Technical Field
[0001] This invention pertains to the art of methods and apparatuses for adjusting the length
of a conveyor system to compensate for changes in the length of a strip material caused
by intermittent feeding or by changes in speed of feeding, and more specifically to
methods and apparatuses for supporting the strip material in a generally horizontal
attitude during the length adjustment.
Background Art
[0002] In the past, vertical festoons were used to adjust the length of a conveyor system
to compensate for intermittent feeding of strip material to meet variable production
requirements. However, when vertical festoons were used, the strip material was not
supported and was stretched by its own weight. This stretching of the strip material
was not desirable when assembling a product such as a tire. One such conveyor of strip
material is found in U.S. Patent No. 4,892,609 to Nakanome et al., which discloses
an automatic material feeder in tire forming machines. The machine has a traditional
vertical festoon to support the buildup of tire building materials. In European Patent
EP-A-O 464 862 conveyors and are movable, however, no provision of a festoon for storing
material is made. Also in U.S. Patent No. US-A5,451,011 loop detecting means are provided
for steel or aluminum strip uncoiling apparatus where no support of the strip is essential.
[0003] When conveyors of a strip material did not have features to compensate for changes
in length of the strip material caused by intermittent feeding, extruders, for example,
would have to be stopped and started to compensate for the changes in feeding. This
starting and stopping tray produce undesirable variations in the strip material.
[0004] Applicants recognized the need to provide an adjustment apparatus and method that
did not stretch the strip material and did not produce or add additional stresses
to the strip material.
[0005] The present invention contemplates a new and improved adjustment for a conveyor system
which is simple in design, effective in use, and overcomes the foregoing difficulties
and others while providing better and more advantageous overall resuits.
Disclosure of Invention
[0006] In accordance with the present invention, a new and improved adjustable substantially
horizontal convcyor is provided which compensates for the changes in length of the
strip material being conveyed as a result of intermittent feeding without altering
the weight or shape of the strip material.
[0007] More particularly, in accordance with the present invention, a conveyor assembly
for conveying and storing an associated strip material in a conveyor system is provided.
The conveyor assembly includes an upper conveyor for receiving and conveying the associated
strip material. The upper conveyor has a first conveyor belt and a first driving means
for driving the first conveyor belt. The upper conveyor is substantially stationary.
A center conveyor receives the associated strip material from the upper conveyor,
and has a second conveyor belt and a second driving means for driving the second conveyor
belt. The center conveyor is movable along a substantially horizontal path and has
length adjusting means for moving the center conveyor along the path. A lower conveyor
is provided for receiving the associated strip material from the center conveyor,
and has a third conveyor belt with a third driving means for driving the third conveyor
belt. The lower conveyor is substantially stationary.
[0008] According to one aspect of the present invention there is provided a length adjusting
conveyor for storing a variable length of strip material in a conveyor system including
supply means for supplying the associated strip material to the length adjusting conveyor
with the length adjusting conveyor having a conveyor belt and driving means for driving
the conveyor belt, the length adjusting conveyor being movable along a substantially
horizontal path; power means for moving the length adjusting conveyor along the path;
and, take away means for receiving the associated strip material from the length adjusting
conveyor.
[0009] According to another aspect of the present invention there is provided a method of
conveying an associated strip material along a conveyor assembly wherein the conveyor
assembly includes an upper conveyor having a first conveyor belt and a first driving
means, a center length adjusting conveyor having a second conveyor belt and second
driving means, and a lower conveyor having a third conveyor belt and third driving
means, the method including the steps of: conveying the associated strip material
along the upper conveyor in a first direction with the first driving means; transferring
the associated strip material to the center length adjusting conveyor; moving the
center length adjusting conveyor along a substantially horizontal path to adjust the
length of the conveyor assembly in response to changes in length of the associated
strip material; conveying the associated strip material along the center length adjusting
conveyor in a second direction opposite the first direction with the second driving
means; transferring the associated strip material to the lower conveyor; and, conveying
the associated strip material along the lower conveyor in the first direction with
the third driving means.
[0010] According to another aspect of the present invention there is provided a method of
adjusting the length of a conveyor system to compensate for changes in the length
of an associated strip in a conveyor system, the conveyor system having a length adjusting
conveyor with a conveyor belt and driving means, supply means, and take away means,
the method including the steps of: supplying the associated strip material to the
length adjusting conveyor with the supply means; moving the length adjusting conveyor
in a substantially horizontal direction in response to changes in length of the associated
strip material in the conveyor system; conveying the associated strip material along
at least a portion of the length adjusting conveyor with the driving means; and, transferring
the associated strip material to the take away means.
