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EP 0 897 885 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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20.10.2004 Bulletin 2004/43 |
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Date of filing: 17.08.1998 |
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Method and apparatus for transporting sheet like products
Verfahren und Vorrichtung zum Transportieren von Produkten in Blattform
Methode et appareil pour transporter des produits en forme de feuilles
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Designated Contracting States: |
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DE GB NL |
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Priority: |
18.08.1997 NL 1006791
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Date of publication of application: |
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24.02.1999 Bulletin 1999/08 |
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Proprietor: Fuji Photo Film Co., Ltd. |
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Kanagawa (JP) |
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Inventor: |
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- Jans, Henricus Wilhelmus Johannes
5091 JR Middelbeers (NL)
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Representative: Smulders, Theodorus A.H.J., Ir. et al |
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Vereenigde
Postbus 87930 2508 DH Den Haag 2508 DH Den Haag (NL) |
| (56) |
References cited: :
DE-A- 4 217 299 US-A- 4 311 304
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US-A- 2 282 224
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
[0001] The invention relates to a method for transporting sheet like products with or without
cover sheets. The invention furthermore relates to an apparatus for transporting sheet
like products with or without cover sheets.
[0002] It is generally known to transport sheet like product from a stack to devices further
down a process line by positioning suction pads on the upper side of the top product
in the stack and lifting said top product of the stack onto a transport surface. The
weight of the product is thereby fully supported by the suction pads. This has the
disadvantage that the upper side of the product can be easily bent or otherwise damaged
as a result of the sucking of the pads. After positioning the product on the transport
surface, the product is released by the suction pads and pushed over the transport
surface over a relatively long path of travel by pushing means engaging the relatively
low back side of the product. These pushing means will easily damage the product as
a result of the pushing force, while deformation of the product can occur. Furthermore,
these pushing means make an accurate positioning of the products difficult, since
for example differences in friction between the transport surface and the bottom side
of the product can influence the path of travel of the product. Accuracy of positioning
of the product is important, especially when further process steps have to be performed
with high accuracy on the product, during or after transport.
[0003] US2282224 discloses a sheet feeder, comprising first and second sucking means. The
first sucking means are provided for lifting the back side of the top sheet of a pile,
to which end it engages the top side of said top sheet. Second sucking means are positioned
on top of said sheet, which second sucking means can be tilted around the shaft to
move the sheet forward to a position in which the front edge of said sheet is in engagement
with the conveying means. Before moving the second sucking means the first sucking
means are released. Near the rear of the sucking means pushing means are provided
for pushing said sheet to said conveying means, together with the second sucking means.
These pusher means comprise a block which is to be positioned on the top side of the
sheet behind the second sucking means, whereas a rear end of said block abuts the
rear edge of said sheet. When the second sucking means are released said pusher means
will thus not carry the sheet, and the sheet can then fall down freely from under
said block. Air is blown in between said lifted product and said pile, in order to
avoid said sheet falling back on said pile.
[0004] US4311304 discloses an apparatus and method for de-stacking and positioning of pre-synthesised
plates, comprising a de-stacking means with sucking pads. In this known device, four
sucking pads are positioned on top of the top sheet, one in each corner, the sheet
being lifted completely from the stack over a relatively large height, far more than
the thickness of the relevant sheet. Subsequently a number of rods, carried by chains
is moved between the lifted sheet and the stack, on which rods the lifted sheet is
dropped from the sucking pads. The sheet is then transferred to two rollers by the
chains and rods for movement onto conveyer belts. By means of the conveyer belts the
sheet is then moved into a printing section or developing section.
[0005] One object of the invention is to provide a method as described hereabove, whereby
the mentioned disadvantages of damage to the products are avoided. A further object
of the invention is to provide a method for transporting sheet like products, enabling
accurate transport and positioning of said products, without deformation thereof,
which can be performed in a continuous and a semi-continuous as well as in an intermitting
process, with relatively stiff products as well as with relatively flexible sheet
like products.
[0006] These and other objects of the invention are achieved with a method according to
claim 1.
[0007] For a clear understanding of the invention the following definitions are used. The
upper side of a product is the side facing upward during transport, the bottom side
the side facing downward. The back side of the product is the side lying at the trailing
side of the product, seen in the direction of movement during displacement thereof
onto the transport surface, the front side being the side of the product opposite
the backside. The longitudinal sides are any sides of the product connecting directly
or indirectly the back side and front side. The product is preferably but not necessarily
rectangular.
[0008] By use of lifting means on the upper side of the product to be transported and lifting
at least the back side of the product over a relatively small distance preferably
at two corners thereof, pushing means can be positioned under the back side of the
product, thus carrying part of the weight of the product. The distance over which
the back side is lifted is small relative to the length and width of the product.
Since the pushing means are positioned partly under the bottom side and partly against
the back side of the product, damage to the back and upper side due to pushing forces
is easily avoided since the pushing means can not skid over the upper side, as can
occur by the known process. The product is pushed over a relatively short distance,
until the front side is positioned over pulling means. Then the product can be pulled
further, the pulling means engaging the bottom side, while the lifting means and pushing
means are released. Since the pulling means engage the bottom side of the product,
the upper side of the product is free during further transport, while damage of the
upper side by transporting means is avoided. Protection of the upper side is especially
important for coated products and the like.
[0009] In an advantageous embodiment a method according to the invention is further characterised
by the features of claim 2.
[0010] By tilting the product slightly over the front side, a major part of the weight of
the product is carried by said front side during lifting of the back side of the product.
Therefore the lifting means only carry a small part of the weight of the product,
thus further avoiding damage to the upper side thereof. Furthermore, only the front
side of the product is in contact with the surface over which the product is to be
pushed, which reduces the contact surfaces and friction. Damage to for example the
upper side of an underlying product is thereby avoided and resistance to movement
reduced, especially when the products are relatively flexible and bent lengthways
during lifting of the back side.
[0011] In a further advantageous embodiment a method according to the invention is characterised
by the features of claim 6.
