FIELD OF THE INVENTION
[0001] The present invention relates to a method for preparing a lithographic printing plate
using a heat mode imaging element comprising an IR sensitive top layer.
More specifically the invention is related to a method for preparing a lithographic
printing plate using a heat mode imaging element whereby the capacity of the top layer
of being penetrated and/or solubilised by an aqueous developer is changed upon exposure.
BACKGROUND OF THE INVENTION
[0002] Lithography is the process of printing from specially prepared surfaces, some areas
of which are capable of accepting lithographic ink, whereas other areas, when moistened
with water, will not accept the ink. The areas which accept ink form the printing
image areas and the ink-rejecting areas form the background areas.
[0003] In the art of photolithography, a photographic material is made imagewise receptive
to oily or greasy inks in the photo-exposed (negative-working) or in the non-exposed
areas (positive-working) on a hydrophilic background.
[0004] In the production of common lithographic printing plates, also called surface litho
plates or planographic printing plates, a support that has affinity to water or obtains
such affinity by chemical treatment is coated with a thin layer of a photosensitive
composition. Coatings for that purpose include light-sensitive polymer layers containing
diazo compounds, dichromate-sensitized hydrophilic colloids and a large variety of
synthetic photopolymers. Particularly diazo-sensitized systems are widely used.
[0005] Upon imagewise exposure of the light-sensitive layer the exposed image areas become
insoluble and the unexposed areas remain soluble. The plate is then developed with
a suitable liquid to remove the diazonium salt or diazo resin in the unexposed areas.
[0006] Alternatively, printing plates are known that include a photosensitive coating that
upon image-wise exposure is rendered soluble at the exposed areas. Subsequent development
then removes the exposed areas. A typical example of such photosensitive coating is
a quinone-diazide based coating.
[0007] Typically, the above described photographic materials from which the printing plates
are made are camera-exposed through a photographic film that contains the image that
is to be reproduced in a lithographic printing process. Such method of working is
cumbersome and labor intensive. However, on the other hand, the printing plates thus
obtained are of superior lithographic quality.
[0008] Attempts have thus been made to eliminate the need for a photographic film in the
above process and in particular to obtain a printing plate directly from computer
data representing the image to be reproduced. However the photosensitive coating is
not sensitive enough to be directly exposed with a laser. Therefor it has been proposed
to coat a silver halide layer on top of the photosensitive coating. The silver halide
can then directly be exposed by means of a laser under the control of a computer.
Subsequently, the silver halide layer is developed leaving a silver image on top of
the photosensitive coating. That silver image then serves as a mask in an overall
exposure of the photosensitive coating. After the overall exposure the silver image
is removed and the photosensitive coating is developed. Such method is disclosed in
for example
JP-A- 60- 61 752 but has the disadvantage that a complex development and associated developing liquids
are needed.
[0009] GB-1 492 070 discloses a method wherein a metal layer or a layer containing carbon black is provided
on a photosensitive coating. This metal layer is then ablated by means of a laser
so that an image mask on the photosensitive layer is obtained. The photosensitive
layer is then overall exposed by UV-light through the image mask. After removal of
the image mask, the photosensitive layer is developed to obtain a printing plate.
This method however still has the disadvantage that the image mask has to be removed
prior to development of the photosensitive layer by a cumbersome processing.
[0010] Furthermore methods are known for making printing plates involving the use of imaging
elements that are heat-sensitive rather than photosensitive. A particular disadvantage
of photosensitive imaging elements such as described above for making a printing plate
is that they have to be shielded from the light. Furthermore they have a problem of
sensitivity in view of the storage stability and they show a lower resolution. The
trend towards heat mode printing plate precursors is clearly seen on the market.
[0011] For example,
Research Disclosure no. 33303 of January 1992 discloses a heat mode imaging element comprising on a support a cross-linked
hydrophilic layer containing thermoplastic polymer particles and an infrared absorbing
pigment such as e.g. carbon black. By image-wise exposure to an infrared laser, the
thermoplastic polymer particles are image-wise coagulated thereby rendering the surface
of the imaging element at these areas ink-acceptant without any further development.
A disadvantage of this method is that the printing plate obtained is easily damaged
since the non-printing areas may become ink accepting when some pressure is applied
thereto. Moreover, under critical conditions, the lithographic performance of such
a printing plate may be poor and accordingly such printing plate has little lithographic
printing latitude.
[0012] US-P- 4 708 925 discloses imaging elements including a photosensitive composition comprising an alkali-soluble
novolac resin and an onium-salt. This composition can optionally contain an IR-sensitizer.
After image-wise exposing said imaging element to UV - visible - or IR-radiation followed
by a development step with an aqueous alkali liquid there is obtained a positive or
negative working printing plate. The printing results of a lithographic plate obtained
by irradiating and developing said imaging element are poor.
[0013] EP-A- 625 728 discloses an imaging element comprising a layer which is sensitive to UV- and IR-irradiation
and which can be positive or negative working. This layer comprises a resole resin,
a novolac resin, a latent Bronsted acid and an IR-absorbing substance. The printing
results of a lithographic plate obtained by irradiating and developing said imaging
element are poor.
[0014] US-P- 5 340 699 is almost identical with
EP-A- 625 728 but discloses the method for obtaining a negative wording IR-laser recording imaging
element. The IR-sensitive layer comprises a resole resin, a novolac resin, a latent
Bronsted acid and an IR-absorbing substance. The printing results of a lithographic
plate obtained by irradiating and developing said imaging element are poor.
[0015] Furthermore
EP-A- 678 380 discloses a method wherein a protective layer is provided on a grained metal support
underlying a laser-ablatable surface layer. Upon image-wise exposure the surface layer
is fully ablated as well as some parts of the protective layer. The printing plate
is then treated with a cleaning solution to remove the residu of the protective layer
and thereby exposing the hydrophilic surface layer.
[0016] EP-A- 97 200 588.8 discloses a heat mode imaging element for making lithographic printing plates comprising
on a lithographic base having a hydrophilic surface an intermediate layer comprising
a polymer, soluble in an aqueous alkaline solution and a top layer that is sensitive
to IR-radiation wherein said top layer upon exposure to IR-radiation has a decreased
or increased capacity for being penetrated and/or solubilised by an aqueous alkaline
solution.
[0017] Said heat-mode imaging element has the disadvantage that some ablation occurs during
the irradiation causing formation of some debris. Said debris can interfere with the
transmission of the laser beam ( e.g. by depositing on a focusing lens or as an aerosol
that partially blocks transmission) or with the transport of the imaging element during
or after recording when this debris remains loosely adhered to the plate and deposition
of said debris occurs on the transport rollers.
[0018] GB-A-1 245 924 discloses an information recording method wherein a recording material is used comprising
a heat-sensitive recording layer of a composition such that the solubility of any
given area of the layer in a given solvent can be increased by heating that area of
the layer, wherein the said layer is information-wise heated to produce a record of
the information in terms of a difference in the solubilities in the said solvent of
different areas of the recording layer, and wherein the whole layer is then contacted
with such solvent to cause the portions of the recording layer which are soluble or
most soluble in such solvent to be removed or penetrated by such solvent.
[0019] EP-A-347 245 discloses a method for development-processing of presensitized plates for use in
making lithographic printing plates which comprises imagewise exposing the presensitized
plate to light and development-processing the exposed presensitized plate with an
alkaline developer and a replenisher, wherein the developerand the replenisher are
aqueous solutions of an alkali metal silicate and the ratio (SiO
2):(M
2O) (wherein (SiO
2) and (M
2O)are the molar concentrations of respectively SiO
2 and an alkali metal oxide M
2O) of the replenisher ranges from 0.6 to 1.5.
[0020] EP-A- 732 628 discloses an aqueous alkaline developing solution comprising an alkaline composition
of at least one compound selected from the group consisting of alkali metal silicate
and alkali metal metasilicate, wherein the M
2O/SiO
2 molar ratio of said alkaline mixture is in the range from 0.5 to 1.2, the total content
of said alkaline mixture being in the range of from 5 to 15 % by weight of total developing
solution, and wherein said developing solution comprises a non-ionic surfactant and
at least another surfactant selected from the group consisting of anionic surfactants
and amphoteric surfactants.
[0021] US-P- 5 466 557 discloses a radiation-sensitive composition comprising (1) a resole resin, (2) a
novolac resin, (3) a latent Bronsted acid, (4) an infrared absorber, and (5) terephthalaldehyde.
[0022] GB-A- 1 155 035 discloses a method of recording information, wherein a recording material is used
comprising a layer of a polymeric material which when any given area of the layer
is sufficiently heated undergoes in that area a modification resulting in a decrease
in the solubility of that area of the layer in water or an aqueous medium, such layer
also incorporating a substance or substances distributed over the whole area of the
layer and being capable of being heated by exposing the layer to intense radiant energy
which is absorbed by such substance or substances, and wherein the said material is
exposed to intense radiant energy which is distributed over the material in a pattern
determined by the information to be recorded and which is at least partly absorbed
by said distributed substance or substances, so that a corresponding heat pattern
is generated in the material, whereby such information is recorded in terms of a difference
in the solubilities in water or an aqueous medium of different areas of said layer.
[0023] GB-A- 1 154 568 discloses a method of recording a graphic original having contrasting light-absorbing
and light-transmitting areas, wherein a recording material comprising a supported
layer composed mainly of gelatin the water-solubility or water-absorptive capacity
of which increases if the layer is sufficiently heated , such layer also having light
absorbing substance(s) distributed therein, is placed with such gelatin layer in contact
with the light-absorbing areas of the original and the said gelatin layer is exposed
to light through the original, the intensity of the light and the duration of the
exposure being such that the areas of the gelatin layer in contact with the light-absorbing
areas of the original are substantially unaffected by heat conduction from such light-absorbing
areas, but the water-solubility or water-absorptive capacity of the other areas of
the gelatin layer is increased by heating thereof due to absorption of copying light
by the light-absorbing substance(s) in those other areas of the gelatin layer.
[0024] So, there is a need for a heat-mode imaging element which undergoes no ablation during
the IR-radiation.
OBJECTS OF THE INVENTION
[0025] It is an object of the invention to provide a method for making lithographic printing
plates, using a heat mode imaging element which undergoes no ablation during the IR-radiation.
[0026] It is another object of the invention to provide a method for making positive lithographic
printing plates from a heat mode sensitive imaging element having excellent printing
properties, developable in a selective, rapid convenient and ecological way.
[0027] It is further an object of the present invention to provide a method for making positive
lithographic printing plates from a heat mode sensitive imaging element having a high
infrared sensitivity.
[0028] It is also an object of the present invention to provide a method for making positive
lithographic printing plates from a heat mode sensitive imaging element wich can be
imaged by laser exposure at short as well as at long pixel dwell times.
[0029] Further objects of the present invention will become clear from the description hereinafter.
SUMMARY OF THE INVENTION
[0030] According to the present invention there is provided a method for making lithographic
printing plates including the following steps
a) preparing a heat mode imaging element having on a lithographic base with a hydrophilic
surface a first layer including a polymer, soluble in an aqueous alkaline solution
and a top layer on the same side of the lithographic base as the first layer which
top layer is sensitive to IR-radiation and is unpenetrable for an alkaline developer
containing SiO2 as silicates;
b) exposing imagewise said heat mode imaging element to IR-radiation;
c) developing said imagewise exposed heat mode imaging element with said alkaline
developer so that the exposed areas of the top layer and the underlying areas of the
first layer are dissolved and the unexposed areas of the first layer remain undissolved
characterized in that said top layer includes an IR-dye in an amount between 1 and
100% by weight of the total amount of said IR-sensitive top layer selected from the
group consisting of indoaniline dyes, cyanine dyes, merocyanine dyes, oxonol dyes,
porphine derivatives, anthraquinone dyes, merostyryl dyes, pyrylium compounds, diphenyl
and triphenyl azo compounds and squarylium derivatives.
DETAILED DESCRIPTION OF THE INVENTION
[0031] It has been found that according to the present invention, using a heat-sensitive
imaging element as described above, lithographic printing plates of high quality can
be obtained without ablation in an ecologically acceptable way.
[0032] Preferably a method according to the invention for making lithographic printing plates
including the following steps
a) preparing a heat mode imaging element having on a lithographic base with a hydrophilic
surface a first layer including a polymer, soluble in an aqueous alkaline solution
and a top layer on the same side of the lithographic base as the first layer which
top layer consist of a binder resin, is sensitive to IR-radiation and is unpenetrable
for an alkaline developer containing SiO2 as silicate;
b) exposing imagewise said heat mode imaging element to IR-radiation;
c) developing said imagewise exposed heat mode imaging element with said alkaline
developer so that the exposed areas of the top layer and the underlying areas of the
first layer are dissolved and the unexposed areas of the first layer remain undissolved
characterized in that said top layer includes an IR-dye in an amount between 1 and
100% by weight of the total amount of said IR-sensitive top layer.
[0033] The top layer, in accordance with the present invention consists of an IR-dye and
preferably of an IR-dye and a binder resin. A mixture of IR-dyes may be used, but
it is preferred to use only one IR-dye. Suitable IR-dyes are known since a long time
and belong to several different chemical classes, e.g. indoaniline dyes, oxonol dyes,
porphine derivatives, anthraquinone dyes, merostyryl dyes, pyrylium compounds and
sqarylium derivatives Preferably said IR-dyes, especially for irradiation with a laser
source with an emission spectrum of about 1060 nm belongs to the scope of the general
formula of the German patent application
DE- 4. 31 162. This general formula (I) is represented by :
wherein K represents Q together with a counterion An-, or

wherein Q represents chlorine, fluorine, bromine, iodine, alkyloxy, aryloxy, dialkylamino,
diarylamino, alkylarylamino, nitro, cyano, alkylsulphonyl, arylsulphonyl, heterocyclyl,
or a moiety represented by L-S-,
wherein L represents alkyl, aryl, heterocyclyl, cyano or substituted carbonyl, thiocarbonyl
or iminocarbonyl,
An- represents an anion commonly used in the chemistry of cationic dyes, or an equivalent
thereof,
B1 represents cyano, alkoxycarbonyl, alkyl- or arylcarbonyl, or aminocarbonyl optionally
substituted once or twice at the nitrogen atom by alkyl and/or aryl,
B2 represents arylsulphonyl, alkylsulphonyl, heteroaryl,or,

can be represented by

wherein B3 represents the non-metal atoms to complete a carbocyclic or heterocyclic ring,
ring T can be substituted by 1 to 3 C1 - C4 alkyl groups, n = 1 or 2,
and A1 and A2 can represent following combinations :
(1) moieties of formulas (IIIa) and (IIIb) :

wherein X3, X10 = O,
X4, X11 = -CR38 = -CR39 ,
R38 and R39 each independently represent hydrogen, alkyl, aryl or together the necessary non-metal
atoms to complete a cycloaliphatic, aromatic or heterocyclic 5- or 7-membered ring,
or independently from each other, the necessary non-metal atoms to complete a cycloaliphatic,
aromatic or heterocyclic 5- or 7-membered ring,
and R3, R4, R19 and R20 each independently represent hydrogen, C1 - C8 alkyl, aryl, halogen, cyano, alkoxycarbonyl, optionally substituted aminocarbonyl,
amino, monoalkylamino, dialkylamino, hydroxy, alkoxy, aryloxy, alkylthio, arylthio,
acyloxy, acylamino, arylamino, alkylcarbonyl, arylcarbonyl, or the necessary non-metal
atoms to complete a cycloaliphatic, aromatic or heterocyclic 5- or 7-membered ring,
R47 and R50 each independently represent hydrogen, alkyl, aryl, cyano, alkoxycyano or the non-metal
atoms to form a saturated or unsaturated 5- to 7-membered ring, in the first case
between R47 and resp. X4 and R3, in the second case between R50 and resp. X11 and R19.
(2) moieties of the same formulas (IIIa) and (IIIb)
wherein X3, X10 = R44N,
X4, X11 = -CR38 = -CR39 ,
and wherein R3 and R4, respectively R38 and R39 together represent the atoms to complete an optionally substituted aromatic ring,
and wherein R44 represents optionally substituted alkyl or aryl, or the necessary atoms to complete
a 5- or 7- membered ring,
(3) moieties of the formulas (IVa) and (IVb) :

wherein X5 and X12 each independently represent O, S, Se, Te or R44N,
R5 to R10 and R21 to R26 each independently represent one of the meanings given above for R3,
and R48 and R51 each independently represent hydrogen, alkyl, aryl or alkoxycarbonyl,
with the exception for those compounds in which together X5, X12 = R44N and Q = halogen,
(4) moieties of formulas (VIIa) and (VIIb)

wherein R60 and R61 each independently represent hydrogen, alkyl, aryl, cyano, alkoxycarbonyl, halogen,
R62, R64, R66, R68 each independently represent alkyl or aryl,
R63, R65, R67, R69 each independently represent hydrogen, alkyl or aryl,
and wherein the rings D1 to D4 each independently can be substituted once or frequently by hydrogen, chlorine, bromine,
alkyl, or alkoxy.
[0034] Most preferred subclasses of this general formula (I) are the following :
- compounds according to formula (XXI)

- compounds according to formula (XXIII) :

- compounds according to formula (XXV) :

- compounds according to formula (XXVII)

- compounds according to formula (XXIX) :

[0035] In the formulas of these subclasses R1, R2, R17 and R18 have the same meaning as
R3, and B1, B2, the other R symbols, T, and the D symbols are defined as hereinbefore,
and α is 0 or 1.
[0037] Further suitable prior art dyes included in the experimental investigation of spectral
parameters are represented by following formulas :
[0039] Other preferred IR-dyes, especially for irradiation with a laser source with an emission
spectrum of about 830 nm belong to the scope of the following general formulas.
wherein X, X'each independently represents O, S
R70-R74 each independently may represent hydrogen, alkyl or aryl; R70 together with R72, R72 together with R74, R71 together with R73, R70 together with R72 and R74 may form a carbocyclic ring.
R72.may also represents halogen, NR88R89 (R88,R89 each independently represents alkyl, aryl, or may form a (hetero)cyclic ring), PR88R89 , ester-COOR92 (R92 represents alkyl, or aryl), barbituric acid group (with optionally substituted N-atoms).
R71 or R73 may represents : -OCOR93; R93 represents alkyl, or aryl. R77 together with R78, R78 together with R79, R79 together with R80, R81 together with R82, R82 together with R83, R83 together with R84 may form an annulated benzoring optionally substituted with a carbocyclic acid, ester
or sulphogroup.
R78, R79, R82, R83 each independently may represent hydrogen, alkyl, aryl, halogen, ester, carbocyclic
acid, amide, amine, nitrile, alkoxy, aryloxy, or sulpho group.
R85, R86, R87, R88 each independently may represent an alkylgroup, R85 together with R86, R87 together with R88 may form a cyclic (spiro)ring.
R75, R76 each independently represents an alkyl, aryl group; - CnH2nSO3M (n represents an integer from 2 to 4 and M H or positively charged counterion);
- CnH2nCOOM (n represents an integer from 1 to 5 and M H or positively charged counterion);
-CnH2nCOOR94 (n represents an integer from 1 to 5 and R94 alkyl, or aryl group); - L1-CONHSO2R95 (L1 represents -CnH2n- with n an integer from 1 to 4 and R95 alkyl or aryl).

R96, R102 represents alkyl, or aryl group; - CnH2nSO3M (n represents an integer from 2 to 4 and M H or positively charged counterion);;
- CnH2nCOOM (n represents an integer from 1 to 5 and M H or positively charged counterion);
-CnH2nCOOR103 (n represents an integer from 1 to 5 and R103 alkyl, or aryl group); -L1-CONHSO2R104 (L1 represents -CnH2n- with n an integer from 1 to 4 and R104 alkyl or aryl).
R97, R98 R100, R101 may each independently represent : hydrogen, alkyl, aryl; R97 together with R98, R100 together with R101 may form an annulated benzoring.
R98 may represent : hydrogen, alkyl, aryl, halogen, ester, or - SO2R105 (R105 represents an alkyl or aryl).

R106, R107, R108, R109 each independently may represent alkyl, aryl group;- CnH2nSO3M represents an integer from 2 to 4 and M H or positively charged counterion); -CnH2nCOOM (n represents an integer from 1 to 5 and M H or positively charged counterion);
-CnH2nCOOR117 (n represents an integer from 1 to 5 and R117 alkyl, or aryl group); -L1-CONHSO2R118 (L1 represents -CnH2n- with n an integer from 1 to 4 and R118 alkyl or aryl).
R110, R111, R112, R113 each independently represents : hydrogen, alkyl, or aryl group.
R114, R115, R116 each indepentdently may represent : hydrogen, alkyl, or aryl group; R115 represents halogen, ester, or-SO2R119 (R119 represents alkyl, or aryl).

R120, R121, R122, R123 R124, R125, R126, R127: each independently may represent alkyl, aryl group; - CnH2nSO3M (n represents an integer from 2 to 4 and M H or positively charged counterion);;
- CnH2nCOOM (n represents an integer from 1 to 5 and M H or positively charged counterion);
-CnH2nCOOR131 (n represents an integer from 1 to 5 and R131 alkyl, or aryl group); -L1-CONHSO2R132 (L1 represents -CnH2n- with n an integer from 1 to 4 and R132 alkyl or aryl).
R120 together with R121, R122 together with R123, R124 together with R125, R126 together with R127 may form a cyclic ring.
R128, R129, R130: each independently may represents hydrogen, alkyl, or aryl group; R129 may represent : halogen, ester, or -SO2R133 (R133 represents alkyl, or aryl).

R134, R137, R138, R141 each independently may represent : hydrogen, alkyl, or aryl
R134 together with R135, R141 together with R140 may form a carbocyclic ring.
R135 together with R136, R139 together with R140 may form a carbocyclic ring.
R135, R136, R139, R140 each independently may represent: hydrogen, alkyl, aryl group; - CnH2nSO3M (n represents an integer from 2 to 4 and M H or positively charged counterion);;
- CnH2nCOOM (n represents an integer from 1 to 5 and M H or positively charged counterion);

R142, R143, R144, R145 each independently represents alkyl, aryl group; - CnH2nSO3M represents an integer from 2 to 4 and M H or positively charged counterion);; -CnH2nCOOM (n represents an integer from 1 to 5 and M H or positively charged counterion);
-CnH2nCOOR146 (n represents an integer from 1 to 5 and R146 alkyl, or aryl group); -L1-CONHSO2R147 (L1 represents -CnH2n- with n an integer from 1 to 4 and R147 alkyl or aryl).
R142 together with R143, R144 together with R145 may form a cyclic ring.
The charge of the dyes can be compensated by any (intermolecular or intramolecular)
counterion.
[0040] As a binder resin in the top layer gelatin, cellulose, cellulose esters e.g. cellulose
acetate, polyvinyl alcohol, polyvinyl pyrrolidone, a copolymer of vinylidene chloride
and acrylonitrile, poly(meth)acrylates, polyvinyl chloride, nitrocellulose, silicone
resins etc. can be used. Preferred as binder resin are hydrophobic binder resins,
more preferably phenolic resins e.g. novolacs and vinyl phenols.
[0041] The IR-dyes are present preferably in an amount between 10 and 80 parts by weight
of the total amount of said IR-sensitive top layer.
[0042] The total amount of the top layer preferably ranges from 0.1 to 10 g/m2 more preferably
from 0.3 to 2 g/m2.
[0043] In the top layer a difference in the capacity of being penetrated and/or solubilised
by the aqueous alkaline solution is generated upon image-wise exposure according to
the invention.
[0044] In the present invention the said capacity is increased upon image-wise IR exposure
to such degree that the imaged parts of the top layer and the underlying areas of
the first layer will be cleaned out during development without solubilising and/or
damaging the non-imaged parts.
[0045] The development with the aqueous alkaline solution is preferably done within an interval
of 5 to 120 seconds.
[0046] Between the top layer and the lithographic base the present invention comprises a
first layer soluble in an aqueous developing solution, more preferably an aqueous
alkaline developing solution with a pH between 7.5 and 14. Said layer is preferably
contiguous to the top layer. The alkali soluble polymers used in this layer are preferably
hydrophobic and ink accepting polymers as used in conventional positive or negative
working PS-plates e.g. novolac, polyvinyl phenols, carboxy substituted polymers etc.
Typical examples of these polymers are descibed in DE-A- 4 007 428, DE-A- 4 027 301
and DE-A- 4 445 820. The hydrophobic polymer used in connection with the present invention
is further characterised by insolubility in water and at least partial solubility/swellability
in an alkaline solution and/or at least partial solubility in water when combined
with a cosolvent. Furthermore this aqueous alkali soluble layer is preferably a visible
light- and UV-light desensitised layer. Said layer is preferably thermally hardenable.
This preferably visible light- or UV-light desensitised layer does not comprise photosensitive
ingredients such as diazo compounds, photoacids, photoinitiators, quinone diazides,
sensitisers etc. which absorb in the wavelength range of 250nm to 650nm. In this way
a daylight stable printing plate can be obtained. Said first layer preferably also
includes a low molecular acid, preferably a carboxylic acid, still more preferably
a benzoic acid, most preferably 3,4,5-trimethoxybenzoic acid.
[0047] The ratio between the total amount of low molecular acid and polymer in the first
layer preferably ranges from 2:98 to 40:60, more preferably from 5:95 to 20:80. The
total amount of said first layer preferably ranges from 0.1 to 10 g/m
2, more preferably from 0.3 to 2 g/m
2.
[0048] In the imaging element according to the present invention, the lithographic base
can be an anodised aluminum. A particularly preferred lithographic base is an electrochemically
grained and anodised aluminum support. The anodised aluminum support may be treated
to improve the hydrophilic properties of is surface. For example, the aluminum support
may be silicated by treating its surface with sodium silicate solution at elevated
temperature, e.g. 95°C. Alternatively, a phosphate treatment may be applied which
involves treating the aluminum oxide surface with a phosphate solution that may further
contain an inorganic fluoride. Further, the aluminum oxide surface may be rinsed with
a citric acid or citrate solution. This treatment may be carried out at room temperature
or can be carried out at a slightly elevated temperature of about 30 to 50°C. A further
interesting treatment involves rinsing the aluminum oxide surface with a bicarbonated
solution. Still further, the aluminum oxide surface may be treated with polyvinylphosphonic
acid, polyvinylmethylphosphonic acid, phosphoric acid esters of polyvinyl alcohol,
polyvinylsulphonic acid, polyvinylbenzenesulphonic acid, sulphuric acid esters of
polyvinyl alcohol, and acetals of polyvinyl alcohols formed by reaction with a sulphonated
aliphatic aldehyde It is further evident that one or more of these post treatments
may be carried out alone or in combination. More detailed descriptions of these treatments
are given in
GB-A- 1 084 070,
DE-A- 4 423 140,
DE-A- 4 417 907,
EP-A- 659 909,
EP-A- 537 633,
DE-A- 4 001 466,
EP-A- 292 801,
EP-A- 291 760 and
US-P- 4 458 005.
[0049] According to another embodiment in connection with the present invention, the lithographic
base having a hydrophilic surface comprises a flexible support, such as e.g. paper
or plastic film, provided with a cross-linked hydrophilic layer. A particularly suitable
cross-linked hydrophilic layer may be obtained from a hydrophilic binder cross-linked
with a cross-linking agent such as formaldehyde, glyoxal, polyisocyanate or a hydrolysed
tetraalkylorthosilicate. The latter is particularly preferred.
[0050] As hydrophilic binder there may be used hydrophilic (co)polymers such as for example,
homopolymers and copolymers of vinyl alcohol, acrylamide, methylol acrylamide, methylol
methacrylamide, acrylic acid, methacrylic acid, hydroxyethyl acrylate, hydroxyethyl
methacrylate or maleic anhydride/vinylmethylether copolymers. The hydrophilicity of
the (co)polymer or (co)polymer mixture used is preferably the same as or higher than
the hydrophilicity of polyvinyl acetate hydrolyzed to at least an extent of 60 percent
by weight, preferably 80 percent by weight.
[0051] The amount of crosslinking agent, in particular of tetraalkyl orthosilicate, is preferably
at least 0.2 parts by weight per part by weight of hydrophilic binder, more preferably
between 0.5 and 5 parts by weight, most preferably between 1.0 parts by weight and
3 parts by weight.
[0052] A cross-linked hydrophilic layer in a lithographic base used in accordance with the
present embodiment preferably also contains substances that increase the mechanical
strength and the porosity of the layer. For this purpose colloidal silica may be used.
The colloidal silica employed may be in the form of any commercially available water-dispersion
of colloidal silica for example having an average particle size up to 40 nm, e.g.
20 nm. In addition inert particles of larger size than the colloidal silica can be
added e.g. silica prepared according to Stöber as described in J. Colloid and Interface
Sci., Vol. 26, 1968, pages 62 to 69 or alumina particles or particles having an average
diameter of at least 100 nm which are particles of titanium dioxide or other heavy
metal oxides. By incorporating these particles the surface of the cross-linked hydrophilic
layer is given a uniform rough texture consisting of microscopic hills and valleys,
which serve as storage places for water in background areas.
[0053] The thickness of a cross-linked hydrophilic layer in a lithographic base in accordance
with this embodiment may vary in the range of 0.2 to 25 µm and is preferably 1 to
10 µm.
[0054] Particular examples of suitable cross-linked hydrophilic layers for use in accordance
with the present invention are disclosed in
EP-A- 601 240,
GB-P- 1 419 512,
FR-P- 2 300 354,
US-P- 3 971 660,
US-P- 4 284 705 and
EP-A- 514 490.
[0055] As flexible support of a lithographic base in connection with the present embodiment
it is particularly preferred to use a plastic film e.g. substrated polyethylene terephthalate
film, cellulose acetate film, polystyrene film, polycarbonate film etc... The plastic
film support may be opaque or transparent.
[0056] It is particularly preferred to use a polyester film support to which an adhesion
improving layer has been provided. Particularly suitable adhesion improving layers
for use in accordance with the present invention comprise a hydrophilic binder and
colloidal silica as disclosed in
EP-A- 619 524,
EP-A- 620 502 and
EP-A- 619 525. Preferably, the amount of silica in the adhesion improving layer is between 200
mg per m
2 and 750 mg per m
2. Further, the ratio of silica to hydrophilic binder is preferably more than 1 and
the surface area of the colloidal silica is preferably at least 300 m
2 per gram, more preferably at least 500 m
2 per gram.
[0057] Image-wise exposure in connection with the present invention is an image-wise scanning
exposure involving the use of a laser that operates in the infrared or near-infrared,
i.e. wavelength range of 700-1500 nm. Most preferred are laser diodes emitting in
the near-infrared. Exposure of the imaging element can be performed with lasers with
a short as well as with lasers with a long pixel dwell time. Preferred are lasers
with a pixel dwell time between 0.005 µs and 20 µs.
[0058] After the image-wise exposure the heat mode imaging element is developed by rinsing
it with an aqueous alkaline solution. The aqueous alkaline solutions used in the present
invention are those that are used for developing conventional positive working presensitised
printing plates and have preferably a pH between 11.5 and 14. Thus the imaged parts
of the top layer that were rendered more penetrable for the aqueous alkaline solution
upon exposure and the corresponding parts of the underlying layer are cleaned-out
whereby a positive working printing plate is obtained.
[0059] In the present invention, the composition of the developer used is also very important.
[0060] Therefore, to perform development processing stably for a long time period particularly
important are qualities such as strength of alkali and the concentration of silicates
in the developer. Under such circumstances, the present inventors have found that
a rapid high temperature processing can be performed, that the amount of the replenisher
to be supplemented is low and that a stable development processing can be performed
over a long time period of the order of not less than 3 months without exchanging
the developer only when the developer having the foregoing composition is used.
[0061] The developers and replenishers for developer used in the invention are preferably
aqueous solutions mainly composed of alkali metal silicates and alkali metal hydroxides
represented by MOH or their oxyde, represented by M
2O., wherein said developer contains SiO
2 and M
2O in a molar ratio of 0.5 to 1.5 and a concentration of SiO
2 of 0.5 to 5% by weight. As such alkali metal silicates, preferably used are, for
instance, sodium silicate, potassium silicate, lithium silicate and sodium metasilicate.
On the other hand, as such alkali metal hydroxides, preferred are sodium hydroxide,
potassium hydroxide and lithium hydroxide.
[0062] The developers used in the invention may simultaneously contain other alkaline agents.
Examples of such other alkaline agents include such inorganic alkaline agents as ammonium
hydroxide, sodium tertiary phosphate, sodium secondary phosphate, potassium tertiary
phosphate, potassium secondary phosphate, ammonium tertiary phosphate, ammonium secondary
phosphate, sodium bicarbonate, sodium carbonate, potassium carbonate and ammonium
carbonate; and such organic alkaline agents as mono-, di- or triethanolamine, mono-,
di-or trimethylamine, mono-, di- or triethylamine, mono- or di-isopropylamine, n-butylamine,
mono-, di- or triisopropanolamine, ethyleneimine, ethylenediimine and tetramethylammonium
hydroxide.
[0063] In the present invention, particularly important is the molar ratio in the developer
of [SiO
2] / [M
2O], which is generally 0.6 to 1.5, preferably 0.7 to 1.3. This is because if the molar
ratio is less than 0.6, great scattering of activity is observed, while if it exceeds
1.5, it becomes difficult to perform rapid development and the dissolving out or removal
of the light-sensitive layer on non-image areas is liable to be incomplete. In addition,
the concentration of SiO
2 in the developer and replenisher preferably ranges from 1 to 4 % by weight. Such
limitation of the concentration of SiO
2 makes it possible to stably provide lithographic printing plates having good finishing
qualities even when a large amount of plates according to the invention are processed
for a long time period.
[0064] In a particular preferred embodiment, an aqueous solution of an alkali metal silicate
having a molar ratio [SiO
2] / [M
2O], which ranges from 1.0 to 1.5 and a concentration of SiO
2 of 1 to 4 % by weight is used as a developer. In such case, it is a matter of course
that a replenisher having alkali strength equal to or more than that of the developer
is employed. In order to decrease the amount of the replenisher to be supplied, it
is advantageous that a molar ratio, [SiO
2] / [M
2O], of the replenisher is equal to or smaller than that of the developer, or that
a concentration of SiO
2 is high if the molar ratio of the developer is equal to that of the replenisher.
[0065] In the developers and the replenishers used in the invention, it is possible to simultaneously
use organic solvents having solubility in water at 20 °C of not more than 10 % by
weight according to need. Examples of such organic solvents are such carboxilic acid
esters as ethyl acetate, propyl acetate, butyl acetate, amyl acetate, benzyl acetate,
ethylene glycol monobutyl acetate, butyl lactate and butyl levulinate; such ketones
as ethyl butyl ketone, methyl isobutyl ketone and cyclohexanone; such alcohols as
ethylene glycol monobutyl ether, ethylene glycol benzyl ether, ethylene glycol monophenyl
ether, benzyl alcohol, methylphenylcarbinol, n-amyl alcohol and methylamyl alcohol;
such alkyl-substituted aromatic hydrocarbons as xylene; and such halogenated hydrocarbons
as methylene dichloride and monochlorobenzene. These organic solvents may be used
alone or in combination. Particularly preferred is benzyl alcohol in the invention.
These organic solvents are added to the developer or replenisher therefor generally
in an amount of not more than 5 % by weight and preferably not more than 4 % by weight.
[0066] The developers and replenishers used in the present invention may simultaneously
contain a surfactant for the purpose of improving developing properties thereof. Examples
of such surfactants include salts of higher alcohol (C8 ∼ C22) sulfuric acid esters
such as sodium salt of lauryl alcohol sulfate, sodium salt of octyl alcohol sulfate,
ammonium salt of lauryl alcohol sulfate, Teepol B-81 (trade mark, available from Shell
Chemicals Co., Ltd.) and disodium alkyl sulfates; salts of aliphatic alcohol phosphoric
acid esters such as sodium salt of cetyl alcohol phosphate; alkyl aryl sulfonic acid
salts such as sodium salt of dodecylbenzene sulfonate, sodium salt of isopropylnaphthalene
sulfonate,sodium salt of dinaphthalene disulfonate and sodium salt of metanitrobenzene
sulfonate; sulfonic acid salts of alkylamides such as C
17H
33CON(CH
3)CH
2CH
2SO
3Na and sulfonic acid salts of dibasic aliphatic acid esters such as sodium dioctyl
sulfosuccinate and sodium dihexyl sulfosuccinate. These surfactants may be used alone
or in combination. Particularly preferred are sulfonic acid salts. These surfactants
may be used in an amount of generally not more than 5 % by weight and preferably not
more than 3 % by weight.
[0067] In order to enhance developing stability of the developers and replenishers used
in the invention, the following compounds may simultaneously be used.
[0068] Examples of such compounds are neutral salts such as NaCl, KCl and KBr as disclosed
in
JN-A- 58- 75 152; chelating agents such as EDTA and NTA as disclosed in
JN-A- 58- 190 952 (U.S-A- 4 469 776), complexes such as [Co(NH3)6]Cl3 as disclosed in
JN-A- 59- 121 336 (US-A- 4 606 995); ionizable compounds of elements of the group IIa, IIIa or IIIb of the Periodic Table
such as those disclosed in
JN-A- 55- 25 100; anionic or amphoteric surfactants such as sodium alkyl naphthalene sulfonate and
N-tetradecyl-N,N-dihydroxythyl betaine as disclosed in
JN-A- 50- 51 324; tetramethyldecyne diol as disclosed in
US-A- 4 374 920; non-ionic surfactants as disclosed in
JN-A- 60- 213 943; cationic polymers such as methyl chloride quaternary products of p-dimethylaminomethyl
polystyrene as disclosed in
JN-A- 55- 95 946; amphoteric polyelectrolytes such as copolymer of vinylbenzyl trimethylammonium chloride
and sodium acrylate as disclosed in
JN-A- 56- 142 528; reducing inorganic salts such as sodium sulfite as disclosed in
JN-A- 57- 192 952 (US-A- 4 467 027) and alkaline-soluble mercapto compounds or thioether compounds such as thiosalicylic
acid, cysteine and thioglycolic acid; inorganic lithium compounds such as lithium
chloride as disclosed in
JN-A- 58- 59 444; organic lithium compounds such as lithium benzoate as disclosed in
JN-A- 50 34 442; organometallic surfactants containing Si, Ti or the like as disclosed in
JN-A- 59- 75 255; organoboron compounds as disclosed in
JN-A- 59- 84 241 (US-A- 4 500 625); quaternary ammonium salts such as tetraalkylammonium oxides as disclosed in
EP-A- 101 010; and bactericides such as sodium dehydroacetate as disclosed in
JN-A- 63- 226 657.
In the method for development processing of the present invention, any known means
of supplementing a replenisher for developer may be employed. Examples of such methods
preferably used are a method for intermittently or continuously supplementing a replenisher
as a function of the amount of PS plates processed and time as disclosed in
JN-A- 55- 115 039 (GB-A- 2 046 931), a method comprising disposing a sensor for detecting the degree of light-sensitive
layer dissolved out in the middle portion of a developing zone and supplementing the
replenisher in proportion to the detected degree of the light-sensitive layer dissolved
out as disclosed in
JN-A- 58- 95 349 (US-A- 4 537 496); a method comprising determining the impedance value of a developer and processing
the detected impedance value by a computer to perform supplementation of a replenisher
as disclosed in
GB-A- 2 208 249.
[0069] The printing plate of the present invention can also be used in the printing process
as a seamless sleeve printing plate. In this option the printing plate is soldered
in a cylindrical form by means of a laser. This cylindrical printing plate which has
as diameter the diameter of the print cylinder is slided on the print cylinder instead
of applying in a classical way a classically formed printing plate. More details on
sleeves are given in "Grafisch Nieuws" ed. Keesing, 15, 1995, page 4 to 6.
[0070] After the development of an image-wise exposed imaging element with an aqueous alkaline
solution and drying, the obtained plate can be used as a printing plate as such. However,
to improve durability it is still possible to bake said plate at a temperature between
200°C and 300°C for a period of 30 seconds to 5 minutes. Also the imaging element
can be subjected to an overall post-exposure to UV-radiation to harden the image in
order to increase the run lenght of the printing plate.
[0071] The following examples illustrate the present invention without limiting it thereto.
All parts and percentages are by weight unless otherwise specified.
EXAMPLES
EXAMPLE 1 :Positive working thermal plate based on an alkali-soluble binder.
Preparation of the lithographic base
[0072] A 0.20 mm thick aluminum foil was degreased by immersing the foil in an aqueous solution
containing 5 g/l of sodium hydroxide at 50°C and rinsed with demineralized water.
The foil was then electrochemically grained using an alternating current in an aqueous
solution containing 4 g/l of hydrochloric acid, 4 g/l of hydroboric acid and 5 g/l
of aluminum ions at a temperature of 35°C and a current density of 1200 A/m
2 to form a surface topography with an average center-line roughness Ra of 0.5 mm.
[0073] After rinsing with demineralized water the aluminum foil was then etched with an
aqueous solution containing 300 g/l of sulfuric acid at 60°C for 180 seconds and rinsed
with demineralized water at 25°C for 30 seconds.
[0074] The foil was subsequently subjected to anodic oxidation in an aqueous solution containing
200 g/l of sulfuric acid at a temperature of 45°C, a voltage of about 10 V and a current
density of 150 A/m
2 for about 300 seconds to form an anodic oxidation film of 3.00 g/m
2 of Al
2O
3 then washed with demineralized water, posttreated with a solution containing polyvinylphosphonic
acid and then with a solution containing aluminum trichloride, subsequently rinsed
with demineralized water at 20°C during 120 seconds and dried.
Preparation of the first layer.
[0075] To 484 g of tetrahydrofuran and 288 g of methoxypropanol was added a solution of
72.6 g alnovol in 111.7 g of methoxypropanol and 9.86 g of 3,4,5-trimethoxybenzoic
acid and said solution was coated on the anodized layer of the aluminum support at
a wet thickness of 14 µm, giving a dry weight of 1.12 g/m
2.
Preparation of the top layer
[0076] To 28.66 g of tetrahydrofuran and 19.11 g of methoxypropanol was added a solution
of 0.291 g novolac in 0.43 g of methoxypropanol and 0.291 g of IRD No 17 and said
solution was coated at 30 µm wet thickness, giving a dry weight of 0.31 g/m
2.
This material was imaged with a GERBER C42T ™ internal drum platesetter at 12,000
rpm and 2540 dpi. The power level of the laser in the image plane was 6.65 W. After
IR-exposure no layer damage, as a result of ablation, could be observed. This was
also verified by measuring the optical density of the layer prior and after the IR-laser
exposure (see table 1).
After exposure the material was developed in an alkaline developing solution (EP 26
developer commercially available from Agfa), dissolving very rapidly the IR-exposed
areas, resulting in a positive working plate.
The plate was printed on a Heidelberg GTO46 printing machine with a conventional ink
(K+E) and fountain solution (Rotamatic), resulting in good prints, i.e. no scumming
in IR-exposed areas and good ink-uptake in the non-exposed areas.
COMPARATIVE EXAMPLE :Positive working thermal plate based on an alkali-soluble binder.
[0077] The lithographic base and the first layer were prepared and coated as described in
example 1. The IR_sensitive toplayer was coated from a 1.00% carbon black dispersion
(SPECIAL SCHWARZ 250 ™)in methylethylketone/methoxypropanol 70/30 at 20 µm wet coating
thickness This material was imaged with a GERBER C42T™ internal drum platesetter at
12,000 rpm and 2540 dpi. The power level of the laser in the image plane was 3.5 W.
After IR-exposure the top layer is clearly damaged by the IR-laser exposure, even
at lower IR-laser power (3.5 W versus 6.65 W for example 1) as a result of ablation
processes. On the surface of the layer small dust particles can be observed. This
ablation was also quantified by measuring the optical density of the layer prior and
after the IR-laser exposure (see table 1).
After exposure the material was developed in an alkaline developing solution (85%
EP 26 developer commercially available from Agfa), dissolving very rapidly the IR-exposed
areas, resulting in a positive working plate.
The plate was printed on a Heidelberg GTO46 printing machine with a conventional ink
(K+E) and fountain solution (Rotamatic), resulting in good prints, i.e. no scumming
in IR-exposed areas and good ink-uptake in the non-exposed areas.
EXAMPLE 2 :Positive working thermal plate based on an alkali-soluble binder.
[0078] The lithographic base and the first layer were prepared and coated as described in
example 1.
Preparation of the top layer
[0079] To 28.66 g of tetrahydrofuran and 19.11 g of methoxypropanol was added a solution
of 0.47 g novolac in 0.82 g of methoxypropanol and 0.112 g of IRD No 17 and said solution
was coated at 30µm wet thickness, giving a dry weight of 0.31 g/m
2.
[0080] This material was imaged with a GERBER C42T ™ internal drum platesetter at 12,000
rpm and 2540 dpi. The power level of the laser in the image plane was 6.65 W. After
IR-exposure no layer damage, as a result of ablation, could be observed. This was
also verified by measuring the optical density of the layer prior and after the IR-laser
exposure (see table 1).
After exposure the material was developed in an alkaline developing solution (EP 26
developer commercially available from Agfa), dissolving very rapidly the IR-exposed
areas, resulting in a positive working plate.
The plate was printed on a Heidelberg GTO46 printing machine with a conventional ink
(K+E) and fountain solution (rotamatic), resulting in good prints, i.e. no scumming
in IR-exposed areas and good ink-uptake in the non-exposed areas.
Table 1
Example |
Power Gerber C42T |
Density prior to exposure |
Density after exposure |
Example 1 |
6.65 W |
0.34 |
0.34 |
Example 2 |
6.65 W |
0.19 |
0.19 |
Comparative ex |
3.5 W |
1.19 |
1.09 |