the Y-direction alternately
to the first part 117 of the X-actuator 105 of the first displacement unit 25 and
the first part 119 of the X-actuator 107 of the second displacement unit 27. The coupling
member 151 of the first substrate holder 11 is for this purpose provided with a first
part 155 by means of which the first substrate holder 11 can be coupled to the first
part 117 of the X-actuator 105 of the first displacement unit 25, and with a second
part 157 by means of which the first substrate holder 11 can be coupled to the first
part 119 of the X-actuator 107 of the second displacement unit 27. Similarly, the
coupling member 153 of the second substrate holder 13 is provided with a first part
159 by means of which the second substrate holder 13 can be coupled to the first part
117 of the X-actuator 105 of the first displacement unit 25, and with a second part
161 by means of which the second substrate holder 13 can be coupled to the first part
119 of the X-actuator 107 of the second displacement unit 27. In the situation shown
in Figs. 1 and 4, where the first substrate holder I 1 is in the operational position
and the second substrate holder 13 in the measuring position, the first substrate
holder 11 is coupled to the first part 117 of the X-actuator 105 of the first displacement
unit 25 via the first part 155 of the coupling member 151, while the second substrate
holder 13 is coupled to the first part 119 of the X-actuator 107 of the second displacement
unit 27 via the second part 161 of the coupling member 153. The substrate holders
I 1 and 13 must pass each other over the common guiding surface 103 upon a displacement
of the first substrate holder 11 from the operational position into the measuring
position and of the second substrate holder 13 from the measuring position into the
operational position. To achieve this, the first substrate holder 11 is displaced
by the first displacement unit 25 from the operational position into a first intermediate
position M' shown in Fig. 5 between the operational position and the measuring position,
while simultaneously the second substrate holder 13 is displaced by means of the second
displacement unit 27 from the measuring position into a second intermediate position
M" shown in Fig. 5, which lies next to the first intermediate position M' and is also
situated between the operational position and the measuring position. The substrate
holders 11 and 13 are uncoupled from the first displacement unit 25 and the second
displacement unit 27, respectively, in said intermediate positions M' and M". Then
the first part 117 of the X-actuator 105 of the first displacement unit 25 is moved
from the first intermediate position M' into the second intermediate position M",
and coupled in this second intermediate position M" to the first part 159 of the coupling
member 153 of the second substrate holder 13. Simultaneously, the first part 119 of
the X-actuator 107 of the second displacement unit 27 is moved from the second intermediate
position M" into the first intermediate position M', and is coupled in this first
intermediate position M' to the second part 157 of the coupling member 151 of the
first substrate holder 11. This leads to the situation shown in Fig, 5, where the
first substrate holder 11 in the first intermediate position M' is coupled to the
first part 119 of the X-actuator 107 of the second displacement unit 27, and where
the second substrate holder 13 in the second intermediate position M" is coupled to
the first part 117 of the X-actuator 105 of the first displacement unit 25. Finally,
the first substrate holder 11 is moved into the measuring position from the first
intermediate position M' by the second displacement unit 27, while simultaneously
the second substrate holder 13 is moved from the second intermediate position M" into
the operational position by the first displacement unit 25. A distance over which
the first parts 125, 127, 129, 131 of the Y-actuators 109, 111, 113, 115 are to be
displaceable relative to the second parts 133, 135, 137, 139 is reduced by the use
of the coupling members 151 and 153, so that the dimensions of the displacement units
25 and 27 are reduced. It is in addition prevented that the second parts 121 and 123
of the X-actuators 105 and 107 should be capable of passing one another, seen parallel
to the Y-direction, so that the construction of the displacement units 25 and 27 is
kept simple.
[0037] The coupling members 151 and 153 of the substrate holders 11 and 13 mentioned above
are constructed as so-called XY Lorentz force actuators. The first parts 155 and 159
of the coupling members 151 and 153 for this purpose each comprise a system of permanent
magnets which is usual and known per se, while the first part 117 of the X-actuator
105 of the first displacement unit 25 comprises an electric coil system 163 which
is usual and known per se and which is designed to cooperate with alternately the
first part 155 of the coupling member 151 of the first substrate holder 11 and the
first part 159 of the coupling member 153 of the second substrate holder 13. The second
parts 157 and 161 of the coupling members 151 and 153 each also comprise a set of
permanent magnets which is usual and known per se, while the first part 119 of the
X-actuator 107 of the second displacement unit 27 also comprises an electric coil
system 165 which is usual and known per se and which is designed to cooperate with
alternately the second part 157 of the coupling member 151 of the first substrate
holder 11 and the second part 161 of the coupling member 153 of the second substrate
holder 13. The XY Lorentz force actuator formed by the coil system 163 and the first
part 155 of the coupling member 151 or the first part 159 of the coupling member 153,
as applicable, is suitable for generating a Lorentz force parallel to the X-direction,
a Lorentz force parallel to the Y-direction, and a moment of Lorentz forces about
a moment axis which is directed parallel to the Z-direction, so that the first substrate
holder 11 or the second substrate holder 13, as applicable, is displaceable relative
to the first part 117 of the X-actuator 105 of the first displacement unit 25 over
comparatively small distances parallel to the X-direction and/or parallel to the Y-direction
by means of said XY Lorentz force actuator, and is rotatable through comparatively
small angles relative to the first part 117 about an axis of rotation which is directed
parallel to the Z-direction. Similarly, the XY Lorentz force actuator formed by the
coil system 165 and the second part 157 of the coupling member 151 or the second part
161 of the coupling member 153, as applicable, is suitable for generating a Lorentz
force parallel to the X-direction, a Lorentz force parallel to the Y-direction, and
a moment of Lorentz forces about a moment axis which is directed parallel to the Z-direction,
so that the first substrate holder 11 or the second substrate holder 13, as applicable,
can be displaced relative to the first part 119 of the X-actuator 107 of the second
displacement unit 27 over comparatively small distances parallel to the X-direction
and/or parallel to the Y-direction by means of said XY Lorentz force actuator, and
is rotatable relative to the first part 119 through comparatively small angles about
an axis of rotation which is directed parallel to the Z-direction. The use of the
XY Lorentz force actuators described above provides a particularly simple and practical
construction of the coupling members 151 and 153, where coupling and uncoupling of
the coupling members 151 and 153 is achieved in a simple manner through the activation
and deactivation, respectively, of the Lorentz force operating between said magnet
systems and coil systems. The XY Lorentz force actuators further act as a second,
fine driving stage for the displacement units 25 and 27 by means of which the substrate
holders 11 and 13 can be positioned comparatively accurately relative to a first driving
stage formed by the X-actuators 105, 107 and the Y-actuators 109, 111, 113, 115.
