A joint device for automotive wiring harness

Abstract

 To increase the number of wires connectable with one bolt.
An electrical contact portion 4d of a first LA terminal 4b is first inserted between an upper wall 3d of an insulation casing 3 and a terminal table 11 through a terminal insertion opening 9; a mount hole 4c of the LA terminal 4b is fitted down on a shaft 2a of a bolt 2; and a wire 4a is inserted into a wire insertion slot 8a. Next, a second LA terminal 5b is inserted in a manner similar to the above; a mount hole 5c of the LA terminal 5b is fitted down on the shaft 2a of the bolt 2; and a wire 5a is inserted into an adjacent wire insertion slot 8b. Further, a mount hole 6c of a third LA terminal 6b is fitted down on the shaft 2a of the bolt 2 and a wire 6a is inserted into the wire insertion slot 8a as the wire 4a corresponding to the first LA terminal 4b is. By alternately inserting the wires 4a, 5a, 6a into the respective wire insertion slots 8a, 8b in this manner, the number of wires connectable with one bolt 2 can be increased.

Description

[0001] The present invention relates to a joint device for an automotive wiring harness and is particularly designed to increase the number of wires connectable with one bolt.

[0002] In the case that wires forming an automotive wiring harness are grounded to a vehicle body, terminals at ends of the wires are fastened to a bolt.

[0003] Specifically, as shown in FIG. 3, after a mount hole 51a of a terminal 51 at an end of a wire 50 is fitted down on a shaft 2a of a bolt projecting from a vehicle body 1, the terminal 51 is fastened by a nut 52.

[0004] The terminal 51 at the end of the wire 50 is a so-called LA terminal which is provided with a substantially circular electrical contact portion 51b formed with the mount hole 51a at the leading end, and a barrel portion 51c.

[0005] By using the terminals 51, two wires 50 can be connected with the shaft 2a of one bolt to establish a ground by putting the flat surfaces of the terminals 51 together as shown in FIGS. 4(B) and 4(C).

[0006] For the connection of the terminals 51 with the shaft 2a of the bolt, the contact surface of the terminal 51 needs to be flattened in order to ensure a stable contact. On the other hand, one side of the barrel 51c of the terminal 51 inevitably has a thickness due to the diameter of the wire 50. Thus, a maximum of two wires 50 can be connected with one bolt by putting the flat surfaces of the barrel portions 51 thereof together as described above.

[0007] Accordingly, in order to ground three or more wires, it is necessary to connect them with one bolt via a connector, i.e. joint connector for accommodating a plurality of wires and combining them into one wire or to increase the number of bolts provided at the vehicle body while connecting two each of the wires with the bolts.

[0008] Such a joint connector leads to an increased cost for parts and more bolts necessitates more connecting operations.

[0009] In view of the above problem, it is an object of the present invention to provide a joint device for an automotive wiring harness which increases the number of wires connectable with one bolt.

[0010] This object is solved according to the invention by a joint device according to claim 1. Preferred embodiments of the invention are subject of the dependent claims.

[0011] According to the invention, there is provided a joint device for an automotive wiring harness, comprising: an insulation casing, a bolt having a shaft projecting from a bottom wall of the insulation casing, a plurality of wire insertion slots being open to an upper wall and extending toward the bottom wall which are formed at least in a side wall of the insulation casing at predetermined or predeterminable intervals for introducing a plurality of wires thereinto, and a terminal insertion opening substantially communicating with the wire insertion slots, wherein: mount hole provided electrical contact portions of terminals at ends of the wires are inserted or insertable between the upper wall and the bottom wall of the insulation casing through the terminal insertion opening; the mount holes of the terminals are fitted or fittable down on the bolt shaft; the wires are inserted or insertable into the wire insertion slots; and a nut is fastened or fastenable to the bolt shaft with the electrical contact portions of the terminals at the ends of the plurality of wires.

[0012] With this construction, the bolt shaft projects from the bottom wall of the insulation casing and the plurality of wire insertion slots for permitting the insertion of the plurality of wires thereinto are provided in the side wall of the insulation casing at specified intervals. Accordingly, the electrical contact portions which are flat surfaces of the mount hole provided cramping terminals at the ends of the wires can be put together (preferably on a terminal table) and, at the same time, the wires which are unflat portions can be dispersedly arranged in the respective wire insertion slots.

[0013] According to a preferred embodiment of the invention, the joint device further comprises a terminal table which is so mounted or mountable on the bolt shaft as to fit a through hole thereof down on the bolt shaft,
   wherein the electrical contact portions are inserted or insertable between the upper wall of the insulation casing and the terminal table through the terminal insertion opening.

[0014] Preferably, the joint device further comprises a spring mounted on the bolt shaft.