[0012] For still further protection of the upper side of the products to be transported
and for avoiding clinging together of the products in for example a stack, cover sheets
are provided over said upper side. This however impairs the possibility of engaging
the upper side with the suction means without further measures.
[0013] When, according to the present invention the lifting of the top product is carried
out at both backside corners the underlying next protective cover sheet will remain
at the stack as the necessary air entrainment in this case is much smaller than for
a whole sheet or one sheet side. This is especially accomplished when the sheet like
product can bend slightly between the said corners. The method has also the advantage
that independent upon the size and dimensions of the sheet like products lifting at
the two backside corners is easily accomplished which is not valid for the known methods.
[0014] By temporarily forcing, preferably pulling away the cover sheet there where the sucking
means are to be positioned, the upper side of the sheet like product is well protected
while the sucking means can be positioned on the upper side, in direct engagement
therewith. Since the sucking means cover most of the part of the upper side from which
the cover sheet is forced away and the sucking forces are relatively small, damage
to these parts is also avoided. Since the cover sheet is positioned over the full
upper side once the sucking means are released, the upper side of the product is kept
covered and protected during further handling of the product or parts thereof.
[0015] A protective cover sheet may be provided for certain applications at the upper side
of each sheet like product for protection against damages during transport and/or
avoiding clinging together of the products in a stack and/or damages during transport
to the customer and during handlings at the customer etc. These protective cover sheets
comprise paper materials with or without a laminated polyethylene top layer.
[0016] In such embodiment a method according to the invention is especially, though not
exclusively suitable for offset printing sensitive sheet like products and the like,
since these need to be protected against direct contact as well as against environmental
influences such as light and humidity.
[0017] In a further advantageous embodiment a method according to the invention is characterized
by the features of claim 8. In case a top product at a stack is lifted in the known
method with suction pads over the whole area of the product or at one side of the
sheet like product the protective cover sheet of the next sheet like product will
usually also be lifted due to the large volume of air required to fill the volume
between the bottom side of the top product and the protective cover sheet of the next
sheet like product. In case the sheet like products have small dimensions at the stack
the lifting performance is usually satisfactory because the small formed underpressure
can easily be compensated with a small volume of air. However the large underpressure
between a sheet like product with large sizes and the next protective cover sheet
will be much more difficult due to the requirement of much more air. Thus the cover
sheet of the next sheet like product is frequently also lifted when the top product
is lifted by the suction pads. As a consequence when the protective cover sheet is
finally released from the bottom side of the sheet like product it frequently wrinkled,
folded etc.
[0018] In a preferred embodiment a method according to the present invention is further
characterised by the features of claim 10.
[0019] Stacking the products near an end of guide means enables easy and efficient storage
of a large number of sheet like products, which are ready for use. By movement of
the products such that at least an edge, especially the front side of the product
remains in contact with the underlying product, the weight of the product lifted is
distributed partly over and can not fall on the upper side of said underlying product,
while the product is guided by said underlying product. When a cover sheet is interposed
between the respective products, the upper side of said underlying product is even
better protected.
[0020] The invention further relates to an apparatus for transporting sheet like products,
characterized by the features of claim 11.
[0021] With an apparatus according to the invention sheet like products can easily and accurately
be de-stacked and transported to a processing area further down a transporting path,
thereby preventing damage to the products. Furthermore, such apparatus enables accurate
positioning of said products in said processing area, both during (semi) continuous
and during intermittent feeding thereof.
[0022] In an advantageous embodiment an apparatus according to the present invention is
characterised by the features of claim 14.
[0023] The advantages of providing a cover sheet on the upper side of the products are described
here above. By providing displacement means for forcing, preferably pulling the cover
sheet away from the upper side of the product it is made possible to position suction
pads or like means on the upper side for engagement therewith. Designing the displacement
means as rollers, more specifically as sucking rollers, being movable over the product
in a direction from two opposite corners of the back side towards the center and front
side of the product and vice versa enables the apparatus to effectively pull away
the cover sheet almost exclusively from said two corners. This provides the possibility
to position said suction means in said corners for optimal engagement with the sheet
like product.
[0024] Sucking means such as suction pads and the like have the advantage that sheet like
products of different material, shape and dimensions can be engaged in a quick and
reliable fashion. Damages can be easily avoided since only relatively small pressure
differences and relatively few, small suction pads can be used in an apparatus and
method according to the invention since the full weight of the sheet like product
will not have to be borne by these suction means.
[0025] In a further advantageous embodiment an apparatus according to the present invention
is characterised by the features of claim 16.
[0026] By the pushing means the sheet like product is pushed into a processing area such
as slitting or cutting means while the pulling means are released back to its initial
position in order to pull the next sheet like product into the alignment area. With
the different pulling and pushing means the cycle time for the transfer of each sheet
like product is minimised in order to design for the maximum speed capacity. Furthermore
such apparatus has the advantage that the upper side and the peripheral edge (back,
front and longitudinal sides) are free for engagement with for example alignment means,
processing means and the like.
[0027] The invention further relates to the use of a method or apparatus according to the
invention for de-stacking and transporting pre-sensitized sheet like products during
cutting operations.
[0028] Further advantageous embodiments of a method and apparatus according to the invention
are given in the sub claims and the description.
[0029] For a better understanding of the invention an apparatus and method according to
the invention will be elucidated hereafter, with reference to the accompanying drawing.
These are only given by way of an example and in no way limit the invention.
Fig. 1 shows schematically a top view of an apparatus according to the present invention;
fig. 2 shows schematically a top view of a de-stacking and transfer area of an apparatus
according to fig. 1;
fig. 3 shows schematically a side view of a de-stacking and transfer area according
to fig. 2;
fig. 4 shows schematically a back view of a de-stacking and transfer area according
to fig. 2; and
fig. 5 shows schematically a perspective view of a de-stacking and transfer area according
to fig. 2.