[0038] Like the balancing unit 69 of the positioning device 3, the balancing unit 149 of
the positioning device 97 is also rotated about an axis of rotation directed parallel
to the Z-direction as a result of the reaction forces of the displacement units 25
and 27 exerted on the balancing unit 149. To prevent such rotations of the balancing
unit 149 from leading to undesirable displacements of the substrate holders I 1 and
13 relative to the base 81, the positioning device 97 is provided with a first control
unit 167 by means of which the second part 121 of the X-actuator 105 of the first
displacement unit 25 can be retained in a position parallel to the X-direction, and
with a second control unit 169 by means of which the second part 123 of the X-actuator
107 of the second displacement unit 27 can be retained in a position parallel to the
X-direction. As Fig. 4 shows, the first control unit 167 cooperates with two optical
position sensors 171 and 173 which are fastened to the base 81 and by means of which
a direction of the second part 121 of the X-actuator 105 relative to the X-direction
is measured. Similarly, the second control unit 169 cooperates with two optical position
sensors 175 and 177 which are also fastened to the base 81 and by means of which a
direction of the second part 123 of the X-actuator 107 relative to the X-direction
is measured. The first control unit 167 controls the two Y-actuators 109 and 111 of
the first displacement unit 25 such that the second part 121 of the X-actuator 105
remains in a position parallel to the X-direction in the case of rotations of the
balancing unit 149. Similarly, the second control unit 169 controls the two Y-actuators
113 and 115 of the second displacement unit 27 such that the second part 123 of the
X-actuator 107 remains in a position parallel to the X-direction in the case of rotations
of the balancing unit 149. The fact that the second parts 121 and 123 of the X-actuators
105 and 107 are thus each held in a position parallel to the X-direction prevents
rotations of the X-actuators 105, 107 and the substrate holders 11, 13 coupled thereto,
which in general would lead to undesirable displacements of the substrate holders
11, 13 relative to the base 81.
[0039] An imaging method following the so-called "step and scan" principle is used in the
lithographic device according to the invention which is diagrammatically shown in
Fig. 6. Components of the lithographic device shown in Fig. 6 which correspond to
components of the lithographic device shown in Fig. I have been given the same reference
numerals in Fig. 6. In the imaging method by the "step and scan" principle, the first
semiconductor substrate 19 is not in a constant position relative to the focusing
unit 5 during an exposure, but instead the first semiconductor substrate 19 and the
mask 35 are displaced synchronously and parallel to the X-direction relative to the
focusing unit 5 during an exposure. The lithographic device of Fig. 6 is for this
purpose provided not only with the positioning device 3 for displacing the first semiconductor
substrate 19, but also with a further positioning device 179 by means of which the
mask 35 is displaceable parallel to the X-direction relative to the focusing unit
5. The further positioning device 179 is again a positioning device according to the
invention in the lithographic device of Fig. 6. As Fig. 6 diagrammatically shows,
the further positioning device 179 comprises a first mask holder 181 and an identical
second mask holder 183. The mask holders 181 and 183 each have a support surface,
i.e. a support surface 185 extending perpendicularly to the Z-direction on which a
first mask 35 can be placed and a support surface 187 extending perpendicularly to
the Z-direction on which a second mask 35' can be placed, respectively. The first
mask holder 181 can be positioned relative to the frame 1 parallel to the X-direction
and parallel to the Y-direction by means of a first displacement unit 189 of the positioning
device 179, while the second mask holder 183 can be positioned relative to the frame
1 parallel to the X-direction and parallel to the Y-direction by means of a second
displacement unit 191 of the positioning device 179. In the situation shown in Fig.
6, the first mask holder 181 with the first mask 35 is in an operational position
of the further positioning device 179 in which the first semiconductor substrate 19
can be irradiated through the first mask 35, whereas the second mask holder 183 with
the second mask 35' is in a measuring position of the further positioning device 179.
In this measuring position, a position of the second mask 35' relative to the second
mask holder 183 can be measured by means of a further position measuring unit 193
of the lithographic device fastened to the frame 1 of the lithographic device. The
second mask 35' can in addition be positioned in the measuring position with a desired
accuracy relative to the second mask holder 183 by means of a further transport mechanism
which is not shown in Fig. 6 for simplicity's sake and which is used for the transport
of masks, which are to be used consecutively, from a mask magazine into the measuring
position of the further positioning device 179. After the first mask 35 has been used
for irradiating one or several semiconductor substrates, the first mask holder 181
is moved from the operational position into the measuring position by means of the
further positioning device 179, the first mask 35 being returned to the mask magazine
from the measuring position by said further transport mechanism. Simultaneously, the
second mask holder 183 with the second mask 35' is moved from the measuring position
into the operational position by the further positioning device 179. The manufacturing
output of the lithographic device is thus further increased through the use of the
further positioning device 179 according to the invention, because the masks to be
used consecutively have already been aligned relative to the relevant mask holders
upon reaching the operational position.
