Technical field
[0001] The present invention relates to detergent compositions containing a quaternary ammonium
cationic component and a polymeric component having pendant carboxylic functionality,
which are suitable for use in laundry and dishwashing methods.
Background to the invention
[0002] The satisfactory removal of greasy soils/stains, that is soils/stains having a high
proportion of triglycerides or fatty acids, is a challenge faced by the formulator
of detergent compositions for use in laundry and dish washing methods. Surfactant
components have traditionally been employed in detergent products to facilitate the
removal of such greasy soils/stains. In particular, surfactant systems comprising
cationic surfactants are known for use in greasy soil/stain removal.
[0003] For example, EP-B-21,491 discloses detergent compositions containing a nonionic/cationic
surfactant mixture and a builder mixture comprising aluminosilicate and polycarboxylate
builder. The cationic surfactant may be a cationic ester. Improved particulate and
greasy/oily soil removal is described.
[0004] US-A-4,228,042 discloses biodegradable cationic surfactants, including cationic ester
surfactants for use in detergent compositions to provide greasy/oily soil removal.
The combination of these cationic surfactants with nonionic surfactants in compositions
designed for particulate soil removal is also described.
[0005] Polymeric compounds are also known components of detergent compositions. They are
generally incorporated in detergent compositions as soil suspension agents.
[0006] It has been found that the stain and greasy soil removal properties of detergent
compositions incorporating both a quaternary ammonium cationic component and a polymeric
component having pendant carboxylic functionality are surprisingly enhanced when the
two components are used within a specific ratio. The use of the combination of components
within the specific ratio also enables the overall quantity of one or both components
to be reduced whilst achieving the same, or improved cleaning performance.
[0007] All documents cited in the present description are, in relevant part, incorporated
herein by reference.
Summary of the Invention
[0008] A detergent composition of the present invention comprises a hard acid which is a
quaternary ammonium cationic component and up to 1.7% by weight total detergent composition
of hard base which is a polymeric component having pendant carboxylic functionality,
and wherein the ratio of cationic component to polymeric component is from 10:1 to
1:3, the composition comprising less than 20% by weight phosphate component.
[0009] In a preferred aspect of the invention, the ratio of cationic component to polymeric
component is from 5:1 to 1:2. The ratio may be 5:1 to 1:1. In a further preferred
aspect said cationic component comprises a cationic surfactant of the formula:
R
1R
2 mR
3 3-mN
+A
-
wherein R
1 represents a C
6-24 alkyl or alkenyl group or a C
6-12 alkaryl group, each R
2 independently represents a (C
nH
2nO)
xR
4 group where n is 1 to 4 and x is from 1 to 14 and R
4 represents hydrogen (preferred), methyl or ethyl, the sum total of C
nH
2nO groups in R
2m being from 1 to 14, each R
3 group independently represents a C
1-12 alkyl or alkenyl group, an aryl group or a C
1-6 alkaryl group, m is 1, 2 or 3, and A is a counterion providing electrical neutrality.
Detailed description of the invention
Cationic Component
[0010] An essential element of the detergent compositions of the invention is a quaternary
ammonium cationic component. Preferably this cationic component is a surfactant. The
cationic component is preferably present at a level from 0.5 % to 20.0%, more preferably
from 0.1% to 10%, most preferably from 1.0% to 5.0% or even below 1.5% by weight of
the detergent composition.
[0011] Any quaternary ammonium cationic surfactant may be used however, according to a preferred
aspect of the invention, the cationic component comprises a surfactant selected from
compounds of the formula.
R
1R
2 mR
3 3-mN
+A
-
wherein R
1 represents a C
6-24 alkyl or alkenyl group or a C
6-12 alkaryl group, each R
2 independently represents a (C
nH
2nO)
xR
4 group where n is 1 to 4 and x is from 1 to 14 and R
4 represents hydrogen (preferred), methyl or ethyl, the sum total of C
nH
2nO groups is R
2m being from 1 to 14, each R
3 group independently represents a C
1-12 alkyl or alkenyl group, an aryl group or a C
1-6 alkaryl group, m is 1, 2 or 3, and A is a counterion providing electrical neutrality.
[0012] Particularly preferred surfactants have R
2 equal to -CH
2CH
2OH, each R
3 independently selected from C
1-4 alkyl, preferably methyl and m is 1 or 2. Preferably R
1 is a linear C
6-14 alkyl group. C
8-10 alkyl groups have been found to be particularly useful. C
12-14 alkyl groups have also been found to be particularly useful.
[0013] Preferably the cationic component is a monoquaternary ammonium compound.
[0014] The cationic component surfactant of the present invention is preferably a water
dispersible compound having surfactant properties.
[0015] The cationic component may comprise a cationic ester surfactant. Suitable cationic
ester surfactants, including choline ester surfactants, have for example been disclosed
in US Patents No.s 4228042, 4239660 and 4260529.
[0016] In preferred cationic ester surfactants the ester linkage (i.e. -COO-) and cationically
charged group of the cationic ester are separated from each other in the surfactant
molecule by a spacer group consisting of a chain comprising at least three atoms (i.e.
of three atoms chain length), preferably from three to eight atoms, more preferably
from three to five atoms, most preferably three atoms. The atoms forming the spacer
group chain are selected from the group consisting of carbon, nitrogen and oxygen
atoms and any mixtures thereof, with the proviso that any nitrogen or oxygen atom
in said chain connects only with carbon atoms in the chain. Thus spacer groups having,
for example, -O-O- (i.e. peroxide), -N-N-, and -N-O- linkages are excluded, whilst
spacer groups having, for example -CH
2-O-CH
2- and -CH
2-NH-CH
2- linkages are included. In a preferred aspect the spacer group chain comprises only
carbon atoms, most preferably the chain is a hydrocarbyl chain.
[0017] Preferred cationic ester surfactants are those having the formula:

wherein R
1 is a C
5-C
31 linear or branched alkyl, alkenyl or alkaryl chain or M
-. N
+(R
6R
7R
8)(CH
2)
s; X and Y, independently, are selected from the group consisting of COO, OCO, O, CO,
OCOO, CONH, NHCO, OCONH and NHCOO wherein at least one of X or Y is a COO, OCO, OCOO,
OCONH or NHCOO group; R
2, R
3, R
4, R
6, R
7, and R
8 are independently selected from the group consisting of alkyl, alkenyl, hydroxyalkyl
and hydroxy-alkenyl groups having from 1 to 4 carbon atoms and alkaryl groups; and
R
5 is independently H or a C
1-C
3 alkyl group; wherein the values of m, n, s and t independently lie in the range of
from 0 to 8, the value of b lies in the range from 0 to 20, and the values of a, u
and v independently are either 0 or 1 with the proviso that at least one of u or v
must be 1; and wherein M is a counter anion.
[0018] Preferably M is selected from the group consisting of halide, methyl sulfate, sulfate,
and nitrate, more preferably methyl sulfate, chloride, bromide or iodide.
[0019] The cationic ester surfactant may be selected from those having the formula:

wherein R
1 is a C
5-C
31 linear or branched alkyl, alkenyl or alkaryl chain; X is selected from the group
consisting of COO, OCO, OCOO, OCONH and NHCOO; R
2, R
3, and R
4 are independently selected from the group consisting of alkyl and hydroxyalkyl groups
having from 1 to 4 carbon atoms; and R
5 is independently H or a C
1-C
3 alkyl group; wherein the value of n lies in the range of from 0 to 8, the value of
b lies in the range from 0 to 20, the value of a is either 0 or 1, and the value of
m is from 3 to 8.
[0020] More preferably R
2, R
3 and R
4 are independently selected from a C
1-C
4 alkyl group and a C
1-C
4 hydroxyalkyl group. In one preferred aspect at least one, preferably only one, of
R
2, R
3 and R
4 is a hydroxyalkyl group. The hydroxyalkyl preferably has from 1 to 4 carbon atoms,
more preferably 2 or 3 carbon atoms, most preferably 2 carbon atoms. In another preferred
aspect at least one of R
2, R
3 and R
4 is a C
2-C
3 alkyl group, more preferably two C
2-C
3 alkyl groups are present.
[0021] Highly preferred water dispersible cationic ester surfactants are the esters having
the formula:

where m is from 1 to 4, preferably 2 or 3 and wherein R
1 is a C
11-C
19 linear or branched alkyl chain.
[0022] Particularly preferred choline esters of this type include the stearoyl choline ester
quaternary methylammonium halides (R
1=C
17 alkyl), palmitoyl choline ester quaternary methylammonium halides (R
1=C
15 alkyl), myristoyl choline ester quaternary methylammonium halides (R
1=C
13 alkyl), lauroyl choline ester methylammonium halides (R
1=C
11 alkyl), cocoyl choline ester quaternary methylammonium halides (R
1=C
11-C
13 alkyl), tallowyl choline ester quaternary methylammonium halides (R
1=C
15-C
17 alkyl), and any mixtures thereof.
[0023] Other suitable cationic ester surfactants have the structural formulas below, wherein
d may be from 0 to 20.

[0024] In a preferred aspect the cationic ester surfactant is hydrolysable under the conditions
of a laundry wash method.
[0025] Preferred cationic surfactants include alkoxylated quaternary ammonium (AQA) surfactants
of the general formula:

wherein R
1 is an alkyl or alkenyl moiety containing from about 8 to about 18 carbon atoms, preferably
10 to about 16 carbon atoms, most preferably from about 10 to about 14 carbon atoms;
R
2 and R
3 are each independently alkyl groups containing from one to about three carbon atoms,
preferably methyl; R
4 is selected from hydrogen (preferred), methyl and ethyl, X
- is an anion such as chloride, bromide, methylsulfate, sulfate, or the like, to provide
electrical neutrality; A is selected from C
1-C
4 alkoxy, especially ethoxy (i.e. ―CH
2CH
2O―), propoxy, butoxy and mixtures thereof; and p is from 2 to about 30, preferably
2 to about 15, most preferably 2 to about 8. Other preferred cationic surfactants
include surfactants of the formula:

and one or more detersive (including fabric care) adjunct materials as disclosed
hereinafter, wherein for the AQA surfactant R
1 is an alkyl or alkenyl moiety containing from about 8 to about 18 carbon atoms, preferably
10 to about 16 carbon atoms, most preferably from about 10 to about 14 carbon atoms;
R
2 is an alkyl group containing from one to three carbon atoms, preferably methyl; R3
and R
4 can vary independently and are selected from hydrogen (preferred), methyl and ethyl,
X
- is an anion such as chloride, bromide, methylsulfate, sulfate, or the like, sufficient
to provide electrical neutrality. A and A' can vary independently and are each selected
from C
1-C
4 alkoxy, especially ethoxy, (i.e. ―CH
2CH
2O―), propoxy, butoxy and mixtures thereof; p is from 1 to about 30, preferably 1 to
about 4 and q is from 1 to about 30, preferably 1 to about 4, and most preferably
both p and q are 1.
Polymeric Component
[0026] The polymeric component comprises a polymer having a pendant group having a carboxylic
functionality (that is to say a group which is not a polymeric linkage group so that
it does not form part of the polymer backbone and which has a carboxylic functionality).
The polymeric component is generally formed from at least 5%, preferably at least
25% or even at least 50%, more preferably at least 60% and most preferably at least
90% by weight of monomers which result in such pendant groups. The polymeric component
preferably has a molecular weight of from 1500 to 150000 most preferably from 2000
to 100000, especially 5000 to 80000. Molecular weight measurements are obtained by
GPC using styrene as a standard.
[0027] References herein to carboxylic acid groups also include their salts. Polymeric polycarboxylic
materials can be prepared by polymerizing or copolymerizing suitable unsaturated monomers,
preferably in their acid form. Unsaturated monomeric acids that can be polymerized
to form suitable polymeric polycarboxylates include acrylic acid, maleic acid (or
maleic anhydride), fumaric acid, itaconic acid, aconitic acid, mesaconic acid, citraconic
acid and methylenemalonic acid The presence in the polymers herein, of monomeric segments,
containing no hard base radicals (such as carboxylate radicals) such as vinylmethyl
ether, styrene, ethylene, etc. is suitable provided that such segments preferably
do not constitute more than about 40% by weight. Acrylic and maleic homopolymers or
copolymers are particularly preferred.
[0028] Acrylic/maleic-based coplymers include the water-soluble salts of copolymers of acrylic
acid and maleic acid. The average molecular weight of such copolymers in the acid
form preferably ranges from about 2,000 to 100,000, more preferably from about 5,000
to 75,000, most preferably form about 7,000 to 65,000 or even 10,000 to 50,000. The
ratio of acrylate to maleate segments in such preferred copolymers will generally
range from about 30:1 to about 1:1, more preferably from about 10:1 to 2:1. Water-soluble
salts of such acrylic acid/maleic acid copolymers can include, for example, the alkali
metal, ammonium and substituted ammonium salts. Soluble acrylate/maleate copolymers
of this type are known materials which are described in European Patent Application
No. 66915, published December 15, 1982, as well as in EP 193,360, published September
3, 1986, which also describes such polymers comprising hydroxypropylacrylate.
[0029] Polyaspartate and polyglutamate dispersing agents may also be used, especially in
conjunction with zeolite builders. Dispersing agents such as polyaspartate preferably
have a molecular weight (avg.) of about 10,000.
[0030] The polymer may be any organic polymeric material having a carboxylic functionality
pendant group commonly used as dispersants, and anti-redeposition and soil suspension
agents in detergent compositions.
[0031] Further examples of organic polymeric compounds include the water soluble organic
homo- or co-polymeric polycarboxylic acids or their salts in which the polycarboxylic
acid comprises at least two carboxyl radicals separated from each other by not more
than two carbon atoms. Polymers of the latter type are disclosed in GB-A-1,596,756.
Examples of such salts include polyacrylates of MWt 1500-5000
[0032] The polyamino compounds are useful herein including those derived from aspartic acid
such as those disclosed in EP-A-305282, EP-A-305283 and EP-A-351629.
[0033] Terpolymers containing monomer units selected from maleic acid, acrylic acid, polyaspartic
acid and vinyl alcohol, particularly those having an average molecular weight of from
5,000 to 10,000, are also suitable herein. These include maleic/acrylic/vinyl alcohol
terpolymers. Such materials are disclosed in EP 193,360, including for example the
45/45/10 terpolymer of acrylic/maleic/vinyl alcohol.
[0034] The polymeric component is preferably present as components of any particulate components
where they may be beneficial as a binder.
[0035] Detergent compositions of the present invention preferably comprise no greater than
25 % sodium sulphate.
Additional detergent components
[0036] The detergent compositions of the invention may also contain additional detergent
components. The precise nature of these additional components, and levels of incorporation
thereof will depend on the physical form of the composition, and the precise nature
of the washing operation for which it is to be used.
[0037] The compositions of the invention preferably contain one or more additional detergent
components selected from additional surfactants, additional bleaches, bleach catalysts,
alkalinity systems, builders, organic polymeric compounds, additional enzymes, suds
suppressors, lime soap dispersants, soil suspension and anti-redeposition agents and
corrosion inhibitors.
Peroxyacid bleaching system
[0038] A preferred feature of detergent compositions according to the invention is an organic
bleaching system. Preferably the bleaching system comprises a hydrogen peroxide source
and a organic peroxyacid bleach precursor compound. The production of the organic
peroxyacid occurs by an in situ reaction of the precursor with a source of hydrogen
peroxide. Preferred sources of hydrogen peroxide include inorganic perhydrate bleaches.
In an alternative preferred execution the organic peroxyacid bleaching system comprises
a preformed organic peroxyacid, which is incorporated directly into the composition.
Compositions containing mixtures of a hydrogen peroxide source and organic peroxyacid
precursor in combination with a preformed organic peroxyacid are also envisaged.
Inorganic perhydrate bleaches
[0039] Inorganic perhydrate salts are a preferred source of hydrogen peroxide. These salts
are normally incorporated in the form of the alkali metal, preferably sodium salt
at a level of from 1 % to 40 % by weight, more preferably from 2 % to 30 % by weight
and most preferably from 5% to 25% by weight of the compositions.
[0040] Examples of inorganic perhydrate salts include perborate, percarbonate, perphosphate,
persulfate and persilicate salts. The inorganic perhydrate salts are normally the
alkali metal salts. The inorganic perhydrate salt may be included as the crystalline
solid without additional protection. For certain perhydrate salts however, the preferred
executions of such granular compositions utilize a coated form of the material which
provides better storage stability for the perhydrate salt in the granular product.
Suitable coatings comprise inorganic salts such as alkali metal silicate, carbonate
or borate salts or mixtures thereof, or organic materials such as waxes, oils, or
fatty soaps.
[0041] Sodium perborate is a preferred perhydrate salt and can be in the form of the monohydrate
of nominal formula NaBO
2H
2O
2 or the tetrahydrate NaBO
2H
2O
2.3H
2O.
[0042] Alkali metal percarbonates, particularly sodium percarbonate are preferred perhydrates
herein. Sodium percarbonate is an addition compound having a formula corresponding
to 2Na
2CO
3.3H
2O
2, and is available commercially as a crystalline solid.
[0043] Potassium peroxymonopersulfate is another inorganic perhydrate salt of use in the
detergent compositions herein.
Peroxyacid bleach precursor
[0044] Peroxyacid bleach precursors are compounds which react with hydrogen peroxide in
a perhydrolysis reaction to produce a peroxyacid. Generally peroxyacid bleach precursors
may be represented as

where L is a leaving group and X is essentially any functionality, such that on perhydrolysis
the structure of the peroxyacid produced is

[0045] The peroxyacid bleach precursor compounds are preferably incorporated at a level
of from 0.05% to 20 % by weight, more preferably from 0.1% to 15 % by weight, most
preferably from 0.2% to 10% by weight of the detergent compositions.
[0046] Suitable peroxyacid bleach precursor compounds typically contain one or more Nor
O-acyl groups, which precursors can be selected from a wide range of classes. Suitable
classes include anhydrides, esters, imides, lactams and acylated derivatives of imidazoles
and oximes. Examples of useful materials within these classes are disclosed in GB-A-1586789.
Suitable esters are disclosed in GB-A-836988, 864798, 1147871, 2143231 and EP-A-0170386.
Leaving groups
[0047] The leaving group, hereinafter L group, must be sufficiently reactive for the perhydrolysis
reaction to occur within the optimum time frame (e.g., a wash cycle). However, if
L is too reactive, this activator will be difficult to stabilize for use in a bleaching
composition.
[0048] Preferred L groups are selected from the group consisting of:

and mixtures thereof, wherein R
1 is an alkyl, aryl, or alkaryl group containing from 1 to 14 carbon atoms, R
3 is an alkyl chain containing from 1 to 8 carbon atoms, R
4 is H or R
3, and Y is H or a solubilizing group. Any of R
1, R
3 and R
4 may be substituted by essentially any functional group including, for example alkyl,
hydroxy, alkoxy, halogen, amine, nitrosyl, amide and ammonium or alkyl ammonium groups
[0049] The preferred solubilizing groups are -SO
3-M
+, -CO
2-M
+, -SO
4-M
+, -N
+(R
3)
4X
- and O<--N(R
3)
3 and most preferably -SO
3-M
+ and -CO
2-M
+ wherein R
3 is an alkyl chain containing from 1 to 4 carbon atoms, M is a cation which provides
solubility to the bleach activator and X is an anion which provides solubility to
the bleach activator. Preferably, M is an alkali metal, ammonium or substituted ammonium
cation, with sodium and potassium being most preferred, and X is a halide, hydroxide,
methylsulfate or acetate anion.
Alkyl percarboxylic acid bleach precursors
[0050] Alkyl percarboxylic acid bleach precursors from percarboxylic acids on perhydrolysis.
Preferred precursors of this type provide peracetic acid on perhydrolysis.
[0051] Preferred alkyl percarboxylic precursor compounds of the imide type include the N-,
N
1N
1 tetra acetylated alkylene diamines wherein the alkylene group contains from 1 to
6 carbon atoms, particularly those compounds in which the alkylene group contains
1, 2 and 6 carbon atoms. Tetraacetyl ethylene diamine (TAED) is particularly preferred.
[0052] Other preferred alkyl percarboxylic acid precursors include sodium 3,5,5,-trimethyl
hexanoyloxybenzene sulfonate (iso-NOBS), sodium nonanoyloxybenzene sulfonate (NOBS),
sodium acetoxybenzene sulfonate (ABS) and pentaacetyl glucose. When the bleach precursor
hydrophilic, more particularly when it comprises TAED, preferably it is present in
amounts of at least 1.5 %, or even at least 3.5% by weight, most preferably at least
5% by weight or greater of the total detergent composition.
Amide substituted alkyl peroxyacid precursors
[0053] Preferred peroxyacid precursors are amide substituted alkyl peroxyacid precursor
compounds, including those of the following general formulae:

wherein R
1 is an aryl or alkaryl group with from about 1 to about 14 carbon atoms, R
2 is an alkylene, arylene, and alkarylene group containing from about 1 to 14 carbon
atoms, and R
5 is H or an alkyl, aryl, or alkaryl group containing 1 to 10 carbon atoms and L can
be essentially any leaving group. R
1 preferably contains from about 6 to 12 carbon atoms. R
2 preferably contains from about 4 to 8 carbon atoms. R
1 may be straight chain or branched alkyl, substituted aryl or alkylaryl containing
branching, substitution, or both and may be sourced from either synthetic sources
or natural sources including for example, tallow fat. Analogous structural variations
are permissible for R
2. R
2 can include alkyl, aryl, wherein said R
2 may also contain halogen, nitrogen, sulphur and other typical substituent groups
or organic compounds. R
5 is preferably H or methyl. R
1 and R
5 should not contain more than 18 carbon atoms total. Amide substituted bleach activator
compounds of this type are described in EP-A-0170386.
[0054] Preferred examples of bleach precursors of this type include amide substituted peroxyacid
precursor compounds selected from (6-octanamido-caproyl)oxybenzenesulfonate, (6-decanamido-caproyl)
oxybenzene- sulfonate, and the highly preferred (6-nonanamidocaproyl)oxy benzene sulfonate,
and mixtures thereof as described in EP-A-0170386.
Perbenzoic acid precursor
[0055] Perbenzoic acid precursor compounds provide perbenzoic acid on perhydrolysis. Suitable
O-acylated perbenzoic acid precursor compounds include the substituted and unsubstituted
benzoyl oxybenzene sulfonates, and the benzoylation products of sorbitol, glucose,
and all saccharides with benzoylating agents, and those of the imide type including
N-benzoyl succinimide, tetrabenzoyl ethylene diamine and the N-benzoyl substituted
ureas. Suitable imidazole type perbenzoic acid precursors include N-benzoyl imidazole
and N-benzoyl benzimidazole. Other useful N-acyl group-containing perbenzoic acid
precursors include N-benzoyl pyrrolidone, dibenzoyl taurine and benzoyl pyroglutamic
acid.
Cationic peroxyacid precursors
[0056] Cationic peroxyacid precursor compounds produce cationic peroxyacids on perhydrolysis.
[0057] Typically, cationic peroxyacid precursors are formed by substituting the peroxyacid
part of a suitable peroxyacid precursor compound with a positively charged functional
group, such as an ammonium or alkyl ammonium group, preferably an ethyl or methyl
ammonium group. Cationic peroxyacid precursors are typically present in the solid
detergent compositions as a salt with a suitable anion, such as a halide ion.
[0058] The peroxyacid precursor compound to be so cationically substituted may be a perbenzoic
acid, or substituted derivative thereof, precursor compound as described hereinbefore.
Alternatively, the peroxyacid precursor compound may be an alkyl percarboxylic acid
precursor compound or an amide substituted alkyl peroxyacid precursor as described
hereinafter.
[0059] Cationic peroxyacid precursors are described in U.S. Patents 4,904,406; 4,751,015;
4,988,451; 4,397,757; 5,269,962; 5,127,852; 5,093,022; 5,106,528; U.K. 1,382,594;
EP 475,512; 458,396 and 284,292; and in JP 87-318,332.
[0060] Examples of preferred cationic peroxyacid precursors are described in Patent Application
No. 9407944.9 and US Patent Application Nos. 08.298903, 08/298650, 08/298904 and 08/298906.
[0061] Suitable cationic peroxyacid precursors include any of the ammonium or alkyl ammonium
substituted alkyl or benzoyl oxybenzene sulfonates, N-acylated caprolactams, and monobenzoyltetraacetyl
glucose benzoyl peroxides. Preferred cationic peroxyacid precursors of the N-acylated
caprolactam class include the trialkyl ammonium methylene benzoyl caprolactams and
the trialkyl ammonium methylene alkyl caprolactams.
Benzoxazin organic peroxyacid precursors
[0062] Also suitable are precursor compounds of the benzoxazin-type, as disclosed for example
in EP-A-332,294 and EP-A-482,807, particularly those having the formula:

wherein R
1 is an alkyl, alkaryl, aryl, or arylalkyl.
N-acylated lactam precursors
[0063] Still another class of hydrophobic bleach activators are the N-acylated precursor
compounds of the lactam class disclosed generally in GB-A-955735. Preferred materials
of this class comprise the caprolactams.
[0064] Suitable caprolactam bleach precursors are of the formula:

wherein R
1 is an alkyl, aryl, alkoxyaryl or alkaryl group containing from 6 to 12 carbon atoms.
Preferred hydrophobic N-acyl caprolactam bleach precursor materials are selected from
benzoyl caprolactam, octanoyl caprolactam, nonanoyl caprolactam, decanoyl caprolactam,
undecenoyl caprolactam, 3,5,5-trimethylhexanoyl caprolactam and mixtures thereof.
A most preferred is nonanoyl caprolactam.
[0065] Suitable valero lactams have the formula:

wherein R
1 is an alkyl, aryl, alkoxyaryl or alkaryl group containing from 6 to 12 carbon atoms.
More preferably, R
1 is selected from phenyl, heptyl, octyl, nonyl,. 2,4,4-trimethylpenryl, decenyl and
mixtures thereof.
[0066] Mixtures of any of the peroxyacid bleach precursor, herein before described, may
also be used.
Preformed organic peroxyacid
[0067] The organic peroxyacid bleaching system may contain, in addition to, or as an alternative
to, an organic peroxyacid bleach precursor compound, a preformed hydrophobic organic
peroxyacid , typically at a level of from 0.05 % to 20% by weight, more preferably
from 1% to 10% by weight of the composition.
[0068] A preferred class of hydrophobic organic peroxyacid compounds are the amide substituted
compounds of the following general formulae:

or

wherein R
1 is an aryl or alkaryl group with from about 1 to about 14 carbon atoms, R
2 is an alkylene, arylene, and alkarylene group containing from about 1 to 14 carbon
atoms, and R
5 is H or an alkyl, aryl, or alkaryl group containing 1 to 10 carbon atoms. R
1 preferably contains from about 6 to 12 carbon atoms. R
2 preferably contains from about 4 to 8 carbon atoms. R
1 may be straight chain or branched alkyl, substituted aryl or alkylaryl containing
branching, substitution, or both and may be sourced from either synthetic sources
or natural sources including for example, tallow fat. Analogous structural variations
are permissible for R
2. R
2 can include alkyl, aryl, wherein said R
2 may also contain halogen, nitrogen, sulphur and other typical substituent groups
or organic compounds. R
5 is preferably H or methyl. R
1 and R
5 should not contain more than 18 carbon atoms total. Amide substituted bleach activator
compounds of this type are described in EP-A-0170386. Suitable examples of this class
of agents include (6-octylamino)-6-oxo-caproic acid, (6-nonylamino)-6-oxo-caproic
acid, (6-decylamino)-6-oxo-caproic acid, magnesium monoperoxyphthalate hexahydrate,
the magnesium salt of metachloro perbenzoic acid, 4-nonylamino-4-oxoperoxybutyric
acid and diperoxydodecanedioic acid. Such bleaching agents are disclosed in U.S. 4,483,781,
U.S. 4,634,551, EP 0,133,354, U.S. 4,412,934 and EP 0,170,386. A preferred hydrophobic
preformed peroxyacid bleach compound for the purpose of the invention is monononylamido
peroxycarboxylic acid.
[0069] Other suitable organic peroxyacids include diperoxyalkanedioc acids, such as diperoxydodecanedioc
acid, diperoxytetradecanedioc acid and diperoxyhexadecanedioc acid.
[0070] Other suitable organic peroxyacids include diamino peroxyacids, which are disclosed
in WO 95/ 03275, with the following general formula:

wherein:
R is selected from the group consisting of C1-C12 alkylene, C5-C12 cycloalkylene, C6-C12 arylene and radical combinations thereof;
R1 and R2 are independently selected from the group consisting of H, C1-C16 alkyl and C6-C12 aryl radicals and a radical that can form a C3-C12 ring together with R3 and both nitrogens; R3 is selected from the group consisting of C1-C12 alkylene, C5-C12 cycloalkylene and C6-C12 arylene radicals; n and n' each are an integer chosen such that the sum thereof is
1; m and m' each are an integer chosen such that the sum thereof is 1; and
M is selected from the group consisting of H, alkali metal, alkaline earth metal,
ammonium, alkanolammonium cations and radicals and combinations thereof.
[0071] Other suitable organic peroxyacids are include the amido peroxyacids which are disclosed
in WO 95/ 16673, with the following general structure:
X―Ar―CO―NY―R(Z)―CO―OOH
in which X represents hydrogen or a compatible substituent, Ar is an aryl group, R
represents (CH
2)
n in which n = 2 or 3, and Y and Z each represent independently a substituent selected
from hydrogen or an alkyl or aryl or alkaryl group or an aryl group substituted by
a compatible substituent provided that at least one of Y and Z is not hydrogen if
n = 3. The substituent X on the benzene nucleus is preferably a hydrogen or a meta
or para substituent, selected from the group comprising halogen, typically chlorine
atom, or some other non-released non-interfering species such as an alkyl group, conveniently
up to C6 for example a methyl, ethyl or propyl group. Alternatively, X can represent
a second amido-percarboxylic acid substituent of formula:-
― CO ― NY ― R(Z) ― CO ― OOH
in which R, Y, Z and n are as defined above.
MOOC-R
1CO-NR
2-R
3-NR
4-CO-R
5COOOM
wherein R
1is selected from the group consisting of C
1-C
12 alkylene, C
5-C
12 cycloalkylene, C
6-C
12 arylene and radical combinations thereof; R
Additional surfactant
[0072] The detergent compositions of the invention preferably contain an additional surfactant
preferably selected from anionic, nonionic, ampholytic, amphoteric and zwitterionic
surfactants and mixtures thereof.
[0073] A typical listing of anionic, nonionic, ampholytic, and zwitterionic classes, and
species of these surfactants, is given in U.S.P. 3,929,678 issued to Laughlin and
Heuring on December 30, 1975. Further examples are given in "Surface Active Agents
and Detergents" (Vol. I and II by Schwartz, Perry and Berch).
[0074] Where present, ampholytic, amphoteric and zwitteronic surfactants are generally used
in combination with one or more anionic and/or nonionic surfactants.
Anionic surfactant
[0075] The detergent compositions of the present invention comprise an anionic surfactant.
Essentially any anionic surfactants useful for detersive purposes can be comprised
in the detergent composition. These can include salts (including, for example, sodium,
potassium, ammonium, and substituted ammonium salts such as mono-, di- and triethanolamine
salts) of the anionic sulfate, sulfonate, carboxylate and sarcosinate surfactants.
Anionic sulfate surfactants are preferred.
[0076] Other anionic surfactants include the isethionates such as the acyl isethionates,
N-acyl taurates, fatty acid amides of methyl tauride, alkyl succinates and sulfosuccinates,
monoesters of sulfosuccinate (especially saturated and unsaturated C
12-C
18 monoesters) diesters of sulfosuccinate (especially saturated and unsaturated C
6-C
14 diesters), N-acyl sarcosinates. Resin acids and hydrogenated resin acids are also
suitable, such as rosin, hydrogenated rosin, and resin acids and hydrogenated resin
acids present in or derived from tallow oil.
Anionic sulfate surfactant
[0077] Anionic sulfate surfactants suitable for use herein include the linear and branched
primary and secondary alkyl sulfates, alkyl ethoxysulfates, fatty oleoyl glycerol
sulfates, alkyl phenol ethylene oxide ether sulfates, the C
5-C
17 acyl-N-(C
1-C
4 alkyl) and -N-(C
1-C
2 hydroxyalkyl) glucamine sulfates, and sulfates of alkylpolysaccharides such as the
sulfates of alkylpolyglucoside (the nonionic nonsulfated compounds being described
herein).
[0078] Alkyl sulfate surfactants are preferably selected from the linear and branched primary
C
10-C
18 alkyl sulfates, more preferably the C
11-C
15 branched chain alkyl sulfates and the C
12-C
14 linear chain alkyl sulfates.
[0079] Alkyl ethoxysulfate surfactants are preferably selected from the group consisting
of the C
10-C
18 alkyl sulfates which have been ethoxylated with from 0.5 to 20 moles of ethylene
oxide per molecule. More preferably, the alkyl ethoxysulfate surfactant is a C
11-C
18, most preferably C
11-C
15 alkyl sulfate which has been ethoxylated with from 0.5 to 7, preferably from 1 to
5, moles of ethylene oxide per molecule.
[0080] A particularly preferred aspect of the invention employs mixtures of the preferred
alkyl sulfate and alkyl ethoxysulfate surfactants. Such mixtures have been disclosed
in PCT Patent Application No. WO 93/18124. When C
12 akyl benzene sulfonate is incorporated into the detergent compositions of the invention,
it may be present in an amount below 8% by weight of the composition.
Anionic sulfonate surfactant
[0081] Anionic sulfonate surfactants suitable for use herein include the salts of C
5-C
20 linear alkylbenzene sulfonates, alkyl ester sulfonates, C
6-C
22 primary or secondary alkane sulfonates, C
6-C
24 olefin sulfonates, sulfonated polycarboxylic acids, alkyl glycerol sulfonates, fatty
acyl glycerol sulfonates, fatty oleyl glycerol sulfonates, and any mixtures thereof.
When C
12 alkyl benzene sulfonate is incorporated into the detergent compositions of the invention,
it may be present in an amount below 8 % by weight of the composition.
Anionic carboxylate surfactant
[0082] Suitable anionic carboxylate surfactants include the alkyl ethoxy carboxylates, the
alkyl polyethoxy polycarboxylate surfactants and the soaps ('alkyl carboxyls'), especially
certain secondary soaps as described herein.
[0083] Suitable alkyl ethoxy carboxylates include those with the formula RO(CH
2CH
2O)
x CH
2COO
-M
+ wherein R is a C
6 to C
18 alkyl group, x ranges from O to 10, and the ethoxylate distribution is such that,
on a weight basis, the amount of material where x is 0 is less than 20 % and M is
a cation. Suitable alkyl polyethoxy polycarboxylate surfactants include those having
the formula RO-(CHR
1-CHR
2-O)-R
3 wherein R is a C
6 to C
18 alkyl group, x is from 1 to 25, R
1 and R
2 are selected from the group consisting of hydrogen, methyl acid radical, succinic
acid radical, hydroxysuccinic acid radical, and mixtures thereof, and R
3 is selected from the group consisting of hydrogen, substituted or unsubstituted hydrocarbon
having between 1 and 8 carbon atoms, and mixtures thereof.
[0084] Suitable soap surfactants include the secondary soap surfactants which contain a
carboxyl unit connected to a secondary carbon. Preferred secondary soap surfactants
for use herein are water-soluble members selected from the group consisting of the
water-soluble salts of 2-methyl-1-undecanoic acid, 2-ethyl-1-decanoic acid, 2-propyl-1-nonanoic
acid, 2-butyl-1-octanoic acid and 2-pentyl-1-heptanoic acid. Certain soaps may also
be included as suds suppressors.
Alkali metal sarcosinate surfactant
[0085] Other suitable anionic surfactants are the alkali metal sarcosinates of formula R-CON
(R
1) CH
2 COOM, wherein R is a C
5-C
17 linear or branched alkyl or alkenyl group, R
1 is a C
1-C
4 alkyl group and M is an alkali metal ion. Preferred examples are the myristyl and
oleoyl methyl sarcosinates in the form of their sodium salts.
Alkoxylated nonionic surfactant
[0086] Essentially any alkoxylated nonionic surfactants are suitable herein. The ethoxylated
and propoxylated nonionic surfactants are preferred.
[0087] Preferred alkoxylated surfactants can be selected from the classes of the nonionic
condensates of alkyl phenols, nonionic ethoxylated alcohols, nonionic ethoxylated/propoxylated
fatty alcohols, nonionic ethoxylate/propoxylate condensates with propylene glycol,
and the nonionic ethoxylate condensation products with propylene oxide/ethylene diamine
adducts.
Nonionic alkoxylated alcohol surfactant
[0088] The condensation products of aliphatic alcohols with from 1 to 25 moles of alkylene
oxide, particularly ethylene oxide and/or propylene oxide, are suitable for use herein.
The alkyl chain of the aliphatic alcohol can either be straight or branched, primary
or secondary, and generally contains from 6 to 22 carbon atoms. Particularly preferred
are the condensation products of alcohols having an alkyl group containing from 8
to 20 carbon atoms with from 2 to 10 moles of ethylene oxide per mole of alcohol.
Nonionic polyhydroxy fatty acid amide surfactant
[0089] Polyhydroxy fatty acid amides suitable for use herein are those having the structural
formula R
2CONR
1Z wherein : R1 is H, C
1-C
4 hydrocarbyl, 2-hydroxy ethyl, 2-hydroxy propyl, ethoxy, propoxy, or a mixture thereof,
preferable C1-C4 alkyl, more preferably C
1 or C
2 alkyl, most preferably C
1 alkyl (i.e., methyl); and R
2 is a C
5-C
31 hydrocarbyl, preferably straight-chain C
5-C
19 alkyl or alkenyl, more preferably straight-chain C
9-C
17 alkyl or alkenyl, most preferably straight-chain C
11-C
17 alkyl or alkenyl, or mixture thereof; and Z is a polyhydroxyhydrocarbyl having a
linear hydrocarbyl chain with at least 3 hydroxyls directly connected to the chain,
or an alkoxylated derivative (preferably ethoxylated or propoxylated) thereof. Z preferably
will be derived from a reducing sugar in a reductive amination reaction; more preferably
Z is a glycityl.
Nonionic fatty acid amide surfactant
[0090] Suitable fatty acid amide surfactants include those having the formula:
R
6CON(R
7)
2 wherein R
6 is an alkyl group containing from 7 to 21, preferably from 9 to 17 carbon atoms and
each R
7 is selected from the group consisting of hydrogen, C
1-C
4 alkyl, C
1-C
4 hydroxyalkyl, and -(C
2H
4O)
xH, where x is in the range of from 1 to 3.
Nonionic alkylpolysaccharide surfactant
[0091] Suitable alkylpolysaccharides for use herein are disclosed in U.S. Patent 4,565,647,
Llenado, issued January 21, 1986. having a hydrophobic group containing from 6 to
30 carbon atoms and a polysaccharide, e.g., a polyglycoside, hydrophilic group containing
from 1.3 to 10 saccharide units.
[0092] Preferred alkylpolyglycosides have the formula
R
2O(C
nH
2nO)t(glycosyl)
X
wherein R
2 is selected from the group consisting of alkyl, alkylphenyl, hydroxyalkyl, hydroxyalkylphenyl,
and mixtures thereof in which the alkyl groups contain from 10 to 18 carbon atoms;
n is 2 or 3; t is from 0 to 10, and x is from 1.3 to 8. The glycosyl is preferably
derived from glucose.
Amphoteric surfactant
[0093] Suitable amphoteric surfactants for use herein include the amine oxide surfactants
and the alkyl amphocarboxylic acids.
[0094] Suitable amine oxides include those compounds having the formula
R
3(OR
4)
xN
0(R
5)
2 wherein R
3 is selected from an alkyl, hydroxyalkyl, acylamidopropoyl and alkyl phenyl group,
or mixtures thereof, containing from 8 to 26 carbon atoms; R
4 is an alkylene or hydroxyalkylene group containing from 2 to 3 carbon atoms, or mixtures
thereof; x is from 0 to 5, preferably from 0 to 3; and each R
5 is an alkyl or hydroxyalkyl group containing from 1 to 3, or a polyethylene oxide
group containing from 1 to 3 ethylene oxide groups. Preferred are C
10-C
18 alkyl dimethylamine oxide, and C
10-18 acylamido alkyl dimethylamine oxide.
[0095] A suitable example of an alkyl aphodicarboxylic acid is Miranol(TM) C2M Conc. manufactured
by Miranol, Inc., Dayton, NJ.
Zwitterionic surfactant
[0096] Zwitterionic surfactants can also be incorporated into the detergent compositions
hereof. These surfactants can be broadly described as derivatives of secondary and
tertiary amines, derivatives of heterocyclic secondary and tertiary amines, or derivatives
of quaternary ammonium, quaternary phosphonium or tertiary sulfonium compounds. Betaine
and sultaine surfactants are exemplary zwitterionic surfactants for use herein.
[0097] Suitable betaines are those compounds having the formula R(R')
2N
+R
2COO
- wherein R is a C
6-C
18 hydrocarbyl group, each R
1 is typically C
1-C
3 alkyl, and R
2 is a C
1-C
5 hydrocarbyl group. Preferred betaines are C
12-18 dimethylammonio hexanoate and the C
10-18 acylamidopropane (or ethane) dimethyl (or diethyl) betaines. Complex betaine surfactants
are also suitable for use herein.
Alkalinity
[0098] In the detergent compositions of the present invention preferably a alkalinity system
is present to achieve optimal cationic ester surfactant performance. The alkalinity
system comprises components capable of providing alkalinity species in solution. By
alkalinity species it is meant herein: carbonate, bicarbonate, hydroxide, the various
silicate anions, percarbonate, perborates, perphosphates, persulfate and persilicate.
Such alkalinity species can be formed for example, when alkaline salts selected from
alkali metal or alkaline earth carbonate, bicarbonate, hydroxide or silicate, including
crystalline layered silicate, salts and percarbonate, perborates, perphosphates, persulfate
and persilicate salts and any mixtures thereof are dissolved in water.
[0099] Examples of carbonates are the alkaline earth and alkali metal carbonates, including
sodium carbonate and sesqui-carbonate and any mixtures thereof with ultra-fine calcium
carbonate such as are disclosed in German Patent Application No. 2,321,001 published
on November 15, 1973.
[0100] Suitable silicates include the water soluble sodium silicates with an SiO
2: Na
2O ratio of from 1.0 to 2.8, with ratios of from 1.6 to 2.0 being preferred, and 2.0
ratio being most preferred. The silicates may be in the form of either the anhydrous
salt or a hydrated salt. Sodium silicate with an SiO
2: Na
2O ratio of 2.0 is the most preferred silicate.
[0101] Preferred crystalline layered silicates for use herein have the general formula
NaMSi
xO
2x+1.yH
2O
wherein M is sodium or hydrogen, x is a number from 1.9 to 4 and y is a number from
0 to 20. Crystalline layered sodium silicates of this type are disclosed in EP-A-0164514
and methods for their preparation are disclosed in DE-A-3417649 and DE-A-3742043.
Herein, x in the general formula above preferably has a value of 2, 3 or 4 and is
preferably 2. The most preferred material is δ-Na
2Si
2O
5, available from Hoechst AG as NaSKS-6.
Water-soluble builder compound
[0102] The detergent compositions of the present invention preferably contain a water-soluble
builder compound, typically present at a level of from 1 % to 80% by weight, preferably
from 10% to 70% by weight, most preferably from 20% to 60 % by weight of the composition.
[0103] Suitable water-soluble builder compounds include the water soluble monomeric polycarboxylates,
or their acid forms, homo or copolymeric polycarboxylic acids or their salts in which
the polycarboxylic acid comprises at least two carboxylic radicals separated from
each other by not more that two carbon atoms, borates, phosphates, and mixtures of
any of the foregoing.
[0104] The carboxylate or polycarboxylate builder can be momomeric or oligomeric in type
although monomeric polycarboxylates are generally preferred for reasons of cost and
performance.
[0105] Suitable carboxylates containing one carboxy group include the water soluble salts
of lactic acid, glycolic acid and ether derivatives thereof. Polycarboxylates containing
two carboxy groups include the water-soluble salts of succinic acid, malonic acid,
(ethylenedioxy) diacetic acid, maleic acid, diglycolic acid, tartaric acid, tartronic
acid and fumaric acid, as well as the ether carboxylates and the sulfinyl carboxylates.
Polycarboxylates containing three carboxy groups include, in particular, water-soluble
citrates, aconitrates and citraconates as well as succinate derivatives such as the
carboxymethyloxysuccinates described in British Patent No. 1,379,241, lactoxysuccinates
described in British Patent No. 1,389,732, and aminosuccinates described in Netherlands
Application 7205873, and the oxypolycarboxylate materials such as 2-oxa-1,1,3-propane
tricarboxylates described in British Patent No. 1,387,447. Polycarboxylates containing
four carboxy groups include oxydisuccinates disclosed in British Patent No. 1,261,829,
1,1,2,2-ethane tetracarboxylates, 1,1,3,3-propane tetracarboxylates and 1,1,2,3-propane
tetracarboxylates. Polycarboxylates containing sulfo substituents include the sulfosuccinate
derivatives disclosed in British Patent Nos. 1,398,421 and 1,398,422 and in U.S. Patent
