[0001] The present invention relates to a method for varnishing manufactured articles made
of wood or wood fibre.
[0002] Wood and wood substitutes such as, for example, MDF (Medium Density Fibreboard),
LDF (Light Density Fibreboard), Trupan®, wood pulp, etc., are generally subjected
to a varnishing process based on four main stages consisting of a pretreatment, the
application of a primer, rubbing down and the final stage of varnishing. The term
pretreatment is understood to refer to all the operations which precede the application
of the primer to the manufactured article. These operations vary based on the type
of material being treated, its general condition, the type of finishing which it is
desired to produce and the level of quality which it is desired to achieve. As regards
MDF, for example, the pretreatment consists essentially in rubbing down thoroughly;
this operation is extremely important if a high-quality result is to be obtained.
[0003] The application of primer envisages at least two different passages to be carried
out using liquid varnish, the aim of which is to stabilize the material for the purpose
of the subsequent finishing stage. Between the various operations of applying the
primer comes a stage of gentle rubbing down, the aim of which is to remove the surface
imperfections of the manufactured article prior to the subsequent application.
[0004] Many varnishes can be used at this stage and are chosen depending on the type of
application (by spraying, by dusting, with a roller, etc.) and depending on the type
of material and/or passivation used. In general, these varnishes do not need conductivity
properties, and the usual passivation temperature of the material is about 40°-80°C.
[0005] The actual varnishing stage determines the final appearance of the article; in the
usual varnishing processes, varnishes diluted in solvents are used, these having various
properties depending on the uses for which the manufactured article is intended or
the type of application chosen.
[0006] The varnishing method described hereinabove requires the application of at least
three coats (two applications of primer and the top coat, which is also diluted with
solvent), and up to a maximum of seven coats. The large consumption of material substantially
increases the production costs of the finished product, and at the same time gives
rise to environmental problems which can mainly be brought down to the evaporation
of large quantities of solvent and to the disposal of the product once it has become
unusable.
[0007] The problem underlying the present invention is thus to provide a method for varnishing
manufactured articles made of wood or wood fibre, which overcomes the abovementioned
problems.
[0008] This problem is solved, according to the invention, by a method for varnishing a
manufactured article made of wood or wood fibre, this method comprising a first stage
of rubbing down the surface of the said manufactured article, characterized in that
it comprises the following successive stages of:
a) preheating the said manufactured article uniformly;
b) applying one or more layers of a primer to the surface of the said manufactured
article;
c) heating the said manufactured article;
d) varnishing the said manufactured article with a powdered varnish.
[0009] The varnishing method according to the invention requires a treatment of the manufactured
article which differs from that proposed in conventional methods and which takes the
form of simplification or replacement of some of the traditional operating stages.
[0010] The first condition for the method is the rubbing-down of the manufactured article,
since its initial surface state is of considerable importance if a high-quality final
result is to be obtained.
[0011] Once it has been rubbed down, the manufactured article is preheated. This stage,
which is not present in traditional methods involving finishing with a liquid varnish,
can be carried out using conventional kilns.
[0012] The final preheating temperature of the manufactured article depends on the type
of material being considered and its thickness. In general, especially as regards
materials composed of wood fibre, such as MDF, low thicknesses show greater surface
hardness and this allows the preheating temperature of the material to be reduced.
Preferably, the preheating temperature of the manufactured article is maintained in
the region from 100 to 200°C.
[0013] An air temperature about 10-15°C greater than that required by the material used
is maintained inside the kiln, in order to ensure that the manufactured article reaches
the preset temperature. The residence time in the kiln depends considerably on the
dimensions of the manufactured article, on its composition and, lastly, on its degree
of humidity; for the same material and thickness, a higher percentage of humidity
generally requires a longer residence time in the kiln or, when this is not possible,
a higher air temperature in the kiln.
