FIELD OF THE INVENTION
[0001] The present invention relates to a silver halide emulsion, a method for processing
a silver halide light sensitive photographic material having the emulsion and a photographing
method by the use of the photographic material.
BACKGROUND OF THE INVENTION
[0002] Recently, with regard to processing of a silver halide photographic light sensitive
material (hereinafter, simply referred to as photographic material), shortening of
processing time has been demanded along with an increase of processing amounts. Especially,
in the field of X-ray films for medical use, the amount of X-ray photographing is
rapidly increasing due to increased use of X-rays for diagnosis and inspection in
general medical examinations, as well as the increased tendency for periodical medical
check-ups and clinical surveys. As a result, the desire for still faster processing
is raised.
[0003] Shortening of processing time including developing, fixing, washing, drying, etc.
is the key for faster processing of photographic materials. Shortening of the developing
time alone, however, leads to a marked decrease of image density and sensitivity and
deterioration of contrast. Shortening of only the fixing time leads to insufficient
fixing, causing deterioration of image quality. Furthermore, shortening the time of
each processing step results in incomplete dye leaching out of the processed material,
causing stains due to residual dye. To overcome these problems, it is basically required
to enhance developability and fixability of the photographic material, reduce the
content of the dye and promote release or decoloring of the dye.
[0004] To reduce processing effluent for environmental protection, reduction of the amount
of processing solutions and replenishing solutions or exhaustion of the processing
solutions is required. In this case, however, various problems also occur similarly
to the case of the above-described rapid-processing.
[0005] As techniques for solving these problems, for example, European Patent 0,506,584,
and JP-A 5-88293 and 5-93975 (hereinafter, the term "JP-A" refers to unexamined and
published Japanese Patent Application) disclose a technique of using, as a sensitizing
dye, benzimidazolo-carbocyanines which are superior in decolorizability. JP-A 5-61148
discloses a technique in which a combination of an oxacarbocyanine and benzimidazolocarbocyanine
is used in a specific proportion, in a silver halide emulsion containing 1 mol% or
less iodide and the silver halide emulsion is further chemically sensitized with a
selenium compound and/or tellurium compound.
[0006] The dye stain reduction and rapid-processability can be improved by these techniques,
but it is not insufficient to satisfy other desired levels. Specifically, sensitivity
and safelight safety characteristics are still insufficient. Furthermore, another
defect is that when aged under high temperature and high humidity, the decrease in
sensitivity is marked.
[0007] There have been made a variety of basic studies with regard to the relationship between
silver halide grains and adsorption of sensitizing dyes. There have also been made
studies for allowing the sensitizing dye to adsorb uniformly and selectively onto
the grain or among the grains.
[0008] It is also known that when chemical sensitization is carried out in the presence
of a sensitizing dye, the chemical sensitization is controllable and desensitization
in intrinsic sensitivity can be reduced. However, these techniques are still insufficient
for improving storage stability, pressure resistance, safelight safety characteristics
and intensity reciprocity law failure.
[0009] There have been made attempts of reduction sensitization to enhance the sensitivity,
as disclosed in U.S. Patents 2,487,850, 2,512,925, 2,518,698, and 3,930,867, and British
Patent 789,823. However, these methods of reduction sensitization have not yet reached
acceptable levels.
[0010] Also, in the field of photographic materials for medical use, simplification of overall
processing are strongly desired, in addition to shortening of the processing time
and reduction of processing effluents. With regard to processing chemicals, one conventional
system is that a commercially available condensed processing solution is diluted to
a given amount and the resulting solution is supplied as a replenisher to the processing
tank of an automatic processor. As a result, the processing solution is massive in
weight and volume, with the inherent disadvantages that enhancement in efficiency
and safety of processing is difficult to achieve. Instead thereof, recently, there
was proposed a system of solid processing chemicals, in which the processing chemicals
are supplied in the form of a solid processing composition and diluent water. With
this system, there have been achieved improvements in working efficiency as well as
lowering of transportation cost and reduction of storage space. In addition, the amount
of packaging material such as plastic resin, was advantageously reduced.
[0011] However, this system still has problems such that as processing chemicals are solid
composition, its solubility (dissolution speed) is concerned and when subjected to
ultrahigh speed processing, stable running performance can not be achieved.
SUMMARY OF THE INVENTION
[0012] In view of the foregoing, an object of the present invention is to provide a photographic
material superior in photographic characteristics, pressure resistance and storage
stability, and without causing residual dye stain, even when continuously subjected
to rapid processing at low effluents.
[0013] The object of the present invention can be accomplished by the following constitution:
[0014] 1. a silver halide emulsion comprising reduction-sensitized silver halide grains
and a compound represented by formula (1), (2) or (3); the silver halide emulsion
grains having been further subjected to at least one chemical sensitization selected
from sulfur sensitization, selenium sensitization and tellurium sensitization, in
the presence of a spectral sensitizing dye represented by formula (4):
formula (1)

wherein X represents an atomic group necessary for forming a heterocyclic ring with
a group selected from -SO
3M, -COOM and -OM, which is attached directly or indirectly to the ring; M represents
a hydrogen atom, a metal atom, a quaternary ammonium group or a phosphonium group,
provided that a compound having, in part, the following structure is excluded:

wherein R represents a hydrogen atom or a substituent, formula (2)

formula (3)

wherein (A
1) and (A
1)' each represent -SO
3M, -COOM, -OM or a N-attached oxide group, in which M represents a hydrogen atom,
a metal atom, quaternary ammonium group or a phosphonium group; and m and m' each
are an integer of 1 to 10; (A
2) and (A
2)' each represent an electron-withdrawing group; and n and n'each are an integer of
1 to 10; (A
3) and (A
3)' represent a group containing a sulfur atom, selenium atom or a tellurium atom,
which is capable of bonding to a silver ion; r and r' each are 1 or 2; Y represents
an aliphatic hydrocarbon group, an aromatic hydrocarbon group or a heterocyclic ring;
Z represents a sulfur atom, selenium atom or a tellurium atom; and p is 1 or 2, formula
(4)

wherein R
1 and R
3 each represent a substituted or unsubstituted alkyl group or a substituted or unsubstituted
alkenyl group; R
2 and R
4 each represent an alkyl group, provided that at least one of R
2 and R
4 is an alkyl group substituted by a hydrophilic group; Z
1, Z
2, Z
3 and Z
4 each represent a hydrogen atom or a substituent; X
1- represents an ion necessary for neutralizing an electric charge within the molecule;
and n is 1 or 2, provided that when an intramolecular salt is formed, n is 1;
[0015] 2. the silver halide emulsion described above, wherein the chemical sensitization
is performed further in the presence of a compound represented by the following formula
(5): formula (5)

wherein Z
5 represents an atomic group necessary for forming a 5 or 6-membered heterocyclic ring;
R
5 represents a hydrogen atom, an alkyl group or an alkenyl group; R
6 represents a hydrogen atom or a lower alkyl group; and x
- represents an anion; and
[0016] 3. the silver halide emulsion described above, wherein the silver halide grains have
an aspect ratio of 2 to 20, and containing average iodide of 0 to 1.0 mol% and chloride
content of 10 to 100 mol%.
DETAILED DESCRIPTION OF THE INVENTION
[0017] The silver halide grains contained in the silver halide emulsion according to the
invention may comprise silver chloride, silver iodochloride, silver iodochlorobromide,
silver chlorobromide, silver bromide or silver iodobromide. Of these silver halides
are preferred silver chloride, silver iodochloride silver bromochloride and silver
bromide. A preferred embodiment of silver halide grains according to the invention
is those containing 10 mol% or more, preferably 50 mol% or more and more preferably
90 mol% or more chloride In the case of silver iodochloride, the average overall iodide
content is preferably 0.01 to 1.0 mol% and more preferably, 0.01 to 0.5 mol%. With
regard to the form of silver halide grains used in the invention, it may be cube,
octahedron, tetradecahedron, spherical form or tabular form. Of these are preferred
tabular grains.
[0018] The iodide content of each grain and an average iodide content of overall grains
can be determined by means of EPMA (Electron Probe Micro Analyzer). In this method,
a sample which is prepared by dispersing silver halide grains so as not to be contact
with each other, is exposed to an electron beam to conduct X-ray analysis by excitation
with the electron beam. Thereby, elemental analysis of a minute portion can be done.
Thus, halide composition of each grain can be determined by measuring intensities
of characteristic X-ray emitted from each grain with respect to silver and iodide.
At least 50 grains are subjected to the EPMA analysis to determine their iodide contents,
from which the average iodide content can be determined.
[0019] It is preferred that the tabular silver halide grains contained in the silver halide
emulsion according to the invention have uniformly iodide contents among grains. When
the iodide content of grains is determined by the EPMA analysis, a relative standard
deviation thereof (i.e., a variation coefficient of the iodide content of grains)
is 35% or less, preferably, 20% or less.
[0020] In the tabular silver halide grains used in the invention, iodide contents among
grains are preferably uniform. When the iodide contents among the grains are determined
by the EPMA method, a relative standard deviation (i.e., coefficient of variation
of the iodide content of grains) is preferably 35% or less and more preferably 20%
or less.
