Field of the invention
[0001] The present invention relates to a manufacturing machine of an original design watch
with dial made in accordance with a design information inputted as a drawing, which
is figured on monitor screen of a personal computer, a photograph or a picture, which
is selected or prepared by a customer himself.
Back ground of the invention
[0002] Typically, watches are manufactured and sold by watch makers who decide their design
based on surveys of customers' taste. However, nowadays there is a rising demand of
watch with original design by customers who desire to have his own watch that no other
one has in the world, or to put special words on the dial of it as a gift. For this
kind of demand, it has been tried that watch makers prepare a wide range of selection
from various designs of dial, watch hands and other component, then a customer orders
a watch with option for combination of them, and the watch maker begins to make it
individually in accordance with the optional order, or a watch maker makes a watch
individually whose dial design was copied from a photograph, a picture or a drawing
given by the customer.
[0003] The above stated watch employing dial design that was selected or given by the customer
himself is thought much of value, however, there has been a problem that it takes
too long time from an ordering to a delivery.
[0004] There is another problem that it is not so easy to order because the customer is
required to keep on a predetermined standard manner or regulation how to select and
specify the design for his watch.
[0005] Further, because manufacturing of the watch is achieved at a factory of the watch
maker, a sense of participation for the customer by himself is lacking in the above
stated original design watch manufacturing and it does not always respond to the demand
of customer who desires the original design watch made easily by himself.
[0006] The present invention is intended to solve above stated problems and it is an object
of the present invention to provide a manufacturing machine of the original design
watch or original design dial for the watch, by which a customer can get a watch and
/ or a dial for it on the spot which is made in accordance with a design selected
or given by the customer himself.
Summary of the invention
[0007] In an original design watch manufacturing machine provided by the present invention,
it chooses components of the watch, works upon and assembles them in accordance with
a design information inputted through a design input apparatus by a customer himself.
Assembling and other operation of this manufacturing machine are governed by a control
apparatus.
[0008] In the original design watch manufacturing machine of the present invention, it chooses
a housing assembly from a plurality of various kind of them as half finished goods
which are beforehand prepared and stocked, in accordance with the directed information
on color and shape by the design information transferred from the control apparatus,
and sends the housing assembly to a manufacturing apparatus where machining and assembling
are achieved. Then, the manufacturing apparatus draws a pattern, picture, photograph
or characters on a dial plate for the watch by printing, or by other manner alike
in accordance with the inputted design information, then it furnishes a designated
hands, and put a specified cover glass to complete the watch. Further, when it is
requested, it packs and wraps the completed watch to deliver it to the customer.
[0009] In the original design watch manufacturing machine provided by the present invention,
the above described housing assembly which are previously stocked may be a half finished
goods that contains movement and dial plate in a housing and it may also be furnished
a wrist band previously.
[0010] The original design watch made by the manufacturing machine of the present invention
is completed with processes of fabrication and furnishing of dial, watch hands and
cover glass from front side of the housing assembly of above described half finished
goods.
[0011] Moreover, the manufacturing machine of the present invention can be provided with
a coin counting apparatus which recognizes and calculates coins, and makes changes,
which enables automatically to manufacture and sell the original design watches in
a vending machine.
[0012] The original design watch manufacturing machine of the present invention comprises
a dial drawing means which draws a designated design pattern as a printing layer on
a specified part of the dial plate in accordance with the design information transferred
from the input apparatus. The dial drawing means consists of a drawing means and other
means, which are governed by the control apparatus.
[0013] The manufacturing apparatus of the original design dial provided by the present invention
chooses a dial plate from a plurality of stocked dial plates in accordance with the
design information and brings them to the drawing means. In another aspect of the
invention, it is possible to apply an embodiment with different arrangement of the
manufacturing machine in which the selected dial plates is mounted on the drawing
means manually by hands of the customer. Then by the drawing means, the dial is completed
with a process of drawing the designated pattern, picture, photograph or characters
on the surface of the watch face plate by printing in accordance with the inputted
design information.
[0014] The dial plate of the present invention which is previously stocked, is composed
with an under layer to make adhesion better to the printing layer as well as to prevent
occurrence of a stain or a spot on the printing layer, or it is composed with a base
plate on which the under layer is made. When in case the dial plate is made only by
the under layer, the watch face is completed with a process that the printed under
layer is stuck onto a surface of the base plate after printing automatically by a
sticking apparatus or manually with a sticking jig.
[0015] The original design dial made by the manufacturing machine of the present invention
consists of the base plate, the under layer arranged on the base plate, and printed
layer which is formed on the under layer in accordance with the design information.
The under layer of the original design dial is made of a paper, synthetic resin film
or porous coated layer to maximize adhesion and to minimize occurrence of a stain
or a spot on the printed layer. The existence of this layer makes the printing process
on the original design dial plate easier.
Brief description of the Figures.
[0016]
Fig. 1 is a block diagram of one embodiment of the original design watch manufacturing
machine provided by the present invention to show its composition.
Fig. 2 is an outside view of the original design watch manufacturing machine of Fig.1.
Fig. 3 is an inside view of the original design watch manufacturing machine of Fig.
1 to show its arrangement.
Fig. 4 is a cross sectional view of the housing assembly used for the embodiment of
the original design watch manufacturing machine of Fig. 1 to show its arrangement.
Fig. 5 is across sectional view of the completed original design watch made of the
housing assembly of Fig. 4.