[0014] For example, Trupan® boards 30 mm in thickness were subjected to temperatures of
about 160°C for periods of between 10 and 20 minutes, giving excellent results. The
same times, but with temperatures of about 120°C, were applied to Fantoni Plaxil 100
MDF boards, while longer times (30 min) but even lower temperatures (about 100°C)
were applied to manufactured articles made of wood.
[0015] Preferably, the residence time in the preheating kiln is less than or equal to 40
minutes.
[0016] The application of primer after preheating the manufactured article is an essential
stage and ensures a high-quality result for the powder-varnishing. The primer can
be applied, for example, by immersion, by spraying or with a roller.
[0017] The powdered varnishes are applied using specific devices which charge the powder
either positively (triboelectric guns, which charge the powder by direct friction)
or negatively (corona-effect guns). The use of both devices necessarily requires the
presence of a support which has specific electrical conductivity properties, this
being a property which is not present in wood or in wood substitutes in the natural
state.
[0018] The primer which is used in the method according to the invention must thus be stable
at high temperatures (up to 250°C) and must have electrical conductivity properties.
On applying it, the manufactured article becomes much less sensitive to temperature
changes, since the primer inhibits, at least partially, any formation of cracks on
its surface. In addition, the electrical conductivity properties acquired by the manufactured
article treated with the primer described above allow powdered varnishes to be applied
by conventional methods, thus simplifying the method as a whole.
[0019] Preferably, the primer is applied to the manufactured article while it is still hot,
having a temperature of not more than 180°C; this approach helps the primer to penetrate
into the fibres of the manufactured article, thus making it easier to stabilize its
outer surface, and at the same time makes it possible to dispense with intermediate
cooling apparatus. Preferably, the primer is applied to the manufactured article which
is at a temperature ranging from 40 to 80°C.
[0020] As it was said above, an essential feature of the primer is its electrical conductivity.
The minimum value of electrical conductivity necessary for the primer to allow a good
coverage of the powdered varnish on the wooden substrate can vary from a primer to
another and it is generally difficult to be measured. A qualitative test for verifying
the electrical conductivity of the primer is therefore used (electrical conductivity
test, ECT), which is based on the varnishing of a wooden substrate of reference in
standard conditions by using different primers.
[0021] The primer can be commercially available as a finished product or can be prepared
by mixing in suitable proportions a varnish with a conductive component. An example
of a conductive component which can be used is powdered graphite. Again, the amounts
of varnish and conductive component which have to be mixed to form a suitable primer
can be determined by using the electrical conductivity test, as it will be examplified
below.
[0022] Use of the primer PA1095 from the company ILVA Polimeri S.p.A., of the primer Graphital
Standard from the company Servimétal (France) and of the primer 0073/C of the company
TECNOCOLOR s.r.l. have proved to be particularly effective.
[0023] If necessary it is possible to apply one or more additional layers of primer; this
depends essentially on the degree of finishing required and on the type of varnishing
powder which will be used thereafter.
[0024] In the case of a double application, the treatment envisages a first layer of primer
on the manufactured article, which has been rubbed down beforehand, and, optionally,
which is still at the temperature of the preceding preheating operation. If necessary,
after primer has been applied, the manufactured article is again heated in order to
bring it to temperature prior to the subsequent application. This intermediate heating
stage is preferably carried out at temperatures ranging from 100 to 200°C.
[0025] In a specific embodiment of the present invention, the primer is applied prediluted
so as to allow it to penetrate more deeply into the manufactured article, thus optimizing
the operation. In the case of multiple layers of primer, this primer can be applied,
independently from one layer to another, in pure or dilute form.
[0026] The dilution of the primer varies either according to the type of material which
is to be treated or according to its method of application. Generally, the more compact
the material, the lower the percentage of solvent which needs to be added to the base
primer. For some materials, such as, for example, MDF Fantoni Plaxil 100, it can also
be observed that by decreasing the thickness of the manufactured article, the required
dilution is reduced.
