Field of the invention
[0001] The present invention relates to a thermographic recording material suitable for
thermal development. In particular, it concerns improvements in the maximum image
density and/or image gradation of the thermographic prints therewith.
Background of the invention.
[0002] Thermal imaging or thermography is a recording process wherein images are generated
by the use of thermal energy.
[0003] In direct thermal thermography a visible image pattern is formed by image-wise heating
of a recording material containing matter that by chemical or physical process changes
colour or optical density. Such recording materials become photothermographic upon
incorporating a photosensitive agent which after exposure to UV, visible or IR light
is capable of catalyzing or participating in a thermographic process bringing about
changes in colour or optical density.
[0004] Most of the "direct" thermographic recording materials are of the chemical type.
On heating to a certain conversion temperature, an irreversible chemical reaction
takes place and a coloured image is produced.
[0005] According to US-P 3,080,254 a typical heat-sensitive (thermographic) copy paper includes
in the heat-sensitive layer a thermoplastic binder, a water-insoluble silver salt
and an appropriate organic reducing agent. Thermo-sensitive copying paper is used
in "front-printing" or "back-printing" using infrared radiation absorbed and transformed
into heat in contacting infra-red light absorbing image areas of an original as illustrated
in Figures 1 and 2 of US-P 3,074,809.
[0006] US 5,395,747 discloses a thermal-dye-bleach layer comprising:
(a) a thermal bleachable dye in association with a thermally-generated-bleaching agent;
and (b) at least one stabilizing compound selected from the group of five compound
types. The precursors for the thermally-generated-bleaching agent may be onium ions.
[0007] EP-A 838 722 disclose a photothermogrphic material comprising
(a) a reducible silver source, (b) a photocatalyst, (c) a reducing agent, (d) a binder,
and (e) at least one compound of the general formula: X-L1-D wherein D is an electron donative group of atoms, with the proviso that where D
is a hydrazino group which is not a part of a semicarbazide group, no oxo group is
substituted to the carbon atom which is directly attached to a nitrogen atom of the
hydrazine, X is a group capable of promoting adsorption to silver halide, and L1 is a valence bond or a linking group. In a specific embodiment of X-L1-D may be a compound with the general formula (I):

wherein La is a valence bond or a divalent or trivalent linking group, L2 is an alkylene group, each of Ra and Rb is a hydrogen atom or monovalent substituent group, M1 is an onium ion, Ra and Rb may form a ring taken together and D is an electron donative group of atoms, with
the proviso that where D is a hydrazino group which is not a part of a semicarbazido
group, no oxo group is substituted to the carbon atom which is directly attached to
a nitrogen atom of the hydrazine.
[0008] It is desirable that prints made with thermographic recording materials on the basis
of substantially light-insensitive organic silver salts and reducing agents exhibit
a neutral image tone, but the experience of the inventors is that achievement of a
neutral image tone is associated with an undesirable decrease in the achievable maximum
image density and a decrease in the gradation of the image, the gradation of an image
being the dependence of the optical density of an image upon applied thermal energy
in the case of substantially light-insensitive thermographic recording materials and
the dependence of optical density of an image upon exposure in the case of photothermographic
materials.
Objects of the invention.
[0009] It is therefore an object of the invention to provide a thermographic recording material,
which on imagewise thermal development produces a neutral image with a higher maximum
image density and/or a higher image gradation.
[0010] Further objects and advantages of the invention will become apparent from the description
hereinafter.
Summary of the invention
[0011] Surprisingly it has been found that thermographic recording materials comprising
a support and a thermosensitive element comprising an organic silver salt and a reducing
agent exhibiting a neutral image tone exhibit an increase in maximum image density
and an increase in image gradation upon incorporating a non-halide-ion-containing
polyarylonium compound.
[0012] The above mentioned object is realised with a recording material exclusive of a thermal
bleachable dye comprising a support and a thermosensitive element comprising an organic
silver salt, an organic reducing agent therefor in thermal working relationship therewith
and a binder, characterized in that the recording material further contains a non-halide-ion-containing
arylonium compound exclusive of compounds according to formula (I):

wherein L
a is a valence bond or a divalent or trivalent linking group, L
2 is an alkylene group, each of R
a and R
b is a hydrogen atom or monovalent substituent group, M
1 is an onium ion, R
a and R
b may form a ring taken together and D is an electron donative group of atoms, with
the proviso that where D is a hydrazino group which is not a part of a semicarbazido
group, no oxo group is substituted to the carbon atom which is directly attached to
a nitrogen atom of the hydrazine.
[0013] A recording process is also provided according to the present invention comprising
the steps of: (i) bringing an outermost layer of the above described recording material
in proximity with a heat source; and (ii) applying heat from the heat source imagewise
to the recording material while maintaining proximity to the heat source to produce
an image; and (iii) removing the recording material from the heat source.
[0014] Preferred embodiments of the invention are disclosed in the dependent claims.
Detailed description of the invention.
[0015] In a preferred embodiment of the recording process, according to the present invention,
the heat source is a thermal head with a thin film thermal head being particularly
preferred.
Substantially
[0016] By substantially light-insensitive is meant not intentionally light sensitive.
Non-halide-ion-containing arylonium compounds
[0017] Halide ion containing onium compounds are excluded because they convert organic silver
salts into photosensitive silver halide. The non-halide-ion-containing arylonium compound
used in the recording material of the present invention is preferably selected from
the group consisting of polyarylphosphonium compounds, substituted polyarylphosphonium
compounds, mono-arylammonium compounds, substituted mono-arylammonium compounds, polyarylammonium
compounds, substituted polyarylammonium compounds, diarylsulphonium compounds, substituted
diarylsulphonium compounds, mono-arylsulphonium compounds, substituted mono-arylsulphonium
compounds, heterocyclic phosphonium compounds, substituted heterocyclic phosphonium
compounds, heterocyclic ammonium compounds and substituted heterocyclic ammonium compounds.
By the term polyaryl is meant at least two aryl groups directly bonded to the nitrogen
atom of the ammonium group or the phosphor atom of the phosphonium group. The remaining
substituents of these onium compounds are either hydrogen, alkylgroups or substituted
alkyl groups. By the terms heterocyclic ammonium compounds and heterocyclic phosphonium
compounds is meant compounds with a quaternary nitrogen atom or a quaternary phosphonium
atom in a heterocyclic ring, for example a pyridinium compound.