[0015] Further preferably, the terminal table is biased in a direction to the upper wall of the insulation casing by being placed on an upper end of the spring, and preferably wherein the nut is fastened to the bolt shaft with the electrical contact portions of the terminals at the ends of the plurality of wires put together on the terminal table.

[0016] Further preferably, the number of the wire insertion slots is equal to the smaller one of an integer obtained by rounding up a quotient of the largest thickness of barrel portions of the terminals divided by the smallest thickness of electrical contact portions and the number of wires to be inserted.

[0017] According to a further preferred embodiment of the invention, there is provided a joint device for an automotive wiring harness, comprising:

an insulation casing,

a bolt having a shaft projecting from a bottom wall of the insulation casing,

a spring mounted on the bolt shaft,

a terminal table which is so mounted on the bolt shaft as to be biased by being placed on an upper end of the spring and fitting a through hole thereof down on the bolt shaft,

a plurality of wire insertion slots formed in a side wall of the insulation casing at specified intervals for permitting the insertion a plurality of wires thereinto, and

a terminal insertion opening communicating with the wire insertion slots,
wherein:

mount hole provided electrical contact portions of cramping terminals at ends of the wires are inserted between an upper wall of the insulation casing and the terminal table through the terminal insertion opening;

the mount holes of the terminals are fitted down on the bolt shaft;

the wires are inserted into the wire insertion slots; and

a nut is fastened to the bolt shaft with the electrical contact portions of the cramping terminals at the ends of a plurality of wires put together on the terminal table.

[0018] Specifically, the width of the plurality of wire insertion slots is set substantially equal to or larger than the diameter of the wires and the plurality of wires are alternately inserted or insertable into the respective wire insertion slots.

[0019] When the plurality of cramping terminals are put together by fitting the mount holes down on the bolt, the wire corresponding to the lower cramping terminal can be inserted into the wire insertion slot different from the one for the wire corresponding to the upper cramping terminal. Since the wires inserted into one wire insertion slot are spaced apart by the thickness of the electrical contact portion of the cramping terminal of the wire inserted into an other wire insertion slot, they do not interfere with each other. Thus, the number of wires connectable with one bolt can be increased.

[0020] Further, the plurality of cramping terminals are held by the nut while being pressed against the terminal table by the spring. Accordingly, the electrical contact portions of the plurality of cramping terminals fitted down on one bolt can closely be put together, thereby ensuring a high contact stability.

[0021] Further, since the respective wires are locked in the wire insertion slots even if a pulling force acts on the wires due to a vibration of a vehicle, the respective cramping terminals do not rotate about the bolt and a contact stability can be obtained.

[0022] Preferably, the terminal insertion opening is an opening formed in the upper wall of the insulation casing. This enables the cramping terminals to be easily inserted into the insulation casing obliquely from above.

[0023] If the bolt shaft is inserted or insertable through a through hole formed preferably in a vehicle body and a through hole formed in the bottom wall of the insulation casing to ground the plurality of wires, the plurality of wires can be preferably grounded.

[0024] If a head of the bolt is embedded in the bottom wall of the insulation casing in such a manner that the shaft thereof projects, the plurality of wires can be electrically connected with each other.

[0025] These and other objects, features and advantages of the present invention will become more apparent upon a reading of the following detailed description and accompanying drawings in which:

FIGS. 1(A), 1(B) and 1(C) are an exploded perspective view, a schematic perspective view and a section showing one embodiment of the invention,

FIG. 2 is a section showing a modification of the embodiment of the invention,

FIG. 3 is a schematic diagram of a prior art, and

FIGS. 4(A), 4(B) and 4(C) are schematic perspective views showing LA terminals.

[0026] Hereafter, one embodiment of the invention is described with reference to the accompanying drawings.

[0027] As shown in FIG. 1, terminals, being preferably cramping terminals 4b, 5b, 6b provided with mount holes (hereinafter, "LA terminals") which are at ends of wires 4a, 5a, 6a forming or being part of a wiring harness are accommodated in an insulation casing 3 mounted or mountable on a shaft 2a of a bolt 2 projecting from a vehicle body 1 and are grounded or fixed by fastening by a nut 7.

[0028] The insulation casing 3 is a substantially cylindrical casing of metal and is formed with a bolt hole 3b in the center of a bottom wall 3a; the shape of the insulation casing 3 may be substantially adapted or corresponding to that of the cramping terminals 4b, 5b, 6b; the insulation casing 3 comprises two wire insertion slots 8a, 8b which are formed by making cuts in a side wall 3a downward from its upper end and radially spaced apart at a predetermined or predeterminable interval, and a terminal insertion opening 9 in an upper wall 3d. The opening 9 has a diameter larger than that of the bolt hole 3b and is substantially in communication with the bolt hole 3b and the respective wire insertion slots 8a, 8b. The width of the wire insertion slots 8a, 8b is substantially equal to or larger than the diameter of wires 4a, 5a, 6a.