[0027] In addition, the higher the temperature of the manufactured article when the primer
is applied, the lower the percentage of solvent required. However, at a manufactured
article temperature above 180°C, the results degrade due essentially to the increased
rate of evaporation of the solvent with respect to the base primer.
[0028] The dilution also depends on the means used to apply the primer; for the same material
at the same temperature, application with a roller generally requires a lower dilution
than an application by spraying.
[0029] Once the stage of application of the primer has ended, the manufactured article has
to undergo a heating stage. This operation must, however, be carried out by methods
different to those applied in the preceding preheating stage, since the purpose of
this new heat treatment is not only to dry the surface of the manufactured article,
but also to prepare it for application of the film of powder and the subsequent polymerization
of this powder.
[0030] Preferably, the manufactured article is treated at temperatures of between 130°C
and 200°C, depending on the type of firing required by the particular powder used,
and for periods of up to 40 min, while remaining both chemically and structurally
stable. In addition, the manufactured article has to be freed of any final traces
of moisture and of chemical products which might appear at the surface during the
polymerization of the powder, thereby giving rise to bubbles, making the manufactured
article fall short of the specificities required for varnishing (discontinuity of
the surface of the film of powder, microbubbles, etc.).
[0031] The kiln temperature and the related residence time therein of the manufactured article
depend closely on the type and dimensions of the manufactured article, and on the
firing time of the varnishing powder chosen. However, the principle of reducing as
much as possible the temperatures to which the manufactured article must be subjected
remains valid, so as to minimize the stresses inflicted on the material.
[0032] In the experimental tests, carried out on MDF and Trupan® boards 20 and 30 mm in
thickness, temperatures ranging between 150°C and 200°C for periods of between 10
and 30 minutes were applied, with excellent results. These boards were varnished using
powders having polymerization temperatures of 150°C and 190°C; using powders with
lower polymerization temperatures, the maximum heating temperature is 130°C.
[0033] At the end of the second heat treatment of the manufactured article, the next and
final rubbing-down is carried out, if required. After rubbing down, the manufactured
article is ready for the powder-varnishing and the final polymerization.
[0034] The choice of the type of varnishing powder automatically defines the polymerization
cycle; it is possible to choose from among many categories of powders, not only based
on the type of conditions which the manufactured article must face (internal, external,
attacking atmospheres, etc.), but also based on the type of polymerization which it
is desired to use.
[0035] In this respect, there are essentially two possible choices: polymerization in a
kiln with air and polymerization by IR and UV irradiation. Preferably, however, the
hot-air kiln route is followed, since it is considered to be more versatile, more
robust with respect to any anomalies of the support and gives far fewer problems of
calibration and setting-up of the plant in the field of application.
[0036] The powders which can be used for the varnishing stage are of conventional type;
the optimum choice of the type of powder depends on many different factors which come
down to the nature of the manufactured article.
[0037] Powders with moderate polymerization temperatures and times are preferably used,
so as to reduce the thermal stresses to which the manufactured article is subjected.
It should also be pointed out that these polymerization parameters influence not only
the powder-varnishing stage, but also the preceding stages associated therewith. A
low polymerization temperature of the powder makes it possible to reduce both the
maximum heating temperature of the primer and the preheating temperature of the board.
[0038] Preferably, the powders which can be used in the method according to the invention
have to form a film of high elasticity, high direct and indirect impact strength and
high resistance to chemical and atmospheric agents.
[0039] Wherever necessary, it is possible to apply a second layer of powder in order to
optimize, for example, the edge finishing.
[0040] It has also been found that the kind of primer which is used can influence the adhesiveness
of the powdered varnish - which can be measured by using the Cross-Cut Test (ISO test
2409) - in particular in all those applications in which the wooden substrate may
be subjected to mechanical wear and tear. To allow a high adhesiveness of the powdered
varnish on the manufactured article, it proved to be particularly suitable the primer
coded 0073/C from the company TECNOCOLOR s.r.l., having a Gt 0/5 B score (ISO test
2409).
