Field of the invention
[0001] The present invention relates to photothermographic and substantially light-insensitive
thermographic recording materials comprising a novel compound or or a reaction product
thereof with a polymer having active hydrogen atoms.
Background of the invention.
[0002] Thermal imaging or thermography is a recording process wherein images are generated
by the use of thermal energy.
[0003] In thermography three approaches are known:
1. Direct thermal formation of a visible image pattern by image-wise heating of a
recording material containing matter that by chemical or physical process changes
colour or optical density.
2. Image-wise transfer of an ingredient necessary for the chemical or physical process
bringing about changes in colour or optical density to a receptor element.
3. Thermal dye transfer printing wherein a visible image pattern is formed by transfer
of a coloured species from an image-wise heated donor element onto a receptor element.
[0004] Thermographic materials of type 1 become photothermographic upon incorporating a
photosensitive agent which after exposure to UV, visible or IR light is capable of
catalyzing or participating in a thermographic process bringing about changes in colour
or optical density.
[0005] Most of the "direct" thermographic recording materials are of the chemical type.
On heating to a certain conversion temperature, an irreversible chemical reaction
takes place and a coloured image is produced.
[0006] JN 02/00864 discloses a heat-developing photosensitive material comprising a heat-developing
photosensitive component which contains at least a photosensitive silver halide, a
dye donative material, a reducer and binder on a support and an image-receiving component
which is piled with the photosensitive component at least on transferring of image.
The developing photosensitive component and/or the image-receiving component contains
(a) compound of formula (I):

where Y = non-metallic atom group necessary to form a nitrogen-containing heterocyclic;
X = S, sulphonyl, OR or quaternary N atom; R = substituent Among the embodiments (A),
(B) and (C) of formula (I) given in the description are 1,3,5-triazine compounds and
a specific compound according to embodiment (B), compound 9, is 2,4-bis(trimethylammonium)-6-decylamino-1,3,5-triazine-dichloride.
[0007] EP-A 831 365 discloses an imaging element for use in an image-forming process; the
imaging element comprising a support, an image-forming layer; and a transparent electrically
conductive layer comprising polypyrrole/poly(styrene sulfonic acid).
[0008] The standard teaching over thermographic materials based on a substantially light-insensitive
organic silver salt and a reducing agent for the organic silver salt is that the organic
silver salt is formed in an aqueous medium and is precipitated and dried before dispersion
in an organic solvent medium from which the dispersion is coated. This production
method is very inefficient as the organic silver salt after formation in water has
to be separated and dried before dispersion in a solvent medium, is environmentally
unsound as evaporation of solvent takes place during the coating process and it involves
lengthy utilization of plant during the preparation of the organic silver salt dispersion
and coating retires costly plant due to the need for solvent explosion prevention
measures and solvent recovery to prevent solvent emission to the environment.
[0009] WO 94/16361 addressees this problem and discloses a multilayer heat-sensitive material
which comprises: a colour-forming layer comprising: a colour-forming amount of finely
divided, solid colourless noble metal or iron salt of an organic acid distributed
in a carrier composition; a colour developing amount of a cyclic or aromatic organic
reducing agent, which at thermal copy and printing temperatures is capable of a colour-forming
reaction with the noble metal or iron salt; and an image-toning agent; characterized
in that (a) the carrier composition comprises a substantially water-soluble polymeric
carrier and a dispersing agent for the noble metal or iron salt and (b) the material
comprises a protective overcoating layer for the colour-forming layer.
[0010] WO 95/12495 discloses a method of recording an image by image-wise heating a recording
layer, the recording material comprising on the same side of a support, called the
heat-sensitive side, (1) one or more layers comprising an imaging composition essentially
consisting of (i) a substantially light-insensitive organic silver salt being in thermal
working relationship with (ii) a reducing agent, and (2) at same side covering the
imaging composition a protective layer, characterized in that the image-wise heating
proceeds with a thermal head contacting the heat-sensitive side and through the protective
layer mainly comprising a cured polymer or cured polymer composition e.g. hydrophilic
polymers having active hydrogen atoms selected from the group of polyvinyl alcohol,
partially hydrolyzed polyvinyl acetate and gelatin at least part of which has reacted
with hardening agents selected from the group consisting of polyisocyanates, polyepoxides,
aldehydes and hydrolysed tetraalkyl orthosilicates.
[0011] US 5,661,101 discloses a recording material with, on a support, at least a coloring
layer containing a first coloring component which is substantially colorless and a
second coloring component which is substantially colorless and is colored by reacting
with the first coloring component, and a protective layer provided on the coloring
layer and having a pigment and a binder as main components, wherein at least the protective
layer contains a polyvinyl alcohol resin having a syndiotacticity of greater than
or equal to 55 molar % as diad indication and a saponification degree of greater than
or equal to 85 molar %. Furthermore, the protective layer may contain, in addition
to the polyvinyl alcohol resin, a cross-linking agent for cross-linking the polyvinyl
alcohol resin e.g. epoxy compounds, blocked isocyanates, vinyl sulfone compounds,
aldehyde compounds, methylol compounds, boric acid, carboxylic acid anhydrides, silane
compounds, chelating compounds and halogenated compounds.
[0012] The inventors of the present invention found that prints made with thermographic
materials produced from aqueous media, according to the teaching of WO 94/16361, exhibited
poor archivability and poor light stability. Furthermore, thermographic materials
with crosslinked protective layers coated from aqueous media according to the teaching
of WO 95/12495, require the use of substantial quantities of water-miscible solvents,
e.g. the use of hydrolyzed tetaalkyl orthosilicates, or involved products such as
formaldehyde for which emission norms are extremely low. Furthermore, such thermographic
recording materials exhibited poor archivability.
Objects of the invention.
[0013] It is therefore an object of the present invention to provide thermographic recording
materials coated from aqueous media whose prints exhibit high maximum density and
low minimum density levels and improved archivability and/or improved light stability.
[0014] It is therefore an object of the present invention to provide photothermographic
materials coated from aqueous media whose prints exhibit high maximum density and
low minimum density levels and improved archivability and/or improved light stability.
[0015] It is therefore another object of the present invention to provide a protective layer
for thermographic materials which enables reliable transport and does not cause image
faults, while avoiding the use of organic solvents and the emission of noxious agents.
[0016] It is therefore another object of the present invention to provide a protective layer
for photothermographic materials which enables reliable transport and does not cause
image faults, while avoiding the use of organic solvents and the emission of noxious
agents.
[0017] Further objects and advantages of the invention will become apparent from the description
hereinafter.
Summary of the invention
[0018] It has been surprisingly found that the presence of compounds represented by formula
(I) in thermographic and photothermographic recording materials coated from aqueous
media substantially improves the archivability and/or the light stability of prints
made with such materials. Furthermore, compounds represented by formula (I) have been
found to be useful hardening agents for the protective layers of thermographic and
photothermographic recording materials not requiring solvent during the coating process
and not producing noxious emissions during the coating process.
[0019] A substantially light-insensitive thermographic material is provided according to
the present invention comprising a thermosensitive element containing a substantially
light-insensitive organic silver salt, a reducing agent therefor in thermal working
relationship therewith and a binder, characterized in that the thermographic recording
material is exclusive of polypyrrole/poly(styrene sulfonic acid) in an electrically-conductive
layer and further contains a compound represented by formula (I) or a reaction product
thereof with a polymer having active hydrogen atoms:

where R
1 and R
3 independently represent hydrogen, a hydroxyalkyl group, a substituted hydroxyalkyl
group, an alkoxyalkyl group, a substituted alkoxyalkyl group, an alkyl group, a substituted
alkyl group, a -(C=O)R
5 group, a substituted alkenyl group or an alkenyl group; and R
2 and R
4 independently represent a hydroxyalkyl group, a substituted hydroxyalkyl group, an
alkoxyalkyl group, a substituted alkoxyalkyl group, an alkyl group, a substituted
alkyl group, a -(C=O)R
5 group, an alkenyl group or a substituted alkenyl group; or R
1 and R
2 together and R
3 and R
4 together independently represent the atoms needed to close a carbocyclic or heterocyclic
ring, which may be substituted; R
5 represents an aryl, a substituted aryl, an alkyl or a substituted alkyl group; and
Z represents the atoms needed to complete a 5 ring-atom or 6 ring-atom hetero-aromatic
ring, which may be substituted.
[0020] A process for producing the above described thermographic recording material is also
provided according to the present invention, comprising the steps of: preparing aqueous
dispersions or solutions together containing the substantially light-insensitive organic
silver salt, the organic reducing agent therefor, the binder and the compound represented
by formula (I); coating the dispersions or solutions onto a support to form the one
or more layers making up the thermosensitive element.
[0021] A photothermographic recording material is further provided according to the present
invention comprising a photo-addressable thermally developable element containing
a substantially light-insensitive organic silver salt, a reducing agent therefor in
thermal working relationship therewith, photosensitive silver halide in catalytic
association with the substantially light-insensitive organic silver salt and a binder,
characterized in that the photo-addressable thermally developable element is exclusive
of a dye-donative material and the photothermographic recording material is exclusive
of polypyrrole/poly(styrene sulfonic acid) in an electrically-conductive layer and
further contains a compound represented by formula (I) or a reaction product thereof
with a polymer having active hydrogen atoms:

where R
1 and R
3 independently represent hydrogen, a hydroxyalkyl group, a substituted hydroxyalkyl
group, an alkoxyalkyl group, a substituted alkoxyalkyl group, an alkyl group, a substituted
alkyl group, a -(C=O)R
5 group, a substituted alkenyl group or an alkenyl group; and R
2 and R
4 independently represent a hydroxyalkyl group, a substituted hydroxyalkyl group, an
alkoxyalkyl group, a substituted alkoxyalkyl group, an alkyl group, a substituted
alkyl group, a -(C=O)R
5 group, an alkenyl group or a substituted alkenyl group; or R
1 and R
2 together and R
3 and R
4 together independently represent the atoms needed to close a carbocyclic or heterocyclic
ring, which may be substituted; R
5 represents an aryl, a substituted aryl, an alkyl or a substituted alkyl group; and
Z represents the atoms needed to complete a 5 ring-atom or 6 ring-atom hetero-aromatic
ring, which may be substituted.
[0022] Process for producing a photothermographic recording material, as described above,
is still further provided according to the present invention comprising the steps
of: preparing aqueous dispersions or solutions together containing the substantially
light-insensitive organic silver salt, the organic reducing agent therefor, the photosensitive
silver halide, the binder and the compound represented by formula (I); coating the
dispersions or solutions onto a support to form the one or more layers making up the
photo-addressable thermally developable element.
[0023] Preferred embodiments of the present invention are disclosed in the detailed description
of the invention.
Detailed description of the invention.
[0024] The invention is described herinafter by way of examples with reference to the accompanying
figure wherein:
Figure 1 shows a print-out of strain gauge response in millivolts as a function of
printing time in seconds (= position on print with 11 blocks each printed at different
electrical energies per dot), as a measure of the dynamical frictional coefficient
upon the printing of the thermographic recording material of COMPARATIVE EXAMPLE 4.
Figure 2 shows a print-out of strain gauge response in millivolts as a function of
printing time in seconds (= position on print with 11 blocks each printed at different
electrical energies per dot), as a measure of the dynamical frictional coefficient
upon the printing of the thermographic recording material of INVENTION EXAMPLE 5.
Aqueous
[0025] The term aqueous for the purposes of the present invention includes mixtures of water
with water-miscible organic solvents such as alcohols e.g. methanol, ethanol, 2-propanol,
butanol, iso-amyl alcohol etc.; glycols e.g. ethylene glycol; glycerine; N-methyl
pyrrolidone; methoxypropanol; and ketones e.g. 2-propanone and 2-butanone etc.
