[0001] The present invention concerns a cardboard packaging of the carton type, especially
for ice-cream, and of the kind where outwardly and upwardly sloping side parts at
the bottom corners create angles which are greater than orthogonal angles. This shape
can easily be achieved by using carton sides which are so trapezoidal that when in
their raised state they will slope outwards upwardly, in that the corner edges themselves
will also be outwardly and upwardly sloping, and even more outwardly sloping than
the adjacent wall parts. From the point of view of application, the shape offers the
advantage that material like ice-cream which can be desired to be "dug up" from the
packaging, e.g. with a spoon, is easier to remove than from a purely right-angled
carton, partly because there is clearance upwards and partly because it is easier
to reach into the bottom corners.
[0002] While the sloping walls thus provide advantages from the point of view of use, on
the other hand they entail problems in handling in connection with stacking and stowing
together. Moreover, when the cartons are packed with correct orientation, this will
result in a reduced utilisation of space during transport and storage, in which respect
the right-angled packagings will be far better.
[0003] The invention is based on the observation that the aforementioned advantage from
the point of view of use is associated to a special extent precisely with the increased
angle at the bottom corners, i.e. to a higher degree than to the fact that an obtuse
angle is provided longitudinally with the sides. On this basis, it is disclosed with
the invention that the packaging in general appears with regular right-angled shape,
merely with the modification that at the bottom corners there is arranged a triangular
part which, from a sloping corner cut-off line at each corner of the carton's bottom
field, extends obliquely upwards and outwards for angular coverage of the respective
geometric corners. With such a filling-out of the corners, there is achieved not only
the same but an even greater increase of the corner angles than is the case with the
known cartons with sloping sides, in that the corners are made less sharp.
[0004] In principle, it is without significance for the invention whether the said corner
coverage is arranged internally in a box-shaped packaging or as an externally-visible
oblique triangular forming of the carton's lower corner portions. In practice, however,
the latter is to be preferred, and according to the invention this is directly possible
in that the cardboard or pasteboard blank from which the carton is raised at the corners
of the bottom field can be configured with obliquely projecting triangular corner
flaps which, when the carton is raised, are joined with corresponding obliquely cut-off
end edges on the carton's side fields, so that these fields can be raised to the vertical
but, however, with connection to oblique corner flaps, which seen from both the outside
and the inside provide both an oblique as well as upwardly narrowing cutting-off of
the bottom corner. In practice, this can be achieved in a simple manner by using a
carton material which is blanked out with the relevant, special triangular corner
fields extending obliquely from the corners of the bottom field.
[0005] According to the invention, it can be desirable that the outwardly sloping triangular
corners are provided only over a lower extent of the carton's height, while above
this the side of the carton has a normal right-angled shape. The higher the triangular
corner fields, the less oblique they will be, and in order to maintain a desirably
distinct sloping-out of the bottom corner fields, the configuration disclosed here
can be preferred for cartons of relatively great height.
[0006] This configuration can also be preferred from another aspect, namely in cases where
the carton is desired to be configured with a re-closable cover of the flap type,
i.e. where an upper cover field, which extends from a fold-line along the upper edge
of the side-wall fields, has projecting cover-skirt fields along its free front edge
and opposing end or side-edges. The corner fields on such a cover-skirt can for good
reason not be configured for abutment against carton corner fields which extend obliquely
upwards and outwards, the reason being that the cover could thus neither be closed
nor opened, and if the cover-skirt is provided with right-angled corners extending
downwards over downwardly-inwardly sloping carton corners, the skirt corners will
stand out from the carton corner edges, which potentially entails problems regarding
damage in the handling of the cartons. According to the invention, if the extent of
the height chosen for the triangular corner fields is such that these just reach up
to the lower ends of the cover-skirt corners, a harmonically compact overall surface
is achieved, completely without any inconvenient projections.
[0007] The invention will now be described in more detail with reference to the drawing,
in which
Fig. 1 shows a carton blank for use in the manufacture of a carton according to the
invention,
Fig. 2 is a sketch of a known packaging,
Fig. 3 is a perspective view of the carton blank from Fig. 1, shown with corner fields
folded up and bent corner flaps,
Fig. 4 is a perspective view of the fully raised carton, shown torn open along the
serrated lines,
Fig. 5 is the same, shown in the closed and sealed condition,
Fig. 6 is a plan view of a second carton blank for use in the manufacture of a carton
according to the invention,
Fig. 7 is a section of this carton blank, shown in perspective with corner fields
folded up and bent corner flaps,
Fig. 8 is a perspective view of the fully raised carton in the closed condition, and
Fig. 9 is the same but torn open along the serrated lines.
