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EP 0 919 178 B9 |
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CORRECTED EUROPEAN PATENT SPECIFICATION |
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Note: Bibliography reflects the latest situation |
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Correction information: |
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Corrected version no 1 (W1 B1) |
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Corrections, see Description |
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Corrigendum issued on: |
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23.08.2006 Bulletin 2006/34 |
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Mention of the grant of the patent: |
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05.04.2006 Bulletin 2006/14 |
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Date of filing: 25.11.1998 |
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International Patent Classification (IPC):
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Device for reducing water hardness (softener) having a resins exhaustion sensor, and
washing machine having said device
Wasserenthärtungsvorrichtung mit einem Harzerschöpfungsdetektor und Waschmaschine
mit einer solchen Vorrichtung
Dispositif pour réduire la dureté de l'eau (adoucisseur) ayant un détecteur d'épuisement
des résines et machine utilisant un tel dispositif
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Designated Contracting States: |
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CH DE ES FR GB IT LI SE |
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Priority: |
27.11.1997 IT TO971039
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Date of publication of application: |
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02.06.1999 Bulletin 1999/22 |
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Proprietor: T & P S.p.A. |
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21049 Tradate (Varese) (IT) |
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Inventors: |
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- Carli, Carlo
21100 Varese (IT)
- Cazzini, Emilio
21050 Lonate Ceppino (VA) (IT)
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Representative: Dini, Roberto et al |
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c/o Metroconsult S.r.l.
Piazza Cavour 3 10060 None (Torino) 10060 None (Torino) (IT) |
| (56) |
References cited: :
EP-A- 0 158 392 DE-A- 2 911 366 DE-A- 3 533 098
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DE-A- 2 403 624 DE-A- 3 039 712 US-A- 4 385 992
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
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[0001] The present invention relates to a device for reducing water hardness (softener),
suitable for the use in a household washing machine, in particularly a dishwasher,
and to a control method to check the exhaustion degree of the water hardness reducing
means.
[0002] It is well-known that household washing machines operating with water, more particularly
dishwashers, are equipped with a device for decalcifying the washing and rinsing water,
i.e. for reducing the water hardness degree, so as to avoid likely calcareous scale
deposit. Such a device is also known as a water softener.
[0003] Calcareous scale deposits are caused by an extremely high quantity of calcium ions
(Ca++) and magnesium ions (Mg++) contained in the washing water.
[0004] Such a decalcifier exchanges both the calcium ions (Ca++) and magnesium ions (Mg++)
contained in the water with sodium ions (Na+) contained in appropriate resins placed
in the decalcifier.
[0005] Resins or another similar substance, herein called resins for simplicity's sake,
become exhausted after a certain usage time, i.e. their ions Na+ to be exchanged with
Ca++ and Mg++ contained in the water are consumed; as a result, water will still flow
through said resins but substantially maintain its starting hardness. The higher the
water hardness is, the faster the resins will become exhausted.
[0006] This drawback is prevented through a resins regeneration phase, which is obtained
introducing a water-salt solution (NaCl) with the aim of regenerating the resins.
This phase is generally executed for each wash cycle, for which a considerable quantity
of salt has to be used, often introduced by the user; moreover, a higher water consumption
is also determined.
[0007] It is well-known that in view of reducing salt and water wastage some washing machines
are equipped with water hardness sensors, through which resins regeneration will be
activated only when the water hardness is not sufficiently reduced due to the resins
exhaustion.
[0008] Said sensors are used to measure the water resistivity and, from the results obtained
through an electronic system, the resins regeneration will either be activated or
not
[0009] This system requires that electrodes have to be dipped in the water and electrically
supplied.
[0010] Although a low voltage is applied to the sensors, there will always be a danger,
because these sensors are in direct contact with water. Moreover, even if the water
hardness is reduced, nothing hinders that a light calcareous layer may deposit on
the sensors before the resins regeneration is activated, thus altering the water hardness
detection due to the additional calcareous resistivity.
[0011] Document DE 3039712 relates to a device for detecting the charged state of the ion
exchange material of a water softening plant for dishwashing or washing machines operating
on the expansion of a sphere positioned in the ion exchanger.
[0012] Document DE 3533098 proposes to arrange sensors in the inlet and the outlet of a
ion exchanger vessel, which sensors are sensitive to the regenerant. As sensors are
used electric conductivity meters, which influence a programmed control via electronic
data evaluation equipment.
[0013] Such systems detect the water hardness directly, whereas the resin status is detected
only indirectly; as a result, the resins regeneration will be activated also in those
instances where it is not yet required.
[0014] The aim of the present invention is that of solving the above drawbacks and provide
in particular a device for reducing water hardness (softener), which is suitable for
the use in a household washing machine, in particular a dishwasher, wherein the detection
of the exhaustion of the reducing means is realized in a simple, safe, cheaper and
direct manner.
[0015] Within this frame, it is the object of the present invention a device for reducing
the water hardness (softener), which is suitable for the use in a household washing
machine, in particular a dishwasher, and a control method to check the exhaustion
degree of the water hardness reducing means, and a washing machine using such a device,
all comprising the features of the annexed claims which form an integral part of the
present description.