[0040] The further positioning device 179 is shown diagrammatically in Fig. 7. The mask
holders 181 and 183 of the further positioning device 179 are displaceably guided
parallel to the X-direction and parallel to the Y-direction over a common guiding
surface 199 of a support body 201 extending parallel to the X-direction and parallel
to the Y-direction by means of an aerostatically supported foot 195 and an aerostatically
supported foot 197, respectively. The support body 201 is fastened via a rotatable
unit 203 to a balancing unit 205 which is displaceably guided, seen parallel to the
X-direction and parallel to the Y-direction, by means of static gas bearings over
a guiding surface 207 which forms part of a base 209 of the further positioning device
179. As Fig. 6 diagrammatically shows, the base 209 of the further positioning device
179 is fastened to the frame 1 of the lithographic device. The rotatable unit 203
and the balancing unit 205 of the further positioning device 179 correspond substantially
to the rotatable unit 65 and the balancing unit 69 of the positioning device 3 described
earlier.
[0041] The first displacement unit 189 and the second displacement unit 191 of the further
positioning device 179 each comprise an X-actuator 211 and 213 which is constructed
as a force actuator. The X-actuators 211 and 213 each comprise a first part 215 and
217 which is displaceable, seen parallel to the X-direction, relative to a second
part 219, 221 of the relevant X-actuator 211, 213 which extends substantially parallel
to the X-direction. The second parts 219 and 221 of the X-actuators 211 and 213 are
fastened to the support body 201 and comprise a common straight guide 223 which extends
substantially parallel to the X-direction. Furthermore, the displacement units 189
and 191 each comprise an XY Lorentz force actuator 225, 227 with a permanent magnet
system 229, 231 which is fastened to the mask holder 181, 183 of the relevant displacement
unit 189, 191, and an electric coil system 233, 235 which is fastened to the first
part 215, 217 of the X-actuator 211, 213 of the relevant displacement unit 189, 191.
The mask holders 181 and 183 can be displaced parallel to the X-direction relative
to the base 209 over comparatively great distances and with comparatively low accuracies
by means of the X-actuators 211 and 213, while the mask holders 181 and 183 can be
displaced relative to the first pans 215 and 217 of the X-actuators 211, 213 parallel
to the X-direction and the Y-direction over comparatively small distances and with
comparatively high accuracies by means of the XY Lorentz force actuators 225 and 227,
and are rotatable through limited angles about an axis of rotation directed parallel
to the Z-direction relative to said first parts 215 and 217. The use of the XY Lorentz
force actuators 225, 227 achieves that the mask holders 181 and 183 can be positioned
with comparatively high accuracy parallel to the Y-direction during the exposure of
a semiconductor substrate, so that the displacements of the mask holders 181 and 183
directed parallel to the X-direction are to a high degree parallel to the X-direction.
Finally, the positioning device 179 has a control unit 237, as does the positioning
device 3, by means of which the straight guide 223 is held in a position parallel
to the X-direction during operation, except for those moments in which the support
body 201 is rotated through 180° relative to the base 209 by means of the rotatable
unit 203. As Fig. 7 diagrammatically shows, the control unit 237 cooperates with two
optical position sensors 239 and 241, and the control unit 237 controls an electric
motor 243 of the rotatable unit 203.
[0042] In the lithographic devices shown in Figs. 1 and 6, a batch of semiconductor substrates
under manufacture is irradiated consecutively with a certain mask, whereupon said
batch is irradiated consecutively with a next mask. The use of the positioning device
3, 97 according to the invention for the displacement of the semiconductor substrates
achieves a considerable increase in the manufacturing output of the lithographic device,
which manufacturing output is further increased through the use of the further positioning
device 179 according to the invention for the displacement of the masks. It is noted
that the invention also applies to lithographic devices in which a semiconductor substrate
under manufacture is consecutively irradiated with a series of masks, whereupon a
next semiconductor substrate is irradiated with said series of masks. A major increase
in the manufacturing output of the lithographic device is achieved already in such
a lithographic device if exclusively the positioning device for the displacement of
the masks is a positioning device according to the invention, while the positioning
device for the displacement of the semiconductor substrates is a conventional positioning
device.
[0043] The lithographic devices according to the invention described above are used for
exposing semiconductor substrates in the manufacture of integrated electronic semiconductor
circuits. It is noted that such a lithographic device may also be used in the manufacture
of other products provided with structures having detail dimensions in the sub-micron
range, where mask patterns are imaged on a substrate by means of the lithographic
device. Examples of this are structures of integrated optical systems, or conduction
and detection patterns of magnetic domain memories, as well as structures of liquid
crystal image display patterns.
[0044] It is further noted that a positioning device according to the invention may be used
not only in a lithographic device but also in finishing machines, machine tools, and
other machines or devices in which an object to be processed is aligned relative to
an object holder in a measuring position and is subsequently processed in an operational
position.