[0030] In the drawing corresponding parts have corresponding reference numbers. In the drawing
sheet like products are shown having a rectangular form. However, the product can
have any other shape. The product can be of different materials, such as cardboard,
plastic, metal. Sheet like is to be understood as having a thickness which is relatively
small compared to the length and/or width of the product. In the shown embodiment
the sheet like product is a pre-sensitised product, more specifically an offset printing
plate, such as master sheets to be slit into a number of smaller sheet like products.
[0031] The apparatus 1 according to fig. 1 comprises a de-stacking area 2, a processing
area 3 and a re-stacking area 4. In the embodiment as shown in fig. 1 a stack of products
5 is brought into position near a first end 6 of transporting means 7, within the
de-stacking area 2, with a forklift truck 8 or the like. Roller means or the like
(not shown) are provided for proper adjustment of the position of the stack of products
5, which position can be detected by detection means (not shown), such as optical
sensors. Pallet lifting means can then adjust the vertical position of the stack of
products 5, especially of the top product 5' relative to the de-stacking means 9 to
be described hereafter. A possible path of travel of the products 5 to be processed
through the apparatus 1 is shown as a broken line 10.
[0032] The de-stacking means 9 in the de-stacking area 2 are more specifically shown in
fig. 2 - 5.
[0033] In the de-stacking area 2 a number of suction pads 11 is provided on guide means
12 above the top product 5' of the stack of products 5. In the disclosed embodiment
two suction pads 11 are provided. The guide means 12 comprises a first linear guide
element 13 enclosing an angle α with the vertical in side view (fig. 3) and an angle
β with the vertical in back view (fig. 4), such that the suction pad 11 can be moved
by means of the first guide element 13 upwards and in the direction of the center
line of the stack of products 5, seen in top view, and in the direction of the first
end 6 of the transporting means 7. The guide means 12 are preferably mounted on positioning
means (not shown) for positioning of the guide means 12 relative to the top product
5', such that the suction pads 11 can be positioned near and preferably exactly at
the corners 14 of the back side 15 of the top product 5'. The suction pads are preferably
vacuum operated.
[0034] At each side 16 of the stack of products 5 a second linear guide means 17 is provided
for guiding a pushing means 18 against the back side 15 of the top product 5' in a
manner to be described hereafter. The pushing means 18 comprises a notch 19 which
can be brought in alignment with a corner 14 of the top product and can be positioned
such that it extends just above the upper side of the product 5 underlying the top
product 5'.
[0035] From the first end 6 of the transporting means 7 a first guide track 20 extends along
the center line of the transporting means in the direction of the processing area.
On the first guide track a pulling means 21 is provided, the upper side thereof being
in alignment with the plane of the transporting means 7. The pulling means 21 are
preferably suction means and can be pulled along the first guide track 20. The distance
between the pulling means 21 positioned near the first end 6 of the transporting means
7 and the front side 22 of the top product 5' is relatively small compared to the
outer dimensions of the products 5.
[0036] The top product 5' can be de-stacked and positioned on the transporting means 7 as
follows.
[0037] The suction pads 11 are positioned in the respective corners 14 of the top product
5' by means of the first guide means 12 and are then activated in order to engage
both upper corners 14 of the upper side 23 of the top product 5'. The back corners
14 of the top product 5' are then pulled upward over a relatively small distance compared
to the outer dimensions of the product 5' by means of the first guide means 12 bending
the back side 15 slightly to roll off the underlying sheet like product or cover sheet
thereof, overcoming clinging together of the sheet like product and said cover sheet
or underlying sheet like product. Then at least the notch 19 of the pushing means
18 is moved forward, such that the notch engages the bottom side 24 at both back side
corners 14 of the top product 5', the pushing means 18 further engaging the back side
15 of said top product 5'. Then the suction pads 11 are disengaged of the upper side
23 and the top product 5' can be pushed forward, such that the front side 22 thereof
is moved over the pulling means 21 on the first guide track 20. Since at least the
corners of the back side 15 of the top product 5' is lifted, only the weight of said
product 5 is mainly concentrated at the front side 22 of said product 5', in contact
with the underlying stock of products 5. This means that the product 5' can be pushed
forward easily. If necessary air can be blown in between the lifted top product 5'
and the underlying stack of products 5 in case no cover sheet is applied, such that
the product 5' somewhat floats on a cushion of air. Since only the back side 15 is
lifted by means of the suction pads 11 part of the weight of said top product 5' is
carried by the front side 22, resulting in a relatively small weight to be carried
by the suction pads 11. Partly separation of the top product 5' from the underlying
stack of products 5 before forward movement of the top product 5' prevents damage
to the upper side 23 of the underlying product 5'.
[0038] When the pulling means 21 are firmly engaged with the bottom side 24 of the front
side 22 of said product, for example by means of suction, the top product 5' is pulled
further onto the transporting means 7 by moving the pulling means 21 forward. During
this forward movement the pushing means 18 and notch 19 are disengaged and brought
to their initial position in order to pick up the next sheet like product. The product
is thus moved forward by a pulling action. When the product 5' is positioned sufficiently
on the transporting means 7 the pushing means 18 are disengaged and moved back to
their initial position. The de-stacking means can then be operated for de-stacking
a further product.
[0039] In the aforementioned embodiment de-stacking of a product is described which product
can be directly engaged on the upper side by means of the suction pads 11. However,
the products 5 can be covered on the upper side 23 by means of a cover sheet 30. The
cover sheet can for example be made of plain paper, PE laminated paper or plastic
and is loosely positioned on the upper side 23, for protection. When the suction pads
11 would then be positioned on top of a PE laminated or plastic cover sheet 30 these
will be unable to lift the back side of the top product 5' properly. To avoid this
problem displacement means 31 are provided above the cover sheet 30 for displacement
of both cover sheet corner parts 32 thereof above the respective corners 14 of the
back side 15 of the top product 5'. The displacement means 31 are for example suction
roller means 33 moveable in a direction enclosing an angle ϕ with the direction of
movement 10 of the top product 5'.