Substantially
[0026] By substantially light-insensitive is meant not intentionally light sensitive. By
substantially solvent-free aqueous medium is meant that solvent, if present, is present
in amounts below 10% by volume of the aqueous medium.
Compounds represented by formula (I)
[0027] A compound represented by formula (I) is preferably exclusively present in the thermosensitive
element of a thermographic recording material according to the present invention or
in the photo-addressable thermally developable element of a photothermographic recording
material according to the present invention.
[0028] Preferred compounds represented by formula (I) are selected from the group consisting
of: 2,4-diamino-1,3,5-triazine compounds, 2,4,6-triamino-1,3,5-triazine compounds,
2,6-diaminopyridine compounds, 2,4-diamino-pyrimidine compounds, 2,4,6-triamino-pyrimidine
compounds, 2,5-diaminopyrrole compounds and 2,5-diamino-oxazole compounds. Many 2,4-diamino-1,3,5-triazine
compounds and 2,4,6-triamino-1,3,5-triazine compounds have been described in the literature:
e.g. Smolin and Rapoport, The Chemistry of Heterocyclic Compounds, s-Triazines and
Derivatives (1959), Interscience Publishers Inc., New York. Preferred 2,4-diamino-1,3,5-triazine
compounds and 2,4,6-triamino-1,3,5-triazine compounds for use in the thermographic
and photothermographic recording materials of the present invention are selected from
the group of compounds consisting of: melamine compounds, ammeline compounds, melam
compounds and guanamine compounds. Preferred substituents for the 5-ring-atom and
6-ring atom hetero-aromatic ring are hydrogen, chlorine, fluorine, iodine, bromine
or a hydroxy, alkoxy, aryloxy, mercapto, thioalkoxy, a -(C=O)R
6, aryl, alkyl or -NR
1R
2 group, or a linking group between two or more diamino-1,3,5-triazine groups; and
R
6 represents hydrogen or an alkyl, aryl, aryloxy, alkoxy, amino or hydroxy group; wherein
all these groups may be substituted.
[0029] Suitable compounds according to formula (I) for use according to the present invention
are:
# highly methylated melamine resins, for example:
- CYMEL™ 300, CYMEL™ 301 and CYMEL™ 303 (from DYNO-CYTEC Industries);
- CYMEL™ 350 (from DYNO-CYTEC Industries): hexamethoxymethylmelamine, a methylated melamine-formaldehyde
compound;
- DYNOMIN™ MM-100 (from DYNO-CYTEC Industries);
- MAPRENAL™ VMF3921W (from HOECHST as a 85% aqueous solution);
- MAPRENAL™ MF920 (from HOECHST as a 76% aqueous solution).
# methylated high imino melamine resins, for example:
- CYMEL™ 323, CYMEL™ 325 and CYMEL™ 327 (from DYNO-CYTEC Industries);
- CYMEL™ 328 (from DYNO-CYTEC Industries as a 85% aqueous solution): methoxymethyl-melamine;
# partially methylated melamine resins, for example:
- CYMEL™ 370 (from DYNO-CYTEC Industries);
- CYMEL™ 373 (from DYNO-CYTEC Industries as a 85% aqueous solution);
- CYMEL™ 385 (from DYNO-CYTEC Industries as a 79% aqueous solution): methoxymethyl methylol
melamine, a methylated melamine-formaldehyde compound;
- DYNOMIN™ MM-9-IIp and DYNOMIN™ MM-75-E (from DYNO-CYTEC Industries);
# highly alkylated melamine resins, for example:
- CYMEL™ 1116, CYMEL™ 1130, CYMEL™ 1133, CYMEL™ 1141, CYMEL™ 1161 and CYMEL™ 1168 (from
DYNO-CYTEC Industries);
# a partially alkylated melamine resin:
- MADURITE™ MW815 (from HOECHST as a 75% solution);
# high imino melamine resins, for example:
- CYMEL™ 202 (from DYNO-CYTEC Industries);
- CYMEL™ 254 (from DYNO-CYTEC Industries);
# highly alkylated benzoguanamine resins, for example:
- CYMEL™ 1123 and CYMEL™ 1125 (from DYNO-CYTEC Industries);
# a high solids, partially methylated melamine formaldehyde crosslinking resin solution
in water:
- RESIMENE™ AQ7550 (from MONSANTO as a 78% aqueous solution);
# tris-N-methoxymethyl-tris-N-hydroxymethyl-melamine;
# polymethylolmelamines, for example: trimethylolmelamine; hexamethylolmelamine; 2-amino-4,6-bis(hydroxymethylamino)-1,3,5-triazine;
# poly-N-methoxymethyl-melamines, for example: hexakis-N-methoxymethyl-melamine;
# tris-N-ethoxymethyl-tris-N-hydroxymethyl-melamine;
# poly-N-ethoxymethyl-melamines, for example: hexakis-N-ethoxymethyl-melamine;
# poly-N-propoxymethyl-melamines, for example: hexakis-N-n-propoxymethyl-melamine;
hexakis-N-isopropoxymethyl-melamine etc.;
# tris-N-n-propoxymethyl-tris-N-hydroxymethyl-melamine;
# tris-N-isopropoxymethyl-tris-N-hydroxymethyl-melamine;
# poly-butoxymethyl-melamines, for example: hexakis-N-n-butoxymethyl-melamine; hexakis-N-isobutoxymethyl-melamine;
hexakis-N-t-butoxymethyl-melamine etc.;
# tris-N-N-n-butoxymethyl-tris-N-hydroxymethyl-melamine;
# tris-N-isobutoxymethyl-tris-N-hydroxymethyl-melamine;
# tris-N-t-butoxymethyl-tris-N-hydroxymethyl-melamine;
# bis-[N,N-bis(methoxymethyl)amino]-[N-(methoxymethyl)amino]-1,3,5-triazine;
# bis-[N-(methoxymethyl)amino]-[N,N-bis(methoxymethyl)amino]-1,3,5-triazine;
# 2,4-diamino-6-phenylamino-1,3,5-triazine;
# 2,4-diamino-6-benzylamino-1,3,5-triazine;
# 2,4-diamino-6-allylamino-1,3,5-triazine;
# 2,4-diamino-6-n-propylamino-1,3,5-triazine;
# 2,4-diamino-6-methylamino-1,3,5-triazine;
# 2,4-diamino-6-morpholino-1,3,5-triazine;
# ammeline compounds, for example:
- poly-hydroxymethyl-ammelines; poly-methoxymethyl-ammelines, poly-ethoxymethyl-ammelines,poly-butoxymethyl-ammelines;
# melam compounds, for example:
- poly-hydroxymethyl-melams, poly-methoxymethyl-melams, poly-ethoxymethyl-melams, poly-butoxymethyl-melams;
# guanamine compounds, for example:
- poly-hydroxymethyl-acetoguanamines, poly-methoxymethyl-acetoguanamines; poly-ethoxymethyl-acetoguanamines;
polybutoxymethyl-acetoguanamines; poly-hydroxymethyl-butyroguanamines, poly-methoxymethyl-butyroguanamines,
poly-ethoxymethyl-butyroguanamines, poly-butoxymethyl-butyroguanamines, poly-hydroxymethyl-caprinoguanamines,
poly-methoxymethyl-caprinoguanamines; poly-ethoxymethyl-caprinoguanamines, poly-butoxymethyl-caprinoguanamines,
polyhydroxymethyl-benzoguanamines, poly-methoxymethyl-benzoguanamines, poly-ethoxymethyl-benzoguanamines,
poly-butoxymethyl-benzoguanamines;
and etherification products of melamine, ammeline, melam, acetoguanamine, butyroguanamine,
caprinoguanamine, benzoguanamine with polyhydric alcohols, for example ethylene glycol,
glycerol, pentaerythritol etc.
Thermosensitive element
[0030] According to the present invention, a thermographic recording material is provided
comprising a thermosensitive element including a substantially light-insensitive organic
silver salt, an organic reducing agent therefor in thermal working relationship therewith
and a binder. The thermosensitive element may further comprise photosensitive silver
halide in catalytic association with the organic silver salt, whereupon it becomes
a photo-addressable thermally developable element and the material a photothermographic
material.
[0031] The thermosensitive or photo-addressable thermally developable element may comprise
a layer system in which the ingredients are dispersed in different layers, with the
proviso that the substantially light-insensitive organic silver salt and the organic
reducing agent are in thermal working relationship with one another i.e. during the
thermal development process the organic reducing agent must be present in such a way
that it is able to diffuse to the substantially light-insensitive organic silver salt
particles so that reduction of the organic silver salt can take place. The thickness
of the thermosensitive or photo-addressable thermally developable element is preferably
in the range of 1 to 50 µm.
Light-insensitive organic silver salts
[0032] Preferred substantially light-insensitive organic silver salts for use in the photothermographic
and thermographic recording materials of the present invention are silver salts of
organic carboxylic acids and in particular silver salts of aliphatic carboxylic acids
known as fatty acids, wherein the aliphatic carbon chain has preferably at least 12
C-atoms, e.g. silver laurate, silver palmitate, silver stearate, silver hydroxystearate,
silver oleate and silver behenate, which silver salts are also called "silver soaps".
Silver salts of modified aliphatic carboxylic acids with thioether group as described
e.g. in GB-P 1,111,492 and other organic silver salts as described in GB-P 1,439,478,
e.g. silver benzoate, may likewise be used to produce a thermally developable silver
image. Combinations of different organic silver salts may be used in the thermographic
recording materials according to the present invention.
[0033] A process for producing a suspension of particles containing a substantially light-insensitive
organic silver salt is disclosed in EP-A 754 969. The weight ratio of binder to organic
silver salt weight used according to the present invention is preferably in the range
of 0.2 to 6.
Organic reducing agents
[0034] Suitable organic reducing agents for the reduction of the substantially light-insensitive
organic silver salts are organic compounds containing at least one active hydrogen
atom linked to O, N or C, such as is the case with: catechol; hydroquinone; aminophenols;
METOL™; p-phenylenediamines; alkoxynaphthols, e.g. 4-methoxy-1-naphthol described
in US-P 3,094,41; pyrazolidin-3-one type reducing agents, e.g. PHENIDONE™; pyrazolin-5-ones;
indan-1,3-dione derivatives; hydroxytetrone acids; hydroxytetronimides; hydroxylamine
derivatives such as for example described in US-P 4,082,901; hydrazine derivatives;
and reductones e.g. ascorbic acid; see also US-P 3,074,809, 3,080,254, 3,094,417 and
3,887,378.
[0035] Polyphenols such as the bisphenols used in the previous 3M DRY SILVER™ materials
and current IMATION DRY SILVER™ materials, sulfonamide phenols such as used in the
KODAK DACOMATIC™ materials, and naphthols are particularly preferred for photothermographic
materials on the basis of silver halide/organic silver salt/reducing agent.
Auxiliary reducing agents
[0036] The above mentioned reducing agents, regarded as primary or main reducing agents,
may be used in conjunction with so-called auxiliary reducing agents. Such auxiliary
reducing agents are e.g. sterically hindered phenols, such as described in US-P 4,001,026;
bisphenols, e.g. of the type described in US-P 3,547,648; or sulfonamidophenols as
described in Research Disclosure 17842 published in February 1979, US-P 4,360,581,
US-P 4,782,004 and in EP-A 423 891. The auxiliary reducing agents may be present in
the imaging layer or in a polymeric binder layer in thermal working relationship thereto.