[0016] Further aims and advantages of the present invention will become apparent from the
following detailed description and the annexed drawings, which are supplied by way
of non limiting example, wherein:
- Figure 1 shows schematically a device for reducing the water hardness according to
the prior art;
- Figure 2 shows a plan view of a device for reducing the water hardness having a sensor
of a first type, to detect the exhaustion of the resins used to reduce the water hardness
according to the present invention;
- Figure 3 shows a section view of a device for reducing the water hardness having a
sensor of a first type, to detect the exhaustion of the resins used to reduce the
water hardness according to the present invention;
- Figure 4 shows a partial section view of a first variant embodiment of the detecting
system of the exhaustion of the resins used to reduce the water hardness according
to the present invention;
- Figure 5 shows a partial section view of a second variant embodiment of the detecting
system of the exhaustion of the resins used to reduce the water hardness according
to the present invention;
[0017] It should be noticed that the present invention is based on the acknowledgment that
the resins used to reduce water hardness tend to change their volume as they become
exhausted.
[0018] In other words, their physical status, i.e. either their volume or the force they
are able to exert, if pressed in an environment having a fixed volume, will change
according to the variation of their exhaustion degree.
[0019] In Figure 1, where a water softener is schematically represented, i.e. a device for
reducing the water hardness according to the known state of the art, number 1 indicates
the resin container, number 2 indicates a salt container for the regeneration of the
resins; the two containers are mechanically and hydraulically connected to each other
and the water softener is manufactured in two parts, which are welded together through
a hot-blade process, after having assembled the various components inside it; number
3 indicates the water softening resins; number 4 indicates an upper filter, number
5 indicates a lower filter, number 6 indicates the weld spot of both parts forming
the water softener and number 7 various water pipelines.
[0020] Figures 2 and 3 show a plan view and a section view of a device for reducing the
water hardness manufactured with a first type of sensor to detect the exhaustion of
the resins used to reduce water hardness according to the present invention; in said
figures 2 and 3 the same reference numbers as per Figure 1 are used to indicate the
common elements.
[0021] Numbers 8 and 8' indicate a couple of optical detectors arranged outside the body
of the resins container 1, diametrically opposite to each other.
[0022] Numbers 9 and 9' indicate a second couple of optical detectors arranged outside the
body of the resins container 1, diametrically opposite to each other.
[0023] The two diameters resulting from the two couples of sensors 8-8' and 9-9' have to
be selected to have the largest area as possible covered by the sensors, compatibly
with the overall dimensions of the decalcifier device.
[0024] One sensor of said couples 8-8' and 9-9' is the light signal transmitter and the
other sensor is the receiver.
[0025] Said sensors 8-8', 9-9' are arranged outside and in contact with the resins container
1; their position and alignment for the correct operation is ensured by a structure
10, which is fitted and fastened outside the resin container 1 and carries the seats
for said sensors.
[0026] The line A indicates a first level reached by the resins in the container 1; the
letter B indicates a second level reached by the resins in the container 1.
[0027] Said first level A relates to the operating situation of the resins in their original
status, i.e. before being used for the water softening, whereas said second level
B represents the position of the resins after reaching a certain exhaustion degree.
[0028] In fact, as resins become exhausted, they undergo a volume reduction by 4-8% according
to what type of resins is used.
[0029] The couples of optical detectors 8-8' and 9-9' have the function of checking the
variation of the resins height inside the container 1.
[0030] When the height reaches a level where it can be determined that for example 70% of
exhaustion has been reached, then the resins regeneration will be activated by said
optical detectors conveniently arranged for such a height. Thus, the resins regeneration
will only take place when required to avoid water and salt wastage.
[0031] Additionally, this solution will never let resins to reach a complete exhaustion,
with the consequent risk of using too hard water.
[0032] In order to obtain a good operation of the optical detectors 8-8' and 9-9', the material
used for the resin container may be a clear one; otherwise the resin container may
be manufactured with clear inserts, just in the area where said optical detectors
are located.
[0033] Since the resins level is not constant all along the perimeter, at least two couples
of optical detectors are required, to carry out at least two detections and determine
a level mean for the resins both in their natural status and exhaustion stage.
[0034] In Figure 4, where a partial section view of a first variant embodiment of the detecting
system of the exhaustion of the resins for reducing the water hardness according to
the present invention is represented, number 11 indicates a resins container and number
12 a space formed outside the container 11.
[0035] Said space 12 has an open lower base, in correspondence with the joint line of the
two parts of the container 11; a vertical wall of said space 12, indicated with number
13, realizes the outside wall of the container 11 and has slits interconnecting the
container 11 with the space 12.
[0036] Number 14 indicates a pressure sensor, for example of the piezoelectric type, arranged
on the upper wall of the space 12 during the moulding of the container 11.
[0037] Number 15 indicates a transducer being connected with the pressure sensor 14; number
16 indicates connections, which may be wires or Faston terminals; number 17 indicates
a filter for the water entering the washing machine.
[0038] The space 12 is completely filled with a certain amount of sample resins, indicated
with number 18, being of the same type of the resins contained in the container 11.
[0039] Resins 18 are introduced in the space 12 through its open part and maintained in
position inside it through a portion of the filter 17, when the latter is welded to
the above two parts forming the container.
[0040] Welding is executed according to a so-called hot-blade welding process, i.e. both
parts to be welded are melted together with a consequent height reduction of the vertical
walls of the parts involved.