[0045] The displacement units 25 and 27 of the positioning device 3 according to the invention
as described above each comprise an X-actuator 39, 41 and a Y-actuator 43, 45. The
displacement units 25, 27 of the positioning device 97 according to the invention
as described above each comprise an X-actuator 105, 107, two Y-actuators 109, 111
and 113, 115, as well as an XY Lorentz force actuator 151, 153. The displacement units
189, 191 of the positioning device 179 according to the invention as described above
each comprise an X-actuator 211, 213 and an XY Lorentz force actuator 225, 227. It
is noted that a positioning device according to the invention may also be provided
with an alternative type of displacement unit. Thus the linear X-actuators and Y-actuators
mentioned above may be replaced by so-called planar electromagnetic motors which are
usual and known per se. It is alternatively possible in the positioning device 3 to
use, for example, an XYZ Lorentz force actuator between each of the two first parts
47 and 49 of the X-actuators 39 and 41 on the one hand and the corresponding substrate
holder 11, 13 on the other hand, whereby the substrate holder 11, 13 is made displaceable
relative to the corresponding first part 47, 49 over small distances and with high
accuracies parallel to the X-direction, parallel to the Y-direction, and parallel
to the Z-direction, and whereby the substrate holder 11, 13 is made rotatable relative
to the corresponding first part 47, 49 through limited angles about an axis of rotation
parallel to the X-direction, an axis of rotation parallel to the Y-direction, and
an axis of rotation parallel to the Z-direction. Such XYZ Lorentz force actuators
may also be used, for example, in the positioning devices 97 and 179 for replacing
the XY Lorentz force actuators and the aerostatically supported feet used therein.
1. A positioning device (3) provided with a base (81), a first displacement unit (25)
with a first object holder (11) which is displaceable relative to the base parallel
to an X-direction and parallel to a Y-direction which is perpendicular to the X-direction,
and a second displacement unit (27) with a second object holder (13) which is displaceable
relative to the base parallel to the X-direction and parallel to the Y-direction,
said first and second object holders (11,13) being displaceable relative to the base
consecutively from a measuring position into as operational position, while the first
and the second displacement units each comprise a first part (55,57) and a second
part (59,61) which are displaceable relative to one another and which exert a driving
force on one another during operation, the first parts (55,57) of the first and the
second displacement unites being coupled to the first object holder and to the second
object holder, respectively, seen parallel to the X-direction and parallel to the
Y-direction, characterized in that the second parts (59,61) of the first and the second displacement unit, seen parallel
to the X-direction and parallel to the Y-direction, are coupled to a balancing unit
(69) which is common to the first and the second displacement units and which is displaceable
guided relative to the base parallel to the X-direction and parallel to the Y-direction,
whilst the first and the second displacement units each comprise a force actuator
(43,45) for generating the driving force.
2. A positioning device as claimed in claim1, characterized in that the force actuators (43,45) of the first and the second displacement units generate
exclusively Lorentz forces.
3. A positioning device as claimed in claim 1, characterized in that the balancing unit (69) is displaceably guided by means of a static gas bearing over
a guiding surface (79) of the base which extends parallel to the X-direction and parallel
to the Y-direction.
4. A positioning device as claimed in claim 1, 2 or 3, characterized in that the two displacement units are each provided with an X-actuator (39,41) and a Y-actuator
(43,45), said X-actuators (39,41) being each provided with a first part (47,49) which,
seen parallel to the X-direction and parallel to the Y-direction, is coupled to the
object holder of the relevant displacement unit and, seen parallel to the X-direction,
is displaceable relative to a second part of the relevant X-actuator, while the Y-actuators
are each provided with a first part (55,57) which is fastened to the second part of
the X-actuator of the relevant displacement unit and which, seen parallel to the Y-direction,
is displaceable relative to a second part (59,61) of the relevant Y-actuator which
is fastened to the balancing unit (69).
5. A positioning device as claimed in claim 4, characterized in that the positioning device is provided with a control unit (167) for controlling at least
one actuator by means of which at least the second parts of the X-actuators of the
two displacement units are retainable in a position parallel to the X-direction.
6. A positioning device as claimed in claim 4, characterized in that the Y-actuators (43,45) of the displacement units (25,27) are provided with a common
straight guide (63) along which the first parts (43,45) of the Y-actuators are displaceably
guided, while the positioning device is provided with a rotatable unit (65) having
a first part (67) which is fastened to the balancing unit (69) and a second part (71)
which is rotatable relative to the first part about an axis of rotation extending
perpendicularly to the X-direction and perpendicularly to the Y-direction and which
is fastened to the common straight guide (63).
7. A positioning device as claimed in claim 5 and 6, characterized in that the control unit controls the rotatable unit.
8. A positioning device as claimed in claim 4, characterized in that the balancing unit comprises a support body (149) which is provided with a guiding
surface (103) which extends parallel to the X-direction and parallel to the Y-direction,
which is common to the two object holders, and along which the two object holders
(11,13) are displaceable parallel to the X-direction and parallel to the Y-direction,
said object holders being both provided with a coupling member (151,153) by means
of which the relevant object holder can be coupled in turn to the first part (117)
of the X-actuator (105) of the first displacement unit (25) and to the first part
(119) of the X-actuator (107) of the second displacement unit (27).
9. A positioning device as claimed in claim 8, characterized in that the coupling members (151,153) of the object holders each comprise an XY Lorentz
force actuator which is provided with a first part (155,159) fastened to the relevant
object holder and with a second part (157,161) fastened to the first part of the X-actuator
of the relevant displacement unit, the first parts of the XY Lorentz force actuators
each being capable of cooperation with the second parts of the two XY Lorentz force
actuators.
10. A positioning device as claimed in claims 5 and 8, characterized in that the two displacement units (24,27) are each provided with two Y-actuators which are
each provided with a second part which extends parallel to the Y-direction, while
the second parts of the X-actuators of the two displacement units are each pivotable
relative to the two first parts of the relevant Y-actuators about pivot axes extending
perpendicularly to the X-direction and perpendicularly to the Y-direction, the control
unit (167) controlling the Y-actuators of both displacement units.
11. A lithographic device provided with a frame (1) to which a radiation source (9), a
mask holder (7), a focussing unit (5), and a positioning device (3) are fastened,
said focussing unit having a main axis (31), while the positioning device comprises
a substrate holder which is displaceable relative to the focussing unit parallel to
an X-direction which is perpendicular to the main axis and parallel to a Y-direction
which is perpendicular to the X-direction and perpendicular to the main axis, characterized in that the positioning device used therein is a positioning device as claimed in claim 1,
2, 3, 4, 5, 6, 7, 8, 9 or 10, wherein each of the two object holders (11,13) of the
positioning device is a substrate holder of the lithographic device, and the operational
position of the substrate holders is a position in which a substrate placeable on
a substrate holder can be irradiated by the radiation source (9) via the focussing
unit (5), while the base (81) of the positioning device is fastened to the frame (1).