[0021] In cases where the tabular silver halide grains contain iodide, the iodide is preferably,
internally contained. In this case, the iodide is contained more preferably in the
central portion of the grain. It is also preferable that the iodide is made present
in the surface portion of the grain.
[0022] The halide composition within a silver halide grain can be determined by cutting
ultra-thinly slices from the grain and making observation and analysis of the grain
by a transmission electron microscope with cooling. Thus, after silver halide grains
are taken out from an emulsion, the grains are buried in a resin, which is cut at
a thickness of ca. 60 nm with a diamond knife to prepare a slice sample. With cooling
with liquid nitrogen, the slice sample is observed and analyzed at various points
with a transmission electron microscope provided with an energy-dispersion type X-ray
analyzing apparatus to determine the halide composition within the grain (Inoue &
Nagasawa, Abstracts of Annual Meeting of The Society of Photographic Science and Technology
of Japan, 1987, page 62).
[0023] The iodide is present preferably in the outermost surface layer. In this case, the
iodide content in the outermost surface layer is preferably between 1 mol% and 10
mol%. The iodide content in the outermost surface layer of the tabular silver halide
grains refers to a silver iodide content of a portion in a depth from the surface
of 50 nm, which can be determined by the XPS method (X-ray Photoelectron Spectroscopy).
Thus, a sample is cooled to -110° C in super-vacuo of not more than 1x10
-8 torr. and exposed to MgK α-line, as X-ray for probe, at 15 kV for the X-ray source
voltage and 40 mA for the X-ray source current to make measurement with respect to
Ag3d5/2, Br3d and I3d3/2 electrons. Measured integral intensity of each peak is corrected
with a sensitivity factor and from their intensity ratio, the halide composition of
the surface can be determined. By cooling the sample, measurement errors resulted
from destruction of the sample (i.e., decomposition of silver halide and diffusion
of halide, specifically, iodide) when exposed to X-ray at room temperature are minimized,
resulting in enhanced measurement accuracy. When cooled down to -110° C, sample destruction
is minimized to a level which prevents problems in measurement.
[0024] The bromide is also present preferably in the outermost surface layer. The bromide
content in the outermost surface layer is preferably between 1 mol% and 10 mol%.
[0025] The tabular silver halide grains used in the invention have an average aspect ratio
of 2 to 20, preferably not more than 8, more preferably less than 7, and still more
preferably less than 5. The tabular grains having (100) major faces account for preferably
50% or more, more preferably 70% or more, and still more preferably 90% or more of
the total grain projected area of the emulsion layer. The (100) major faces can be
identified by X-ray diffractometry.
[0026] The major faces of the tabular silver halide grains is in the form of a rectangle
(i.e., right-angled parallelogram) or one with rounded corners. The edge ratio of
the rectangle (i.e., ratio of the long edge length to the short edge length) is preferably
less than 10, more preferably less than 5, and still more preferably less than 2.
In cases where the corner is rounded, the edge length is defined as a distance between
the intersection of an extended straight line of the edge and extended straight lines
of adjacent edges.
[0027] An average grain diameter of the tabular silver halide grains of the invention is
preferably 0.15 to 5.0 µm, more preferably 0.4 to 3.0 µ and furthermore preferably
0.4 to 2.0 µm. An average thickness of the tabular silver halide grains is preferably
0.01 to 1.0 µm, more preferably 0.02 to 0.40 µm and furthermore preferably 0.02 to
0.30 µm. The grain diameter and thickness can be optimized so as make best sensitivity
and other photographic characteristics. The optimal grain diameter and thickness depend
upon sensitivity and other factors affecting photographic characteristics (thickness
of a hydrophilic colloidal layer, hardening degree, chemical ripening conditions,
designed speed of a photographic material, silver coating amount, etc.).
[0028] The tabular silver halide grains used in the invention are preferably monodisperse
grains having a narrow grain size distribution. Thus, a width of grain size (diameter)
distribution, defined as below, is preferably 25% or less, more preferably 20% or
less and furthermore preferably 15% or less:
Width of grain size distribution (%) = (standard deviation of grain size/average grain
size)x100
[0029] The tabular silver halide grains used in the invention are preferably those having
a narrow grain thickness distribution. Thus, a width of grain thickness distribution,
defined as below, is preferably 25% or less, more preferably 20% or less and furthermore
preferably 15% or less:
Width of grain size distribution (%) = (standard deviation of grain size/average grain
size)x100.
[0030] The tabular silver halide grains used in the invention may have dislocation lines.
The dislocation lines can be directly observed by use of a transmission type electron
microscope at low temperature, as described in J. F. Hamilton, Phot. Sci. Eng., 57
(1967) and T. Shiozawa, J. Soc. Phot. Sci. Japan, 35, 213 (1972). Thus, silver halide
grains, which are carefully taken out from an emulsion without applying pressure to
an extent of causing dislocation, are placed on a mesh for electron microscopic observation
and observed by the transmission method, while being cooled to avoid damage due to
electron beam. In this case, the more is the grain thickness, the less the transmission
of the electron beam, so that clearer observation is achieved by use of a high voltage
type electron microscope.
[0031] Reduction sensitization applicable to silver halide grains contained in the silver
halide emulsion according to the invention will now be described. The process of preparing
a silver halide emulsion is generally classified into grain formation, desalting,
chemical sensitization and so on. The grain formation is further classified into nucleation,
ripening, growth and so on. Steps of the process are not necessarily performed in
this order, but may be reversed or repeated. Silver halide grains according to the
invention are reduction sensitized. The reduction sensitization can be applied to
any one of these steps. Thus, the reduction sensitization can be performed at the
step of nucleation, physical ripening, or growth. The reduction sensitization can
be performed prior to chemical sensitization other than the reduction sensitization
or after the chemical sensitization. In cases where the chemical sensitization is
applied in combination with gold sensitization, it is preferable to perform the reduction
sensitization prior to the chemical sensitization so as not to cause unacceptable
fog. It is more preferable to perform the reduction sensitization during the growth
of silver halide grains. In this case, there are included a method of performing the
reduction sensitization at the step of physical ripening or growing grains by adding
an aqueous soluble silver salt and an aqueous soluble alkali halide, and a method
in which during the course of grain growth, growing is stopped at a time, reduction
sensitization is applied and then growing is further continued.
[0032] The reduction sensitization includes a method of adding a known reducing agent into
a silver halide emulsion, a method of growing or ripening grains under environments
at a low pAg of 1 to 7 (so-called silver ripening), and a method of growing or ripening
grains under environments at a high pH of 8 to 11 (so-called high pH ripening).
[0033] These methods can be applied singly or in combination. The method of adding a reduction
sensitizer is preferable in terms of delicate adjustment of the reduction sensitization
level. Examples of the reduction sensitizer include stannous salts, amines or polyamines,
hydrazine derivatives,
formamidinesulfinic acid, silane compounds and borane compounds. These compounds can
be employed singly or in combination. Preferred reduction sensitizer includes stannous
salts, thiourea dioxide, and dimethylamine borane. The adding amount of the reduction
sensitizer, depending on conditions of emulsion preparation, is optimally between
10
-7 and 10
-3 mol per mol of silver halide.
[0034] Ascorbic acid and its derivatives can be employed as reduction sensitizer. Examples
of ascorbic acid and its derivatives (hereinafter, also referred to as an ascorbic
acid compound) are shown below.
(A-1) L-ascorbic acid
(A-2) Sodium L-ascorbate
(A-3) Potassium L-ascorbate
(A-4) DL-Ascorbic acid
(A-5) Sodium D-ascorbate
(A-6) L-Ascorbic acid-6-acetate
(A-7) L-Ascorbic acid-6-palmitate
(A-8) L-Ascorbic acid-6-benzoate
(A-9) L-ascorbic acid-5,6-diacetate
(A-10) L-Ascorbic acid-5,6-o-isopropylidene
[0035] The addition amount of ascorbic acid compounds is desirably larger than that of conventionally
used reduction sensitizers. JP-B 57-33572 (herein the term "JP-B" refers examined
published Japanese patent) describes that the addition amount of a reducing agent
conventionally does not exceed 0.75 milli-equivalent per lg of silver ion (8x10-4
mol/AgX mol); the amount of 1 to 10 mg per 1 kg of silver nitrate (ascorbic acid of
10
-7 to 10
-5 mol/AgX mol) is often effective. U.S. Patent 2,487,850 described that a tin compound
is added, as a reduction sensitizer, in an amount of 1x10
-7 to 44x10
-6 mol. JP-A 57-179835 describes that the addition amount of thiourea dioxide or stannous
chloride is optimally 0.01 to 2 mg or 0.01 to 3 mg per mol of silver halide, respectively.
The addition amount of the ascorbic compound used in the invention, depending on the
grain size and halide composition of an emulsion and the temperature, pH and pAg in
emulsion making, is preferably 5x10
-5 to 1x10
-1, more preferably 5x10
-4 to 1x10
-2, and still more preferably 1x10
-3 to 1x10
2 mol/AgX mol.