[0040] During use the suction roller means 33 are positioned at the respective corners 14
on top of the corner parts 32 and then activated, thereby engaging the corner parts
32. The suction roller means 33 are then directed towards the center line C of said
product, thereby forcing the corner parts 32 away from said corners 14. The upper
side 23 of the top product 5' near the corners 14 is then free of the cover sheet
30 and can be engaged by the pads 11 in a manner described here above. The suction
roller means 33 can then be disengaged and moved out of the way. After the pushing
means 18 and notches 19 are brought into position and the suction pads 11 are disengaged
the corner parts 32 will be repositioned, such that the upper side 23 of the top product
5' is once again fully covered by said cover sheet 30.
[0041] It will be clear that the suction means can be replaced by appropriate different
means. For example, when the products can be magnetized the suction means can be replaced
by (electro)magnetical means.
[0042] When the product 5 is pulled and/or pushed fully onto the transporting means 7 alignment
means 35 are brought into contact with at least one, preferably both longitudinal
sides 16 of said product 5, front stopper means 36 being positioned against the front
side 22 thereof. The stopper means 36 are provided with sensor means (not shown) for
assessment of the alignment of said product 5 relative to said direction of movement
10. This alignment is necessary for proper processing of said product in at least
the processing area 3, which will be described hereafter.
[0043] In the embodiment shown in fig. 1 slitting means 38 are provided for slitting the
product 5 into a number of plates 39, in the embodiment shown three plates 39. The
slitting means 38 comprises to this end for example two rotatable knives positioned
in a vertical plane parallel to the direction of movement 10. The axis of rotation
of said knives 40 extends parallel to the surface of the front side of the sheet like
product 5, perpendicular to the direction of transport 10. The alignment by means
of said alignment means 35 and stopper means 36 has to be such that the front side
22 of said product 5 is preferably exactly parallel to said axis of said knives 40.
[0044] After proper alignment of the product 5 second pushing means 42, movable along the
second guide tracks 37 are brought into position and connected to the bottom side
of the product 5 near the back side 15 thereof, engaged by underpressure. The stopper
means 36 are then released, as are the pulling means 21, after which the product is
pushed forward by means of the second pushing means 42, through the slitting means
38. The rotational speed of the knives 40 is adjusted to the forward speed of the
product or vice versa, such that the relative movement of the knives 40 corresponds
to the relative forward movement of the product 5. Herewith proper cutting of the
products is obtained without damage to the knives and/or the product.
[0045] The plates 39 are, behind the slitting means 38, released by the second pushing means
42 are moved onto a conveyor belt 44 forming part of the transporting means 7, transferring
the plates 39 into the re-stacking area 4 for stacking the plates 39 in proper stacks.
During movement of the plates 39 on the conveyor belt 44 the plates 39 can move apart
in a direction perpendicular to the direction of movement 10 for easy handling in
the re-stacking area 4. Stacking of the plates 39 is provided for by means well-known
to a person skilled in the art, which means are not described in detail.
[0046] The apparatus 1 as shown in the drawing is used for de-stacking, slitting and re-stacking
of presensitized sheet like products such as master sheets to be used in offset printing
processes. The de-stacking means 9 in the de-stacking area 2 are especially convenient
for such products since all chances of damage to the presensitized upper side of the
products 5 is herewith avoided. However, it will be clear that an apparatus and a
method according to the present invention can be used for de-stacking and processing
different kind of sheet like products.
[0047] The apparatus 1 according to fig. 1 further comprises a central control unit 50 for
control of the different parts of the apparatus, such as positioning means, pushing,
pulling and alignment means, stopper means, slitting means, transporting means, de-stacking
means and re-stacking means. The possible lay-out and use of such control unit depends
on the lay-out and use of the apparatus to be used and will be directly apparent to
a person skilled in the art, as will be any modifications thereto. The control unit
50 enables automatic adjustment of the aforementioned means and the apparatus in general
based on the properties of the products to be treated, for example to size, material
or the presence of a cover sheet.
[0048] The present invention is not limited to the embodiments described here above and
shown in the drawings.
[0049] For example, in the processing area different processing means can be provided, such
as means for applying a substance to the sheet like products such as ink or glue or
for positioning or removing a cover sheet. The conveyor belts can be left out, while
different transporting means can be provided. A stack of products can be provided
near the first end of the transporting means other than with a fork lift truck, while
similar means can be positioned at the downstream side of the processing area for
re-stacking of the plates. Furthermore, the second pushing means can be of a different
design, whereby a different number of first and/or second tracks can be provided with
a relevant number of second pushing means and stopper means. One second pulling means
can have the advantage that rotation of the product 5 over the transporting surface
is possible during alignment thereof, while at least two pulling and/or pushing means
provide the advantage that such rotation is prevented, thereby maintaining proper
alignment. The direction of movement of the suction pads 11 and the number thereof
as well as the direction of movement of the displacement means and the number thereof
can be chosen differently, according to the form, type and dimensions of the products
to be de-stacked and processed.
1. Method for transporting sheet like products (5) using an apparatus comprising in a
destacking area (2) de-stacking means (9) and first and second guide means (12,17)
for de-stacked products (5), wherein a number of lifting means (11,17) of the de-stacking
means (9) is positioned on an upper side (23) of a sheet like product (5') and at
least a back side (15) of the product is lifted from an underlying sheet like product
(5) over a distance relatively small with respect to the length and width of the product,
whereby first pushing means (18) are forced against said lifted back side of said
product and the product is pushed onto pulling means (21) present underneath the front
side of the product, after which the first pushing means (18) are released and the
product is pulled further with said pulling means (21) to a processing area (3), whereby
said product is aligned by alignment means (35)
characterised in that,
said first pushing means (18) comprising a notch (19) having first and second surfaces
are forced partly under the bottom side and partly against said back side of said
product, such that the product is partly carried by said notch (19) and released by
said lifting means and pushed over a relatively small distance by said notch (19)
onto the pullingmeans (21), wherein said first pushing means (18) are moved linear
by said second guide means (17).
2. Method according to claim 1, wherein the product is lifted by the lifting means (11)
only at said back side (15), such that the product is tilted slightly upwards compared
with the opposite front side (22) edge.
