[0001] The present invention relates to a perforated extensible film for palletizing.
[0002] It is well-known that an extensible film is currently often used and wrapped around
a group of products stacked so as to form a single block.
[0003] Products are in fact usually grouped and loaded onto a pallet so that they can be
handled and stored more easily with a fork-lift truck which can lift the pallet with
all the products loaded thereon.
[0004] A film, generally made of polyethylene, is used in performing these operations in
order to prevent the products from being able to fall. The film is wrapped appropriately
with two or three turns around the group of products so as to form a single block.
[0005] In particular, the need is felt for some products, such as fruit and vegetables,
to avoid any overheating and to ensure some ventilation so that accelerated deterioration
of the products does not occur.
[0006] Uniformly perforated polyethylene films are currently widely used for this purpose
and are wrapped around a group of products, allowing their ventilation and transpiration.
[0007] The holes are generally formed in the extensible film, for example by heat or by
punching, but must be large enough to still allow ventilation of the products after
the film has been wrapped around the group of products with two or three turns.
[0008] Accordingly, it is better if the perforated surface is at least equal to 50% of the
surface of the film.
[0009] A perforated polyethylene film is currently available which is subjected to stretching
in one direction in order to increase its pulling strength in that direction.
[0010] The size of the holes is proportional to the degree of stretching.
[0011] In this manner, however, a film to be wrapped around products is obtained which has
a good pulling strength but which is poorly extensible because of the stretching.
[0012] The consequence of this reduced extensibility is a reduced adaptability of the film
to the particular configuration of each group of products to be assembled into a single
block.
[0013] There are also simply perforated films which are more extensible than the preceding
ones but on the other hand do not have a high pulling strength and the holes cause
any pulling to produce uncontrolled tearings.
[0014] The aim of the present invention is to provide a perforated film to be used to wrap
groups of products which can be extensible during use in order to solve the problems
observed above in conventional films.
[0015] In relation to this aim, a particular object of the present invention is to provide
a film which is extensible in the wrapping direction but ensures adequate pulling
strength.
[0016] Another object of the present invention is to provide a perforated extensible film
for palletizing which can be obtained at a cost which is comparable to that of currently
commercially available films.
[0017] Another object of the present invention is to provide a perforated extensible film
for palletizing which can be manufactured with per se known methods and processes.
[0018] This aim, these objects and others which will become apparent hereinafter are achieved
by a palletizing film constituted by a longitudinally elongated thin sheet made of
extensible plastics provided with ventilation holes, characterized in that it comprises
longitudinal reinforcement elements made of extensible plastics and adapted to increase
the strength of said film in the pulling direction.
[0019] Further characteristics and advantages of the present invention will become apparent
from the description of a preferred embodiment, illustrated only by way of non-limitative
example in the accompanying drawings, wherein:
Figure 1 is a perspective view of a group of products loaded onto a pallet and wrapped
by a perforated extensible film according to the invention;
Figure 2 is a perspective view of a portion of a perforated extensible film for palletizing
according to the invention;
Figure 3 is a perspective view of a roll of the film shown in Figure 2;
Figure 4 is a sectional view, taken along a transverse plane, of a detail of the film
shown in Figure 2;
Figure 5 is a sectional view, taken along a transverse plane, of a detail of another
embodiment of a perforated extensible film for palletizing according to the invention;
Figure 6 is a sectional view, taken along a transverse plane, of a detail of another
embodiment of a perforated extensible film for palletizing according to the invention.
[0020] With reference to the above cited Figures 1 to 4, a palletizing film according to
the invention is generally designated by the reference numeral 10 and is preferably
but not exclusively used to wrap a group of products, generally designated by the
reference numeral 11, loaded onto a pallet 12.
[0021] The film 10 is constituted by a thin sheet 13 which is elongated mainly in a longitudinal
direction.
[0022] Usually, the thin sheet 13 is made of polyethylene, but as an alternative it can
be made of any other plastic material, provided that it has adequate mechanical characteristics.
[0023] Polyethylene is in any case preferable because it is fully recyclable and can be
easily disposed of after use.
[0024] Generally, the thin sheet 13 is rolled up in rolls 14 for convenience in unrolling
it and wrapping it for example around the group of products 11 so as to turn it into
a single block.
[0025] The thin sheet 13 is uniformly provided with holes 15 which in this case are substantially
circular and are obtained for example by punching or by heat in a per se known manner.
[0026] The thin sheet 13 also has longitudinal reinforcement elements 16 which are parallel
to each other and are adapted to increase the strength of the film 10 in the pulling
direction, shown schematically by the arrow 17.