[0029] In the insulation casing 3, the shaft 2a of the bolt 2 projects from the bottom wall 3b. After a spring 10 is mounted or mountable on the shaft 2a of the bolt 2, a through hole 11a of a terminal table or plate 11 is fitted or fittable down on it. The terminal table 11 is mounted while being spring-biased away from the bottom wall 3b of the insulation casing 3.

[0030] On the other hand, the LA terminals 4b, 5b, 6b are provided with substantially circular electrical contact portions 4d, 5d, 6d formed with mount holes 4c, 5c, 6c at their leading ends, and the wires 4a, 5a, 6a are connected with barrel portions 4e, 5e, 6e provided behind the electrical contact portions 4d, 5d, 6d. Although one side surface of each of the LA terminals 4b, 5b, 6b is bulging due to the thickness of the wires 4a, 5a, 6a, the other side surface thereof is substantially flat.

[0031] In the above insulation casing 3, the electrical contact portion 4d of the LA terminal 4b is first inserted between the upper wall 3d and the terminal table 11 through the terminal insertion opening 9. At this time, since the terminal insertion opening 9 is open in the upper wall 3d of the insulation casing 3, the LA terminal 4b can easily be inserted obliquely from above the insulation casing 3.

[0032] Then, the mount hole 4c of the LA terminal 4b is fitted down on the shaft 2a of the bolt 2 and the wire 4a is inserted into the wire insertion slot 8a.

[0033] Next, the second LA terminal 5b is inserted in a manner similar to the above; the mount hole 5c thereof is fitted down on the shaft 2a of the bolt 2; and the wire 5a is inserted into the adjacent wire insertion slot 8b. Further, the third LA terminal 6b is inserted in a manner similar to the above; the mount hole 6c thereof is fitted down on the shaft 2a of the bolt 2 and the wire 6a is inserted into the wire insertion slot 8a as the wire 4a corresponding to the first LA terminal 4b is.

[0034] The electrical contact portions 4d, 5d, 6d of the respective LA terminals 4b, 5b, 6b are put together by alternately inserting the wires 4a, 5a, 6a into the respective wire insertion slots 8a, 8b. Accordingly, the wires 4a, 6a inserted into the same wire insertion slot 8a do not interfere with each other since they are spaced apart by the thickness of the electrical contact portion 5d of the LA terminal 5b of the wire 5a inserted into the wire insertion slot 8b. Thus, a plurality of wires 4a, 5a, 6a can be inserted into one wire insertion slot 8a or 8b according to the vertical dimension of the wire insertion slots 8a, 8b in relation to the diameter of the wires 4a, 5a, 6a, thereby increasing the number of wires connectable with one bolt 2.

[0035] Then, the nut 7 is fastened to the bolt 2. At this time, the spring 10 is compressed as the nut 7 is screwed down, and the electrical contact portions 4d, 5d, 6d of the three LA terminals 4b, 5b, 6b are pressed against the terminal table 11 accordingly. In this way, the three LA terminals 4b, 5b, 6b can closely be put together, ensuring a higher electric contact stability.

[0036] Although the terminal insertion openings 8a, 8b are provided in the upper wall 3d of the insulation casing 3 in the foregoing embodiment, they may be provided in the side wall 3c of the insulation casing 3 (8a, 8b are actually formed in the side wall 3c in this embodiment as well). In such a case, slits into which the electrical contact portions 4c, 5c, 6c of the LA terminals 4b, 5b, 6b may be so formed as to be continuous with the respective wire insertion openings.

[0037] The LA terminals 4b, 5b, 6b are connected with the shaft 2a of the bolt 2 projecting from the vehicle body 1 to establish a ground in the foregoing embodiment. However, a plurality of wires can be electrically connected with each other by embedding a head 2b of the bolt 2 in a bottom wall 30a of an insulation casing 30 made e.g. of a resin, thereby projecting the shaft 2a of the bolt 2 from the bottom wall 30a. Accordingly, prior art splice connection is unnecessary.

[0038] As is clear from the above description, only the electrical contact portions which are flat surfaces of the cramping terminals at the ends of the wires can be put together on the terminal table in the insulation casing and, at the same time, the wires which are unflat portions can dispersedly be arranged in the respective wire insertion slots. Further, the electrical contact portions of the respective cramping terminals are put together by alternately inserting the wires into the plurality of wire insertion slots, with the result that the wires inserted into one wire insertion slot do not interfere with each other since they are spaced apart by the thickness of the electrical contact portion of the cramping terminal of the wire inserted into the other wire insertion slot.

[0039] Accordingly, the number of wires connectable with one bolt can be increased; a cost for parts can be reduced; and a connection operability can be improved.