[0041] In a particularly advantageous embodiment of the present invention, the heat treatments
are carried out in hot-air kilns, thus minimizing any deformations which the manufactured
article suffers by gradually increasing the temperature.
[0042] The present invention also provides a varnished manufactured article comprising a
base made of wood or wood fibre, characterized in that the said base comprises, in
the following order, one or more layers of a primer and a film of polymerized powdered
varnish. Preferably, the primers used are those from the company IVLA Polimeri S.p.A.
(code PA1095), from the company Servimétal France (Graphital Standard) and from the
company TECNOCOLOR s.r.l. (code 0073/C), and the said film of varnish has an impact
strength of at least 1.5 Nm (ECCA test T5), a drawing of at least 3 mm (ISO test 1520)
and a bending of at least 3 mm (ISO test 1519).
[0043] The present invention also relates to the use of a primer and a powdered varnish
for varnishing manufactured articles made of wood or wood fibre. A preferred embodiment
of the present invention envisages the use of a primer from the company ILVA Polimeri
S.p.A. (code PA1095), from the company Servimétal France (Graphital Standard) or from
the company TECNOCOLOR s.r.l. (code 0073/C); this primer can be used in pure or dilute
form.
[0044] A further aspect of this invention is the provision of a kit for varnishing manufactured
articles made of wood or wood fibre, comprising a primer and a powdered varnish. In
a preferred embodiment, the primer is from the company ILVA Polimeri S.p.A. (code
PA1095), from the company Servimétal France (Graphital Standard) or from the company
TECNOCOLOR s.r.l. (code 0073/C).
[0045] The powder-varnishing method according to the invention makes it possible, compared
with conventional techniques using liquid varnishes, to reduce substantially the use
of pollutants, such as varnishes and solvents. By this method, it is generally sufficient
to apply a maximum of two coats of primer, which is optionally diluted, whereas in
a traditional method, anywhere from a minimum of three applications of liquid varnishes
(two coats of primer and the top coat, which is also diluted with solvent) up to a
maximum of seven are needed.
[0046] The production plants used to carry out the method according to the invention also
make it possible to recover up to 97% of the powder used, which can then be returned
into the productive cycle. The remaining 3% is extracted using suitable absolute filters
which purify the air by purely mechanical means, i.e. without the use of chemical
substances of any type.
[0047] The method according to the invention makes it possible to reduce the production
costs of the manufactured article substantially. The use of thermosetting powders
makes it possible in most cases to dispense with the sanding operations required in
conventional methods. This leads in itself to a reduction in the production costs,
but is even more important for the fact that it is thus possible to carry out an entirely
automated process without the need for restarting; the manufactured article can thus
be coupled, in raw form, to a suitable transporter and released after completion of
the polymerization, after a fixed time. In this way, the production is substantially
rationalized.
[0048] The cost of the powdered varnish may be comparable to that of traditional liquid
varnish, but the yield is higher as a result of the lower level of consumption and
the efficiency of the recovery systems.
[0049] The method according to the invention also makes it possible to transfer onto supports
made of wood or of wood fibres any type of finishing which is normally available on
a metal support. In addition to broadening the range of possible finishings, by giving
wooden manufactured articles the typical characteristics of a powder-varnishing, this
makes it possible to enjoy the typical advantages of a powder-varnishing, such as,
for example, increased resistance of the manufactured article to chemical and mechanical
stresses, to wear and to atmospheric agents.
[0050] The preferred embodiments of the invention will now be described, by way of non-limiting
examples, in order to understand it more clearly.
ELECTRICAL CONDUCTIVITY TEST (ECT)
Substrate of reference: MDF Fantoni Plaxil 100 or Trupan®, 300x300x14 mm board.
[0051]
The board has two 2 mm diameter holes at the two opposed extremities in order to be
hooked to the transporter.
2 mm diameter iron hooks are used.
A stable contact between the board and the hooks is essential in order to allow the
grounding of the conductive surface of the board.