[0018] The use of triphenylphosphonium compounds and substituted triphenylphosphonium compounds
in the recording materials according to the present invention is particularly preferred.
Suitable compounds for use in the recording materials of the present invention are:
- PC01 =
- (2-methoxyethyl)triphenylphosphonium toluenesulphonate
- PC02 =
- ethyltriphenylphosphonium toluenesulphonate
- PC03 =
- (2-triphenylphosphonium)ethyltriphenylphosphonium benzenesulphonate
Thermosensitive element
[0019] The thermosensitive element, according to the present invention, comprises an organic
silver salt, an organic reducing agent therefor in thermal working relationship therewith
and a binder. The element may comprise a layer system in which the ingredients may
be dispersed in different layers, with the proviso that the two ingredients are in
reactive association with one another i.e. during the thermal development process
the reducing agent must be present in such a way that it is able to diffuse to the
organic silver salt so that reduction of organic silver salt to silver can occur giving
the desired image-tone.
[0020] In a preferred embodiment of the present invention the thermosensitive element further
comprises a photosensitive species capable upon exposure of forming a species capable
of catalyzing reduction of the organic silver salt.
Substantially light-insensitive organic silver salts
[0021] Preferred substantially light-insensitive organic silver salts used in the present
invention are silver salts of organic carboxylic acids and in particular silver salts
of aliphatic carboxylic acids known as fatty acids, wherein the aliphatic carbon chain
has preferably at least 12 C-atoms, e.g. silver laurate, silver palmitate, silver
stearate, silver hydroxystearate, silver oleate and silver behenate, which silver
salts are also called "silver soaps". A preferred silver salt of an organic carboxylic
acid is selected from the group consisting of silver behenate, silver stearate and
silver palmitate.
[0022] Silver salts of modified aliphatic carboxylic acids with thioether group as described
e.g. in GB-P 1,111,492 and other organic silver salts as described in GB-P 1,439,478,
e.g. silver benzoate, may likewise be used to produce a thermally developable silver
image. Combinations of different organic silver salts may also be used in the present
invention.
Reducing agents
[0023] Suitable organic reducing agents for the reduction of the substantially light-insensitive
organic heavy metal salts are organic compounds containing at least one active hydrogen
atom linked to O, N or C, such as is the case with, aromatic di- and tri-hydroxy compounds;
aminophenols; METOL (tradename); p-phenylenediamines; alkoxynaphthols, e.g. 4-methoxy-1-naphthol
described in US-P 3,094,41; pyrazolidin-3-one type reducing agents, e.g. PHENIDONE
(tradename); pyrazolin-5-ones; indan-1,3-dione derivatives; hydroxytetrone acids;
hydroxytetronimides; hydroxylamine derivatives such as for example described in US-P
4,082,901; hydrazine derivatives; and reductones e.g. ascorbic acid; see also US-P
3,074,809, 3,080,254, 3,094,417 and 3,887,378.
[0024] Among useful aromatic di- and tri-hydroxy compounds having at least two hydroxy groups
in ortho- or para-position on the same aromatic nucleus, e.g. benzene nucleus, hydroquinone
and substituted hydroquinones, catechol, pyrogallol, gallic acid and gallic acid esters
are preferred. Particularly useful are polyhydroxy spiro-bis-indane compounds.
[0025] Among the catechol-type reducing agents, i.e. reducing agents containing at least
one benzene nucleus with two hydroxy groups (-OH) in ortho-position, the following
are preferred: catechol, 3-(3,4-dihydroxyphenyl) propionic acid, 1,2-dihydroxybenzoic
acid, gallic acid and esters e.g. methyl gallate, ethyl gallate, propyl gallate, tannic
acid, and 3,4-dihydroxy-benzoic acid esters. Particularly preferred catechol-type
reducing agents, are described in EP-B 692 733 and unpublished European Patent Application
EP 97202872.4.
[0026] The silver image density depends on the coverage of the above defined reducing agent(s)
and organic silver salt(s) and has to be preferably such that, on heating above 100
°C, an optical density of at least 2.5 can be obtained. Preferably at least 0.10 moles
of reducing agent per mole of organic silver salt is used.
Auxiliary reducing agents
[0027] The above mentioned reducing agents being considered as primary or main reducing
agents may be used in conjunction with so-called auxiliary reducing agents. Such auxiliary
reducing agents are e.g. sterically hindered phenols, that on heating become reactive
partners in the reduction of the substantially light-insensitive organic heavy metal
salt such as silver behenate, such as described in US-P 4,001,026; or are bisphenols,
e.g. of the type described in US-P 3,547,648. The auxiliary reducing agents may be
present in the imaging layer or in a polymeric binder layer in thermal working relationship
thereto.
[0028] Preferred auxiliary reducing agents are sulfonamidophenols such as described in the
periodical Research Disclosure, February 1979, item 17842, in US-P 4,360,581 and 4,782,004,
and in EP-A 423 891. Other preferred auxiliary reducing agents that may be used in
conjunction with the above mentioned primary reducing agents are sulfonyl hydrazide
reducing agents such as disclosed in US-P 5,464,738, trityl hydrazides and formyl-phenyl-hydrazides
such as disclosed in US-P 5,496,695 and organic reducing metal salts, e.g. stannous
stearate described in US-P 3,460,946 and 3,547,648.
Surfactants and dispersion agents
[0029] Surfactants and dispersants aid the dispersion of ingredients or reactants which
are insoluble in the particular dispersion medium. The thermographic recording materials
of the present invention may contain one or more surfactants, which may be anionic,
non-ionic or cationic surfactants and/or one or more dispersants.
[0030] Suitable dispersants are natural polymeric substances, synthetic polymeric substances
and finely divided powders, for example finely divided non-metallic inorganic powders
such as silica. Suitable hydrophilic natural or synthetic polymeric substances contain
one or more hydroxyl, carboxyl or phosphate groups, e.g. protein-type binders such
as gelatin , casein, collagen, albumin and modified gelatin ; modified cellulose;
starch; modified starch; modified sugars; modified dextrans etc. Examples of suitable
hydrophilic synthetic polymeric substances are polyvinylalcohol; polyvinylpyrrolidone;
polyacrylic acid; and polymethacrylic acid and their copolymers.