3. Method according to any one of claim 1-2, wherein said lifting means (11) are sucking
means which are positioned on the upper side (23) of the product to be lifted.
4. Method according to any one of claim 1-3, wherein said pulling means (21) are facilitated
with sucking means for guidedly pulling said product linearly forward to the processing
area.
5. Method according to anyone of claims 1-4, wherein second pushing means (42) are provided,
equipped with sucking means, for guidedly pushing said product linearly forward into
the processing area.
6. Method according to claim 3, each product being covered by a protective cover sheet
(30), wherein part of the cover sheet (30) near said back side (15) of the product
to be transported is forced away from the upper side (23) of the product, whereafter
said sucking means (11) are positioned on said upper side of the product at a position
where the cover sheet (30) has been forced away and whereby the cover sheet (30) is
repositioned on said upper side of the product after release of said sucking means.
7. Method according to claim 6, wherein said part of said cover sheet (30) is forced
away by rolling means, preferably suction roller means (33).
8. Method according to claim 6 or 7, wherein the cover sheet (30) is pulled away from
at least one corner (14), preferably two opposite corners of the product near the
back side (15) thereof, whereby means for pulling away said cover sheet are moved
from the or each said corner in a direction towards the centre line (C) of said product.
9. Method according to any one of claims 1-8, wherein said alignment means (35) are positioned
on at least one side of the longitudinal sides (16) of said product, perpendicular
to the back (15) and front side (22) of the product, after the product is transferred
to the begin of the processing area (3) by the pulling means (21).
10. Method according to any one of claims 1-9, wherein the products are stacked near one
end of said first guide means (12) preceding said transporting a product onto a first
guide track (20) of said pulling means (21) whereby each top product is moved such
that it remains in contact with the upper side of the next product, preferably a cover
sheet of said next product during movement of the product onto said first guide track
(20) into an alignment area.
11. Apparatus for transporting sheet like products, comprising in a de-stacking area (2)
de-stacking means (9) and first and second guide means (12, 17) for de-stacked products
(5), and alignment means (35) the de-stacking means (9) comprising a number of lifting
means (11) and first pushing means (18) the lifting means (11) designed for attachment
at the upper side (23) of a sheet like product (5) in the de-stacking means (9) and
lifting at least the back side (15) of the product from an underlying product over
a distance relatively small with respect to the length and width of the product, the
first pushing means (18) designed for abutment with at least said back side (15) of
the product (5) and pushing the product onto pulling means (21) designed for pulling
the product (5) forward into a processing area (3),
characterised in that,
the first pushing means (18) comprises a notch (19) with a first surface for abutment
with said lifted back side edge (15) of the product and a second surface for abutment
with the bottom side (24) of the product near said back side edge (15) wherein the
second guide means (17) are provided for linear movement of the first pushing means
(18).
12. Apparatus according to claim 11, wherein the said lifting means comprises sucking
pads (11), movable in a direction enclosing an angle (α, β) with the flat plane (23)
of the top product (5) to be transported.
13. Apparatus according to claim 12, wherein the lifting means (11) comprises at least
two sucking pads (11), each positioned during use in a opposite corner (14) near the
back side (15) of the product (5) to be transported.
14. Apparatus according to any one of claims 11-13, wherein displacement means (31) are
provided for gripping part of a cover sheet (30) covering said upper side (23) of
said product (5) , the or each displacement means (31) being movable over the product
(5) in a direction from the centreline of the product to the or each backside corner
(14) and vice versa.
15. Apparatus according to claim 14, wherein the or each displacement means (31) is a
roller means, especially a sucking roller (33), designed for pulling away the cover
sheet (30) from at least two opposite corners (14) at the back side (15) of the product
(5).
16. Apparatus according to any one of the claims 11-15, wherein the de-stacking area (2)
comprises an alignment area comprising stopper means (36) and said alignment means
(35) which are designed respectively for abutment against the front side (22) and
against at least one of the longitudinal sides (16) of the product (5) for alignment
thereof before being guidedly pushed into a cutter means with second pushing means
(42).
17. Apparatus according to at least claim 16, wherein the pulling means (21) comprise
transporting means (7) and at least one guide track (20) facilitated with suction
means underneath the front side of each sheet like product which pulls said product
to the processing area (3), the alignment means (35) and transporting means (7) being
designed for exact alignment of the sheet like products relative to cutter means for
cutting each sheet like product into a number of smaller sized sheets like products.
18. Apparatus according to any one of claims 16-17, wherein the second pushing means (42)
comprise a number of second guide tracks (37) facilitated with suction means underneath
at the bottom side of the back side of each sheet like product for pushing said product
from an alignment area into the processing area (3).
19. Use of a method according to any one of claims 1-10 or an apparatus according to any
one of claims 11-18 for de-stacking and transporting pre-sensitized sheet like products
during cutting operations.
1. Verfahren zum Transportieren bahnförmiger Produkte (5) mittels einer Vorrichtung,
die in einem Entstapelungsbereich (2) eine Entstapelungsvorrichtung (9) sowie erste
und zweite Führungsvorrichtungen (12,17) für entstapelte Produkte (5) aufweist, wobei
eine Anzahl von Hubvorrichtungen (11) der Entstapelungsvorrichtung (9) an einer oberen
Seite (23) eines bahnförmigen Produkts (5') positioniert ist und mindestens ein hinteres
Ende (15) des Produkts von einem darunterliegenden bahnförmigen Produkt (5) her über
eine in Bezug zur Länge und Breite des Produkts relativ kleine Distanz angehoben wird,
wobei erste Schubvorrichtungen (18) gegen die angehobene hintere Seite des Produkts
gedrückt werden und das Produkt auf unterhalb des vorderen Endes des Produkts angeordnete
Zugvorrichtungen (21) gedrückt wird, woraufhin die ersten Schubvorrichtungen (18)
gelöst werden und das Produkt mittels der Zugvorrichtungen (21) weiter zu einem Verarbeitungsbereich
(3) gezogen wird, wobei das Produkt mittels Ausrichtvorrichtungen (35) ausgerichtet
wird,
dadurch gekennzeichnet, dass die ersten Schubvorrichtungen (18), die eine Nut (19) mit ersten und zweiten Flächen
aufweisen, teilweise unter die Bodenseite und teilweise gegen die hintere Seite des
Produkts gedrückt werden, derart, dass das Produkt teilweise von der Nut (19) gehalten
und von den Hubvorrichtungen (11) freigegeben wird und mittels der Nut (19) über eine
relativ kleine Distanz auf die Zugvorrichtungen (21) gedrückt wird, wobei die ersten
Schubvorrichtungen (18) mittels der zweiten Führungsvorrichtungen (17) linear bewegt
werden.