[0036] The reduction sensitizer can be dissolved in water or a solvent such as alcohols,
glycols, ketones ,esters and amides and added during grain formation, before or after
chemical sensitization. Thus, the reduction sensitizer can be added at any step during
the course of emulsion making and preferably added during the grain formation. The
reduction sensitizer may be previously added into a reaction vessel and preferably
added at any time during the grain formation. The reduction sensitizer is previously
added to a silver salt or alkali halide aqueous solution, and the solution can be
added during the grain formation. The sensitizer solution can be added separately
or continuously during the grain formation.
[0037] The compound represented by formula (1) will now be described. In the formula (1),
X represents an atomic group necessary for forming a heterocyclic ring having -SO
3M, -COOM or -OM, which may be attached directly or indirectly, through a lincage group,
to the ring. Thus, the heterocyclic ring contains at least one of -SO
3M, -COOM and -OM, or at least a group containing at least one of -SO
3M, -COOM or -OM. Examples of the heterocyclic ring include an oxazole ring, a thiazole
ring, a imidazole ring, a selenazole ring, a triazole ring, a tetrazole ring, a thiadiazole
ring, an oxadiazole ring, a pentazole ring, a pyrimidine ring, a thiazine ring, a
triazine ring, a thiazine ring, or a heterocyclic ring condensed with another carbon
ring or heterocyclic ring, such as a benzothiazole ring, a benzotriazole ring, a benzimidazole
ring, a benzooxazole ring, a benzoselenazole ring, a naphthooxazole ring, a triazaindolidine
ring, a diazaindolidine ring or a tetraazaindolidine ring. Of these are preferred
an imidazole ring, a tetrazole ring, a thiazole ring, an oxazole ring, a benzimidazole
ring, a benzthiazole ring, a benzoxazole ring and a triazole ring.
[0038] Further, the compound represented by formula (1) does not include a compound having,
in part, the following structure:

wherein R represents a hydrogen atom or a substituent.
Furthermore, the compound represented by formula (1) is preferably represented by
the following formula (1'): formula (1')

wherein X
1 represents NR', O or S, in which R' represents a substituent; R represents a hydrogen
atom or substituent; and X
2 is the same as defined in X of formula (1) described above. The substituent represented
by R or R' include an alkyl group or aryl group, each of which may be substituted.
[0040] These compounds can be synthesized by referring to U.S. Patent 2,585,388 and 2,541,924;
JP-B 42-21842; JP-A 53-50169; British patent 1,275,701; D.A. Berges et al., Journal
of Heterocyclic Chemistry,
15, 981 (1978); "The Chemistry of Heterocyclic Compounds" Imidazole and Derivatives
part I, p.336-339; Chemical Abstract,
58, 7921 (1963); E. Hoggarth, Journal of Chemical Society, p.1160-1167 (1949), S.R.
Saudler, W. Karo "Organic Functional Group Preparation" Academic press, p.312-315
(1968); M. Chamdon, et al., Bulletin de la Societe Chimique de France, 723 (1954);
D.A. Ahirley, D.W. Alley, J. Amer. Chem. Soc.
79, 4922 (1954); A. Wohl, W. Marchwald Ber., 22, 568 (1889); J. Amer. Chem. Soc.
44, p.1502-1510; U.S. Patent 3,017,270; British patent 940,169; JP-B 49-8334; JP-A 55-59463;
"Advances in Heterocyclic Chemistry", West German patent 2,716,707; "The Chemistry
of Heterocyclic Compounds Imidazole and Derivatives",
1, p.385; "Org. Synth." IV, 569 (1963); Ber., 9, 465 (1976); J. Amer. Chem. Soc.
45, 2390 (1923); JP-A 5089034; 53-28426 and 55-21007; and JP-B 40-28496. Next, the compound
represented by formula (2) or (3) will be described. In the formula (2) or (3), (A
1) and (A
1)' represent-SO
3M, -COOM, -OM or a N-attached oxide group, in which M represents a metal, preferably,
an alkali metal or a transition metal capable of bonding with sulfur, selenium or
tellurium, such as silver, gold or palladium. The electron-withdrawing group represented
by (A
2) and (A
2) is preferably a fluorine atom, trifluoromethyl group, cyano group, nitro group,
-SO
2NH
2, or -SO
2CH
3. (A
3) and (A
3)' is a functional group containing a sulfur atom, selenium atom or tellurium atom,
which is capable of bonding with a silver ion. Preferred examples of (A
3) and (A
3)'include a mercapto group (-SH), thione group (=S), -SeH and =Se. The aliphatic hydrocarbon
carbon group represented by Y preferably has 4 to 10 carbon atoms, including buty
and pentyl. The aromatic hydrocarbon ring grpup represented by Y is preferably a benzene
ring or a naphthalene ring.
[0041] The compound represented by formula (2) or (3) may be substituted by a substituent
,such as a halogen atom except for fluorine, hydroxy, amino, acylamino, alkylamino,
alkyl, alkenyl, cycloalkyl, aryl, alkoxy, aryloxy, alkylthio, alkoxycarbonyl, carbamoyl,
alkoxyalkyl, aminoalkyl, acylaminoalkyl, hydroxyalkyl, carboxyalkyl, sulfoalkyl or
alkylsulfonamido. These compounds can be synthesized by reference to J. Chem. Soc.
Sect. C, p.626 (1965) & p.1347 (1971); J. Org. Chem.
34 534 (1969); JP-A 60-184057 and 60-204742, and is also commercially available.
[0043] The compound represented by formula (1), (2) or (3) can be added before, during or
after chemical sensitization. When added before completion of chemical sensitization,
enhanced effects can be obtained, and when added separately before and after completion
of chemical sensitization, further enhanced effects can be obtained. Each of the compound
can be added, singly or in combination, and can also be added in combination with
other inhibitors. The compound can be added in the form of powder or through solution
in water, a low boiling solvent such as methanol, ethanol or ethyl acetate, or a mixture
of water and the low boiling solvent. To enhance solubility, a pH adjusting agent
may be optionally added. In some cases, the compound is added in the form of a dispersion
of fine solid particles, resulting in enhanced effects. In any cases, the addition
amount is preferably 0.01 to 0.5 g, and more preferably 0.02 to 0.2 g per mol of silver
halide.
[0044] The silver halide emulsion according to the invention is subjected to at least one
of sulfur sensitization, selenium sensitization and tellurium sensitization, in the
presence of a spectral sensitizing dye represented by formula (4).
[0045] A spectral sensitizing dye is adsorbed to silver halide grains and contributes to
sensitization. It is preferred that when the sensitizing dye represented by formula
(4) is allowed to adsorbed to silver halide emulsion grains and its reflection spectrum
is measured, the maximum absorption wavelength of J-band is not more than 550 nm.
In application of the spectral sensitizing dye relating to the invention to X-ray
photographic materials for medical use which employ a phosphor emitting green light,
when the dye is allowed to adsorbed to silver halide emulsion grains and its reflection
spectrum is measured, J-band is formed preferably in the same wavelength region as
the green light emitted from the phosphor. Thus, it is necessary to select a spectral
sensitizing dye so as to form the J-band having an absorption maximum in a range of
520 to 555 nm, preferably 530 to 553 nm and more preferably, 540 to 550 nm.
[0046] In the formula (4), the alkyl group represented by R
1 and R
3 includes straight-chained or branched one (preferably, a lower alkyl group having
1 to 6 carbon atoms), such as ethyl, butyl or 3-methylbutyl. Examples of the substituted
alkyl group include 2-hydroxyethyl, 2-methoxyethyl, 2-ethoxyethyl, ethoxycarbonylethyl,
phenethyl, methanesulfonylethyl and 3-oxobutyl. Examples of the alkenyl group include
vinyl and allyl. The alkyl group represented by R
2 and R
4 includes straight-chained or branched one, such as methyl, ethyl, butyl or isobutyl.
The hydrophilic group contained in the alkyl group include sulfo group, carboxy group,
methanesulfonylaminocarbonyl group, methanesulfonylamino-sulfonyl group, acetylaminosulfonyl
group, sulfoamino group, trifluoroacetylaminosulfonyl group, acetylaminocarbonyl group,
and N-methylsulfamoyl group. Examples thereof include 2-sulfoethyl, 3-sulfopropyl,
3-sulfobutyl, 5-sulfopentyl, 2-N-ethyl-N-sulfoaminoethyl, carboxymethyl, carboxyethyl,
3-sulfoaminopropyl, 6-sulfo-3-oxahexyl, 10-sulfo-3,6-dioxadecyl, 6-sulfo-3-thiahexyl,
o-sulfobenzyl, p-carboxybenzyl, methnesulfonylaminocarbonylmethyl and acetylaminosulfonyl-methyl.