Polycarboxylic acids and anhydrides thereof
[0031] According to the recording material of the present invention the thermosensitive
element may comprise in addition at least one polycarboxylic acid and/or anhydride
thereof in a molar percentage of at least 20 with respect to all the organic silver
salt(s) present and in thermal working relationship therewith. The polycarboxylic
acid may be aliphatic (saturated as well as unsaturated aliphatic and also cycloaliphatic)
or an aromatic polycarboxylic acid. These acids may be substituted e.g. with alkyl,
hydroxyl, nitro or halogen. They may be used in anhydride form or partially esterified
on the condition that at least two free carboxylic acids remain or are available in
the heat recording step.
[0032] Particularly suitable are saturated aliphatic dicarboxylic acids containing at least
4 carbon atoms, e.g. : succinic acid, glutaric acid, adipic acid, pimelic acid, suberic
acid, azelaic acid, sebacic acid, nonane-dicarboxylic acid, decane-dicarboxylic acid,
undecane-dicarboxylic acid.
[0033] Suitable unsaturated dicarboxylic acids are : maleic acid, citraconic acid, itaconic
acid and aconitic acid. Suitable polycarboxylic acids are citric acid and derivatives
thereof, acetonedicarboxylic acid, iso-citric acid and α-ketoglutaric acid.
[0034] Preferred aromatic polycarboxylic acids are ortho-phthalic acid and 3-nitro-phthalic
acid, tetrachlorophthalic acid, mellitic acid, pyromellitic acid and trimellitic acid
and the anhydrides thereof.
Film-forming binders of the thermosensitive element
[0035] The film-forming binder of the thermosensitive element containing the substantially
light-insensitive organic heavy metal salt may be all kinds of natural, modified natural
or synthetic resins or mixtures of such resins, wherein the organic heavy metal salt
can be dispersed homogeneously: e.g. cellulose derivatives such as ethylcellulose,
cellulose esters, e.g. cellulose nitrate, carboxymethylcellulose, starch ethers, galactomannan,
polymers derived from α,β-ethylenically unsaturated compounds such as polyvinyl chloride,
after-chlorinated polyvinyl chloride, copolymers of vinyl chloride and vinylidene
chloride, copolymers of vinyl chloride and vinyl acetate, polyvinyl acetate and partially
hydrolyzed polyvinyl acetate, polyvinyl alcohol, polyvinyl acetals that are made from
polyvinyl alcohol as starting material in which only a part of the repeating vinyl
alcohol units may have reacted with an aldehyde, preferably polyvinyl butyral, copolymers
of acrylonitrile and acrylamide, polyacrylic acid esters, polymethacrylic acid esters,
polystyrene and polyethylene or mixtures thereof.
[0036] A particularly suitable polyvinyl butyral containing a minor amount of vinyl alcohol
units is marketed under the trade name BUTVAR™ B79 of Monsanto USA and provides a
good adhesion to paper and properly subbed polyester supports.
[0037] The layer containing the organic silver salt is commonly coated onto a support in
sheet- or web-form from an organic solvent containing the binder dissolved therein,
but may also be applied from an aqueous medium containing a water-soluble binder and/or
a water dispersible binder.
[0038] Suitable water-soluble film-forming binders for use in thermographic and photothermographic
recording materials according to the present invention are: polyvinyl alcohol, polyacrylamide,
polymethacrylamide, polyacrylic acid, polymethacrylic acid, polyvinylpyrrolidone,
polyethyleneglycol, proteinaceous binders such as gelatin, modified gelatins such
as phthaloyl gelatin, polysaccharides, such as starch, gum arabic and dextran and
water-soluble cellulose derivatives. A preferred water-soluble binder for use in the
thermographic and photothermographic recording materials of the present invention
is gelatin.
[0039] Suitable water-dispersible binders for use in the thermographic and photothermographic
recording materials of the present invention may be any water-insoluble polymer e.g.
water-insoluble cellulose derivatives, polyurethanes, polyesters polycarbonates and
polymers derived from α,β-ethylenically unsaturated compounds such as after-chlorinated
polyvinyl chloride, partially hydrolyzed polyvinyl acetate, polyvinyl alcohol, polyvinyl
acetals preferably polyvinyl butyral, and homopolymers and copolymers produced using
monomers selected from the group consisting of: vinyl chloride, vinylidene chloride,
acrylonitrile, acrylamides, methacrylamides, methacrylates, acrylates, methacrylic
acid, acrylic acid, vinyl esters, styrenes, dienes and alkenes; or mixtures thereof.
It should be noted that there is no clear cut transition between a polymer dispersion
and a polymer solution in the case of very small polymer particles resulting in the
smallest particles of the polymer being dissolved and those slightly larger being
in dispersion.
[0040] Preferred water-dispersible binders for use according to the present invention are
water-dispersible film-forming polymers with covalently bonded ionic groups selected
from the group consisting of sulfonate, sulfinate, carboxylate, phosphate, quaternary
ammonium, tertiary sulfonium and quaternary phosphonium groups. Further preferred
water-dispersible binders for use according the the present invention are water-dispersible
film-forming polymers with covalently bonded moieties with one or more acid groups.
[0041] Water-dispersible binders with crosslinkable groups, e.g. epoxy groups, aceto-acetoxy
groups and crosslinkable double bonds are also preferred.
[0042] Preferred water-dispersible binders for use in the thermographic and photothermographic
recording materials of the present invention are polymer latexes.
Binder to organic silver salt ratio
[0043] The binder to organic silver salt weight ratio is preferably in the range of 0.2
to 6, and the thickness of the recording layer is preferably in the range of 5 to
50 µm.
Thermal solvent
[0044] The above mentioned binders or mixtures thereof may be used in conjunction with waxes
or "heat solvents" also called "thermal solvents" or "thermosolvents" improving the
reaction speed of the redox-reaction at elevated temperature. By the term "heat solvent"
in this invention is meant a non-hydrolyzable organic material which is in solid state
in the recording layer at temperatures below 50°C but becomes a plasticizer for the
recording layer in the heated region and/or liquid solvent for at least one of the
redox-reactants, e.g. the reducing agent for the organic heavy metal salt, at a temperature
above 60°C.
Toning agent
[0045] In order to obtain a neutral black image tone in the higher densities and neutral
grey in the lower densities the recording layer contains preferably in admixture with
the organic heavy metal salts and reducing agents a so-called toning agent known from
thermography or photothermography.