The board must be vertical during application of the powdered varnish.
Testing procedure
[0052]
- 1st step:
- preheating the board to the suitable temperature (160°C for Trupan® and 120°C for
MDF Fantoni Plaxil 100).
- 2nd step:
- applying the primer on the whole board in order to have a stable contact between the
conductive surface and the iron hooks to which the board is hooked.
- 3rd step:
- drying the primer by heating, according to the method described in the description
above.
- 4th step:
- applying the powdered varnish on the board which is kept in vertical position.
The powdered varnish used is Pulverlac MP RG MZ L Grigio Scuro SG35, code 2220203501.
The powder is applied using the following apparatus: Bollhoff, Manual Powder System
BPM 930 with Control Unit BPS 930, with the following parameter values:
Voltage: 30 KV
Current: 30 µA
Powder pressure: 2.6 bar
Transport pressure: 2.4 bar
Air inlet pressure: 2.5 bar
No powder tank is used. The powder is directly taken from its box.
Interpretation of results
[0053]
The test is positive when the board is uniformly covered by a powdered varnish layer.
If the primer is not sufficiently conductive, the formation of a discontinuous powder
layer is observed, with zones of the surface which are only covered by a very thin
layer of varnish or are not covered at all. In case of doubt, the insufficient covering
of the board can be easily recognized after the polymerization step which is performed
by heating.
The following scoring is employed for classifying the degree of coverage of the powdered
varnish (ECT score):
- insufficient
- --
- discontinuous
- -
- homogeneous
- +
- homogeneous, easy application
- ++
PREPARATION OF THE PRIMER
[0054]
Varnish used for the primer: code 0100/C, TECNOCOLOR s.r.l.
Conductive component: code 0101/C, TECNOCOLOR s.r.l. (containing graphite powder)
As a conductive component, graphite powder as such can also be conveniently used.
The varnish and the conductive component were mixed in various amounts in order to
establish the right proportions to give a good result in the application of the powdered
varnish. The composition of the primer was tested using the electrical conductivity
test described above. The following table summarizes the results obtained:
item |
varnish (grams) |
conductive component (grams) |
ECT score |
1 |
100 |
0 |
-- |
2 |
100 |
15 |
-- |
3 |
100 |
30 |
-- |
4 |
100 |
40 |
- |
5 |
100 |
50 |
+ |
6 |
100 |
100 |
++ |
7 |
100 |
150 |
++ |
The primers having the compositions of items 5, 6 and 7 are suitable for performing
the method of the present invention. The composition of item 6 corresponds to the
commercial primer coded 0073/C from the company TECNOCOLOR s.r.l.
CROSS-CUT TEST (ISO 2409 TEST)
[0055]
The cross-cut test for determining the adhesiveness of the varnish on the finished
product is performed by creating on the varnished surface with a comb tool a cross-cut
area. The distance between the grooves depends on the thickness of the varnish film:
- thickness of film
- distance between grooves
- ≤ 60 micron
- 1 mm
- 60-120 micron
- 2 mm
- > 120 micron
- 3 mm
The surface is then 5-times brushed in diagonal direction.
An adhesive strip is adhered to the cross-cut surface and is then removed by tear.
After careful examination of the resulting surface, the following scoring is determined:
- Gt 0/5 B
- the edges of the grooves are competely smooth, no cross-cut square is removed
- Gt 1/4 B
- little scales of varnish are detached at the intersections; about 5% of the cross-cut
area is damaged
- Gt 2/3 B
- scales of varnish are detached along the edges and the intersections of the grooves;
about 15% of the cross-cut area is damaged
- Gt 3/2 B
- scales of varnish are detached along the edges and on the square surface; 15-35% of
the cross-cut area is damaged
- Gt 4/1 B
- large scales of varnished are detached along the edges of the grooves, whole squares
are detached; 35-65% of the cross-cut area is damaged
- Gt 5/0 B
- more than 65% of the cross-cut area is damaged
A primer, for being suitably used for varnishing products which expect to have high
mechanical wear and tear, must have a score of at least Gt 2/3 B in this test.
