[0001] The invention relates to a group for forming packets of rigid packaging, in particular
of cigarette packets, in the cigarette packing machines, comprising the features according
to the preamble of claim 1.
[0002] The known cigarette packet forming groups, generally have stationary folders for
any type of path, that is consisting of surfaces suitably shaped and engaging with
the parts of the blank to be folded around preset folding lines. The advancement of
the orderly groups of cigarettes together with the associated blank along the folding
path takes place at high speed and generally in steps of advancement with considerable
accelerations and decelerations. Furthermore, in general the wings or the flaps of
the blank not yet folded are and must be free and therefore, as they have relatively
large projections, are subjected to the influence of the accelerations and decelerations.
Furthermore, the stationary folding surfaces must obviously be curved as they must
deviate said wings or said flaps of the blank from the direction of the unfolded position
to the one of the folded position. The coincidence of the above mentioned conditions
entails considerable risks that during the folding of the front edges or corners of
the wings and the flaps of the blank not folded, with reference to the direction of
advancement, stop against the surfaces of the stationary folders generally of a concave
shape, becoming either delayed because of the surging greater friction or completely
deformed when the stop is drastic. In the best of the assumption this entails a certain
deformation of the finished packet. The deformation becomes critical also due to the
fact that with regards to the group of orderly cigarettes and with the present blanks
for instance for the rigid packets with hinged lids, frequently wings or flaps of
the blank project at the top end of the orderly group of cigarettes which are not
symmetric between each other. Therefore the above mentioned conditions have a greater
effect on the flap with greater projection than the opposite flap with lesser projection.
[0003] Furthermore, the stationary folding surfaces have the inconvenience that these must
remain adherent against the associated parts of the blank in the different folding
positions. Consequently one has a grazing of the blank and more precisely of the face
which constitutes the one visible of the packet against the said surfaces and with
the speeds of advancement presently required such grazing can cause damage to the
blank from the aestethic point of view, both with regards to damage by scraping or
cancellation of aestethic elements foreseen on the blank as well as for the appearance,
for example, of lines or other marks caused by the reciprocal rubbing between the
blank and the folding surfaces.
[0004] The conditions described above assume a considerable importance, when the folding
path winds along a curved line in particular tangential or secant to the blank not
folded, as in this case also centrifugal forces take effect which push the flaps of
the blank cooperating with the folding surfaces necessarily already curved on their
own but are in this case curved still further according to the radius of the curved
folding path, against the said folding surfaces of the same amplifying the inconveniences
described.
[0005] The invention has therefore the aim to create a cigarette packet forming group of
the type described at the beginning that thanks to simple and low cost devices is
able to prevent the inconveniences described above without thus operationally limiting
the group relative to the present ones, but on the contrary allowing for a better
and more efficient and reliable operation.
[0006] The invention attains the above aims with a packet forming group of the type described
at the beginning and showing the combination of features of the characterizing part
of claim 1
[0007] According to a preferred embodiment of the invention, the conveyor housings are constituted
by housing pockets distributed along the peripheral rim of a wheel revolving around
an horizontal axes, while folding means with the relative support and driving means
are provided in correspondence with each housing pocket and on the two sides axially
opposite of each pocket.
[0008] Therefore the folding means form two crowns of coinciding means each with one of
the two opposite faces of the wheel and each pair of folders in correspondence with
the corresponding housing pocket, while the support means of the folders are stationary
relative to the housing pockets, that is they move together with the same.
[0009] In this case it becomes advantageous to provide as a driving means of the folders
a small oscillating drive arm which is operated thanks to a stationary cam, the oscillating
drive arm being articulated to the folder and is therefore itself movable together
with the housing pockets.
[0010] The cam is of the three dimensional desmodromic type and the oscillating arms have
pairs of rollers which engage with the opposite faces of the cam track.
[0011] The housing pockets of the individual orderly groups of cigarettes together with
the blank to be folded are open preferably along the ends parallel to the two faces
of the wheel and along the radially external side, while in combination with the folders
have stationary means to retain the orderly groups of cigarettes in the housing pockets
constituted by stationary surfaces concentric with the path of the housing pockets.