[0047] Z
1, Z
2, Z
3 and Z
4 independently represent a hydrogen atom or a substituent. Examples of the substituent
include a halogen atom, an alkyl group (e.g., a lower alkyl having 1 to 5 carbon atoms,
such as methyl, ethyl propyl), an alkoxy group (e.g., methoxy, ethoxy proxy), a halogen-substituted
alkoxy group (e.g., fluoromethyl, trifluoromethyloxy, 2,2,2-trifluoroethyloxy), an
aryloxy group (e.g., phenoxy, p-bromophenoxy), an acyl group (e.g., acetyl, benzoyl),
an acyloxy (e.g., acetyloxy, propionyloxy), an alkylthio group (e.g., methylthio,
ethylthio), a halogen-substituted alkylthio group (e.g., trifluoromethylthio, difluoromethylthio),
an alkoxycarbonyl group (e.g., methylcarbonyl, ethoxycarbonyl), a carbamoyl group
(e.g.,carbamoyl, N-methylcarbamoyl, N,N-dimethylcarbamoyl, N,N-diethylcarbamoyl, N,N-3-oxapentamethylenecarbamoyl,
N-phenylcarbamoyl), a sulfamoyl group (e.g., N-methylsulfamoyl, N,N-tetramethylenesulfamoyl,
N,N-3-oxapentamethylensulfamoyl, N-phenylsulfamoyl, N,N-diethylsulfamoyl), a halo-alkyl
group (e.g., monofluoromethyl, difluoromethyl, trifluoromethyl, monochloromethyl),
a sulfonyl group (e.g., methanesulfonyl, ethanesulfonyl, trifluoromethanesulfonyl,
fluorosulfonyl, benzenesulfonyl, p-toluenesulfonyl), an acylamino group (e.g., N-acetylamino,
N-trifluoroacetylamino), substituted or unsubstituted aryl group (e.g., phenyl, o-fluorophenyl,
p-cyanophenyl, m-chlorophenyl), a heterocyclic group (e.g., 1-pyrrolyl, 2-furyl, 2-benzooxazolyl).
[0048] X
1- represents an ion necessary for neutralizing the charge within the spectral sensitizing
dye, including an anion and a cation. Examples of the anion include a halide ion,
perchlorate, ethylsulfatethiocyanate, p-toluenesulfonate and perfluoroborate. Examples
of the cation include a hydrogen ion, an alkali metal ion (e.g., lithium, sodium and
potassium ions), alkali earth metal ion (e.g., magnesium and calcium ions), ammonium
ion and an organic ammonium ion (e.g., triethylammonium, triethanolammonium, and tetramethylammonium
ions).
[0050] These spectral sensitizing dyes each can be employed in combination with other spectral
sensitizing dyes. Examples of the due employed in combination include a cyanine dye,
a merocyanine dye, a complex cyanine dye, a complex merocyanine dye, a holopolar cyanine
dye, a hemi-cyanine dye, a styryl dye and a hemioxonol dye. Of these dyes are useful
a cyanine dye, merocyanine dye and a complex merocyanine dye. To these dyes are applicable
any one of nuclei conventionally used, including a pyrroline nucleus, a oxazoline
nucleus, a pyrrol nucleus, a an oxazole nucleus, a thiazole nucleus, a selenazole
nucleus, imidazole nucleus, tetrazole nucleus and pyridine nucleus. There are also
applicable nuclei in which the nucleus described above is condensed with an aliphatic
hydrocarbon ring, including an indolenine, a benzindolenine nucleus, an indole nucleus,
a benzoxazole nucleus, a naphthooxazole nucleus, a benzothiazole nucleus, naphthothiazole
nucleus, benzoselenazole nucleus, benzimidazole nucleus and quinoline nucleus. These
nuclei may be substituted. In the merocyanine dye and complex merocyanine dye, a nucleus
having a ketomethine structure is applicable, including 5 or 6-membered heterocyclic
nucleus such as a pyrazoline-5-one nucleus, a thiohydantoin nucleus, a 2-thiooxazolidine-2,4-dione
nucleus, a thiazoline-2,4-dione nucleus, a rhodanine nucleus and a thiobarbituric
acid nucleus. The dyes are described in German Patent 929,080; U.S. Patent 2,231,658,
2,493,748, 2,503,776, 2,519,001, 2,912,329, 3,655,394, 3,656,959, 3,672,897 and 3,649,217;
British Patent 1,242,588 and JP-B 44-14030.
[0051] The adding amount of the spectral sensitizing dye, depending on the kind of the dye,
and structure, composition, ripening conditions, objectives and uses of silver halide,
is preferably in such an amount as to be 30 to 90% of monomolecular layer coverage,
and more preferably, 40 to 80%. The monomolecular layer coverage refers to a relative
value, based on that, when absorption isotherm at 50° C is prepared, a saturated absorbing
amount is 100% of the coverage. The optimal amount of the spectral sensitizing dye,
which is variable, depending on the total surface area of silver halide grains contained
in an emulsion, is less than 600 mg and preferably less than 450 mg per mol of silver
halide. Furthermore, the proportion of the dye represented by formula (4) is preferably
not less than 30% of the total dye to enhance sensitivity and improve residual dye
stain.
[0052] As a solvent for the sensitizing dye are usable conventionally employed water-miscible
organic solvents, including alcohols, ketones, nitriles, and alkoxyalcohols. examples
thereof include methanol, ethanol, n-propyl alcohol, isopropyl alcohol, ethylene glycol,
propylene glycol, 1,3-propanediol, acetone, acetonitrile, 2-methoxyethanol and 2-ethoxyethanol.
[0053] Surfactants have been conventionally employed as a dispersing agent. In the invention
is also usable any type of surfactants, including an anionic type, cationic type,
nonionic type and amphoteric type.
[0054] According to the invention, advantageous effects are enhanced by adding the sensitizing
dye in the form of an acidic solution or a solid fine particle dispersion rather than
in the form of an organic solvent solution. At least one sensitizing dye is preferably
added in the form of scarcely water-soluble, solid fine particles dispersed in water
substantially free from an organic solvent and/or surfactant, allowing the dye to
be adsorbed uniformly and effectively onto the surface of silver halide grains.. The
expression, "water substantially free from an organic solvent and/or surfactant" refers
to water containing impurities less than an extent of not exerting an unfavorable
influence upon a silver halide emulsion. It is preferably deionized water or distilled
water.
[0055] Solubility in water of the sensitizing dye used in the invention is preferably 2x10
-4 to 4x10
-2, and more preferably 1x10
-3 to 4x10
-2. When the solubility is less than this range, sizes of dispersed particles become
larger and inhomogeneous, leading to formation of precipitate of a dispersing material
or to interference with adsorption of the sensitizing dye to silver halide, when the
dispersion is added into a silver halide emulsion. When the solubility is larger than
this range, on the other hand, viscosity of the dispersion becomes larger than that
needed and bubbles are incorporated, resulting in interference with dispersion, and
when the solubility is still larger, the dispersion becomes impossible. The solubility
of the sensitizing dye can be determined in accordance with the following procedure.
[0056] To a conical flask with a volume of 50 ml was added deionized water of 30 ml, a dye
was added thereto in excess of soluble amounts and stirred with a magnetic stirrer
for 10 min., while maintaining a temperature of 27° C in a thermostat. The suspension
was filtered through filter paper No. 2 (available from Toyo Corp.), and the filtrate
was optimally diluted and the absorbance thereof was measured by a spectrophotometer.
From the measurement result, the solution concentration was determined in accordance
with Beer-Lambert law to determine the solubility, as follows:

where D is absorbance, ε is extinction coefficient, l is a length of an absorption
measuring cell, and c is a concentration (mol/l).
[0057] The sensitizing dye used in the invention can be added in the process of chemical
sensitization, preferably at the start of chemical sensitization. Addition of the
dye during the course of nucleation of a silver halide emulsion to completion of washing
results in a sensitive silver halide emulsion with enhanced spectral sensitization
efficiency.
[0058] Sulfur sensitizers usable in the invention include those as described in U.S. Patent
1,574,944, 2,410,689, 2,278,947, 2,728,668, 3,501,313 and 3,656,955; German patent
(OLS)1,422,869; JP-A 56-24937 and 55-45016. Preferred examples thereof include thiourea
derivatives such as 3-diphenylthiourea, triethylthiourea and 1-ethyl-3-(2-thiazolyl)thiourea;
rhodanine derivatives, dithiacarbamates, polysulfide organic compounds and sulfur
single body. The sulfur single body is preferably rhombic α-sulfur. The amount of
the sulfur sensitizer to be added, depending on the kind of a silver halide emulsion,
the kind of the compound and ripening conditions, is 1x10
-9 to 1x10
-4 mol, and preferably 1x10
-8 to 1x10
-5 mol per mol of silver halide.
[0059] Selenium sensitizers usable in the selenium sensitization include a variety of selenium
compounds, as described in U.S. Patent 1,574,944, 1,602,592 and 1,623,499; and JP-A
60-150046, 4-25832, 4-109240 and 4-147250. Examples thereof include colloidal selenium
metal, isoselenocyanates (e.g., allylisoselenocyanate), selenoureas (e.g., N,N-dimethylselenourea,
N,N,N'-triethylselenourea, N,N,N'-trimethyl-N'-heptafluoroselenourea, N,N,N'-trimethyl-N'-heptafluoropropylcarbonylselenourea,
N,N,N'-trimethyl-N'-4-nitrophenylcarbonylselenourea), selenoketones (e.g., selenoacetone,
selenoacetophenone), selenoamides (e.g., selenoacetoamide, N,N-dimethylselenobenzamide),
selenocarboxylic acids and selenoesters (e.g., 2-selenopropionic acid, methyl-3-selenobutylate),
selenophosphates (tri-p-triselenophosphate), and selenides (e.g., triphenylphosphine
selenide, diethyl selenide, diethyl diselenide). Of these sensitizers, selenoureas,
selenoamides and selenoketones are preferred. The amount of the selenium sensitizer
to be used, depending on a selenium compound, silver halide grains and chemical ripening
conditions, is generally 10
-8 to 10
-4 mol per mol of silver halide. The temperature of chemical sensitization with the
selenium sensitizer is preferably 40 to 90° C and more preferably 45 to 80° C. The
pH and pAg is preferably 4 to 9 and 6 to 9.5, respectively.
