Technical Field
[0001] The present invention relates to a rolling mill, rolling method and rolling installation
for rolling a metal material.
Background of Invention
[0002] There are two main ways of rolling metal slabs, by rolling a slab through a hot rolling
process only or by rolling a slab through a hot rolling process and then a cold rolling
process.
[0003] In each of the hot and cold rolling methods, rolling techniques can be divided into
two methods; reverse rolling methods and tandem rolling methods. In the case of hot
rolling of carbon steel there is a reversible rough rolling mill and a five to seven
stand tandem-type finishing mill. With hot rolling installations dedicated to rolling
stainless steel, a rough rolling mill and a reversing finishing mill having furnace
coilers on each side, referred to as "Steckel Mills", are the most common.
[0004] Rather than being divided into roughing mills and finishing mills, cold rolling mills
are divided into two types: tandem mills for large-scale production; and reverse rolling
mills for small-scale production.
[0005] With reverse rolling, five to nine passes is usual in hot rolling while three to
five passes are common in cold rolling. In tandem rolling, five to seven stands is
typical in hot rolling while four to six stands is typical in cold rolling in order
to obtain a product thickness in one pass
[0006] Because of this, the disparity in the production volumes of the reversing method
and the tandem method is quite large.
[0007] Further, in Japanese Utility Model Publication No. Sho. 59-30308 disclosing that
relating to rolling of steel bars and wire into cylindrical shapes, a thrust mechanism
for regulating shifts of the center of cylinders is disclosed that improves precision
of cylinder centering using spherical-shaped supports.
[0008] In Japanese aid-open Patent Publication No. Hei. 5-317918, a tilting member is provided
at a sliding surface of a roll chock and a housing in order to dramatically reduce
the frictional resistance during raising and lowering of roll chocks for both the
work rolls and the back-up rolls to improve the rolled material thickness and strip
shape.
[0009] Currently, there is a large disparity between the production volume of the reversing
method and the tandem method with no practical alternative in response to demands
for production volumes lying therebetween.
[0010] Reverse rolling is carried out using single rolling mills and one would assume if
two rolling mills are used then approximately twice the production volume should be
possible. The reasons that this has not been achieved are as follows:
[0011] In the case of a hot rolling mill the inter-stand distance is approximately 6 meters.
The leading end of the rolling material is then sent from one stand to the next stand,
the strip walks and bends so the pass center is displaced from the center and difficulty
occurs in biting at the next stand. When biting is carried out offset from the center,
strip curving and strip walking occurs, and strip threading does not go well, resulting
in a poor strip profile and thickness.
[0012] In tandem mills each stand carries out rolling in one direction so strip thickness
does not change in one stand of the mill and controlling strip walking is therefore
not too difficult. On the other hand, the pass direction changes in reverse rolling
methods so that the thickness of the strip being rolled becomes thinner with each
pass, i.e. the rolling conditions change. The reduction levelling operation therefore
has to be carried out to a high degree of skill and precision, and if the most appropriate
level control is not carried out, the strip will walk.
[0013] As the amount of strip walking of the leading end is approximately proportional to
the square of the length of the inter-stand distance, the amount of strip walking
with an inter-stand distance of 6m is quite large. As a result, strip biting at the
following stand is not carried out smoothly and when a walking strip is bitten, strip
walking is substantially exacerbated because the strip is not inputted to the center
of the rolling mill.
[0014] Coilers are provided at the front and rear of a reverse cold rolling mill for coiling
and uncoiling during rolling. During this time it is usual for the trailing end of
the strip to remain wound onto the coiler. The yield can be improved if the ends of
the strip are rolled but strip end passing and recoiling on of the strip then becomes
very time-consuming, so the productivity falls.
[0015] To overcome these difficulties, an invention is put forward with the object of making
the distance between two stands a short as possible.
[0016] The distance between the centers of the stands can be brought down from 6m to 3.5m.
Even with this distance side guides are still required for guiding the plate. However,
this configuration calls for an airtight space in between the two stands so operation
and maintenance becomes troublesome.
[0017] Particularly, when strip breakage and crimping occurs, the roll housing becomes a
hindrance and the extraction of scrap becomes extremely difficult.
Disclosure of Invention
[0018] The object of the invention is to provide an easily maintainable rolling mill, rolling
method and rolling installation of a high degree of rolling efficiency with a minimized
distance between two sets of roll groups and in which rolled strip walking and bending
are suppressed.
[0019] The rolling mill of the invention comprises a four-high rolling mill equipped with
roll groups composed of upper and lower work rolls above and below a rolling material
and upper and lower back-up rolls supporting said upper and lower work rolls, respectively,
with two said roll groups housed within a single roll housing. Mill rolls are driven
at one side in an axial direction of said roll groups with operation taking place
on a remaining side. The metal chocks of said work rolls support two work rolls as
a single body on upper and lower separate driving and operating sides.
[0020] The rolling mill of the invention comprises a six-high rolling mill equipped with
roll groups composed of upper and lower work rolls above and below a rolling material,
upper and lower intermediate rolls supporting said upper and lower work rolls, respectively,
and upper and lower back-up rolls supporting said upper and lower intermediate rolls,
respectively, with two said roll groups housed within a single roll housing. Mill
rolls are driven at one side in an axial direction of said roll groups with operation
taking place on a remaining side. The metal chocks of said work rolls support two
work rolls as a single body on upper and lower separate driving and operating sides.
[0021] In a rolling method of the invention for a four-high rolling mill equipped with roll
groups composed of upper and lower work rolls above and below a rolling material and
upper and lower back-up rolls supporting said upper and lower work rolls, respectively,
with two said roll groups housed within a single roll housing. Mill rolls are driven
at one side in an axial direction of said roll groups with operation taking place
on a remaining side. The metal chocks of said work rolls support two work rolls as
a single body on upper and lower separate driving and operating sides, so that said
back-up rolls are driven and rolling is carried out.
[0022] In a rolling method of the invention for a six-high rolling mill equipped with roll
groups composed of upper and lower work rolls above and below a rolling material,
upper and lower intermediate rolls supporting said upper and lower work rolls, respectively,
and upper and lower back-up rolls supporting said upper and lower intermediate rolls,
respectively, with two said roll groups housed within a single roll housing. Mill
rolls are driven at one side in an axial direction of said roll groups with operation
taking place on a remaining side. The metal chocks of said work rolls support two
work rolls as a single body on upper and lower separate driving and operating sides,
so that said intermediate rolls or said back-up rolls are driven and rolling is carried
out.
[0023] A hot rolling installation of the invention is equipped with a roughing mill and
a finishing mill, with said hot-rolling installation rolling hot material at said
finishing mill or rolling a slab cast at a thin slab casting as is at a finishing
mill. The finishing mill incorporates two sets of roller groups for a four-high rolling
mill consisting of upper and lower work rolls and back-up rolls or a six-high rolling
mill consisting of upper and lower work rolls, intermediate rolls and back-up rolls
within a single housing. A work roll bearing (metal chock) supports two work rolls
as a single piece at driving and operating sides individually above and below.