Fig. 6 is a cross sectional view of another type of completed original design watch
made of another housing assembly and cover glass which are different from the watch
of Fig. 4.
Fig. 7 is a cross sectional view along its width direction of a carrying case which
is employed for the original design watch manufacturing machine of Fig. 3.
Fig. 8 is a cross sectional view of the carrying case of Fig. 7 along its length direction.
Fig. 9 is a cross sectional view of the carrying case of Fig. 7 to show the watch
hands and a cover glass attached to the housing assembly.
Fig. 10 is a cross sectional view of the carrying case of Fig. 8 to show the watch
hands and a cover glass attached to the housing assembly.
Fig. 11 is a plan view of belt like member which is employed for the watch hands furnishing
apparatus of Fig. 3.
Fig. 12 is a plan view of the belt like member which is employed for another method
of a cover glass supply for the cover glass furnishing apparatus of Fig. 3.
Fig. 13 is a plan view of the belt like member to explain a method of watch characters
supply by sticking them onto the dial.
Fig. 14 is a cross sectional and expanded view of watch characters of Fig. 13.
Fig. 15 is a block diagram of another embodiment of the original design watch manufacturing
machine provided by the present invention to show its composition.
Fig. 16 is an outside view of the original design watch manufacturing machine of Fig.
15.
Fig. 17 is an inside view of the original design watch manufacturing machine of Fig.
15 to show its arrangement.
Fig. 18 is a cross sectional view of the watch face plate used for the embodiment
of the original design watch manufacturing machine of Fig. 15 to show its arrangement.
Fig. 19 is a cross sectional view of another type of dial plate used for the embodiment
of the original design watch manufacturing machine of Fig. 15 to show its arrangement.
Fig. 20 is a cross sectional view of a base plate to show its arrangement onto which
the under layer of dial plate of Fig. 19 is stuck.
Fig. 21 is a cross sectional view of the dial plate which is made in belt form.
Fig. 22 is a cross sectional view of one embodiment of the original design dial for
the original design watch manufacturing machine of Fig. 15.
Fig. 23 is a cross sectional view of the original design dial of Fig. 22 in which
the printed layer of it is covered by an ultraviolet ray absorption film.
Fig. 24 is a cross sectional view of another embodiment of the original design dial
used for the embodiment of the original design watch manufacturing machine of Fig.
15.
Fig. 25 is a cross sectional view of the original design dial of Fig. 24 in which
the printed layer of it is covered by an ultraviolet ray absorption film.
Fig. 26 is a cross sectional view of the original design dial of Fig.24 in which a
transparent under layer is used.
Fig. 27 is a cross sectional view of other embodiment of the original design dial
used for the embodiment of the original design watch manufacturing machine of Fig.
15.
Detailed description of the invention
[0017] The present invention will be described further with reference to the figures.
[0018] Fig. 1 is a block diagram of one embodiment of the original design watch manufacturing
machine in accordance with the present invention to show its composition, Fig. 2 is
an outside view of it and Fig. 3 is an inside view of it to show its arrangement.
An input apparatus 2 consists of an operation board 4 including switches, for example,
touch switches arranged on a screen of display monitor, by which a direction for selection
of previously stocked parts of watch in the machine and a direction for designing
to be drawn on the screen are inputted, and a design input means 6 including a scanner
by which a design pattern on a photograph or picture is directly inputted.
[0019] A control apparatus 8 governs the display monitor and a manufacturing apparatus in
accordance with the direction or the design information transferred from the input
apparatus 2. The operation of manufacturing apparatus will be described later in detail.
The control apparatus 8 includes a micro computer and it consists of an operation
control means 10 by which the operation of the manufacturing apparatus is governed,
and a design information processor 12 by which inputted design information pattern
is magnified, compressed or transferred to be adopted for selection of the parts of
watch. In one embodiment, the design processor 12 may read out the design information
from a memory means 13 which is arranged in or out of the control apparatus.
[0020] The manufacturing apparatus 14 achieves the selection and assembling of the parts
of watch and it consists of several means described below. By a supplying means 16,
a housing assembly 20 is selected and took out from a parts storage 18 such as shown
in Fig. 3 and put out on an transporting means 22. Then by the transporting means
22, the housing assembly 20 taken out by the supplying means 16 is brought to each
stage of manufacturing where machining and assembling are achieved. A dial drawing
means 24 includes a printer such as thermal printer, ink jet printer or photo exposing
printer, and it draws a designed pattern on the dial in accordance with the inputted
design information. A watch hands furnishing means 26 chooses a set of hands designated
from various types of watch hands, and fits them to an axis of the watch hands by
the direction. A cover glass is selected and fitted on the assembly case by a cover
glass fitting means 28. Then, the completed original design watch is wrapped with
a cover paper or seal paper by a packaging means 30 and sent to an outlet hole 42
in Fig. 2. Mechanical structure of each means will be described later in detail.
[0021] A display monitor 32 shows a direction from the control apparatus 8, a direction
inputted by a customer, an inputted or designed picture or pattern on a screen as
well as lamps with turning on and off. It also shows shape or color of the stocked
parts or progress of assembly of the watch taken by, for example, an electronic camera.
[0022] A coin counting apparatus 33 recognizes insertion of coins or paper moneys from a
insertion hole 44, counts them and makes change as well as sends a signal to the control
apparatus 8 that tells payment of the charges to begin the operation of manufacturing
for the original design watch.