[0060] Tellurium sensitizer and its sensitization method is disclosed in U.S. Patents 1,623,499,
3,320,069, 3,772,031, 3,531,289 and 3,655,394; British Patents 235,211, 1,121,496,
1,295,462 and 1,396,696; Canadian patent 800,958; and JP-A 4-204640 and 4-333043.
Examples of useful tellurium sensitizers include telluroureas (e.g., N,N-dimethyltellurourea,
tetramethyltellurourea, N-carboxyethyl-N,N'-dimethyltellurourea, N,N'-dimethyl-N'-phenyltellurourea),
phosphine tellurides (e.g., tributylphosphine telluride, tricyclohexylphosphine telluride,
triisopropylphosphine telluride, butyl-diisopropylphosphine telluride, dibutylphenylphosphine
telluride), telluroamides (e.g., telluroacetoamide, N,N-dimethyltellurobenzamide),
telluroketones, telluroesters and isotellurocyanates.
[0061] Chemical sensitization other than the sulfur sensitization, selenium sensitization
and tellurium sensitization can be employed in combination. There is no limitation
with respect to the condition in the process of chemical sensitization, such as pH,
pAg, temperature and time, and chemical sensitization is performed under conditions
employed in the art. The combined chemical sensitization includes reduction sensitization
by the use of a reducing material and noble metal sensitization by the use of gold
or other noble metals. Of these, gold sensitization and reduction sensitization are
preferable. Examples of gold sensitizers include chloroauric acid, gold thiosulfate,
gold thiocyanate, and gold complexes of various compounds such as thioureas and rhodanines.
The amount of the gold sensitizer to be used is the same as that of the sulfur sensitizer.
[0062] The sensitizer described above can be incorporated through solution in water, alcohols,
or organic or inorganic solvents, or incorporated in the form of a dispersion employing
water-insoluble solvents or a medium such as gelatin. Sensitization can be simultaneously
applied, or separately and stepwise applied. It is also preferable to subject the
grain surface to reduction sensitization by allowing to be stood under optimal reducing
conditions. Examples of preferable reducing agents include thiourea dioxide, ascorbic
acid and its derivatives, polyamines such as hydrazine and diethylenetriamine, dimethylamine
boranes and sulfites.
[0063] The silver halide emulsion according to the invention is chemically sensitized preferably
in the presence of the compound represented by formula (5). In the formula (5), Z
5 represents an atomic group necessary for forming a 5- or 6-membered nitrogen-containing
heterocyclic ring, including thiazoliums {e.g., thiazolium, 4-methylthiazolium, benzothiazolium,
5-methylbenzothiazolium, 5-chlorobenzothiazolium, 5-methoxybenzothiazolium, 6-methylbenzothiazolium,
6-methoxybenzothiazolium, naphtho[1,2-d]thiazolium, naphtho[2,1-d]thiazolium}, oxazoliums
{e.g., oxazolium, 4-methyloxazolium, benzooxazolium, 5-chlorobenzooxazolium, 5-phenylbenzooxazolium,
5-methylbenzooxazolium, naphtho[1,2-d]oxazolium}, imidazoliums (e.g., 1-methylbenzimidazolium,
1-propyl-5-chlorobenzimidazolium, 1-ethyl-5,6-dichlorobenzimidazolium, 1-allyl-5-trichloromethyl-6-chloro-benzimidazolium),
selenazoliums {e.g., benzopselenazolium, 5-chlorobenzoselenazolium, 5-methylbenzoselenazolium,
5-methoxybenzoselenazolium, naphtho[1,2-d]selenazolium}. Of these are preferred thiazoliums,
especially, benzoselenazolium and naphthothiazolium.
[0064] The alkyl group represented by R
5 is preferably a lower alkyl group having 1 to 5 carbon atoms. The alkenyl group represented
by R
5 is preferably vinyl or allyl. The lower alkyl group represented by R
6 is one having 1 to 5 carbon atoms. The anion represented by X is preferably an acid
anion, such as a hydrohalogenic acid anion (e.g., Cl
-, Br
-, I
-).
[0066] These compounds each can be employed in an amount of 10 to 5 g per mol of silver
halide, and incorporated by directly dispersing in the emulsion or through solution
in an appropriate solvent (e.g., water, methanol, ethanol, propanol, methyl cellosolve,
acetone). Further the compound can also be incorporated in a manner similar to the
sensitizing dye.
[0067] Dyes usable in the photographic material according to the invention are preferably
those which are substantially water-insoluble at a pH of 7 or less and water-soluble
at a pH of not less than 8. The addition amount, which is variable according to aided
sharpness, is preferable 0.2 to 20 mg/m
2, and more preferably 0.8 to 15 mg/m
2. Examples thereof are described in German patent 616,007; British Patents 584,609
and 1,177,429; JP-B 26-7777, 39-22969 and 54-38129; JP-A 48-85130, 49-99620, 49-114420,
49-129537, 50-28827, 52-108115, 57-185038, 2-282244 and 4-307539; U.S. Patents 1,878,961,
1,884,035, 1,912,797, 2,098,891, 2,150,695, 2,274,782, 2,298,731, 2,409,612, 2,461,484,
2,527,583, 2,533,472, 2,865,752, 2,956,879, 3094,418, 3,125,448, 3,148,187, 3,177,078,
3,247,127, 3,260,601, 3,282,699, 3,409,433, 3,549,887, 3,575,704,3,653905, 3,718,472,
3,865,817, 4,070,352 and 4,071,312; PB Report No. 74175; and PHOTO. ABS. 1, 28 (721).
[0068] A variety of photographic adjuvants can be employed in the photographic material
relating to the invention. The known adjuvants include compounds described in Research
Disclosure No. 17643 (1978, December), ibid No. 18716 (1979, November), and ibid No.
308119 (1089, December). The photographic material can contain, in an emulsion layer
or other layers, a developing agent such as aminophenol, ascorbic acid, pyrocatechol,
hydroquinone, phenylenediamine or 3-pyrazolidone. Supports usable in the photographic
material include those described in above-described RD-17643 at page 28, and RD-308119
at page 1009. The surface of the support may be provided with a sub-layer or be subjected
to corona discharge or UV exposure to improve adhesion property of coating layers.
The sub-layer preferably contain an antistatic agent such as a colloidal tin oxide
sol.
[0069] When the photographic material relating to the invention is employed for the use
in X-ray photographing, enhanced sensitivity and sharpness and superior processability
can be achieved by providing, on both sides of the support, a silver halide emulsion
layer and a cross-over light cutting layer. The total amount of gelatin used in the
silver halide emulsion layer, a surface protective later and other layer(s), per one
side, is preferably 0.5 to 3.5 g/m
2, and more preferably 1.5 to 3.0 g/m
2. There are preferably employed photographic latexes comprised of photographically
inert surfaces having no interaction with various kinds of photographic additives,
that is, the surfaces do not adsorb any dye or dyestuff, resulting in no stain and
do not also adsorb any development accelerator or inhibitor, leading to no adverse
effects on sensitivity or fog.
[0070] The silver halide photographic material relating to the invention can be processed
by the use of a solid processing composition, such as powdered processing composition
or solid processing compositions in the form of a tablet, a pellet or granules. The
powder is referred to an aggregate comprised of fine crystal particles. The granules
is referred to granular material prepared by subjecting the powder to granulating
process, having particle sizes of 50-5000 µm. The tablet is one prepared by subjecting
the powder or granules to compression-molding to a given form.
[0071] The processing composition can be solidified in such a manner that the processing
composition, in the form of a concentrated solution, fine powder or granules, is mixed
with a water soluble bonding agent and then the mixture is molded, or the water soluble
bonding agent is sprayed on the surface of temporarily-molded processing composition
to form a covering layer. Further, the solid processing composition is preferably
in the form of a tablet. A preferred tablet-making process is to form a tablet by
compression-molding after granulating powdery processing composition. Granulation
can be performed by the known method, such as rolling granulation, extrusion granulation,
compression granulation, grinding granulation, stirring granulation, fluidized bed
granulation and spray-drying granulation.
[0072] It is preferred that the average grain size of the granules is 100 to 800 µm and
preferably 200 to 750 µm. In particular, 60% or more of the granules is with a deviation
of ± 100 to 150 µm.
[0073] As hydraulic press machine, any conventional compression molding machine, such as
a single-engine compression molding machine, rotary-type compression machine, briquetting
machine, etc. may be employed to form a tablet. Compression-molded (compression-tableted)
solid processing composition may take any form and is preferably in a cylindrical
form from the point of productivity, handleability and problems of powder dust in
cases when used in user-side. It is further preferred to granulate separately each
component, such as an alkali agent, reducing agent and preservative in the above process.
[0074] The solid processing composition can be used as not only a developer or fixer but
also a photographic processing chemicals such as a rinsing agent. Particularly when
used as a developer, effects of stabilizing photographic performance are marked.