[0011] One advantage of the present invention is that the conveyor system may adjust for
variable lengths of the strip material in the system caused by different supply and
take away speeds including stoppage at the takeaway position.
[0012] Another advantage of the present invention is that the conveyor system adjusts for
changes in the length of the strip material in the system without changing the stresses
on the strip material.
[0013] Still other benefits and advantages of the invention will become apparent to those
skilled in the art to which it pertains upon a reading and understanding of the following
detailed specification.
Brief Description of Drawings
[0014] The invention may take physical form in certain parts and arrangement of parts, a
preferred embodiment of which will be described in detail in this specification and
illustrated in the accompanying drawings which form a part hereof and herein:
Figure 1 is a schematic side elevation of a conveyor assembly embodying the invention
showing the center conveyor in the retracted position;
Figure 2 is a schematic side elevation of the conveyor assembly of Figure 1 with the
center conveyor in the extended position;
Figure 3 is an enlarged fragmentary view of part of the center conveyor showing a
preferred embodiment of the present invention utilizing a proximity switch; and,
Figure 4 is a schematic side elevation of the conveyor assembly of Figure 1 with a
proximity switch at the end of the center conveyor and the upper conveyor.
Detailed Description of the Invention
[0015] Referring now to the drawings wherein the showings are for purposes of illustrating
a preferred embodiment of the invention only and not for purposes of limiting the
same, Figure 1 shows a schematic view of a conveyor assembly 10 embodying the system
of the invention. The conveyor assembly 10 preferably has an upper conveyor 16, a
center conveyor 22, and a lower conveyor 28. A strip material 34 of rubber or other
deformable material is conveyed by the conveyor assembly 10 from a supply position
40, such as from an extruder, along a path 44 to a take away position 46, for feeding
the strip material to apparatus such as a strip applicator. The strip material 34
is conveyed from the supply position 40 over the upper conveyor 16 in the direction
of arrow A by a conveyor belt 52 driven by a first servomotor 58. The strip material
34 is then transferred to the center conveyor 22, preferably by allowing the strip
material to fall over an end 60 of the upper conveyor 16 onto the center conveyor
where the strip material is moved in a reverse direction as shown by arrow B. The
strip material 34 is turned over and is conveyed on the center conveyor 22 on a conveyor
belt 64 driven by a second servomotor 70. At a leading end 72 of the center conveyor
22, the strip material 34 is then transferred to the lower conveyor 28, preferably
by allowing the strip material to fall over the end of the center conveyor onto the
lower conveyor where the strip material again reverses direction in the direction
of arrow A and is turned over to the same position as it was on the upper conveyor
16 so that it is right side up. The lower conveyor 28 conveys the strip material 34
in the direction of arrow A along a conveyor belt 76 driven by a third servomotor
82 to the take away position 46.
[0016] The upper conveyor 16 conveys the strip material 34 at an upper conveyor speed S1
that equals the speed at which strip material is provided at the supply position 40.
The lower conveyor 28 conveys strip material 34 at a lower conveyor speed S2 that
equals the speed at which the strip material is taken away at the take away position
46. When speed S1 equals speed S2, the center conveyor 22 conveys strip material 34
at a speed S3 that is equal to speed S1 and speed S2. When the demand for the strip
material 34 at the take away position 46 decreases, such as when the feeding of the
strip material application is intermittent, or decreased, the speed S2 is decreased.
If speed S1 of the upper conveyor 16 cannot be adjusted to compensate for the decrease
in speed S2, then the strip material 34 will back up along the conveyor assembly 10.
