[0001] The invention relates to a plug for containers, particularly intended for food, comprising
a shell in the form of a capsule or cap, made of a material unfit for contact with
foodstuffs, provided with means for clamping it on the mouth of the container, and
with an element interposed between the opening area of the mouth and the corresponding
stop wall of the capsule, i.e. the inner side of its top surface.
[0002] Capsules of this type are currently known in the art. In order to ensure that the
means for clamping the capsule to the container are provided with a sufficient strength
and mechanical stiffness, advantages are obtained through making said capsules from
a material, particularly from a plastic material, whose use is not allowed for contact
with foodstuffs.
[0003] This problem is currently solved by providing interposed disks, which are superposed
between the inner side of the capsule top surface, and the mouth area of the container,
contacting the said inner side, and being closed by said capsule top surface. The
interposed disk is made from a material, especially from a plastic material fit for
contact with foodstuffs. Besides having the function to separate the parts of the
plug being made of the material unfit for contact with foodstuffs, from the mouth
area and from contact with the foodstuff, the disk generally has an additional sealing
function.
[0004] Prior art plugs of this type show a serious drawback in that, during the manufacturing
process, an incomplete insertion of the interposed disk may occur, thus involving
considerable inconveniences and problems during production and packaging. Moreover,
when the consumer opens the container, the disk often remains on the mouth of the
container, either for a suction effect, or due to small deposits of the product, which
may remain between the opposite contact surfaces of the disk and of the mouth of the
container.
[0005] The invention has the object to provide a plug of the type described hereinbefore,
in such a way that, by means of a simple and cheap construction, the above listed
drawbacks of prior art plugs may be effectively obviated.
[0006] The invention achieves the above objects, by providing the separating element and
the plastic capsule of a plug of the type described hereinbefore with cooperating
and complementary means for mutual attachment.
[0007] Said means may be of any type, and may provide either a time-resisting attachment,
or an attachment resisting at least to a predetermined minimum detaching or separating
force.
[0008] Particularly, when the capsule and the disk are made of an elastic material, such
as plastic, said mutual attachment means may consist of force-fitting means which
make use of the elastic deformability of the material.
[0009] One embodiment provides the use of a clutch member, with transverse couplers, and
of a clutch seat with undercut housings for said transverse couplers. Either of these
two elements may be provided on either part respectively, or more elements may be
provided on either part, i.e. on the inner side of the top surface of the capsule,
and on the opposite side of the interposed member.
[0010] The clutch member and/or the clutch seat may be the one elastically compressible,
and the other elastically expandable, to enable the transverse couplers to be clutched
in the coupler seats.
[0011] The transverse couplers and the clutch seats may have cooperating draft surfaces
for facilitating the interposed element to be clutched into the attachment position
at the top surface of the capsule.
[0012] Advantageously, the transverse couplers and the clutch seats may be appropriately
rounded.
[0013] According to a preferred embodiment, and particularly when the means for clamping
the capsule are provided with thread and therefore require the capsule to have a cylindrical
symmetry, there may be provided an interposed element in the form of a disk having
a surface arranged to cover the whole inner side of the capsule top surface, also
circular, whereas there are provided a single clutch member and a single complementary
clutch seat, respectively associated to the capsule top surface and to the opposite
side of the interposed element or vice versa, which are coaxial with respect to the
capsule top surface and to the interposed element.
[0014] Advantageously, the clutch element and the clutch seat also have a circular symmetry.
[0015] In one embodiment, on the inner side of the capsule top surface, a coaxial appendix
projects towards the mouth of the container, and may be substantially spherical or
cylindrical, with an outer radial annular peripheral ledge, whereas the clutch seat
is on the interposed element, on the side facing the capsule top surface and has a
bush- or cup-like shape, whose inner profile is complementary to that of the clutch
appendix respectively, i.e. spherical or cylindrical with a radial annular expansion.
[0016] The clutch seat and the clutch appendix of the type described above may have continuous
walls or consist of one-piece bodies, or may consist of at least one tongue a pair
of tongues or a crown of tongues, arranged in a predetermined pattern, and possibly
separated by notches, gaps or slots.
[0017] Obviously, the means for mutual snap attachment between the interposed element and
the capsule may also be made in a different manner, there being provided transverse
coupling expansions on the inner walls of the clutch seats, whereas the corresponding
coupler seats are provided in the form of niches, sags or recesses in the outer surface
of the clutch members.
[0018] Thanks to the expedients disclosed above, the interposed element is firmly fixed
to the capsule top surface and firmly held in position, both during production and
packaging of the product, and on its use by consumers.
[0019] The remarkable simplicity of the expedients of the invention actually allows to reduce
to a very little charge, all the difficulties and costs for producing the plug according
to the invention as compared to prior art plugs.
[0020] Besides all functional advantages, a considerable safety advantage has to be remarked.
Since the interposed element is always attached to the plug, in its right operating
position, it cannot come off and get lost, nor get damaged, when it is separated from
the container. In these cases, especially when the container is frequently used, the
user might close the container without the interposed element, or with a damaged one,
thus exposing the foodstuff to the material of the plug being unfit for it.
[0021] Additional improvements of the invention form the subject of the dependent claims.
[0022] The characteristics of the invention and the advantages derived therefrom will appear
more clearly from the following description of some non-limiting embodiments, illustrated
in the annexed drawings, in which:
Fig. 1 shows a cross section, with respect to a diametrical plane, of a plug according
to the invention.
Fig. 2 shows a variant embodiment of the means for clamping the interposed element
to the capsule.
[0023] Referring to figure 1, a screw plug for containers, especially intended for foodstuffs,
and particularly for bottles, is formed by a capsule 1 having a cylindrical cap-like
shape. The capsule 1 consists of an outer shell 101, which is particularly made of
metal, for example aluminum, or similar, and of an inner shell 201, which is made
of a different material, particularly of a plastic material unfit or unusable with
foodstuffs. The inner shell 201 has an inner thread 301, which is complementary to
that formed on the mouth of the container, whereas, on the top part, it terminates
with a niche 401. The niche 401 is closed, at its top, by the top surface of the inner
shell 201 of the capsule, which has a circular shape. At the center of the inner side
of the top surface 501 of the inner shell 201, there is provided a coaxial clutch
appendix 2, which projects towards the open side of the capsule 1. The clutch appendix
2, having a cylindrical symmetry with respect to the axis of the capsule 1, has radial
expansions for coupling to lateral expansions 103 of a clutch seat 3, protruding out
of the opposite side of an interposed disk 4. The interposed disk 4 is made of a plastic
material, whose usage is fit and allowed in contact with food, such as polyethylene,
or similar. The radial extension of the interposed disk 4 is such, that the latter
wholly superposes the inner side of the top surface 501 of the inner shell 201 of
the capsule 1, and at least partially, preferably entirely, the peripheral lateral
wall of the niche 401. The peripheral edge 104 of the interposed disk 4 may be appropriately
shaped, as indicated in the figure, by at least partially folding it so as to have
it superposed to the lateral wall of the niche 401, or this deformation may be made
by the edge around the opening of the container, while it is clamped on its mouth.
[0024] The clutch seat 3 is placed coaxially, in a sag 204 of the interposed disk 4, so
as to allow for a sufficient axial extension of the clutch appendix 2 and of the clutch
seat 3. This sag is preferably formed by deforming the interposed disk 4 and, on the
side opposite to the clutch seat 3, it forms a protrusion 304. Besides generating
a gap for providing the clutch seat 3 and for the clutch appendix 2, the sag 204,
which is provided with a truncated cone shape, helps, together with the folded peripheral
edge 104, to provide the interposed disk 4 with a certain structural stiffness, and
possibly with a certain elasticity, having the function to cushion and absorb the
forces which tend to hold it against the bottle mouth, so as to reduce the effect
thereof, directly on the clutch appendix and on the clutch seat 2, 3.
[0025] In the embodiment shown in figure 1, the clutch appendix has a spherical shape, having
an angle greater than 180°, or substantially spherical, and so has the clutch seat.
Both the clutch appendix and the clutch seat, or either of them, is formed by a one-piece
body. Alternatively, the clutch seat and/or the clutch appendix may be made in the
form of at least two pairs of diametrically opposite tongues or of a crown of tongues
or other elements.
[0026] In the variant embodiment shown in figure 2, the clutch seat 3 and the clutch appendix
2 are substantially cylindrical, and have respective complementary radial annular
expansions, inside the former 103 and outside the latter 102.
[0027] What has been said above as regards the embodiment of figure 1 also applies to this
embodiment, i.e. the appendix and the clutch seat may be either made of one-piece
bodies or of groups or crowns of tongues, or similar.
[0028] Further, both embodiments may be varied, in that the clutch seat 3 and the clutch
appendix 2 may be also placed the former on the disk and the latter on the inner shell
201 of the capsule. Moreover, the coupling expansions 102 and recesses 103 may be
also alternatively provided on the clutch seat 3, and on the coupling appendix 2,
contrary to what has been described.
[0029] According to a further variant, the interposed disk 4 and the inner shell 201 of
the capsule 1 may have more than one clutch appendix and more than one complementary
clutch seat, arranged in different patterns and also with different constructions.
[0030] Naturally, the invention is not limited to the above disclosure and illustrations
but may be greatly varied, particularly as regards construction to models reaching
an equal utility and having the same guiding principle.
1. A plug for containers, particularly intended for food, comprising a shell (1, 101,
201), in the form of a capsule or cap, made of a material unfit for contact with foodstuffs,
provided with means (301) for clamping it on the mouth of the container, and with
an element (4) interposed between the opening area of the mouth and the corresponding
stop wall (501) of the capsule (1), i.e. the inner side of its top surface, characterized
in that the interposed element (4) and the capsule (1, 201) are provided with cooperating
and complementary means for mutual attachment (2, 102; 3, 103).
2. A plug as claimed in claim 1, characterized in that the means (2, 102, 3, 103) for
attaching the interposed element (4) to the capsule (1, 201) are of a type suitable
to ensure a permanent attachment.
3. A plug as claimed in claim 1, characterized in that the means (2, 102, 3, 103) for
attaching the interposed element (4) to the capsule (1, 201) are of a type suitable
to ensure an attachment resisting at least to a predetermined minimum detaching or
separating force.
4. A plug as claimed in claims 1 or 3, characterized in that the capsule (1, 201) or
at least a part thereof, and the interposed element (4) are made of an elastic material,
such as plastic, said mutual attachment means (2, 102, 3, 103) consisting of snap-fitting
means which make use of the elastic deformability of the material.
5. A plug as claimed in one or more of the preceding claims, characterized in that the
means for mutual attachment of the capsule (1, 201) to the interposed element (4)
consist of at least a clutch member (2), with transverse couplers (102), and of a
clutch seat (3) with undercut coupling housings (103) for said transverse couplers
(102), while either of these two elements may be provided on either part respectively.
6. A plug as claimed in claim 5, characterized in that the capsule (1, 201) and the interposed
element (4) have more than one of said clutch members and of said clutch seats (2,
3).
7. A plug as claimed in one or more of the preceding claims, characterized in that the
clutch member and/or the clutch seat (2, 3) may be the one elastically compressible,
and the other elastically expandable, to enable the transverse couplers (102) to be
clutched in the coupler seats (103).
8. A plug as claimed in one or more of the preceding claims, characterized in that the
transverse couplers (102) and the clutch seats (103) may have cooperating draft surfaces
for facilitating the interposed element (4) to be clutched into the attachment position
at the top surface (501) of the capsule (1).
9. A plug as claimed in one or more of the preceding claims, characterized in that the
transverse couplers (102) and the clutch seats (103) may be rounded in an appropriate
and complementary manner.
10. A plug as claimed in one or more of the preceding claims, characterized in that the
means for clamping the capsule (1) are provided with thread (301) and therefore require
the capsule (1) to have a cylindrical symmetry, the interposed element (4) being in
the form of a disk having a surface arranged to cover the whole inner side of the
top surface (501) of the capsule (1), also circular, whereas there are provided a
single clutch member (2) and a single complementary clutch seat (3), respectively
associated to the top surface (501) of the capsule (1) and to the opposite side of
the interposed element (4) or vice versa, which are coaxial with respect to the top
surface (501) of the capsule (1) and to the interposed element (4).
11. A plug as claimed in one or more of the preceding claims, characterized in that the
clutch element (2) and the clutch seat (3) also have a circular symmetry.
12. A plug as claimed in one or more of the preceding claims, characterized in that, on
the inner side of the top surface (501) of the capsule (1), a coaxial appendix (2)
projects towards the mouth of the container, and may be substantially spherical or
cylindrical, with an outer radial annular peripheral ledge (102), whereas the clutch
seat (3) is on the interposed element (4), on the side facing top surface of the capsule
(1) and has a bush- or cup-like shape, whose inner profile is complementary to that
of the clutch appendix (2) respectively, i.e. spherical or cylindrical with a radial
annular expansion (103).
13. A plug as claimed in one or more of the preceding claims, characterized in that the
clutch seat (3) and the clutch appendix (2) may have continuous walls or consist of
one-piece bodies, or may consist of at least one tongue a pair of tongues or a crown
of tongues, arranged in predetermined patterns, and possibly separated by notches,
gaps or slots.
14. A plug as claimed in one or more of the preceding claims, characterized in that the
capsule (1, 201) and/or the interposed element (4) have means (204, 304) for force
absorbing support of the clutch appendix (2) or of the clutch seat (3) associated
thereto.
15. A plug as claimed in claim 14, characterized in that said means (204, 304) consist
of deformations transverse to the plane of the interposed element (4) in the area
next or close to the clutch seat or appendix (2, 3) associated thereto.
16. A plug for containers, particularly intended for food, wholly or partially as described,
illustrated and for the purposes stated herein.