The following scoring has been determined:
- primer 0073/C (TECNOCOLOR s.r.l.)
- Gt 0/5 B
- primer PA1095 (ILVA Polimeri S.p.A.)
- Gt 2/3 B
- primer Graphital Standard (Servimetal France)
- Gt 2/3 B
EXAMPLES
[0056] In each example, the primer was applied using a common manual gun with a bucket,
with an inlet air pressure limited to 3.5 atm. and a spray nozzle 1.2 mm in diameter.
In Examples 1-4, a primer from the company ILVA Polimeri S.p.A., code PA1095, was
used (ECT score = ++), whereas in Examples 5 and 6 a primer from the company Servimétal
France (Graphital Standard) was used (ECT score = +). A solvent from the company ILVA
Polimeri S.p.A., code TZ 50, was used to dilute the primer PA1095 (when necessary),
while rainwater was used to dilute the Graphital Standard.
[0057] In each example, the powder was applied using the following apparatus:
Bollhoff "Manual Powder System BPM 930 with Control Unit BPS 930"
[0058] The following control parameter values were used for all of the experimental tests:
- Voltage:
- 70 KV
- Current:
- 60 mA
In general, a voltage of 100 KV and a current of 100 µA can also be successfully
used.
Example 1
[0059] A squared and rubbed-down Trupan® board with dimensions of 30x300x300 (mm) was preheated
to a temperature of 160°C for a period of 10 min. The primer prediluted to 15% was
applied, by low-pressure spraying, to the board at a temperature of 150°C. A second
layer of pure primer was applied (by low-pressure spraying) but only on the edges
of the board, which at this point had reached a temperature of 100°C.
[0060] The product thus obtained was heated to a temperature of 185°C for a period of 20
min and, after returning to a temperature of 120°C, was varnished with a powdered
varnish (epoxy polyester, Grigio Raggrinzato Metallizzato Pulverlac code 2220203501),
which was polymerized at 180°C for a period of 22 min. The product thus obtained had
good surface uniformity and excellent covering of the edges.
Example 2
[0061] A squared and rubbed-down Trupan® board with dimensions of 30x300x300 (mm) was preheated
to a temperature of 160°C for a period of 10 min. The primer pre-diluted to 20% was
applied, by low-pressure spraying, to the board at a temperature of 150°C. The product
thus obtained was heated to 160°C for a period of 5 min and then a second layer of
primer was applied (by low-pressure spraying) but only on the edges of the board,
which at this point had reached a temperature of 150°C.
[0062] The product thus obtained was heated to a temperature of 190°C for a period of 20
min, sanded down (light, 1000 particles/cm
2 grain) and, after returning to a temperature of 135°C, was then varnished with a
powdered varnish (Nero Opaco Matt liscio Arsonsisi, code B140N00). The powder was
finally polymerized at 185°C for a period of 22 min. The product thus obtained had
good surface uniformity and excellent covering of the edges.
Example 3
[0063] A Fantoni Plaxil 100 MDF board with dimensions 10x300x300 (mm) was preheated to a
temperature of 170°C for a period of 15 min. The pure primer was applied, with a roller,
to the board at a temperature of 160°C.
[0064] The product thus obtained was heated to a temperature of 165°C for a period of 20
min, sanded down (light, 1000 pti/cm
2 grain) and, after returning to a temperature of 110°C, was then varnished with a
powdered varnish (epoxy polyester, Grigio Raggrinzato Metallizzato, Pulverlac code
2220203501). The powder was finally polymerized at 160°C for a period of 35 min. The
product thus obtained had good surface uniformity and excellent covering of the edges.