[0041] As a result, resins 18 are compressed and will fill up all the available room in
the space 12, so exerting also a certain pressure on the sensor 14.
[0042] When the water to be softened flows through the resins in the container 11, it will
also reach said resins 18 contained in the space 12 through the holes of the filter
portion closing the space 12.
[0043] The water from the filter 17, flowing through the resins 18, will then flow back
to the container 11 through the slits being defined on the wall 13 of the space 12.
Said slits are so dimensioned to let water to flow through, but will not let any resins
go through.
[0044] As the resins inside the container 11 become exhausted, their volume will decrease
as previously said; the same happens for the resins contained in the space 12, as
they also become exhausted and their volume will decrease accordingly; this shrinking
determines a change in the pressure exerted on the inner walls of the space 12 and
consequently on the pressure sensor 14.
[0045] Said pressure will decrease as resin exhaustion goes on, while the pressure sensor
14 decreases its electric polarization due to its own physical properties.
[0046] Upon reaching a certain threshold, for example 70%, referred to the pressure reached
by the resins becoming exhausted, the regeneration is activated.
[0047] Regeneration is activated under the control of an electronic control system, not
shown in the figures as already generally known, which detects the signal transmitted
by the pressure sensor 14 through the transducer 15.
[0048] Since said pressure sensor 14 is in contact with water, its complete electrical insulation
to water and resins is required to ensure correct operation.
[0049] It is obvious that many changes are possible for the man skilled in the art to the
device for reducing the water hardness (softener) suitable for the use in a washing
machine, in particular a dishwasher, comprising means for detecting the resins exhaustion
being contained within said device described by way of example, without departing
from the novelty spirit of the inventive idea.
[0050] A possible variant embodiment can be obtained using for example an interchangeable
sensor, as represented in Figures 5 and 6, in order to solve possible operating irregularities.
[0051] With reference to Figures 5 and 6, number 11' indicates a container for the resins
used to reduce the water hardness, while number 12' indicates a space defined on a
side of the container 11'.
[0052] Number 17' indicates a lower filter of the container 11'; number 13' indicates a
wall of the space 12', which is a portion of the external wall of the container 11',
being provided with some slits interconnecting the container 11' with the space 12'.
As it can be seen, the space 12' has both ends open.
[0053] The lower end is closed by an extension of the filter 17', obtained as in the previous
solution, during welding of both parts forming the container 11'.
[0054] Number 19 indicates a cage whose shape and dimensions allow for its insertion inside
the recess 12', as shown in Figure 5.
[0055] Number 20 indicates a certain amount of sample resins in their natural granular status,
i.e. similar to the resins housed in the container 11'.
[0056] Number 21 indicates a pressure sensor with its relevant transducer 22 and electric
wire or alternatively Faston terminal connections.
[0057] Said cage 19 has an open side allowing a forced insertion of the pressure sensor
21 in a pre-existing hole on the upper side of the cage 19, also allowing to fill
the cage with the resins 20.
[0058] Said open side is then closed with a lid snap-fitted to the cage by means of small
teeth, or welded in a known manner, for example by a hot-blade welding. The amount
of resins filled in the cage will cause their compression when closing the lid, so
that they exert a certain pressure on the sensor 21.
[0059] The cage walls, save for the wall whereon the pressure sensor is located, have slits
for allowing the passage of water, but hinders the passage of the resins.
[0060] Said cage 19 fitted with the pressure sensor and filled with resins is inserted in
the space 12' formed on the body of the container 11'.
[0061] The cage is kept inside the space 12' by a closure plug 23, which is screwed on the
body of the space 12'.
[0062] The hydraulic sealing is obtained by interposition of a gasket 24 in rubber or similar
material, which is inserted in a seat 25 formed on the body of the space 12', between
the plug 23 and the body of the space 12'.
[0063] The operation occurs as previously described for the solution using a non-interchangeable
pressure sensor.
[0064] According to a variant embodiment of the solution described above, a small block
of resins compressed to a sodic form is used instead of granular resins, i.e. differing
from the resins used in the container 11'.
[0065] A further variant embodiment in order to make the sensor interchangeable is represented
in Figures 7 and 8, where the space for containing the pressure sensor with its respective
resins, is perpendicular to the body of the container 11', instead of being parallel.
[0066] Also this variant embodiment is provided with a cage 26 containing a pressure sensor
27 and relevant a transducer 28, along with its electric connections and resins 29.
[0067] In this case, the pressure sensor 27 is overmoulded on a side of the cage 26, namely
on its upper side, so that the connections come out perpendicularly to a vertical
side of the cage 26.
[0068] Said cage 26 has an open side to introduce the resins 29, which is then closed with
a small lid being snap-fitted or welded by known processes, such as for example a
hot- blade welding. Also in this case, the resins are compressed within the cage 26,
in order to exert a certain pressure on the sensor 27.
[0069] Said cage 26 has slits on at least two walls, allowing the water to flow through,
but hindering the passage of the resins 29.
[0070] Number 30 indicates a space formed on the external wall of the container 11', for
housing the cage 26.
[0071] Said recess 30 has slits on its bottom wall 34 and its lower wall 35, for allowing
the water to flow from the bottom of the container 11' to the space 30 and inside
the cage 26. Slits are also provided on the external wall of the container 11', as
in the previous solutions.