[0075] As for the means for supplying a solid processing composition to a processing tank
in the invention, and in the case where the solid processing chemical is of the tablet
type, for example, there are such a well-known means as described in Japanese Utility
Model OPI Publication Nos. 63-137783/1988, 63-97522/1988 and 1-85732/1989, wherein,
in short, any means may be used, provided that at least a function for supplying a
tableted chemical to a processing tank can be performed. And, in the case where the
solid processing chemical is of the granulated or powdered type, there are such a
well-known means such as the gravity dropping systems described in JP OPI Publication
Nos. 62-81964/1987, 63-84151/1988 and 1-292375/1989, and the screw system described
in JP OPI Publication Nos. 63-105159/1987 and 63-84151/1988. A solid processing composition
of the invention may be added to any position inside a processing tank and, preferably,
to a position communicated with a section for processing a light-sensitive material
and circulating a processing solution between the processing tank and the processing
section. It is also preferable to have such a structure that a certain amount of processing
solution can be circulated therebetween so that a dissolved component can be moved
to the processing section. It is further preferable that a solid processing chemical
is added to a thermostatically controlled processing solution.
[0076] A X-ray photographic material prepared by the use of the silver halide emulsion according
to the invention is advantageously employed in combination with an intensifying screen
with a phosphor filling ratio of 68 to 90%.
EXAMPLES
[0077] The present invention will be explained based on examples, but embodiments of the
invention is not limited thereto.
Example 1 |
Preparation of Emulsion Em-1 |
Solution A1 |
Ossein gelatin |
56.6 g |
10% Ethanol solution of Compound (A) described below |
0.36 ml |
Potassium bromide |
48.2 g |
Water to make |
8083 ml |
Solution B1 |
2.0 N Aqueous silver nitrate solution |
1791 ml |
Solution C1 |
3.5 N Aqueous silver nitrate solution |
11505 ml |
Solution D1 |
4.0 N Aqueous potassium bromide solution |
10962 ml |
Solution E1 |
2.0 N Aqueous potassium bromide solution used for controlling the silver potential |
Solution F1 |
Ossein gelatin |
245 g |
10% Ethanol solution of Compound (A) described below |
14.12 ml |
Water |
2264 ml |
Solution G1 |
Thiosulfonic acid |
1.556 g |
Water to make |
156 ml |
Solution H1 |
Fine grain emulsion comprised of 3 wt.% gelatin and fine silver iodide grains (av.
grain size 0.05 µm)∗ 0.088 mol equivalent |
Solution I1 |
Thiourea dioxide |
0.171 g |
Water to make |
170 ml |
Solution J1 |
2,2'-dithio-bis- (pyridine)-N-oxide |
1.556 g |
Water to make |
156 ml |
[0078] Compound (A):
HO(CH
2CH
2O)
n-[CH(CH
3)CH
I]-(CH
2CH
2O)
mH m+n=5-7
[0079] ∗ The silver iodide fine grain emulsion (H1) was prepared in the following manner.
To 6.64 1 of 5.0 wt.% gelatin aqueous solution containing 0.06 mol of potassium iodide
were added 2.0 l of a solution containing 7.06 mol of silver nitrate and 2.0 l of
a solution containing 7.06 mol of potassium iodide over a period of 10 min, while
the pH and temperature were maintained at 2.0 and 40° C. After completing addition,
the pH was adjusted to 6.0.
[0080] To solution A1 were added the total amount of solution B1 and 895 ml of solution
D1 by the double jet precipitation method for a period of 3 min. 5 sec. to form nucleus
grains, with stirring at 55° C by using a mixing stirrer as shown in JP-B 58-58288
and 58-58289. After completing addition of solutions B1 and D1, solution F1 was added
thereto and the temperature was raised to 70° C in 30 min. and ripening was carried
out. Further, solution C1 of 907 ml was added in 11 min., then 28 % ammonium aqueous
solution was added and ripening was further carried out at a pH of 8.2 for 10 min.
After completing the ripening, the pH was adjusted with acetic acid so as to be neutral
and the total amount of solution I1 was added. Solution C1 and the remainder of solution
El were simultaneously added at an accelerated flow rate (23 ml/min from start to
finish at 154 ml/min.) in 134 min., while being maintained at a pAg of 7.8. When the
remainder of solution C1 reached 6360 ml, 56% aqueous acetic acid solution was added
to adjust the pH to 4.4. At 122 min. after adding solution C1, solution H1 was added
in 12 min. so that addition of solutions H1 and C1 completed at the same time. After
being stirred for 10 min., the total amount of solution J1 was added at 50° C. Then
the temperature was lowered to 40° C and the emulsion was desalted by the flocculation
process to remove soluble salts.
[0081] According to electron microscopic observation, it was proved that not less than 90%
of the projected area of silver halide grains of the resulting emulsion was accounted
for by hexagonal tabular grains having a maximum adjacent edge ratio of 1.0 to 2.0,
the average thickness and average diameter (equivalent circle diameter of the hexagonal
tabular grains) being 0.18 µm and 0.81 µm, respectively, and the average aspect ratio
of 4.5. The width of equivalent circle diameter distribution was 15%.
Preparation of Emulsion Em-2
[0082] Emulsion Em-2 was prepared in the same manner as Em-1, except that solutions I1 and
J1 were not added.
Chemical Sensitization
[0083] Subsequently, the emulsions were each divided to a given amount, the temperature
was raised to 55° C and fine silver iodide grains of 0.5 mol% was added. Thereafter,
the compound represented formula (1), (2) or (3) as shown in Table 1, and spectral
sensitizing dyes according to the invention and comparative dye (as shown in Table
1) in the form of solid particle dispersion were added thereto. Further, 10 mg of
sodium thiosulfate and 2 mg of triphenylphosphine selenide in the form of fine solid
particle dispersion were added, then 105 mg of ammonium thiocyanate and 12.5 mg of
chloroauric acid were added and subsequently, ripening was carried out for 2 hr. in
total. After completing the ripening, 5 mg of 1-phenyl-5-mercaptotetrazole (PMT) and
200 mg of 4-hydroxy-6-methyl-1,3,3a,7-tetrazaindene (TAI) were added. The addition
amount was expressed as per mol of silver halide.
Preparation of tabular iodochloride grains
[0084] Preparation of Emulsion Em-3
Solution A2 |
Ossein gelatin |
75.0 g |
KI |
1.25 g |
NaCl |
33.0 g |
Distilled water to make |
15000 ml |
Solution B2 |
Silver nitrate |
410 g |
Distilled water to make |
684 ml |
Solution C2 |
Silver nitrate |
11590 g |
Distilled water |
19316 ml |
Solution D2 |
KI |
4 g |
NaCl |
140 g |
Distilled water to make |
684 ml |
Solution E2 |
NaCl |
3980 g |
Potassium hexachloroiridate (IV) |
8x10-6 mol |
Distilled water to make |
19274 ml |
[0085] To solution A2 were added solutions B2 and D2 at 40° C in 1 min. with stirring by
a mixing stirrer described in JP-B 58-58288. The EAg was adjusted to 149 mV, and after
ripening for 20 min., solution C2 and E2 were added in 320 min., while the EAg was
maintained at 149 mV. After completing addition, the emulsion was washed to remove
soluble salts. From microscopic observation, it was proved that the thus prepared
emulsion Em-3 was comprised of tabular grains with (100) major faces, accounting for
65% of the total grain projected area and having the average grain thickness of 0.14
µm, the average grain diameter of 1.0 µm and a coefficient of variation of grain diameter
of 25%.
Chemical Sensitization
[0086] Subsequently, the emulsion was divided to a given amount, the temperature was raised
to 55° C and thiourea dioxide of 4.25 mg was added as a reduction sensitizer. Then,
fine silver iodide grains of 0.5 mol% was further added. Thereafter, 2,2'-dithiobis-(pyridine)-N-oxide
was added and spectral sensitizing dye (as shown in Table 2) was added in the form
of solid particle dispersion. Further, 15 mg of sodium thiosulfate and 3 mg of triphenylphosphine
selenide in the form of fine solid particle dispersion were added, then 145 mg of
ammonium thiocyanate, 18.5 mg of chloroauric acid and compound represented by formula
(1), (2) or (3) were added and subsequently, ripening was carried out for 2 hr. in
total. After completing the ripening, PMT of 5 mg and TAI of 100 mg were added. The
addition amount was expressed as per mol of silver halide.
[0087] The solid particle dispersion of the sensitizing dyes were prepared according to
the method described in JP-A 5-297496. Thus, a given amount of the sensitizing dyes
was added into water previously adjusted at 27° C and stirred by means of a high-speed
stirrer (dissolver) at 3,500 rpm for 30 to 120 min. to obtain the dispersion.