[0024] Further, a hot rolling installation of the invention is equipped with a roughing
mill and a finishing mill, with said hot-rolling installation rolling hot material
at said finishing mill or rolling a slab cast at a thin slab casting as is at a finishing
mill. The finishing mill incorporates two sets of roller groups for a four-high rolling
mill consisting of upper and lower work rolls and back-up rolls or a six-high rolling
mill consisting of upper and lower work rolls, intermediate rolls and back-up rolls
within a single housing. A work roll bearing (metal chock) supports two work rolls
as a single piece at driving and operating sides individually above and below, with
two of said finishing mills being arranged in tandem.
Brief Description of Drawings
[0025]
FIG. 1 is a front cross-sectional view of a four-high twin mill constituting a first
embodiment of the present invention.
FIG. 2 is a front cross-sectional exploded view of the four-high twin mill constituting
the first embodiment of the present invention.
FIG. 3 is a front cross-sectional exploded view of a six-high twin mill constituting
the first embodiment of the present invention.
FIG. 4 is a view showing results of measuring coefficient of friction with respect
to work roll surface hardness.
FIG. 5 is a view showing results of measuring coefficient of friction with respect
to inter-roll slip ratio;
FIG. 6 is a view showing an example of a related hot-rolling installation.
FIG. 7 is a view showing a cold rolling installation employing the twin mill constituting
the first embodiment of the present invention in reversing method cold finishing rolling.
FIG. 8 is a view showing a hot rolling installation employing a thin slab continuous
casting and a related six stand tandem mill.
FIG. 9 is a view showing a hot rolling installation employing a thin slab continuous
casting and the twin mill of the present invention.
FIG. 10 is a view showing a hot rolling installation constituting the first embodiment
of the present invention.
FIG. 11 is a view showing a hot rolling installation constituting the first embodiment
of the present invention.
FIG. 12 is a view showing a hot rolling installation constituting the first embodiment
of the present invention.
FIG. 13 is a view showing a hot rolling installation constituting the first embodiment
of the present invention.
FIG. 14 is a view showing a hot rolling installation constituting the first embodiment
of the present invention.
FIG. 15 is a plane view showing a mechanism for thrust bearing in the axial direction
of the back-up rolls of the twin mill of the present invention.
FIG. 16 is a view showing a configuration of a reversing twin mill constituting the
first embodiment of the present invention.
FIG. 17 is a view showing a configuration of a related reversing mill.
Best Mode for Carrying Out the Invention
[0026] The following is a description of the best mode for carrying out the present invention
based on preferred embodiments.
[0027] The present invention is for supplying two sets of roll groups within a single housing
in such a manner that a spacing of the centers of the two sets of roll groups is dramatically
reduced with respect to that of the preceding example to 1.5 meters or less.
[0028] This type of rolling mill is abbreviated to a "twin mill". With a twin mill, a distance
between stands is one quarter of the 6 meters of the usual tandem example and approximately
40 percent of the 3.5 meters of the close tandem mill. As the amount of strip walking
of a strip is approximately proportional to the square of the distance between stand,
a 94% reduction in strip walking from the tandem mill configuration is shown in Table
1.
Table 1
| method |
inter-stand distance |
maximum amount of strip walking |
side guide |
| usual tandem mills |
6 m |
±40mm (assumed) |
necessary |
| close tandem mills |
3.5m |
±13.6mm |
necessary |
| method of the present invention (twin mill) |
1.5m |
±2.5mm |
unnecessary |
[0029] As shown in table 1, a usual tandem mill has a distance between stands of 6 m and
an assumed maximum extent of strip walking of ± 40mm and therefore requires side guides.
[0030] A close tandem mill has a distance between stands of 3.5 m and a maximum extent of
strip walking of 13.6 mm and therefore also requires side guides.
[0031] With the twin mill of the method of the present invention, the distance between stands
that is the distance between the two sets of rolls is 1.5 m and the maximum extent
of strip walking is ± 2.5 mm, so that side guides are not required.
[0032] The invention is extremely effective in reducing the distance between stands placement
of a strip guide and strip tension meter is problematic.
[0033] This problem is resolved by metal chocks for operating rolls being shared by two
groups of rolls, i.e. by using one piece-type metal chocks.
[0034] As a result, strip threading guides can be formed as one piece, the strip protrudes
so as to ensure that there are no discontinuities so that it does not tumble or turn
around. Even if problems do occur, the housing does not interfere.
[0035] In this method a strip crown and strip shape control function can be added.
[0036] During the above strip threading operation, the leading end of the threaded strip
has been described but in reality problems occur far more frequently at the trailing
end of the threaded strip referred to as slipping of the trailing end.
[0037] The reason for this is the differences in the reduction rate at both sides of the
strip width caused by discrepancies in the reduction levels on the left and right
cause the strip to curve. One size is thinner (over reduced) and the other is thinner
(under reduced) than the desired thickness. This cause for curving in hot rolling
that is approximately three times greater for the trailing end than for the leading
end. As the trailing end is shifted in a bent state, the center of the strip is dramatically
displaced from the center of the rolling mill and the difference in the width-wise
rate of reduction of the continues to deteriorate so that the curving of the trailing
end is increased still further.
[0038] With this phenomena the trailing end of the strip material is rolled by the previous
roll group so as to restricted the swinging of the trailing end, i.e. trailing end
curving does not occur.
[0039] Trailing end curving starts from the strip material slipping at the previous roll
group and when the distance between two roll groups is short the place for this phenomena
to occur no longer exists. Further, when the distance between two roll groups is long,
strip curving occurs proportionally to approximately the cube of the tail extraction
distance.
[0040] With reversing mills, the ease with which a strip can be threaded through a twin
mill is far superior to that of a rolling mill having a single roll group. Therefore,
with any twin mill, even distribution of tension occurs across the width of the strip
so that even if there are differences in the reduction rate at both sides of the strip
width the influences caused by strip bending etc. are practically eliminated.
First Embodiment
[0041] FIG. 1 shows an example where the present invention is realized as a four-high rolling
mill and FIG. 2 is an enlarged view of same.
[0042] Two sets of four-high roll groups (No. 1 mill and No. 2 mill from the side of insertion
of rolling material) are installed in a single housing 1.
[0043] Upper back-up roll 2, upper work roll 3, lower back-up roll 2' and lower work roll
3' make up one roll group set, with two sets within the housing 1, so as to give a
total of four back-up rolls and four work rolls.
[0044] A set of one roll group then consists of an upper and lower work roll and an upper
and lower back-up roll.
[0045] Single piece metal chocks 4 and 4' are installed on each of the two upper work rolls
3 and the two lower work rolls 3'.