[0072] The cage 26, complete with the sensor 27 and the resins 29, is housed in the space
30 and held in position by means of screws.
[0073] The hydraulic sealing is obtained by means of a gasket 31 inserted in a throat 32
formed on the edge of the recess 30, whereon a flange 33 formed on the cage 26 will
rest.
[0074] Also this solution can use a small block of resins compressed to a sodic form instead
of granular resins, i.e. differing from the ones used in the container 11'.
[0075] The variant embodiments as represented in Figures 5-6 and 7-8 are practically similar
and can be used according to the water softener position on the washing machine, in
order to ease the replacement of the sensor unit in case of malfunctioning.
[0076] As it results from the above description, the detecting system of the resins exhaustion
in a washing machine is simple, has overall small dimensions and is easy to manufacture.
[0077] Moreover, the device has a high operating reliability, since the resins exhaustion
is detected through a direct monitoring and does not require any water hardness control,
which would only give indirect indication of the exhaustion degree of the resins themselves.
[0078] Additionally, the container where resins are housed also has a recess containing
both the amount of sample resins and the exhaustion sensor, so that a further operational
performance of the device is ensured. In fact, during operation, both the decalcifying
resins and the sample resins are exposed to the same water temperature and pressure
conditions, so that the resins exhaustion signal resulting from the sample resins
gets closer to reality. Moreover, easy replacement of a likely faulty sensor improves
the performance of the softening device.
[0079] In view of an advantageous implementation of the present invention, the system may
also be applied to detect and indicate if salt is lacking in the container 2.
[0080] A typical float system according to the present state of the art is reliable enough
to switch-off a signalling light after salt topping-up in the relevant container by
the user; on the contrary, such a float system is often rather rough in signalling
a lack of salt.
[0081] Therefore, this variant embodiment is based on the idea of exploiting the volume
increase and/or decrease of the softening resins, which to a certain extent is also
bound to a good operation of the brine used for resins regeneration.
[0082] In fact if the sensor, after having activated the resins regeneration due to the
fact that they have reached a set exhaustion degree, detects at the end of such a
regeneration that the resins volume has not gone back to its initial values (as detected
by the sensor either optically or because the pressure exerted by the resins on the
pressure sensor has a lower value than expected for completely regenerated resins),
then it can be concluded that the brine has no longer enough salt concentration to
ensure a correct regeneration.
[0083] As a result, the device controlling the sensor, i.e. an electronic control system
as previously mentioned, will activate a light to warn the user that salt should be
added to the container. Thus, the signal for salt topping-up occurs in a simple and
reliable manner.
[0084] With reference to the embodiments of Figures 5 and 8, relating to the use of a pressure
sensor, the possibility is mentioned of using, as sample resins (18,19,29), resins
being already in the exhausted for (calcic form) in other words, in this case the
sample resins will increase their volume only during the regeneration processes, so
reducing the restraints of the manufacturing process being tied to the necessity to
copress the sample resins (18,20,29) into the respective spaces, if they would be
used in the active form. In this case, the detection of the resins exhaustion is signalled
by an increase of the pressure of the sample resins on the pressure sensor, instead
of a decrease of said pressure.
[0085] It is obvious, anyway, that without prejudice to the principle of the present invention,
many changes are possible to the construction features of the device for reducing
the water hardness (softener) suitable for the use in a washing machine, in particular
a dishwasher, comprising a detecting system of the exhaustion of the resins to reduce
the water hardness as described by way of example, without departing from the novelty
spirit of the innovative idea, and it is also clear that in the practical actuation
of the invention the components may differ in form and size from the ones described
and be replaced with technical equivalent elements.
1. A device for reducing the water hardness (softener), suitable for the use in a household
washing machine, in particular a dishwasher, comprising a container within which ionic
exchange resins are housed, which reduce the hardness degree of the water contacting
them, means for regenerating the softening efficiency of said resins, and depending
upon the physical status of said resins sensor means (8-8',9-9'; 14,15,18; 20-22;
27-29), for detecting the degree of exhaustion of said resins (3) characterized in that the sensor means are optical and/or pressure sensor means (8-8'.9-9': 14.15.16:20-22,27-29),
are provided for directly checking the physical status of said resins (3) and are
located inside said container (1).
2. A device according to claim 1, characterized in that said sensor means (8-8',9-9'; 14,15,18; 20-22; 27-29) detect a change in the physical
status of said resins (3) through their volume variation.
3. A device according to claim 1, characterized in that said sensor means (14,15,18; 20-22; 27-29) detect a change in the physical status
of said resins (3) through a change of the pressure exerted by a sample amount (18;20;29)
of said resins (3) on a portion of said container (1).
4. A device according to claim 1, characterized in that said sensor means (8-8',9-9'; 14,15,18; 20-22; 27-29) are associated with a container
(1) containing said resins (3) and/or are an integral part of the same.
5. A device according to claim 4, characterized in that said sensor means comprise optical sensors (8-8',9-9'), said optical sensors being
in particular arranged in couples.
6. A device according to claim 4, characterized in that said sensor means (8-8',9-9';14,15,18;20-22;27-29) comprise a pressure sensor (14;21;27)
and its relevant transducer (15;22;28).