12. A lithographic device as claimed in claim 11, characterized in that the lithographic device comprises a further positioning device (179) by means of
which the mask holder is displaceable relative to the focussing unit parallel to at
least the X-direction.
13. A lithographic device as claimed in claim 12, characterized in that the further positioning device (179) is a positioning device as claimed in claim
1, 2, 3, 4, 5, 6, 7, 8, 9 or 10, wherein each of the two object holders (181,183)
of the further positioning device is a mask holder of the lithographic device which
can be positioned by the further positioning device parallel to the X-direction and
parallel to the Y-direction, and wherein the operational position of the mask holders
(181,183) is a position in which a mask placeable on a mask holder can be irradiated
by the radiation source, while the base of the further positioning device is fastened
to the frame.
14. A lithographic device provided with a frame (1) to which a positioning device (3),
a focussing unit (5), a further positioning device (179), and a radiation source (9)
are fastened, said focussing unit (5) having a maim axis, while the positioning device
(3) comprises a substrate holder (11,13) which is displaceable relative to the focussing
unit parallel to an X-direction which is perpendicular to the main axis and parallel
to a Y-direction which is perpendicular to the X-direction and to the main axis, and
the further positioning device (179) comprises a mask holder (181,183) which is displaceable
relative to the focussing unit parallel to at least the X-direction, characterized in that the further positioning device is a positioning device as claimed in claim 1, 2,
3, 4, 5, 6, 7, 8, 9 or 10, wherein each of the two object holders (181,183) of the
further positioning device is a mask holder of the lithographic device which can be
positioned by the further positioning device (179) parallel to the X-direction and
parallel to the Y-direction, and wherein the operational position of the mask holders
is a position in which a mask placeable on a mask holder can be irradiated by the
radiation source, while the base (81) of the further positioning device is fastened
to the frame.
1. Dispositif de positionnement (3) muni d'une base (81), d'une première unité de déplacement
(25) comportant un premier porte-objet (11) qui est déplaçable par rapport à la base
parallèlement à une direction X et parallèlement à une direction Y qui est perpendiculaire
à la direction X, et d'une seconde unité de déplacement (27) comportant un second
porte-objet (13) qui est déplaçable par rapport à la base parallèlement à la direction
X et parallèlement à la direction Y, lesdits premier et second porte-objets (11, 13)
étant déplaçables par rapport à la base consécutivement d'une position de mesure en
une position de fonctionnement, tandis que les première et seconde unités de déplacement
comprennent chacune une première partie (55, 57) et une seconde partie (59, 61) qui
sont déplaçables l'une par rapport à l'autre et qui exercent une force d'entraînement
l'une sur l'autre pendant le fonctionnement, les premières parties (55, 57) des première
et seconde unités de déplacement étant couplées au premier porte-objet et au second
porte-objet, respectivement, comme vu parallèlement à la direction X et parallèlement
à la direction Y, caractérisé en ce que les secondes parties (59, 61) des première et seconde unités de déplacement, comme
vu parallèlement à la direction X et parallèlement à la direction Y, sont couplées
à une unité d'équilibrage (69) qui est commune aux première et seconde unités de déplacement
et qui est guidée de manière déplaçable par rapport à la base parallèlement à la direction
X et parallèlement à la direction Y, tandis que les première et seconde unités de
déplacement comprennent chacune un dispositif de commande de force (43, 45) pour produire
la force d'entraînement.
2. Dispositif de positionnement selon la revendication 1, caractérisé en ce que les dispositifs de commande de force (43, 45) des première et seconde unités de déplacement
produisent exclusivement des forces de Lorentz.
3. Dispositif de positionnement selon la revendication 1, caractérisé en ce que l'unité d'équilibrage (69) est guidée de manière déplaçable au moyen d'un palier
à gaz statique sur une surface de guidage (79) de la base qui s'étend parallèlement
à la direction X et parallèlement à la direction Y.
4. Dispositif de positionnement selon l'une des revendications 1, 2 et 3, caractérisé en ce que les deux unités de déplacement sont munies chacune d'un dispositif de commande X
(39, 41) et d'un dispositif de commande Y (43, 45), lesdits dispositifs de commande
X (39, 41) étant munis chacun d'une première partie (47, 49) qui, comme vu parallèlement
à la direction X et parallèlement à la direction Y, est couplée au porte-objet de
l'unité de déplacement correspondante et, comme vu parallèlement à la direction X,
et déplaçable par rapport à une seconde partie du dispositif de commande X correspondant,
tandis que les dispositifs de commande Y sont munis chacun d'une première partie (55,
57) qui est fixée à la seconde partie du dispositif de commande X de l'unité de déplacement
correspondante et qui, comme vu parallèlement à la direction Y, est déplaçable par
rapport à une seconde partie (59, 61) du dispositif de commande Y correspondant qui
est fixé à l'unité d'équilibrage (69).
5. Dispositif de positionnement selon la revendication 4, caractérisé en ce que le dispositif de positionnement est muni d'une unité de commande (167) pour commander
au moins un dispositif de commande au moyen duquel au moins les secondes parties des
dispositifs de commande X des deux unités de déplacement peuvent être maintenues en
une position parallèlement à la direction X.