[0046] Strip threading guides 5 and 5' attached to the single piece metal chocks 4 and 4',
respectively, can be moved up and down with respect to changes in the diameter of
the work rolls using a screw 29 attached to the single piece metal chocks 4 and 4'
in such a manner as to adjust the distance between the work rolls.
[0047] The strip threading guides 5 and 5' allow easy threading of the slab between the
two sets of rolls.
[0048] Numeral 6 indicates a tension meter roll provided approximately midway between the
two sets of rolls and numeral 7 indicates weighing scales for measuring tension.
[0049] Control of tension can then be easily carried out by measuring the tension occurring
at the center of the sets of rolls using the tension meter roll 6 and the weighing
scales 7.
[0050] Pipes 9 and 9' supply cooling water or roll coolant fluid that both cools and lubricates.
[0051] Bearings 10 and 10' built-in at the metal chocks for use with the upper and lower
back-up rolls receive the rolling load and transmit this force to the housing 1 via
reducing equipment 30 that applies this rolling load to the back-up rolls.
[0052] Rolling material 22 flows in a direction from the upper left to the right of the
drawings and is rolled by the twin mill.
[0053] Numeral 11 and numeral 11' indicate pistons for use as roll balance dual operation
roll benders.
[0054] The pistons 11 and 11' move the single piece metal chocks 4 and 4' up and down.
[0055] Numeral 12 and numeral 12' indicate fixed pistons, for moving cylinders 17 and 17'
in the pass direction using hydraulic pressure, so as to press the single piece metal
chocks from both sides via cylindrical or spherical supports 13 and 13'.
[0056] Numeral 15 indicates a wheel for use in rearranging of work rolls. When the lower
back-up rolls 2' are lowered, the lower work rolls 3' are also lowered. The lower
work rolls 3' are then brought in and out axially in the direction of the rolls via
rail 14 and it's metal chocks 4' supported by stepped parts of the wheels 15.
[0057] At the same time, the metal chock 4 of the upper work roll is supported by a sliding
stopper 18 formed as one piece with the wheel 15, so as to exchange both bottom and
top work rolls simultaneously.
[0058] Reducing equipment 30 is provided independently for the No. 1 mill and the No. 2
mill so both mills can independently carry out reducing operations.
[0059] The screw 21 adjusts a pass line height (pass line) that is the height at which the
rolling material flows.
[0060] When separate reducing operations are carried out, the metal chocks on the work rolls
become inclined with respect to the horizontal.
[0061] It is therefore appropriate to provide as the guide surface for the metal chocks
a cylindrical support 13 with a surface that is always capable of providing support
even when the metal chocks are at an incline.
[0062] Variation in roll diameter and inclination of the metal chocks due to individual
reducing operations of the individual sets of rolls can still be followed.
[0063] In this embodiment, the work rolls are also capable of cross rolling.
[0064] When the coolant liquid supplied from the supply pipe 9 is cooling water, lubricant
is supplied from a pipe 16 to the surface of the back-up roll in order to alleviate
thrusting force when the work roll is crossed with respect to the back-up roll.
[0065] The cylinders 17 and 17' are made to move in a direction opposite to the direction
of the strip pass using hydraulics. The upper and lower work rolls are crossed in
opposite directions via the one piece chocks 4 and 4' and the strip crown/strip shape
can be controlled.
[0066] When this crossing method is used, the cylindrical supports 13 and 13' are taken
to be spherical supports responding to corresponding inclination in the vertical and
horizontal directions.
[0067] By making the sliding surface of the metal chocks and the housing spherical, the
inclination of the metal chocks in the vertical and horizontal directions can be followed,
which will lead to chock and rolling stability.
[0068] Although not shown in the drawings, two metal chocks etc. for that other than rolls
are provided on a working side and a driving side, and in the case of cross rolling
the cylinders 17 and 17' are made to move in opposite directions on the driving side
and the working side.
[0069] In FIG. 1 and FIG. 2 the providing of strip threading guides and cooling water pipes
at the left side of the No. 1 mill (strip entry side) and the right side of the No.
2 mill (strip exit side) is preferred.
[0070] Further, rather than a cross method for the work rolls alone, a cross method where
each of the roll axes for the back up rolls and the work rolls are kept parallel is
also possible by halting supplying from the pipes 16 and 16' of a lubricant supplying
device and also providing horizontal direction shifting equipment at the back-up roll
chocks.
[0071] As the work roll chocks are formed as one piece roll chocks, the thrust in the axial
direction does not change from that for usual methods if keeper plates are provided
at the entry side and exit side of the single piece metal chocks, but with the back
up rolls, in normal operation, keeper plates can only be provided at one side of the
back-up roll chocks and there is the danger that offset loads will be exerted upon
the thrust bearing.
[0072] If the back up roll chocks are pressed from the housing side, the drifting of the
back up roll axis can be prevented. However, when the thrust is large, a large pressing
force is required with the regrettable consequence that the resistive force of the
reducing operation has a detrimental influence on control of the strip thickness.
[0073] In this case, as shown in FIG. 15, this can be resolved by providing keeper plates
52 at the center of each of the back-up roll metal chocks 10.
[0074] The keeper plates 52 are supported by a bracket 53 fixed to the housing 1, engage
with a roll bearing 50 attached to the front end of a thrust arm 51 fixed to the metal
chock 10 for use with the back-up rolls, and transmits thrust generated at the back-up
rolls 2 to the housing 1.
[0075] As shown above, the following results are achieved with this embodiment.
(1) In a basic structure for a twin mill of a four-high rolling mill, the distance
between two sets of a roll groups can be made short by supporting two work rolls using
a one piece work roll metal chock formed individually for upper and lower parts and
where the driving sides and working sides are separate. In this embodiment, this distance
can be made to be 1.5 m or less.
(2) By attaching strip threading guides, threading of the leading end of a strip can
he made easy.
(3) Tension between stands can be measured and control of tension can be made easy
by installing a tension meter.
(4) By providing cylindrical supports, inclination of chocks due to changes in roll
diameter can be followed, surface contact can always be maintained and chock stability,
i.e. rolling stability, can be maintained.
(5) By crossing only the work rolls, increases in performance of controlling the strip
crown and strip shape can be achieved.
(6) By crossing the work rolls and the back-up rolls as one piece, the generation
of thrusting force between the work rolls and the back-up rolls can be reduced and
performance in controlling the strip crown and strip shape can be increased.
(7) By providing spherical supports, whether just the work rolls are crossed or the
work rolls and the back-up rolls are crossed, inclination of the chocks due to changes
in roll diameter can be followed, surface contact can always be maintained and chock
stability and rolling stability can be maintained.
(8) By moving the work rolls in opposite directions in the axial direction performance
in controlling the strip crown and strip shape can be improved, and edge drop reduction
and wear dispersion can be achieved.
(9) By bearing thrust in the axial direction with a single thrust bearing device at
the roll axis, the application of offset loads to the thrust bearings for the back-up
rolls can be prevented.