7. A device according to claim 6, characterized in that said pressure sensor (14;21;27) detects the pressure exerted by a sample amount (18;20;29)
of resins (3).
8. A device according to claim 7, characterized in that a space (12; 12'; 30) containing said sample amount (18; 20; 29) of resins (3) is
provided, said space (12;12';30) being hydraulically connected with said container
(1), in particular through slits existing on one or more of the walls (13,17; 13',17';
34,35) defining said space (12; 12'; 30).
9. A device according to claim 8, characterized in that said sample amount (18) of resins (3) is contained directly within said space (12).
10. A device according to claim 8, characterized in that said sample amount (18) of resins (20, 29) is contained in a cage (19;26) arranged
inside said space (12'; 30), said cage (19;26) having slits for the water passage
and said space (12';30) forming a seat for said cage.
11. A device according to claim 9, characterized in that said sensor means (14,15,18) are associated with said space (12).
12. A device according to claim 10, characterized in that said sensor means (20-22; 27-29) are associated with said cage (19;26).
13. A device according to claim 9 or 10, characterized in that said amount of sample resins (20;29) is compressed within said cage (19;26) or said
space (12).
14. A device according to claim 9, characterized in that one of the walls (17; 17') defining said space (12;12') is realized by an extension
of a filter (17:17') for constraining said resins (3) within said container (11; 11').
15. A device according to claim 9, characterized in that one of the walls (13; 13'; 34) defining said space (12; 12'; 30) is realized by at
least a portion of an external surface of said container (11:11').
16. A device according to claim 15, characterized in that said space (12';30) is open on its front or on its top for the insertion of said
cage (19;26).
17. A device according to claim 10, characterized in that fastening means are provided (23;33) to hold said cage (19;26) within said space
(12';30), said means comprising in particular a closure plug (23) for said space (12';30)
and/or a flange (33) for said cage (26).
18. A device according to claim 17, characterized in that hydraulic sealing means are provided between said space (12';30) and said fastening
means (23;33), said sealing means comprising in particular a gasket (24;31) inserted
in a throat (25;32) formed on the external edge of said space (12';30).
19. A device according to at least one of the previous claims, characterized in that said pressure sensor (14,21,27) is a piezoelectric type sensor.
20. A device according to at least one of the previous claims, characterized in that the resins of said sample amount (18,20,29) are of a different type and/or status
with respect to the resins contained in said container (1).
21. A washing machine using a device for reducing the water hardness according to one
or more of the previous claims, wherein signalling means are provided to indicate
a lack of salt as required for correct operation of said device (1) for water softening,
said signalling means being upon necessity activated in function of a detection performed
by said sensor means (8-8',9-9'; 14,15,18; 20-22; 27-29) of the exhaustion degree
of the resins (3).
22. A control method of the exhaustion degree of the resins used for water softening (3)
in a household washing machine, in particular a dishwasher, characterized in that the detection is provided, though optical sensor means (8-8',9-9'), of the variation
in the physical status of the resins (3), in the form of a change of the volume of
the resins (3), said change constituting an indication of the exhaustion degree of
the softening power of said resins (3).
23. A control method of the exhaustion degree of the resins (3) used for the water softening
in a household washing machine, in particular a dishwasher, characterized in that the detection is provided, through a sensor (14;21;27), of a variation in the physical
status of the resins (3) in the form of a change of the pressure exerted by said resins
on said pressure sensor (14;21;27), said change constituting an indication of the
exhaustion degree of the softening power of said resins (3).
24. A control method according to claim 22 or 23, characterized in that the resins physical status (3) is controlled after each regeneration step.
25. A control method according to claim 22 or 23, characterized in that if the status of the resins after a regeneration step does not reached a preset threshold,
signalling means are activated for salt addition to a relevant recess (2), which is
part of a device for reducing water hardness being provided in said dishwashing machine.
1. Wasserenthärtevorrichtung, die zur Verwendung in einer Haushaltswaschmaschine, insbesondere
in einer Geschirrspülmaschine, geeignet ist, mit einem Behälter, in dem lonenaustauschharze
angeordnet sind, die den Härtegrad des mit diesen in Berührung kommenden Wassers reduzieren,
Mitteln zum Wiederherstellen der Enthärteeffizienz der Harze und, in Abhängigkeit
von dem physikalischen Zustand der Harze, Sensormitteln (8-8', 9-9'; 14, 15, 18; 20-22;
27-29) zum Detektieren des Erschöpfungsgrades der Harze (3),
dadurch gekennzeichnet, dass die Sensormittel optische Sensormittel und/oder Drucksensormittel (8-8', 9-9'; 14,
15, 18; 20-22; 27-29) sind, dass diese bereitgestellt werden, um direkt den physikalischen
Zustand der Harze (3) zu überprüfen und dass sie im Inneren des Behälters (1) angeordnet
sind.
2. Wasserenthärtevorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass die Sensormittel (8-8', 9-9'; 14, 15, 18; 20-22; 27-29) eine Veränderung des physikalischen
Zustandes der Harze (3) durch deren Volumenvariation erkennen.
3. Wasserenthärtevorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass die Sensormittel (14, 15, 18; 20-22; 27-29) eine Veränderung des physikalischen Zustandes
der Harze (3) durch eine Veränderung des Druckes detektieren, der durch eine Probenmenge
(18; 20; 29) der Harze (3) auf einen Abschnitt des Behälters (1) ausgeübt wird.
4. Wasserenthärtevorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass die Sensormittel (8-8', 9-9'; 14, 15, 18; 20-22; 27-29) mit einem Behälter (1) verbunden
sind, der die Harze (3) enthält, und/oder dass die Sensormittel (8-8', 9-9'; 14, 15,
18; 20-22; 27-29) ein integraler Bestandteil desselben sind.
5. Wasserenthärtevorrichtung nach Anspruch 4, dadurch gekennzeichnet, dass die Sensormittel optische Sensoren (8-8', 9-9') aufweisen, die insbesondere paarweise
angeordnet sind.
6. Wasserenthärtevorrichtung nach Anspruch 4, dadurch gekennzeichnet, dass die Sensormittel (8-8', 9-9'; 14, 15, 18; 20-22; 27-29) einen Drucksensor (14; 21;
27) und seinen entsprechenden Umwandler (15; 22; 28) aufweisen.
7. Wasserenthärtevorrichtung nach Anspruch 6, dadurch gekennzeichnet, dass der Drucksensor (14; 21; 27) den Druck detektiert, der von einer Probenmenge (18;
20; 29) von Harzen (3) ausgeübt wird.
8. Wasserenthärtevorrichtung nach Anspruch 7, dadurch gekennzeichnet, dass ein Raum (12; 12'; 30), der die Probenmenge (18; 20; 29) von Harzen (3) enthält,
vorhanden ist, wobei der Raum (12; 12'; 30) hydraulisch mit dem Behälter (1) verbunden
ist, insbesondere durch Schlitze, die in einer oder mehreren der Wände (13, 17; 13';
17'; 34, 35), die den Raum (12; 12', 30) begrenzen, vorhanden sind.
9. Wasserenthärtevorrichtung nach Anspruch 8, dadurch gekennzeichnet, dass die Probenmenge (18) von Harzen (3) direkt in dem Raum (12) enthalten ist.
10. Wasserenthärtevorrichtung nach Anspruch 8, dadurch gekennzeichnet, dass die Probenmenge (18) von Harzen (20, 29) in einem Käfig (19; 26) enthalten ist, der
in dem Raum (12'; 30) angeordnet ist, wobei der Käfig (19; 26) Schlitze zum Durchlassen
von Wasser aufweist und wobei der Raum (12'; 30) eine Aufnahme für den Käfig bildet.
11. Wasserenthärtevorrichtung nach Anspruch 9, dadurch gekennzeichnet, dass die Sensormittel (14, 15, 18) mit dem Raum (12) verbunden sind.
12. Wasserenthärtevorrichtung nach Anspruch 10, dadurch gekennzeichnet, dass die Sensormittel (20-22; 27-29) mit dem Käfig (19; 26) verbunden sind.
13. Wasserenthärtevorrichtung nach Anspruch 9 oder nach Anspruch 10, dadurch gekennzeichnet, dass die Menge von Probeharzen (20; 29) in dem Käfig (19; 26) oder in dem Raum (12) zusammengepresst
ist.
14. Wasserenthärtevorrichtung nach Anspruch 9, dadurch gekennzeichnet, dass eine der Wände (17; 17'), die den Raum (12; 12') begrenzen, durch eine Erweiterung
eines Filters (17; 17') zum Halten der Harze (3) innerhalb des Behälters (11; 11')
realisiert ist.
15. Wasserenthärtevorrichtung nach Anspruch 9, dadurch gekennzeichnet, dass eine der Wände (13; 13'; 34), die den Raum (12; 12'; 30) begrenzen, durch zumindest
einen Abschnitt einer äußeren Oberfläche des Behälters (11; 11') realisiert ist.
16. Wasserenthärtevorrichtung nach Anspruch 15, dadurch gekennzeichnet, dass der Raum (12'; 30) zum Einsetzen des Käfigs (19; 26) auf seiner Vorderseite oder
auf seiner Oberseite offen ist.
17. Wasserenthärtevorrichtung nach Anspruch 10, dadurch gekennzeichnet, dass Befestigungsmittel (23; 33) vorhanden sind, um den Käfig (19; 26) in dem Raum (12';
30) zu halten, wobei die Mittel insbesondere einen Verschlussstopfen (23) für den
Raum (12'; 30) und/oder einen Flansch (33) für den Käfig (26) aufweisen.
18. Wasserenthärtevorrichtung nach Anspruch 17, dadurch gekennzeichnet, dass hydraulische Abdichtungsmittel zwischen dem Raum (12'; 30) und den Befestigungsmittein
(23; 33) vorhanden sind, wobei die Abdichtungsmittel insbesondere eine Dichtung (24;
31) aufweisen, die in eine Kehlung (25; 32) eingesetzt ist, die auf dem äußeren Rand
des Raumes (12'; 30) ausgebildet ist.
19. Wasserenthärtevorrichtung nach einem der vorgehenden Ansprüche, dadurch gekennzeichnet, dass der Drucksensor (14, 21, 27) ein piezoelektrischer Sensor ist.