6. Dispositif de positionnement selon la revendication 4, caractérisé en ce que les dispositifs de commande Y (43, 45) des unités de déplacement (25, 27) sont munis
d'un guide rectiligne commun (63) le long duquel les premières parties (43, 45) des
dispositifs de commande Y sont guidées de manière déplaçable, tandis que le dispositif
de positionnement est muni d'une unité apte à la rotation (65) ayant une première
partie (67) qui est fixée à l'unité d'équilibrage (69) et une seconde partie (71)
qui peut tourner par rapport à la première partie autour d'un axe de rotation s'étendant
perpendiculairement à la direction X et perpendiculairement à la direction Y et qui
est fixée au guide rectiligne commun (63).
7. Dispositif de positionnement selon la revendication 5 et 6, caractérisé en ce que l' unité de commande commande l'unité apte à la rotation.
8. Dispositif de positionnement selon la revendication 4, caractérisé en ce que l'unité d'équilibrage comprend un corps de support (149) qui est muni d'une surface
de guidage (103) qui s'étend parallèlement à la direction X et parallèlement à la
direction Y, laquelle est commune aux deux porte-objets et le long de laquelle les
deux porte-objets (11, 13) sont déplaçables parallèlement à la direction X et parallèlement
à la direction Y, lesdits porte-objets étant de plus munis d'un élément de couplage
(151, 153) au moyen duquel le porte-objet correspondant peut être couplé à son tour
à la première partie (117) du dispositif de commande X (105) de la première unité
de déplacement (25) et à la première partie (119) du dispositif de commande X (107)
de la seconde unité de déplacement (27).
9. Dispositif de positionnement selon la revendication 8, caractérisé en ce que les éléments de couplage (151, 153) des porte-objets comprennent chacun un dispositif
de commande de force de Lorentz XY qui est muni d'une première partie (155, 159) fixée
au porte-objet correspondant et d'une seconde partie (157, 161) fixée à la première
partie du dispositif de commande X de l'unité de déplacement correspondante, les premières
parties des dispositifs de commande de force de Lorentz XY étant capables chacune
de coopération avec les secondes parties des deux dispositifs de commande de force
de Lorentz XY.
10. Dispositif de positionnement selon les revendications 5 et 8, caractérisé en ce que les deux unités de déplacement (24, 27) sont munies chacune de deux dispositifs de
commande Y qui sont munis chacun d'une seconde partie qui s'étend parallèlement à
la direction Y, tandis que les secondes parties des dispositifs de commande X des
deux unités de déplacement peuvent pivoter chacune par rapport aux deux premières
parties des dispositifs de commande Y correspondants autour d'axes de pivotement s'étendant
perpendiculairement à la direction X et perpendiculairement à la direction Y, l'unité
de commande (167) commandant les dispositifs de commande Y des deux unités de déplacement.
11. Dispositif lithographique muni d'un châssis (1) sur lequel sont fixés une source de
rayonnement (9), un porte-masque (7), une unité de mise au point (5) et un dispositif
de positionnement (3), ladite unité de mise au point ayant un axe principal (31),
tandis que le dispositif de positionnement comprend un porte-substrat qui est déplaçable
par rapport à l'unité de mise au point parallèlement à une direction X qui est perpendiculaire
à l'axe principal et parallèlement à une direction Y qui est perpendiculaire à la
direction X et perpendiculaire à l'axe principal, caractérisé en ce que le dispositif de positionnement utilisé dans celui-ci est un dispositif de positionnement
selon l'une des revendications 1, 2, 3, 4, 5, 6, 7, 8, 9 et 10, dans lequel chacun
des deux porte-objets (11, 13) du dispositif de positionnement est un porte-substrat
du dispositif lithographique, et la position de fonctionnement des porte-substrats
est une position dans laquelle un substrat pouvant être placé sur un porte-substrat
peut être irradié par la source de rayonnement (9) via l'unité de mise au point (5),
tandis que la base (81) du dispositif de positionnement est fixée au châssis (1).
12. Dispositif lithographique selon la revendication 11, caractérisé en ce que le dispositif lithographique comprend un autre dispositif de positionnement (179)
au moyen duquel le porte-masque est déplaçable par rapport à l'unité de mise au point
parallèlement à au moins la direction X.
13. Dispositif lithographique selon l'une des revendications 12, caractérisé en ce que l'autre dispositif de positionnement (179) est un dispositif de positionnement selon
l'une des revendications 1, 2, 3, 4, 5, 6, 7, 8, 9 et 10, dans lequel chacun des deux
porte-objets (181, 183) de l'autre dispositif de positionnement est un porte-masque
du dispositif lithographique qui peut être positionné par l'autre dispositif de positionnement
parallèlement à la direction X et parallèlement à la direction Y, et dans lequel la
position de fonctionnement des porte-masques (181, 183) est une position dans laquelle
un masque pouvant être placé sur un porte-masque peut être irradié par la source de
rayonnement, tandis que la base de l'autre dispositif de positionnement est fixée
au châssis.
14. Dispositif lithographique muni d'un châssis (1) sur lequel sont fixés un dispositif
de positionnement (3), une unité de mise au point (5), un autre dispositif de positionnement
(179) et une source de rayonnement (9), ladite unité de mise au point (5) ayant un
axe principal, tandis que le dispositif de positionnement (3) comprend un porte-substrat
(11, 13) qui est déplaçable par rapport à l'unité de mise au point parallèlement à
une direction X qui est perpendiculaire à l'axe principal et parallèlement à une direction
Y qui est perpendiculaire à la direction X et à l'axe principal, et l'autre dispositif
de positionnement (179) comprend un porte-masque (181, 183) qui est déplaçable par
rapport à l'unité de mise au point parallèlement à au moins la direction X, caractérisé en ce que l'autre dispositif de positionnement est un dispositif de positionnement selon l'une
des etvendications 1, 2, 3, 4, 5, 6, 7, 8, 9 et 10, dans lequel chacun des deux porte-objets
(181, 183) de l'autre dispositif de positionnement est un porte-masque du dispositif
lithographique qui peut être positionné par l'autre dispositif de positionnement (179)
parallèlement à la direction X et parallèlement à la direction Y, et dans lequel la
position de fonctionnement des porte-masques est une position dans laquelle un masque
pouvant être placé sur un porte-masque peut être irradié par la source de rayonnement,
tandis que la base (81) de l'autre dispositif de positionnement est fixée au châssis.