[0046] Suitable toning agents are the phthalimides and phthalazinones within the scope of
the general formulae described in US-P 4,082,901. Further reference is made to the
toning agents described in US-P 3,074,809, 3,446,648 and 3,844,797. Other particularly
useful toning agents are the heterocyclic toner compounds of the benzoxazine dione
or naphthoxazine dione type as disclosed in GB-P 1,439,478, US-P 3,951,660 and US-P
5,599,647. A toner compound particularly suited for use in combination with polyhydroxy
benzene reducing agents is 3,4-dihydro-2,4-dioxo-1,3,2H-benzoxazine described in US-P
3,951,660.
Other additives
[0047] The recording layer may contain in addition to the ingredients mentioned above other
additives such as free fatty acids, surface-active agents, antistatic agents, e.g.
non-ionic antistatic agents including a fluorocarbon group as e.g. in F
3C(CF
2)
6CONH(CH
2CH
2O)-H, silicone oil, e.g. BAYSILONE™ Öl A (from BAYER AG, GERMANY), ultraviolet light
absorbing compounds, white light reflecting and/or ultraviolet radiation reflecting
pigments and/or optical brightening agents.
Support
[0048] The support for the thermal imaging material according to the present invention may
be transparent, translucent or opaque, e.g. having a white light reflecting aspect
and is preferably a thin flexible carrier made e.g. from paper, polyethylene coated
paper or transparent resin film, e.g. made of a cellulose ester, e.g. cellulose triacetate,
polypropylene, polycarbonate or polyester, e.g. polyethylene terephthalate. For example,
a paper base substrate is present which may contain white reflecting pigments, optionally
also applied in an interlayer between the recording material and the paper base substrate.
[0049] The support may be in sheet, ribbon or web form and subbed if need be to improve
the adherence to the thereon coated thermosensitive recording layer. The support may
be made of an opacified resin composition, e.g. polyethylene terephthalate opacified
by means of pigments and/or micro-voids and/or coated with an opaque pigment-binder
layer, and may be called synthetic paper, or paperlike film; information about such
supports can be found in EP's 194 106 and 234 563 and US-P's 3,944,699, 4,187,113,
4,780,402 and 5,059,579. Should a transparent base be used, the base may be colourless
or coloured, e.g. having a blue colour.
[0050] One or more backing layers may be provided to control physical properties such as
curl and static.
Outermost layer
[0051] The outermost layer of the recording material may in different embodiments of the
present invention be the outermost layer of the thermosensitive element, a protective
layer applied to the thermosensitive element or a layer on the opposite side of the
support to the thermosensitive element.
Protective layer
[0052] According to a preferred embodiment of the recording material, according to the present
invention, the thermosensitive element is coated with a protective layer to avoid
local deformation of the thermosensitive element and to improve resistance against
abrasion.
[0053] The protective layer preferably comprises a binder, which may be solvent-soluble,
solvent-dispersible, water-soluble or water-dispersible. Among the solvent-soluble
binders polycarbonates as described in EP-A 614 769 are particularly preferred. However,
water-soluble or water-dispersible binders are preferred for the protective layer,
as coating can be performed from an aqueous composition and mixing of the protective
layer with the immediate underlayer can be avoided by using a solvent-soluble or solvent-dispersible
binder in the immediate underlayer.
[0054] A protective layer according to the present invention may comprise in addition a
thermomeltable particle optionally with a lubricant present on top of the protective
layer as described in WO 94/11199. In a preferred embodiment at least one solid lubricant
having a melting point below 150°C and at least one liquid lubricant in a binder is
present, wherein at least one of the lubricants is a phosphoric acid derivative.
Water-soluble or water-dispersible binder for outermost layer
[0055] According to an embodiment of the present invention the outermost layer of the recording
material may comprise a water-soluble binder, a water-dispersible binder or a mixture
of a water-soluble and a water-soluble binder. Suitable water-soluble binders for
the outermost layer are, for example, gelatin, polyvinylalcohol, cellulose derivatives
or other polysaccharides, hydroxyethylcellulose, hydroxypropylcellulose etc., with
hardenable binders being preferred and polyvinylalcohol being particularly preferred.
Suitable water-dispersible binders are polymeric latexes.
Crosslinking agents for outermost layer
[0056] The outermost layer according to the present invention may be crosslinked. Crosslinking
can be achieved by using crosslinking agents such as described in WO 95/12495 for
protective layers, e.g. tetra-alkoxysilanes, polyisocyanates, aldehydes, zirconates,
titanates, melamine resins etc., with tetraalkoxysilanes such as tetramethylorthosilicate
and tetraethylorthosilicate being preferred.
Matting agents for outermost layer
[0057] The outermost layer of the recording material according to the present invention
may comprise a matting agent. Suitable matting agents are described in WO 94/11198
and include e.g. talc particles and optionally protrude from the outermost layer.
Lubricants for outermost layer
[0058] Solid or liquid lubricants or combinations thereof are suitable for improving the
slip characteristics of the recording materials according to the present invention.
[0059] Solid lubricants which can be used according to the present invention are polyolefin
waxes, ester waxes, polyolefin-polyether block copolymers, amide waxes, polyglycols,
fatty acids, fatty alcohols, natural waxes and solid phosphoric acid derivatives.
Preferred solid lubricants are thermomeltable particles such as those described in
WO 94/11199.
[0060] Liquid lubricants which can be used according to the present invention according
to the present invention are fatty acid esters such as glycerine trioleate, sorbitan
monooleate and sorbitan trioleate, silicone oil derivatives and phosphoric acid derivatives.
Photosensitive species
[0061] A preferred photosensitive species capable upon exposure of forming species capable
of catalyzing reduction of the silver behenate of the present invention is silver
halide.
[0062] The photosensitive silver halide used in the present invention may be employed in
a range of 0.1 to 100 mol percent; preferably, from 0.2 to 80 mol percent; particularly
preferably from 0.3 to 50 mol percent; especially preferably from 0.5 to 35 mol %;
and especially from 1 to 12 mol % of substantially light-insensitive organic silver
salt.
[0063] The silver halide may be any photosensitive silver halide such as silver bromide,
silver iodide, silver chloride, silver bromoiodide, silver chlorobromoiodide, silver
chlorobromide etc. The silver halide may be in any form which is photosensitive including,
but not limited to, cubic, orthorhombic, tabular, tetrahedral, octagonal etc. and
may have epitaxial growth of crystals thereon.