Example 4
[0065] A parallelepiped of beech with dimensions of 50x50x400 mm was preheated to a temperature
of 110°C for a period of 30 min. The primer prediluted to 25% was applied, by low-pressure
spraying, to the product at a temperature of 105°C. The product thus obtained was
heated to 130°C for a period of 5 min and a second layer of primer diluted to 10%
was then applied (by low-pressure spraying), the manufactured article at this point
having reached a temperature of 120°C.
[0066] The product thus obtained was heated to a temperature of 190°C for a period of 20
min and, after returning to a temperature of 120°C, was varnished with a powdered
varnish (epoxidic, Grigio Basalto Liscio Opaco, Europolveri, code 604.8.5611). The
powder was finally polymerized at 185°C for a period of 22 min. The product thus obtained
had good surface uniformity.
Example 5
[0067] A parallelepiped of Trupan® with dimensions of 130x85x30 mm was preheated to a temperature
of 160°C for a period of 5 min. The prediluted primer (1:4 (vol) primer:rainwater)
at a temperature of 70°C was applied, by partial immersion for 120 sec, to the manufactured
article at a temperature of 150°C. The product thus obtained was heated to 160°C for
a period of 10 min and was then sanded down lightly with a cloth of 800 particles/cm
2 grain.
[0068] The product, at a temperature of 120°C, was varnished a first time with a powdered
varnish (Herberts, Rosso BT AT Senza Piombo, code 12.00.7115), heated in an kiln to
160°C for 3 min and then cooled to 130°C, at which temperature a second coat of powder
was applied.
[0069] The powder was finally polymerized at 160°C for a period of 20 min. The product thus
obtained had an excellent surface finish.
Example 6
[0070] A parallelepiped of Trupan® with dimensions of 130x85x30 mm was preheated to a temperature
of 160°C for a period of 15 min. The prediluted primer (1:4 (vol) primer:rainwater)
with a temperature of 70°C was applied, by partial immersion for 180 sec, to the product
at a temperature of 150°C. The product thus obtained was heated to 160°C for a period
of 15 min and then sanded down lightly with a cloth of 800 particles/cm
2 grain.
[0071] The product, at a temperature of 120°C, was varnished with a powdered varnish (Herberts,
Rosso BT AT Senza Piombo, code 12.00.7115).
[0072] The powder was finally polymerized at 160°C for a period of 20 min. The product thus
obtained had a good surface finish.
Example 7
[0073] Following the procedures described in examples 1-4, but by substituting the primer
PA1095 from the company ILVA Polimeri S.p.A. with the primer 0073/C from the company
TECNOCOLOR s.r.l., products with very good surface finish are obtained, having in
addition a better adhesiveness of the varnish upon mechanical wear and tear.
1. Method for varnishing a manufactured article made of wood or wood fibre, this method
comprising a first stage of rubbing down the surface of the said manufactured article,
characterized in that it comprises the following successive stages of:
a) preheating the said manufactured article uniformly;
b) applying one or more layers of a primer to the surface of the said manufactured
article;
c) heating the said manufactured article;
d) varnishing the said manufactured article with a powdered varnish.
2. Method according to Claim 1, in which said primer has an electrical conductivity sufficient
to allow the powdered varnish to form a homogeneous layer on said manufactured article
as determined with ECT test.
3. Method according to Claims 1 or 2, in which the said preheating is carried out to
a temperature ranging from 100 to 200°C.
4. Method according to Claims 1 to 3, in which the said preheating of the manufactured
article is carried out for a period less than or equal to 40 min.
5. Method according to any one of the preceding claims, in which the said primer is applied
to the manufactured article which is at a temperature of less than or equal to 180°C.
6. Method according to Claim 5, in which the said primer is applied to the manufactured
article which is at a temperature ranging from 40 to 80°C.
7. Method according to any one of the preceding claims, in which the said primer is chosen
from PA1095 from the company ILVA Polimeri S.p.A., Graphital Standard from the company
Servimétal (France) and 0073/C from the company TECNOCOLOR s.r.l..
8. Method according to any one of the preceding claims, in which, in stage b), one or
more said layers of pure or dilute primer are applied, independently of each other.