1. Positioniergerät (3), versehen mit einer Basis (81), einer ersten Verschiebungseinheit
(25) mit einem ersten Objekthalter (11), der in Bezug auf die Basis parallel zu einer
X-Richtung und parallel zu einer Y-Richtung verschiebbar ist, die zu der X-Richtung
senkrecht ist, und einer zweiten Verschiebungseinheit (27) mit einem zweiten Objekthalter
(13), der in Bezug auf die Basis parallel zu der X-Richtung und parallel zu der Y-Richtung
verschiebbar ist, wobei der erste und zweite Objekthalter (11, 13) in Bezug auf die
Basis fortlaufend von einer Messposition zu einer Betriebsposition verschiebbar sind,
während die erste und die zweite Verschiebungseinheit jeweils einen ersten Teil (55,
57) und einen zweiten Teil (59, 61) aufweisen, die in Bezug auf einander verschiebbar
sind und während eines Betriebs eine Antriebskraft aufeinander ausüben, wobei die
ersten Teile (55, 57) der ersten und der zweiten Verschiebungseinheit mit dem ersten
Objekthalter bzw. mit dem zweiten Objekthalter gekoppelt sind, parallel zur X-Richtung
und parallel zur Y-Richtung betrachtet, dadurch gekennzeichnet, dass die zweiten Teile (59, 61) der ersten und der zweiten Verschiebungseinheit, parallel
zur X-Richtung und parallel zur Y-Richtung betrachtet, mit einer Ausgleichseinheit
(69) gekoppelt sind, die der ersten und der zweiten Verschiebungseinheit gemeinsam
ist und in Bezug auf die Basis parallel zur X-Richtung und parallel zur Y-Richtung
verschiebbar geführt wird, während die erste und die zweite Verschiebungseinheit jeweils
ein Kraftstellglied (43, 45) zum Erzeugen der Antriebskraft aufweisen.
2. Positioniergerät nach Anspruch 1, dadurch gekennzeichnet, dass die Kraftstellglieder (43, 45) der ersten und der zweiten Verschiebungseinheit ausschließlich
Lorentz-Kräfte erzeugen.
3. Positioniergerät nach Anspruch 1, dadurch gekennzeichnet, dass die Ausgleichseinheit (69) mittels eines statischen Gaslagers über eine Führungsfläche
(79) der Basis verschiebbar geführt wird, die sich parallel zur X-Richtung und parallel
zur Y-Richtung erstreckt.
4. Positioniergerät nach Anspruch 1, 2 oder 3,dadurch gekennzeichnet, dass die beiden Verschiebungseinheiten jeweils mit einem X-Stellglied (39, 41) und einem
Y-Stellglied (43, 45) versehen sind, wobei die X-Stellglieder (39, 41) jeweils mit
einem ersten Teil (47, 49) versehen sind, der parallel zur X-Richtung und parallel
zur Y-Richtung betrachtet mit dem Objekthalter der relevanten Verschiebungseinheit
gekoppelt ist und parallel zur X-Richtung betrachtet in Bezug auf einen zweiten Teil
des relevanten X-Stellglieds verschiebbar ist, während die Y-Stellglieder jeweils
mit einem ersten Teil (55, 57) versehen sind, der am zweiten Teil des X-Stellglieds
der relevanten Verschiebungseinheit befestigt ist und parallel zur Y-Richtung betrachtet
in Bezug auf einen zweiten Teil (59, 61) des relevanten Y-Stellglieds verschiebbar
ist, das an der Ausgleichseinheit (69) befestigt ist.
5. Positioniergerät nach Anspruch 4, dadurch gekennzeichnet, dass das Positioniergerät mit einer Steuereinheit (167) versehen ist, um zumindest ein
Stellglied zu steuern, durch das zumindest die zweiten Teile der X-Stellglieder der
beiden Verschiebungseinheiten in einer Position parallel zur X-Richtung gehalten werden
können.
6. Positioniergerät nach Anspruch 4, dadurch gekennzeichnet, dass die Y-Stellglieder (43, 45) der Verschiebungseinheiten (25, 27) mit einer gemeinsamen
geraden Führung (63) versehen sind, entlang der die ersten Teile (43, 45) der Y-Stellglieder
verschiebbar geführt werden, während das Positioniergerät mit einer drehbaren Einheit
(65) versehen ist, die einen ersten Teil (67), der an der Ausgleichseinheit (69) befestigt
ist, und einen zweiten Teil (71) aufweist, der in Bezug auf den ersten Teil um eine
senkrecht zu der X-Richtung und senkrecht zu der Y-Richtung verlaufende Drehachse
drehbar ist und an der gemeinsamen geraden Führung (63) befestigt ist.
7. Positioniergerät nach Anspruch 5 und 6, dadurch gekennzeichnet, dass die Steuereinheit die drehbare Einheit steuert.
8. Positioniergerät nach Anspruch 4, dadurch gekennzeichnet, dass die Ausgleichseinheit einen Tragkörper (149) aufweist, der mit einer Führungsfläche
(103) versehen ist, die sich parallel zur X-Richtung und parallel zur Y-Richtung erstreckt,
die den beiden Objekthaltern gemeinsam ist, und entlang der die beiden Objekthalter
(11, 13) parallel zur X-Richtung und parallel zur Y-Richtung verschiebbar sind, wobei
die Objekthalter beide mit einem Kopplungselement (151, 153) versehen sind, durch
das der relevante Objekthalter wiederum mit dem ersten Teil (117) des X-Stellglieds
(105) der ersten Verschiebungseinheit (25) und mit dem ersten Teil (119) des X-Stellglieds
(107) der zweiten Verschiebungseinheit (27) gekoppelt werden kann.