[0037] Other auxiliary reducing agents that may be used in conjunction with the above mentioned
primary reducing agents are hydrazides such as disclosed in EP-A 762 196, sulfonyl
hydrazide reducing agents such as disclosed in US-P 5,464,738; trityl hydrazides and
formylphenyl-hydrazides such as disclosed in US-P 5,496,695; trityl hydrazides and
formyl-phenyl-hydrazides with diverse auxiliary reducing agents such as disclosed
in US-P 5,545,505, US-P 5.545.507 and US-P 5,558,983; acrylonitrile compounds as disclosed
in US-P 5,545,515 and US-P 5,635,339; 2-substituted malondialdehyde compounds as disclosed
in US-P 5,654,130; and organic reducing metal salts, e.g. stannous stearate described
in US-P 3,460,946 and 3,547,648.
Binders
[0038] Film-forming binders useful in the thermographic and photothermographic materials
of the present invention may be solvent soluble or solvent dispersible or may be water
soluble or water dispersible.
[0039] Film-forming binders suitable for materials coated from solvent dispersions or solutions
can be all kinds of natural, modified natural or synthetic resins or mixtures of such
resins, wherein the organic silver salt can be dispersed homogeneously or dissolved:
e.g. polyesters, polyurethanes, polycarbonates, polymers derived from α,β-ethylenically
unsaturated compounds such as after-chlorinated polyvinyl chloride, partially hydrolyzed
polyvinyl acetate, polyvinyl alcohol, polyvinyl acetals, preferably polyvinyl butyral,
and homopolymers and copolymers produced using monomers selected from the group consisting
of: vinyl chloride, vinylidene chloride, acrylonitrile, acrylamides, methacrylamides;
methacrylates, acrylates, methacrylic acid, acrylic acid, vinyl esters, styrenes,
dienes and alkenes; or mixtures thereof.
[0040] Suitable water-soluble film-forming binders for use in thermographic and photothermographic
materials according to the present invention are: polyvinyl alcohol, polyacrylamide,
polymethacylamide, polyacrylic acid, polymethacrylic acid, polyvinylpyrrolidone, polyethyleneglycol,
proteinaceous binders such as gelatin, modified gelatins such as phthaloyl gelatin,
polysaccharides, such as starch, gum arabic and dextran and water-soluble cellulose
derivatives. A preferred water-soluble binder for use in the thermographic and photothermographic
recording materials of the present invention is gelatin.
[0041] Suitable water-dispersible binders for use in the thermographic and photothermographic
materials of the present invention may be any water-insoluble polymer. Preferred water-dispersible
binders for use in the thermographic and photothermographic recording materials of
the present invention are polymer latexes. Suitable polymer latexes for use according
to the present invention are the CYDROTHANE™ polyurethane dispersions from CYTEC-DYNO
Industries, which are fully reacted, high molecular weight polyurethane-polyurea polymers
dispersed in water by neutralizing the ionic groups in the prepolymer backbone, for
example polymer latex numbers 1 to 7 given in table 1 below:
Table 1
| polymer latex nr |
CYDROTHANE™ |
polymer latex nr. |
CYDROTHANE™ |
polymer latex nr. |
CYDROTHANE™ |
| 1 |
HP-1035 |
4 |
HP-4033 |
6 |
HP-5135 |
| 2 |
HP-2035 |
5 |
HP-5035 |
7 |
HP-6035 |
| 3 |
HP-3130 |
|
|
|
|
Other polymer latexes suitable for use in the thermographic and photothermographic
recording materials of the present invention are chain polymerized, for example those
given in table 2 below:
Table 2
| polymer latex number |
B [% by wt.] |
IP [% by wt.] |
BA [% by wt.] |
S [% by wt.] |
MMA [% by wt.] |
IA [% by wt.] |
MAA [% by wt.] |
AA [% by wt.] |
| 8 |
47.5 |
- |
- |
- |
47.5 |
5 |
- |
- |
| 9 |
49 |
- |
- |
- |
49 |
2 |
- |
- |
| where: B = butadiene; MMA = methyl methacylate; IA = itaconic acid. |
[0042] According to the present invention, mixtures of polymers may be used, for example
mixtures of water-soluble polymers, mixtures of water-dispersible polymers, or mixtures
of water-soluble and water-dispersible polymers.
Protective layer
[0043] In a preferred embodiment of the thermographic recording material of the present
invention, the thermosensitive element is provided with a protective layer and the
protective layer contains the compound represented by formula (I) substantially as
a reaction product with a polymer having active hydrogen atoms.
[0044] In a further preferred embodiment of the photothermographic recording material of
the present invention, the photo-addressable thermally developable element is provided
with a protective layer and the protective layer contains the compound represented
by formula (I) substantially as a reaction product with a polymer having active hydrogen
atoms.
[0045] By a protective layer containing a compound represented by formula (I) substantially
as a reaction product with a polymer having active hydrogen atoms is meant that at
least 90% of the compound according to formula (I) present in the protective layer
is present as a reaction product with the polymer having active hydrogen atoms. The
quantity of the compound represented by formula (I) in the protective layer used in
the present invention is preferably 1 to 80% by weight with respect to the polymer
having active hydrogen atoms, particularly preferably 2 to 50% by weight with respect
to the polymer having active hydrogen atoms and especially preferably 5 to 30% by
weight with respect to the polymer having active hydrogen atoms.
[0046] The reaction product between a compound represented by formula (I) and a polymer
having active hydrogen atoms is a crosslinked layer produced by acid-catalyzed reaction
of the active hydrogen atoms of the polymer with the compound represented by formula
(I). Suitable acid catalysts include sulfonic acids e.g. methanesulfonic acid, para-toluenesulfonic
acid, dinonylnaphthalenedisulfonic acid, dodecylbenzenesulfonic acid and dinonylnaphthalenesulfonic
acid.
[0047] Polymers having active hydrogen atoms containing hydroxy groups are preferred. Suitable
polymers having active hydrogen atoms for use in the present invention include: polyvinyl
alcohol; gelatin and gelatin derivatives; dextran and dextran derivatives; polysaccharoses;
acrylic resins with methylol-groups; methacrylic resins with methylol-groups; polyacrylamides;
polymethacrylamides; hydroxycelluloses and hydroxyalkylcelluloses, with polyvinyl
alcohol being particularly preferred.
[0048] A protective layer may also be provided for the thermosensitive and photo-addressable
thermally developable elements in which the compound represented by formula (I) is
exclusively present in the thermosensitive and photo-addressable thermally developable
elements respectively.
[0049] In general a protective layer protects the thermosensitive element and photo-addressable
thermally developable element from atmospheric humidity and from surface damage by
scratching etc. and prevents direct contact of printheads or heat sources with the
recording layers. Protective layers for thermosensitive and photo-addressable thermally
developable elements which come into contact with and have to be transported past
a heat source under pressure, have to exhibit resistance to local deformation and
good slipping characteristics during transport past the heat source during heating.
[0050] The protective layer may contain one or more binders which may be hydrophilic or
hydrophobic. Suitable hydrophilic binders include: polyvinyl alcohol, gelatin and
gelatin derivatives and other water-soluble polymers and polymer latexes.
[0051] The protective layer may also contain finely divided inorganic particles (i.e. average
particle size of less than 1µm) which modify the mechanical properties of the layer.
Suitable finely divided inorganic particles include: colloidal silica, kieselsol,
Boehmite and aluminium oxide, with colloidal silica being particularly preferred.
[0052] The protective layer may further contain a dissolved lubricating material and/or
particulate material, e.g. talc particles, optionally protruding therefrom. Examples
of suitable lubricating materials are a surface active agent, a liquid lubricant,
a solid lubricant or mixtures thereof, which may be used with or without a polymeric
binder. Suitable slipping layer compositions are described, for example, in US 5,587,350,
US 5,536,696, US 5,547,914, WO 95/12495, EP-A 775 592 and EP-A 775 595.
Thermal solvents
[0053] The above mentioned binders or mixtures thereof may be used in conjunction with waxes
or "heat solvents" also called "thermal solvents" or "thermosolvents" improving the
reaction speed of the redox-reaction at elevated temperature. By the term "heat solvent"
in this invention is meant a non-hydrolyzable organic material which is in a solid
state in the recording layer at temperatures below 50°C, but upon heating becomes
a plasticizer for the recording layer and/or a liquid solvent for at least one of
the redox-reactants.
Toning agents
[0054] In order to obtain a neutral black image tone in the higher densities and neutral
grey in the lower densities, thermographic and photothermographic recording materials
according to the present invention may contain one or more toning agents. The toning
agents should be in thermal working relationship with the substantially light-insensitive
organic silver salt and reducing agents during thermal processing. Any known toning
agent from thermography or photothermography may be used. Suitable toning agents are
the phthalimides and phthalazinones within the scope of the formulae described in
US-P 4,082,901 and the toning agents described in US-P 3,074,809, US-P 3,446,648 and
US-P 3,844,797. Particularly useful toning agents are the heterocyclic toner compounds
of the benzoxazine dione or naphthoxazine dione type described in GB-P 1,439,478,
US-P 3,951,660 and US-P 5,599,647.
Surfactants and dispersants
[0055] The thermographic and photothermographic recording materials of the present invention
may contain one or more surfactants, which may be anionic, non-ionic or cationic surfactants
and/or one or more dispersants. Examples of suitable surfactants are:
- Surfactant Nr. 1 =
- HOSTAPAL™ B, a sodium trisalkylphenyl-polyethyleneglycol(EO 7-8)sulphate from HOECHST;
- Surfactant Nr. 2 =
- MERSOLAT™ H80, a sodium hexadecyl-sulfonate from BAYER;
- Surfactant Nr. 3 =
- ULTRAVON™ W, a sodium arylsulfonate from CIBA-GEIGY;
- Surfactant Nr. 4 =
- TERGITOL™ 4, a sodium 1-(2'-ethylbutyl)-4-ethylhexylsulphate;
- Surfactant Nr. 5 =
- MARLON™ A-396, a sodium dodecyl-phenylsulfonate from HÜLS;
- Surfactant Nr. 6 =
- HOSTAPAL™ W, a nonylphenylpolyethylene-glycol from HOECHST;
- Surfactant Nr. 7 =
- AKYPO™ OP 80, supplied by CHEMY as an 80% concentrate of an octyl-phenyl-oxy-polyethyleneglycol(EO
8)acetic acid;
- Surfactant Nr. 8 =
- HOSTAPAL™ BV, a sodium trisalkylphenyl-polyethyleneglycol(EO 7-8)sulphate from HOECHST;
- Surfactant Nr. 9 =
- hexadecyl-dimethylammonium acetic acid.
[0056] Suitable dispersants are natural polymeric substances, synthetic polymeric substances
and finely divided powders. Examples of fine powder dispersants are finely divided
non-metallic inorganic powders such as silica.
Stabilizers and antifoggants
[0057] In order to obtain improved shelf-life and reduced fogging, stabilizers and antifoggants
may be incorporated into the thermographic and photothermographic materials of the
present invention.
Other ingredients
[0058] In addition to the ingredients the thermographic and photothermographic material
may contain other additives such as free fatty acids, silicone oil, ultraviolet light
absorbing compounds, white light reflecting and/or ultraviolet radiation reflecting
pigments, silica, and/or optical brightening agents.
Support
[0059] The support for the thermographic and photothermographic materials according to the
present invention may be transparent, translucent or opaque and is preferably a thin
flexible carrier made e.g. from paper, polyethylene coated paper or transparent resin
film, e.g. made of a cellulose ester, e.g. cellulose triacetate, polypropylene, polycarbonate
or polyester, e.g. polyethylene terephthalate. The support may be in sheet, ribbon
or web form and subbed if needs be to improve the adherence to the heat-sensitive
recording layer coated thereon. The support may be made of an opacified resin composition.