2. Verfahren nach Anspruch 1, bei dem das Produkt nur am hinteren Ende (15) von den Hubvorrichtungen
(11) gehoben wird, derart, dass das Produkt im Vergleich mit dem gegenüberliegenden
Rand des vorderen Endes (22) leicht nach oben gekippt wird.
3. Verfahren nach einem der Ansprüche 1 - 2, bei dem die Hubvorrichtungen (11) Saugvorrichtungen
sind, die auf der oberen Seite (23) des anzuhebenden Produkts positioniert sind.
4. Verfahren nach einem der Ansprüche 1 - 3, bei dem die Zugvorrichtungen (21) durch
Saugvorrichtungen unterstützt werden, um das Produkt gelenkt linear vorwärts zum Verarbeitungsbereich
zu ziehen.
5. Verfahren nach einem der Ansprüche 1 - 4, bei dem mit Saugvorrichtungen versehene
zweite Schubvorrichtungen (42) vorgesehen sind, um das Produkt gelenkt linear vorwärts
in den Verarbeitungsbereich zu drücken.
6. Verfahren nach Anspruch 3, bei dem jedes Produkt von einer Schutz-Deckbahn (30) bedeckt
ist, wobei ein nahe dem hinteren Ende (15) des zu transportierenden Produkts gelegener
Teil der Deckbahn (30) von der oberen Seite (23) des Produkts weg gedrückt wird, woraufhin
die Saugvorrichtungen (11) an der oberen Seite des Produkts an einer Position positioniert
werden, an der die Deckbahn (30) weggedrückt worden ist, und wobei die Deckbahn (30)
nach der Deaktivierung der Saugvorrichtungen erneut an der oberen Seite des Produkts
positioniert wird.
7. Verfahren nach Anspruch 6, bei dem der genannte Teil der Deckbahn (30) mittels Rollvorrichtungen,
vorzugsweise Saug-Rollvorrichtungen (33), weggedrückt wird.
8. Verfahren nach Anspruch 6 oder 7, bei dem die Deckbahn (30) aus mindestens einer Ecke
(14), vorzugsweise aus zwei einander gegenüberliegenden Ecken des Produkts nahe dessen
hinterem Ende (15), weggezogen wird, wobei zum Wegziehen der Deckbahn vorgesehene
Vorrichtungen aus der oder jeder derartigen Ecke in einer zur Mittellinie (C) des
Produkts verlaufenden Richtung bewegt werden.
9. Verfahren nach einem der Ansprüche 1 - 8, bei dem die Ausrichtvorrichtungen (35) an
mindestens einer Seite der Längsseiten (16) des Produkts rechtwinklig zum hinteren
(15) und vorderen Ende (22) des Produkts positioniert werden, nachdem das Produkt
mittels der Zugvorrichtungen (21) zum Beginn des Verarbeitungsbereichs (3) transferiert
worden ist.
10. Verfahren nach einem der Ansprüche 1 - 9, bei dem vor dem Transportieren eines Produkts
auf eine erste Laufbahn (20) der Zugvorrichtungen (21) die Produkte nahe einem Ende
der ersten Führungsvorrichtungen (12) gestapelt werden, wobei jedes obere Produkt
derart bewegt wird, dass es, während das Produkt auf die erste Laufbahn (20) und in
einen Ausrichtbereich bewegt wird, mit der oberen Seite des nächsten Produkts, vorzugsweise
einer Deckbahn des nächsten Produkts, in Kontakt verbleibt.
11. Vorrichtung zum Transportieren bahnförmiger Produkte, die in einem Entstapelungsbereich
(2) eine Entstapelungsvorrichtung (9) und erste und zweite Führungsvorrichtungen (12,17)
für entstapelte Produkte (5), und Ausrichtvorrichtungen (35) aufweist, wobei die Entstapelungsvorrichtung
(9) eine Anzahl von Hubvorrichtungen (11) und erste Schubvorrichtungen (18) aufweist,
die Hubvorrichtungen (11) ausgebildet sind zum Angreifen an der oberen Seite (23)
eines in der Entstapelungsvorrichtung (9) befindlichen bahnförmigen Produkts (5) und
zum Anheben mindestens des hinteren Endes (15) des Produkts von einem darunterliegenden
Produkt über eine in Bezug zur Länge und Breite des Produkts relativ kleine Distanz,
wobei die ersten Schubvorrichtungen (18) ausgebildet sind zur Anlage an mindestens
dem hinteren Ende (15) des Produkts (5) und zum Drücken des Produkts auf die Zugvorrichtungen
(21), welche zum Ziehen des Produkts (5) nach vorne In einen Verarbeitungsbereich
(3) ausgebildet sind,
dadurch gekennzeichnet,
dass die ersten Schubvorrichtungen (18) eine Nut (19) mit einer ersten Fläche zur Anlage
an dem angehobenen hinteren Rand (15) des Produkts und einer zweiten Fläche zur Anlage
an der unteren Seite (24) des Produkts nahe dem hinteren Rand (15) aufweist, wobei
die zweiten Führungsvorrichtungen (17) zur linearen Bewegung der ersten Schubvorrichtungen
(18) vorgesehen sind.
12. Vorrichtung nach Anspruch 11, bei der die Hubvorrichtungen (11) Saugkissen (11) aufweisen,
die in einer Richtung bewegbar sind, welche mit der flachen Ebene (23) des zu transportierenden
oberen Produkts (5) einen Winkel (α,β) einschließt.