[0023] Hereafter an explanation about structure of the housing assembly 20 stocked in the
manufacturing apparatus 14 and mechanical structure of the manufacturing apparatus
14 will be given. As described above, a housing assembly 20 which has previously stocked
as a half finished goods, consists of a watch housing 20a in which a back cover is
formed as one body which is shown in Fig. 4. In the center portion of the housing
20a, there is a hollow 20b and a movement 20c is put there and an implicating member
20d which is arranged in a front portion of the movement 20c and a first step portion
20e which is arranged in the hollow 20b hold together to fix the movement 20c in the
housing 20a. The dial plate 20f is put on the front side of the movement 20c and it
is fixed on a second step portion 20g which is arranged around the first step portion
20e. For the housing assembly 20 with the above described formation, the selected
design pattern is drawn on the dial plate 20f, then an hour hand 20g, a minute hand
20h and a second hand 20i are fixed onto the hands axis 20h of movement 20c as shown
in Fig.5. A slanted portion 20m of the cover glass 20n is put on a slanted portion
20p which is arranged at an outer edge of the second step portion 20g in the housing
20a, and fixed on it by means of welding or injection, and the watch is completed.
The movement 20c of original design watch with above described formation can not move
horizontally and rotationally because a watch stem, for example a watch stem 20t as
shown in Fig.6 or alike, is furnished through a hole, for example a hole 20s as shown
in Fig.6 or alike, which is arranged in the side wall of the housing 20a, and also
it can not move vertically along the hands axis because the watch face plate 20f is
put between an outer bottom portion 20r of the cover glass 20n and the second step
portion 20g of the housing 20a when they are furnished, then the movement 20c is tightly
fixed.
[0024] The slanted portion 20p of housing 20a in the housing assembly 20 is arranged to
make the printing process of dial easier because much wider working space can be obtained.
Further, to make the printing process of dial easier, a different type of cover glass
20n with a round edge can be applied in another embodiment of the invention to make
a space for watch hands instead of the top portion of the housing 20a as shown in
Fig.6. Further, with regard to the hands axis 20h of movement 20c, it can be arranged
not to project out of the watch face to make printing much easier by using of watch
hands with long stumpy leg.
[0025] With regard to the wrist band 20q, they are prepared in two different style, one
with being furnished beforehand to the housing 20a and another with being unfurnished
to the housing. In case of selection for the wrist band 20q with unfurnished to the
housing, it may be applicable that the completed original design watch and the unfurnished
wrist band are supplied together to deliver to the outlet hole 42 and the customer
furnishes the wrist band to the watch by himself.
[0026] In the meantime, one example of mechanical structure of the manufacturing apparatus
14 is shown in Fig.3. In this embodiment, the supplying means 16 is arranged to select
a housing assembly 20 in accordance with the direction from the stock yard portion
18 in which various colors and shapes of them are previously stored, and push it to
the transporting means 22. Each housing assembly 20 stocked in the stock yard portion
18 is put on a carrying case 34 that has opened portion from which side the processing
is done as shown in Fig. 7 and Fig. 8, and it is supplied within the carrying case
34 to the transporting means 22.
[0027] The transporting means 22 consists of a belt like moving member 22a such as a belt
feeder by which the housing assembly 20 can be brought toward each operation unit
for machining and furnishing, and stopped to be machined or furnished. In this moving
member 22a, a holding member such as a hollow portion or projecting portion, which
is not shown in the Figure, is arranged to keep and bring the carrying case 34 toward
each operation unit.
[0028] The watch face drawing means 24 consists of a drawing means, such as a thermal printer,
an ink jet printer or a photo exposing printer, and its printing or exposing head
member 24a is arranged at the dial processing unit to print or to expose the design
on a dial plate 20f in Fig.4. For example, when a thermal printer is utilized, the
printing head member 24a consists of a face type dot heater which is in the same shape
as the dial and the designed pattern is drawn by an operation that the printer head
24a is pressed vertically and ink on a ribbon is transferred to the dial. In this
case of employment of printing head member 24a with the face type dot heater, it need
only to move not horizontally but vertically against the dial, since, there are no
problem for printing even when the axis of movement for the watch hands is projecting
from the dial itself and it also realizes shorter time of printing.
[0029] In addition to the above described drawing means, the dial drawing means 24 may consist
further of a means which sticks a transparent ultraviolet ray absorption film on the
printed dial to prevent a fading of the printed pattern by a chemical reaction of
ultraviolet ray. In one embodiment, the transparent material film for ultraviolet
ray absorption is prepared beforehand with glue for every size of the dial, and after
the drawing of designed pattern for the dial has been completed, the film is supplied
on the dial and stuck on it by a pressing member. In this embodiment, the printed
pattern is protected from fading, and it keeps long its vividness by sticking of the
ultraviolet ray absorption film on the printed dial.
[0030] Further in other embodiment the watch face drawing means 24 may consist of a means
to furnish metal watch characters with appearance of rare metallic gloss. In this
embodiment the process for watch characters is selectively directed through an inputted
order on the operation board 4 and completed not by printing but by sticking metal
watch characters. This sticking means consists of a selecting member by which a set
of watch characters with glue is selected from a plurality of designed characters
stocked beforehand, a supplying member by which the set is put on the printed dial,
and a press member by which the set is pressed to be stuck on. The pressing process
of the watch characters can be achieved after the printing process or after the sticking
of the above described ultraviolet ray absorption film. The use of above described
metal characters gives an appearance of higher grade goods because of metallic gloss.
