[0001] The present invention relates to a device for obtaining safety stamps applicable
to paper or other laminar elements, the object being to produce a so-called "water
mark" by partially abrading the reliefs or low-reliefs of the paper on which the stamp
is applied.
[0002] It is known in the paper industry that certain batches are provided with a safety
stamp referred to as a water mark. Traditionally, these water marks have been used
as a safety means for the printing of large-volume, high-cost documents and forms,
such as the issuing of banknotes. These marks are furthermore applied as an indication
of the high quality of the marked paper.
[0003] Traditionally, the devices for forming these water marks have consisted in auxiliary
equipment for paper laminating machines, comprising stamping dies and stereotypes
designed to increase the laminator thicknesses in the laminate area to be marked.
[0004] This means that stamping dies and their assembly and adjustment means are part of
the paper-making machine and form an auxiliary means thereof. Applying these means
causes the paper pulp to be altered as it passes the laminators, so that the paper
thickness is reduced in the stamping area and a relief of the stamping die is obtained.
The reduced thickness of the stamping area creates a transparency effect not evident
in the rest of the paper, the water mark becoming thus defined.
[0005] Since these devices require setting-up modifications in the paper-producing machine,
stamping is limited to large production volumes as a result of the high costs involved.
[0006] Subsequently, however, Argentine invention patent No. 240.422, owned by the holders
of this invention, contributed a new procedure for producing safety stamps through
a device based on a stamping die supporting cylinder and an abrasive wheel.
[0007] This stamping device offers an improvement, as compared to traditional stamping devices,
in that it allows small productions to be performed at a reasonable cost without affecting
the paper manufacturing process in view that stamping is implemented through a device
that is independent from the paper rolling machine.
[0008] However, certain drawbacks are evident, such as the difficulty in managing a proper
adjustment of the paper against the stamping cylinder. In fact, the cylinder stamping
dies separate the paper from the cylinder side walls and thus facilitate its movement
in respect to the cylinder on which it lies.
[0009] Furthermore, this spacing between the paper and the cylinder allows for the eventual
formation of paper plies in the sector adjacent the contact area between the abrasion
means and the stamping cylinder. In addition to this, minor maladjustments, unforeseen
offsetting or paper tearing may cause the abrasive means to contact and damage the
cylinder stamping dies.
[0010] All the above inconveniences are satisfactorily solved by the device of the present
invention. It should first of all be stated that this is not a device designed to
form paper reliefs, since separate means are provided for this purpose which are either
flat or rotating, e.g. a stamping cylinder which presses the paper against a surface
carrying the stamping dies.
[0011] The present device comprises a supporting cylinder for the paper on which the reliefs
have already been stamped. This supporting cylinder is spaced apart from an abrasive
peripheric wheel by a distance that is shorter than the peak heights of the relief.
It also comprises an antisliding pressure device, a means of adjusting the paper against
the side walls of the cylinder, and a supporting cylinder angular drive means.
[0012] On rotation of the supporting cylinder, the movement retaining pressure device fixes
the position of the paper, said device comprising brushes the filiform bundles of
which exert pressure so that an intimate contact is attained between the cylinder
side walls and the back side of the paper, thus impairing the paper's displacement.
[0013] Adjacent the contact zone, between the abrasive wheel and the cylinder, the adjustment
means precludes the offsetting of the paper in the critical abrasive zone. In the
various forms of embodiment foreseen, both the micro holes communicating with a vacuum
chamber and the compressed air ejected from blower peaks secure the paper against
the cylinder while the suction mouth removes all nature of impurities from the contact
area.
[0014] Finally, in view that the distance separating the abrasive wheel from the supporting
cylinder is shorter than the height of the relief peaks, and as the latter enter the
contact zone, the wheel's abrasive periphery abrades the peak tips and produces the
water mark, avoiding the inconveniences deriving, as previously stated, from known
devices.
DRAWINGS
[0015] For further clarity and understanding of the object of the invention, several figures
are provided depicting one of the preferred forms of embodiment for illustrative,
nonlimiting purposes.
[0016] Figure 1 is a schematic cross-section of the present device. It shows the abrasive
periphery of the wheel, in addition to the arrangement of the antisliding pressure
brush. Shown nearer the contact zone between the cylinder and the abrasive wheel,
the paper adjustment means are seen to comprise a motor compressor connected to blower
nozzle complemented by a brush and a suction mouth.