[0008] The carton blank shown in Fig. 1 has a bottom field 6 which at oblique corner lines
30 has obliquely extending corner parts consisting of triangular outwardly-pointed
corner fields 2 with corner flaps 4, and which has side walls consisting of side pieces
8, front piece 10 and back piece 12, all of which have obliquely cut-off side edges
along lines 28, so that the breadth of the side walls is smallest along the bottom
field 6. The carton blank also comprises a cover field 14 which extends from the back
piece 12 along a cover fold-line 40 and has cover skirt parts consisting of cover
side pieces 24 with parts 26 which can be torn off, plus a cover front piece 16 which
has an extension, partly with a strip 18 which can be torn off and partly a sealing
part 20. The cover front piece also has cover corner flaps 22.
[0009] In Fig. 3, the corner flaps 4 are bent so that their planes form a right-angle, while
at the same time the corner fields 2 are turned up from the bottom field 6 at such
an angle that the corner flaps are in planes which are at right-angles to the bottom
field. It is hereby possible to fasten the side pieces 8, the front piece 10 and the
back piece 12 to the corner flaps 4 in the formation of vertical walls, so that the
side edges of the walls are along the sides on the triangular upwardly-pointed corner
fields 2, which is illustrated by the sketches Figs. 4 and 5. The figures also show
the flap cover formed from the carton blank. This is arranged to be re-closable after
having been torn open, see Fig. 4, in that the flap cover pivots around the cover
fold line 40 and has skirt parts formed by the cover front piece 16 fastened to the
cover sides 24 with cover corner flaps 22. The cover skirt will lie close to the carton's
vertical wall parts, i.e. the side pieces 8, the front piece 10 and the back piece
12, but not around the upwardly and outwardly-pointing corner fields 2, in that the
contact will only be between the tip of the corner field 2 and the inner right-angled
corners in the cover skirt. When the carton is used, the projecting lower parts of
the cover skirt corners will be more exposed to deformation than the remaining parts
of the carton, which in a known manner is partly compensated for by the stiffness
which exists at the flap assembly in the cover skirt corner.
[0010] The joining of corner flaps 2 with the side pieces 8, the front piece 10, the back
piece 12 and the joining of the carton's other parts surface against surface can be
effected in a known manner, for example by using plastic-coated carton blanks which
can be stuck together surface against surface by a short period of hot-air blowing,
which is expedient since the use of the carton for the storing of ice-cream and the
like necessitates plastic or corresponding covering inside the carton.
[0011] As will be seen in Fig. 4, the carton will form a cavity with inside corners which
have angles which are greater than 90 degrees respectively between the corner field
2, the bottom field 6, the side pieces 8, the front piece 10 and the back piece 12,
while the angle between the three latter parts and the bottom field will be a right-angle.
It is hereby achieved that it is easy to remove e.g. ice-cream from the bottom of
the carton's cavity, in that the ice-cream is merely scraped to one of the corners
where, due to the large angles, it will be easier to get at with a spoon.
[0012] This is just as easy, if not easier, than is the case with known packagings which
have walls sloping down towards the bottom, see the sketch in Fig. 2, where it is
indeed possible to remove the ice-cream from any place along the sloping side walls,
but normally it will be easier to scrape the ice-cream to a corner formed by the sloping
walls and spoon it up it from there. The removal of the ice-cream can, however, be
effected much easier with the carton according to the invention, in that it is precisely
the carton's plane corner field and the large angles that this forms with the adjacent
sides and bottom field which makes the spooning-up of the ice-cream particularly easy.
[0013] Compared with the above-mentioned example of a known packaging, with the carton according
to the invention there is achieved the clear advantage that with walls which are at
right-angles to the bottom field, the carton functions as a rectangular packaging
and is therefore easy to stack. Moreover, the space utilization is improved.
[0014] With the configuration shown in Fig. 6, the triangular corner fields 2 have a reduced
height dimension, in that their side flaps 4, however, are extended outwards in flap
parts 4' on both sides of a central extension 32' of the fold lines 32. A notch 5
is provided between the parts 4 and 4'. Correspondingly, the oblique side edges on
the fields 8, 10 and 12 are shortened, so that the outermost part of these fields
appears with rectangular field parts 8', 10' and 12'.