Further, when it is arranged on the transparent ultraviolet ray absorption film, it
gives a feeling of stereoscopic feeling. Thus, adding of the ultraviolet ray absorption
film sticking means and the metal watch characters sticking means to the dial drawing
means 24 brings an appearance of higher grade goods into the watch and it keeps vividness
of the printed pattern long.
[0031] A watch hands furnishing means 26 consists of a plurality of reels 26g, 26h and 26i
each of which a belt like member 26a is loaded on and hour hand 20i, minute hand 20j
and second hand 20k are separately stuck to be easily detachable on the belt like
member. The furnishing means 26 with pressing head 26j detaches the watch hand 26b
from the belt like member 26a and put it on the watch axis of movement to be pressed
by the head 26j. In one embodiment, an arrangement can be employable that a plurality
of different designed watch hands are stuck together on the same belt like member,
and another embodiment a set of the same designed hour hand, minute hand and second
hand is stuck in line on one belt like member. The above described reels 26g, 26h
and 26i are rotatably supported on a reel axis 26k and they are moved along this axis
26a or moved with the axis to be selected and to be placed at the furnishing position
for hour hand, minute hand and second hand to be furnished on the axis of movement.
In another embodiment, plurality of pressing heads are arranged separately for each
hour hand, minute hand and second hand in a corresponding furnishing position of those
hands which are pulled out from each reel 26g, 26h and 26i and the heads press them
separately to complete furnishing of the hands. The belt like member 26a, as shown
in left side of Fig. 11, has two slits 26c and 26d which are made in parallel position,
and a hole 26m onto which the stumpy leg of watch hand is put. The watch hand is inserted
to the slits 26c and 26d and held by the stumpy leg hole 26m and the holding portion
26e between the slit 26c and 26d as shown in right side of Fig.11. A notch is arranged
in the center of holding portion 26e and the holding portion 26e is broken to release
the hand 26b by a press from the back side of Fig.11. On the belt like member 26a,
pilot holes 26f by which the belt like member 26a and the watch hands 26b are positioned
correctly, are arranged in every predetermined distance. In this embodiment the hour
hand, minute hand and second hand are employed, however needless to say, it is no
problem that only hour hand and minute hand are employed.
[0032] The cover glass fitting means 28 brings each cover glass 28a to the fitting position
and a furnishing member 28c presses or welds it at circumference of the glass to fix
the cover glass onto the housing assembly 20 as shown in Fig.4. The cover glass 28a
is also supplied by a belt like member 28b and held by a claw portion 28c as shown
in Fig. 12 in the same manner for the above described watch hands 26b.
[0033] In one embodiment, an arrangement is employed that the packaging means 30 sticks
a sheet 30a which is transparent or on which the product name is printed, to the opened
portion of carrying case 34 in which the completed watch is held as shown in Fig.
9 or Fig.10, cuts it and pushes the product within the carrying case 34 out from the
moving member 22a to an outlet hole 42.
[0034] Hereafter, an explanation of manufacturing process for the original design watch
made by the above described manufacturing machine will be given. At first a customer
put money or coin into an inlet hole of the coin counting apparatus 33, and it recognizes
a payment of required amount, then the control apparatus 8 outputs a signal to begin
the manufacturing process. The customer confirms a feeling and appearance of finished
goods with viewing the samples 40 which are displayed in a show case or viewing an
image of the housing assembly 20 which is shown on the display monitor 32 as shown
in Fig.2 and chooses a housing assembly 20 and designates color, pattern, style and
other factors of original design watch by ordering through the operation board 4.
At this time, it is possible for a customer to select a watch housing assembly 20
without strap 20q which is shown in Fig. 4, and in such case he can selects also the
watch strap by himself.
[0035] In the show case, samples of different designed parts 40 are displayed, which are
not only the housing assembly but watch hands, cover glass and watch strap. With regard
to the watch hands, various designed watch hands which are different in width, length
and color are displayed. With regard to the cover glass, various different designed
cover glass such as rounded one, squared one, partly color printed one or one with
bezel, are also displayed. And further with regard to the strap, various different
kind of straps which are made of metal, leather or synthetic resin with various different
color and designed are also displayed.
[0036] On the display monitor 32, explanation for function of the touch switch as the operation
board 4 are given in character or illustration as well as the display of parts for
the watch to be selected, and the customer touches directly the displayed explanation
with his fingers to input his selection. At this time, the selection of customer's
favorite model for the watch hands and cover glass from various designs of them which
are previously stocked, are also achieved by an input operation through the touch
switch with viewing samples in show case. Thus, because the customer can confirm the
feeling and appearance of finished goods by the displayed samples, it is possible
for the customer to get the completed watch made by the above described manufacturing
machine in accordance with his original image. Further, the selection for watch parts
may includes those for a watch stand or watch chain as accessory.
[0037] The situation of inventory is also shown by a display of lamp 46 or on the display
monitor 32 which are arranged in correspondence with the position of samples of the
goods 40, and it tells if the designated model is sold out and out of stock. The customer
selects his model under confirmation of this situation.