[0064] The silver halide used in the present invention may be employed without modification.
However, it may be chemically sensitized with a chemical sensitizing agent such as
a compound containing sulphur, selenium, tellurium etc., or a compound containing
gold, platinum, palladium, iron, ruthenium, rhodium or iridium etc., a reducing agent
such as a tin halide etc., or a combination thereof. The details of these procedures
are described in T.H. James, "The Theory of the Photographic Process", Fourth Edition,
Macmillan Publishing Co. Inc., New York (1977), Chapter 5, pages 149 to 169.
Spectral sensitizers
[0065] The recording material, according to the present invention, may contain an infra-red
sensitizer, an ultra-violet light sensitizer or a visible light sensitizer. Suitable
sensitizers include cyanine, merocyanine, styryl, hemicyanine, oxonol, hemioxonol
and xanthene dyes. Useful cyanine dyes include those having a basic nucleus, for example
a thiazoline nucleus, an oxazoline nucleus, a pyrroline nucleus, a pyridine nucleus,
an oxazole nucleus, a thiazole nucleus, a selenazole nucleus and an imidazole nucleus.
Preferred merocyanine dyes include those having not only the above described basic
nuclei but also acid nuclei, for example a thiohydantoin nucleus, a rhodanine nucleus,
an oxazolidinedione nucleus, a thiazolidinedione nucleus, a barbituric acid nucleus,
a thiazolinone nucleus, a malononitrile nucleus and a pyrazolone nucleus. Of the above
described cyanine and merocyanine dyes, those having imino groups or carboxyl groups
are particularly preferred.
[0066] Suitable infra-red sensitizers include those disclosed in EP-A's 465 078, 559 101,
616 014 and 635 756, JN's 03-080251, 03-163440, 05-019432, 05-072662 and 06-003763
and US-P's 4,515,888, 4,639,414, 4,713,316, 5,258,282 and 5,441,866.
Supersensitizers
[0067] According to the present invention the recording material may further includes a
supersensitizer. Preferred supersensitzers are selected from the group of compounds
consisting of: mercapto-compounds, disulfide-compounds, stilbene compounds, organoborate
compounds and styryl compounds. Suitable supersensitizers for use with infra-red spectral
sensitizers are disclosed in EP-A 559 228, EP-A 587 338, US-P 3,877,943, US-P 4,873,184
and unpublished European Patent Application EP 96202107.7.
Antihalation dyes
[0068] The recording materials of the present invention may also contain antihalation or
acutance dyes which absorb light which has passed through the photosensitive thermally
developable photographic material, thereby preventing its reflection. Such dyes may
be incorporated into the photosensitive thermally developable photographic material
or in any other layer of the photographic material of the present invention.
Antistatic layer
[0069] In a preferred embodiment the recording material of the present invention an antistatic
layer is applied to the outermost layer not comprising at least one solid lubricant
having a melting point below 150°C and at least one liquid lubricant in a binder,
wherein at least one of the lubricants is a phosphoric acid derivative.
Coating
[0070] The coating of any layer of the recording material of the present invention may proceed
by any coating technique e.g. such as described in Modern Coating and Drying Technology,
edited by Edward D. Cohen and Edgar B. Gutoff, (1992) VCH Publishers Inc. 220 East
23rd Street, Suite 909 New York, NY 10010, U.S.A.
Thermographic processing
[0071] Thermographic imaging is carried out by the image-wise application of heat either
in analogue fashion by direct exposure through an image of by reflection from an image,
or in digital fashion pixel by pixel either by using an infrared heat source, for
example with a Nd-YAG laser or other infra-red laser, or by direct thermal imaging
with a thermal head.
[0072] In thermal printing image signals are converted into electric pulses and then through
a driver circuit selectively transferred to a thermal printhead. The thermal printhead
consists of microscopic heat resistor elements, which convert the electrical energy
into heat via Joule effect. The electric pulses thus converted into thermal signals
manifest themselves as heat transferred to the surface of the thermal paper wherein
the chemical reaction resulting in colour development takes place. Such thermal printing
heads may be used in contact or close proximity with the recording layer. The operating
temperature of common thermal printheads is in the range of 300 to 400°C and the heating
time per picture element (pixel) may be less than 1.0ms, the pressure contact of the
thermal printhead with the recording material being e.g. 200-500g/cm
2 to ensure a good transfer of heat.
[0073] In order to avoid direct contact of the thermal printing heads with a recording layer
not provided with an outermost protective layer, the image-wise heating of the recording
layer with the thermal printing heads may proceed through a contacting but removable
resin sheet or web wherefrom during the heating no transfer of recording material
can take place.
[0074] The image signals for modulating the laser beam or current in the micro-resistors
of a thermal printhead are obtained directly e.g. from opto-electronic scanning devices
or from an intermediary storage means, e.g. magnetic disc or tape or optical disc
storage medium, optionally linked to a digital image work station wherein the image
information can be processed to satisfy particular needs.
[0075] Activation of the heating elements can be power-modulated or pulse-length modulated
at constant power. The image-wise heating can be carried out such that heating elements
not required to produce an image pixel generate an amount of heat (H
e) in accordance with the following formula:

wherein H
D represents the minimum amount of heat required to cause visible image formation in
the thermographic recording material.
[0076] EP-A 654 355 describes a method for making an image by image-wise heating by means
of a thermal head having energizable heating elements, wherein the activation of the
heating elements is executed duty cycled pulsewise. When used in thermographic recording
operating with thermal printheads the thermographic recording materials are not suitable
for reproducing images with fairly large number of grey levels as is required for
continuous tone reproduction. EP-A 622 217 discloses a method for making an image
using a direct thermal imaging element producing improvements in continuous tone reproduction.
[0077] Image-wise heating of the thermographic recording material can also be carried out
using an electrically resistive ribbon incorporated into the material. Image- or pattern-wise
heating of the thermographic recording material may also proceed by means of pixel-wise
modulated ultra-sound, using e.g. an ultrasonic pixel printer as described e.g. in
US-P 4,908,631.