20. Wasserenthärtevorrichtung nach einem der vorgehenden Ansprüche, dadurch gekennzeichnet, dass die Harze der Probenmenge (18, 20, 29) bezüglich der Harze, die in dem Behälter (1)
enthalten sind, eine andere Art und/oder einen anderen Zustand aufweisen.
21. Waschmaschine, die eine Wasserenthärtevorrichtung gemäß einem oder mehreren der vorgehenden
Ansprüche verwendet, wobei die Waschmaschine Signalmittel aufweist, um einen Mangel
an Salz anzuzeigen, das für eine korrekte Arbeitsweise der Wasserenthärtevorrichtung
(1) benötigt wird, wobei die Signalmittel, wenn es notwendig ist, in Abhängigkeit
von einer Detektion des Erschöpfungsgrades der Harze (3), die durch die Sensormittel
(8-8', 9-9'; 14, 15, 18; 20-22; 27-29) durchgeführt wird, aktiviert werden.
22. Verfahren zum Kontrollieren des Erschöpfungsgrades der Harze (3), die zur Wasserenthärtung
in einer Haushaltswaschmaschine, insbesondere in einer Geschirrspülmaschine, verwendet
werden, dadurch gekennzeichnet, dass durch optische Sensormittel (8,8', 9-9') die Variation des physikalischen Zustandes
der Harze (3) in der Form einer Veränderung des Volumens der Harze (3) detektiert
wird, wobei die Veränderung ein Indikator für den Erschöpfungsgrad der Enthärteleistung
der Harze (3) darstellt.
23. Verfahren zum Kontrollieren des Erschöpfungsgrades der Harze (3), die zur Wasserenthärtung
in eine Haushaltswaschmaschine, insbesondere in einer Geschirrspülmaschine, verwendet
werden, dadurch gekennzeichnet, dass durch einen Sensor (14; 21; 27) eine Variation des physikalischen Zustandes der Harze
(3) in der Form einer Veränderung des Druckes detektiert wird, der durch die Harze
auf den Drucksensor (14; 21; 27) ausgeübt wird, wobei die Veränderung ein Indikator
für den Erschöpfungsgrades der Enthärteleistung der Harze (3) darstellt.
24. Verfahren zum Kontrollieren nach Anspruch 22 oder nach Anspruch 23, dadurch gekennzeichnet, dass der physikalische Zustand der Harze (3) nach jedem Wiederherstellungsschritt kontrolliert
wird.
25. Verfahren zum Kontrollieren nach Anspruch 22 oder nach Anspruch 23, dadurch gekennzeichnet, dass, wenn der Zustand der Harze nach einem Wiederherstellungsschritt nicht einen voreingestellten
Schwellwert erreicht, Signalmittel aktiviert werden, um Salz einer entsprechenden
Vertiefung (2) zuzuführen, die Teil einer Wasserenthärtevorrichtung ist, die in der
Geschirrspülmaschine angeordnet ist.
1. Dispositif de réduction de la dureté de l'eau (adoucisseur), convenant à une utilisation
dans une machine à laver domestique, en particulier un lave-vaisselle, comprenant
un récipient dans lequel sont logées des résines échangeuses d'ions, qui réduisent
le degré de dureté de l'eau qui vient en contact avec elles, des moyens pour régénérer
le pouvoir adoucissant desdites résines, et, en fonction de l'état physique desdites
résines, des moyens de détection (8-8',9-9'; 14,15,18; 20-22; 27-29) pour détecter
le degré d'épuisement desdites résines (3), caractérisé en ce que les moyens de détection sont des moyens optiques et/ou des moyens de détection de
pression (8-8',9-9'; 14,15,18; 20-22; 27-29), sont aménagés pour vérifier directement
l'état physique desdites résines (3) et sont situés à l'intérieur dudit récipient
(1).
2. Dispositif selon la revendication 1, caractérisé en ce que lesdits moyens de détection (8-8',9-9'; 14,15,18; 20-22; 27-29) détectent un changement
de l'état physique desdites résines (3) via leur variation de volume.
3. Dispositif selon la revendication 1, caractérisé en ce que lesdits moyens de détection (14,15,18; 20-22; 27-29) détectent un changement de l'état
physique desdites résines (3) via une variation de la pression exercée par une quantité
d'échantillon (18;20;29) desdites résines (3) sur une partie dudit récipient (1).
4. Dispositif selon la revendication 1, caractérisé en ce que lesdits moyens de détection (8-8',9-9'; 14,15,18; 20-22; 27-29) sont associés à un
récipient (1) contenant lesdites résines (3) et/ou font partie intégrante de celui-ci.
5. Dispositif selon la revendication 4, caractérisé en ce que lesdits moyens de détection comprennent des capteurs optiques (8-8',9-9'), lesdits
capteurs optiques étant en particulier disposés par paires.
6. Dispositif selon la revendication 4, caractérisé en ce que lesdits moyens de détection (8-8',9-9'; 14,15,18; 20-22; 27-29) comprennent un capteur
de pression (14;21;27) et son transducteur associé (15; 22; 28).
7. Dispositif selon la revendication 6, caractérisé en ce que ledit capteur de pression (14; 21; 27) détecte la pression exercée par une quantité
d'échantillon (18; 20; 29) de résines (3).