In the preferred embodiment of the invention, a computer 94 is used to control the
servomotor 70 that drives the center conveyor belt 64. The center conveyor 22 may
be supported on a frame which is mounted on a servomechanism 100 such as a belt driven
liner actuator having a servo motor to move the frame and supported center conveyor
back and forth substantially horizontally, in the directions of arrows A and B. If
the speed S1 is different than the speed S2, then computer 94 preferably directs servomotor
70 to rotate the center conveyor belt 64 at a speed S3 that is equal to the average
of speeds S1 and S2 or one half of the sum of speeds S1 and S2. Computer 94 is also
connected to the servomechanism 100 which moves the center conveyor 22 at a speed
S4 that is equal to one half of the difference between speed S3 and speed S2. If speed
S3 is greater than speed S2, the center conveyor 22 is moved in the direction of arrow
B. If speed S2 is greater than the speed S3, then the center conveyor 22 is moved
in the direction of arrow A. The speed S4 at which the center conveyor 22 is moved
is predetermined for the condition where S2 is zero between feeding of the strip material
34 and where S2 is greater than S1, during the feeding of the strip material. Additionally,
an optical sensor 88 is placed near the end 72 of the center conveyor 22 to detect
whether a loop 90, shown in dotted lines, is formed by decreased tension in the strip
material 34 due to the speed S2 of the lower conveyor 28 being less than the speed
S1 of the upper conveyor, and when the computer 94 has not made a correction for the
decreased tension in the strip material. If such a loop 90 is detected the computer
94 receives a signal from the optical sensor 88 and in response causes the servomechanism
100 to move the center conveyor 22 for a predetermined time in direction B to adjust
the length of the strip material 34 by picking up the slack in. the strip material.
[0017] Figure 2 shows a schematic view of the conveyor assembly 10 with the center conveyor
22 moved to the right and acting as a length adjusting conveyor by increasing the
length of the path 44 to accommodate the increased length of the strip material 34
in the system as the strip material is moved along the conveyor assembly 10. In Figure
2, the servomechanism 100 has moved the center conveyor 22 in the direction of arrow
B at the direction of the computer 94 or after the sensor 88 detected a loop 90. This
movement has increased the length of the path 44 to compensate for the increased length
of the strip material 34 in the system and allows the conveyor assembly 10 to support
the strip material without increasing the tension in the strip material. This is particularly
important for materials such as extruded rubber that are susceptible to deformation
under tension.
[0018] With further reference to Figures 1 and 2, when a loop 90 is detected by the optical
sensor 88 which is in communication with the computer 94, signals are conveyed from
the computer to the servomechanism 100 preferably to move the center conveyor 22 at
a speed S4 that is one half the difference between speed S3 and speed S2. The center
conveyor 22 is moved in the direction of arrow B if speed S2 is less than speed S3,
and the center conveyor is moved in the direction of arrow A if speed S2 is greater
than speed S3. When the sensor 88 no longer detects a loop 90 in the strip material
34, the computer 94 conveys signals to servomechanism 100 to move the center conveyor
22 in the direction of arrow A. If a loop 90 is again detected in the strip material
34 by the sensor 88, the computer 94 will once again convey signals to the servomechanism
100 to move the center conveyor in the direction of arrow B. This process of moving
the center conveyor 22 back and forth keeps the conveyor assembly 10 in an equilibrium
position and the tension on the strip material 34 substantially constant.
[0019] With reference to Figure 3, a preferred embodiment of the sensor for the loop 90
is shown in which a proximity switch 106 is disposed at the end 72 of the center conveyor
22 to detect the loop in the strip material 34. The proximity switch 106 includes
a roller 108 attached to a metal contact 112. The roller 108 is guided by slides 114,116
located at the sides 120,122 of the center conveyor 22. The roller 108 is pulled in
direction A by the tension of the strip material 34, and in direction B by springs
132,134 that are connected to the roller. The metal contact 112 moves back and forth
between two contacts 124,126 to form a switch. When speed S1 is equal to speed S2,
the proximity switch 106 is held in an equilibrium position, and the metal contact
is suspended between the two contacts 124,126. When the speed S1 is greater than speed
S2, a loop 90 forms around the proximity switch 106, and the tension on the roller
108 is reduced, thereby allowing springs 132,134 to pull the roller and the metal
contact 112 into engagement with contact 124, and thereby closing a circuit that includes
the power supply 118 and detection apparatus 140. The detection apparatus 140 then
causes activation of the servomechanism 100 (see Figure 2) to move the center conveyor
22 at a speed S4 equal to one half the difference of speeds S3 and S2 to adjust the
path 44 of the strip material 34 by increasing the length of the path of the strip
material. If speed S2 is greater than speed S1, then a greater amount of tension is
placed on the roller 108. The tension on the roller 108 overcomes the pull of springs
132,134 and the metal contact 112 comes into engagement with contact 126, thereby
closing a circuit that includes the power supply 118 and detection apparatus 142.
The detection apparatus 142 then causes activation of the servomechanism 100 (see
Figure 2) to move the center conveyor 22 at a speed S4 equal to one half the difference
between speeds S3 and S2 in direction A as shown in Figure 2 to release strip material
34 taken up by prior movement of the center conveyor and thereby decrease the length
of the path 44 of the strip material.