[0017] Figure 2 is another cross-section, in which the adjustment means comprise a double
brush fitted with an adjustment mechanism (not shown) controlled by a pneumatic circuit.
[0018] Figure 3 is a further cross-section, in which the adjustment means comprise micro
holes which perforate the cylinder's side walls. A pneumatic chamber connected to
a vacuum pump can be seen inside the cylinder.
[0019] Figure 4 illustrates another form of embodiment, in which the adjustment means comprise
pneumatically adjustable pressure rollers.
[0020] Figure 5 is a cross-section of a prior art device. For the purpose of illustrating
this, part of the means used by the present invention (paper antisliding and adjustment
means) have been added, said means failing to remove the gap between the paper and
the cylinder because of the presence of the stamping dies.
[0021] Figure 6A is a schematic side view illustrating the operational principle of the
known device shown in figure 5.
[0022] Figure 6B is a chematic side view illustrating the stamping operation performed by
a device based on a cylinder and a stamped surface. It reveals the manner in which
the cylinder operates on the back side of the paper.
[0023] Figure 6C is a schematic side view illustrating the operation of the cylinder used
in the device of the present invention. It reveals the manner in which the abrasive
periphery of the wheel abrades the tips of the relief peaks.
[0024] In the various figures, the same reference numbers identify equal or corresponding
parts; letters are used to designate different element assemblies.
[0025] List of the main references:
- (a)
- paper supporting cylinder
- (b)
- abrasive wheel
- (c)
- antisliding pressure means
- (d)
- paper adjustment means
- (1)
- supporting cylinder (a) body
- (1')
- supporting cylinder (a) body
- (2)
- abrasive wheel (b) body
- (2')
- abrasive wheel (2) periphery
- (2")
- replaceable sandpaper
- (3)
- application paper
- (3')
- paper (3) front side
- (3")
- paper (3) back side
- (4)
- paper (3) ends
- (5)
- paper (3) reliefs or low-reliefs
- (5')
- relief (6) peaks
- (6)
- end (4) of paper (3) position attachment means
- (7)
- antisliding pressure brushes
- (7')
- brush (7) filiform bundles
- (8)
- motor compressor
- (8')
- compressed air line
- (9)
- blower nozzle
- (9')
- adjustment brush
- (10)
- suction pump
- (10')
- suction line
- (11)
- suction mouth
- (12)
- cylinder (a) pneumatic vacuum chamber
- (12')
- side wall (1') pass-though micro holes
- (13)
- pneumatic suction lines
- (14)
- vacuum pump
- (15)
- supporting cylinder (a) shaft means (connected to angular drive means in cylinder
(a))
- (16)
- first adjuster roller
- (16')
- second adjuster roller
- (17)
- relief stamping dies
- (17')
- low-relief stamping dies
- (18)
- stamping cylinder
MAIN OBJECT
[0026] On the basis of the above specified objects, this invention refers to a device for
obtaining safety stamps applicable to paper (3) or other laminar elements, of the
type designed to form water marks on paper (3) reliefs or low-reliefs (5) - by lowering
the paper's thickness through partial abrading of the peaks (5') of said reliefs or
low-reliefs (5) - produced by stamping dies (17), said device being characteristic
in that it comprises:
a) a paper (3) supporting cylinder (a), the paper being applied to the cylinder side
walls (1') through end (4) position attachment means (6) arranged on the cylinder
(a) proper;
b) an abrasive periphery (2') wheel (b) connected to rotating drive means and arranged
adjacent the supporting cylinder (a), from which it is separated by a distance that
is shorter than the relief (5) peak (5') heights;
c) paper (3) adjusting means (d) - over the surface of side walls (1') of supporting
cylinder (a) - comprised in a pneumatic circuit and arranged at least adjacent the
zone between the supporting cylinder (a) and the abrasive wheel (b);
d) paper (3) antisliding pressure means (c) extending against the cylinder (1') side
walls; and
e) supporting cylinder (15) angle drive means.
DESCRIPTION
[0027] The present device for obtaining safety stamps applicable to paper (3) or other laminar
elements is designed to produce water marks in reliefs or low-reliefs (5) on application
paper (3) by reducing the thickness of said paper (3) through a partial abrading of
the relief (5) peaks (5').