Photosensitive silver halide
[0060] The photothermographic material of the present invention comprises photosensitive
silver halide in catalytic association with the substantially light-insensitive organic
silver salt. The photosensitive silver halide used in the present invention may be
employed in a range of 0.1 to 100 mole percent; preferably, from 0.2 to 80 mole percent;
particularly preferably from 0.3 to 50 mole percent; especially preferably from 0.5
to 35 mole %; and especially from 1 to 12 mole % of substantially light-insensitive
organic silver salt.
[0061] The silver halide may be any photosensitive silver halide such as silver bromide,
silver iodide, silver chloride, silver bromoiodide, silver chlorobromoiodide, silver
chlorobromide etc. The silver halide may be in any form which is photosensitive including,
but not limited to, cubic, orthorhombic, tabular, tetrahedral, octagonal etc. and
may have epitaxial growth of crystals thereon.
[0062] The silver halide used in the present invention may be employed without modification.
However, it may be chemically sensitized with a chemical sensitizing agent such as
a compound containing sulphur, selenium, tellurium etc., or a compound containing
gold, platinum, palladium, iron, ruthenium, rhodium or iridium etc., a reducing agent
such as a tin halide etc., or a combination thereof.
Spectral sensitizer
[0063] The photo-addressable thermally developable element of the photothermographic material,
according to the present invention, may contain a spectral sensitizer for the photosensitive
silver halide, optionally together with a supersensitizer. The photosensitive silver
halide may be spectrally sensitized with various known dyes including cyanine, merocyanine,
styryl, hemicyanine, oxonol, hemioxonol and xanthene dyes optionally, particularly
in the case of sensitization to infra-red radiation, in the presence of a so-called
supersensitizer.
Coating
[0064] The coating of any layer of the thermographic and photothermographic recording materials
of the present invention may proceed by any coating technique e.g. such as described
in Modern Coating and Drying Technology, edited by Edward D. Cohen and Edgar B. Gutoff,
(1992) VCH Publishers Inc., 220 East 23rd Street, Suite 909 New York, NY 10010, USA.
Thermographic printing
[0065] Thermographic imaging is carried out by the image-wise application of heat either
in analogue fashion by direct exposure through an image of by reflection from an image,
or in digital fashion pixel by pixel either by using an infra-red heat source, for
example with a Nd-YAG laser or other infra-red laser, or by direct thermal imaging
with a thermal head.
[0066] In thermal printing image signals are converted into electric pulses and then through
a driver circuit selectively transferred to a thermal printhead. The thermal printhead
consists of microscopic heat resistor elements, which convert the electrical energy
via the Joule effect into heat, which is transferred to the surface of the thermographic
material, wherein the chemical reaction resulting in the development of a black and
white image takes place. Such thermal printing heads may be used in contact or close
proximity with the recording layer. The operating temperature of common thermal printheads
is in the range of 300 to 400°C and the heating time per picture element (pixel) may
be less than 1.0 ms, the pressure contact of the thermal printhead with the recording
material being e.g. 200-500g/cm
2 to ensure a good transfer of heat.
[0067] In order to avoid direct contact of the thermal printing heads with a recording layer
not provided with an outermost protective layer, the image-wise heating of the recording
layer with the thermal printing heads may proceed through a contacting but removable
resin sheet or web wherefrom during the heating no transfer of recording material
can take place.
[0068] The image signals for modulating the laser beam or current in the micro-resistors
of a thermal printhead are obtained directly or from an intermediary storage means.
[0069] Activation of the heating elements can be power-modulated or pulse-length modulated
at constant power. EP-A 654 355 describes a method for making an image by image-wise
heating by means of a thermal head having energizable heating elements, wherein the
activation of the heating elements is executed duty cycled pulsewise. When used in
thermographic recording operating with thermal printheads the thermographic materials
are not suitable for reproducing images with fairly large number of grey levels as
is required for continuous tone reproduction. EP-A 622 217 discloses a method for
making an image using a direct thermal imaging element producing improvements in continuous
tone reproduction.
[0070] Image-wise heating of the thermographic material can also be carried out using an
electrically resistive ribbon incorporated into the material. Image- or pattern-wise
heating of the thermographic material may also proceed by means of pixel-wise modulated
ultrasound, using e.g. an ultrasonic pixel printer as described e.g. in US-P 4,908,631.
Recording process for photothermographic recording materials
[0071] Photothermographic recording materials, according to the present invention, may be
exposed with radiation of wavelength between an X-ray wavelength and a 5 microns wavelength
with the image either being obtained by pixel-wise exposure with a finely focused
light source, such as a CRT light source; a UV, visible or IR wavelength laser, such
as a He/Ne-laser or an IR-laser diode, e.g. emitting at 780nm, 830nm or 850nm; or
a light emitting diode, for example one emitting at 659nm; or by direct exposure to
the object itself or an image therefrom with appropriate illumination e.g. with UV,
visible or IR light.
[0072] For the thermal development of image-wise exposed photothermographic recording materials,
according to the present invention, any sort of heat source can be used that enables
the recording materials to be uniformly heated to the development temperature in a
time acceptable for the application concerned e.g. contact heating with for example
a heated roller or a thermal head, radiative heating, microwave heating etc.
Industrial applications
[0073] Thermographic and photothermographic materials according to the present invention
may be used for both the production of transparencies, for example in the medical
diagnostic field in which black-imaged transparencies are widely used in inspection
techniques operating with a light box, and reflection type prints, for example in
the graphics hard copy field. For such applications the support will be transparent
or opaque, i.e. having a white light reflecting aspect. Should a transparent base
be used, the base may be colourless or coloured, e.g. with a blue colour for medical
diagnostic applications.
[0074] The following INVENTION EXAMPLES and COMPARATIVE EXAMPLES illustrate the present
invention. The percentages and ratios used in the examples are by weight unless otherwise
indicated. The following ingredients used in INVENTION EXAMPLES and COMPARATIVE EXAMPLES
are indicated by the following codes:
i) subbing layer ingredients:
[0075]
- R 10985
- = a calcium-containing gelatin from ROUSSELOT;
- KIESELSOL 100F
- = 36% aqueous dispersion of colloidal silica (BAYER);
- KIESELSOL 300F
- = 30% aqueous dispersion of colloidal silica (BAYER);
- PMMA
- = a 20% aqueous dispersion of polymethylmethacrylate particles 2µm in diameter
ii) thermosensitive element ingredients:
[0076]
- K7598
- = Type 7598, a calcium-free gelatin from AGFA-GEVAERT GELATINEFABRIEK vorm. KOEPFF
& SÖHNE;
- GEL01
- = a calcium-free gelatin;
- AgBeh
- = silver behenate;
- B79
- = BUTVAR™ B79, a polyvinyl butyral from MONSANTO;
- R01
- = catechol;
- R02
- = ethyl 3,4-dihydroxybenzoate;
- S01
- = adipic acid;
- S02
- = tetrachlorophthalic anhydride
- S03
- = benzotriazole
- T01
- = benzo[e][1,3]oxazine-2,4-dione;
- T02
- = 7-(ethylcarbonato)benzo[e][1,3]oxazine-2,4-dione;
- BAYSILON™ MA
- = a silicone oil, from BAYER AG;
iii) protective layer ingredients:
[0077]
- MOWIOL™ 3-98
- = a polyvinyl alcohol from HOECHST;
- POLYVIOL™ WX 48 20
- = a polyvinyl alcohol, from WACKER CHEMIE;
- purified polyvinyl alcohol
- = Polyviol™ WX 48 20 purified by methanol/water extraction (75/25 by volume);
- GEL01
- = a calcium-free gelatin;
- NATROSOL 250LR
- = a binder with active hydrogen atoms from HERCULES;
- DEXTRAAN T70
- = a binder with active hydrogen atoms from PHARMACOSMOS;
- CULMINAL M42
- = a binder with active hydrogen atoms from HENKEL;
- CYANAMERE P26
- = a binder with active hydrogen atoms from CYTEC;
- PVP K-60
- = a, polyvinylpyrrolidone, from ISP;
- PRIMAL™ HA 16
- = a 45.5% solids acrylic latex from ROHM & HAAS;
- SYLOID™ 72
- = a porous silica, from GRACE;
- MICROACE™ TYPE P3
- = an Indian talc from NIPPON TALC;
- STEAMIC™OOS
- = a talc from TALC DE LUZENAC;
- SERVOXYL™ VPAZ 100
- = a mixture of monolauryl and dilauryl phosphate, from SERVO DELDEN B.V.;
- SERVOXYL™ VPDZ 3/100
- = a mono[isotridecyl polyglycolether (3 EO)] phosphate, from SERVO DELDEN B.V.;
- RILANIT™ GMS
- = a glycerine monotallow acid ester, from HENKEL AG;
- LEVASIL™ VP AC 4055
- = a 15% aqueous dispersion of colloidal silica with acid groups substantially neutralized
with sodium ions and a specific surface area of 500 m2/g, from BAYER AG;
- ammonium colloidal SiO2
- = produced by converting LEVASIL™ VP AC 4055 with ion exchange resins first to its
acid form and then into its ammonium form
COMPARATIVE EXAMPLE 1 and INVENTION EXAMPLES 1 & 2
Subbed polyethylene terephthalate support
[0078] A 0.34mm thick polyethylene terephthalate sheet was first coated to a wet thickness
of 7µm with a composition which after drying and longitudinal and transverse stretching
produced a 175µm thick support coated with a sub-layer with the composition:
| # terpolymer latex of vinylidene chloride/methylacrylate/itaconic acid (88/10/2): |
162mg/m2 |
| # colloidal silica (Kieselsol™100F from BAYER): |
38mg/m2 |
| # alkyl sulfonate surfactant (Surfactant Nr. 2): |
0.6mg/m2 |
| # aryl sulfonate surfactant (Surfactant Nr. 3): |
4mg/m2 |
and then coated with a composition which after drying at 130°C produced a second
sub-layer with the following composition:
| # gelatin (R 10985): |
380mg/m2 |
| # colloidal silica (Kieselsol™ 300F): |
341mg/m2 |
| # PMMA: |
1mg/m2 |
| # an alkylpolyethylene glycol (Surfactant Nr. 6) |
7mg/m2 |
| # aryl sulfonate surfactant (Surfactant Nr. 3): |
13mg/m2 |
| # 4-chloro-3-methylphenol: |
10mg/m2 |
| # 1,2,6-trihydroxyhexane: |
25mg/m2 |
these two sub-layers together forming the subbing layer of the polyethylene terephthalate
support.
Preparation of a silver behenate dispersion
[0079] 1500g of a 10% solution of Surfactant Nr. 5 were added with stirring to 2000g of
deionized water followed by 1500g of silver behenate powder. After stirring for a
further 30 minutes with a HOMOREX™ stirrer, the resulting silver behenate dispersion
was stored for 24 hours in a refrigerator to allow the foam to dissipate. The dispersion
was then stirred for 15 minutes with an ULTRA-TURRAX™ stirrer and then passed four
times through a MICROFLUIDICS™ microfluidizer at a pressure of 400 bar to obtain the
final aqueous dispersion of silver behenate consisting of 30% silver behenate and
3% of Surfactant Nr. 5.
Preparation of the silver behenate emulsion layers
[0080] The coating dispersion was prepared by adding with stirring to 26.25g of a 17.6%
aqueous solution of K7598 at 40°C: 17.5g of the aqueous silver behenate dispersion,
deionized water (see table 3 for the quantities for the particular recording materials),
a melamine compound (see table 3 for compound used and quantity used for the particular
recording material), 2g of a 9.4% solution of Surfactant Nr. 3 and ethanol (for quantity
see table 3).