(10) By pressing across the work roll chock and the sliding surface using hydraulics
any intervening gap is removed and rolling stability can be achieved.
(11) By carrying out chock grinding, a roll grinding operation is simplified and the
time taken for grinding is shortened.
Second Embodiment
[0076] FIG. 3 shows a twin mill of a six-high mill configuration.
[0077] The point of distinction with the four-high mill configuration of FIG. 1 and FIG.
2 is that two upper and two lower intermediate rolls 19 and 19' are provided. In this
example intermediate roll chocks 26 and 26' are also used in common as a one piece.
[0078] Six-high rolling mills that shift in an intermediate roll axial direction are well
known but a method, analogous with the related method, where a mechanism that shifts
rolls with an intermediate roll chock one piece structure is installed is also possible.
[0079] In this case, the shift position of the intermediate rolls of the two rolling mills
is the same but operation is not inconvenienced as this position is mainly decided
by the rolling material strip width.
[0080] Slight differences are controlled by work roll benders 11, 11', 27 and 27' and intermediate
roll benders 20, 20', 28 and 28'.
[0081] The driving rolls are usually the work rolls but when it is preferable for the diameter
of the work rolls to be small the intermediate rolls are made to perform the driving.
[0082] As described above, this embodiment brings about the following results.
(1) In a basic structure for a twin mill for a six-high rolling mill, the distance
between two sets of roll groups can be made short by supporting two work rolls using
one piece work roll metal chocks formed individually for upper and lower parts and
where the driving sides and working sides are separate.
(2) A keeper strip structure can be made simple by forming intermediate roll metal
chocks for a twin mill method six-high mill as a one piece.
(3) With intermediate roll or back-up roll driving method rolling mills, a large increase
in biting can be achieved by a the operation of work roll benders.
(4) Further dramatic increases in biting can be achieved in twin mills employing methods
where intermediate rolls or back-up rolls are driven by setting work roll benders
to values that are greater than preset values.
(5) Increases in performance when controlling strip crown and strip shape can be achieved
by moving two upper and two lower intermediate rolls in opposite directions in axial
directions using common metal chocks.
(6) Increases in performance when controlling snip crown and strip shape together
with edge drop reduction and wear dispersion can be achieved by moving two upper and
two lower intermediate rolls in opposite directions in axial directions using common
metal chocks and also moving work rolls in opposite upper and lower directions in
axial directions using common metal chocks.
Third Embodiment
[0083] The following is a description of the invention applied to a hot reverse rolling
mill.
[0084] The production capacity of a typical hot strip mill having a tandem method finishing
mill is three to six million tons per year.
[0085] As shown in FIG. 6, an installation having one roughing mill 40 and a finishing mill
of one reverse rolling mill 47 has a production of six hundred to eight hundred thousand
tons for carbon steel rolling.
[0086] At the installation of FIG. 6, a cast slab is rolled to a thickness of approximately
200 mm by the roughing mill 40. The rolled material is then coiled on by a coiler
41. The rolled material is then coiled and uncoiled by a coiler/uncoiler 42 and reverse
rolling is then performed by the reverse rolling mill 47.
[0087] However, a mill with a production capacity of one to two million tonnes has yet to
be realized.
[0088] FIG. 7 shows the twin mill of the present invention applied to a reversing finishing
mill.
[0089] At the installation of FIG. 7, a cast slab is rolled to a thickness of approximately
25 mm by the roughing mill 40. The rolled material is then wound on by a coiler 41.
The rolled material is then wound and unwound by a coiler/uncoiler 42 and reverse
rolling is then performed by a reverse twin mill 48 of the present invention.
[0090] Comparing with a single reversing finishing mill, production can be doubled to 1.2
to 1.6 million tons with an increase in installation costs of approximately 30 percent.
[0091] In the case of normal steel strip rolling, related reversing mills referred to as
"Steckel Mills" were limited to using high pressure water in descaling in order to
reduce the temperature of the strip material which caused problems regarding surface
quality. This means that these related mills were used primarily for stainless materials.
However, in the present invention this problem has been resolved by reducing the number
of passes by half and application to carbon steel strips is therefore also possible.
[0092] Further, as board passing is much improved, board passing/tail extraction speed can
be made quicker than in the related art and the drawback of substantial lowering of
the temperature at the leading and following ends of a coil in the related method
can be substantially improved.
[0093] On the other hand, with hot rolling of a stainless material, in addition to preferable
conditions where it is difficult for scaling to occur, there is also the important
benefit that the end parts of the strip, of a strip thickness that is easy to become
cool, are heated by the furnace coiler of the Steckel Mill.
[0094] Further, there is still the most substantial problem that the strip is curved when
the tail of the threaded strip is extracted so that the tail extraction speed cannot
be increased and the temperature of the leading and following ends of the strip fall.
The strip therefore becomes hard and the quality of the strip crown etc. is reduced.
[0095] The twin mill of the present invention sets out to dramatically improve this problem
and provides a method that can be made use of with both normal steel and stainless
steels.
[0096] As already described above, the guide between mills is an important element, particularly
with reversing methods and as the work roll chock one piece method is used, the guide
has to be continuous without breaks and without leading end protrusions.
[0097] As described above, by applying a twin mill to reversing method rolling, approximately
twice the production can be achieved with installation costs of 1.3 to 1.5 times more
compared with single mill reverse rolling.
Fourth Embodiment
[0098] The following is a description of the present invention applied to a thin slab directly
coupled hot strip mill.
[0099] Conventionally, slabs supplied to hot strip mills have been approximately 200mm thick
but in recent years have become as thin as 50 to 70 mm thick due to the development
of thin slab continuous casts.
[0100] Here, a slab is rolled to a thickness of approximately 50 to 70 mm by a thin slab
continuous caster 45 and this rolled material is then wound on by the coiler 41. The
rolled material is then unwound from an uncoiler 43 and rolled for finishing by a
six stand tandem mill.
[0101] At this tandem mill, a four-high rolling mill is arranged in an order from the rolling
material input side of No. 1 stand 60, No. 2 stand 61, No. 3 stand 62, No. 4 stand
63, No. 5 stand 64 and No. 6 stand 65.
[0102] In this way, a method where a rough mill is eliminated and roughing down is omitted
by making a slab thickness thin using a thin slab continuous foundry and then rolling
using a 5 to 6 stand tandem rolling mill or a method where rolling is carried out
in continuation with upstream only continuous casting and a slab is then cut off and
passed through a tandem rolling mill can be realized.
[0103] In either method threaded strip tail extraction is required at the tandem mill.
[0104] Continuity in hot strip mills is a long-cherished hope of the industry and as this
would give release from threaded strip tail extraction operations, strongly reducing,
thin material rolling would become possible and yields would therefore increase.
[0105] Because of this, in the related large type hot strip mill method, a method has been
developed where the trailing end of a strip and the leading end of a subsequent strip
are joined between a rough mill and a finishing mill so as to achieve continuity.