[0028] Generally speaking, this device comprises a supporting cylinder (a) for the paper
(3) with reliefs (5) spaced apart from an abrasive periphery (2') wheel (b) by a distance
that is shorter than the peak (5') heights of said relief (5); the device including
antisliding pressure means (c) and paper (5) adjustment means (d) against the cylinder
(a) side walls (1'), in addition to angular drive means (15) fitted on said supporting
cylinder (a) . See figures 1, 2, 3 and 4.
[0029] More specifically, the device of the present invention comprises an application paper
(3) supporting cylinder (a) . The paper (3) is applied on the side walls (1') of cylinder
(a) body (1) in a manner that its ends (4) become secured by position attachment means
(6) located in the body (1) proper of cylinder (a). See figure 1.
[0030] Adjacent the supporting cylinder (a) is a wheel (b) fitted with an abrasive periphery
(2') connected to rotating drive means. This abrasive wheel (b) is spaced apart from
the cylinder (a) by a distance that is shorter than the relief (5) peaks (5') formed
on the paper (3). See figures 1 and 6c.
[0031] In the various forms of embodiment, the abrasive periphery (2') wheel (b) body (2)
may be an abrasive stone or a drum the cylindrical periphery (2') of which faces the
supporting cylinder (a) side walls (1'). This drum is fitted with replaceable sandpaper
(2") covering said periphery (2'). See figure 2.
[0032] Furthermore, and adjacent the zone between the supporting cylinder (a) and the abrasive
wheel (b), are provided paper (3) adjusting means (d). Said adjusting means (d), comprised
within a pneumatic circuit, adjust the paper (3) against the supporting cylinder (a)
side wall (1') surface.
[0033] In a form of embodiment, said adjustment means (d) consist in a pneumatic circuit
comprising a motor compressor (8) and a compressed air container. Said container is
fitted with a feeding nozzle forming a pressure fluid outlet connected to a compressed
air line (8') associated to a blower nozzle (9). The latter (9) is fitted with an
ejection mouth facing the paper (3) and directed toward the contact zone between said
paper (3) and abrasive wheel (b). See figure 1.
[0034] Based on this same principle, another form is foreseen wherein the compressed air
line (8') is connected to one or two blower nozzles (9), each of which has its mouth
arranged adjacent the contact zone between the paper (3) and the abrasive wheel (b),
which in turn faces one of the paper (3) edges and flushingly projects air thereon.
[0035] In another possible embodiment, the paper (3) adjusting means (d) consists of a pneumatic
circuit comprising a motor compressor (8) connected through a corresponding line (8')
to a blower nozzle (9), the ejection mouth of which faces the paper (3). Adjacent
said blower nozzle (9) is a suction mouth (11) connected through a respective line
(10') to a suction pump (10) and oriented toward the contact zone between the paper
(3) and the abrasive periphery (2') wheel (b). Adjacent blower nozzle (9) and suction
mouth (11) a complementary adjustment brush (9') is installed. See figure 1.
[0036] Also foreseen are variants wherein the paper (3) adjustment means (d) comprise elements
such as brushes (9') or cylinders (16, 16') variably adjustable against the supporting
cylinder (a) side walls (1'). In order to allow for adjustment variations, a pneumatic
forward-reverse adjustment mechanism (not shown) is included. See figures 2 and 4.
[0037] Another form of embodiment foreseen comprises an adjustment means (d) comprising
a pneumatic circuit composed of a pneumatic chamber (12) and a vacuum pump (14). According
to this variation, a pneumatic chamber (12) is formed within the supporting cylinder
(a) body (1) itself, its suction entry taking the form of a nozzle connected to a
pneumatic network, the suction outlet being fitted with a plurality of micro holes
(12') which perforate the cylinder (a) side walls (1'), distributed throughout the
cylinder's usable peripheric surface. The chamber (12) entry is connected to a vacuum
pump (14) via a vacuum line (13). See figure 3.
[0038] The device of the present invention further comprises paper (3) antisliding pressure
means (c). In a preferred form of embodiment, said antisliding pressure means (c)
consist of brushes (7) the filiform bundles (7') of which project against the cylinder
(a) side walls (1'). Concerning their location, the antisliding pressure brushes (7)
are arranged adjacent the paper (3) adjustment means (d) and preceding the rotation
direction of the supporting cylinder (a) . Also foreseen is the possibility of arranging
a plurality of pressure brushes (7) distributed throughout the periphery of said supporting
cylinder (a). See figures 1 to 4.