Table 3
| Comparative example nr. |
quantity of water [g] |
compound according to formula (I) |
9.4% solution of Surfactant Nr 3 [g] |
quantity of ethanol [g] |
| |
|
type |
non-volatiles [%] |
quantity [g] |
|
|
| 1 |
4.25 |
- |
- |
- |
2 |
- |
| Invention example nr. |
|
|
|
|
|
|
| 1 |
2.23 |
CYMEL 385 |
78 |
2.03 |
2 |
- |
| 2 |
2.40 |
CYMEL 328 |
85 |
1.86 |
2 |
- |
[0081] The resulting emulsions for COMPARATIVE EXAMPLE 1 and INVENTION EXAMPLES 1 & 2 were
then coated onto the subbed support and dried for 10 minutes at 50°C, producing a
silver behenate coverage of approximately 3.85g/m
2.
Overcoating with reducing agent-containing layer
[0082] The silver behenate emulsion layers were overcoated with a solution containing 2.64g
of K7598, 0.65g of R01 dissolved in 61.05g of deionized water to which 0.3g of a 1.4%
solution of Surfactant Nr. 4 had been added and dried producing a R01 coating weight
of 0.65g/m
2.
Thermographic printing
[0083] During printing of the recording materials of COMPARATIVE EXAMPLE 1 and INVENTION
EXAMPLES 1 & 2 the print head was separated from the imaging layer by a thin intermediate
material contacted with a slipping layer of a separable 5µm thick polyethylene terephthalate
ribbon coated successively with a subbing layer, heat-resistant layer and the slipping
layer (anti-friction layer) giving a ribbon with a total thickness of 6µm.
[0084] The printer was equipped with a thin film thermal head with a resolution of 300 dpi
and was operated with a line time of 19ms (the line time being the time needed for
printing one line). During this line time the print head received constant power.
The average printing power, being the total amount of electrical input energy during
one line time divided by the line time and by the surface area of the heat-generating
resistors was 1.6 mJ/dot being sufficient to obtain maximum optical density in each
of the thermographic materials of COMPARATIVE EXAMPLE 1 and INVENTION EXAMPLES 1.&
2.
Image evaluation
[0085] The maximum densities, D
max, and minimum densities D
min, of the prints were measured through a blue filter with a MACBETH™ TR924 densitometer
in the grey scale step corresponding to data levels of 255 and 0 respectively and
are given in table 4.
Archivability test
[0086] The achivability of prints made with the thermographic materials of COMPARATIVE EXAMPLE
1 and INVENTION EXAMPLES 1 & 2 was evaluated on the basis of the observed changes
in minimum density, ΔD
min, upon heating the prints at 35°C in a relative humidity (RH) of 80% for 3 days in
the dark. The results are given in table 4.
Light box test
[0087] The stability of the image background of the prints made with the thermographic materials
of COMPARATIVE EXAMPLE 1 and INVENTION EXAMPLES 1 & 2 was evaluated on the basis of
the change in minimum (background) density measured through a blue filter using a
MACBETH™ TR924 densitometer, ΔD
min, upon exposure on top of the white PVC window of a specially constructed light-box
placed for 3 days in a VOTSCH conditioning cupboard set at 30°C and a relative humidity
(RH) of 85%. Only a central area of the window 550mm long by 500mm wide was used for
mounting the test materials to ensure uniform exposure.
[0088] The stainless steel light-box used was 650mm long, 600mm wide and 120mm high with
an opening 610mm long and 560mm wide with a rim 10mm wide and 5mm deep round the opening,
thereby forming a platform for a 5mm thick plate of white PVC 630mm long and 580mm
wide, making the white PVC-plate flush with the top of the light-box and preventing
light loss from the light-box other than through the white PVC-plate. This light-box
was fitted with 9 PLANILUX™ TLD 36W/54 fluorescent lamps 27mm in diameter mounted
length-wise equidistantly from the two sides, with the lamps positioned equidistantly
to one another and the sides over the whole width of the light-box and with the tops
of the fluorescent tubes 30mm below the bottom of the white PVC plate and 35mm below
the materials being tested. The results are summarized in table 4.
Table 4
| Comparative Example number |
AgBeh coverage [g/m3] |
binder |
compound according to formula (I) |
Fresh Dmax/Dmin (blue) |
Archivability ΔDmin (blue) after 3d at 35°C/80% RH |
Light box Δdmin(blue) after 3d at 30°C/85% RH |
| 1 |
3.58 |
K7598 |
- |
4.73/0.04 |
+0.36 |
+0.13 |
| Invention Example number |
|
|
|
|
|
|
| 1 |
3.79 |
K7598 |
CYMEL™385 |
5.14/0.04 |
+0.22 |
+0.06 |
| 2 |
4.21 |
K7598 |
CYMEL™328 |
5.20/0.05 |
+0.23 |
+0.22 |
[0089] The thermographic recording materials of INVENTION EXAMPLES 1 & 2 with the compounds
according to formula (I) CYMEL™385 and CYMEL™328, according to the present invention,
exhibited superior archivability [i.e. a lower ΔD
min (blue)]to the thermographic recording material in the absence of a compound according
to formula (I)]. The thermographic recording material of INVENTION EXAMPLE 1 also
exhibited superior light box stability [i.e. a lower ΔD
min (blue)] to the thermographic recording material of COMPARATIVE EXAMPLE 1.
COMPARATIVE EXAMPLE 2 and INVENTION EXAMPLE 3
[0090] The aqueous silver behenate dispersion was prepared as described for COMPARATIVE
EXAMPLE 1 and INVENTION EXAMPLES 1 & 2. The silver behenate emulsion layers of the
recording materials of COMPARATIVE EXAMPLE 2 and INVENTION EXAMPLE 3 were prepared
by adding with stirring to 15.67g of a 33.5% dispersion of polymer latex nr. 5: 17.5g
of the aqueous silver behenate dispersion, then deionized water (see table 5 for the
quantities for the particular recording materials), a melamine compound, if applicable,
(see table 5 for the compound and quantity used for the particular recording material),
2g of a 9.4% solution of Surfactant Nr. 3 and 3g of ethanol.
Table 5
| Comparative example number |
quant ity of water [g] |
compound according to formula (I) |
9.4% solution of Surfactant Nr 3 [g] |
quantity of ethanol [g] |
| |
|
type |
non-volatiles [%] |
quantity [g] |
|
|
| 2 |
5.48 |
- |
- |
- |
2 |
3 |
| Invention example number |
|
|
|
|
|
|
| 3 |
3.45 |
CYMEL 385 |
78 |
2.03 |
2 |
3 |
[0091] The resulting emulsions for COMPARATIVE EXAMPLE 2 and INVENTION EXAMPLES 3 were then
coated onto a subbed polyethylene terephthalate support and then dried for 10 minutes
at 50°C, producing a silver behenate coverage of approximately 4.50g/m
2.
[0092] The emulsion layers were then overcoated with a solution of R01 in aqueous gelatin
as described for COMPARATIVE EXAMPLE 1 and INVENTION EXAMPLES 1 & 2.
Thermographic evaluation
[0093] Thermographic evaluation of the recording materials of COMPARATIVE EXAMPLE 2 and
INVENTION EXAMPLE 3 was carried out as described for COMPARATIVE EXAMPLE 1 and INVENTION
EXAMPLES 1 & 2. The results are summarized in table 6.
Table 6
| Comparative Example number |
AgBeh coverage [g/m2] |
polymer latex number |
compound according to formula (I) |
Fresh Dmax/Dmin (blue) |
Archivability Δdmin (blue) after 3d at 35°C/80% RH |
Light box Δdmin (blue) after 3d at 30°C/85% RH |
| 2 |
4.47 |
5 |
- |
4.51/0.05 |
+0.17 |
+0.29 |
| Invention Example number |
|
|
|
|
|
|
| 3 |
4.50 |
5 |
CYMEL™385 |
3.76/0.05 |
+0.10 |
+0.01 |
[0094] The thermographic recording material of INVENTION EXAMPLE 3 with CYMEL™385, a compound
according to formula (I), according to the present invention, exhibited superior archivability
[i.e. a lower ΔD
min (blue)] and superior light box stability [i.e. a lower ΔD
min (blue)] to the thermographic recording material of COMPARATIVE EXAMPLE 2, in the
absence of a compound according to formula (I).
COMPARATIVE EXAMPLE 3 and INVENTION EXAMPLE 4
[0095] The aqueous silver behenate dispersion was prepared as described for COMPARATIVE
EXAMPLE 1 and INVENTION EXAMPLES 1 & 2. The silver behenate emulsion layers of the
recording materials of COMPARATIVE EXAMPLE 3 and INVENTION EXAMPLE 4 were prepared
by adding with stirring to 17.5g of a 30% dispersion of polymer latex nr. 8: 17.5g
of the aqueous silver behenate dispersion, then deionized water (see table 7 for the
quantities for the particular recording materials), a melamine compound, if applicable,
(see table 7 for compound and quantity used for the particular recording material)
and 2g of a 9.4% solution of Surfactant Nr. 3.
Table 7
| Comparative Example number |
quantity of water [g] |
compound according to formula (I) |
9.4% solution of Surfactant Nr 3 [g] |
quantity of ethanol [g] |
| |
|
type |
non-volatiles [%] |
quantity [g] |
|
|
| 3 |
13.00 |
- |
- |
- |
2 |
- |
| Invention Example number |
|
|
|
|
|
|
| 4 |
10.98 |
CYMEL™385 |
78 |
2.03 |
2 |
- |
[0096] The resulting emulsions for COMPARATIVE EXAMPLE 3 and INVENTION EXAMPLE 4 were then
coated onto a 175µm thick subbed polyethylene terephthalate support and then dried
for 10 minutes at 50°C, producing a silver behenate coverage of approximately 4.35g/m
2.
[0097] The emulsion layers were then overcoated with a solution of R01 in aqueous gelatin
as described for COMPARATIVE EXAMPLE 1 and INVENTION EXAMPLES 1 & 2.
Thermographic evaluation
[0098] Thermographic evaluation of the recording materials of COMPARATIVE EXAMPLE 3 and
INVENTION EXAMPLE 4 was carried out as described for COMPARATIVE EXAMPLE 1 and INVENTION
EXAMPLES 1 & 2. The results are summarized in table 8.
Table 8
| Comparative Example number |
AgBeh coverage [g/m2] |
polymer latex number |
compound according to formula (I) |
Fresh Dmax/Dmin (blue) |
Archivability ΔDmin (blue) after 3d at 35°C/80% RH) |
Light box ΔDmin (blue) after 3d at 30°C/85% RH |
| 3 |
4.40 |
8 |
- |
5.26/0.06 |
+0.58 |
+0.29 |
| Invention Example number |
|
|
|
|
|
|
| 4 |
4.24 |
8 |
CYMEL™385 |
5.20/0.05 |
+0.32 |
+0.09 |
[0099] The thermographic recording material of INVENTION EXAMPLE 4 with CYMEL™385, a compound
according to formula (I), according to the present invention, exhibited much superior
archivability [i.e. a lower ΔD
min (blue)] and superior light box stability [i.e. a lower ΔD
min (blue)] to the thermographic recording material of COMPARATIVE EXAMPLE 3, in the
absence of a compound according to formula (I).