[0106] Development of new technology for this purpose requires substantial investment. If
a continuous casting and hot strip mill are linked, continuity can be achieved without
making alterations or providing connecting equipment. However, the rolling speed at
each stand is decided by a continuous casting speed. The continuous casting speed
is currently limited to approximately 5 m per minute, which is slow for a rolling
speed. In addition to the temperature of the strip falling, scale is generated between
the stands in related methods where the distance between stands is 5 to 6 m. If high
pressure water is then used for descaling, the temperature also falls and a prescribed
finishing temperature cannot be maintained.
[0107] In actual conventional results, the time that is allowed to pass for descaling not
to be required is less than six seconds.
[0108] As a way of carrying out natural descaling between the roughing mill, the temperature
is made to rise using an inductance heater etc. at the finishing mill input side so
as to provide descaling via entry to the finishing mill.
[0109] As shown in table 2, the time from exiting the No. 1 finishing mill to entering the
No. 2 finishing mill is in excess of 7 seconds for a distance of 5m, and the passage
of time is further increased when the reducing rate of No. 1 is still lower or the
continuous casting speed is slower than 5m per minute. Descaling is therefore required
and maintaining the finishing temperature (850°C C to 900°C) becomes difficult.
Table 2
| |
continuous cast |
roughing mill No. 1 |
descaling |
roughing mill No. 2 |
finishing mill No. 1 |
finishing mill No. 2 |
finishing mill No. 3 |
| strip width |
50 |
30 |
― |
15 |
6 |
30 |
― |
| reduction rate % |
|
40 |
― |
50 |
60 |
50 |
― |
| speed m/min |
5 |
8.3 |
― |
16.7 |
41.7 |
83 |
― |
| interstand distance m |
― |
― |
5 |
― |
5 (1.5) (at the time of a twin mill) |
5 |
| seconds elapsed |
― |
― |
36 |
― |
7.2 (2.2) at the time of a twin mill |
36 |
[0110] The twin mill of the present invention can dramatically reduce this to 2.2 seconds.
[0111] This configuration is shown in FIG. 9.
[0112] At the installation of FIG. 9 a slab is rolled thinly to a thickness of 50 to 70mm
by the thin slab continuous caster 45, with this rolled material being wound on by
the coiler 41. This rolled material is then unwound by the uncoiler 43 and then rolled
for finishing by a four-high twin mill 49 that is the twin mill of the present invention.
[0113] In this example, one four-high twin mill of the present invention is arranged as
a finishing rolling mill.
[0114] It is preferable, however, for the slab from the thin slab continuous caster 45 to
be rolled for finishing as is without being coiled.
[0115] When products of a thin strip thickness are required finishing mill No. 3 onwards
are required but as the rolling speed is high in these cases a distance between mills
of 5m does not present a problem.
[0116] Increases in production and rolling stability can be achieved by arranging twin mills
in tandem.
Fifth Embodiment
[0117] Next, the application of the present invention to a finishing mill of a usual hot
strip mill is described.
[0118] Generally, the number of stands in a hot finishing tandem mill is 4 to 7, with examples
of configurations of 6 to 7 being particularly common.
[0119] This number of mills increases with production and with high speed rolling but another
important element is product strip thickness.
[0120] In order to produce products of a thin strip thickness substantial reducing of the
thickness of a bar outputted from a roughing mill is required at a finishing mill.
[0121] When reducing per one stand is substantial, strip throughput and strip shape deteriorate
and product quality falls.
[0122] This tendency becomes more marked as the strip becomes thinner and as the rolling
speed becomes faster at stands of subsequent stages.
[0123] Table 3 shows an example of a rolling schedule for rolling to a minimum strip thickness
of 1.2 mm at a hot strip mill comprising six finishing mills.
[0124] Here, a work roll diameter of 700mm is adopted and a four-high rolling mill is used.
Table 3
| Mill NO. |
1 |
2 |
3 |
4 |
5 |
6 |
| strip thickness (mm) |
25/10 |
5.3 |
2.9 |
1.9 |
1.4 |
1.2 |
| amount of reduction (mm) |
15 |
4.7 |
2.4 |
1.0 |
0.5 |
0.2 |
| reduction rate (%) |
60 |
47 |
45 |
34 |
26 |
15 |
[0125] As can be understood from the example shown in table 3, the reduction at the extremities
is lower at latter stands compared with the former stands.
[0126] The main reason for this, as well as deterioration of the strip shape and deterioration
of the surface quality of the plate, is that the strip threading/tail extraction failure
rate dramatically increases at the depression rate increases.
[0127] In reality a six-high rolling mill of superior shape control is used but it cannot
be said that the reduction rate of the final stand is raised dramatically because
of the reasons stated above.
[0128] This is shown by the fact that the strip passing deteriorates as the depression rate
of a later stands increases.
[0129] If a twin mill is therefore provided as a final stand, the strip passing is markedly
improved and a substantial reduction is possible.
[0130] In order to achieve this, arrangement of a cross mill with enhanced shape control
performance or a six-high rolling mill that exhibits shape control using a small diameter
work roll is preferred.
[0131] In this case, as shown in FIG. 10, rolling to 1.2mm can easily be achieved with a
configuration comprising three usual rolling mills and one twin mill.
[0132] With the installation of FIG. 10, a slab cast by a continuous casting 46 is rolled
to a thickness of approximately 25 mm by the roughing mill 40. This rolled material
is then wound on to the coiler 41 and then wound out to the finishing mill side from
the uncoiler 43.
[0133] The rolled material unwound from the uncoiler 43 is then rolled for finishing by
three conventional rolling mills (No. 1 stand 60, No. 2 stand 61 and No. 3 stand 62)
and a four-high twin mill 49 of the present invention.
[0134] An example rolling schedule for this layout is shown in table 4.
Table 4
| mill |
related mill |
twin mill |
| mill No. |
1 |
2 |
3 |
4 |
5 |
| strip thickness (mm) |
25/10 |
5.3 |
2.9 |
1.7 |
1.2 |
| amount of reduction (mm) |
15 |
4.7 |
2.4 |
1.2 |
0.5 |
| reduction rate (%) |
60 |
47 |
45 |
40 |
30 |
[0135] As shown in FIG. 11, if a six-high twin mill 66 employing work rolls of a small diameter
is taken as the twin mill then the reduction rate can be made larger.
[0136] Here, a small diameter is a radius of less than approximately 450 mm.
[0137] When twin mills are applied at all stands, it is necessary for all of the mills to
be six-high mills having small diameter work rolls in order to output products of
a thickness of 1.2 mm from a 25mm bar using two twin mills.
[0138] For particularly the leading stage twin mills, as driving of the work roll is strictly
not permitted, intermediate roll driving is required.
[0139] The rolling schedule in this case is shown in table 5.