[0038] The customer inputs a design pattern for his watch face other than the above described
selection of watch parts. The designing of dial is accomplished by selection or composition
of various design variation which is output from a memory means 13 and displayed on
the monitor 32 and the customer achieves it with confirmation of displayed pattern
through the operation board 4. On the other hand, the designing is also attained by
input of a designed pattern of a picture or photograph through the input means 6,
and by change and modification of them with viewing the display of monitor screen
32. Further, the designing is also accomplished by direct input of a drawing pattern
on the display monitor 32 on the spot. In this time, parts of the drawing pattern,
such as characters, signs and marks can be output independently from the memory means
13 and added to the design of dial.
[0039] There is an arrangement that above described selection of housing assembly and creation
of original design for dial are possible to be attained by the control of operation
board 4 in arbitrary order as well as the selection and creation are accomplished
in the predetermined order of process in accordance with the steps of watch manufacturing
which is specified on the display monitor 32. The customer checks and confirms the
appearance of the designed watch to be completed on the display monitor 32, amends
it when it need, and then orders for the manufacturing apparatus 14 to begin the actual
process.
[0040] The control apparatus 8 drives the manufacturing apparatus 14 in accordance with
the inputted direction and design information by the customer. The supplying means
16 chooses a housing assembly 20 within the carrying case 34 in accordance with the
output signal from the operation control means 10 and pushes it out on the transporting
means 22. The housing assembly 20 is brought by the transporting means 22, and the
created and selected original design pattern of the watch face is drawn on the face
of it by the dial drawing means 24.
[0041] In one embodiment, a printer is employed as a designed pattern drawing means on the
dial. A thermal printer, an ink jet printer or a photo exposing printer can be employed
as the drawing means. In case of the thermal printer, ink ribbons each of which is
containing one of dye from 4 colors of Y, M, C and K, are placed between the dial
and the printing head 24a and they are pressed by the head 24 for each dye of the
4 colors to be transferred thermally onto the dial to develop the colored design pattern.
In case of this embodiment for a thermal printer, an employment of under layer which
brings better adhesion of the dye on the dial is preferable. In another embodiment
for an ink jet printer, each ink including dye is directly sprayed on the dial without
using ink ribbons to draw the designed pattern. Further in other embodiment for a
photo exposing printer, a photo sensitive emulsion layer is coated on the dial and
an exposure of light is achieved to figure the designed pattern in accordance with
the design information.
[0042] Then the housing assembly 20 is brought again for the watch hands and the cover glass
to be attached by the watch hand furnishing means 26 and the cover glass fitting means
28. Finally the completed watch is wrapped up by the packaging means 30 and pushed
out to the outlet hole 42.
[0043] There is an arrangement that the above described manufacturing process can be seen
directly through a transparent glass, or it can be monitored at each process of the
manufacturing on the display monitor screen 32 by electronic cameras.
[0044] There is another embodiment that the coin counting apparatus 33 is not included in
the machine and the manufacturing operation is started by a manual operation of salesman
and the completed original design watch is sold by him.
[0045] Further in other embodiment, there is an arrangement that stickable characters or
marks 38 with metallic gloss such as made by plating, are composed on a film as the
belt like member 36, then they are transferred onto the dial and stuck by an adhesive
layer 38a which is coated at the bottom of them after the drawing of dial to give
a stereoscopic feeling as shown in Fig. 13 and Fig. 14.
[0046] In the above described embodiment, the explanation was given for manufacturing and
sales of the wrist watch, however, the present invention should not be understood
and limited in the application for manufacturing and sales of the wrist watch, and
it can be applicable to the manufacturing and sales of a small table clock, a small
wall clock or a travel watch.
[0047] Hereafter an explanation for another embodiment of the present invention will be
given in which the manufacturing for a customer who intends to buy only an original
design dial without the movement in accordance with his selection of design information
is achieved.
[0048] Fig. 15 is a block diagram of another embodiment of the original design dial manufacturing
machine in accordance with the present invention to show its composition. Fig. 16
is an outside view of the original design watch face manufacturing machine of Fig.
15. Fig. 17 is an inside view of the original design dial manufacturing machine of
Fig. 15 to show its arrangement.
[0049] An input apparatus 102 consists of an operation board 4 including switches, for example,
touch switches arranged on a screen of display monitor, by which a direction for selection
of previously stocked parts of dial in the machine and a direction for designing to
be drawn on the screen are inputted, and a design input means 106 including a scanner
by which a design pattern on a photograph or picture is directly inputted.
[0050] A control apparatus 108 governs the display monitor and a manufacturing apparatus
in accordance with the direction or the design information transferred from the input
apparatus 102. The operation of manufacturing apparatus will be described later in
detail. The control apparatus 108 includes a micro computer and it consists of an
operation control means 110 by which the operation of the manufacturing apparatus
is governed, and a design information processor 112 by which inputted design information
pattern is magnified, compressed or transferred to be adopted for the parts of dial
In one embodiment, the design processor 112 may read out the design information from
a memory means 113 which is arranged in or out of the control apparatus.
