BACKGROUND OF THE INVENTION
[0001] This invention relates to devices arranged to facilitate the removal of pills and
the like from blister type packaging cards and strips commonly being used as an alternative
to bottle-type bulk packaging of pharmaceuticals and such. More particularly, this
invention provides a simplified hand tool arranged primarily for the easy and convenient
dispensing of individual doses of pre-packaged, individually wrapped tablets, capsules,
etc. by a user, as distinguished from the prior art devices which heretofore have
been provided only for larger-scale dispensing situations routinely encountered by
the staff and caregivers in the medical profession.
[0002] U.S. Patent Nos. 4,909,414 (Heath - 20 March 1990) and 5,038,968 (Albetski - 13 August
1991) illustrate the most relevant prior art known to applicant concerning the present
invention. In this regard, both references provide table or counter-supported tray-like
base units having a plurality of elongated channels or troughs arranged to receive
an overlying blister card containing a multiplicity of individually-packaged pharmaceutical
tablets. A roller member, either separate and hand-propelled ('968) or integral and
mechanically-driven ('414) is rolled over a blister card disposed on the channeled
base units whereupon rows of individually packaged pills are forced through the protective
cover sheet enclosing the pill-containing pockets and into the associated channels
for bulk dispensing. While these are practical and efficient devices in situations
where large numbers of identical pills carried in identical packaging carts are needed
at one time, such as in hospitals and the other various high-volume circumstances
described in the patents, the devices are structurally and functionally and unsuitable
and inconvenient for the very low-volume and periodic usage typical in households
and institutions where only one or a few individual doses of medication need to be
removed from various blister cards at any given time.
SUMMARY OF THE INVENTION
[0003] In its basic concept this invention provides an extremely efficient yet simplified
hand tool arranged to remove individual tablets and the like from foil or blister
type packaging cards or strips.
[0004] It is by virtue of the foregoing basic concept that the principal objective of this
invention is achieved; namely, to provide a simple, hand-operated, plier-type tool
to enable even individuals with extremely limited digital strength or dexterity to
easily and successfully access and self-dispense medications so packaged.
[0005] Another object of this invention is the provision of a pill removing hand tool of
the class described which facilitates the cutting of the foil cover sheet of the blister
package as the table-T is being pressed thereagainst in order to assure against breaking
or powdering of the table which could result in a loss of proper dosage.
[0006] Another object of this invention is the provision of a pill removing hand tool of
the class described which is fully operably in conjunction with any conventional size,
shape and type of pill including round and oval tablets, caplets, capsules and others
typically provided in blister-type packaging strips and cards.
[0007] A still further object of this invention is the provision of a pill removing hand
tool of the class described which may also be provided in the form of a free-standing
surface-supported device operable by a user's arm, for use by persons having severe
or complete loss of hand function.
[0008] A still further object of this invention is the provision of a pill removing hand
tool of the class described which is of simplified construction for economical manufacture
and ease of use.
[0009] The foregoing and other objects and advantages of this invention will appear from
the following detailed description, taken in conjunction with the accompanying drawings
of preferred embodiments of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010]
Fig. 1 is a side elevation of a hand tool embodying the features of this invention,
a blister package having been positioned preliminary to operation of the tool.
Fig. 2 is a side elevation of the hand tool of Fig. 1 shown in clamped position after
being operated, the pill having been removed from its packaging and shown in broken
lines as being contained within the pill-catching bucket.
Fig. 3 is a fragmentary side elevation of the hand tool of Figs. 1 and 2 illustrating
how a pill may be dispensed into a user's hand after the tool has been operated to
remove the pill from its blister package.
Fig. 4 is a sectional view of the hand tool of Fig. 1 taken along the line 4-4 in
Fig. 1.
Fig. 5 is a sectional view of the hand tool illustrated in Fig. 2 as taken along the
line 5-5 in Fig. 2.
Fig. 6a-6c are plan views illustrating examples of the various cutter openings that
may be provided through the pill hole module shown in Figs. 1-3 to accommodate different
types of tablets.
Fig. 7 is an end view of a removable pill hole module as seen viewed from the bottom
in Fig. 6.
Fig. 8 is a fragmentary plan view of a second embodiment of the working end portion
of the lower arm member configured to mount a pill hole module slide member arranged
to accommodate a plurality different of different types of tablets to be removed from
blister packaging.
Fig. 8a is a fragmentary plan view of a third embodiment of the working end portion
of the lower arm member configured to mount a rotary pill hole module disk as an alternative
to the slide member configuration of Fig. 8, parts otherwise hidden being shown in
broken lines.
Fig. 9 is a fragmentary side elevation of another embodiment of the hand tool of this
invention illustrating the device as a free standing unit for placement and operation
on an underlying table or counter surface.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0011] It is increasingly more common in the pharmaceutical industry to package pills and
the like in blister-type packaging that contain a plurality of individually sealed
tablets on strips or cards that permit individual doses to be administered without
exposing the remaining product to the enviroment until they in turn are actually used.
This ensures the freshness of the product; extends the shelf life of the product;
guarantees against tampering and serves to help "child-proof" the product.
[0012] Unfortunately, for all its attributes, this is also one of the most user-unfriendly,
frustrating and infuriating forms of packaging that has yet been devised. In this
regard, a pharmaceutical blister package 10 is typically provided as a card or strip
comprising a clear plastic sheet 12 formed with a plurality of rows of regularly spaced
apart pockets 14 into which a single pill P is placed. An overlying foil or plastic
cover sheet 16 is then bonded to the first sheet 10, thus closing the pockets and
sealing the pills therein. Perforated tear lines are typically provided between adjacent
pockets so that used sections of the card may be separated and discarded as they are
used and so that unused sections may be more conveniently carried with the user until
needed.
[0013] Without exception, the single most common complaint that inherently accompanies this
form of packaging is the nightmare that is often involved in removing the tablets
when they are needed. Often considerable pressure is required against the clear sheet
side of the pocket simply to collapse the pocket material inwardly against the tablet
and invariably an inordinate amount of force is then additionally required before
the foil cover sheet will stop simply deforming and actually tear so that the pill
may be pushed therethrough. Sometimes this happens suddenly, and the pill is unexpectedly
pressed through the foil and often inadvertently dropped, and other times the foil
does not tear at all and the pill is literally crushed in the effort to free it from
its packaging. In all cases however the removal operation requires two hands, a fair
amount of manual dexterity in both hands, and a good amount of strength in the fingers
of at least one hand.
[0014] Sadly, but not unexpectedly, the largest single group of people using such medications
are those who, as a group, are the ones most adversely affected by this particular
type of packaging: The elderly and the infirm who for one reason or another have lost
the digital strength and dexterity required to remove pills from their blister packaging.
This situation can readily be appreciated by persons who have severe arthritis in
the hands and aside from the functional limitations that may be imposed, serious discomfort
is an additional consequence of the effort when dealing with these packages. Indeed,
even rather simple and temporary incumbrances such as casted arms and even sprained
fingers can make access to simple medications very difficult. For those without physical
limitations of the hands, this packaging is often regarded as an annoying nuisance,
especially when the cover sheet material is unduly resistant to tearing.
[0015] The present invention provides an extremely simply, convenient and easily operable
solution to the above problems, the basic concept of the invention being readily identifiable
is simply in viewing the operation of the device as shown in Figs. 1, 2 and 3 of the
drawings. As illustrated, the invention provides a structurally simple hand tool generally
similar in overall appearance to a pair of pliers wherein the tool comprises a pair
of opposite arm members 18, 20 connected pivotally together by a pivot pin 22, which
effectively divides each arm member into a handle end portion 18a, 20a and a working
end or jaw portion 18b, 20b. As illustrated, a spring member 24 may for convenience
be provided to urge the arm members 18, 20 to return to the normally at rest position
shown in Fig. 1 in which the jaws of the tool are maintained in open condition for
ubobstructed placement or removal of a pill card.
[0016] In its basic form, the tool of this invention is arranged with one working end portion
18b configured to terminate in a pair of projecting supports 26 spaced apart from
each other a distance sufficient to provide an opening through which a pill may pass
freely. These supports 26 provide an underlying base for supporting a blister package
during operation of the tool as will be explained. In the preferred embodiment, the
projecting supports 26 mount an underlying pill-catching pocket member or bucket 28,
which may as illustrated be open at its front end 28a, the bucket configured to underlie
the opening between the supports 26 to receive and hold a pill passing therethrough,
as will become apparent.
[0017] The jaw or working end 20b of the opposing arm member 20 terminates in a pressing
member 30, as seen in Figs. 1 and 4. This pressing member is configured to provide
a confronting surface arranged to provide means for engaging and pressing against
the outer surface pocket of a blister card positioned cover sheet-side down on the
supports 26. In the embodiment illustrated, the pressing member 30 is shown as a separate
element mounted pivotally by pivot pin 32 to the end portion 20b. This arrangement
permits the pressing element to adjust its orientation in order to maintain the greatest
amount of surface contact against the pocket of the package as it is pressing thereagainst.
However, it will be understood from Fig. 9 that although this may be a preferred arrangement,
it is not necessary to the successful operation of the tool. Alternatively, a pressing
element 30a (Fig. 9) may instead be formed as an integral feature of the terminal
end of the working portion 20b of the arm member 20.
[0018] The invention may include cutter means to facilitate the initial tearing of the foil
layer as the pill is pressed downwardly thereagainst during operation of the hand
tool. In the preferred embodiment illustrated, a pill hole module 34 is removably
mounted on the supports 26 and spans the opening therebetween, the module forming
an underlaying base platform beneath the foil layer of the pill-containing pocket
of the package. An opening 36 is provided through the module, the opening configured
to be larger in size and preferably generally similar in shape to the type of pill
being removed from its packaging. In this manner, when the pill is forced downwardly
into the opening 36, the foil is forced to tear instead of simply deforming. As illustrated
in Fig. 6, different module openings may be provided to accommodate virtually any
type or shape of pill or capsule as may be encountered.
[0019] Fig. 8 illustrates the hand tool of this invention wherein the cutter means previously
described in connection with the pill hole module is provided in the alternative form
of a slide member 38 arranged to accommodate virtually any tablet configuration. In
this case, the slide is operably mounted on the base supports 26 for positioning of
a desired cutter hole configuration over the opening between the support members 26.
Fig. 8a simply illustrates the jaw member 18b configured instead to mount a rotary
pill hole disk 38a by pivot pin 46, as an equally satisfactory alternative to the
slide member 38 configuration of Fig. 8. It is to be understood of course that while
the various embodiments of cutter means discussed hereinbefore are illustrative of
satisfactory arrangements, other entirely suitable configurations are also contemplated
and may alternatively be provided for the purpose.
[0020] The operation of a hand tool of this invention, although readily apparent from Figs.
1, 2 and 3 of the drawings is as follows: The hand tool is grasped in one hand and
a blister package is positioned on the supports 26 so that the pocket of the blister
pack is positioned over the opening between the supports as seen in Figs. 1 and 4.
The hand grips are squeezed toward each other, pivoting one jaw member toward the
other and moving the pressing member downwardly into contact with the top surface
of the pocket, whereupon continued downward movement of the pressing member collapses
the blister package pocket inwardly forcing the pill downwardly, tearing the cover
sheet of the blister package, allowing the pill to drop freely downwardly through
the opening. In the embodiment illustrated, the freed pill falls into the bucket and,
since the bucket is provided with an open front end 28a, the pill may then be dispensed
into the user's hand simply by tilting the hand tool downwardly as in Fig. 3. It is
to be understood that the amount of force required to squeeze the handle members can
be varied in any number of conventional ways including varying the pivot point of
the arm members and hence the resulting leverage function; varying the type and tension
of the spring means illustrated generally at 24; providing gearing and other mechanical
advantage structure between the handle portion and working portions of the arms; and
other known methods.
[0021] As has been previously discussed, some people may for a variety of reasons not possess
sufficient hand function to adequately grasp, hold and squeeze even the previously
described hand tool successfully. The present invention contemplates this instance
in the embodiment of Fig. 9 wherein the arm member 20 of the previous embodiment is
replaced by an alternative arm member 40 configured to mount a supporting base structure.
In this regard, leg structure 42 is shown in the drawings arranged to support the
device in stable condition on an underlying surface 44 such as a table or counter
top. The supporting base structure may be integrally formed with the arm member 40
as shown, or alternatively the base structure may if desired be provided separately,
and configured for removable attachment to the handle portion 20a of the hand tool
embodiment described earlier. The operation of this embodiment is essentially identical
to the foregoing embodiment of the hand tool except that the user may simply press
downwardly on the arm 18a of the free standing device in whatever manner is possible
or convenient.
[0022] It will be apparent to those skilled in the art that various changes other than those
already described may be made in the size, shape, type, number and arrangement of
parts described hereinbefore without departing from the spirit of this invention and
the scope of the appended claims.
1. A hand tool for removing tablets and the like contained in blister packaging having
a top sheet forming a pocket containing a tablet of predetermined size and peripheral
shape and a cover sheet affixed to the top sheet and covering and sealing the tablet-containing
pocket, the hand tool comprising:
a) first and second arm members pivotally connected together and forming a pair of
opposite handle end portions extending in one direction from the pivot connection
and a pair of opposing working end jaw portions extending in the opposite direction
from the pivot member, the working end jaw portions movable toward and away from each
other about the pivot connection by movement of the associated handle end portions,
b) module member support means on the working end jaw portion of the first arm member
for mounting a module member thereto secured against vertical movement therefrom,
c) a module member mounted on said support means and configured to provide an underlying
supporting base for supporting the cover sheet of blister package against deformation,
said module member having at least one specifically-configured, tablet-receiving opening
arranged for registry with a tablet in a blister package, said specifically-configured,
tablet-receiving opening having a particular, peripheral shape substantially matching
and dimensioned slightly larger than the said predetermined shape and size of a particular
tablet in a blister package on the module member arranged in registry with the opening
therethrough,
d) a pressing member on the working end jaw portion of the second arm member arranged
to align with said opening in the support means,
e) the pressing member being arranged to engage the outer surface of a tablet-containing
pocket of a blister package supported on the support means and, upon movement of the
pressing member toward said support means, to press the pocket inwardly, forcing the
tablet to press against the cover sheet which, by virtue of its support against deformation
by the underlying module member and the matching shape and close dimensions of the
aligned tablet and said opening, tears open under initial pressing force to allow
the tablet to pass through said opening.
2. The hand tool of claim 1 wherein the module member support means includes a pair of
laterally spaced forwardly projecting supports configured for releasably mounting
a module member removably on and spanning said spaced supports with said specifically-configured
opening retained in a desired,fixed position of orientation between said space supports.
3. The hand tool of claim 1 wherein the support means includes a pair of laterally spaced
forwardly projecting supports having a pair of module guides on each of said supports,
and said module member is mounted on said supports between said guides for lateral
movement across said supports, the module having a plurality of said tablet-receiving
openings therethrough, each said opening being of different shape and size for matching
a tablet of corresponding peripheral shape and slightly smaller dimensions.
4. The hand tool of claim 1 including a tablet-catching pocket secured to said module
support means and extending downwardly therefrom for receiving tablets removed from
a blister package.
5. The hand tool of claim 1 including spaced leg members on the front and rear ends of
the handle end portion of the second arm member for supporting the hand tool for operation
in free-standing, stable condition on an underlying support, the spacing between the
legs on the front and rear ends affording engagement by a hand which also engages
the handle end portion of the first arm member.
6. The hand tool of claim 2 including a plurality of module members configured for exchangeable
mounting on said projecting supports and each having a different opening shape slightly
larger than and substantially matching the corresponding peripheral shape of different
types of tablet to be removed from a blister package.
7. The hand tool of claim 1 wherein said module member is provided with a plurality of
different tablet openings corresponding in shape and slightly larger size with different
shapes and sizes of tablets, and the module member is mounted on the module member
support means for adjustment of the module member thereon to selectively position
any desired one of said plurality of openings operatively in registry with the overlying
tablet-containing pocket of a blister package.
8. The hand tool of claim 2 including laterally spaced leg members on the front and rear
ends of the handle end portion of the second arm member for supporting the hand tool
for operation in free-standing, stable condition on an underlying support, the spacing
between the legs on the front and rear ends affording engagement by a hand which also
engages the handle end portion of the first arm member.