[0040] Further, the LA terminal is held by the nut while being pressed against the terminal table by the LA terminal. Therefore, the electrical contact portions of the plurality of cramping terminals fitted down on one bolt can closely be put together, thereby ensuring a high contact stability.

[0041] Furthermore, if the number of wire insertion slots is equal to the smaller one of an integer obtained by rounding up a quotient of the largest thickness of barrel portions of the terminals divided by the smallest thickness of electrical contact portions and the number of wires to be inserted, the wires can effectively be arranged in a minimum possible number of wire insertion slots, making the construction of the joint device simpler.

LIST OF REFERENCE NUMERALS

[0042] 

2

Bolt

2a

Shaft

3

Insulation Casing

3a

Bottom Wall

3c

Side Wall

3d

Upper Wall

4a, 5a, 6a

Wire

4b, 5b, 6b

LA Terminal (Mount Hole Provided Cramping Terminal)

4c, 5c, 6c

Mount Hole

4d, 5d, 6d

Electrical Contact Portion

7

Nut

8a, 8b

Wire Insertion Slot

9

Terminal Insertion Opening

10

Spring

11

Terminal Table

11a

Through hole

Claims

1. A joint device for an automotive wiring harness, comprising:

an insulation casing (3; 30),

a bolt (2) having a shaft (2a) projecting from a bottom wall (3a; 30a) of the insulation casing (3; 30),

a plurality of wire insertion slots (8a, 8b) being open to an upper wall (3d; 30d) and extending toward the bottom wall (3a; 30a) which are formed at least in a side wall (3c) of the insulation casing (3; 30) at predetermined or predeterminable intervals for introducing a plurality of wires (4a-6a) thereinto, and

a terminal insertion opening (9) substantially communicating with the wire insertion slots (8a, 8b),
wherein:

mount hole (4c-6c) provided electrical contact portions (4d-6d) of terminals (4b-6b) at ends of the wires (4a-6a) are inserted or insertable between the upper wall (3d; 30d) and the bottom wall (3a; 30a) of the insulation casing (3; 30) through the terminal insertion opening (9);

the mount holes (4c-6c) of the terminals (4b-6b) are fitted or fittable down on the bolt shaft (2a);

the wires (4a-6a) are inserted or insertable into the wire insertion slots (8a, 8b); and

a nut (7) is fastened or fastenable to the bolt shaft (2a) with the electrical contact portions (4d-6d) of the terminals (4b-6b) at the ends of the plurality of wires (4a-6a).

2. A joint device according to claim 1, further comprising a terminal table (11) which is so mounted or mountable on the bolt shaft (2a) as to fit a through hole (11a) thereof down on the bolt shaft (2a),
   wherein the electrical contact portions (4d-6d) are inserted or insertable between the upper wall (3d; 30d) of the insulation casing (3; 30) and the terminal table (11) through the terminal insertion opening (9).

3. A joint device according to one or more of the preceding claims, further comprising a spring (10) mounted on the bolt shaft (2a).

4. A joint device according to claim 3, wherein the terminal table (11) is biased in a direction to the upper wall (3d; 30d) of the insulation casing (3; 30) by being placed on an upper end of the spring (10), and preferably wherein the nut (7) is fastened to the bolt shaft (2a) with the electrical contact portions (4d-6d) of the terminals (4b-6b) at the ends of the plurality of wires (4a-6a) put together on the terminal table (11).

5. A joint device according to one or more of the preceding claims, wherein the width of the plurality of wire insertion slots (8a, 8b) is substantially equal to or larger than the diameter of the wires (4a-6a) and the plurality of wires (4a-6a) are alternately inserted or insertable into the respective wire insertion slots (8a, 8b).

6. A joint device according to one or more of the preceding claims, wherein the terminal insertion opening (9) is an opening formed in the upper wall (3d; 30d) of the insulation casing (3; 30).

7. A joint device according to one or more of the preceding claims, wherein the bolt shaft (2a) is inserted or insertable through a through hole (3b) formed in the bottom wall (3a) of the insulation casing (3) preferably to ground the plurality of wires (4a-6a).

8. A joint device according to one or more of the preceding claims 1 to 6, wherein a head (2b) of the bolt (2) is embedded in the bottom wall (30a) of the insulation casing (30) in such a manner that the shaft (2a) thereof projects to be electrically connected with the plurality of wires (4a-6a).

9. A joint device according to one or more of the preceding claims, wherein the number of wire insertion slots (8a, 8b) is equal to the smaller one of an integer obtained by rounding up a quotient of the largest thickness of barrel portions (4e-6e) of the terminals (4b-6b) divided by the smallest thickness of electrical contact portions (4d-6d) and the number of wires (50) to be inserted.

Drawing