No. 3,936,448, and the sulfonated pyrolysed citrates described in British Patent No.
1,439,000. Preferred polycarboxylates are hydroxycarboxylates containing up to three
carboxy groups per molecule, more particularly citrates.
[0106] The parent acids of monomeric or oligomeric polycarboxylate chelating agents or mixtures
thereof with their salts, e.g. citric acid or citrate/citric acid mixtures are also
contemplated as useful builder components.
[0107] Borate builders, as well as builders containing borate-forming materials that can
produce borate under detergent storage or wash conditions are useful water-soluble
builders herein.
[0108] Suitable examples of water-soluble phosphate builders are the alkali metal tripolyphosphates,
sodium, potassium and ammonium pyrophosphate, sodium and potassium and ammonium pyrophosphate,
sodium and potassium orthophosphate, sodium polymeta/phosphate in which the degree
of polymerization ranges from about 6 to 21, and salts of phytic acid.
[0109] The compositions of the invention contain less than 20% by weight phosphate component,
preferably less than 15%, or even less than 10 % or 5% by weight phosphate component.
Thus, if phosphate builders are present as the phosphate component, lower amounts
are preferred.
Partially soluble or insoluble builder compound
[0110] The detergent compositions of the present invention may contain a partially soluble
or insoluble builder compound, typically present at a level of from 1 % to 80% by
weight, preferably from 10% to 70% by weight, most preferably from 20% to 60 % weight
of the composition.
[0111] Examples of largely water insoluble builders include the sodium aluminosilicates.
[0112] Suitable aluminosilicate zeolites have the unit cell formula Na
z[(AlO
2)
z(SiO
2)
y]. xH
2O wherein z and y are at least 6; the molar ratio of z to y is from 1.0 to 0.5 and
x is at least 5, preferably from 7.5 to 276, more preferably from 10 to 264. The aluminosilicate
material are in hydrated form and are preferably crystalline, containing from 10%
to 28 % , more preferably from 18 % to 22 % water in bound form.
[0113] The aluminosilicate zeolites can be naturally occurring materials, but are preferably
synthetically derived. Synthetic crystalline aluminosilicate ion exchange materials
are available under the designations Zeolite A, Zeolite B, Zeolite P, Zeolite X, Zeolite
HS Zeolite MAP and mixtures thereof. Zeolite A has the formula
Na
12 [AlO
2)
12 (SiO
2)
12]. xH
2O
wherein x is from 20 to 30, especially 27. Zeolite X has the formula Na
86 [(AlO
2)
86(SiO
2)
106]. 276 H
2O.
Bleach catalyst
[0114] The compositions optionally contain a transition metal containing bleach catalyst.
One suitable type of bleach catalyst is a catalyst system comprising a heavy metal
cation of defined bleach catalytic activity, such as copper, iron or manganese cations,
an auxiliary metal cation having little or no bleach catalytic activity, such as zinc
or aluminum cations, and a sequestrant having defined stability constants for the
catalytic and auxiliary metal cations, particularly ethylenediaminetetraacetic acid,
ethylenediaminetetra(methylenephosphonic acid) and water-soluble salts thereof. Such
catalysts are disclosed in U.S. Pat. 4,430,243.
[0115] Other types of bleach catalysts include the manganese-based complexes disclosed in
U.S. Pat. 5,246,621 and U.S. Pat. 5,244,594. Preferred examples of these catalysts
include Mn
IV2(u-O)
3(1,4,7-trimethyl-1,4,7-triazacyclononane)
2-(PF
6)
2, Mn
III2(u-O)
1(u-OAc)
2(1,4,7-trimethyl-1,4,7-triazacyclononane)
2-(ClO
4)
2, Mn
IV4(u-O)
6(1,4,7-triazacyclononane)
4-(ClO
4)
2, Mn
IIIMn
IV4(u-O)
1(u-OAc)
2-(1,4,7-trimethyl-1,4,7-triazacyclononane)
2-(ClO
4)
3, and mixtures thereof. Others are described in European patent application publication
no. 549,272. Other ligands suitable for use herein include 1,5,9-trimethyl-1,5,9-triazacyclododecane,
2-methyl-1,4,7-triazacyclononane, 2-methyl-1,4,7-triazacyclononane, 1,2,4,7-tetramethyl-1,4,7-triazacyclononane,
and mixtures thereof.
[0116] For examples of suitable bleach catalysts see U.S. Pat. 4,246,612 and U.S. Pat. 5,227,084.
See also U.S. Pat. 5,194,416 which teaches mononuclear manganese (IV) complexes such
as Mn(1,4,7-trimethyl-1,4,7-triazacyclononane)(OCH
3)
3-(PF
6). Still another type of bleach catalyst, as disclosed in U.S. Pat. 5,114,606, is
a water-soluble complex of manganese (III), and/or (IV) with a ligand which is a non-carboxylate
polyhydroxy compound having at least three consecutive C-OH groups. Other examples
include binuclear Mn complexed with tetra-N-dentate and bi-N-dentate ligands, including
N
4Mn
III(u-O)
2Mn
IVN
4)
+ and [Bipy
2Mn
III(u-O)
2Mn
IVbipy
2]-(ClO
4)
3.
[0117] Further suitable bleach catalysts are described, for example, in European patent
application No. 408,131 (cobalt complex catalysts), European patent applications,
publication nos. 384,503, and 306,089 (metallo-porphyrin catalysts), U.S. 4,728,455
(manganese/multidentate ligand catalyst), U.S. 4,711,748 and European patent application,
publication no. 224,952, (absorbed manganese on aluminosilicate catalyst), U.S. 4,601,845
(aluminosilicate support with manganese and zinc or magnesium salt), U.S. 4,626,373
(manganese/ligand catalyst), U.S. 4,119,557 (ferric complex catalyst), German Pat.
specification 2,054,019 (cobalt chelant catalyst) Canadian 866,191 (transition metal-containing
salts), U.S. 4,430,243 (chelants with manganese cations and non-catalytic metal cations),
and U.S. 4,728,455 (manganese gluconate catalysts).
Heavy metal ion sequestrant
[0118] The detergent compositions of the invention preferably contain as an optional component
a heavy metal ion sequestrant. By heavy metal ion sequestrant it is meant herein components
which act to sequester (chelate) heavy metal ions. These components may also have
calcium and magnesium chelation capacity, but preferentially they show selectivity
to binding heavy metal ions such as iron, manganese and copper.
[0119] Heavy metal ion sequestrants are generally present at a level of from 0.005 % to
20%, preferably from 0.1 % to 10%, more preferably from 0.25% to 7.5% and most preferably
from 0.5% to 5% by weight of the compositions.
[0120] Suitable heavy metal ion sequestrants for use herein include organic phosphonates,
such as the amino alkylene poly (alkylene phosphonates), alkali metal ethane 1-hydroxy
disphosphonates and nitrilo trimethylene phosphonates.
[0121] Preferred among the above species are diethylene triamine penta (methylene phosphonate),
ethylene diamine tri (methylene phosphonate) hexamethylene diamine tetra (methylene
phosphonate) and hydroxy-ethylene 1,1 diphosphonate.
[0122] Other suitable heavy metal ion sequestrant for use herein include nitrilotriacetic
acid and polyaminocarboxylic acids such as ethylenediaminotetracetic acid, ethylenetriamine
pentacetic acid, ethylenediamine disuccinic acid, ethylenediamine diglutaric acid,
2-hydroxypropylenediamine disuccinic acid or any salts thereof. Especially preferred
is ethylenediamine-N,N'-disuccinic acid (EDDS) or the alkali metal, alkaline earth
metal, ammonium, or substituted ammonium salts thereof, or mixtures thereof.
[0123] Other suitable heavy metal ion sequestrants for use herein are iminodiacetic acid
derivatives such as 2-hydroxyethyl diacetic acid or glyceryl imino diacetic acid,
described in EP-A-317,542 and EP-A-399,133. The iminodiacetic acid-N-2-hydroxypropyl
sulfonic acid and aspartic acid N-carboxymethyl N-2-hydroxypropyl-3-sulfonic acid
sequestrants described in EP-A-516,102 are also suitable herein. The β-alanine-N,N'-diacetic
acid, aspartic acid-N,N'-diacetic acid, aspartic acid-N-monoacetic acid and iminodisuccinic
acid sequestrants described in EP-A-509,382 are also suitable.
[0124] EP-A-476,257 describes suitable amino based sequestrants. EP-A-510,331 describes
suitable sequestrants derived from collagen, keratin or casein. EP-A-528,859 describes
a suitable alkyl iminodiacetic acid sequestrant. Dipicolinic acid and 2-phosphonobutane-1,2,4-tricarboxylic
acid are also suitable. Glycinamide-N,N'-disuccinic acid (GADS), ethylenediamine-N-N'-diglutaric
acid (EDDG) and 2-hydroxypropylenediamine-N-N'-disuccinic acid (HPDDS) are also suitable.
Enzyme
[0125] Another preferred ingredient useful in the detergent compositions is one or more
additional enzymes.
[0126] Preferred additional enzymatic materials include the commercially available lipases,
cutinases, amylases, neutral and alkaline proteases, cellulases, endolases, esterases,
pectinases, lactases and peroxidases conventionally incorporated into detergent compositions.
Suitable enzymes are discussed in US Patents 3,519,570 and 3,533,139.
[0127] Preferred commercially available protease enzymes include those sold under the tradenames
Alcalase, Savinase, Primase, Durazym, and Esperase by Novo Industries A/S (Denmark),
those sold under the tradename Maxatase, Maxacal and Maxapem by Gist-Brocades, those
sold by Genencor International, and those sold under the tradename Opticlean and Optimase
by Solvay Enzymes. Protease enzyme may be incorporated into the compositions in accordance
with the invention at a level of from 0.0001 % to 4% active enzyme by weight of the
composition.
[0128] Preferred amylases include, for example, α-amylases obtained from a special strain
of B licheniformis, described in more detail in GB-1,269,839 (Novo). Preferred commercially
available amylases include for example, those sold under the tradename Rapidase by
Gist-Brocades, and those sold under the tradename Termamyl and BAN by Novo Industries
A/S. Amylase enzyme may be incorporated into the composition in accordance with the
invention at a level of from 0.0001 % to 2 % active enzyme by weight of the composition.
[0129] Lipolytic enzyme may be present at levels of active lipolytic enzyme of from 0.0001
% to 2% by weight, preferably 0.001 % to 1% by weight, most preferably from 0.001
% to 0.5% by weight of the compositions.
[0130] The lipase may be fungal or bacterial in origin being obtained, for example, from
a lipase producing strain of
Humicola sp.,
Thermomyces sp. or
Pseudomonas sp. including
Pseudomonas pseudoalcaligenes or
Pseudomas fluorescens. Lipase from chemically or genetically modified mutants of these strains are also
useful herein.
[0131] A preferred lipase is derived from
Pseudomonas pseudoalcaligenes, which is described in Granted European Patent, EP-B-0218272.
[0132] Another preferred lipase herein is obtained by cloning the gene from
Humicola lanuginosa and expressing the gene in
Aspergillus oryza, as host, as described in European Patent Application, EP-A-0258 068, which is commercially
available from Novo Industri A/S, Bagsvaerd, Denmark, under the trade name Lipolase.
This lipase is also described in U.S. Patent 4,810,414, Huge-Jensen et al, issued
March 7, 1989.
Organic polymeric compound
[0133] Organic polymeric compounds are preferred additional components of the detergent
compositions in accord with the invention. Organic polymeric compounds suitable for
incorporation in the detergent compositions herein include cellulose derivatives such
as methylcellulose, carboxymethylcellulose, hydroxypropylmethylcellulose and hydroxyethylcellulose.
[0134] Further useful organic polymeric compounds are the polyethylene glycols, particularly
those of molecular weight 1000-10000, more particularly 2000 to 8000 and most preferably
about 4000.
Suds suppressing system
[0135] The detergent compositions of the invention, when formulated for use in machine washing
compositions, preferably comprise a suds suppressing system present at a level of
from 0.01% to 15%, preferably from 0.05% to 10%, most preferably from 0.1 % to 5%
by weight of the composition.
[0136] Suitable suds suppressing systems for use herein may comprise essentially any known
antifoam compound, including, for example silicone antifoam compounds and 2-alkyl
alkanol antifoam compounds.
[0137] By antifoam compound it is meant herein any compound or mixtures of compounds which
act such as to depress the foaming or sudsing produced by a solution of a detergent
composition, particularly in the presence of agitation of that solution.
[0138] Particularly preferred antifoam compounds for use herein are silicone antifoam compounds
defined herein as any antifoam compound including a silicone component. Such silicone
antifoam compounds also typically contain a silica component. The term "silicone"
as used herein, and in general throughout the industry, encompasses a variety of relatively
high molecular weight polymers containing siloxane units and hydrocarbyl group of
various types. Preferred silicone antifoam compounds are the siloxanes, particularly
the polydimethylsiloxanes having trimethylsilyl end blocking units.
[0139] Other suitable antifoam compounds include the monocarboxylic fatty acids and soluble
salts thereof. These materials are described in US Patent 2,954,347, issued September
27, 1960 to Wayne St. John. The monocarboxylic fatty acids, and salts thereof, for
use as suds suppressor typically have hydrocarbyl chains of 10 to 24 carbon atoms,
preferably 12 to 18 carbon atoms. Suitable salts include the alkali metal salts such
as sodium, potassium, and lithium salts, and ammonium and alkanolammonium salts.
[0140] Other suitable antifoam compounds include, for example, high molecular weight fatty
esters (e.g. fatty acid triglycerides), fatty acid esters of monovalent alcohols,
aliphatic C
18-C
40 ketones (e.g. stearone) N-alkylated amino triazines such as tri- to hexa-alkylmelamines
or di- to tetra alkyldiamine chlortriazines formed as products of cyanuric chloride
with two or three moles of a primary or secondary amine containing 1 to 24 carbon
atoms, propylene oxide, bis stearic acid amide and monostearyl di-alkali metal (e.g.
sodium, potassium, lithium) phosphates and phosphate esters.
[0141] A preferred suds suppressing system comprises
(a) antifoam compound, preferably silicone antifoam compound, most preferably a silicone
antifoam compound comprising in combination
(i) polydimethyl siloxane, at a level of from 50 % to 99%, preferably 75 % to 95 %
by weight of the silicone antifoam compound; and
(ii) silica, at a level of from 1% to 50%, preferably 5% to 25% by weight of the silicone/silica
antifoam compound;
wherein said silica/silicone antifoam compound is incorporated at a level of from
5% to 50%, preferably 10% to 40% by weight;
(b) a dispersant compound, most preferably comprising a silicone glycol rake copolymer
with a polyoxyalkylene content of 72-78% and an ethylene oxide to propylene oxide
ratio of from 1:0.9 to 1:1.1, at a level of from 0.5 % to 10%, preferably 1% to 10%
by weight; a particularly preferred silicone glycol rake copolymer of this type is
DCO544, commercially available from DOW Corning under the tradename DCO544;
(c) an inert carrier fluid compound, most preferably comprising a C16-C18 ethoxylated alcohol with a degree of ethoxylation of from 5 to 50, preferably 8 to
15, at a level of from 5% to 80%, preferably 10% to 70%, by weight;
[0142] A highly preferred particulate suds suppressing system is described in EP-A-0210731
and comprises a silicone antifoam compound and an organic carrier material having
a melting point in the range 50°C to 85 °C, wherein the organic carrier material comprises
a monoester of glycerol and a fatty acid having a carbon chain containing from 12
to 20 carbon atoms. EP-A-0210721 discloses other preferred particulate suds suppressing
systems wherein the organic carrier material is a fatty acid or alcohol having a carbon
chain containing from 12 to 20 carbon atoms, or a mixture thereof, with a melting
point of from 45°C to 80°C.
Clay softening system
[0143] The detergent compositions may contain a clay softening system comprising a clay
mineral compound and optionally a clay flocculating agent.
[0144] The clay mineral compound is preferably a smectite clay compound. Smectite clays
are disclosed in the US Patents No.s 3,862,058, 3,948,790, 3,954,632 and 4,062,647.
European Patents No.s EP-A-299,575 and EP-A-313,146 in the name of the Procter and
Gamble Company describe suitable organic polymeric clay flocculating agents.
Polymeric dye transfer inhibiting agents
[0145] The detergent compositions herein may also comprise from 0.01 % to 10 %, preferably
from 0.05% to 0.5% by weight of polymeric dye transfer inhibiting agents.
[0146] The polymeric dye transfer inhibiting agents are preferably selected from polyamine
N-oxide polymers, copolymers of N-vinylpyrrolidone and N-vinylimidazole, polyvinylpyrrolidonepolymers
or combinations thereof.
a) Polyamine N-oxide polymers
[0147] Polyamine N-oxide polymers suitable for use herein contain units having the following
structure formula :