[0051] The manufacturing apparatus 114 achieves the selection and assembling of the parts
of dial and it consists of several means described below. By a supplying means 116,
a dial plate 120 is selected and took out from a parts storage 118 such as shown in
Fig. 17 and put out on an transporting means 122 for which detailed description will
be given later. Then by the transporting means 122, the dial plate 120 taken out by
the supplying means 116 is brought to a stage of printing where drawing designed pattern
is achieved. When in an arrangement that an operator sets the dial plate 120 on the
stage of printing by himself, it is needless to comprise the supplying means 116 and
the transporting means 122. A drawing means 124 includes a printer such as thermal
printer, ink jet printer or photo exposing printer and it draws a designed pattern
in accordance with the inputted design information on designated dial plate 120. A
sticking means 127 sticks an under layer to a base plate when the dial plate 120 is
made of only the under layer. When in an arrangement that the sticking of this under
layer is attained by manual operation, or when in use of base plate on which the under
layer is previously arranged, it is needless to comprise the sticking means 127. Mechanical
structure of each means will be described later in detail.
[0052] A display monitor 132 shows a direction from the control apparatus 108, a direction
inputted by a customer, an inputted or designed picture or pattern on a screen as
well as lamps with turning on and off. It also shows shape or color of the stocked
parts of dial or progress of drawing of the dial taken by, for example, an electronic
camera.
[0053] Hereafter an explanation about structure of the dial plate 120 and mechanical structure
of the manufacturing apparatus 114 will be given. At first, a structure of the dial
plate 120 will be given. There are two different types of dial plate that consists
of metal base plate 126 and an under layer 128, for example made of paper, synthetic
resin film or porous coating layer which is formed on the base plate as shown in Fig.
18, or consists only of a sheet of under layer 130, for example made of paper or synthetic
resin film as shown in Fig. 19. In case of dial plate consists of the base plate 126
and the under layer 128, a designed pattern to be drawn is printed on the under layer
128 by the drawing means 124 to complete the dial On the other hand, in case of dial
plate 120 consists only of the under layer 130, it is stuck on a base plate 135 as
shown in Fig. 20 to complete the watch face after printing is attained by the drawing
means 124. This under layer 130 is generally shaped as to match the base plate 135
as shown in Fig. 19, however, it may be formed in a sheet film as shown in Fig. 21.
In case of dial plate 120 for under layer which is made of sheet film 130, it is punched
out in a shape to match the base plate 135 after printing is attained by the drawing
means 124 and stuck onto the base plate 135. With regard to the punch out process,
a punching means 133 can be comprised in the manufacturing apparatus 114 as shown
in Fig. 15 to make the process automated.
[0054] In the meantime, one example of mechanical structure of the manufacturing apparatus
114 is shown in Fig. 17. In this embodiment, the supplying means 116 is arranged to
select a dial plate 120 from those of various colors and shapes, and of only under
layer 130 or of under layer 128 with the base plate 126 in accordance with the direction
and push it out to the transporting means 122. In this embodiment each dial plate
120 stocked in the stock yard portion 118 is put on a carrying case 134 that has opened
portion from which side the processing is done as shown in Fig. 17, and it is supplied
within the carrying case 134 to the transporting means 122.
[0055] The transporting means 122 consists of a belt like moving member 22a such as a belt
feeder by which the dial plate 120 can be brought toward the drawing means for processing,
and stopped to be processed. In this moving member 122a, a holding member such as
a hollow portion or projecting portion, which is not shown in the Figure, is arranged
to keep and bring the dial plate 120 or the carrying case 134 toward each operation
unit. In another embodiment the supplying means 116 and the transporting means 122
is combined in one body and the supplying means 116 directly supplies the dial plate
to the printing position.
[0056] The drawing means 124 consists of such as a thermal printer, an ink jet printer or
a photo exposing printer, and its printing or exposing head member 124a is arranged
at the printing position to print or to expose the designed pattern on the under layer
128 or 130 of dial plate 120. For example, when a thermal printer is utilized, the
printing head member 124a consists of a face type dot heater which is in the same
shape as the dial plate 120 and the designed pattern is drawn by an operation that
the printer head 124a is pressed vertically and a ink on a ribbon is transferred to
the under layer 128 or 130 on dial plate. In this case of employment of printing head
member 124a with the face type dot heater, it need only to move not horizontally but
vertically against the dial plate 120, since, it realizes shorter time of printing.
[0057] Hereafter an explanation of manufacturing process for the original design dial made
by the above described manufacturing machine will be given. At first a customer as
operator confirms a feeling and appearance of finished goods with viewing the samples
140 which are displayed in a show case as well as viewing the dial plate 120 which
is shown on the display monitor 132 as shown in Fig. 16, chooses a dial plate 120
and designates color, pattern, style and other factors of it by an ordering through
the operation board 104. On the display monitor 132, explanation for function of the
touch switch as the operation board 104 are given in character or illustration as
well as the parts of dial 120 to be selected, and the customer touches directly the
displayed explanation with his fingers to input his selection.
[0058] The situation of inventory is also shown by a display of lamp 146 or on the display
monitor 132 which are arranged in correspondence with the position of samples of the
goods 140, and it tells if the designated model is sold out and out of stock. The
customer selects his model under confirmation of this situation.