8. Dispositif selon la revendication 7, caractérisé en ce qu'un espace (12; 12'; 30) contenant ladite quantité d'échantillon (18; 20; 29) de résines
(3) est ménagé, ledit espace (12;12';30) étant hydrauliquement raccordé audit récipient
(1), en particulier, via des fentes présentes sur une ou plusieurs des parois (13,17;
13',17'; 34,35) définissant ledit espace (12; 12'; 30).
9. Dispositif selon la revendication 8, caractérisé en ce que ladite quantité d'échantillon (18) de résines (3) est contenue directement dans ledit
espace (12).
10. Dispositif selon la revendication 8, caractérisé en ce que ladite quantité d'échantillon (18) de résines (20, 29) est contenue dans une cage
(19; 26) disposée dans ledit espace (12'; 30), ladite cage (19; 26) ayant des fentes
pour le passage de l'eau et ledit espace (12'; 30) formant un siège pour ladite cage.
11. Dispositif selon la revendication 9, caractérisé en ce que lesdits moyens de détection (14,15,18) sont associés audit espace (12).
12. Dispositif selon la revendication 10, caractérisé en ce que lesdits moyens de détection (20-22; 27-29) sont associés à ladite cage (19; 26).
13. Dispositif selon la revendication 9 ou 10, caractérisé en ce que ladite quantité des résines d'échantillon (20; 29) est comprimée à l'intérieur de
ladite cage (19; 26) ou dudit espace (12).
14. Dispositif selon la revendication 9, caractérisé en ce que l'une des parois (17; 17') définissant ledit espace (12; 12') est réalisée par une
extension d'un filtre (17; 17') pour contraindre lesdites résines (3) dans ledit récipient
(11; 11').
15. Dispositif selon la revendication 9, caractérisé en ce que l'une des parois (13; 13'; 34) définissant ledit espace (12; 12'; 30) est réalisée
par au moins une portion d'une surface externe dudit récipient (11; 11').
16. Dispositif selon la revendication 15, caractérisé en ce que ledit espace (12'; 30) est ouvert sur l'avant ou sur le haut pour l'insertion de
ladite cage (19; 26).
17. Dispositif selon la revendication 10, caractérisé en ce que des moyens de fixation sont aménagés (23; 33) pour maintenir ladite cage (19; 26)
dans ledit espace (12'; 30), lesdits moyens comprenant, en particulier, un bouchon
d'obturation (23) pour ledit espace (12'; 30) et/ou une collerette (33) pour ladite
cage (26).
18. Dispositif selon la revendication 17, caractérisé en ce que des moyens d'étanchéité hydrauliques sont aménagés entre ledit espace (12'; 30) et
lesdits moyens de fixation (23; 33), lesdits moyens d'étanchéité comprenant, en particulier,
un joint d'étanchéité (24; 31) inséré dans une gorge (25; 32) formée sur le bord extérieur
dudit espace (12'; 30).
19. Dispositif selon au moins l'une quelconque des revendications précédentes, caractérisé en ce que ledit capteur de pression (14,21,27) est un capteur de type piézoélectrique.
20. Dispositif selon au moins l'une quelconque des revendications précédentes, caractérisé en ce que les résines de ladite quantité d'échantillon (18,20,29) sont de type et/ou d'état
différent(s) par rapport aux résines contenues dans ledit récipient (1).
21. Machine à laver utilisant un dispositif de réduction de la dureté de l'eau selon une
ou plusieurs des revendications précédentes, dans laquelle des moyens de signalisation
sont prévus pour indiquer un manque de sel comme cela est nécessaire pour un fonctionnement
correct dudit dispositif (1) pour l'adoucissement de l'eau, lesdits moyens de signalisation
étant, en cas de besoin, activés en fonction d'une détection effectuée par lesdits
moyens de détection (8-8',9-9'; 14,15,18; 20-22; 27-29) du degré d'épuisement des
résines (3).
22. Procédé de contrôle du degré d'épuisement des résines utilisées pour l'adoucissement
de l'eau (3) dans une machine à laver domestique, en particulier un lave-vaisselle,
caractérisé en ce qu'on effectue la détection, via des moyens de détection optiques (8-8',9-9'), de la
variation de l'état physique des résines (3), sous la forme d'un changement du volume
des résines (3), ledit changement constituant une indication du degré d'épuisement
du pouvoir adoucissant desdites résines (3).
23. Procédé de contrôle du degré d'épuisement des résines (3) utilisé pour l'adoucissement
de l'eau dans une machine à laver domestique, en particulier un lave-vaisselle, caractérisé en ce qu'on effectue la détection, via un capteur (14;21;27), d'une variation de l'état physique
des résines (3) sous la forme d'un changement de la pression exercée par lesdites
résines sur ledit capteur de pression (14;21;27), ledit changement constituant une
indication du degré d'épuisement du pouvoir adoucissant desdites résines (3).
24. Procédé de contrôle selon la revendication 22 ou 23, caractérisé en ce que l'état physique des résines (3) est contrôlé après chaque étape de régénération.
25. Procédé de contrôle selon la revendication 22 ou 23, caractérisé en ce que, si l'état des résines après une étape de régénération n'atteint pas un seuil prédéfini,
les moyens de signalisation sont activés pour l'addition de sel dans une cavité appropriée
(2), qui fait partie d'un dispositif de réduction de la dureté de l'eau qui est installé
dans ledit lave-vaisselle.