[0088] Preparation of photographic material sample
[0089] To the emulsion were added the following additives to prepare a coating solution
of an emulsion layer. Coating solutions of a protective layer were also prepared,
as below. Using these coating solutions, simultaneous double side coating was conducted
by two slide-hopper type coating machines at a speed of 80 m/min. so that silver and
gelatin coating amounts were respectively 1.6 g/m
2 and 2.5 g/m
2 of one side of a support, and coated web was dried over a period of 2 min. 20 sec.
to obtain samples. As a support was employed a blue-tinted polyethylene terephthalate
(PET) film base for use in radiography, with a density of 0.13 and a thickness of
175 µm and having thereon a layer mainly comprising glicidylmethaacrylate-methyl methaacrylate-butyl
methaacrylate copolymer (50:10:40 by wt.%) and a layer mainly comprised of cross-linked
gelatin.
[0090] Additives used in each layer are as follows, provided that the coating amount was
expressed as per 1 m
2 of one side of the photographic material.
First layer (Dye layer) |
Solid particle dispersion of dye (AHD) |
180 mg/m2 |
Gelatin |
0.2 mg/2 |
Sodium dodecylbenzenesulfonate |
5 mg/m2 |
Compound (I) |
5 mg/m2 |
Sodium 2,4-dichloro-6-hydroxy-1,3,5-triazine |
5 mg/m2 |
Colloidal silica (av. size 0.014 µm) |
10 mg/m2 |
Second layer (Emulsion layer)
[0092] Samples were allowed to stand under the condition, A (23° C, 40% RH, 3 days) or B
(55° C, 80% RH, 3 days), and thereafter, each was evaluated with respect to photographic
characteristics. Thus, each sample was sandwiched between intensifying screens (high
sensitive screen as described below), exposed to X-ray, through an aluminum wedge,
to X-ray at tube voltage of 80 kVp and tube current of 100 mA for 0.05 sec.
[0093] Solid developer composition used for 100 liters of a developing solution was prepared
according to the following procedure.
Granules (A)
[0094] Hydroquinone of 3,000 g, 1-phenyl-3-pyrazolidone of 400 g, N-actyl-D,L-penicillamine
of 10 g and sodium glutaraldehyde bissulfite of 500 g each were pulverized up in a
commercially available mill so as to have an average particle size of 10 µm. To the
resulting fine particles, sodium sulfite of 700 g and D-sorbit of 200 g were added
and stirred in the mill for 30 min.. In stirring granulator commercially available,
the resulting mixture was granulated for 5 min. at room temperature by adding 30 ml
of water. The resulting granules were dried up at 40° C for 2 hr. in a fluidized bed
drier so that the moisture content of the granules was almost completely removed off.
Preparation solid developer composition A
[0095] Thus prepared granules (A) was mixed with sodium 1-octanesulfonate of 100 g for 10
min. by making use of a mixer in a room controlled to be not higher than 25° C and
40% RH. The resulting mixture was compression-tableted so as to have a filling amount
of 10 g per tablet, by making use of a tableting machine that was modified model of
Tough Press Collect 1527HU manufactured by Kikusui Mfg. Works, Inc. Thereby, hydroquinone
type developing composition tablets with 30 mm in diameter were prepared.
Granules (B)
[0096] Potassium carbonate was added in such an amount as to have buffering capability of
0.16. In this case, the buffering capability indicates pH variation when acetic acid
of 0.1 mol/Lwp was added to a developing solution, the pH of which was adjusted to
10.0. Further, sodium bicarbonate of 1,000 g and KBr of 200 g each were pulverized
up in a commercially available mill so as to have an average particle size of 10 µm.
To the resulting fine particles, were added LiOH H
2O of 200 g, DTPA. 5Na of 250 g, 1-phenyl-5-mercaptotetrazole of 5 g, sodium sulfite
of 4,000 g, Compound (M) of 40 g, Compound (N) of 5 g and D-mannit of 1,000 g. In
stirring granulator commercially available, the resulting mixture was granulated for
5 min. at room temperature by adding 30 ml of water. The resulting granules were dried
up at 40° C for 2 hr. in a fluidized bed drier so that the moisture content of the
granules was almost completely removed off to obtain granules (B).
Preparation solid developer composition B
[0097] Thus prepared granules (B) was mixed with sodium 1-octanesulfonate of 200 g for 10
min. by making use of a mixer in a room controlled to be not higher than 25° C and
40% RH. The resulting mixture was compression-tableted so as to have a filling amount
of 10 g per tablet, by making use of a tableting machine that was modified model of
Tough Press Collect 1527HU manufactured by Kikusui Mfg. Works, Inc. Thereby, alkaline
developing composition tablets with 30 mm in diameter were prepared. The thus prepared
developer composition A and B The thus-prepared developing compositions in the form
of a tablet A and B were packaged into a pillow bag containing aluminum for moisture-proof,
in an amount of 4.0 liters of the developing solution.
[0098] Solid fixer composition used for 100 liters of a fixing solution was prepared according
to the following procedure. Granules (C)
[0099] Ammonium thiosulfate/sodium thiosulfate (90/10 by weight) of 15,000 g was pulverized
up in a commercially available mill so as to have an average particle size of 10 µm.
To the resulting fine powder, were added sodium sulfite of 500 g, Na
2S
2O
5 of 750 g and binder Pineflow of 1,300 g and the mixture was mixed in the mill for
3 min. In stirring granulator commercially available, the resulting mixture was granulated
by adding 50 ml of water. The resulting granules were dried up at 40° C in a fluidized
bed drier so that the moisture content of the granules was almost completely removed
off.
Granules (D)
[0100] Boric acid of 400 g, aluminum sulfate octahydrate of 1,200 g, cinnamic acid of 1200
g and tartaric acid of 300 g were pulverized up in a commercially available mill so
as to have an average particle size of 10 µm. To the resulting fine particles was
added D-mannit of 250 g, D-sorbit of 120 g and PEG #4000 of 160 g and the resulting
mixture was granulated by adding 30 ml of water. The resulting granules were dried
up at 40° C in a fluidized bed drier so that the moisture content of the granules
was almost completely removed off.
Solid fixer composition
[0101] To the thus prepared granules (C) were added β-alanine of 3400 g, sodium acetate
of 4330 g and sodium 1-octanesulfonate in an amount so as to be 1.5% of the total
weight, to granule (D) were added sodium metabisulfite of 750 g and sodium 1-octanesulfonate
in an amount so as to be 1.0% of the total weight, and each mixed for 10 min. by making
use of a mixer in a room controlled to be not higher than 25° C and 40% RH. Each of
the mixture was compression-tableted so as to have a filling amount of 10.2 g per
tablet (C) and 11.2 g per tablet (D), by making use of a tableting machine that was
modified model of Tough Press Collect 1527HU manufactured by Kikusui Mfg. Works, Inc.
Thus prepared fixing compositions C and D in the form of a tablet were each packaged
into a pillow bag containing aluminum for moisture-proof, in an amount for 4 liters
of the fixing solution.
[0102] There was employed an automatic processor, modified SRX-201 (available from Konica
Corp.). A starting developer solution in a developing tank was prepared so as to dissolve
packaged tablets of developer composition-tablet in water using a modified chemical
mixer. In this case, the tablets were completely dissolved and no precipitate was
observed. Thus prepared developing solution of 7.8 l was introduced into the processor,
modified SRX-201 and a starter having the composition as below was added thereto in
amount of 33 ml/l to prepare a starting developing solution. A fixing solution for
use in the processor was prepared so as to dissolve packaged fixing composition-tablets
C and D in water using the chemical mixer. In the thus prepared fixing solution, the
tablets were completely dissolved and no precipitate was observed. The fixing solution
of 5.6 liters was introduced into a processor SRX-201 as a starting fixer solution.
Starter |
KBr |
5.5 g |
HO(CH2)2S(CH2)2S(CH2)2OH |
0.05 g |
N-acetyl-D, L-penicilamine |
0.10 g |
Sodium metabisulfite for pH-adjustment Water to make |
35 ml |
[0103] In SRX-201, an inlets of a modified chemical mixer for supplying each of the developing
and fixing solid compositions was provided and a built-in chemical mixer was modified
for dissolving the solid processing composition.
[0104] An opened package of solid developing or fixing composition tablets was set at the
inlet of modified chemical mixer and at the same time when the tablets was supplied
into the tank, warm water (25 to 30° C) was also introduced to prepare the processing
solution of 4.0 liter, with stirring and dissolving for 25 min. The resulting solution
was used as a replenishing solution for developing or fixing solution. The pH of the
developing solution and fixing solution was respectively adjusted to 10.55 and 4.80
with acetic acid or potassium hydroxide. The built-in chemical mixer was comprised
of a supplying tank and an auxiliary tank, each having a volume of 4 liters. The auxiliary
tank was provided so as to supply a replenishing solution, without no supply of the
replenishing solution, during the time a replenishing solution prepared in the supplying
tank was exhausted during the running process and the solid processing compositions
were being dissolved for a period of 25 min. The starter was added and the pH of the
developer stating solution was adjusted to 10.45.
[0105] Photographic material samples each were subjected to exposure giving a density of
1.0 and running process. In the running process, developer and fixer were replenished
at a rate of 90 ml/m
2 and 90 ml/m
2, respectively.
Developing |
39° C |
5.0 sec. |
Fixing |
36° C |
3.5 sec. |
Washing |
35° C |
2.5 sec. |
Squeezing |
|
1.5 sec. |
Drying |
50° C |
2.5 sec. |
Total |
|
15 sec. |
[0106] When reached the stationary state in the running process, the following evaluation
was made. Processed samples each were subjected to sensitometry and the spectral absorption
density at 500 nm was also measured with a spectrophotometer to evaluate residual
color. Further, unprocessed samples each were scratched with a needle of a scratch-
meter with applying a load of 5 g. and then, processed in the same manner as above.