[0020] With reference to Figure 4, a conveyor assembly 10 is shown with the proximity switch
106 at the end 72 of the center conveyor 22. Additionally, a second proximity switch
106' is located at the end 60 of the upper conveyor 16. The second proximity switch
106' further enables the conveyor assembly 10 to detect changes in tension in the
strip material 34 by detecting a loop 152 that forms around the end 60 of the upper
conveyor 16. The second proximity switch 106' has a roller 108', contacts 124' and
126' and is also connected to the servomechanism 100 that controls the speed S4 of
the center conveyor 22.
[0021] With continuing reference to Figures 1, 2, 3, and 4, the conveyor assembly 10 may
employ more than one center conveyor 22 to increase the capacity of the conveyor assembly
to accommodate changes in the length of the strip material 34 caused by intermittent
feeding of strip material at the takeaway position 46. Each center conveyor 22 may
be equipped with either an optical sensor 88 or proximity switch 106 to detect a loop
90 in the strip material 34 at the end of the center conveyor. The strip material
34 may also be fed through the conveyor assembly 10 to a supply position 40 along
the path 44 in the direction opposite that described heretofore. A computer may be
connected to the servomechanisms 100 of the center conveyors 22 for controlling their
movement during intermittent operation of the lower conveyor 28.
[0022] While certain representative embodiments and details have been shown for the purpose
of illustrating the invention, it will be apparent to those skilled in the art that
various changes and modifications may be made therein without departing from the scope
of the invention.
1. A conveyor assembly (10) for conveying and storing an associated strip material (34)
in a conveyor system, said conveyor assembly (10) comprising:
an upper conveyor (16) for receiving and conveying said associated strip material
(34), said upper conveyor (16) having a first conveyor belt (52) and a first driving
means (58) for driving said first conveyor belt (52), said upper conveyor (16) being
substantially stationary, characterized by:
a center conveyor (22) for receiving and storing said associated strip material (34)
received from said upper conveyor (16), said center conveyor (22) having a second
conveyor belt (64) and a second driving means (70) for driving said second conveyor
belt (64), said center conveyor (22) being movable along a substantially horizontal
path (44);
length adjusting means (70) for moving said center conveyor (22) along said path;
to increase or decrease the length of said path; and
a lower conveyor (28) for receiving said associated strip material (34) from said
center conveyor (22), said lower conveyor (28) having a third conveyor belt (76) and
a third driving means (82) for driving said third conveyor belt (76), said lower conveyor
(28) being substantially stationary.
2. The conveyor assembly (10) of claim 1 wherein said length adjusting means (70) is
further
characterized by:
loop detecting means (88) for detecting loops (90) in said associated strip material
(34) carried by said center conveyor (22); and,
a servomechanism (70) for moving said center conveyor (22) along said path a predetermined
distance in response to signals from said loop detecting means (88).
3. The conveyor assembly (10) of claim 2 further
characterized by said loop detecting means (88) having a proximity switch (106) at a leading edge
of said center conveyor (22) for contacting said associated strip material (34), said
proximity switch (106) comprising:
a roller (108) for contacting said associated strip material (34);
a slide (114) for guiding movement of said roller (108) into engagement with said
strip material (34);
a switch having a first switch contact (124) and a second switch contact (126);
a metal contact (112) connected to and movable with said roller (108) for closing
a first circuit when contacting said first switch contact (124) and thereby activate
said servomechanism (100) to more said center conveyor (22) said predetermined distance
in a first direction and said metal contact (112) being movable to close a second
circuit when contacting said second switch contact (126) and thereby activate said
servomechanism (100) to move said center conveyor (22) said predetermined distance
in a second direction, said first and second circuits being connected to said servomechanism
(100);
at least one spring (132) urging said roller (108) and said metal contact (112) towards
said first switch contact (124) and against said strip material (34) for urging said
roller (108) and said metal contact (112) towards said second switch contact (126),
said metal contact (112) contacting said first switch contact (124) and activating
said first circuit when the force applied by said associated strip material (34) on
said roller (108) fails to urge said roller (108) to overcome said at least one spring
(132) and allows said metal contact (112) to contact said first switch contact (124),
said metal contact (112) contacting said second switch contact (126) and activating
said second circuit when said at least one spring (132) fails to overcome said strip
material (34).