[0015] In principle, this carton blank is raised in quite the same manner as blanks cf.
Fig. 1, whereby the said outer field parts 8', 10' and 12' will be folded up to mutual
vertical abutment in the corners, in that the corners will be oblique only at the
lower corner fields 2, cf. the final form of the corner pieces in Fig. 7, which will
appear with a bend between the upper and the lower part. The formation of this bend
will require a certain deformation of the material in the transition between the two
parts, i.e. between the inner ends of the notches 5, which is not directly achievable
by a simple folding-up. With a preferred manner of formation, the corner pieces are
first raised to the vertical, after which the side fields are raised for joining along
the upper corners, and thereafter the corner pieces are pressed out by means of a
suitable tool in the forced forming of said corner pieces, cf. Fig. 7.
[0016] After the associated fastening of the flaps 4 and 4' by gluing or preferably welding
to the carton sides, the corner pieces will constitute spatially deformed parts which
provide a relatively strong reinforcement, whereby the thickness of the carton can
be minimized.
[0017] As will be seen from Figs. 8 and 9, the cover skirt can hereby co-operate in a normal
manner with a fully rectangular upper part of the carton, and the carton will distinguish
itself only by the important fact that the lower bottom corners have been flattened
out at the sacrifice of only a small part of the carton's volume.
[0018] The invention is not particularly related to a possibly appearing carton cover 14,
but it must be mentioned, however, that it has been found to be advantageous to modify
the said integrated cover, in that if this exists as an independent, simply adhered
unit, it can be provided with improved reclosing characteristics corresponding to
the cover closing of the so-called neck-cartons, where the swivel axis of the cover
lies at a level down under the top plane of the carton, and where at its front edge
area there is subsequently provided a certain resilient resistance against opening
and closing of the cover, i.e. a desirable resistance against a much too easy opening
of the re-closed cover.
[0019] Such an alternative arrangement of the cover is illustrated in Fig. 6, where the
cover field 14 with associated skirt fields 16 and 24, plus a further, rearmost skirt
field 18, can appear as an independent element which, in towards the carton blank
itself, is limited as shown by the stippled lines a. It will be seen that the skirt
field 18 is extended in an outer flap piece 19 which, outside a fold line p, is glued
to the back piece 12 of the carton. The skirt field 18 has projecting end flaps 21
which can be connected to and form fixed corner joints with the cover field's side
flaps 24, so that the cover can appear with four skirt pieces. The side field 12 of
the carton is simply cut off along the line 40.
[0020] Figs. 10 and 11 show the cover in the closed and partly open position. Since the
flap piece 19 and herewith the fold line p are disposed at a distance below the top
plane of the carton, as with the so-called neck-cartons it is achieved that the front
edge area offers a certain resistance against the opening of the carton, which provides
an expedient reclosing capability.
1. Packaging of the carton type, especially for ice-cream, and of the kind where outwardly
and upwardly-sloping side parts at the bottom corners create angles which are greater
than right-angles, characterized in that the packaging in general appears with regular right-angled shape, but with
the modification that at the bottom corners there are arranged triangular field parts
which from an internal oblique corner cut-off line at each corner extend obliquely
upwards and outwards for oblique coverage of the respective geometrical bottom corners.
2. Carton packaging according to claim 1, characterized in that the relevant cut-offs are effected by means of corner parts which are integrated
coherently with the packaging item in such a manner that the oblique cut-off will
be visible both internally and externally.
3. Carton packaging according to claim 1, characterized in that the oblique, triangular corner fields appear locally at the bottom corners,
in that the sides of the carton over these fields meet each other in vertical corner
bend-lines.
4. Carton packaging according to claim 3, characterized in that the corner fields, which at their oblique sides are configured with side
flaps for connection to the adjacent side and end fields of the carton, are extended
upwards in singly-bent flap parts for mutual connection of the adjacent, vertically-extending,
upper side edge parts of the said side and end fields.
5. Carton packaging according to claim 4, characterized in that at the transition between the side flaps and the oblique sides and said extension,
a notch (5) is provided which enables an integrated configuration of the oblique corner
fields and the extensions which extend vertically from these fields.
6. Carton packaging according to claim 3, characterized in that the oblique corner fields appear under the lower edge of vertical, downwardly-extending
skirt parts of a cover on the carton.