Table 5
| mill |
No. 1 Twin Mill |
No.2 Twin Mill |
| Mill No. |
1 |
2 |
3 |
4 |
| (mm) |
25/8.8 |
3.9 |
2.0 |
1.2 |
| (%) |
16.2 |
4.9 |
1.9 |
0.8 |
| (%) |
65 |
55 |
50 |
40 |
[0140] A work roll of a diameter of 700 to 800 mm has been generally used in a conventional
hot strip mill for the following reasons.
1) As the rolling mills are mostly four-high rolling mills, small diameter rolls cannot
be applied in order to maintain a superior strip crown and strip shape.
2) With the exception of the special case of planetary mills, in hot rolling the work
rolls are driven as a general rule with usual two-high, four-high and six-high mills.
Because of this, particularly in the front stage, the roll diameter cannot be made
small because of the strength of the torque transmission.
The work roll diameter could also not be dramatically changed at the latter stages
because of interchangeability and even if an intermediate roll shift-type six-high
mill capable of small diameters is used, the work roll driving still has to be housed
within the permitted dimensions.
3) There are limitations to small diameters in order to maintain work roll quality.
[0141] This problem has, however, been overcome by a roll of a new material referred to
as a high-speed steel roll.
[0142] Namely, problems regarding the small diameter of the work roll can be resolved with
the exception of driving if a work roll that is a high-speed steel roll is used in
a six-high mill of superior strip crown and strip shape control performance.
[0143] When a small diameter work roll is required in cold rolling, back up roll driving
or intermediate roll driving is widely used.
[0144] If this method is adopted in hot rolling also these problems should be resolved but,
for example, it is thought that slips will occur between rolls due to the frictional
force between the rolls being insufficient with intermediate roll driving and up until
now not one has actually been made.
[0145] As a result of making this point clear, the present invention will confirm that sufficient
reduction can be obtained using small diameter work rolls for back-up roll driving
(the same as for intermediate roll driving).
[0146] In order to achieve an amount of reduction, a work roll radius is taken to be Rw,
a coefficient of friction between a work roll and a material is taken to be µb, and
a coefficient of friction between a driver roll and a work roll is taken to be M
r., a permitted maximum amount of reduction after completion of biting is taken to be
Δh
r, the amount of reduction that can be achieved during biting is taken to be Δh
b, P is taken to be the rolling load and K is taken to be the mill constant of the
rolling mill, so that:

[0147] From equation (1) and (2), Δh
b is one quarter or less of Δhr and the actual amount of reduction is decided to be
Δhb if measures such as rolling after strip threading and making a leading end of
cover material thinner are not carried out.
[0148] Experimental results for the coefficients of friction µ
b and M
r. that constitute substantial factors in deciding the necessary work roll diameter
are shown in FIG. 4 and FIG. 5.
[0149] The coefficient of friction µb of the work rolls and the leading end of the strip
has a strong correlation with the hardness of the surface of the rolls with the work
roll surface hardness within the practical range, with µb falling as the roll hardness
rises. Keeping µ
b equal to or less than HS70 is preferable at the previous stage mill when a large
amount of biting is required to keep µ
b at 0.33.
[0150] On the other hand, the coefficient of friction Mr. between a work roll and a driver
roll (for example an intermediate roll) is generated by slipping between the rolls
and with a slip ratio of approximately 1%, in the case of water cooling, a maximum
value of 0.3 is reached.
[0151] If the margin is viewed and the Mr. at the time of a slip ratio of 0.5% is used,
then Mr. = 0.25%.
[0152] If it is assumed that P/K = 2400Tf/400Tf/mm=6mm, when a work roll diameter of 420mm
i.e. Rw = 210mm is assumed, in the case of work roll driving, Δh
b = 0.332 X 210 - 6 = 16. 8mm, and an amount of depression of 16.2 mm for the No. 1
mill of table 5 is achieved.
[0153] On the other hand, in the case of intermediate roll driving, Mr. is used in place
of µ
b and Δh
b is dramatically reduced to Δh
b = 0252 X 210-6 = 13-6 = 7 (mm).
[0154] In this case, as the rolling load is also reduced there is also an increase of 1
to 2 mm which is remarkably different from work roll driving of 16.8 mm.
[0155] Next, a description is given of a method of easily raising the defects of this intermediate
roll driving method to the same performance as the work roll driving method.
[0156] When a strip is passed under strip biting conditions where a maximum value of µ
b is used in the case of work roll driving, then M
r. < µ
b and slipping therefore occurs between the work roll and the intermediate roll.
[0157] In order to prevent this, it is necessary to push the material with a force F shown
in equation (3).

[0158] Here, B indicates strip thickness and S indicates flow stress.
[0159] Providing of a pushing device is not impossible but as the material also buckles
the providing of a pushing device close to the mill is by no means straightforward.
[0160] The method put forward here simply sets the bender force of already existing work
rolls to above a certain value without adding new equipment.
[0161] The coefficient of friction Mr. cannot be set to be large.
[0162] The frictional force is important however, and is the load between the rolls multiplied
with Mr.
[0163] The load between the rolls is the total of the rolling load and the work roll bender
(or roll balance) force.
[0164] If F of equation (3) is calculated on the basis of this bender force, the required
bender force per each upper and lower work roll becomes:

[0165] If it is assumed that B=1600mm, Rw=210mm and S=20kg/mm2, and as above, µ
b=33 and µ
r=0.25, then:

[0166] This is then the permitted bender force for a work roll diameter of 420mm.
[0167] This result is a rolling result using a back-up roll driving method four-high rolling
mini-mill where the biting performance is greatly influenced by changes in the work
roll balance force with a Δh
b = 12mm being obtained for a work roll of a diameter of 170mm so as to prove the validity
of the above theory.
[0168] This result then proves that sufficient reduction can be obtained with intermediate
roll driving even when using a small work roll.
[0169] For comparison with a related method for a hot finishing tandem mill such as the
series of finishing mills of FIG. 8, an example of a twin mill arranged as a rear
stage is shown in FIG. 10 and an example where two twin mills constitute the entire
configuration is shown in FIG. 11.
[0170] As shown in FIG. 12, three of the twin mills of the present invention are provided,
for which two four-high twin mills 49 and one six-high twin mill 66 is preferred.
[0171] It is preferable for at least one four-high twin mill 67 to be provided at the front
part constituting the input side of the series of finishing mills for the rolled material
as shown in FIG. 13 and FIG. 14 and for a six-high twin mill 66 to be provided at
the rear part constituting the output side of the series of finishing mills.
[0172] With the hot rolling installations of FIG. 13 and FIG. 14 it is preferable for the
work roll diameter of the four-high twin mill provided at the front part to be large
and the work roll diameter of the six-high twin mill provided at the rear part to
be made small.
[0173] Here, a large diameter is shown to be a diameter that exceeds 450mm and a small diameter
is shown to be a diameter less than or equal to 450mm.