[0039] In other possible forms of embodiment, the paper (3) antisliding pressure means (c)
may be formed by rollers, the periphery of which roll over the periphery of the supporting
cylinder (a).
[0040] The device of the present invention is completed with angular drive means (15) for
said paper (3) supporting cylinder (a).
[0041] Operation of the device is as follows:
[0042] In the closest exponent of the state of the art, the relief (5) stamping dies (17)
are arranged along the cylinder (a) side walls (1'). Merely adding some of the means
used in the present invention (as depicted in figure 5) would fail to solve the problems
stated herein.
[0043] Initial preparation of the paper (3) by submitting it to the relief and low-relief
(5) stamping cylinders (18) and stamping dies (17') allows for conditioning and arrangement
of the paper (3) in the present device. In fact, once the paper (3) has passed between
the stamping cylinder (18) and the stamping dies (17'), a relief (5) is formed, including
peaks (5') on the paper (3) back side (3"). See figure 6b.
[0044] Thus, the paper (3) is arranged over the cylinder (a) side walls (1') so that the
paper's back side (3") rests against said side walls (1') and the front side (3')
is exposed for treatment. The paper (3) ends (4) are attached to the cylinder (a)
through position attachment means (6) fitted in the cylinder (a).
[0045] On rotation of the supporting cylinder (a), the brushes (7) forming the movement
retaining pressure means (c) fix the position of the paper (3) as a result of the
filiform bundles (7') exerting pressure, so that intimate contact between said cylinder
(a) side walls (1') and the back side (3") of the paper (3) is obtained, thus impairing
movement of the paper.
[0046] Adjacent the contact zone, between the abrasive wheel (b) and the cylinder (a), the
adjustment means (d) preclude the offsetting of the paper (3) in the critical abrasive
zone. Concerning the blower nozzle (9), the ejected compressed air adjusts the paper
(3) against the cylinder (a), while the presence of the suction mouth (11) removes
all nature of impurities from the contact area. See figure 1.
[0047] A similar adjustment effect is achieved by an embodiment wherein the adjustment means
(d) comprise a pneumatic chamber (12) fitted with micro holes (12') which perforate
the cylinder (a) side walls (1'). In this case, the action of the suction pump (14)
through said chamber (12) and micro holes (12') maintains the paper applied against
the supporting cylinder (a) side walls. See figure 3.
[0048] In view that the distance between the abrasive wheel (b) and the supporting cylinder
(a) is shorter than the height of the relief (5) peaks (5'), once the relief (5) enters
the contact zone the abrasive periphery (2') of wheel (b) abrades said peaks (5'),
producing the water mark. See figure 6c.
[0049] Upon putting this invention to practical use, modifications can doubtless be introduced
in regard to certain construction and forming details without departing from the fundamental
principles clearly defined in the following claims.
1. Device for obtaining safety stamps applicable to paper or other laminar elements,
of the type designed to form water marks on the paper's reliefs and low-reliefs by
lowering their thickness through partial abrading of said relief or low-relief peaks
formed by stamping dies, characteristic in that it comprises:
a) a paper supporting cylinder, the paper being applied to the cylinder side walls
through end position attachment means arranged on the cylinder proper;
b) an abrasive periphery wheel connected to rotating drive means and arranged adjacent
the supporting cylinder, from which it is separated by a distance that is shorter
than the height of the relief peaks;
c) paper adjustment means - over the surface of the supporting cylinder side walls
- comprised in a pneumatic circuit and arranged at least adjacent the zone between
the supporting cylinder and the abrasive wheel;
d) paper antisliding pressure means projecting against the cylinder side walls; and
e) supporting cylinder angle drive means.
2. Device for obtaining safety stamps applicable to paper or other laminar elements,
according to claim 1, characteristic in that it comprises:
a) a paper supporting cylinder, the paper being applied to the cylinder side walls
through end position attachment means arranged on the cylinder proper;
b) an abrasive periphery wheel connected to uniform circular drive means and arranged
adjacent the supporting cylinder, from which it is separated by a distance that is
shorter than the height of the relief peaks;
c) pneumatic means for adjusting the paper over the surface of the supporting cylinder
side walls, arranged adjacent the zone between the supporting cylinder and the abrasive
wheel;
d) paper antisliding pressure brushes, the filiform bundles of which project against
the cylinder side walls; and
e) supporting cylinder circular drive means.