wherein P is a polymerisable unit, and

R are aliphatic, ethoxylated aliphatics, aromatic, heterocyclic or alicyclic groups
or any combination thereof whereto the nitrogen of the N-O group can be attached or
wherein the nitrogen of the N-O group is part of these groups.
[0148] The N-O group can be represented by the following general structures :

wherein R1, R2, and R3 are aliphatic groups, aromatic, heterocyclic or alicyclic
groups or combinations thereof, x or/and y or/and z is 0 or 1 and wherein the nitrogen
of the N-O group can be attached or wherein the nitrogen of the N-O group forms part
of these groups. The N-O group can be part of the polymerisable unit (P) or can be
attached to the polymeric backbone or a combination of both.
[0149] Suitable polyamine N-oxides wherein the N-O group forms part of the polymerisable
unit comprise polyamine N-oxides wherein R is selected from aliphatic, aromatic, alicyclic
or heterocyclic groups. One class of said polyamine N-oxides comprises the group of
polyamine N-oxides wherein the nitrogen of the N-O group forms part of the R-group.
Preferred polyamine N-oxides are those wherein R is a heterocyclic group such as pyrridine,
pyrrole, imidazole, pyrrolidine, piperidine, quinoline, acridine and derivatives thereof.
[0150] Other suitable polyamine N-oxides are the polyamine oxides whereto the N-O group
is attached to the polymerisable unit. A preferred class of these polyamine N-oxides
comprises the polyamine N-oxides having the general formula (I) wherein R is an aromatic,
heterocyclic or alicyclic groups wherein the nitrogen of the N-O functional group
is part of said R group. Examples of these classes are polyamine oxides wherein R
is a heterocyclic compound such as pyrridine, pyrrole, imidazole and derivatives thereof.
[0151] The polyamine N-oxides can be obtained in almost any degree of polymerisation. The
degree of polymerisation is not critical provided the material has the desired water-solubility
and dye-suspending power. Typically, the average molecular weight is within the range
of 500 to 1000,000.
b) Copolymers of N-vinylpyrrolidone and N-vinylimidazole
[0152] Suitable herein are coploymers of N-vinylimidazole and N-vinylpyrrolidone having
an average molecular weight range of from 5,000 to 50,000. The preferred copolymers
have a molar ratio of N-vinylimidazole to N-vinylpyrrolidone from 1 to 0.2.
c) Polyvinylpyrrolidone
[0153] The detergent compositions herein may also utilize polyvinylpyrrolidone ("PVP") having
an average molecular weight of from 2,500 to 400,000. Suitable polyvinylpyrrolidones
are commercially available from ISP Corporation, New York, NY and Montreal, Canada
under the product names PVP K-15 (viscosity molecular weight of 10,000), PVP K-30
(average molecular weight of 40,000), PVP K-60 (average molecular weight of 160,000),
and PVP K-90 (average molecular weight of 360,000). PVP K-15 is also available from
ISP Corporation. Other suitable polyvinylpyrrolidones which are commercially available
from BASF Cooperation include Sokalan HP 165 and Sokalan HP 12.
d) Polyvinyloxazolidone
[0154] The detergent compositions herein may also utilize polyvinyloxazolidones as polymeric
dye transfer inhibiting agents. Said polyvinyloxazolidones have an average molecular
weight of from 2,500 to 400,000.
e) Polyvinylimidazole
[0155] The detergent compositions herein may also utilize polyvinylimidazole as polymeric
dye transfer inhibiting agent. Said polyvinylimidazoles preferably have an average
molecular weight of from 2,500 to 400,000.
Optical brightener
[0156] The detergent compositions herein also optionally contain from about 0.005 % to 5%
by weight of certain types of hydrophilic optical brighteners.
[0157] Hydrophilic optical brighteners useful herein include those having the structural
formula:

wherein R
1 is selected from anilino, N-2-bis-hydroxyethyl and NH-2-hydroxyethyl; R
2 is selected from N-2-bis-hydroxyethyl, N-2-hydroxyethyl-N-methylamino, morphilino,
chloro and amino; and M is a salt-forming cation such as sodium or potassium.
[0158] When in the above formula, R
1 is anilino, R
2 is N-2-bis-hydroxyethyl and M is a cation such as sodium, the brightener is 4,4',-bis[(4-anilino-6-(N-2-bis-hydroxyethyl)-s-triazine-2-yl)amino]-2,2'-stilbenedisulfonic
acid and disodium salt. This particular brightener species is commercially marketed
under the tradename Tinopal-UNPA-GX by Ciba-Geigy Corporation. Tinopal-UNPA-GX is
the preferred hydrophilic optical brightener useful in the detergent compositions
herein.
[0159] When in the above formula, R
1 is anilino, R
2 is N-2-hydroxyethyl-N-2-methylamino and M is a cation such as sodium, the brightener
is 4,4'-bis[(4-anilino-6-(N-2-hydroxyethyl-N-methylamino)-s-triazine-2-yl)amino]2,2'-stilbenedisulfonic
acid disodium salt. This particular brightener species is commercially marketed under
the tradename Tinopal 5BM-GX by Ciba-Geigy Corporation.
[0160] When in the above formula, R
1 is aniline, R
2 is morphilino and M is a cation such as sodium, the brightener is 4,4'-bis[(4-anilino-6-morphilino-s-triazine-2-yl)amino]2,2'-stilbenedisulfonic
acid, sodium salt. This particular brightener species is commercially marketed under
the tradename Tinopal AMS-GX by Ciba Geigy Corporation.
Cationic fabric softening agents
[0161] Cationic fabric softening agents can also be incorporated into compositions in accordance
with the present invention. Suitable cationic fabric softening agents include the
water insoluble tertiary amines or dilong chain amide materials as disclosed in GB-A-1
514 276 and EP-B-0 011 340.
[0162] Cationic fabric softening agents are typically incorporated at total levels of from
0.5 % to 15 % by weight, normally from 1% to 5 % by weight.
Other optional ingredients
[0163] Other optional ingredients suitable for inclusion in the compositions of the invention
include colours and filler salts, with sodium sulfate being a preferred filler salt.
pH of the compositions
[0164] The present compositions preferably have a pH measured as a 1 % solution in distilled
water of at least 8.5, preferably from 9.0 to 12.5, most preferably from 9.5 to 11.0.
Form of the compositions
[0165] The compositions in accordance with the invention can take a variety of physical
forms including granular, tablet, bar and liquid forms. The compositions are particularly
the so-called concentrated granular detergent compositions adapted to be added to
a washing machine by means of a dispensing device placed in the machine drum with
the soiled fabric load.
[0166] In general, granular detergent compositions in accordance with the present invention
can be made via a variety of methods including dry mixing, spray drying, agglomeration
and granulation.
[0167] The mean particle size of the components of granular compositions in accordance with
the invention should preferably be such that no more that 5 % of particles are greater
than 1.7mm in diameter and not more than 5 % of particles are less than 0.15mm in
diameter.
[0168] The term mean particle size as defined herein is calculated by sieving a sample of
the composition into a number of fractions (typically 5 fractions) on a series of
Tyler sieves. The weight fractions thereby obtained are plotted against the aperture
size of the sieves. The mean particle size is taken to be the aperture size through
which 50% by weight of the sample would pass.
[0169] The bulk density of granular detergent compositions in accordance with the present
invention typically have a bulk density of at least 600 g/litre, more preferably from
650 g/litre to 1200 g/litre. Bulk density is measured by means of a simple funnel
and cup device consisting of a conical funnel moulded rigidly on a base and provided
with a flap valve at its lower extremity to allow the contents of the furmel to be
emptied into an axially aligned cylindrical cup disposed below the funnel. The funnel
is 130 mm high and has internal diameters of 130 mm and 40 mm at its respective upper
and lower extremities. It is mounted so that the lower extremity is 140 mm above the
upper surface of the base. The cup has an overall height of 90 mm, an internal height
of 87 mm and an internal diameter of 84 mm. Its nominal volume is 500 ml.
[0170] To carry out a measurement, the funnel is filled with powder by hand pouring, the
flap valve is opened and powder allowed to overfill the cup. The filled cup is removed
from the frame and excess powder removed from the cup by passing a straight edged
implement eg; a knife, across its upper edge. The filled cup is then weighed and the
value obtained for the weight of powder doubled to provide a bulk density in g/litre.
Replicate measurements are made as required.
Surfactant agglomerate particles
[0171] The cationic ester surfactant herein, preferably with additional surfactants, is
preferably present in granular compositions in the form of surfactant agglomerate
particles, which may take the form of flakes, prills, marumes, noodles, ribbons, but
preferably take the form of granules. The most preferred way to process the particles
is by agglomerating powders (e.g. aluminosilicate, carbonate) with high active surfactant
pastes and to control the particle size of the resultant agglomerates within specified
limits. Such a process involves mixing an effective amount of powder with a high active
surfactant paste in one or more agglomerators such as a pan agglomerator, a Z-blade
mixer or more preferably an in-line mixer such as those manufactured by Schugi (Holland)
BV, 29 Chroomstraat 8211 AS, Lelystad, Netherlands, and Gebruder Lodige Maschinenbau
GmbH, D-4790 Paderbom 1, Elsenerstrasse 7-9, Postfach 2050, Germany. Most preferably
a high shear mixer is used, such as a Lodige CB (Trade Name).
[0172] A high active surfactant paste comprising from 50% by weight to 95% by weight, preferably
70 % by weight to 85 % by weight of surfactant is typically used. The paste may be
pumped into the agglomerator at a temperature high enough to maintain a pumpable viscosity,
but low enough to avoid degradation of the anionic surfactants used. An operating
temperature of the paste of 50°C to 80°C is typical.
Laundry washing method
[0173] Machine laundry methods herein typically comprise treating soiled laundry with an
aqueous wash solution in a washing machine having dissolved or dispensed therein an
effective amount of a machine laundry detergent composition in accord with the invention.
By an effective amount of the detergent composition it is meant from 40g to 300g of
product dissolved or dispersed in a wash solution of volume from 5 to 65 litres, as
are typical product dosages and wash solution volumes commonly employed in conventional
machine laundry methods.
[0174] In a preferred use aspect a dispensing device is employed in the washing method.
The dispensing device is charged with the detergent product, and is used to introduce
the product directly into the drum of the washing machine before the commencement
of the wash cycle. Its volume capacity should be such as to be able to contain sufficient
detergent product as would normally be used in the washing method.
[0175] Once the washing machine has been loaded with laundry the dispensing device containing
the detergent product is placed inside the drum. At the commencement of the wash cycle
of the washing machine water is introduced into the drum and the drum periodically
rotates. The design of the dispensing device should be such that it permits containment
of the dry detergent product but then allows release of this product during the wash
cycle in response to its agitation as the drum rotates and also as a result of its
contact with the wash water.
[0176] To allow for release of the detergent product during the wash the device may possess
a number of openings through which the product may pass. Alternatively, the device
may be made of a material which is permeable to liquid but impermeable to the solid
product, which will allow release of dissolved product. Preferably, the detergent
product will be rapidly released at the start of the wash cycle thereby providing
transient localised high concentrations of product in the drum of the washing machine
at this stage of the wash cycle.
[0177] Preferred dispensing devices are reusable and are designed in such a way that container
integrity is maintained in both the dry state and during the wash cycle. Especially
preferred dispensing devices for use with the composition of the invention have been
described in the following patents; GB-B-2, 157, 717, GB-B-2, 157, 718, EP-A-0201376,
EP-A-0288345 and EP-A-0288346. An article by J.Bland published in Manufacturing Chemist,
November 1989, pages 41-46 also describes especially preferred dispensing devices
for use with granular laundry products which are of a type commonly know as the "granulette".
Another preferred dispensing device for use with the compositions of this invention
is disclosed in PCT Patent Application No. WO94/11562.
[0178] Especially preferred dispensing devices are disclosed in European Patent Application
Publication Nos. 0343069 & 0343070. The latter Application discloses a device comprising
a flexible sheath in the form of a bag extending from a support ring defining an orifice,
the orifice being adapted to admit to the bag sufficient product for one washing cycle
in a washing process. A portion of the washing medium flows through the orifice into
the bag, dissolves the product, and the solution then passes outwardly through the
orifice into the washing medium. The support ring is provided with a masking arrangement
to prevent egress of wetted, undissolved, product, this arrangement typically comprising
radially extending walls extending from a central boss in a spoked wheel configuration,
or a similar structure in which the walls have a helical form.
[0179] Alternatively, the dispensing device may be a flexible container, such as a bag or
pouch. The bag may be of fibrous construction coated with a water impermeable protective
material so as to retain the contents, such as is disclosed in European published
Patent Application No. 0018678. Alternatively it may be formed of a water-insoluble
synthetic polymeric material provided with an edge seal or closure designed to rupture
in aqueous media as disclosed in European published Patent Application Nos. 0011500,
0011501, 0011502, and 0011968. A convenient form of water frangible closure comprises
a water soluble adhesive disposed along and sealing one edge of a pouch formed of
a water impermeable polymeric film such as polyethylene or polypropylene.
Packaging for the compositions
[0180] Commercially marketed executions of the bleaching compositions can be packaged in
any suitable container including those constructed from paper, cardboard, plastic
materials and any suitable laminates. A preferred packaging execution is described
in European Application No. 94921505.7.
Abbreviations used in Examples
[0181] In the detergent compositions, the abbreviated component identifications have the
following meanings:
- LAS :
- Sodium linear C12 alkyl benzene sulfonate
- TAS :
- Sodium tallow alkyl sulfate
- C45AS :
- Sodium C14-C15 linear alkyl sulfate
- CxyEzS :
- Sodium C1x-C1y branched alkyl sulfate condensed with z moles of ethylene oxide
- C45E7 :
- A C14-15 predominantly linear primary alcohol condensed with an average of 7 moles of ethylene
oxide
- C25E3 :
- A C12-15 branched primary alcohol condensed with an average of 3 moles of ethylene oxide
- C25E5 :
- A C12-15 branched primary alcohol condensed with an average of 5 moles of ethylene oxide
- CEQ I :
- R1COOCH2CH2.N+(CH3)3 with R1 = C11-C13
- CEQ II :
- R1COOCH2CH2CH2N+(CH3)3 with R1 = C11-C13
- CEQ III :
- R1COOCH2CH2N+(CH3)2(CH2CH2OH) with R1 = C11-C13
- CEQ IV :
- R1COOCH2CH2N+(CH3CH2)2(CH3) with R1 = C11-C13
- QAS I :
- R2.N+(CH3)2(C2H4OH) with R2 = C12 - C14
- QAS II :
- R2.N+(CH3)2(C2H4OH) with R2 = C8 - C10
- Soap :
- Sodium linear alkyl carboxylate derived from an 80/20 mixture of tallow and coconut
oils.
- TFAA :
- C16-C18 alkyl N-methyl glucamide
- TPKFA :
- C12-C14 topped whole cut fatty acids
- STPP :
- Anhydrous sodium tripolyphosphate
- Zeolite A :