13. Vorrichtung nach Anspruch 12, bei der die Hubvorrichtungen (11) mindestens zwei Saugkissen
(11) aufweisen, die bei Betrieb in einander gegenüberliegenden Ecken (14) nahe dem
hinteren Ende (15) des zu transportierenden Produkts (5) positioniert sind.
14. Vorrichtung nach einem der Ansprüche 11 - 13, bei der Verlagerungsvorrichtungen (31)
vorgesehen sind, die einen Teil einer die obere Seite (23) des Produkts (5) bedeckenden
Deckbahn (30) erfassen, wobei die oder jede Verlagerungsvorrichtung (31) über das
Produkt (5) in einer von der Mittellinie des Produkts ausgehenden Richtung zu der
oder jeder Ecke (14) des hinteren Endes und umgekehrt bewegbar ist.
15. Vorrichtung nach Anspruch 14, bei der die oder jede Verlagerungsvorrichtung (31) eine
Rollvorrichtung, insbesondere eine Saugrolle (33) ist, die zum Wegziehen der Deckbahn
(30) von mindestens zwei einander gegenüberliegenden Ecken (14) am hinteren Ende (15)
des Produkts (5) ausgebildet ist.
16. Vorrichtung nach einem der Ansprüche 11 - 15, bei der der Entstapelungsbereich (2)
einen Ausrichtbereich mit Anschlagvorrichtungen (36) und den Ausrichtvorrichtungen
(35) aufweist, die zum Anschlag gegen das vordere Ende (22) bzw. gegen mindestens
eine der Längsseiten (16) des Produkts (5) ausgebildet sind, um das Produkt auszurichten,
bevor dieses mittels der zweiten Schubvorrichtung (42) gelenkt in eine Schneidvorrichtung
gedrückt wird.
17. Vorrichtung nach mindestens Anspruch 16, bei der die Zugvorrichtungen (21) Transportvorrichtungen
(7) und mindestens eine Laufbahn (20) aufweisen, die durch unterhalb des vorderen
Endes jedes bahnförmigen Produkts angeordnete Saugvorrichtungen unterstützt wird,
die das Produkt zum Verarbeitungsbereich (3) zieht, wobei die Ausrichtvorrichtungen
(35) und die Transportvorrichtungen (7) zur exakten Ausrichtung der bahnförmigen Produkte
relativ zu Schneidvorrichtungen ausgebildet sind, die jedes bahnförmigen Produkt in
eine Anzahl bahnförmiger Produkte mit kleinerer Bemessung schneiden.
18. Vorrichtung nach einem der Ansprüche 16 - 17, bei der die zweiten Schubvorrichtungen
(42) eine Anzahl zweiter Laufbahnen (37) aufweisen, die durch unterhalb der Unterseite
des hinteren Endes jedes bahnförmigen Produkts angeordnete Saugvorrichtungen unterstützt
werden, um das Produkt aus einem Ausrichtbereich in den Verarbeitungsbereich (3) zu
drücken.
19. Verwendung eines Verfahrens nach einem der Ansprüche 1 - 10 oder einer Vorrichtung
nach einem der Ansprüche 11 - 18 zum Entstapeln und Transportieren vor-sensibilisierter
bahnförmiger Produkte während Schneidoperationen.
1. Procédé pour transporter des produits en forme de feuilles (5) utilisant un appareil
comprenant dans une aire de désempilement des moyens de désempilement (9) et des premier
et second moyens de guidage (12,17) pour les produits désempilés (5), dans lequel
un certain nombre de moyens de levage (11) des moyens de désempilement (9) sont positionnés
sur un côté supérieur (23) d'un produit en forme de feuille 5' et au moins un côté
arrière (15) du produit est soulevé d'un produit en forme de feuille 5 situé au-dessous
sur une distance relativement courte par rapport à la longueur et la largeur du produit,
moyennant quoi des premiers moyens de poussée (18) sont forcés contre ledit côté arrière
soulevé dudit produit et le produit est poussé sur des moyens de traction (21) présents
sous le côté avant du produit, après quoi les premiers moyens de poussée (18) sont
relâchés et le produit est tiré encore avec lesdits moyens de traction (21) vers une
zone de traitement (3), moyennant quoi ledit produit est aligné par des moyens d'alignement
(35).
Caractérisé en ce que,
Lesdits premiers moyens de poussée (18) comprenant un fente (19) ayant des première
et seconde surfaces sont forcés en partie sous le côté inférieur et en partie contre
ledit côté arrière dudit produit, de telle manière que le produit est en partie supporté
par ladite fente (19) et relâchés par lesdits moyens de levage et poussé sur une distance
relativement courte par ladite fente (19) sur les moyens de traction (21), dans lequel
lesdits premiers moyens de poussée (18) sont déplacés de manière linéaire par lesdits
seconds moyens de guidage (17).
2. Procédé selon la revendication 1, dans lequel le produit est soulevé par les moyens
de levage (11) seulement sur ledit côté arrière (15), de telle manière que le produit
est incliné légèrement vers le haut comparé au bord de côté avant (22) opposé.
3. Procédé selon l'une quelconque des revendications 1 à 2, dans lequel lesdits moyens
de levage (11) sont des moyens d'aspiration qui sont positionnés sur le côté supérieur
(23) du produit à soulever.
4. Procédé selon l'une quelconque des revendications 1 à 3, dans lequel lesdits moyens
de traction (21) sont facilités avec des moyens d'aspiration pour tirer de manière
guidée ledit produit linéairement vers l'avant vers la zone de traitement.
5. Procédé selon l'une quelconque des revendications 1 à 4, dans lequel des seconds moyens
de poussée (42) sont prévus, équipés de moyens d'aspiration, pour pousser de manière
guidée ledit produit linéairement vers l'avant dans la zone de traitement.