[0059] The customer inputs a design pattern for dial other than the above described selection
of dial plate 120. The designing of dial is accomplished by selection or composition
of various design variation which is output from a memory means 113 and displayed
on the monitor screen 32 and the customer achieves it with confirmation of displayed
pattern through the operation board 104. On the other hand, the designing is also
attained by input of a designed pattern of a picture or photograph through the input
means 106, and by change and modification of then with viewing the display of monitor
screen 132. Further, the designing is also accomplished by direct input of a drawing
pattern on the display monitor 132 on the spot. In this time, parts of the drawing
pattern, such as characters, signs and marks can be output independently from the
memory means 113 and added to the design of dial
[0060] There is an arrangement that above described selection of dial plate 120 and creation
of original design for dial are possible to be attained by the control of operation
board 104 in arbitrary order as well as the selection and creation are accomplished
in the predetermined order of process in accordance with the steps of dial manufacturing
which is specified on the display monitor 132. The customer checks, confirms the appearance
of the designed dial to be completed on the display monitor 132, amends it when it
need, and then orders for the manufacturing apparatus 114 to begin the actual process.
[0061] The control apparatus 108 drives the manufacturing apparatus 114 in accordance with
the inputted direction and design information by the customer. The supplying means
116 chooses a dial plate 120 within the carrying case 134 in accordance with the output
signal from the operation control means 110 and pushes it out on the transporting
means 122. The dial plate 120 is brought by the transporting means 122, and the created
and selected original design pattern of the dial is drawn on the under layer 128 and
130 of the dial plate 120 by the drawing means 124.
[0062] In one embodiment, a printer is employed as a designed pattern drawing means on the
dial A thermal printer, an ink jet printer or a photo exposing printer can be employed
as the drawing means 124. In case of the thermal printer, ink ribbons each of which
is containing one of dye from 4 colors of Y, M, C and K, are placed between the dial
plate 120 and the printing head 124a and they are pressed by the head 124a for each
dye of the 4 colors to be transferred thermally onto the dial 120 to develop the colored
design pattern. In another embodiment for an ink jet printer, each ink including dye
is directly sprayed on the dial plate 120 without using ink ribbons to draw the designed
pattern. Further in other embodiment for a photo exposing printer, a photo sensitive
emulsion layer is coated on the dial plate 120 and an exposure of light is achieved
to figure the designed pattern in accordance with the design information. Then the
dial plate 120 is brought and pushed to the outlet hole 142.
[0063] There is an arrangement that the above described manufacturing process can be seen
directly through a transparent glass, or it can be monitored at the printing process
on the display monitor screen 132 by an electronic camera.
[0064] Further in other embodiment, there is an arrangement that the surface of dial plate
is covered by an ultraviolet ray absorbing film, or stickable characters or marks
with metallic gloss such as made by plating, are transferred onto the dial and stuck
to give a stereoscopic feeling after the drawing of dial.
[0065] One example of the original design dial for watch made by the above described manufacturing
machine is shown in Fig. 22. In this Figure the original design dial 150 consists
of a metallic base plate 152 which is arranged to have foot portion 152a at the back
side of it, an under layer 154 which is made of paper and stuck on the base plate,
and printed layer 156 which is formed on the under layer. The under layer is arranged
to give higher adhesion to the printed layer 156. The material paper for the under
layer 154 can select from fine paper, super fine paper or gloss paper which are smooth
at their surface, and use of them gives the dial good feeling and appearance of fished
goods. The printed layer 156 is drawn in accordance with the designed pattern which
is drawn as described above on the under layer 154.
[0066] It is possible to use merely a product as the dial in which the printed layer 156
is formed on the under layer 154 as shown in Fig.22. However, it is preferable that
an arrangement of sticking a transparent ultraviolet ray absorption film 158 which
is covering the printed layer 156 is added to the dial after printing. In this embodiment
the ultraviolet ray absorption film 158 blocks the ultraviolet ray and prevents a
fading of the printed pattern 156 by a chemical reaction of ultraviolet ray.
[0067] Fig. 24 is a cross sectional view of another embodiment of the original design dial
made by the above described manufacturing machine. The same index is used for the
same portion of the dial as shown in Fig. 22. This original design dial also consists
of a metallic base plate 152, an under layer 164 which is stuck on the base plate,
and printed layer 156 which is formed on the under layer in the same manner as the
above described dial. The under layer 164 in this embodiment is made of a synthetic
resin glossy film or a transparent film, such as a film for Over Head Projector. The
under layer of this kind can give also higher adhesion between the printed layer 156
and the under layer 164. Even in this embodiment the arrangement of sticking transparent
ultraviolet ray absorption film which is covering on the printed layer 156 and the
under layer 164 may be employable as shown in Fig. 25.
[0068] In this embodiment of the employment of transparent film as the under layer 164,
the metallic base plate can be seen through the under layer 164 and it gives higher
metallic gloss through the under layer 164. Another arrangement of some kind of pattern
made by fine work on the base plate 152 can be applicable for the ornamental purpose.
For example, a pattern of rays of rising sun which is composed of straight lines in
a radial manner, is engraved on the base plate 152 and a silver plated layer 160 is
formed beforehand on the base plate as shown in Fig. 26. The above described under
layer 164 is made on the plated layer 160 and then the printed layer 156 is formed
on the under layer by the above described manner. The dial made by this manner appears
that the designed pattern is made by a direct printing on the metal plate with the
pattern of rays of rising sun, and it gives much higher grade and stereoscopic feeling
and appearance.
[0069] The stereoscopic feeling can be emphasized by the employment of transparent ultraviolet
ray absorption film 158 on the printing layer 156. Moreover, an use of watch characters
with metallic gloss 162 on the ultraviolet ray absorption film 158 can further emphasizes
the stereoscopic feeling as shown in Fig. 26.