[0174] Steps for making a work roll diameter small are described above but if the biting
problem and the rolling power transmission problem can be resolved, a small diameter
work roll is extremely advantageous from the point of view of strong reduction force
and economical use of energy and a twin mill can be configured using a rolling mill
of a method for which control performance of strip crown and strip shape can be sufficiently
guaranteed.
[0175] As described above, by giving a twin mill a tandem arrangement increases in production
and stability of rolling can be achieved.
Sixth Embodiment
[0176] Next, a description is given of the present invention applied to a reversing type
cold rolling mill.
[0177] The biggest feature of reversing cold rolling installations is that production of
rolled steel strip can be started using little investment in equipment.
[0178] Expansion to a second and third machine is possible by expanding structures that
are firstly constructed from one machine.
[0179] On the other hand, a problem with reversing type mills is that yield is poor compared
with tandem mills.
[0180] The reason for this is that in general operations of reversing type cold rolling
the strip of the first pass is sent to a coiler (reel) without being rolled and the
leading end is bitten by a reel grip so as to be wound onto one or two coiling reels.
The strip is then subjected to depression of a rolling mill and rolling commences.
[0181] When rolling in the reverse direction, portions that are not rolled are left at the
leading and following ends of the strip so that the tail end of the strip remains
wound about the reel, with these remaining portions then becoming scrap.
[0182] This kind of problem does not occur with a tandem mill because all of the strip is
rolled, from the leading end to the trailing end. As a result, yield is high and production
output is very high relative to reverse mills.
[0183] However, a tandem mill requires a great deal of investment compared with a reversing
mill and for this reason alone a tandem mill is often not selected.
[0184] By contrast, maintaining and operating three or four of the same reversing type mills
becomes very uneconomical.
[0185] Regarding this background, it would therefore be extremely beneficial to provide
a rolling installation capable of providing production volumes in the middle of reversing
methods and tandem mills at installation costs that are lower in relation to production
volumes while preventing the lowering of yields encountered in reversible method rolling
installations.
[0186] The twin mill is the perfect solution to these requirements.
[0187] Current single-stand reversing mills require three to five pass rolling is normal
in response to product strip thickness.
[0188] With a twin mill two passes (four rollings) is standard, with there also being cases
of three passes (six rollings) for particularly thin strips and one pass (two rollings)
for thick items.
[0189] The configuration for this method is shown in FIG. 7.
[0190] FIG. 7 shows a four-high twin mill of the present invention employs a reversing method
for finishing rolling, where rolled material is moved backwards and forwards by the
coiler/uncoiler 42 and reverse-rolled for finishing by the four-high reverse twin
mill 48.
[0191] A twin mill comprising a six-high rolling mill commonly referred to as a HC mill
or UC mill of superior performance is preferred for cold rolling.
[0192] These twin mills can be considered to be two stand tandem mills of superior strip
threading/tail extraction as described previously.
[0193] The case that rolling is possible with two rollings, i.e. one pass means that the
same operations as for two tandem rolls is possible and the yield is not lowered because
unrolled portions that occurred in related reversing methods no longer occur.
[0194] There is, however, a problem when the pass number is 2, i.e. when there are four
rollings.
[0195] This is that the rolling mill that carried out the first pass also carries out the
rolling of the final pass.
[0196] The leading and trailing ends of a rolled coil are cut by a usual travelling shears
and this portion is then cooled for hardening so that when the returning sharp shape
is rolled, and the likelihood of the work roll being damaged is high.
[0197] If a rolling pass is made one time, the leading end becomes rounded and there is
no fear of damage to the roll in subsequent rolling but when the final rolling is
carried out using the same work roll that carried out the first rolling, damage to
this roll is transferred to the strip and product quality is lost.
[0198] This problem does not occur if sharp portions of the leading end of the coil are
removed by a biter or grinder during waiting for rolling.
[0199] This is now described for the operation of a two pass reverse rolling (rolling four
times) for the case provided above.
[0200] This first pass is essentially the same as for tandem rolling and is halted when
the leading end of the threaded strip and the following end of the coil to be rolled
come to the input side of No. 1 mill so as to prevent the end of the coil from damaging
the roll. Reverse rolling is then starts and tail extraction is carried out in the
same way as for usual tandem arrangements.
[0201] The lengths of unrolled parts for this method and the related one stand reversing
mill will now be compared.
[0202] The yield for the case of producing a final strip of thickness 0.6mm by carrying
out four passes where the a 2.5mm coil of raw material is reduced at a rate of 30%
each pass is compared as an example.
[0203] This arrangement is shown in FIG. 16 and FIG. 17.
[0204] In a first pass of the related method of FIG. 17, taking the raw material coil strip
thickness to be 2.5mm, the product strip thickness to be 0.6mm, the distance between
the mill and the reel to be 4m and the leading end coiled length to be 3m, then the
length of the unrolled part at the first pass is (4m + 3m) x (2.5mm/0.6mm) = 29m.
[0205] Taking the rate of reduction of thickness due to depression in the first pass to
be 0.7, the length of the unrolled bars in the second pass becomes (4m + 3m) x (2.5mm
x 0.7/0.6mm) = 20.4m.
[0206] Taking the length of the unrolled portion to be zero in the third pass and fourth
pass, the total length La of the unrolled part of in the related method is La = 29
+ 20.4 = 49.4m.
[0207] Next, with the twin mill of the present invention of FIG. 16, taking the distance
between roll groups to be 1.5m and the length of the unrolled portion in the first
pass to be zero, in the second pass this becomes 1.5m x (2.5mm x 0.7/0.6mm) = 4.4m,
i.e. the total length of the unrolled portion of the present invention becomes Lb
= 4.4m.
[0208] Comparing the lengths of product strip thickness conversion for the not-completely
rolled portions, an improvement of 45m (

) can be seen.
[0209] In the case of a width of 1m and a unit weight of 15Tf, the overall coil length Lc
for a product thickness of 0.6mm is Lc = 15000/(7.85 X 0.6) = 3190m. The increase
in yield at a twin mill will then be

.
[0210] It is therefore possible to raise yield by 1.4% with a twin mill of the present invention.
[0211] Production also approximately doubles as a product can be produced using half the
number of passes.
[0212] In order to reduce the amount of wasted time, with standard two-pass rolling, the
material coil uncoiling side and the coil winding side are taken to be the same side
so that the coil extracting operation and the strip passing coiling on of the next
coil do not interfere with each other, with an arrangement where the unwound coil
can be immediately wound on for strip passing being preferable.
[0213] As the installation costs are 15% compared with related reversing methods and production
is 200%, the production is improved by 30% with respect to installation costs.
[0214] By applying a twin mill to reversing method rolling, production can be approximately
doubled with installation costs that are 1.3 to 1.5 times those of single mill reverse
rolling.
[0215] According to the present invention, there is provided a rolling mill, rolling method
and rolling installation that are easily maintained and of superior rolling efficiency
where the distance between two sets of roll groups is shortened and strip walking
and strip bending of rolling material is prevented.