3. Device for obtaining safety stamps applicable to paper or other laminar elements,
according to claims 1 and 2, characteristic in that the paper adjustment means applied
over the surface of the cylinder side walls consist of a pneumatic circuit comprising:
a) a pneumatic vacuum chamber formed within the supporting cylinder body itself, its
suction entry taking the form of a nozzle connected to a pneumatic network, the suction
outlet being fitted with a plurality of micro holes which perforate the cylinder side
walls and are distributed throughout the cylinder's usable peripheric surface, and
b) a vacuum pump, the suction mouth of which is connected to said suction inlet corresponding
to the supporting cylinder chamber.
4. Device for obtaining safety stamps applicable to paper or other laminar elements,
according to claim 1, characteristic in that the paper adjustment means applied over
the surface of the cylinder side walls consist of a pneumatic circuit comprising:
a) a motor compressor which, together with compressed air container means, is fitted
with a feeding nozzle forming a pressure fluid outlet; and
b) at least one blower nozzle connected to said motor compressor outlet and fitted
with an ejection mouth facing the paper, directed toward the proximity of the contact
zone between said paper and said abrasive wheel.
5. Device for obtaining safety stamps applicable to paper or other laminar elements,
according to claim 1, characteristic in that the means for adjusting the paper over
the surface of the cylinder side walls consist in a pneumatic circuit comprising:
a) a motor compressor which, in addition to compressed air containers, ends in a feeding
nozzle forming a pressure fluid outlet; and
b) at least one blower nozzle connected to said motor compressor outlet, fitted with
a mouth arranged in the proximity of the contact zone between said paper and said
abrasive wheel and facing one of said paper edges for flushingly projecting air thereon.
6. Device for obtaining safety stamps applicable to paper or other laminar elements,
according to claim 1, characteristic in that the means for adjusting the paper over
the surface of the cylinder side walls consist in a pneumatic circuit comprising:
a) a motor compressor which, in addition to compressed air containers, ends in a feeding
nozzle forming a pressure fluid outlet;
b) at least one blower nozzle connected to said motor compressor outlet, its ejection
mouth facing said paper;
c) a suction pump fitted with a connection nozzle forming an inlet for said sucked-in
air;
d) at least one suction mouth adjacent the blower nozzle which, connected to said
suction pump connection nozzle, is oriented toward the proximity of said contact zone
between said paper and abrasive periphery wheel; and
e) complementary adjustment brushes proximally arranged in respect to said blower
nozzle and suction mouth.
7. Device for obtaining safety stamps applicable to paper or other laminar elements,
according to claim 1, characteristic in that the paper adjustment means comprise variable
adjustment brushes applied against the cylinder side walls, said means being fitted
with a pneumatic adjustment mechanism.
8. Device for obtaining safety stamps applicable to paper or other laminar elements,
according to claim 1, characteristic in that the paper adjustment means comprise variable
adjustment cylinders applied against the cylinder side walls, said means being fitted
with a pneumatic adjustment mechanism.
9. Device for obtaining safety stamps applicable to paper or other laminar elements,
according to claim 1, characteristic in that the paper antisliding pressure means
are brushes, the filiform bundles of which project against the cylinder side walls
and are located at least adjacent the paper adjustment means.
10. Device for obtaining safety stamps applicable to paper or other laminar elements,
according to claim 1, characteristic in that the paper antisliding pressure means
are brushes, the filiform bundles of which project against the cylinder side walls
and are distributed facing the overall supporting cylinder periphery.
11. Device for obtaining safety stamps applicable to paper or other laminar elements,
according to claim 1, characteristic in that the antisliding pressure means are rollers,
the peripheries of which roll over the periphery of the paper supporting cylinder.
12. Device for obtaining safety stamps applicable to paper or other laminar elements,
according to claim 1, characteristic in that the abrasive periphery wheel is an abrasive
stone.
13. Device for obtaining safety stamps applicable to paper or other laminar elements,
according to claim 1, characteristic in that the abrasive surface wheel is a drum,
the cylindrical periphery facing the supporting cylinder side walls of which is fitted
with replaceable sandpaper covering said periphery.
14. Device for obtaining safety stamps applicable to paper or other laminar elements,
according to claim 1, characteristic in that the supporting cylinder is rotatingly
driven in a sequential manner involving angular fractions delimited by stations which
correspond to the paper relief-abrasive surface coincidence zone.