9. Positioniergerät nach Anspruch 8, dadurch gekennzeichnet, dass die Kopplungselemente (151, 153) der Objekthalter jeweils ein Stellglied für XY-Lorentz-Kräfte
aufweisen, das mit einem ersten Teil (155,159), der an dem relevanten Objekthalter
befestigt ist, und mit einem zweiten Teil (157, 161) versehen ist, der am ersten Teil
des X-Stellglieds der relevanten Verschiebungseinheit befestigt ist, wobei die ersten
Teile der Stellglieder für XY-Lorentz-Kräfte jeweils mit den zweiten Teilen der beiden
Stellglieder für XY-Lorentz-Kräfte zusammenwirken können.
10. Positioniergerät nach Ansprüchen 5 und 8, dadurch gekennzeichnet, dass die beiden Verschiebungseinheiten (24, 27) jeweils mit zwei Y-Stellgliedern versehen
sind, die jeweils mit einem zweiten Teil versehen sind, der sich parallel zur Y-Richtung
erstreckt, während die zweiten Teile der X-Stellglieder der beiden Verschiebungseinheiten
jeweils in Bezug auf die beiden ersten Teile der relevanten Y-Stellglieder um senkrecht
zur X-Richtung und senkrecht zur Y-Richtung verlaufende Schwenkachsen schwenkbar sind,
wobei die Steuereinheit (167) die Y-Stellglieder beider Verschiebungseinheiten steuert.
11. Lithographiegerät, versehen mit einem Gestell (1), an dem eine Strahlungsquelle (9),
ein Maskenhalter (7), eine Fokussiereinheit (5) und ein Positioniergerät (3) befestigt
sind, wobei die Fokussiereinheit eine Hauptachse (31) aufweist, während das Positioniergerät
einen Substrathalter umfasst, der in Bezug auf die Fokussiereinheit parallel zu einer
X-Richtung verschiebbar ist, die senkrecht zur Hauptachse und parallel zur Y-Richtung
ist, die zur X-Richtung senkrecht und zur Hauptachse senkrecht ist, dadurch gekennzeichnet, dass das darin verwendete Positioniergerät ein Positioniergerät nach Anspruch 1, 2, 3,
4, 5, 6, 7, 8, 9 oder 10 ist, worin jeder der beiden Objekthalter (11, 13) des Positioniergeräts
ein Substrathalter des Lithographiegeräts ist und die Betriebsposition der Substrathalter
eine Position ist, in der ein auf einem Substrathalter plazierbares Substrat durch
die Strahlungsquelle (9) über die Fokussiereinheit (5) bestrahlt werden kann, während
die Basis (81) des Positioniergeräts am Gestell (1) befestigt ist.
12. Lithographiegerät nach Anspruch 11, dadurch gekennzeichnet, dass das Lithographiegerät ein weiteres Positioniergerät (179) aufweist, durch das der
Maskenhalter in Bezug auf die Fokussiereinheit parallel zu mindestens der X-Richtung
verschiebbar ist.
13. Lithographiegerät nach Anspruch 12, dadurch gekennzeichnet, dass das weitere Positioniergerät (179) ein Positioniergerät nach Anspruch 1, 2, 3, 4,
5, 6, 7, 8, 9 oder 10 ist, worin jeder der beiden Objekthalter (181, 183) des weiteren
Positioniergeräts ein Maskenhalter des Lithographiegeräts ist, der durch das weitere
Positioniergerät parallel zur X-Richtung und parallel zur Y-Richtung positioniert
werden kann, und worin die Betriebsposition der Maskenhalter (181, 183) eine Position
ist, in der eine auf einem Maskenhalter plazierbare Maske durch die Strahlungsquelle
bestrahlt werden kann, während die Basis des weiteren Positioniergeräts am Gestell
befestigt ist.
14. Lithographiegerät, versehen mit einem Gestell (1), an dem ein Positioniergerät (3),
eine Fokussiereinheit (5), ein weiteres Positioniergerät (179) und eine Strahlungsquelle
(9) befestigt sind, wobei die Fokussiereinheit (5) eine Hauptachse hat, während das
Positioniergerät (3) einen Substrathalter (11, 13) aufweist, der in Bezug auf die
Fokussiereinheit parallel zu einer X-Richtung verschiebbar ist, die zur Hauptachse
senkrecht und zu einer Y-Richtung parallel ist, die zur X-Richtung und zur Hauptachse
senkrecht ist, und das weitere Positioniergerät (179) einen Maskenhalter (181, 183)
aufweist, der in Bezug auf die Fokussiereinheit parallel zu mindestens der X-Richtung
verschiebbar ist, dadurch gekennzeichnet, dass das weitere Positioniergerät ein Positioniergerät nach Anspruch 1, 2, 3, 4, 5, 6,
7, 8, 9 oder 10 ist, worin jeder der beiden Objekthalter (181, 183) des weiteren Positioniergeräts
ein Maskenhalter des Lithographiegeräts ist, der durch das weitere Positioniergerät
(179) parallel zur X-Richtung und parallel zur Y-Richtung positioniert werden kann
und worin die Betriebsposition der Maskenhalter eine Position ist, in der eine auf
einem Maskenhalter plazierbare Maske durch die Strahlungsquelle bestrahlt werden kann,
während die Basis (81) des weiteren Positioniergeräts am Gestell befestigt ist.