4. The conveyor assembly (10) of claim 3 further characterized by said loop detecting means (140) having a second proximity switch (106) located at
a leading edge of said upper conveyor (16).
5. The conveyor assembly (10) of claim 2 further characterized by said loop detecting means (140) having a sensor for detecting loops (90) in said
associated strip material (34); and, control means connected to said sensor (88) for
controlling said center conveyor (22).
6. The conveyor assembly (10) of claim 1 further characterized by said first driving means being a servomotor (58).
7. The conveyor assembly (10) of claim 1 further characterized by said second driving means being a servomotor (70).
8. The conveyor assembly (10) of claim 1 further characterized by said third driving means being a servomotor (82).
9. A method of adjusting the length of a conveyor system (10) to compensate for changes
in the length of an associated strip (34) in a conveyor system, said conveyor system
(10) having supply means (16), length adjusting means and take away means (28), said
method
characterized by the steps of:
supplying said associated strip material (34) to a length adjusting conveyor (22)
with a substantially horizontal conveyor belt (64) and driving means (70) from said
supply means (16);
moving said length adjusting conveyor (22) in a substantially horizontal direction
in response to changes in length of said associated strip material (34) in said conveyor
system (10);
conveying said associated strip material (34) along at least a portion of said length
adjusting conveyor (22) with said driving means (70); and
transferring said associated strip material (34) to said take away means (28).
10. The method of claim 9 wherein said conveyor system (10) has a loop detection means
(88), further characterized by detecting loops (90) in said associated strip material (34) with said loop detection
means (88) for detecting said changes in length of said associated strip material
(34).
11. The method of claim 9 wherein said conveyor system (10) has control means further
characterized by determining the adjusting movement of said length adjusting conveyor (22) by said
control means (100) in response to said changes in length of said strip material (34).
12. The method of claim 11 wherein said conveyor system (10) has a loop detection means
(40) further characterized by said control means (100) being actuated to change said adjusting movement of said
length adjustor conveyor (22) in response to detection of a loop (90) by said loop
detection means (140).
1. Förderaufbau (10) zum Fördern und Speichern eines zugehörigen Streifenmaterials (34)
in einem Fördersystem, wobei der Förderaufbau (10) umfaßt:
einen oberen Förderer (16) zum Aufnehmen und Fördern des zugehörigen Streifenmaterials
(34), wobei der obere Förderer (16) ein erstes Förderband (52) und ein erstes Antriebsmittel
(58) zum Antreiben des ersten Förderbandes (52) aufweist und der obere Förderer (16)
im wesentlichen feststehend ist, gekennzeichnet durch:
einen mittleren Förderer (22) zum Aufnehmen und Speichern des zugehörigen Streifenmaterials
(34), das von dem oberen Förderer (16) aufgenommen wird, wobei der mittlere Förderer
(22) ein zweites Förderband (64) und ein zweites Antriebsmittel (70) zum Antreiben
des zweiten Förderbandes (64) aufweist und der mittlere Förderer (22) entlang eines
im wesentlichen horizontalen Weges (44) bewegbar ist;
ein Längeneinstellungsmittel (70) zum Bewegen des mittleren Förderers (22) entlang
des Weges, um die Weglänge zu vergrößern oder zu verkleinern; und
einen unteren Förderer (28) zum Aufnehmen des zugehörigen Streifenmaterials (34) von
dem mittleren Förderer (22), wobei der untere Förderer (28) ein drittes Förderband
(76) und ein drittes Antriebsmittel (82) zum Antreiben des dritten Förderbandes (76)
aufweist und der untere Förderer (28) im wesentlichen feststehend ist.
2. Förderaufbau (10) nach Anspruch 1, wobei das Längeneinstellungsmittel (70) ferner
gekennzeichnet ist durch:
ein Schleifendetektionsmittel (88) zum Detektieren von Schleifen (90) in dem von dem
mittleren Förderer (22) getragenen zugehörigen Streifenmaterial (34); und
einen Servomechanismus (70) zum Bewegen des mittleren Förderers (22) entlang des Weges
über eine vorbestimmte Distanz in Ansprechen auf Signale von dem Schleifendetektionsmittel
(88).