[0027] Each one of the reinforcement elements 16 is constituted by a strip 18, made of polyethylene
in this case, which is conveniently joined to the thin sheet 13 by thermal bonding,
gluing or other methods.
[0028] In this manner, although good strength of the film 10 in the pulling direction 17
continues to be ensured, the film 10 is capable of conveniently adapting to the shape
of the product or group of products 11 around which it is wrapped, since good extensibility
of the film continues to be ensured.
[0029] The joining of the strips 18 to the thin sheet 13 by thermal bonding can occur, for
example, by providing a roll of polyethylene to be coupled, during production, to
the roll 14 of the thin sheet 13 and by ensuring that during the unrolling of the
rolls the strips 18 are cut and coupled by thermal bonding, gluing or other methods.
[0030] With reference to Figure 5, in a second embodiment a palletizing film is now designated
by the reference numeral 110 and is constituted by a thin sheet 113 which is uniformly
perforated and has reinforcement elements 116 which are obtained in this case by overlap
folding of longitudinal portions of said thin sheet 113.
[0031] Conveniently, the folded and overlapped longitudinal portions of the thin sheet 113
are joined by thermal bonding, gluing or other methods so as to provide the reinforcement
elements 116.
[0032] With reference to Figure 6, another embodiment of a perforated extensible film for
palletizing is now designated by the reference numeral 210 and is constituted by a
thin sheet 213 made of polyethylene or of another plastic material having adequate
characteristics which is also uniformly perforated.
[0033] The thin sheet 213 has longitudinal reinforcement elements, now designated by the
reference numeral 216, which are obtained by means of beads 217 which are made of
polyethylene in this case, are formed by extrusion and are joined by thermal bonding,
gluing or other methods to the thin sheet 213.
[0034] In a different embodiment, which is not shown in the above figures for the sake of
simplicity, a perforated film for palletizing can be constituted by a thin sheet,
made for example of polyethylene, which is uniformly provided with transverse slits
(instead of holes 15) and with reinforcement elements which are fully similar to the
reinforcement elements 16, 116 or 216 described above.
[0035] During the wrapping of said film, due to the traction that is applied, the slits
widen so as to provide openings which allow ventilation and transpiration of the products
wrapped by said film.
[0036] In practice it has been found that the present invention fully achieves the intended
aim and all the objects.
[0037] In particular, the present invention achieves an important advantage by virtue of
the fact that a perforated film for palletizing has been provided which has good extensibility
characteristics combined with good pulling strength.
[0038] Furthermore, the width of the holes can be defined at will and is not dependent on
the degree of stretching.
[0039] It should also be noted that the reinforcement elements restrain the tendency of
the holes to widen uncontrollably when the film is pulled and to tear it.
[0040] The resulting effect is a uniform and therefore optimum stretching of the film.
[0041] Another advantage is achieved in that a perforated extensible film for palletizing
has been provided which can be manufactured with per se known methods and processes.
[0042] Another advantage is achieved in that a perforated extensible film for palletizing
has been provided which can be manufactured at a cost which is comparable to that
of commercially available conventional perforated films.
[0043] All the details may furthermore be replaced with other technically equivalent elements.
[0044] The materials used, so long as they are compatible with the contingent use, as well
as the dimensions, may be any according to the requirements.
[0045] The disclosures in Italian Patent Application No. PD97A000226 from which this application
claims priority are incorporated herein by reference.
[0046] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly, such reference signs do not have any limiting effect
on the interpretation of each element identified by way of example by such reference
signs.
1. A palletizing film constituted by a longitudinally elongated thin sheet made of extensible
plastics provided with ventilation holes, characterized in that it comprises longitudinal
reinforcement elements which are made of extensible plastics and are adapted to increase
the strength of said film in the pulling direction.
2. The palletizing film according to claim 1, characterized in that said reinforcement
elements are constituted by strips of plastic material which are joined to the film.
3. The palletizing film according to claim 1, characterized in that said reinforcement
elements are constituted by longitudinal portions of said film which are folded by
overlapping and subjected to thermal bonding, glued or joined by means of another
system.
4. The palletizing film according to claim 1, characterized in that said holes are formed
by transverse slits.
5. The palletizing film according to claim 1, characterized in that said reinforcement
elements are constituted by beads which are formed by extruding plastics and are joined
by thermal bonding, gluing or other methods.
6. The palletizing film according to claim 1, characterized in that said film is made
of polyethylene.
7. The palletizing film according to claim 2, characterized in that said strips are made
of polyethylene.
8. The palletizing film according to claim 5, characterized in that said beads are obtained
by extruding polyethylene.