1. A rolling mill comprising a four-high rolling mill equipped with roll groups composed
of upper and lower work rolls above and below a rolling material and upper and lower
back-up rolls supporting said upper and lower work rolls, respectively, wherein two
said roll groups are housed within a single roll housing, with driving taking place
at one side in an axial direction of said roll groups and operating taking place on
the remaining side, and the metal chocks of said work rolls support two work rolls
as a single body on upper and lower sides and on separate driving and operating sides.
2. A rolling mill comprising a six-high rolling mill equipped with roll groups composed
of upper and lower work rolls above and below a rolling material, upper and lower
intermediate rolls supporting said upper and lower work rolls, respectively, wherein
two said roll groups are housed within a single roll housing, and upper and lower
back-up rolls supporting said upper and lower intermediate rolls, respectively, with
driving taking place at one side in an axial direction of said roll groups and operating
taking place on the remaining side, and at least metal chocks of said work rolls support
two work rolls as a single body on upper and lower sides and on separate driving and
operating sides.
3. The rolling mill of claim 1 or claim 2, wherein strip threading guides for threading
strips of said rolling material between said two groups of rolls are attached at said
metal chocks of said work rolls.
4. The rolling mill of any one of claims 1 to 3, wherein a tension meter for detecting
tension of said rolling material is provided at at least one of said metal chocks
for said upper and lower work rolls.
5. The rolling mill of any one of claims 1 to 4, wherein cylindrical supports are provided
at sliding parts of said metal chocks of said work rolls and said housing in such
a manner that sliding surfaces of said metal chocks of said work rolls and said housing
maintain surface contact with respect to inclination of said metal chocks.
6. The rolling mill of claim 1, wherein, when rolling said rolling material, said two
upper work rolls and said two lower work rolls of said two sets of roll groups are
inclined in opposite directions within a horizontal plane taking a point of intersection
of a path center line at the center of a widthwise direction of said rolling material
and a center line for the axial direction of both roll groups as center.
7. The rolling mill of claim 1, wherein, when rolling the rolling material, said two
upper work rolls, said two upper back up rolls, said two lower work rolls and said
two lower back up rolls of said two sets of roll groups are inclined in opposite directions
up and down within a horizontal plane taking a point of intersection of a path center
line at the center of a widthwise direction of said rolling material and a center
line for the axial direction of both roll groups as center.
8. The rolling mill of claim 6 or claim 7, wherein spherical supports are provided at
sliding parts of said metal chocks of said work rolls and said roll housing in such
a manner that sliding surfaces of said metal chocks of said work rolls and said roll
housing maintain surface contact with respect to inclination in the horizontal and
vertical direction of said metal chocks.
9. The rolling mill of claim 1, wherein said two upper work rolls and said two lower
work rolls of said two sets of roll groups are shifted in axial directions in opposite
directions.
10. The rolling mill of claim 2, wherein said metal chocks for said intermediate rolls
support two intermediate rolls as single pieces separately at the upper and lower
sides and at said driving and operating sides.
11. The rolling mill of claim 10, wherein said two upper intermediate rolls and said two
lower intermediate rolls are axially shifted in opposite directions via said metal
chocks of said intermediate rolls.
12. The rolling mill of claim 11, wherein said two upper work rolls and said two lower
work rolls are axially shifted in opposite directions via said metal chocks of said
work rolls substantially simultaneously with axial movement of said two upper intermediate
rolls and said two lower intermediate rolls.
13. The rolling mill of claim 1 or 2, wherein thrust in the axial direction of said back-up
rolls is received by one thrust bearing device at the center line of the roll axis.
14. The rolling mill of claim 1 or 2, wherein a rolling mill driving said intermediate
rolls or said back-up rolls has means for setting roll benders of said work rolls
to greater than a predecided set value at the time of strip biting of said rolling
material.
15. The rolling mill of claim 1 or 2, wherein means for pressing using hydraulics is provided
in such a manner that a space between said metal chock sliding surface and said housing
sliding surface becomes small at at least the sliding part of the metal chock for
the work roll.
16. A rolling method for a four-high rolling mill equipped with roll groups composed of
upper and lower work rolls above and below a rolling material and upper and lower
back-up rolls supporting said upper and lower work rolls, respectively, wherein two
said roll groups are housed within a single roll housing, with driving taking place
at one side in an axial direction of said roll groups and operating taking place on
the remaining side, and metal chocks of said work rolls support two work rolls as
a single body on upper and lower sides and on separate driving and operating sides,
so that said back-up rolls are driven and rolling is carried out.
17. A rolling method for a six-high rolling mill equipped with roll groups composed of
upper and lower work rolls above and below a rolling material, upper and lower intermediate
rolls supporting said upper and lower work rolls, respectively, wherein two said roll
groups are housed within a single roll housing, and upper and lower back-up rolls
supporting said upper and lower intermediate rolls, respectively, with driving taking
place at one side in an axial direction of said roll groups and operating taking place
on the remaining side, and metal chocks of said work rolls support two work rolls
as a single body on upper and lower sides and on separate driving and operating sides,
so that said intermediate rolls or said back-up rolls are driven and rolling is carried
out.
18. The rolling method of claim 16 or 17, wherein said work roll bender is set with a
value equal to or greater than a predecided setting value at the time of strip biting
of said rolling material and rolling is carried out.
19. The rolling method of any one of claims 16 to 18, wherein one or more of said rolling
mills is arranged in a rolling direction and rolling is carried out in one direction.
20. The rolling method of any one of claims 16 to 18, wherein reversible rolling is carried
out.
21. The rolling method of any one of claims 16 to 20, wherein said work rolls or said
intermediate rolls are alternately ground one roll at a time by a grinder while remaining
attached to said metal chocks and carry out rolling.
22. A hot rolling installation, equipped with a roughing mill and a finishing mill, with
said hot-rolling installation rolling hot material at said finishing mill or rolling
a slab cast at a thin slab caster as is at a finishing mill, wherein said finishing
mill incorporates two sets of roller groups for a four-high rolling mill consisting
of upper and lower work rolls and back-up rolls or a six-high rolling mill consisting
of upper and lower work rolls, intermediate rolls and back-up rolls within a single
housing, and at least a work roll bearing (metal chock) supports two work rolls as
a single piece at driving and operating sides individually above and below.
23. A hot rolling installation, equipped with a roughing mill and a finishing mill, with
said hot-rolling installation rolling hot material at said finishing mill or rolling
a slab cast at a thin slab caster as is at a finishing mill, wherein said finishing
mill incorporates two sets of roller groups for a four-high rolling mill consisting
of upper and lower work rolls and back-up rolls or a six-high rolling mill consisting
of upper and lower work rolls, intermediate rolls and back-up rolls within a single
housing, and at least a work roll bearing (metal chock) supports two work rolls as
a single piece at driving and operating sides individually above and below, with two
of said finishing mills being arranged in tandem.