3. Förderaufbau (10) nach Anspruch 2, ferner
dadurch gekennzeichnet, daß das Schleifendetektionsmittel (88) an einem vorderen Rand des mittleren Förderers
(22) einen Näherungsschalter (106) aufweist, um einen Kontakt mit dem zugehörigen
Streifenmaterial (34) herzustellen, wobei der Näherungsschalter (106) umfaßt:
eine Walze (108) zur Herstellung eines Kontaktes mit dem zugehörigen Streifenmaterial
(34);
eine Führung (114) zum Führen einer Bewegung der Walze (108) in Eingriff mit dem Streifenmaterial
(34);
einen Schalter mit einem ersten Schaltkontakt (124) und einem zweiten Schaltkontakt
(126);
einen Metallkontakt (112), der verbunden ist und bewegbar ist mit der Walze (108),
um einen ersten Schaltkreis zu schließen, wenn er mit dem ersten Schaltkontakt (124),
in Kontakt steht, und dadurch den Servomechanismus (100) zu aktivieren, um den mittleren
Förderer (22) über die vorbestimmte Distanz in eine erste Richtung zu bewegen, und
der Metallkontakt (112) bewegbar ist, um dem zweiten Schaltkreis zu schließen, wenn
er mit dem zweiten Schaltkontakt (126) in Kontakt steht, und dadurch den Servomechanismus
(100) zu aktivieren, um den mittleren Förderer (22) über die vorbestimmte Distanz
in eine zweite Richtung zu bewegen, wobei die ersten und zweiten Schaltkreise mit
dem Servomechanismus (100) verbunden sind;
mindestens eine Feder (132), die die Walze (108) und den Metallkontakt (112) in Richtung
des ersten Schaltkontaktes (124) und gegen das Streifenmaterial (34) drückt, um die
Walze (108) und den Metallkontakt (112) in Richtung des zweiten Schaltkontaktes (126)
zu drücken, wobei der Metallkontakt (112) einen Kontakt mit dem ersten Schalter (124)
herstellt und den ersten Schaltkreis aktiviert, wenn die durch das zugehörige Streifenmaterial
(34) auf die Walze (108) aufgebrachte Kraft nicht im Stande ist, derart Druck auf
die Walze (108) auszuüben, daß sie die mindestens eine Feder (132) überwindet und
zuläßt, daß der Metallkontakt (112) in Kontakt mit dem ersten Schaltkontakt (124)
gelangt, wobei der Metallkontakt (112) mit dem zweiten Schaltkontakt (126) in Kontakt
gelangt und den zweiten Schaltkreis aktiviert, wenn die mindestens eine Feder (132)
nicht im Stande ist, das Streifenmaterial (34) zu überwinden.
4. Förderaufbau (10) nach Anspruch 3, ferner dadurch gekennzeichnet, daß das Schleifendetektionsmittel (140) einen zweiten Näherungsschalter (106) aufweist,
der an einem vorderen Rand des oberen Förderers (16) angeordnet ist.
5. Förderaufbau (10) nach Anspruch 2, ferner dadurch gekennzeichnet, daß das Schleifendetektionsmittel (140) einen Sensor zum Detektieren von Schleifen (90)
in dem zugehörigen Streifenmaterial (34); und ein mit dem Sensor (88) verbundenes
Steuermittel zum Steuern des mittleren Förderers (22) aufweist.
6. Förderaufbau (10) nach Anspruch 1, ferner dadurch gekennzeichnet, daß das erste Antriebsmittel ein Servomotor (58) ist.
7. Förderaufbau (10) nach Anspruch 1, ferner dadurch gekennzeichnet, daß das zweite Antriebsmittel ein Servomotor (70) ist.
8. Förderaufbau (10) nach Anspruch 1, ferner dadurch gekennzeichnet, daß das dritte Antriebsmittel ein Servomotor (82) ist.
9. Verfahren zum Einstellen der Länge eines Fördersystems (10), um Längenänderungen eines
zugehörigen Streifens (34) mit dem einen Fördersystem zu kompensieren, wobei das Fördersystem
(10) ein Zufuhrmittel (16), ein Längeneinstellungsmittel und ein Wegnahmemittel (28)
aufweist, wobei das Verfahren
gekennzeichnet ist durch die Schritte, daß:
das zugehörige Streifenmaterial (34) einem Längeneinstellungsförderer (22) mit einem
im wesentlichen horizontalen Förderband (64) und einem Antriebsmittel (70) von dem
Zufuhrmittel (16) zugeführt wird;
der Längeneinstellungsförderer (22) in einer im wesentlichen horizontalen Richtung
in Abhängigkeit von Längenänderungen des zugehörigen Streifenmaterials (34) in dem
Fördersystem (10) bewegt wird;
das zugehörige Streifenmaterial (34) entlang mindestens eines Teils des Längeneinstellungsförderers
(22) mit dem Antriebsmittel (70) befördert wird; und
das zugehörige Streifenmaterial (34) zu dem Wegnahmemittel (28) übertragen wird.