9. Method according to any one of the preceding claims, in which a single layer of primer
is applied in stage b).
10. Method according to any one of Claims 1 to 8, in which two or more layers of primer
are applied in stage b).
11. Method according to Claim 10, in which, in stage b), an intermediate heating stage
is inserted between two applications of primer.
12. Method according to Claim 11, in which the said intermediate heating stage is carried
out at a temperature ranging from 100 to 200°C.
13. Method according to any one of the preceding claims, in which the said stage of heating
of the manufactured article takes place at a temperature ranging from 130°C to 200°C.
14. Method according to any one of the preceding claims, in which the said heating stage
is carried out for a period less than or equal to 40 min.
15. Method according to any one of the preceding claims, in which the said stages of preheating
and heating of the manufactured article are carried out in a kiln with air.
16. Method according to any one of the preceding claims, in which two layers of powdered
varnish are applied in stage d).
17. Method according to any one of the preceding claims, in which the primer is such that
it allows a adhesiveness of the powdered varnish on said manufactured article of at
least Gt 2/3 B as determined with ISO test 2409.
18. Manufactured article comprising a base made of wood or wood fibre, characterized in
that the said base comprises, in the given order, one or more layers of a primer and
a film of polymerized powdered varnish.
19. Manufactured article according to Claim 18, in which said primer has an electrical
conductivity sufficient to allow the powdered varnish to form a homogeneous layer
on said manufactured article as determined with ECT test.
20. Manufactured article according to Claim 19, in which the said primer is chosen from
PA1095 from the company ILVA Polimeri S.p.A., Graphital Standard from the company
Servimétal (France) and 0073/C from the company TECNOCOLOR s.r.l..
21. Manufactured article according to Claims 18 to 20, in which the said film of varnish
has an impact strength of at least 1.5 Nm (ECCA test T5).
22. Manufactured article according to Claims 18 to 21, in which the said film of varnish
has a drawing of at least 3 mm (ISO test 1520).
23. Manufactured article according to Claims 18 to 22, in which the said film of varnish
has a bending of at least 3 mm (ISO test 1519).
24. Manufactured article according to Claims 18 to 23, in which the primer is such that
it allows an adhesiveness of the powdered varnish on said manufactured article of
at least Gt 2/3 B as determined with ISO test 2409.
25. Use of a primer and of a powdered varnish for varnishing manufactured articles made
of wood or wood fibre.
26. Use according to Claim 25, in which said primer has an electrical conductivity sufficient
to allow the powdered varnish to form a homogeneous layer on said manufactured article
as determined with ECT test.
27. Use according to Claims 25 or 26, in which the said primer is chosen from PA1095 from
the company ILVA Polimeri S.p.A., Graphital standard from the company Servimétal (France)
and 0073/C from the company TECNOCOLOR s.r.l..
28. Use according to Claims 25 to 27, in which the said primer is used in pure form.
29. Use according to Claims 25 to 27, in which the said primer is used in dilute form.
30. Use according to Claims 25 to 29, in which the primer is such that it allows an adhesiveness
of the powdered varnish on said manufactured article of at least Gt 2/3 B as determined
with ISO test 2409.
31. Kit for varnishing manufactured articles made of wood or wood fibre, comprising a
primer and a powdered varnish.
32. Kit according to Claim 31, in which said primer has an electrical conductivity sufficient
to allow the powdered varnish to form a homogeneous layer on said manufactured article
as determined with ECT test.
33. Kit according to Claim 31 or 32, in which the said primer is chosen from PA1095 from
the company ILVA Polimeri S.p.A., Graphital Standard from the company Servimétal (France)
and 0073/C from the company TECNOCOLOR s.r.l..
34. Kit according to Claims 31 to 33, in which the primer is such that it allows an adhesiveness
of the powdered varnish on said manufactured article of at least Gt 2/3 B as determined
with ISO test 2409.