COMPARATIVE EXAMPLE 4 & INVENTION EXAMPLE 5
Thermosensitive element coated from solvent
[0100] A subbed blue pigmented polyethylene terephthalate support having a thickness of
175µm was coated with a coating composition containing 2-butanone as a solvent and
the following ingredients so as to obtain thereon, after drying for 1 hour at 50°C,
a layer containing:
| * AgBeh: |
4.91g/m2 |
| * B79: |
19.62g/m2 |
| * Baysilon™ MA: |
0.045g/m2 |
| * T01, a toning agent: |
0.268g/m2 |
| * T02, a toning agent: |
0.138g/m2 |
| * R02, a reducing agent: |
0.92g/m2 |
| * S01: |
0.352g/m2 |
| * S02: |
0.157g/m2 |
| * S03: |
0.130g/m2 |
Protective layer of COMPARATIVE EXAMPLE 4
[0101] An aqueous dispersion was then prepared with the composition given below:
| * purified polyvinyl alcohol: |
2.5% |
| * Surfactant Nr. 1: |
0.09% |
| * STEAMIC™ OOS: |
0.05% |
| * SYLOID™ 72: |
0.10% |
| * SERVOXYL™ VPDZ 3/100: |
0.09% |
| * SERVOXYL™ VPAZ 100: |
0.09% |
| * RILANIT™ GMS: |
0.18% |
| * tetramethyl orthosilicate hydrolyzed in the presence of methanesulfonic acid and
alcohol: |
2.1% |
| * ammonium colloidal SiO2: |
1.2% |
[0102] Those ingredients which were insoluble in water, were dispersed in a ball mill with,
if necessary, the aid of a dispersion agent. Before coating the pH of the composition
was adjusted to a pH of 3.8 by adding 1N nitric acid. The thermosensitive element
was coated with this dispersion to a wet layer thickness of 85µm and the layer dried
at 40°C for 15 minutes and then hardened at 45°C for 7 days, thereby producing the
thermographic recording material of COMPARATIVE EXAMPLE 4.
Protective layer of INVENTION EXAMPLE 5
[0103] An aqueous dispersion was produced by adding the following solutions and dispersions
with mixing to 130g of deionized water: 20g of a 5% solution of Surfactant Nr. 7,
625g of a 4.55% solution of purified polyvinyl alcohol, 184.7g of 0.254% aqueous solution
of p-toluenesulfonic acid, 45g of an aqueous dispersion containing 2.4% of SYLOID™
72, 2% of SERVOXYL VPDZ 3/100, 2% of SERVOXYL VPAZ 100, 1.2% of MICROACE™ TYPE P3
and 3% of purified polyvinyl alcohol, 32g of a 5% aqueous dispersion of RILANIT GMS,
60g of a 15% aqueous dispersion of ammonium colloidal SiO
2 and a mixture of 7.2g of 1N nitric acid and 15g of deionized water.
[0104] The coating dispersion for the protective layer was produced by heating the resulting
aqueous dispersion to about 36°C and adding 6g of a RESIMENE™ AQ7550 and 50g of deionized
water with stirring just before coating. The thermosensitive element was coated with
the protective layer dispersion to a wet layer thickness of 85µm by doctor blade coating,
dried at 40°C for 15 minutes and then hardened at 45°C for 7 days, thereby producing
the thermographic recording material of INVENTION EXAMPLE 5.
Printing and evaluation
[0105] Printing of the thermographic recording materials of COMPARATIVE EXAMPLE 4 and INVENTION
EXAMPLE 5 was then carried out with a commercially available AGFA DRYSTAR™ 2000 (thermal
head) printer with a maximum electrical input energy per dot of 63mW to produce an
image over the whole width of the thermal head consisting of 11 blocks each printed
at different electrical energies per dot and each with a non-printed strip in the
middle thereof 2mm wide in the printing direction and 18cm long lateral to the printing
direction, while printing the 2mm wide and 2cm long strips either side thereof.
[0106] The degree to which the print obtained distinguished between these 2mm wide laterally
adjoining non-printed and printed strips was used as a measure of the image quality
attained i.e. whether or not the two 2mm wide and 2cm long printed strips either side
of the 2mm wide and 18cm long non-printed strip had been faithfully reproduced. Any
non-uniform transport along the thermal head will result in the printed strips either
side of the long non-printed strip not being faithfully reproduced with in the case
of extremely non-uniform transport none of the 2mm wide strips being printed i.e.
additional thick white lines being observed. The prints were visually evaluated on
a scale of 5 to 0 according to the following criteria:
- 5, very bad
- clearly visible additional thick white lines either side of each non-printed strip
2mm wide and 18cm long
- 4, bad
- clearly visible additional white lines at a distance >>20cm either side of each non-printed
strip 2mm wide and 18cm long
- 3, fair
- additional white lines visible at a viewing distance of 20cm either side of each non-printed
strip 2mm wide and 18cm long
- 2, good
- additional white lines only visible at a viewing distance <<20cm either side of each
non-printed strip 2mm wide and 18cm long
- 1, very good
- additional white lines only faintly visible either side of each non-printed strip
2mm wide and 18cm long
- 0, excellent
- no additional white lines visible
Prints with both the thermographic recording materials of COMPARATIVE EXAMPLE 4 and
INVENTION EXAMPLE 5 attained an image quality of 1 on this scale and the archivability
of these prints assessed after 1 week at 45°C and ambient relative humidity was very
good.
[0107] The transport performance of the thermographic recording materials of COMPARATIVE
EXAMPLE 4 and INVENTION EXAMPLE 5 was further evaluated by modifying an AGFA DRYSTAR™
2000 (thermal head) printer by incorporating a strain gauge so that the sideways strain
generated by the recording materials in contact with the thermal head during the printing
process could be determined. The electrical signal generated by the strain gauge coupled
to the thermal head at load, L, of 330g/cm of the thermal head and a transport speed
of 4.5mm/s is a relative measure of the dynamic frictional coefficient. The relative
dynamic frictional coefficients were monitored during the printing of an image over
the whole width of the thermal head consisting of 11 blocks each printed at different
energies per dot and each with a non-printed strip in the middle thereof 2mm wide
in the printing direction and 18cm long lateral to the printing direction, while printing
the 2mm wide and 2cm long strips either side thereof. The gauge response as a function
of printing time during the printing of the thermographic recording materials of COMPARATIVE
EXAMPLE 4 and INVENTION EXAMPLE 5 are shown in figures 1 and 2 respectively. It can
be seen that the printing performance of the thermographic recording materials of
COMPARATIVE EXAMPLE 4 and INVENTION EXAMPLE 5 are identical within experimental error.
[0108] Therefore protective layers coated from an aqueous medium substantially free of solvent
and in the absence of water-soluble toxic aldehydes such as formaldeyde using "binders
having active hydrogen atoms" and hardeners represented by formula I according to
the present invention can achieve the performance of prior art protective layers according
to the teaching of WO 95/12495, with the same mix of performance promoting additives,
coated from an aqueous medium containing alcohols in which "hydrophilic binders having
active hydrogen atoms" are hardened with hydrolyzed tetramethyl orthosilicate. It
is therefore possible to avoid the environmentally undesirable emission of alcohols
during coating without adversely affecting transport performance during printing.
INVENTION EXAMPLE 6
Thermosensitive element coated from an aqueous medium
[0109] An aqueous dispersion was produced by adding 2.92g of an aqueous dispersion containing
20% of T01 and 12.5% of GEL01 to 23.69g of deionized water and then stirring for 60
minutes at 50°C. The coating dispersion for the thermosensitive element was produced
by adding with stirring the following dispersions and solutions to the resulting dispersion:
1.11g of an aqueous dispersion containing 24.3% silver behenate and 2.91% ammonium
salt of dodecylphenylsulfonate followed by 15 minutes stirring, then 19.1g of the
aqueous dispersion containing 24.3% silver behenate and 2.91% ammonium salt of dodecylphenylsulfonate
followed by 15 minutes stirring, then 4.18g of GEL01 followed by 60 minutes stirring
while maintaining a temperature of 50°C, then adjusting the pH to 5.0 with 1N nitric
acid and cooling the dispersion to 36°C and then just before coating 5g of an aqueous
solution containing 20% of R01, 1.7% of boric acid, 3.51% of ammonium tetraborate
and 40% of ethanol followed by 1 minute stirring and then 1g of a aqueous solution
containing 19.2% of formaldehyde and 6.75% of methanol.
[0110] The coating dispersion was then coated to a wet layer thickness of 56µm on a subbed
175µm thick polyethylene terephthalate support producing after drying the thermosensitive
element of the thermographic recording material of INVENTION EXAMPLE 6 with 4.93g/m
2 of silver behenate and 3.97g/m
2 of gelatin.
Thermographic recording material
[0111] The thermographic recording material of INVENTION EXAMPLE 6 was produced by coating
the thermosensitive element with the protective layer of INVENTION EXAMPLE 5. Printing
of the thermographic recording material of INVENTION EXAMPLE 6 was carried out as
described for COMPARATIVE EXAMPLE 4 and INVENTION EXAMPLE 5 with similar results.
INVENTION EXAMPLE 7
[0112] The thermographic recording material of INVENTION EXAMPLE 7 was produced as described
for the thermographic recording material of INVENTION EXAMPLE 6 except that except
that the 6g of RESIMENE™ AQ7550 and 50g of deionized water were added at the coating
station itself. Printing of the thermographic recording material of INVENTION EXAMPLE
7 was carried out as described for COMPARATIVE EXAMPLE 4 and INVENTION EXAMPLE 5 with
similar results. This demonstrates that the mode of addition of the compound represented
by formula (I) which reacts with purified polyvinyl alcohol, a polymer having active
hydrogen atoms, has little influence upon the print quality and the archivability
of the prints.
INVENTION EXAMPLE 8
[0113] The thermographic recording material of INVENTION EXAMPLE 8 was produced as described
for the thermographic recording material of INVENTION EXAMPLE 5 except that the 6g
of RESIMENE™ AQ7550 and 50g of deionized water were added at the coating station itself.
Printing of the thermographic recording material of INVENTION EXAMPLE 8 was carried
out as described for COMPARATIVE EXAMPLE 4 and INVENTION EXAMPLE 5 with similar results.
These results confirm the results obtained with the thermographic recording material
of INVENTION EXAMPLE 7.
INVENTION EXAMPLES 9 to 17
[0114] The aqueous dispersions used in the preparation of the protective layers of the thermographic
recording materials of INVENTION EXAMPLES 9 to 17 were produced by adding the following
solutions and dispersions with mixing to 150g of deionized water: 20g of a 5% solution
of Surfactant Nr. 7, 575g of a 5.1% solution of purified polyvinyl alcohol, 204.7g
of 0.230% aqueous solution of p-toluenesulfonic acid, 45g of an aqueous dispersion
containing 2.4% of SYLOID™ 72, 2% of SERVOXYL VPDZ 3/100, 2% of SERVOXYL VPAZ 100,
1.2% of MICROACE™ TYPE P3 and 3% of purified polyvinyl alcohol, 32g of a 5% aqueous
dispersion of RILANIT GMS, 55g of a 15% dispersion ammonium colloidal SiO
2 and a mixture of 1N nitric acid (for quantity see table 9) and 15g of deionized water.
[0115] The coating dispersion for the protective layer was produced by heating the resulting
aqueous dispersions to about 36°C and adding crosslinking agent (for quantity and
type used for the particular coating emulsions used in the preparation of the thermographic
recording materials of INVENTION EXAMPLES 9 to 17 type see table 9), 50g of deionized
water with stirring just before coating. The thermosensitive element of the thermographic
recording material of INVENTION EXAMPLE 6 were coated with the protective layer dispersions
to a wet layer thickness of 85µm by doctor blade coating, dried at 40°C for 15 minutes
and then hardened at 45°C for 7 days, thereby producing the thermographic recording
materials of INVENTION EXAMPLES 9 to 17.
[0116] Printing of the thermographic recording materials of INVENTION EXAMPLES 9 to 17 was
carried out as described for COMPARATIVE EXAMPLE 4 and INVENTION EXAMPLE 5 with similar
results.