10. Verfahren nach Anspruch 9, wobei das Fördersystem (10) ein Schleifendetektionsmittel
(88) aufweist, ferner dadurch gekennzeichnet, daß Schleifen (90) in dem zugehörigen Streifenmaterial (34) mit dem Schleifendetektionsmittel
(88) detektiert werden, um die Längenänderungen des zugehörigen Streifenmaterials
(34) zu detektieren.
11. Verfahren nach Anspruch 9, wobei das Fördersystem (10) ein Steuermittel aufweist,
ferner dadurch gekennzeichnet, daß die Einstellungsbewegung des Längeneinstellungsförderers (22) durch das Steuermittel
(100) in Abhängigkeit von den Längenänderungen des Streifenmaterials (34) bestimmt
wird.
12. Verfahren nach Anspruch 11, wobei das Fördersystem (10) ein Schleifendetektionsmittel
(40) aufweist, ferner dadurch gekennzeichnet, daß das Steuermittel (100) betätigt wird, um die Einstellungsbewegung des Längeneinstellungsförderers
(22) in Abhängigkeit von der Position einer Schleife (90) von dem Schleifendetektionsmittel
(140) zu verändern.
1. Assemblage de transporteur (10) pour transporter et entreposer une matière en bande
associée (34) dans un système de transporteur, ledit assemblage de transporteur (10)
comprenant :
un transporteur supérieur (16) pour recevoir et transporter ladite matière en bande
associée (34), ledit transporteur supérieur (16) possédant une première courroie transporteuse
(52) et un premier moyen d'entraînement (58) pour entraîner ladite première courroie
transporteuse (52), ledit transporteur supérieur (16) étant essentiellement stationnaire,
caractérisé par :
un transporteur central (22) pour recevoir et entreposer ladite matière en bande associée
(34) reçue dudit transporteur supérieur (16), ledit transporteur central (22) possédant
une deuxième courroie transporteuse (64) et un deuxième moyen d'entraînement (70)
pour entraîner ladite deuxième courroie transporteuse (64), ledit transporteur central
étant mobile le long d'une voie essentiellement horizontale (44) ;
un moyen de réglage de la longueur (70) pour déplacer ledit transporteur central (22)
le long de ladite voie dans le but d'augmenter ou de diminuer la longueur de ladite
voie; et
un transporteur inférieur (28) pour recevoir ladite matière en bande associée (34)
depuis ledit transporteur central (22), ledit transporteur inférieur (28) possédant
une troisième courroie transporteuse (76) et un troisième moyen d'entraînement (82)
pour entraîner ladite première troisième courroie transporteuse (52), ledit transporteur
inférieur (34) étant essentiellement stationnaire.
2. Assemblage de transporteur (10) selon la revendication 1, dans lequel ledit moyen
de réglage de la longueur (70) est
caractérisé en outre par :
un moyen de détection de boucles (88) pour détecter des boucles (90) dans ladite matière
en bande associée (34) transportée par ledit transporteur central (22); et
un servomécanisme (70) pour déplacer ledit transporteur central 22 le long de ladite
voie sur une distance prédéterminée en réponse à des signaux émis par ledit moyen
de détection de boucles (88).