The pressure fog density was measured with a microdensitometer. Results of samples
are shown as a relative value in Table 2, based on those of Sample 1 being 100.
Table 1
Sample No. |
Emulsion |
Dye (mg/Ag·mol) |
Compound (1),(2),(3) |
Remarks |
|
|
|
|
(mg/Ag·mol) * |
(mg/Ag·mol)** |
|
1 |
Em-2 |
D-1 |
(450) |
- |
|
|
Comp. |
2-1 |
Em-2 |
D-1
4-11 |
(225)
(225) |
- |
|
|
Comp. |
2-2 |
Em-2 |
D-1
4-11 |
(225)
(225) |
1-11 |
(4) |
250 |
Comp. |
3 |
Em-1 |
D-1
4-11 |
(225)
(225) |
1-11 |
(4) |
250 |
Inv. |
4 |
Em-1 |
D-1
4-23 |
(135)
(315) |
2-4 |
(4) |
280 |
Inv. |
5 |
Em-1 |
4-18 |
(450) |
2-4 |
(5) |
300 |
Inv. |
6 |
Em-1 |
D-1
4-18 |
(45)
(405) |
3-12 |
(5) |
300 |
Inv. |
7 |
Em-1 |
D-1
4-12 |
(405)
(45) |
3-3 |
(8) |
300 |
Inv. |
8 |
Em-3 |
D-1 |
(450) |
- |
|
|
Comp. |
9 |
Em-3 |
D-1
4-24 |
(135)
(315) |
1-12 |
(5) |
300 |
Inv. |
10 |
Em-3 |
D-1
4-18 |
(90)
(360) |
2-9 |
(8) |
320 |
Inv. |
11 |
Em-3 |
4-23 |
(450) |
3-5 |
(10) |
350 |
Inv. |
*:Amount added at the time of chemical sensitization. |
**:Amount added to an emulsion layer coating solution. |
Table 2
Sample No. |
Condition A |
Pressure resistance |
Residual |
Dmax |
Condition B |
Remarks |
|
Fog |
Sensi- |
|
color |
|
Fog |
Sensi- |
|
|
|
tivity |
|
|
|
|
tivity |
|
1 |
100 |
100 |
100 |
100 |
100 |
126 |
67 |
Comp. |
2 |
108 |
108 |
105 |
80 |
100 |
124 |
69 |
Comp. |
3 |
50 |
127 |
84 |
80 |
120 |
54 |
119 |
Inv. |
4 |
45 |
129 |
82 |
61 |
122 |
50 |
125 |
Inv. |
5 |
34 |
132 |
76 |
32 |
124 |
37 |
131 |
Inv. |
6 |
36 |
130 |
80 |
43 |
123 |
40 |
129 |
Inv. |
7 |
41 |
112 |
89 |
90 |
122 |
38 |
108 |
Inv. |
8 |
100 |
100 |
100 |
100 |
100 |
127 |
65 |
Comp. |
9 |
49 |
128 |
85 |
62 |
119 |
55 |
122 |
Inv. |
10 |
36 |
130 |
81 |
61 |
123 |
49 |
125 |
Inv. |
11 |
33 |
125 |
75 |
31 |
125 |
36 |
121 |
Inv. |
[0107] As can be seen from Table 2, samples according to the invention exhibited enhanced
sensitivity, improved pressure resistance and residual color and reduced variation
in photographic performance even when aged at high temperature and high humidity.
When developed for a short period of 15 sec. using solid processing compositions,
there was no deterioration in sensitivity and no problem in practice.
Example 2
[0108] The emulsion, Em-1 was chemically sensitized in the same manner as in Example 1,
except that after adding a spectral sensitizing dye, a compound represented by formula
(5) was added, as shown in Table 3. Photographic material samples were also prepared
in the same manner as in Example 1, except that a compound represented by formula
(1), (2) or (3) of 300 mg/ mol·Ag was added to the Emulsion layer coating solution,
as shown in Table 3. Samples prepared by the use of Em-2 were prepared in the same
manner as in Example 1. Samples by the use of Em-3 were prepared in the same manner
as in Example 1, except that a compound represented by formula (1), (2) or (3) of
350 mg/ mol·Ag was added to the Emulsion layer coating solution, as shown in Table
3.
[0109] Each sample was sandwiched between intensifying screens, exposed to X-ray, through
an aluminum wedge, to X-ray at tube voltage of 60 kVp and tube current of 200 mA for
0.05 sec. The intensifying screen described below was employed.
[0110] Preparation of high sensitive intensifying screen (S-1)
Phosphor Gd2O2S:Tb (average particle size, 1.8 µm) |
200 g |
Polyurethane type thermoplastic elastomer Deluxe TPKL-5-2625, solid component of 40%
(product by Sumitomo Bayer Corp.) |
20 g |
Nitrocellulose (nitration degree of 11.5%) |
2 g |
[0111] To the above was added methylethylketone as a solvent and the mixture was dispersed
with a propeller type mixer to obtain a coating solution for a phosphor layer with
a viscosity of 25 ps at 25° C (binder/fluorescent substance = 1/22).
[0112] Separately, 90 g of soft type acryl resin, 50 g of nitrocellulose were added to methylethylketone
to be dispersed to obtain a dispersion with a viscosity of 3 to 6 ps at 25° C, as
a coating solution to form a sublayer.
[0113] A polyethylene terephthalate base (support) compounded with titanium dioxide and
with a thickness of 250 µm was horizontally placed on a glass plate and thereon was
uniformly coated the coating solution of the sublayer above-described by using a doctor
blade. Thereafter, the coated layer was dried with slowly increasing a temperature
from 25 to 100° C to form the sublayer on the support. A thickness of the sublayer
was 15 µm.
[0114] Further thereon, the coating solution of the phosphor layer was coated in a thickness
of 240 µm by using a doctor blade and dried, and subjected to compression. The compression
was conducted by means of a calendar roll at a pressure of 300 kgw/cm
2 and a temperature of 80° C. After compression, a transparent protective layer was
formed in accordance with the method described in Example 1 of JP-A 6-75097. There
was thus obtained an intensifying screen with a thickness of 160 mm and a filling
ratio of 68% and exhibiting sharpness (CTF) of 48%. Preparation of comparative intensifying
screen (S-2)
[0115] A screen (S-2) comprising a support, sublayer, phosphor layer and transparent protective
layer was prepared in the same manner as the S-1 described above, except that the
coating solution of the phosphor was coated in a thickness of 150 µm and the compression
was not applied. There was thus obtained an intensifying screen with a thickness of
105 mm and a filling ratio of 65%.
[0116] Processed samples were each subjected to sensitometry and also evaluated with respect
to sharpness. Portions with a density of 1.0 of each sample was measured with an aperture
of 30 µm x 500 µm and a MTF value at a spatial frequency of 1.0 cycle/mm was denoted
as the sharpness. Results obtained are shown as a relative value in Table 4, based
on those of Sample 12 by the use of S-2 being 100.
Table 3
Sample No. |
Emul-sion |
Dye (mg/Ag·mol) |
Compound (1),(2),(3) (mg/Ag·mol) |
Compound (5) (mg/Ag·mol) |
Remarks |
12 |
Em-2 |
D-1
4-11 |
(225)
(225) |
- |
|
- |
|
Comp. |
13 |
Em-2 |
D-1 |
(450) |
1-7 |
(12) |
- |
|
Comp. |
14 |
Em-1 |
D-1
4-12 |
(45)
(405) |
2-12 |
(4) |
5-20 |
(3) |
Inv. |
15 |
Em-1 |
4-18 |
(450) |
3-5 |
(5) |
5-2 |
(3) |
Inv. |
16 |
Em-3 |
D-1
4-3 |
(400)
(50) |
- |
|
- |
|
Inv. |
17 |
Em-3 |
4-18 |
(450) |
2-10 |
(4) |
5-5 |
(3) |
Inv. |
18 |
Em-3 |
D-1
4-24 |
(90)
(360) |
3-14 |
(4) |
5-12 |
(3) |
Inv. |
Table 4
Sample No. |
Fog |
Sensitivity |
Sharpness |
Remarks |
|
|
S-2 |
S-1 |
S-2 |
S-1 |
|
12 |
100 |
100 |
114 |
100 |
80 |
Comp. |
13 |
30 |
69 |
78 |
79 |
65 |
Comp. |
14 |
39 |
119 |
136 |
78 |
64 |
Inv. |
15 |
35 |
122 |
139 |
78 |
65 |
Inv. |
16 |
100 |
100 |
115 |
100 |
79 |
Comp. |
17 |
34 |
122 |
139 |
76 |
61 |
Inv. |
18 |
38 |
120 |
137 |
79 |
64 |
Inv. |
[0117] As can be seen from Table 4, when developed by the use of the solid developer composition,
samples according to the invention exhibited enhanced sensitivity. Specifically, when
exposed through the high sensitive screen, further enhanced sensitivity and superior
sharpness were achieved.