[0070] The under layer 154 and under layer 164 for the above described embodiment is formed
by sticking to the base plate 152 before or after the printing is completed. In other
embodiment, the under layer 174 formed by other manner than sticking may be applicable.
In this embodiment a synthetic resin porous coating is made on the base plate 152
as shown in Fig. 27. Further, it is possible to make this porous coating under layer
174 transparent. In this embodiment, as the engraved designed pattern and plated layer
160 on the base plate 152 which is made by above described manner can be seen through
the under layer 174, it provides the dial giving metallic gloss and stereoscopic feeling
and appearance.
[0071] As described above, when the under layer 154 or 174, or the under layer 164 is applied
in these embodiment, it provides the original design dial with good adhesion. Since,
even in the embodiment with an ink jet printer, it is accomplished the drawing in
good quality by spraying ink of the ink jet printer.
[0072] In the embodiment of drawing by ink jet printer, it is preferable to use a coloring
pigment as ink and dot spraying to prevent an occurrence of color deformity.
Industrial applicability
[0073] As described above, according to the present invention, because it provides a manufacturing
machine of original design watch or original design dial that is made and sold in
accordance with the design information selected, prepared or drawn on a monitor screen
by a customer himself, the original design watch with much individuality can be made
by a small scale machine and it is suitable to set up at a front of retail shop. Same
time the machine is suitable for a vending machine to be operated by a customer himself
because the operation can be easily attained only by a selection and a direction with
viewing the monitor screen, and it does not need any knowledge of mechanical operation
of the machine.
1. An original design watch manufacturing machine characterized by:
comprising an input apparatus of design information for a watch, forming the designed
pattern on a dial which is previously stocked,
furnishing automatically other members for watch such as watch hands, wrist band and
movement, and
selling the completed watch.
2. An original design watch manufacturing machine characterized by comprising:
a manufacturing apparatus which chooses members for a watch including dial previously
stocked, processes on said members and assembles them to finished goods,
an input apparatus of design information for a watch,
a control apparatus which transfers the inputted design information of said input
apparatus to said manufacturing apparatus, and controls the processing and assembling
operation on said members for a watch by said manufacturing apparatus in accordance
with said design information for the watch.
3. An original design watch manufacturing machine characterized by comprising:
a supplying means which chooses members for a watch from a plurality of previously
stocked watch members,
a transporting means which brings said selected watch members to each position of
processing unit,
a dial drawing means which draws a designated pattern on said dial brought to its
position,
a watch hands furnishing means which attaches watch hands onto said watch members
brought to its position,
a cover glass fitting means which attaches a cover glass onto said watch members brought
to its position,
an input apparatus of design information for the watch,
an operation control apparatus which governs the operation of said supplying means,
said transporting means, said dial processing means, said watch hands furnishing means
and said cover glass fitting means, and
a design information processor which supplies the designed drawing pattern information
to said dial drawing means in accordance with the watch design information transferred
from said input apparatus.
4. The original design watch manufacturing machine of claim 1, 2 or 3, further characterized
by that said designed pattern is drawn on said dial plate by printing in accordance
with said inputted design information.
5. The original design watch manufacturing machine of claim 4 further characterized by
that an under layer is composed on said dial plate to make the printing easier.
6. The original design watch manufacturing machine of claim 4 further characterized by
that a face type dot heater which is in the same shape as said dial is employed for
said printing.
7. An original design watch characterized by being manufactured in automatic manufacturing
process in accordance with an inputted design information of:
selection of watch members including a movement which are previously stocked,
furnishing of them and
drawing the designed pattern on a dial,
and sold.
8. An original design watch characterized by manufactured and sold at an automatic vending
machine with process of a designed pattern drawing in accordance with an inputted
watch design information on a dial plate which is put on a housing assembly with a
movement, furnishing watch hands onto an axis of said movement and fitting a cover
glass onto front side of said housing assembly.
9. An original design dial manufacturing machine characterized by comprising an input
apparatus of design information for watch and forming a printed layer on under layer
composed on a dial in accordance with an inputted design information from said input
apparatus.
10. An original design dial manufacturing machine characterized by comprising:
a dial drawing means which draws a designed pattern on a dial plate,
an input apparatus to which a design information is inputted,
an operation control apparatus which supplies the design information transferred from
said input apparatus to said dial processing means, and governs the operation of said
dial drawing means in accordance with said design information.
11. The original design dial manufacturing machine of claim 10 further characterized by
said dial drawing means including a drawing means which draws a designed pattern on
the dial plate at the processing position.
12. The original design dial manufacturing machine of claim 11 wherein said operation
control apparatus is characterized by comprising:
an operation control means which governs the operation of said drawing means, and
a design information processor which outputs the designed pattern to be drawn on said
dial plate in accordance with said design information to said drawing means.
13. The original design dial manufacturing machine of claim 10, 11 or 12 wherein said
dial plate is further characterized by consisting of an under layer to make printing
easier.
14. The original design dial manufacturing machine of claim 10, 11 or 12 wherein said
dial plate is further characterized by consisting of a base plate and said under layer
formed on said base plate to make printing easier.
15. An original design dial for watch characterized by comprising:
a base plate,
an under layer formed on said base plate,
a printed layer of a designed pattern which is drawn on said under layer in accordance
with a design information.
16. The original design dial for watch of claim 15 wherein said under layer is further
characterized by made of a paper, synthetic resin film or porous coated layer.