3. Assemblage de transporteur (10) selon la revendication 2,
caractérisé en outre par le fait que ledit moyen de détection de boucles (88) possède un commutateur de proximité (106)
au bord avant dudit transporteur central (22) destiné à entrer en contact avec ladite
matière en bande associée (34), ledit commutateur de proximité (106) comprenant :
un galet (108) destiné à entrer en contact avec ladite matière en bande associée (34);
un coulisseau (114) pour guider le mouvement dudit galet (108) en contact avec ladite
matière en bande (34);
un commutateur possédant un premier contact de commutation (124) et un deuxième contact
de commutation (126);
un contact métallique (112) relié audit galet (108) et mobile avec ce dernier pour
fermer un premier circuit lors de la mise en contact avec ledit premier contact de
commutation (124) et pour ainsi activer ledit servomécanisme (100) pour déplacer ledit
transporteur central (22) sur ladite distance prédéterminée dans une première direction
et ledit contact métallique (112) étant mobile pour fermer un deuxième circuit lors
de la mise en contact avec ledit deuxième contact de commutation (126) et pour ainsi
activer ledit servomécanisme (100) pour déplacer ledit transporteur central (22) sur
ladite distance prédéterminée dans une deuxième direction, lesdits premier et deuxième
circuits étant reliés audit servomécanisme (100);
au moins un ressort (132) pressant ledit galet (108) et ledit contact métallique (112)
en direction dudit premier contact de commutation (124) et contre ladite matière en
bande (34) pour presser ledit galet (108) et ledit contact métallique (112) en direction
dudit deuxième contact de commutation (126), ledit contact métallique (112) entrant
en contact avec ledit premier contact de commutation (124) et activant ledit premier
circuit lorsque la force exercée par ladite matière en bande associée (34) sur ledit
galet (108) ne parvient pas à presser ledit galet (108) pour surmonter la force exercée
par ledit ou lesdits ressorts (132) et permettre audit contact métallique (112) d'entrer
en contact avec ledit premier contact de commutation (124), ledit contact métallique
(112) entrant en contact avec ledit deuxième contact de commutation (126) et activant
ledit deuxième circuit lorsque ledit ou lesdits ressorts (132) ne parviennent pas
à surmonter la force exercée par ladite matière en bande (34).
4. Assemblage de transporteur (10) selon la revendication 3, caractérisé en outre par le fait que ledit moyen de détection de boucles (140) possède un deuxième commutateur de proximité
(106) disposé au bord avant dudit transporteur supérieur (16).
5. Assemblage de transporteur (10) selon la revendication 2, caractérisé en outre par le fait que ledit moyen de détection de boucles (140) possède un détecteur pour détecter des
boucles (90) dans ladite matière en bande associée (34), et un moyen de commande relié
audit détecteur (88) pour commander ledit transporteur central (22).
6. Assemblage de transporteur (10) selon la revendication 1, caractérisé en outre par le fait que ledit premier moyen d'entraînement est un servomoteur (58).
7. Assemblage de transporteur (10) selon la revendication 1, caractérisé en outre par le fait que ledit deuxième moyen d'entraînement est un servomoteur (70).
8. Assemblage de transporteur (10) selon la revendication 1, caractérisé en outre par le fait que ledit troisième moyen d'entraînement est un servomoteur (82).
9. Procédé pour régler la longueur d'un système transporteur (10) afin de compenser des
changements en ce qui concerne la longueur d'une bande associée (34) dans un système
de transporteur, ledit système de transporteur possédant un moyen d'alimentation (16),
un moyen de réglage de la longueur et un moyen d'enlèvement (28), ledit procédé étant
caractérisé par des étapes consistant à :
alimenter ladite matière en bande associée (34) sur un transporteur de réglage de
la longueur (22) comprenant une courroie transporteuse (64) essentiellement horizontale
et un moyen d'entraînement (70), à partir dudit moyen d'alimentation (16);
déplacer ledit transporteur de réglage de la longueur (22) dans une direction essentiellement
horizontale en réponse à des changements en ce qui concerne la longueur de ladite
matière en bande associée (34) dans ledit système de transporteur (10);
transporter ladite matière en bande associée (34) le long d'au moins une portion dudit
transporteur de réglage de la longueur (22) avec ledit moyen d'entraînement (70);
transférer ladite matière en bande associée (34) audit moyen d'enlèvement (28).
10. Procédé selon la revendication 9, dans lequel ledit système de transporteur (10) possède
un moyen de détection de boucles (88), caractérisé en outre par le fait de détecter des boucles (90) dans ladite matière en bande (34) avec ledit
moyen de détection de boucles (88) afin de détecter lesdits changements en ce qui
concerne la longueur de ladite matière en bande associée (34).
11. Procédé selon la revendication 9, dans lequel ledit système de transporteur (10) possède
un moyen de commande, caractérisé en outre par le fait de déterminer le mouvement de réglage dudit transporteur de réglage de la
longueur (22) via ledit moyen de commande en réponse auxdits changements en ce qui
concerne la longueur de ladite matière en bande (34).
12. Procédé selon la revendication 11, dans lequel ledit système de transporteur (10)
possède un moyen de détection de boucles (140), caractérisé en outre par le fait que ledit moyen de commande est actionné pour changer ledit mouvement de réglage dudit
transporteur de réglage la longueur (22) en réponse à la détection d'une boucle (90)
par ledit moyen de détection de boucles (140).