- Hydrated Sodium Aluminosilicate of formula Na12(AlO2SiO2)12. 27H2O having a primary particle size in the range from 0.1 to 10 micrometers
- NaSKS-6 :
- Crystalline layered silicate of formula δ -Na2Si2O5
- Citric acid :
- Anhydrous citric acid
- Carbonate :
- Anhydrous sodium carbonate with a particle size between 200µm and 900µm
- Bicarbonate :
- Anhydrous sodium bicarbonate with a particle size distribution between 400µm and 1200µm
- Silicate :
- Amorphous Sodium Silicate (SiO2:Na2O; 2.0 ratio)
- Sodium sulfate :
- Anhydrous sodium sulfate
- Citrate :
- Tri-sodium citrate dihydrate of activity 86.4% with a particle size distribution between
425µm and 850µm
- MA/AA :
- Copolymer of 1:4 maleic/acrylic acid, average molecular weight about 70,000.
- CMC :
- Sodium carboxymethyl cellulose
- Protease :
- Proteolytic enzyme of activity 4KNPU/g sold by NOVO Industries A/S under the tradename
Savinase
- Alcalase :
- Proteolytic enzyme of activity 3AU/g sold by NOVO Industries A/S
- Cellulase :
- Cellulytic enzyme of activity 1000 CEVU/g sold by NOVO Industries A/S under the tradename
Carezyme
- Amylase :
- Amylolytic enzyme of activity 60KNU/g sold by NOVO Industries A/S under the tradename
Termamyl 60T
- Lipase :
- Lipolytic enzyme of activity 100kLU/g sold by NOVO Industries A/S under the tradename
Lipolase
- Endolase :
- Endoglunase enzyme of activity 3000 CEVU/g sold by NOVO Industries A/S
- PB4 :
- Sodium perborate tetrahydrate of nominal formula NaBO2.3H2O.H2O2
- PB1 :
- Anhydrous sodium perborate bleach of nominal formula NaBO2.H2O2
- Percarbonate :
- Sodium Percarbonate of nominal formula 2Na2CO3.3H2O2
- NOBS :
- Nonanoyloxybenzene sulfonate in the form of the sodium salt
- NAC-OBS :
- (Nonanamido caproyl) oxybenzene sulfonate in the form of the sodium salt.
- NACA :
- 6 nonylamino - 6 oxo - capronic acid.
- TAED :
- Tetraacetylethylenediamine
- DTPMP :
- Diethylene triamine penta (methylene phosphonate), marketed by Monsanto under the
Trade name Dequest 2060
- Photoactivated :
- Sulfonated Zinc Phthlocyanine encapsulated in bleach dextrin soluble polymer
- Brightener 1 :
- Disodium 4,4'-bis(2-sulphostyryl)biphenyl
- Brightener 2 :
- Disodium 4,4'-bis(4-anilino-6-morpholino-1.3.5-triazin-2-yl)amino) stilbene-2:2'-disulfonate.
- HEDP :
- 1,1-hydroxyethane diphosphonic acid
- PVNO :
- Polyvinylpyridine N-oxide
- PVPVI :
- Copolymer of polyvinylpyrolidone and vinylimidazole
- SRP 1 :
- Sulfobenzoyl end capped esters with oxyethylene oxy and terephtaloyl backbone
- SRP 2 :
- Diethoxylated poly (1, 2 propylene terephtalate) short block polymer
- Silicone antifoam :
- Polydimethylsiloxane foam controller with siloxane-oxyalkylene copolymer as dispersing
agent with a ratio of said foam controller to said dispersing agent of 10:1 to 100:1.
[0182] In the following Examples all levels are quoted as % by weight of the composition:
Example 1
[0183] The following laundry detergent compositions A to F are examples in accord with the
invention:
| |
A |
B |
C |
D |
E |
F |
| LAS |
8.0 |
8.0 |
8.0 |
8.0 |
8.0 |
8.0 |
| C25E3 |
3.4 |
3.4 |
3.4 |
3.4 |
3.4 |
3.4 |
| CEQ I |
0.2 |
0.8 |
1.0 |
2.0 |
1.0 |
0.7 |
| CEQ II |
- |
0.5 |
0.5 |
0.7 |
2.0 |
0.8 |
| QAS I |
- |
- |
0.8 |
- |
- |
0.8 |
| QAS II |
0.8 |
- |
- |
- |
- |
- |
| Zeolite A |
18.1 |
18.1 |
18.1 |
18.1 |
18.1 |
18.1 |
| Carbonate |
13.0 |
13.0 |
13.0 |
27.0 |
27.0 |
27.0 |
| Silicate |
1.4 |
1.4 |
1.4 |
3.0 |
3.0 |
3.0 |
| Sodium sulfate |
26.1 |
26.1 |
26.1 |
26.1 |
26.1 |
26.1 |
| PB4 |
9.0 |
9.0 |
9.0 |
9.0 |
9.0 |
9.0 |
| NAC OBS |
2.5 |
1.5 |
3.0 |
4.0 |
3.2 |
2.2 |
| DETPMP |
0.25 |
0.25 |
0.25 |
0.25 |
0.25 |
0.25 |
| HEDP |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
| Protease |
0.26 |
0.26 |
0.26 |
0.26 |
0.26 |
0.26 |
| Amylase |
0.1 |
0.1 |
0.1 |
0.1 |
0.1 |
0.1 |
| MA/AA |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
| CMC |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
| Photoactivated bleach (ppm) |
15 ppm |
15 ppm |
15 ppm |
15 ppm |
15 ppm |
15 ppm |
| Brightener 1 |
0.09 |
0.09 |
0.09 |
0.09 |
0.09 |
0.09 |
| Perfume |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
| Silicone antifoam |
0.5 |
0.5 |
0.5 |
0.5 |
0.5 |
0.5 |
| Misc/minors to 100% |
|
|
|
|
|
|
| |
| Density in g/litre |
850 |
850 |
850 |
850 |
850 |
850 |
Example 2
[0184] The following granular laundry detergent compositions G to I of bulk density 750
g/litre are examples in accord with the invention:
| |
G |
H |
I |
| LAS |
5.25 |
5.61 |
4.76 |
| TAS |
1.25 |
1.86 |
1.57 |
| C45AS |
- |
2.24 |
3.89 |
| C25AE3S |
- |
0.76 |
1.18 |
| C45E7 |
3.25 |
- |
5.0 |
| C25E3 |
- |
5.5 |
- |
| CEQ II |
0.8 |
2.0 |
2.0 |
| CEQ III |
0.4 |
1.0 |
0.5 |
| STPP |
19.7 |
- |
- |
| Zeolite A |
- |
19.5 |
19.5 |
| NaSKS-6/citric acid (79:21) |
- |
10.6 |
10.6 |
| Carbonate |
6.1 |
21.4 |
21.4 |
| Bicarbonate |
- |
2.0 |
2.0 |
| Silicate |
6.8 |
- |
- |
| Sodium sulfate |
39.8 |
- |
14.3 |
| PB4 |
5.0 |
12.7 |
- |
| TAED |
0.5 |
1.6 |
- |
| NAC OBS |
1.0 |
1.2 |
1.3 |
| DETPMP |
0.25 |
0.2 |
0.2 |
| HEDP |
- |
0.3 |
0.3 |
| Protease |
0.26 |
0.85 |
0.85 |
| Lipase |
0.15 |
0.15 |
0.15 |
| Cellulase |
0.28 |
0.28 |
0.28 |
| Amylase |
0.1 |
0.1 |
0.1 |
| MA/AA |
0.8 |
1.6 |
1.6 |
| CMC |
0.2 |
0.4 |
0.4 |
| Photoactivated bleach (ppm) |
15 ppm |
27 ppm |
27 ppm |
| Brightener 1 |
0.08 |
0.19 |
0.19 |
| Brightener 2 |
- |
0.04 |
0.04 |
| Perfume |
0.3 |
0.3 |
0.3 |
| Silicone antifoam |
0.5 |
2.4 |
2.4 |
| Minors/misc to 100% |
|
|
|
Example 3
[0185] The following detergent formulations are examples according to the present invention
where J is a phosphorus-containing detergent composition, K is a zeolite-containing
detergent composition and L is a compact detergent composition:
| |
J |
K |
L |
| Blown Powder |
|
|
|
| STPP |
19.0 |
- |
19.0 |
| Zeolite A |
- |
24.0 |
- |
| C45AS |
9.0 |
6.0 |
13.0 |
| CEQ I |
- |
2.0 |
- |
| CEQ II |
- |
- |
2.0 |
| CEQ III |
2.0 |
- |
- |
| MA/AA |
1.5 |
1.2 |
1.2 |
| LAS |
6.0 |
7.8 |
11.0 |
| TAS |
2.0 |
- |
- |
| Silicate |
7.0 |
3.0 |
3.0 |
| CMC |
1.0 |
1.0 |
0.5 |
| Brightener 2 |
0.2 |
0.2 |
0.2 |
| Soap |
1.0 |
1.0 |
1.0 |
| DTPMP |
0.4 |
0.4 |
0.2 |
| Spray On |
|
|
|
| C45E7 |
2.5 |
2.5 |
2.0 |
| C25E3 |
2.5 |
2.5 |
2.0 |
| Silicone antifoam |
0.3 |
0.3 |
0.3 |
| Perfume |
0.3 |
0.3 |
0.3 |
| Dry additives |
|
|
|
| Carbonate |
6.0 |
13.0 |
15.0 |
| PB4 |
18.0 |
18.0 |
10.0 |
| PB1 |
4.0 |
4.0 |
0 |
| NAC OBS |
3.0 |
4.2 |
1.0 |
| Photoactivated bleach |
0.02 |
0.02 |
0.02 |
| Protease |
1.0 |
1.0 |
1.0 |
| Lipase |
0.4 |
0.4 |
0.4 |
| Amylase |
0.25 |
0.30 |
0.15 |
| Dry mixed sodium sulfate |
3.0 |
3.0 |
5.0 |
| Balance (Moisture & Miscellaneous) |
100.0 |
100.0 |
100.0 |
| Density (g/litre) |
630 |
670 |
670 |
Example 4
[0186] The following detergent formulations are examples according to the present invention:
| |
Q |
| LAS |
6.0 |
| QAS I |
1.0 |
| CEQ III |
0.4 |
| CEQ IV |
0.4 |
| TFAA |
1.0 |
| C25E5/C45E7 |
6.5 |
| C45E3S |
7.5 |
| STPP |
9.0 |
| Silicate |
5.0 |
| Carbonate |
7.5 |
| Bicarbonate |
7.5 |
| DTPMP |
1.0 |
| SRP 1 |
0.2 |
| MA/AA |
1.5 |
| CMC |
0.4 |
| Protease |
1.0 |
| Amylase |
0.4 |
| Lipase |
0.1 |
| Cellulase |
0.05 |
| Photoactivated bleach (ppm) |
45ppm |
| Brightener 1 |
0.2 |
| PB1 |
2.0 |
| NAC OBS |
1.0 |
| Balance (Moisture and Miscellaneous) |
100 |
Example 5
[0187] The following detergent formulations are examples according to the present invention:
| |
T |
U |
V |
| Blown Powder |
|
|
|
| CEQ II |
- |
0.4 |
1.5 |
| CEQ IV |
0.8 |
0.8 |
1.5 |
| Zeolite A |
30.0 |
22.0 |
6.0 |
| Sodium sulfate |
19.0 |
5.0 |
7.0 |
| MA/AA |
1.5 |
1.5 |
1.2 |
| LAS |
14.0 |
12.0 |
22.0 |
| C45AS |
7.0 |
7.0 |
7.0 |
| Silicate |
- |
1.0 |
5.0 |
| Soap |
- |
- |
2.0 |
| Brightener 1 |
0.2 |
0.2 |
0.2 |
| Carbonate |
8.0 |
16.0 |
20.0 |
| Spray On |
|
|
|
| C45E7 |
1.0 |
1.0 |
1.0 |
| Dry additives |
|
|
|
| PVPVI/PVNO |
0.5 |
0.5 |
0.5 |
| Protease |
1.0 |
1.0 |
1.0 |
| Lipase |
0.4 |
0.4 |
0.4 |
| Amylase |
0.1 |
0.1 |
0.1 |
| Cellulase |
0.1 |
0.1 |
0.1 |
| NACA |
3.4 |
6.1 |
4.5 |
| Sodium sulfate |
- |
6.0 |
- |
| Balance (Moisture and Miscellaneous) |
100 |
100 |
100 |
Example 6
[0188] The following high density and bleach-containing detergent formulations are examples
according to the present invention:
| |
W |
X |
Y |
| Blown Powder |
|
|
|
| Zeolite A |
15.0 |
15.0 |
15.0 |
| Sodim sulfate |
0.0 |
5.0 |
0.0 |
| LAS |
3.0 |
3.0 |
3.0 |
| QAS |
- |
1.5 |
1.5 |
| CEQ II |
0.2 |
0.5 |
2.4 |
| CEQ III |
0.3 |
0.9 |
- |
| DTPMP |
0.4 |
0.4 |
0.4 |
| CMC |
0.4 |
0.4 |
0.4 |
| MA/AA |
1.3 |
1.7 |
1.7 |
| Agglomerates |
|
|
|
| LAS |
5.0 |
5.0 |
5.0 |
| TAS |
2.0 |
2.0 |
1.0 |
| Silicate |
3.0 |
3.0 |
4.0 |
| Zeolite A |
8.0 |
8.0 |
8.0 |
| Carbonate |
8.0 |
8.0 |
4.0 |
| Spray On |
|
|
|
| Perfume |
0.3 |
0.3 |
0.3 |
| C45E7 |
2.0 |
2.0 |
2.0 |
| C25E3 |
2.0 |
- |
- |
| Dry additives |
|
|
|
| Citrate |
5.0 |
- |
2.0 |
| Bicarbonate |
- |
3.0 |
- |
| Carbonate |
8.0 |
15.0 |
10.0 |
| NAC OBS |
6.0 |
2.0 |
5.0 |
| NACA |
2.0 |
1.8 |
1.2 |
| PB1 |
14.0 |
7.0 |
10.0 |
| Polyethylene oxide of MW 5,000,000 |
- |
- |
0.2 |
| Bentonite clay |
- |
- |
10.0 |
| Protease |
1.0 |
1.0 |
1.0 |
| Lipase |
0.4 |
0.4 |
0.4 |
| Amylase |
0.6 |
0.6 |
0.6 |
| Cellulase |
0.6 |
0.6 |
0.6 |
| Silicone antifoam |
5.0 |
5.0 |
5.0 |
| Sodium sulfate |
0.0 |
3.0 |
0.0 |
| Balance (Moisture and Miscellaneous) |
100.0 |
100.0 |
100.0 |
| Density (g/litre) |
850 |
850 |
850 |
Example 7
[0189] The following high density detergent formulations are examples according to the present
invention:
| |
Z |
| Agglomerate |
|
| C45AS |
11.0 |
| CEQ III |
0.6 |
| Zeolite A |
15.0 |
| Carbonate |
4.0 |
| MA/AA |
1.3 |
| CMC |
0.5 |
| DTPMP |
0.4 |
| Spray On |
|
| C25E5 |
5.0 |
| Perfume |
0.5 |
| Dry Adds |
|
| HEDP |
0.5 |
| SKS 6 |
13.0 |
| Citrate |
3.0 |
| NAC OBS |
4.1 |
| TAED |
1.6 |
| Percarbonate |
20.0 |
| SRP 1 |
0.3 |
| Protease |
1.4 |
| Lipase |
0.4 |
| Cellulase |
0.6 |
| Amylase |
0.6 |
| Silicone antifoam |
5.0 |
| Brightener 1 |
0.2 |
| Brightener 2 |
0.2 |
| Balance (Moisture and Miscellaneous) |
100 |
| Density (g/litre) |
850 |
Example 8
[0190] The following liquid detergent formulations are examples according to the present
invention:
| |
AB |
AC |
AD |
AE |
AF |
AG |
AH |
AI |
| CEQ I |
0.4 |
1.0 |
0.8 |
0.4 |
2.0 |
2.5 |
- |
3.5 |
| CEQ II |
0.6 |
1.2 |
0.7 |
0.4 |
1.2 |
- |
3.5 |
- |
| LAS |
10.0 |
13.0 |
9.0 |
- |
25.0 |
- |
- |
- |
| C25AS |
4.0 |
1.0 |
2.0 |
10.0 |
- |
13.0 |
18.0 |
15.0 |
| C25E3S |
1.0 |
- |
- |
3.0 |
- |
2.0 |
2.0 |
4.0 |
| C25E7 |
6.0 |
8.0 |
13.0 |
2.5 |
- |
- |
4.0 |
4.0 |
| TFAA |
- |
- |
- |
4.5 |
- |
6.0 |
8.0 |
8.0 |
| QAS |
- |
- |
- |
- |
3.0 |
1.0 |
- |
- |
| MA/AA |
1.6 |
1.4 |
1.0 |
0.6 |
1.2 |
0.9 |
0.4 |
1.4 |
| TPKFA |
2.0 |
- |
13.0 |
2.0 |
- |
15.0 |
7.0 |
7.0 |
| Rapeseed fatty acids |
- |
- |
- |
5.0 |
- |
- |
4.0 |
4.0 |
| Citric acid |
2.0 |
3.0 |
1.0 |
1.5 |
1.0 |
1.0 |
1.0 |
1.0 |
| Dodecenyl/tetradecenyl succinic acid |
12.0 |
10.0 |
- |
- |
15.0 |
- |
- |
- |
| Oleic acid |
4.0 |
2.0 |
1.0 |
- |
1.0 |
- |
- |
- |
| Ethanol |
4.0 |
4.0 |
7.0 |
2.0 |
7.0 |
2.0 |
3.0 |
2.0 |
| 1,2 Propanediol |
4.0 |
4.0 |
2.0 |
7.0 |
6.0 |
8.0 |
10.0 |
13.- |
| Mono Ethanol Amine |
- |
- |
- |
5.0 |
- |
- |
9.0 |
9.0 |
| Tri Ethanol Amine |
- |
- |
8 |
- |
- |
- |
- |
- |
| NaOH up to pH |
8.0 |
8.0 |
7.6 |
7.7 |
8.0 |
7.5 |
8.0 |
8.2 |
| Ethoxylated tetraethylene pentamine |
0.5 |
- |
0.5 |
0.2 |
- |
- |
0.4 |
0.3 |
| NAC OBS |
1.0 |
1.0 |
0.5 |
1.0 |
2.0 |
1.2 |
1.0 |
1.6 |
| NACA |
0.7 |
1.1 |
1.8 |
1.5 |
1.9 |
2.1 |
1.4 |
1.0 |
| PB4 |
2.0 |
2.6 |
3.1 |
3.0 |
3.1 |
3.5 |
2.9 |
2.5 |
| SRP 2 |
0.3 |
- |
0.3 |
0.1 |
- |
- |
0.2 |
0.1 |
| PVNO |
- |
- |
- |
- |
- |
- |
- |
0.10 |
| Protease |
0.5 |
0.5 |
0.4 |
0.25 |
- |
0.5 |
0.3 |
0.6 |
| Alcalase |
- |
- |
- |
- |
1.5 |
- |
- |
- |
| Lipase |
- |
0.10 |
- |
0.01 |
- |
- |
0.15 |
0.15 |
| Amylase |
0.25 |
0.25 |
0.6 |
0.5 |
0.25 |
0.9 |
0.6 |
0.6 |
| Cellulase |
- |
- |
- |
0.05 |
- |
- |
0.15 |
0.15 |
| Endolase |
- |
- |
- |
0.10 |
- |
- |
0.07 |
- |
| Boric acid |
0.1 |
0.2 |
- |
2.0 |
1.0 |
1.5 |
2.5 |
2.5 |
| Na formate |
- |
- |
1.0 |
- |
- |
- |
- |
- |
| Ca chloride |
- |
0.015 |
- |
0.01 |
- |
- |
- |
- |
| Bentonite clay |
- |
- |
- |
- |
4.0 |
4.0 |
- |
- |
| Suspending clay SD3 |
- |
- |
- |
- |
0.6 |
0.3 |
- |
- |
| Balance (Moisture and Miscellaneous) |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |