[0001] The present invention relates to a refrigerating cycle with a by-pass duct capable
of using an evaporator, which usually is used for cooling purposes, for auxiliary
heating as required. The refrigerating cycle preferably is intended for an automobile.
[0002] In an automotive air-conditioner a general refrigerating cycle is used for cooling
purposes while an engine refrigerating cycle is used for cooling the engine and heating
cooling water of the engine which cooling water when heated is used for heating e.g.
the passenger compartment. However, recent engine developments resulted in engines
with improved efficiency, for example gasoline injection type engines and direct injection
diesel engines, in which the temperature of the cooling water does not rise as high
as in the past. This leads to the inconvenience that particularly in winter time the
heating temperature or heating capacity is no more sufficient for the passenger compartment.
[0003] EP-A-0197839 corresponding to US 4.893,748 relates to a heating method using an air-conditioner
provided on board of a vehicle and comprising at least a compressor and an evaporator
wherein the total or a part of the fluid is derived from the air-conditioning circuit
after compression and then re-injected after pressure relief at the inlet of the evaporator
in order to gain in a heating operational mode of said air-conditioner additional
heating capacity for the passenger compartment. The structure of said heating device
actually constituted by the slightly modified air-conditioner of conventional design
includes an element for deriving a discharge fluid of the compressor towards a depression
element for re-heating the atmospheric airflow across the evaporator prior to the
entry of the atmospheric airflow into the cabin. Said depression element is able to
deviate the condenser, the fluid receiver and the expansion valve of the air-conditioner
by means of a by-pass duct connecting the exit of the compressor and the inlet of
the evaporator. Said by-pass duct contains a depression element insuring an isoenthalpic
pressure relief e.g. in the form of a flow rate regulator alone or in association
with at least one additional parallel jet nozzle or including a jet nozzle having
an adjustable flow section. In order to raise the heating efficiency a pre-heating
device can be provided either in the airflow entering the evaporator or for pre-heating
a buffer tank located downstream the condenser and/or the evaporator itself.
[0004] A climatization system of an automobile as known from DE A 3635353 is equipped with
an additional heat exchanger located downstream of the main evaporator and upstream
of an accumulator in front of the suction side of the compressor. Within the main
circuit passing the condenser a by-pass duct is branching off to a junction in the
main circuit located downstream the expansion valve situated downstream of the condenser.
A further by-pass duct is connecting the exit of the evaporator and said accumulator
and contains a motor-driven on/off-valve. The additional heat exchanger is also passed
by the cooling medium of the engine. Upstream of said additional heat exchanger an
additional expansion valve is provided. In the cooling mode said first by-pass duct
and said second expansion valve and the heat exchanger are isolated. In the heating
mode said second by-pass duct and the condenser with its downstream expansion valve
are isolated. The airflow entering the passenger compartment is passing the evaporator.
Said second heat exchanger is functioning as an additional evaporator for the refrigerant
in the heating mode.
[0005] An air-conditioner as know from US A 5,291,941 is structurally modified for a heating
mode by a by-pass duct deviating the condenser, a receiver, a check valve and an expansion
valve all located downstream of said condenser, and is connecting the exit of the
compressor with the inlet of the evaporator. Said by-pass duct is containing an on/off
valve and a heating expansion valve. Between the evaporator and the inlet of the compressor
an accumulator is provided. The evaporator is situated within an air duct to the passenger
compartment upstream of a heater core connected to the engine and passed by the cooling
water.
[0006] A further automotive air-conditioner known from FR A 2720982, figure 2, is functionally
similar represented as a schematic block diagram in figure 9 of this application.
A by-pass duct 5 is placed in juxtaposition to supply high-pressure refrigerant gas
supplied from compressor 1 of the refrigerating cycle to an evaporator 4 within a
car room without passing the refrigerant in the heating mode through condenser 2 provided
outside the car room, for performing heat exchange by taking sensibly heat from the
evaporator or, as an auxiliary heating. The refrigerating cycle of this conventional
design contains an expansion valve 3, a liquid tank 10 for temporarily storing high-pressure
refrigerant liquid, a check valve 7 between liquid tank 10 and expansion valve 3,
a duct selector valve 8 for guiding high-pressure refrigerant delivered by the compressor
1 either to condenser 2 or to deviate it (heating mode) via by-pass duct 5. A constant
differential pressure regulating valve 9 is situated in by-pass duct 5 which operates
as expansion valve when the refrigerant flows through the by-pass duct 5. In the above
described, conventional refrigerating cycle the amount of the refrigerant to be circulated
becomes constant, since the refrigerant does not pass through the liquid tank 10 during
the auxiliary heating mode. As a consequence, the amount of the refrigerant cannot
be controlled in response to the load and the like. Therefore, heating cannot be performed
in accordance with the conditions.
[0007] It is an object of the present invention to provide a refrigerating cycle having
a by-pass duct in order to perform heat exchange for heating by the evaporator without
causing refrigerant to pass through the condenser, which is capable to perform heating
suitable for the conditions by controlling the amount of refrigerant circulated in
response to the load and the like.
[0008] In order to achieve the above described object the refrigerating cycle according
to the inventions designed in accordance with the features in claim 1. Within the
refrigerating cycle having the by-pass duct in juxtaposition with a refrigerating
cycle in which the refrigerant after it is compressed by the compressor and is condensed
by the condenser is supplied to the evaporator while being adiabatically expanded
by the expansion valve and is evaporated to be returned to the compressor, said by-pass
duct serves to supply the refrigerant from the compressor to the evaporator without
passing through the condenser. An accumulator for temporarily storing low-pressure
refrigerant liquid and gas is connected between the outlet of the evaporator and the
inlet of the compressor so that the amount of the refrigerant circulated in the heating
mode is controlled by the accumulator while the refrigerant circulates through the
by-pass duct without passing through the condenser.
[0009] The provision of the accumulator in the low-pressure line of the refrigeration cycle
ensures easier control of the refrigerant flow during the heating mode. The accumulator
at the inlet side of the compressor eliminates the necessity of a charge mode being
indispensable in known refrigeration systems. Furthermore, the refrigerant flow that
needs to be controlled in discharge mode in known systems is very weak, e.g. 0.5g,
but simply can be enlarged by a e.g. factor 100 by the provision of the accumulator
at the inlet side of the compressor. By the accumulator located there the refrigerant
flow that needs to be controlled in the discharge mode easily can be as much as 25g.
Said strong refrigerant flow automatically offers a means to control the refrigerant
flow in a much easier way. It is possible to use a simpler switching valve and secure
a longer duration of time to open and close the valve, e.g. as much as one second.
No super-heating control is required at the compressor outlet. As a consequence, for
the control of the refrigerating cycle, particularly in the heating mode, no microprocessor
is required. However, the accumulator located close to the inlet of the compressor
has to be designed with sufficient storing capacity for the gaseous and liquid phases
of the refrigerant in order to be able to cope with varying load conditions, must
have a predetermined and preferably low through-flow resistance and must be able to
not only fulfil an oil separating function but also a predetermined oil re-delivery
function in order to supply sufficient oil to the compressor together with the gaseous
refrigerant sucked in by the compressor.
[0010] In a preferred embodiment there may be provided a heating expansion valve along the
by-pass flow path from the exit of the compressor into the evaporator for adiabatically
expanding the refrigerant before it enters the evaporator when being supplied to the
evaporator through the by-pass duct without passing through the condenser after being
compressed by the compressor.
[0011] In another preferred embodiment there may be provided a further expansion valve between
the evaporator and its associated accumulator for adiabatically expanding the refrigerant
before entering the accumulator and after it has passed the evaporator without previously
passing through the condenser.
[0012] In a further embodiment a heating expansion valve is provided in the by-pass duct
and the further expansion valve is provided between the evaporator and its associated
accumulator.
[0013] In a further preferred embodiment a heat exchanger may be incorporated into the accumulator
for performing heat exchange between heat from an energy source for the automobile
on which the refrigerating cycle is mounted and the refrigerant in the refrigeration
cycle.
[0014] In a further preferred embodiment, additionally or alternatively to the heat exchanger
in the accumulator, a heat exchanger may be interposed in the refrigerant duct on
the upstream side of the accumulator and connected adjacent thereto for performing
heat exchange between heat from an energy source of the automobile on which the refrigerating
cycle is mounted and the refrigerant circulating in the refrigeration cycle.
[0015] In a further preferred embodiment the main expansion valve provided for the cooling
mode may include a mechanical expansion valve or an orifice tube with fixed orifice
cross-section or an adjustable control valve maintaining constant supercooling by
varying the valve opening, or a motor-driven controlled expansion valve.
[0016] In further preferred embodiment as the main expansion valve a specific supercooling
expansion valve is used, e.g. instead of a conventionally provided orifice tube. By
said supercooling expansion valve the refrigerating capacity can be significantly
improved.
[0017] In another preferred embodiment said heating expansion valve may be designed as a
pressure regulating valve apt to regulate its delivery pressure below a specified
value by throttling its valve opening small when its delivery side pressure exceeds
a specified value (e.g. 10 x the atmospheric pressure) and/or a variable pressure
regulating valve capable of varying its setting pressure by electromagnetic force.
[0018] In another preferred embodiment said heating expansion valve in said by-pass duct
may be designed as a fixed or constant differential pressure regulating valve like
a pressure reducing valve or a motor-or solenoid-driven multi-stage-pressure differential
switching valve or a motor-or solenoid-driven control valve apt to be adjusted stepwise
or steplessly.
[0019] In a further preferred embodiment said further expansion valve provided downstream
of the evaporator may be designed as a finite differential pressure valve for reducing
pressure between the evaporator and the accumulator, or as an intake pressure regulating
valve for maintaining the pressure on the outlet side at a certain level or less by
reducing the valve opening when the outlet side pressure exceeds a predetermined pressure
value(e.g. 4 x atmospheric pressure) or as a variable intake pressure regulating valve
capable of varying the pre-set pressure by an electromagnetic force, or as a motor-driven
control valve.
[0020] In a further preferred embodiment, in which the heating expansion valve is provided
in the by-pass duct already, a further expansion valve downstream the evaporator may
be designed with a fixed orifice only throttling the channel sectional area.
[0021] In a further preferred embodiment a further by-pass duct is deviating said further
expansion valve located between the evaporator and the accumulator, said further by-pass
duct containing a switchable on/off valve.
[0022] In a further preferred embodiment equipped with a heat exchanger between the evaporator
and the accumulator a further by-pass duct may deviate both said further expansion
valve and said heat exchanger, said further by-pass duct containing a switchable on/off
valve.
[0023] In a further preferred embodiment said heat exchanger is passed by a heat transferring
medium such as water. The flow rate of the heat transferring medium in said heat exchanger
can be controlled by an associated flow control valve.
[0024] In a further preferred embodiment several controlled shut-off valves for directing
the refrigerant flow are provided in the main duct between the compressor and the
condenser, in the by-pass duct upstream the heating expansion valve, and in said by-pass
duct deviating either the further expansion valve or the further expansion valve and
the heat exchanger, wherein said shut-off valves are integrated into one structural
valve block or block body. This facilitates installation of the cycle and allows to
property control both modes of operation.
[0025] In a further embodiment the accumulator is provided with a thermal insulation in
order to avoid heat losses as far as possible. Said thermal insulation can be constituted
by producing the body of the accumulator from heat insulating resin or similar plastic
material and e.g. by applying an insulating cover on the body of said accumulator.
Said cover is of particular advantage in case of a body of the accumulator made of
aluminium alloy or a similar light metal alloy. Said cover can be made of a resin
or similar plastic material or of rubber. By said thermal insulation heat dissipation
from the refrigerant to the ambient atmosphere is forcibly prevented.
[0026] In a further preferred embodiment the high pressure duct section of the cycle connecting
said switching valve and said check valve is structured as an intermediate storing
section for excessive refrigerant during the oscillatory heating mode and in functional
co-operation with said accumulator having a predetermined storing capacity only. The
amount of refrigerant contained in the evaporator is different between the cooling
mode and the auxiliary heating modes. In the auxiliary heating mode the amount of
refrigerant contained in the evaporator will be less. The difference of the amounts
between both operating modes could be stored in the accumulator. However, it would
neither be economical or practical to increase the accumulator size and capacity accordingly.
Instead, the cycle is structured such that by functional co-operation between the
accumulator and the high pressure duct section of the cycle during auxiliary heating
mode excessive refrigerant is stored in the high pressure duct section connecting
said selector valve and said check valve, including said condenser. This means that
the size and storing capacity of the accumulator can be the same as in conventional
refrigerating cycles using an orifice tube system.
[0027] In a further preferred embodiment the accumulator is equipped with a signal generating
liquid level gauge, e.g. connected with the control system of the cycle or directly
with the actuation of selector valves. During the auxiliary heating mode signals originating
from said level gauge can be used to reduce the refrigerant flow to be circulated
in the auxiliary heating circuit by opening the selector valve for a short period
of time (in the range of one to five seconds) and thus diverting the refrigerant flow
towards the condenser if the refrigerant needs to be stored exceeding the refrigerant
storing capacity of the accumulator.
[0028] In a further preferred embodiment said liquid level gauge is constituted by a self-heating
thermistor or an equivalent electronic component integrated into said accumulator.
A self-heating thermistor is able to dissipate a certain heat amount when drawing
a certain current. Its characteristic is to significantly change its heat dissipation
factor when it is immersed in the liquid refrigerant or left in the gaseous refrigerant.
Said change easily can be detected by the current supplied to the thermistor gaining
an output signal useful to control e.g. the selector valve accordingly and temporarily.
[0029] Embodiments of the refrigerating cycle according to the invention as well as an embodiment
of a known refrigerating cycle will be described with the help of the drawings. In
the drawings is:
Figure 1 - a schematic view of the general structure of a refrigerating cycle as a
first embodiment of the invention,
Figure 2 - a characteristic chart representing the operation of the first embodiment,
Figure 3 - a schematic view of a second embodiment of the invention,
Figure 4 - a characteristic chart representing the operation of the second embodiment,
Figure 5 - a schematic view of a third embodiment of the invention,
Figure 6 - a schematic view of a fourth embodiment of the invention,
Figure 7 - a characteristic chart representing the operation of the fourth embodiment,
Figure 8 - a schematic view of a fifth embodiment of the invention, and
Figure 9 - a schematic view showing a conventional refrigerating cycle with a by-pass
duct for heating purposes.
[0030] In Fig. 1 the general structure of a refrigerating cycle used in an automotive air-conditioner
contains (first embodiment of the invention) a compressor 1, a condenser 2 arranged
outside a car room, an expansion valve 3 downstream of said condenser 2 in the main
circuit, an evaporator 4 arranged in an air duct leading to the car room and an accumulator
6 for temporarily storing low-pressure refrigerant, all of which constitute an ordinary
refrigerating cycle. Expansion valve 3 can be a general mechanical expansion valve.
Alternatively or in addition to said general mechanical expansion valve, an orifice
tube (e.g. with a diameter of 1.6mm and a length of 33mm) can be used, or a supercooling
control valve, or even a motor-driven control expansion valve or the like. Said supercooling
control valve or supercooling expansion valve, respectively, is designed to maintain
the degree of supercooling constant by enlarging the valve opening when the degree
of supercooling at the valve's inlet side tends to become high.
[0031] In addition to the ordinary refrigerating cycle described above a by-pass duct 5
is placed in juxtaposition for supplying high-pressure refrigerant gas delivered by
the compressor 1 into the evaporator 4 without passing it through the condenser 2
in order to perform auxiliary heating by using the evaporator. Also in addition check
valve 7 is provided in the main duct downstream of condenser 2 and upstream of main
expansion valve 3. Furthermore, a duct selector valve 8 (a three-way valve e.g.) is
provided at the junction between the main circuit and the branching off by-pass duct
5 for guiding high-pressure refrigerant supplied from the compressor 1 either to the
condenser 2 or (heating mode) via by-pass duct 5 directly to the evaporator 4. By-pass
duct 5 contains e.g. a constant differential pressure regulating valve 9 for reducing
the pressure. Said valve 9 operates as an expansion valve in said by-pass duct 5.
[0032] As said finite differential pressure valve 9 special types of valves may be used.
Said valve 9 may be a valve capable of switching the controlled differential pressure
to two stages (e.g. 13 and 7 atmospheres) or three or more stages by means of a solenoid
or the like. Even a motor-driven control valve may be used, which can be adjustable
in steps or steplessly.
[0033] In said refrigerating cycle as described above in the cooling mode the duct selector
valve 8 is set so that all the high-pressure refrigerant supplied from the compressor
does not flow into by-pass duct 5 but is supplied to condenser 2. Then the evaporator
4 (either arranged in the car room or in the air path into the car room) operates
as a conventional evaporator performing cooling by means of heat exchange between
the surrounding air and the refrigerant.
[0034] During auxiliary heating duct selector valve 8 is set so that all high-pressure refrigerant
supplied from the compressor 1 does not flow to the condenser 2 but flows through
by-pass duct 5 and returns to the compressor 1 via evaporator 4 and the accumulator
6.
[0035] Then the refrigerant is passing through the evaporator 4 after being reduced in its
pressure by means of expansion when passing the finite differential pressure valve
9. A considerable heat exchange is performed during which sensible heat brought into
the refrigerant in the compressor 1 is taken from the refrigerant, and evaporator
4 is operating as a radiator for auxiliary heating. During auxiliary heating excessive
liquid refrigerating is stored in the high pressure duct section of the refrigerating
cycle between selector valve 8 and check valve 7, which high pressure duct section
is structured as a temporary storing portion of the cycle. Furthermore, in each embodiment
accumulator 6 can be thermally insulated, e.g. by manufacturing its body from insulating
plastic material and/or by applying an insulating cover T (preferably on a body made
from light metal alloy) as indicated, e.g. in Fig. 1. Additionally, a liquid level
gauge G ought to be provided in accumulator 6. This can be current supplied and thus
self-heating thermistor which significantly changes its heat dissipation factor when
immersed in the liquid refrigerant or left in the gaseous refrigerant. The current
consumed by the thermistor then will vary. This variation can be taken as a signal
for e.g. controlling selector valve 8 during the oscillatory heating mode to temporarily
open the flow connection into the condenser 2 (during a time range one to five seconds)
thus diverting the refrigerant flow toward the condenser 2 if excessive liquid refrigerant
needs to be stored exceeding the storing capacity of accumulator 6. Then the already
mentioned section of the cycle duct including condenser 2 is used as a temporary intermediate
storing facility.
[0036] Fig. 2 shows the characteristics of the cycle in operation in solid line. Numeral
① denotes the outlet of the compressor 1, numeral ② denotes the inlet of the evaporator
4, numeral ③ denotes the outlet of the evaporator 4, numeral ④ denotes the inlet of
the accumulator 6, and numeral ⑤ denotes the inlet of the compressor 1, and between
① - ② shows expansion, between ② - ③ shows radiation, and between ⑤ - ① shows compression.
[0037] When the refrigerant flows via by-pass duct 5 and through evaporator 4 in the auxiliary
heating mode the accumulator 6 is apt to receive refrigerant in the circulation duct.
Accordingly, when the load is small, a large amount of refrigerant is stored in accumulator
6. To the contrary, when the load is high the amount of refrigerant delivered by the
accumulator 6 to compressor 1 is increased so that the amount of refrigerant circulating
varies depending on the load. As a result, an auxiliary heating effect corresponding
to the needs or demands can be obtained.
[0038] The location of accumulator 6 in the low-pressure section of the refrigerating cycle
between the evaporator and the compressor 1 ensures easy control of the refrigerant
flow in the heating mode. The accumulator with its storing capacity may eliminate
the necessity for a so-called charge mode. Furthermore, the refrigerant flow that
needs to be controlled in the discharge mode is extremely high, compared to conventional
systems. In conventional systems the refrigerant flow in the discharge mode may be
as low as 0.25g only. With the help of accumulator 6 according to the invention the
refrigerant flow in the discharge mode can be e.g. 100 times greater and can be as
much as 25g. Such high flow is offering a means for controlling the refrigerant flow
in a much easier way. It is thus possible to use a simpler switching valve and to
secure a longer duration of time to open and close the valve. e.g. as much as one
second or more. Due the positive influence of accumulator 4 no superheat control is
required at the compressor outlet side and, consequently, no microprocessor is required
for the control of at least the heating mode.
[0039] In the second embodiment in Fig. 3 the refrigerating cycle is equipped with a further
or second expansion valve 19 between the evaporator 4 and the accumulator 6. Said
expansion valve 19 can consist, e.g., of a finite differential pressure valve for
reducing the pressure. In Fig. 3 no finite differential pressure valve (expansion
valve) is provided between compressor 1 and evaporator 4, i.e. in by-pass duct 5.
The further structural design of this embodiment is the same as in the first embodiment.
[0040] Fig. 4 represents the operation of the second embodiment in the heating mode, i.e.
when the refrigerant flows through by-pass duct 5. Evaporator 4 functions as a condenser
in the case of a general refrigerating cycle as shown in Fig 4. Radiation is performed
between ② - ③ to obtain said auxiliary heating effect.
[0041] Also in the second embodiment the amount of refrigerant circulating is controlled
in response to the load by accumulator 6 located in the refrigerant circulating duct.
As a consequence, the required auxiliary heating effect corresponding to the needs
can be obtained.
[0042] In the third embodiment in Fig. 5 a finite differential pressure valve 9 (expansion
valve) is interposed in by-pass duct 5 between duct selector valve 8 and evaporator
4. Between evaporator 4 and accumulator 6 a further second expansion valve 19 (for
the heating mode) is provided.
[0043] As a result the expansion of the refrigerant during auxiliary heating mode is carried
our at two places, namely in the finite differential pressure valve 9 and in the second
expansion valve 19, so that both valves function as expansion valves. Consequently,
the pressure of refrigerant passing the evaporator is lower than in the second embodiment
so that the pressure resistance of evaporator 4 can be set to be low.
[0044] In addition to the structure of the other embodiments the third embodiment contains
an on/off control valve 20 in a by-pass duct deviating the further expansion valve
19. During an ordinary cooling mode of the refrigerating cycle valve 20 is opened
in order to allow the refrigerant to deviate expansion valve 19. Of course, then refrigerant
also is not passing through by-pass duct 5. The further components of the refrigeration
cycle in Fig. 5 are the same as in the first embodiment.
[0045] In the third embodiment, e.g., the further expansion valve 19 a valve may be used
which functions as a finite differential pressure valve. It even is possible to use
intake pressure regulating valve for maintaining the pressure at the outlet side of
said valve at a certain level or lower by reducing the valve opening as soon as the
outlet side pressure exceeds a predetermined pressure value (e.g. 4 x atmospheric
pressure). Alternatively a variable intake pressure regulating valve could be used
apt to vary the pre-set pressure by electromagnetic force or the like. Even a motor-driven
control valve or the like may be used instead or in addition.
[0046] Generally said expansion valve may be used as the pressure regulating valve 9. This
valve is capable of maintaining its outlet pressure at a specified pressure value
or lower by reducing the degree of its opening if its outlet pressure has exceeded
a specified level (e.g. 10 times that of the atmospheric pressure). The evaporator
4 will be immune to potential damage if said pressure regulating value 9 is provided,
since this is capable of maintaining the evaporating pressure in the evaporator 4
at a specified pressure or lower. Further, a simple orifice can be used as the expansion
valve 19 if said pressure regulating valve is provided in addition to said expansion
valve 9. Moreover, a variable pressure regulating valve could be used as said pressure
regulating valve being capable of being adjusted in its setting by electromagnetic
force.
[0047] In the fourth embodiment of Fig. 6 additionally a heat exchanger 21 is provided at
or within accumulator 6. Heat exchanger 21 exchanges heat discharged from an automobile
engine, from any type of motor or from batteries with the refrigerant received in
the accumulator 6. A flow control valve 22 can be provided to control the flow rate
of a waste heat transferring medium, such as water, etc. in heat exchanger 21. Further
components of the refrigerating cycle correspond to the other embodiments.
[0048] By means of heat exchanger 21 at or in accumulator 6 heat is transferred to a refrigerant
and as such also can be used for auxiliary heating. When in this auxiliary heating
mode the refrigerant flows through by-pass duct 5 a large quantity of radiation is
carried out in evaporator 4 between ② and ③ as shown in Fig. 7, i.e. the characteristic
diagram of the operation of this embodiment. The auxiliary heating affect can be improved
therewith.
[0049] Also in this embodiment the circulation rate of the refrigerant is easily controlled
by accumulator 6 in the refrigerant circulating line and in view to an adaptation
of the auxiliary heating affect to the necessity or need in the car room.
[0050] In the fifth embodiment of Fig. 8 additionally heat exchanger 21' is provided between
further expansion valve 19 and accumulator 6. Heat exchanger 21' serves to exchange
heat discharged from the automobile engine, from another type of motor or via batteries
with the refrigerant between the further expansion valve 19 and the accumulator 6.
This embodiment is capable of performing the same heating affect as the fourth embodiment.
Both the further expansion valve 19 and heat exchanger 21' are deviated in their refrigerant
duct by a parallel by-pass duct containing a controlled on/off valve 20. Said on/off
valve 20 is closed in the auxiliary heating mode, but is open during the normal cooling
mode.
[0051] Furthermore, in the fifth embodiment, instead of duct selector valve 8 as shown with
the other embodiments, said duct selector valve 8 is replaced by functionally similar
shut-off valves 28, 29 and 20 for respectively directing the refrigerant flow in the
cooling mode and in the auxiliary heating mode. Those three valves 28, 29 and 20 preferably
are incorporated into one block or valve block or structural unit.
[0052] According to the invention the refrigerant delivered from the compressor directly
can be supplied to the evaporator without passing the condenser. The accumulator is
provided between the outlet of the evaporator and the inlet of the compressor in order
to temporarily store low-pressure refrigerant liquid and also refrigerant in its gaseous
phase. By means of said accumulator the amount of refrigerant circulating is controlled
when the refrigerant circulates through the by-pass duct without passing the condenser.
Therefore, even in the case of heat exchange for heating in the evaporator without
passing the refrigerant through the condenser, the amount of refrigerant circulating
is property controlled in response to the load and the like so that a heating effect
corresponding to the conditions can be obtained.
1. A refrigerating cycle with a by-pass duct (5) in juxtaposition with said refrigerating
cycle in which after it is compressed by a compressor (1) and is condensed by a condenser
(2), a refrigerant is supplied to an evaporator (4) while being adiabatically expanded
by an expansion valve (3) and is evaporated to be returned to said compressor (1),
said by-pass duct (5) is provided for supplying the refrigerant from said compressor
(1) to said evaporator (4) without passing it through said condenser (2),
characterized in that
an accumulator (6) for temporarily storing low-pressure refrigerant liquid is connected
between the outlet of said evaporator (4) and the inlet of said compressor (1) so
that an amount of the refrigerant circulating at least in the heating mode via said
by-pass duct in said refrigerating cycle is controlled by said accumulator (6) at
least while the refrigerant circulates through said by-pass duct (5) without passing
through said condenser (2).
2. A refrigerating cycle as in claim 1, characterized in that there is provided a heating-expansion valve (9) in said by-pass duct (5) for adiabatically
expanding, before entering said evaporator (4), the refrigerant which is supplied
to said evaporator (4) via said by-pass duct (5) without passing through said condenser
(2) after delivered by said compressor (1), said heating-expansion valve (9) being
associated to said evaporator (4) and said accumulator (6).
3. A refrigerating cycle as in claim 1, characterized in that there is provided a further expansion valve (19) for adiabatically expanding, before
entering said accumulator (6), the refrigerant which is supplied into said accumulator
(6) after passing said evaporator (4) without passing through said condenser (2).
4. A refrigerating cycle as in claim 1, characterized in that there is provided a heating expansion valve (9) in said by-pass duct (5) and a further
expansion valve (19) between the outlet of the evaporator (4) and said accumulator
(6).
5. The refrigerating cycle as in one of claims 1 to 4, characterized in that at or in said accumulator (6) there is provided a heat exchanger (21) for performing
heat exchange between heat from an energy source for an automobile on which said refrigerating
cycle is mounted and the refrigerant as circulating the refrigeration cycle.
6. A refrigerating cycle as in at least one of claims 1 to 5, characterized in that in the refrigerant duct on the upstream side of the accumulator (6) and connected
adjacent thereto a heat exchanger (21') is provided for performing heat exchange between
heat from an energy source from an automobile on which said refrigerating cycle is
mounted and the refrigerant flowing into said accumulator (6).
7. A refrigerating cycle as in claim 1,
characterized in that the main expansion valve (3) provided for the cooling mode between said condenser
(2) and said evaporator (4) is designed as any one of the following devices:
a mechanical expansion valve,
an orifice tube with fixed orifice cross-section of its opening, or
a motor-driven proportional control valve apt to maintain the supercooling of the
refrigerant at the valve inlet at a specified level by adjusting the degree of opening
at the valve inlet.
8. A refrigerating cycle as in claim 1, characterized in that the main expansion valve (3) is structured as a supercooling expansion valve, apt
to maintain the supercooling of the refrigerant at the supercooling expansion valve
inlet at a specified level by adjusting the degree of opening at said supercooling
valve inlet, preferably as an adjustable supercooling control valve apt to maintain
constant supercooling of the refrigerant by varying its valve opening.
9. A refrigerating cycle as in at least one of claims 2, 4, 5 or 6, its characterized in that said heating expansion valve (9) is designed as a pressure regulating valve apt to
regulate its delivery pressure below a specified value by throttling its valve opening
towards smaller when its delivery side pressure exceeds a specified value and/or as
a variable pressure regulating valve capable of varying its setting by electromagnetic
force.
10. A refrigerating cycle as in one of claims 2 or 4 or 5 or 6,
characterized in that said heating expansion valve (9) in said by-pass duct (5) is designed as any one
of the following devices:
a differential pressure regulating valve apt to maintain the pressure differential
across the valve inlet and outlet at a specified level;
a motor or solenoid-driven multiple step pressure differential regulating valve;
a motor or solenoid-driven proportional regulating valve, or
control valve similar to a pressure regulating valve apt to maintain the valve outlet
pressure at a specified level or lower by reducing the degree of its opening when
the valve outlet pressure has exceeded a specified level.
11. A refrigerating cycle as in claim 3 or 4 or 5 or 6, characterized in that said further expansion valve (19) is designed as a finite differential pressure valve
or as an intake pressure regulating valve for maintaining the pressure on the outlet
side at a certain level or less by reducing the valve opening when the outlet side
pressure exceeds a predetermined pressure value, and/or as a variable intake pressure
regulating valve capable of varying the pre-set pressure by an electromagnetic force,
and/or as a motor-driven control valve.
12. A refrigerating cycle as in at least one of claims 1 to 11, characterized in that said heating expansion valve (9) being a control valve apt to maintain the valve
outlet pressure at a specified level or lower be reducing the degree of opening when
its outlet pressure has exceeded a specified level, and the further expansion valve
(19) being a simple fixed orifice tube.
13. A refrigerating cycle as in one of claims 3 or 4, characterized in that a further by-pass duct is provided for deviating said further expansion valve (19)
located between said evaporator (4) and said accumulator (6), said further by-pass
duct containing a switchable on/off valve (20).
14. A refrigerating cycle as in at least one of claims 3, 4 or 6, characterized in that a further by-pass duct is provided deviating both said further expansion valve (19)
and said heat exchanger (21') located between said evaporator (4) and said accumulator
(6), said further by-pass duct containing a switchable on/off valve (20).
15. A refrigerating cycle as in at least one of claims 5 or 6, characterized in that said heat exchanger (21, 21') is passed by a heat transferring medium such as water
and the like and that the flow rate of said heat transferring medium in said heat
exchanger (21, 21') is controllable by means of a control valve (22).
16. A refrigerating cycle as in at least one of claims 1 to 15, characterized in that controllable shut-off valves (28, 29, 20) are provided in the main duct between said
compressor (1) and said condenser (2), in the by-pass duct (5) upstream of the heating
expansion valve (9), and in said by-pass duct deviating either the further expansion
valve (19) or the further expansion valve (19) and the heat exchanger (21'), and that
said valves (28, 29, 20) are incorporated into one structural valve block or block
body.
17. A refrigerating cycle as in at least one of claims 1 to 16, characterized in that the accumulator (6) is thermally insulated, preferably by either producing the accumulator
body from heat insulating resin or similar plastic material and/or by covering the
accumulator body, e.g. when made from aluminium alloy or plastic material, with an
insulating cover (T), e.g. made of a resin or similar plastic material or rubber.
18. A refrigerating cycle as in at least one of claims 1 to 17, characterized in that the high pressure cycle duct section connecting said selector valve (8) and said
check valve (7) is structured as an intermediate storing section of the refrigerating
cycle for temporarily storing excessive liquid refrigerant in functional co-operation
with said accumulator (6) in the auxiliary heating mode.
19. A refrigerating cycle as in at least one of claims 1 to 18, characterized in that the accumulator (6) equipped with a signal generating liquid level gauge (G), preferably
connected with a control unit of said cycle or at least with the switch actuation
of said selector valve (8) or valves (28, 29, 20).
20. A refrigerating cycle as in claim 19, characterized in that said liquid level gauge (G) is constituted by a current supplied, self-heating thermistor
or an equivalent electronical component integrated into said accumulator (6) for detecting
the liquid level by a change of the heat dissipating factor upon contact either with
liquid refrigerant or with gaseous refrigerant.