Photothermographic processing
[0078] Photothermographic recording materials, according to the present invention, may be
exposed with radiation of wavelength between an X-ray wavelength and a 5 microns wavelength
with the image either being obtained by pixel-wise exposure with a finely focussed
light source, such as a CRT light source; a UV, visible or IR wavelength laser, such
as a He/Ne-laser or an IR-laser diode, e.g. emitting at 780nm, 830nm or 850nm; or
a light emitting diode, for example one emitting at 659nm; or by direct exposure to
the object itself or an image therefrom with appropriate illumination e.g. with UV,
visible or IR light.
[0079] For the thermal development of image-wise exposed photothermographic recording materials,
according to the present invention, any sort of heat source can be used that enables
the recording materials to be uniformly heated to the development temperature in a
time acceptable for the application concerned e.g. contact heating, radiative heating,
microwave heating etc.
Industrial application
[0080] Direct thermal imaging can be used for both the production of transparencies and
reflection type prints. Application of the present invention is envisaged in the fields
of both graphics images requiring high contrast images with a very steep print density
applied dot energy dependence and continuous tone images requiring a weaker print
density applied dot energy dependence, such as required in the medical diagnostic
field. In the hard copy field recording materials on a white opaque base are used,
whereas in the medical diagnostic field black-imaged transparencies are widely used
in inspection techniques operating with a light box.
[0081] While the present invention will hereinafter be described in connection with a preferred
embodiment thereof, it will be understood that it is not intended to limit the invention
to that embodiment. On the contrary, it is intended to cover all alternatives, modifications,
and equivalents as may be included within the spirit and scope of the invention as
defined by the appending claims.
[0082] The invention is illustrated hereinafter by way of invention examples and comparative
examples. The percentages and ratios given in these examples are by weight unless
otherwise indicated. The ingredients used in the invention and comparative examples,
other than those mentioned above, are:
- as organic silver salt:
AgB = silver behenate;
- as binders:
PVB = BUTVAR™ B79, a polyvinyl butyral from Monsanto;
- as reducing agents:
R01 = ethyl 3,4-dihydroxybenzoate;
- as toning agents:
TA0 = benzo[e][1,3]oxazine-2,4-dione;
TA02 = 7-(ethylcarbonato)-benzo[e][1,3]oxazine-2,4-dione (see formula II below)

- as levelling agent:
oil = Baysilone™, a silicone oil from Bayer AG;
- as stabilizers:
S01 = tetrachlorophthalic anhydride;
S02 = adipic acid;
S03 = benzotriazole.
INVENTION EXAMPLES 1 to 4 and COMPARATIVE EXAMPLE 1
Preparation of silver behenate
[0083] Silver behenate type I was prepared by dissolving the required quantity of behenic
acid in 2-butanone at 60°C with vigorous stirring followed by adding demineralized
water while maintaining the reactor at a temperature of between 56 and 60°C, converting
the behenic acid into sodium behenate, in the quantity and at the concentration specified
in table 1, by adding an aqueous solution of sodium hydroxide with vigorous stirring
while maintaining the temperature of the reactor at a temperature between 56 and 60°C
and finally converting the sodium behenate into silver behenate by adding the quantity
of silver nitrate specified for the specific silver behenate type in table 1 as an
aqueous solution, with the concentration specified for the specific silver behenate
type in table 1, at the rate specified for the specific silver behenate type in table
1 with vigorous stirring while maintaining the reactor temperature at the temperature
given for the specific silver behenate type in table 1. The final percentage by weight
of 2-butanone in the suspending mixture of 2-butanone and water and the initial mixing
number for the specific silver behenate type are also given in table 1.
Table 1
AgB type |
sodium behenate |
silver nitrate |
final % by weight 2-butan-one |
temperature [°C] |
AgNO3 addition time [min] |
|
quantity [moles] |
concentration∗ [M] |
quantity [moles] |
concentration [M] |
|
|
|
I |
180 |
0.248 |
180 |
0.4 |
23 |
65 |
240 |
Dispersions of silver behenate in 2-butanone
[0084] The silver behenate dispersion used in COMPARATIVE EXAMPLE 1 and INVENTION EXAMPLES
1 to 4 was obtained by ball milling for 120 hours 56.5g of the dried silver behenate
powder in a solution of 56.5g of PVB in 387.5g of 2-butanone.
Coating of recording materials
[0085] A subbed polyethylene terephthalate support having a thickness of 175 µm was doctor
blade-coated from a coating composition containing 2-butanone as a solvent using the
above-described silver behenate dispersions and the additional ingredients given below
so as to obtain thereon, after drying for 1 hour at 50°C, layers with the compositions
given in Table 2 for the thermographic recording materials of COMPARATIVE EXAMPLE
1 and INVENTION EXAMPLES 1 to 4.
Table 2
Comparative example nr |
AgB [g/m2] |
PVB [g/m2] |
R01 [g/m2] |
PC01 |
TA01 [g/m2] |
TA02 [g/m2] |
Oil [g/m2] |
S01 [g/m2] |
S02 [g/m2] |
S03 [g/m2] |
|
|
|
|
mol% vs AgB |
[g/m2] |
|
|
|
|
|
|
1 |
4.40 |
17.6 |
0.90 |
0 |
0 |
0.27 |
0.14 |
0.040 |
0.14 |
0.32 |
0.12 |
Invention example nr |
|
|
|
|
|
|
|
|
|
|
|
1 |
4.40 |
17.6 |
0.90 |
2 |
0.10 |
0.27 |
0.14 |
0.040 |
0.14 |
0.32 |
0.12 |
2 |
4.40 |
17.6 |
0.90 |
4 |
0.19 |
0.27 |
0.14 |
0.040 |
0.14 |
0.32 |
0.12 |
3 |
4.40 |
17.6 |
0.90 |
6 |
0.29 |
0.27 |
0.14 |
0.040 |
0.14 |
0.32 |
0.12 |
4 |
4.31 |
17.2 |
0.88 |
8 |
0.38 |
0.26 |
0.13 |
0.039 |
0.14 |
0.31 |
0.11 |
Thermographic printing
[0086] The printer was equipped with a thin film thermal head with a resolution of 300 dpi
and was operated with a line time of 19ms (the line time being the time needed for
printing one line). During the line time the print head received constant power. The
average printing power, being the total amount of electrical input energy during one
line time divided by the line time and by the surface area of the heat-generating
resistors was 1.6mJ/dot being sufficient to obtain maximum optical density in each
of the recording materials. During printing the print head was separated from the
imaging layer by a thin intermediate material contacted with a slipping layer of a
separable 5 µm thick polyethylene terephthalate ribbon coated successively with a
subbing layer, heat-resistant layer and the slipping layer (anti-friction layer) giving
the ribbon with a total thickness of 6 µm.