Table 9
| Invention example number |
quantity of 1N nitric acid [g] |
Crosslinking agent |
Image quality |
archivability of print |
| |
|
type |
quantity [g] |
|
|
| 9 |
7.2 |
RESIMENE AQ-7550 |
4.0 |
1 |
very good |
| 10 |
7.2 |
RESIMENE AQ-7550 |
6.0 |
1 |
very good |
| 11 |
7.2 |
RESIMENE AQ-7550 |
8.0 |
1 |
very good |
| 12 |
7.2 |
RESIMENE AQ-7550 |
10.0 |
1 |
very good |
| 13 |
6.0 |
MADURITE™ MW815 |
6.0 |
1 |
very good |
| 14 |
5.5 |
MAPRENAL™ VMF3921W |
5.5 |
1 |
very good |
| 15 |
7.2 |
MAPRENAL™ MF920 |
6.0 |
1 |
very good |
| 16 |
2.0 |
CYMEL™ 373 |
5.5 |
1 |
very good |
| 17 |
7.2 |
CYMEL™ 385 |
6.0 |
1 |
very good |
The results of the thermographic evaluation of the thermographic recording materials
of INVENTION EXAMPLES 9 to 17 summarized in table 9 show that the prints produced
with thermographic recording materials containing purified polyvinyl alcohol, a polymer
having active hydrogen atoms, with different compounds represented by formula (I)
and at different concentrations had no influence upon the print quality and the archivability
of the prints.
INVENTION EXAMPLE 18 to 22
[0117] The thermographic recording materials of INVENTION EXAMPLES 18 to 22 correspond to
the thermographic recording materials of INVENTION EXAMPLES 13 to 17 respectively
differing only in that the thermosensitive element which was coated was that of the
thermographic recording material of INVENTION EXAMPLE 5 instead of the thermosensitive
element of the thermographic recording material of INVENTION EXAMPLE 6.
[0118] Printing of the thermographic recording materials of INVENTION EXAMPLES 18 to 22
was carried out as described for COMPARATIVE EXAMPLE 4 and INVENTION EXAMPLE 5 with
similar results. These results confirmed the results obtained with the thermographic
recording materials of INVENTION EXAMPLES 13 to 17.
INVENTION EXAMPLE 23
[0119] The thermographic recording material of INVENTION EXAMPLE 23 was produced as described
for INVENTION EXAMPLE 6 except that LEVASIL™ VP AC 4055 was used instead of a 15%
aqueous dispersion of ammonium colloidal SiO
2. Printing of the thermographic recording materials of INVENTION EXAMPLE 23 was carried
out as described for COMPARATIVE EXAMPLE 4 and INVENTION EXAMPLE 5 with similar results.
The replacement of ammonium colloidal silica with colloidal silica with sodium counter-ions
in the protective layer of the thermographic recording material containing a reaction
product of a compound represented by formula (I) with purified polyvinyl alcohol,
a polymer having active hydrogen atoms, had no effect on the print quality and the
archivability of the print.
INVENTION EXAMPLE 24
[0120] The thermographic recording material of INVENTION EXAMPLE 24 was produced as described
for INVENTION EXAMPLE 5 except that LEVASIL™ VP AC 4055 was used instead of a 15%
aqueous dispersion of ammonium colloidal SiO
2. Printing of the thermographic recording materials of INVENTION EXAMPLE 24 was carried
out as described for COMPARATIVE EXAMPLE 4 and INVENTION EXAMPLE 5 with similar results.
The results of the thermographic evaluation of the thermographic recording materials
of INVENTION EXAMPLES 41 to 46 summarized in table 13 show that the prints produced
with thermographic recording materials containing a reaction product of a compound
represented by formula (I) with different polymers having active hydrogen atoms in
the protective layer have a very good print quality and exhibit very good archivability.
INVENTION EXAMPLES 25 to 30
[0121] The aqueous dispersions used in the preparation of the protective layers of the thermographic
recording materials of INVENTION EXAMPLES 25 to 30 were produced by adding the following
solutions and dispersions with mixing to 115g of deionized water: surfactant (for
the type, quantity and concentration used, see table 10), 680g of a 4.55% solution
of purified polyvinyl alcohol, 184.7g of 0.254% aqueous solution of p-toluenesulfonic
acid, 45g of an aqueous dispersion containing 2.4% of SYLOID™ 72, 2% of SERVOXYL™
VPDZ 3/100, 2% of SERVOXYL™ VPAZ 100, 1.2% of MICROACE™ TYPE P3 and 3% of purified
polyvinyl alcohol, 32g of a 5% aqueous dispersion of RILANIT™ GMS, 60g of a 15% aqueous
dispersion of ammonium colloidal SiO
2 and a mixture of 7.2g of 1N nitric acid and 15g of deionized water.
[0122] The coating dispersions for the protective layers were produced by heating the resulting
aqueous dispersions to about 36°C and adding 6g of RESIMENE™ AQ-7550 and 50g of deionized
water with stirring just before coating. The pH of the coating dispersions was about
3.7. The thermosensitive element of the thermographic recording material of INVENTION
EXAMPLE 6 was coated with the protective layer dispersions to a wet layer thickness
of 85µm by doctor blade coating, dried at 40°C for 15 minutes and then hardened at
45°C for 7 days, thereby producing the thermographic recording materials of INVENTION
EXAMPLES 25 to 30.
[0123] Printing of the thermographic recording materials of INVENTION EXAMPLES 25 to 30
was carried out as described for COMPARATIVE EXAMPLE 4 and INVENTION EXAMPLE 5 with
similar results.
Table 10
| Invention example number |
Surfactant used |
Image quality |
archivability of print |
| |
Nr |
concentration [%] quantity [g] |
|
|
| 25 |
7 |
5 |
15 |
1 |
very good |
| 26 |
7 |
5 |
10 |
1 |
very good |
| 27 |
7 |
5 |
5 |
1 |
very good |
| 28 |
7* |
5 |
15 |
1 |
very good |
| 29 |
8 |
5 |
15 |
1 |
very good |
| 30 |
9 |
5 |
15 |
1 |
very good |
| * passed through an ion-exchange column to remove chloride ions |
The results of the thermographic evaluation of the thermographic recording materials
of INVENTION EXAMPLES 25 to 30 summarized in table 10 show that the prints produced
with thermographic recording materials containing a reaction product of a compound
represented by formula (I) with purified polyvinyl alcohol, a polymer having active
hydrogen atoms, in the protective layer with different and different quantities of
surfactants have a very good print quality and exhibit very good archivability.
INVENTION EXAMPLES 31 to 35
Protective layers of INVENTION EXAMPLES 31 to 35
[0124] The aqueous dispersions used in the preparation of the thermographic recording materials
of INVENTION EXAMPLES 31 to 35 were produced by adding the following solutions and
dispersions with mixing to 150g of deionized water: 20g of a 5% aqueous solution of
Surfactant Nr. 7, 575g of a 5.1% solution of purified polyvinyl alcohol, 204.7g of
0.230% aqueous solution of p-toluenesulfonic acid, a quantity of an aqueous dispersion
containing 2.4% of SYLOID™ 72, 2% of SERVOXYL™ VPDZ 3/100, 2% of SERVOXYL™ VPAZ 100,
1.2% of MICROACE™ TYPE P3 and 3% of purified polyvinyl alcohol (for the quantity used,
see table 11), a quantity of a 5% aqueous dispersion of RILANIT™ GMS (for the quantity
used, see table 11), 55g of a 15% aqueous dispersion of ammonium colloidal SiO
2 and a mixture of 28.8g of 1N nitric acid and 50g of deionized water.
[0125] The coating dispersions for the protective layer was produced by heating the resulting
aqueous dispersions to about 36°C and adding 24g of RESIMENE™ AQ-7550 and 240g of
deionized water with stirring just before coating. The pH of the coating dispersion
was about 3.9. The thermosensitive element of the thermographic recording material
of INVENTION EXAMPLE 6 was coated with the protective layer dispersions to a wet layer
thickness of 85µm by doctor blade coating, dried at 40°C for 15 minutes and then hardened
at 45°C for 7 days, thereby producing the thermographic recording materials of INVENTION
EXAMPLES 31 to 35.
[0126] Printing of the thermographic recording materials of INVENTION EXAMPLES 31 to 35
was carried out as described for COMPARATIVE EXAMPLE 4 and INVENTION EXAMPLE 5 with
similar results.
Table 11
| Invention example number |
quantity of aqueous dispersion containing 2.4% of SYLOID 72, 2% of SERVOXYL VPDZ 3/100,
2% of SERVOXYL VPAZ 100, 1.2% of MICROACE TYPE P3 and 3% of purified polyvinyl alcohol
[g] |
Quantity of 5% dispersion of RILANIT GMS [g] |
Image quality |
Archivability of print |
| 31 |
50 |
40 |
1 |
very good |
| 32 |
45 |
36 |
1 |
very good |
| 33 |
45 |
32 |
1 |
very good |
| 34 |
40 |
32 |
1 |
very good |
| 35 |
40 |
28 |
1 |
very good |
The results of the thermographic evaluation of the thermographic recording materials
of INVENTION EXAMPLES 31 to 35 summarized in table 11 show that the prints produced
with thermographic recording materials containing a reaction product of a compound
represented by formula (I) with purified polyvinyl alcohol, a polymer having active
hydrogen atoms, in the protective layer with a wide range of concentrations of a mixture
of colloidal silica, talc and phosphate lubricants have a very good print quality
and exhibit very good archivability.
INVENTION EXAMPLES 36 & 37
[0127] The aqueous dispersions used in the preparation of the protective layers of the thermographic
recording materials of INVENTION EXAMPLES 36 & 37 were produced by adding the following
solutions and dispersions with mixing to 280g of deionized water: 60g of a 5% aqueous
solution of Surfactant Nr. 7; 780g of a 15% solution of MOWIOL™ 3-98; a mixture of
18.8g of a 10% aqueous solution of p-toluenesulfonic acid, 11g of 1N nitric acid and
300g of deionised water; 180g of an aqueous dispersion containing 2.4% of SYLOID™
72, 2% of SERVOXYL VPDZ™ 3/100, 2% of SERVOXYL™ VPAZ 100, 1.2% of MICROACE™ TYPE P3
and 3% of purified polyvinyl alcohol, 128g of a 5% aqueous dispersion of RILANIT™
GMS, 240g of a 15% aqueous dispersion of ammonium colloidal SiO
2 and a mixture of 28.8g of 1N nitric acid and 50g of deionized water.
[0128] The coating dispersion for the protective layer was produced by heating the resulting
aqueous dispersions to about 36°C and adding 24g of RESIMENE™ AQ-7550 and 80g of deionized
water with stirring just before coating. The thermosensitive elements of the thermographic
recording materials of INVENTION EXAMPLES 5 and 6 were coated with the protective
layer dispersions to a wet layer thickness of 40µm by doctor blade coating, dried
at 40°C for 15 minutes and then hardened at 45°C for 7 days, thereby producing the
thermographic recording materials of INVENTION EXAMPLES 36 & 37.
[0129] Printing of the thermographic recording materials of INVENTION EXAMPLES 36 & 37 was
carried out as described for COMPARATIVE EXAMPLE 4 and INVENTION EXAMPLE 5 with similar
results. These results show that the prints produced with thermographic recording
materials containing a reaction product of a compound represented by formula (I) with
a different type of polyvinyl alcohol, a polymer having active hydrogen atoms, in
the protective layer had a very good print quality and exhibit very good archivability.
INVENTION EXAMPLES 38 to 40
[0130] The aqueous dispersions used in the preparation of the protective layers of the thermographic
recording materials of INVENTION EXAMPLES 38 to 40 were produced by adding the following
solutions and dispersions with mixing to 150g of deionized water: 30g of a 5% aqueous
solution of Surfactant Nr. 7, 400g of a 5.06% aqueous solution of purified polyvinyl
alcohol, 255.5g of a 0.215% aqueous solution of p-toluenesulfonic acid, 50g of an
aqueous dispersion containing 2.4% of SYLOID™ 72, 2% of SERVOXYL™ VPDZ 3/100, 2% of
SERVOXYL™ VPAZ 100, 1.2% of MICROACE™ TYPE P3 and 3% of purified polyvinyl alcohol,
40g of a 5% aqueous dispersion of RILANIT™ GMS, 70g of a 15% aqueous dispersion of
ammonium colloidal SiO
2, 12g of 1N nitric acid and a quantity of PRIMAL™ HA-16 (for quantity used in the
preparation of the protective layer coating dispersion used in the production of the
thermographic recording materials of INVENTION EXAMPLES 38 to 40.