6. Procédé selon la revendication 3, chaque produit étant couvert par une feuille de
protection (30) ; dans lequel une partie de la feuille de protection(30) près du côté
arrière (15) du produit à transporter est éloignée de manière forcée du côté supérieur
(23) du produit, après quoi lesdits moyens d'aspiration (11) sont positionnés sur
ledit côté supérieur du produit dans une position où la feuille de protection (30)
a été éloignée de manière forcée et moyennant quoi la feuille de protection (30) est
repositionnée sur ledit côté supérieur du produit après le relâchement desdits moyens
d'aspiration.
7. Procédé selon la revendication 6, dans lequel ladite partie de ladite feuille de protection
(30) est forcée à s'éloigner par des moyens de roulement, de préférence des moyens
de roulement à aspiration (33).
8. Procédé selon la revendication 6 ou 7, dans lequel la feuille de protection (30) est
éloignée en tirant d'au moins un coin (14), de préférence des deux coins opposés du
produit près du côté arrière (15) de celui-ci, moyennant quoi des moyens pour retirer
ladite feuille de protection sont déplacés du ou de chaque coin dans une direction
vers la ligne centrale (C) dudit produit.
9. Procédé selon l'une quelconque des revendications 1 à 8, dans lequel lesdits moyens
d'alignement (35) sont positionnés sur au moins un côté des côtés longitudinaux (16)
dudit produit, perpendiculaires aux côtés arrière (15) et avant (22) du produit, après
que le produit a été transféré au début de la zone de traitement (3) par les moyens
de traction (21).
10. Procédé selon l'une quelconque des revendications 1 à 9, dans lequel les produits
sont empilés près d'une extrémité desdits premiers moyens de guidage (12) précédant
ledit transport d'un produit sur une première piste de guidage (20) desdits moyens
de traction (21), moyennant quoi chaque produit de dessus est déplacé de telle manière
qu'il reste en contact avec le côté supérieur du prochain produit, de préférence une
feuille de protection dudit prochain produit pendant le mouvement du produit sur ladite
première piste de guidage (20) dans une zone d'alignement.
11. Appareil de transport de produits en forme de feuilles, comprenant dans une zone de
désempilement (2) des moyens de désempilement (9) et des premier et second moyens
de guidage (12,17) pour des produits désempilés (5), les moyens de désempilement (9)
comprenant un certain nombre de moyens de levage (11) et des premiers moyens de poussée
(18) les moyens de levage (11) étant conçus pour être fixés sur le côté supérieur
(23) d'un produit en forme de feuille 5 dans les moyens de désempilement (9) et soulever
au moins le côté arrière (15) du produit d'un produit en dessous sur une distance
relativement courte par rapport à la longueur et la largeur du produit, les premiers
moyens de poussée (18) conçus pour venir en butée contre au moins ledit côté arrière
(15) du produit (5) et pousser le produit sur des moyens de traction (21) conçus pour
tirer le produit (5) vers l'avant dans une zone de traitement (3),
Caractérisé en ce que,
Les premiers moyens de poussée (18) comprennent un fente (19) avec une première
surface pour venir en butée contre ledit bord soulevé (15) du produit et une seconde
surface pour venir en butée contre le coté inférieur (24) du produit près dudit côté
arrière (15) dans lequel les seconds moyens de guidage (17) permettent un mouvement
linéaire des premiers moyens de poussée (18).
12. Appareil selon la revendication 11, dans lequel lesdits moyens de levage comprennent
des patins d'aspiration (11), mobiles dans une direction englobant un angle (α, β)
avec le plan plat (23) du produit supérieur (5) à transporter.
13. Appareil selon la revendication 12, dans lequel les moyens de levage (11) comprennent
au moins deux patins d'aspiration (11), chacun positionné pendant l'utilisation dans
un coin opposé (14) près du côté arrière (15) du produit supérieur (5) à transporter.
14. Appareil selon l'une quelconque des revendications 11 à 13, dans lequel des moyens
de déplacement (31) sont prévus pour agripper une partie d'une feuille de protection
(30) couvrant ledit côté supérieur (23) dudit produit (5), le ou chacun des moyens
de déplacement (31) étant mobile au-dessus du produit dans une direction allant de
l'axe central du produit vers le ou chaque coin de côté arrière (14) et vice versa.
15. Appareil selon la revendication 14, dans lequel les ou moyens de déplacement (31)
sont des moyens roulants, spécialement un rouleau aspirant (33) conçu pour éloigner
en la tirant la feuille de protection (30) d'au moins deux coins (14) opposés sur
le côté arrière (15) du produit (5).
16. Appareil selon l'une quelconque des revendications 11 à 15, dans lequel l'aire de
désempilement (2) comprend un zone d'alignement comprenant des moyens d'arrêt (36)
et lesdits moyens d'alignement (35) qui sont conçus respectivement pour venir en butée
contre le côté avant (22) et contre au moins l'un des côtés longitudinaux (16) du
produit (5) pour les aligner avant d'être poussés de manière guidée dans des moyens
de découpe par des second moyens de poussée (42).
17. Appareil selon la revendication 16, dans lequel les moyens de traction (21) comprennent
des moyens de transport (7) et au moins une piste de guidage (20) facilités par des
moyens d'aspiration sous le côté avant de chaque produit en forme de feuille qui tirent
ledit produit vers la zone de traitement (3), les moyens d'alignement (35) et les
moyens de transport (7) étant conçus pour un alignement exact avec les produits en
forme de feuilles par rapport aux moyens de découpe de chaque produit en forme de
feuille en un certain nombre de produits en forme de feuilles de plus petites dimensions
identiques.
18. Appareil selon l'une quelconque des revendications 16 à 17, dans lequel les seconds
moyens de poussée (42) comprennent un certain nombre de secondes pistes de guidage
(37) facilitées par des moyens d'aspiration sous le côté inférieur du côté arrière
de chaque produit en forme de feuille pour pousser ledit produit d'une zone d'alignement
dans la zone de traitement (3).
19. Utilisation d'un procédé selon l'une quelconque des revendications 1 à 10 ou d'un
appareil selon l'une quelconque des revendications 11 à 18 pour le désempilement et
le transport de produits en forme de feuilles présensibilisés pendant des opérations
de coupe.