Image evaluation
[0087] The optical maximum and minimum densities of the prints obtained with the recording
materials of COMPARATIVE EXAMPLE 1 and INVENTION EXAMPLES 1 to 4 measured through
a visual filter (vis) with a Macbeth™ TR924 densitometer for grey scale steps corresponding
to data levels of 255 and 0 respectively are given in table 3.
Image tone assessment
[0088] The image tone was determined by first printing recording materials as described
above and then subjecting the prints to visual inspection and to measurement of the
b∗ CIELAB-value of the image as a function of image density as determined with a MACBETH™
TR924 densitometer. The L∗, a∗ and b∗ CIELAB-values were determined by spectrophotometric
measurements according to ASTM Norm E179-90 in a R(45/0) geometry with evaluation
according to ASTM Norm E308-90. Colour neutrality on the basis of CIELAB-values corresponds
to a∗ and b∗ values of zero, with a negative a∗-value indicating a greenish image-tone
becoming greener as a∗ becomes more negative, a positive a∗-value indicating a reddish
image-tone becoming redder as a∗ becomes more positive, a negative b∗-value indicating
a bluish image-tone becoming bluer as b∗ becomes more negative and a positive b∗-value
indicating a yellowish image-tone becoming yellower as b∗ becomes more positive. The
visually assessed image tone and the b∗ value at an optical density of 2.0 measured
using the visual filter for the recording materials of COMPARATIVE EXAMPLE 1 and INVENTION
EXAMPLE 1 to 4 are summarized in table 4.
Image gradation assessment
[0089] Image gradation was assessed using a numerical gradation value (NGV) defined by the
expression: (D
1.6 - D
0.96)/(1.6 - 0.96) where D
1.6 is the optical density as measured through a visual filter obtained upon the application
of 1.6 millijoules to a dot of area 87µm x 87µm of the recording layer and D
0.96 is the optical density as measured through a visual filter obtained upon the application
of 0.96 millijoules to a dot of area 87µm x 87µm of the recording layer. The applied
energy in Joules is the electrical energy actually applied to each resistor of the
thermal head.
[0090] The NGV-values obtained for fresh prints of the recording materials of COMPARATIVE
EXAMPLE 1 and INVENTION EXAMPLES 1 to 4 are also given in table 3.
Table 3
Comparative example number |
mol% PC01 vs AgB |
print characteristics |
|
|
Dmax (vis) |
Dmin (vis) |
NGV-value |
image tone from visual inspection |
b* for D = 2.0 |
1 |
0 |
2.95 |
0.06 |
3.47 |
brown |
+0.5 |
Invention example number |
|
|
|
|
|
|
1 |
2 |
3.22 |
0.06 |
3.78 |
brown |
+0.6 |
2 |
4 |
3.20 |
0.06 |
3.86 |
brown |
+0.85 |
3 |
6 |
3.21 |
0.06 |
3.83 |
brown |
+0.7 |
4 |
8 |
3.33 |
0.06 |
3.84 |
brown |
+0.8 |
The results of table 3 for thermographic recording materials of INVENTION EXAMPLES
1 to 4 with the phosphonium compound PC01 in different concentrations show comparable
b*-values with that for COMPARATIVE EXAMPLE 1, indicating little change in image tone,
but considerable improvements in both the maximum optical density and in gradation,
as indicated by the increased NGV-values.
INVENTION EXAMPLES 5 to 7 and COMPARATIVE EXAMPLE 2
[0091] The silver behenate powder type II used in the preparation of the thermographic materials
of COMPARATIVE EXAMPLE 2 and INVENTION EXAMPLES 5 to 7 were prepared as described
for the silver behenate powder used in the preparation of the thermographic materials
of COMPARATIVE EXAMPLE 1 and INVENTION EXAMPLES 1 to 4 except that the conditions
given in table 4 were used instead of those in table 1.
Table 4
AgB type |
sodium behenate |
silver nitrate |
final % by weight 2-butanone |
temperature [°C] |
AgNO3 addition time [min] |
initial mixing number MN0 |
|
quantity [moles] |
concentration∗ [M] |
quantity [moles] |
concentration [M] |
|
|
|
|
II |
110.9 |
0.100 |
110.9 |
1.67 |
45 |
55 |
3++ 15x |
5.29x10-3 |
∗ initial concentration |
+ first half of AgNo3 |
x second half of AgNO3 |
[0092] The silver behenate dispersion used in COMPARATIVE EXAMPLE 2 and INVENTION EXAMPLES
5 to 7 was obtained by first preparing a predispersion by adding 56.5g of the dried
silver behenate powder type II to a solution of 56.5g of PVB in 413.1g of 2-butanone
and then stirring for 10 minutes with an Ultra-Turrax™ stirrer. This predispersion
was then microfluidized by passing it once through a MICROFLUIDICS™ M-110Y high pressure
microfluidizer at a jet pressure of 400bar to produce a 10.74% by weight dispersion
of silver behenate in 2-butanone.
Coating of recording materials
[0093] A subbed polyethylene terephthalate support having a thickness of 175 µm was doctor
blade-coated from a coating composition containing 2-butanone as a solvent using the
above-described silver behenate dispersion and the additional ingredients given below
so as to obtain thereon, after drying for 1 hour at 50°C, layers with the compositions
given in Table 5 for the thermographic recording materials of COMPARATIVE EXAMPLE
2 and INVENTION EXAMPLES 5 to 7.