[0131] The coating dispersion for the protective layers of the thermographic recording materials
of INVENTION EXAMPLES 38 to 40 were produced by heating the resulting aqueous dispersions
to about 36°C and adding 7g of RESIMENE™ AQ-7550. The thermosensitive element of the
thermographic recording materials of INVENTION EXAMPLE 6 was coated with the protective
layer dispersions to a wet layer thickness of 85µm by doctor blade coating, dried
at 40°C for 15 minutes and then hardened at 45°C for 7 days, thereby producing the
thermographic recording materials of INVENTION EXAMPLES 38 to 40.
[0132] Printing of the thermographic recording materials of INVENTION EXAMPLES 38 to 40
was carried out as described for COMPARATIVE EXAMPLE 4 and INVENTION EXAMPLE 5 with
similar results.
Table 12
| Invention example number |
quantity of PRIMAL HA 16 [g] |
Image quality |
archivability of print |
| 38 |
6.9 |
1 |
very good |
| 39 |
12 |
1 |
very good |
| 40 |
24 |
1 |
very good |
The results of the thermographic evaluation of the thermographic recording materials
of INVENTION EXAMPLES 38 to 40 summarized in table 12 show that the prints produced
with thermographic recording materials containing a reaction product of a compound
represented by formula (I) with purified polyvinyl alcohol, a polymer having active
hydrogen atoms, in the protective layer together with a polymer latex in different
concentrations have a very good print quality and exhibit very good archivability.
INVENTION EXAMPLES 41 to 46
[0133] The aqueous dispersions used in the preparation of the protective layers of the thermographic
recording materials of INVENTION EXAMPLES 41 to 46 were produced by adding the following
solutions and dispersions with mixing to 150g of deionized water: 30g of a 5% aqueous
solution of Surfactant Nr. 7, 550g of a 5% aqueous solution of binder (for the binder
used in the coating dispersions of INVENTION EXAMPLES 41 to 46 see table 13), 5.5g
of a 10% aqueous solution of p-toluenesulfonic acid, 250g of deionized water, 50g
of an aqueous dispersion containing 2.4% of SYLOID™ 72, 2% of SERVOXYL™ VPDZ 3/100,
2% of SERVOXYL™ VPAZ 100, 1.2% of MICROACE™ TYPE P3 and 3% of purified polyvinyl alcohol,
40g of a 5% aqueous dispersion of RILANIT™ GMS, 70g of a 15% aqueous dispersion of
ammonium colloidal SiO
2 and 15g of 1N nitric acid.
[0134] The coating dispersion for the protective layers of the thermographic recording materials
of INVENTION EXAMPLES 41 to 46 were produced by heating the resulting aqueous dispersions
to about 36°C and adding 7g of RESIMENE™ AQ-7550. The thermosensitive element of the
thermographic recording materials of INVENTION EXAMPLE 6 was coated with the protective
layer dispersions to a wet layer thickness of 85µm by doctor blade coating, dried
at 40°C for 15 minutes and then hardened at 45°C for 7 days, thereby producing the
thermographic recording materials of INVENTION EXAMPLES 41 to 46.
[0135] Printing of the thermographic recording materials of INVENTION EXAMPLES 41 to 46
was carried out as described for COMPARATIVE EXAMPLE 4 and INVENTION EXAMPLE 5 with
similar results.
Table 13
| Invention example number |
binder |
Image quality |
archivability of print |
| 41 |
GEL01 |
1 |
very good |
| 42 |
NATROSOL 250LR |
1 |
very good |
| 43 |
DEXTRAAN T70 |
1 |
very good |
| 44 |
CULMINAL M42 |
1 |
very good |
| 45 |
CYANAMERE P26 |
1 |
very good |
| 46 |
PVP K-60 |
1 |
very good |
The results of the thermographic evaluation of the thermographic recording materials
of INVENTION EXAMPLES 41 to 46 summarized in table 13 show that the prints produced
with thermographic recording materials containing a reaction product of a compound
represented by formula (I) with different polymers having active hydrogen atoms in
the protective layer have a very good print quality and exhibit very good archivability.
[0136] Having described in detail preferred embodiments of the current invention, it will
now be apparent to those skilled in the art that numerous modifications can be made
therein without departing from the scope of the invention as defined in the following
claims.
1. A substantially light-insensitive thermographic recording material comprising a thermosensitive
element containing a substantially light-insensitive organic silver salt, a reducing
agent therefor in thermal working relationship therewith and a binder, characterized
in that said thermographic recording material is exclusive of polypyrrole/poly(styrene
sulfonic acid) in an electrically-conductive layer and further contains a compound
represented by formula (I) or a reaction product thereof with a polymer having active
hydrogen, atoms:

where R
1 and R
3 independently represent hydrogen, a hydroxyalkyl group, a substituted hydroxyalkyl
group, an alkoxyalkyl group, a substituted alkoxyalkyl group, an alkyl group, a substituted
alkyl group, a -(C=O)R
5 group, a substituted alkenyl group or an alkenyl group; and R
2 and R
4 independently represent a hydroxyalkyl group, a substituted hydroxyalkyl group, an
alkoxyalkyl group, a substituted alkoxyalkyl group, an alkyl group, a substituted
alkyl group, a -(C=O)R
5 group, an alkenyl group or a substituted alkenyl group; or R
1 and R
2 together and R
3 and R
4 together independently represent the atoms needed to close a carbocyclic or heterocyclic
ring, which may be substituted; R
5 represents an aryl, a substituted aryl, an alkyl or a substituted alkyl group; and
Z represents the atoms needed to complete a 5 ring-atom or 6 ring-atom hetero-aromatic
ring, which may be substituted.
2. Thermographic recording material according to claim 1, wherein said compound represented
by formula (I) is exclusively present in said thermosensitive element.
3. Thermographic recording material according to claim 1, wherein said thermosensitive
element is provided with a protective layer and said protective layer contains said
compound represented by formula (I) substantially as a reaction product with said
polymer having active hydrogen atoms.
4. Thermographic recording material according to any of the preceding claims, wherein
said 5 ring-atom or 6 ring-atom hetero-aromatic ring is substituted with hydrogen,
chlorine, fluorine, iodine, bromine or a hydroxy, alkoxy, aryloxy, mercapto, thioalkoxy,
-(C=O)R6, aryl, alkyl or -NR1R2 group, or a linking group between two or more diamino-1,3,5-triazine groups; and
R6 represents hydrogen or an alkyl, aryl, aryloxy, alkoxy, amino or hydroxy group; wherein
all these groups may be substituted.
5. Thermographic recording material according to any of claims 1 to 3, wherein said compound
according to formula (I) is selected from the group of compounds consisting of: 2,4-diamino-1,3,5-triazine
compounds, 2,4,6-triamino-1,3,5-triazine compounds, 2,6-diaminopyridine compounds,
2,4-diamino-pyrimidine compounds, 2,4,6-triamino-pyrimidine compounds, 2,5-diaminopyrrole
compounds and 2,5-diamino-oxazole compounds.
6. Thermographic recording material according to any of the preceding claims, wherein
said binder is a polymer latex.
7. Thermographic recording material according to any of claims 1 to 5, wherein said binder
is gelatin.
8. Thermographic recording material according to claim 3, wherein said polymer having
active hydrogen atoms contains hydroxy-groups.
9. A photothermographic recording material comprising a photo-addressable thermally developable
element containing a substantially light-insensitive organic silver salt, a reducing
agent therefor in thermal working relationship therewith, photosensitive silver halide
in catalytic association with said substantially light-insensitive organic silver
salt and a binder, characterized in that said photo-addressable thermally developable
element is exclusive of a dye-donative material, said photothermographic recording
material is exclusive of polypyrrole/poly(styrene sulfonic acid) in an electrically-conductive
layer and further contains a compound represented by formula (I) or a reaction product
thereof with a polymer having active hydrogen atoms:

where R
1 and R
3 independently represent hydrogen, a hydroxyalkyl group, a substituted hydroxyalkyl
group, an alkoxyalkyl group, a substituted alkoxyalkyl group, an alkyl group, a substituted
alkyl group, a -(C=O)R
5 group, a substituted alkenyl group or an alkenyl group; and R
2 and R
4 independently represent a hydroxyalkyl group, a substituted hydroxyalkyl group, an
alkoxyalkyl group, a substituted alkoxyalkyl group, an alkyl group, a substituted
alkyl group, a -(C=O)R
5 group, an alkenyl group or a substituted alkenyl group; or R
1 and R
2 together and R
3 and R
4 together independently represent the atoms needed to close a carbocyclic or heterocyclic
ring, which may be substituted; R
5 represents an aryl, a substituted aryl, an alkyl or a substituted alkyl group; and
Z represents the atoms needed to complete a 5 ring-atom or 6 ring-atom hetero-aromatic
ring, which may be substituted.
10. Photothermographic recording material according to claim 9, wherein said compound
represented by formula (I) is exclusively present in said photo-addressable thermally
developable element.
11. Photothermographic recording material according to claim 9, wherein said photo-addressable
thermally developable element is provided with a protective layer and said protective
layer contains said compound represented by formula (I) substantially as a reaction
product with said polymer having active hydrogen atoms.
12. Photothermographic recording material according to any of claims 9 to 11, wherein
said 5 ring-atom or 6 ring-atom hetero-aromatic ring is substituted with hydrogen,
chlorine, fluorine, iodine, bromine or a hydroxy, alkoxy, aryloxy, mercapto, thioalkoxy,
- (C=O)R6, aryl, alkyl or -NR1R2 group, or a linking group between two or more diamino-1,3,5-triazine groups; and
R6 represents hydrogen or an alkyl, aryl, aryloxy, alkoxy, amino or hydroxy group; wherein
all these groups may be substituted.
13. Photothermographic recording material according any of claims 9 to 11, wherein said
compound according to formula (I) is selected from the group of compounds consisting
of: 2,4-diamino-1,3,5-triazine compounds, 2,4,6-triamino-1,3,5-triazine compounds,
2,6-diaminopyridine compounds, 2,4-diamino-pyrimidine compounds, 2,4,6-triamino-pyrimidine
compounds, 2,5-diaminopyrrole compounds and 2,5-diamino-oxazole compounds.
14. Photothermographic recording material according to any of claims 9 to 13, wherein
said binder is a polymer latex.
15. Photothermographic recording material according to any of claims 9 to 14, wherein
said binder is gelatin.
16. Photothermographic recording material according to claim 11, wherein said polymer
having active hydrogen atoms contains hydroxy-groups.
17. Process for producing a thermographic recording material according to any of claims
1 to 8 comprising the steps of: preparing aqueous dispersions or solutions and together
containing said substantially light-insensitive organic silver salt, said organic
reducing agent therefor, said binder and said compound represented by formula (I);
coating said dispersions or solutions onto a support to form the one or more layers
making up said thermosensitive element.
18. Process for producing a photothermographic recording material according to any of
claims 9 to 16 comprising the steps of: preparing aqueous dispersions or solutions
together containing said substantially light-insensitive organic silver salt, said
organic reducing agent therefor, said photosensitive silver halide, said binder and
said compound represented by formula (I); coating said dispersions or solutions onto
a support to form the one or more layers making up the photo-addressable thermally
developable element.