Table 5
Comparative example nr |
AgB [g/m2] |
PVB [g/m2] |
R01 [g/m2] |
Phosphonium compound |
TA01 [g/m2] |
TA02 [g/m2] |
Oil [g/m2] |
S01 [g/m2] |
S02 [g/m2] |
S03 [g/m2] |
|
|
|
|
type |
[g/m2] |
|
|
|
|
|
|
2 |
4.85 |
19.4 |
0.99 |
- |
- |
0.29 |
0.15 |
0.044 |
0.08 |
0.35 |
0.13 |
Invention example nr |
|
|
|
|
|
|
|
|
|
|
|
5 |
4.56 |
18.3 |
0.93 |
PC01 |
0.40 |
0.28 |
0.14 |
0.041 |
0.07 |
0.33 |
0.12 |
6 |
4.60 |
18.4 |
0.94 |
PC02 |
0.38 |
0.28 |
0.14 |
0.041 |
0.07 |
0.33 |
0.12 |
7 |
4.69 |
18.8 |
0.96 |
PC03 |
0.73 |
0.28 |
0.15 |
0.042 |
0.08 |
0.34 |
0.12 |
[0094] Thermographic printing with the thermographic recording materials of COMPARATIVE
EXAMPLE 2 and INVENTION EXAMPLES 5 to 7 and the evaluation thereof were carried out
as described for the thermographic recording materials of COMPARATIVE EXAMPLE 1 and
INVENTION EXAMPLES 1 to 4. The evaluation results are summarized in Table 6 for the
image tone.
Table 6
Comparative example number |
phosphonium compound |
print characteristics |
|
|
Dmax (vis) |
Dmin (vis) |
NGV-value |
image tone from visual inspection |
b* for D = 2.0 |
2 |
- |
2.85 |
0.08 |
3.27 |
blue |
-3.4 |
Invention example number |
|
|
|
|
|
|
5 |
PC01 |
2.84 |
0.07 |
3.42 |
blue-red |
-1.2 |
6 |
PC02 |
3.10 |
0.06 |
3.72 |
blue-red |
-0.6 |
7 |
PC03 |
3.26 |
0.06 |
3.95 |
neutral |
0.0 |
The prints produced with the recording materials of INVENTION EXAMPLES 5 to 6 exhibit
more neutral b*-values than the recording material of COMMPARATIVE EXAMPLE 2, but
comparable or increased maximum optical density values and strongly increased image
gradations, as indicated by the increased NGV-values.
INVENTION EXAMPLES 8 to 10 and COMPARATIVE EXAMPLE 3
[0095] The silver behenate powder type III used in the preparation of the thermographic
materials of COMPARATIVE EXAMPLE 3 and INVENTION EXAMPLES 8 to 10 were prepared as
described for the silver behenate powder used in the preparation of the thermographic
materials of COMPARATIVE EXAMPLE 2 and INVENTION EXAMPLES 5 to 7 except that the conditions
given in table 7 were used instead of those in table 4.
Table 7
AgB type |
sodium behenate |
silver nitrate |
final % by weight 2-butanone |
temperature [°C] |
AgNO3 addition time [min] |
|
quantity [moles] |
concentration∗ [M] |
quantity [moles] |
concentration [M] |
|
|
|
III |
151.4 |
0.194 |
151.4 |
5.91 |
40.9 |
55 |
2.5 |
[0096] A silver behenate dispersion was prepared with silver behenate powder type III by
first preparing a predispersion by adding 56.5g of the dried silver behenate powder
type III to a solution of 56.5g of PVB in 389.2g of 2-butanone and stirring for 10
minutes with an Ultra-Turrax™ stirrer. This predispersion was then microfluidized
by passing it once through a MICROFLUIDICS™ M-110Y high pressure microfluidizer at
a jet pressure of 400bar to produce a 11.25% by weight dispersion of silver behenate
in 2-butanone.
[0097] A subbed polyethylene terephthalate support having a thickness of 175 µm was doctor
blade-coated from a coating composition containing 2-butanone as a solvent using the
above-described silver behenate dispersions and the additional ingredients given below
so as to obtain thereon, after drying for 1 hour at 50°C, layers with the compositions
given in Table 8 for the thermographic recording materials of COMPARATIVE EXAMPLE
3 and INVENTION EXAMPLES 8 to 10.
Table 8
Comparative example nr |
AgB [g/m2] |
PVB [g/m2] |
R01 [g/m2] |
PC01 |
TA01 [g/m2] |
TA02 [g/m2] |
Oil [g/m2] |
S01 [g/m2] |
S02 [g/m2] |
S03 [g/m2] |
|
|
|
|
mol % vs AgB |
[g/m2] |
|
|
|
|
|
|
3 |
3.90 |
15.6 |
0.79 |
0 |
0 |
0.24 |
0.12 |
0.035 |
0.062 |
0.28 |
0.10 |
Invention example nr |
|
|
|
|
|
|
|
|
|
|
|
8 |
3.90 |
15.6 |
0.79 |
4 |
0.17 |
0.24 |
0.12 |
0.035 |
0.062 |
0.28 |
0.10 |
9 |
3.94 |
15.8 |
0.80 |
6 |
0.26 |
0.24 |
0.12 |
0.035 |
0.063 |
0.28 |
0.10 |
10 |
4.27 |
17.1 |
0.87 |
8 |
0.38 |
0.26 |
0.13 |
0.038 |
0.068 |
0.31 |
0.11 |
[0098] Thermographic printing with the thermographic recording materials of COMPARATIVE
EXAMPLE 3 and INVENTION EXAMPLES 8 to 10 and the evaluation thereof were carried out
as described for the thermographic recording materials of COMPARATIVE EXAMPLE 1 and
INVENTION EXAMPLES 1 to 4. The evaluation results are summarized in Table 9 for the
image tone.
Table 9
Comparative example number |
mol% PC01 vs AgB |
print characteristics |
|
|
Dmax (vis) |
Dmin (vis) |
NGV-value |
image tone from visual inspection |
b* for D = 2.0 |
3 |
0 |
2.50 |
0.06 |
2.84 |
blue |
-5.0 |
Invention example number |
|
|
|
|
|
|
8 |
4 |
2.66 |
0.07 |
3.09 |
blue |
-4.25 |
9 |
6 |
2.65 |
0.07 |
3.08 |
blue |
-4.7 |
10 |
8 |
2.94 |
0.07 |
3.38 |
blue |
-3.7 |
The results of table 9 for thermographic recording materials of INVENTION EXAMPLES
8 to 10 with the phosphonium compound PC01 in different concentrations show comparable
b*-values, indicating little change in image tone, compared with that of COMPARATIVE
EXAMPLE 3, but increased maximum image densities and increased image gradation, as
indicated by the increased NGV-values.
[0099] Having described in detail preferred embodiments of the current invention, it will
now be apparent to those skilled in the art that numerous modifications can be made
therein without departing from the scope of the invention as defined in the following
claims.