While the said stationary retaining surfaces become smaller and thinner little by
little as the folding means approach the parts of the blank to be folded to the faces
still free of the orderly group of cigarettes, so as not to interfere with the said
parts of the blank and with the folding means.
[0012] In a preferred embodiment, the blank is wrapped around an orderly group of cigarettes
with a progressive motion of wrapping the same that is transversal to the major axis
of the blank, in that the orderly group of cigarettes is arranged in such a way, whereby
the major axis of the blank is transversal to the direction of advance, while on the
two sides of the housing pocket parallel with the direction of conveyance and with
the minor axis of the blank, oscillating folder arms are provided the oscillating
support of which moves together with the housing pocket and the said folder arms oscillate
between a dwell station where they are tilted laterally outward relative to the housing
pocket and in a position of completed fold in where they are oscillated towards the
median plane of the housing pockets and in which position they push the parts of the
blank engaging with the face on the peripheral external face of the wheel of the group
of ordered cigarettes to the corresponding part of the blank.
[0013] According to a further feature, associated with the preceding parts of the blank
projecting on the two sides of the housing pockets in direction transversal to the
conveyance and intended to overlap each other on the lateral and upper faces of the
orderly group of cigarettes oriented parallel with the direction of conveyance, are
folded in such a manner whereby first the folding of the parts destined to overlap
the face parallel with the direction of conveyance and opposite to the closed side
of the housing pocket is carried out and the folding takes place with regards to the
part of the blank intended to overlap the lateral faces perpendicular relative to
the first of the orderly group of cigarettes, while subsequently after this first
folding, the contemporaneous folding of said two parts of the blank is carried out
substantially together and already with the final reciprocal orientation against the
associated face of overlap of the orderly group of cigarettes. For this purpose, apart
from an appropriate control along the folding line between the two sections of the
projecting part of the blank, each folder arm has a shape such as to engage first
with the outermost part of the blank relative to the mean axis of the conveyor housings,
and subsequently also with the innermost part to accompany and fold together and with
the final orientation between the said two sections of the projecting part of the
blank against the orderly group of cigarettes.
[0014] In particular this is obtained providing each folder arm with two areas of contact
with the blank.
[0015] Arranging and shaping the arms appropriately it becomes possible to obtain that the
two areas of contact between the blank and the folder arm always be very small and
alternating between each other.
[0016] In particular it becomes advantageous to make the folder arms to oscillate around
an axis arranged below the edges of the opposite lateral faces of the orderly groups
of cigarettes beyond which exstend the two projecting parts of the blank in that the
folder arm is shaped in form of an inverted L, or oscillating around the longer branch
and the surfaces of contact with the blank one being provided in the intermediate
area of the longer branch and one in the intermediate area of the shorter branch in
such a way, whereby an area of contact with the blank coincides with the folding line
between the two areas of the projecting part of the blank that cooperate with said
arm and one area of contact is constituted by the band along the said folding line
of the outermost area of the blank.
[0017] In this case, the two areas of the projecting part of the blank are folded in advance
between themselves taking up an intermediate orientation, while the reciprocal correct
position is reached under condition of completion of the fold against the corresponding
face of the orderly group of cigarettes.
[0018] In combination with the folding means above further mobile or stationary folders
can be provided for the folding of further flaps, for example of the overlapping wings
for forming the sides perpendicular to the direction of conveyance or additional wings.
[0019] The advantages of the present invention become evident from the description above.
The parts of the blank that constitute the visible faces generally of greater extension
and aestethic impact of the packet obtained by folding the same move together with
the pocket and the blank and carry out motions with regards to the folding that are
very limited. In this way one eliminates the inconveniences due to possible sticking
of the same parts of the blank to the surfaces that determine the folding and one
avoids, or in any case drastically reduces the danger of damaging the visible surfaces
of the blank that would reduce the value or aestethic appearance. The particular construction
of the folders allows to obtain the maximum precision of motion and the delicate handling
of the blank, furthermore the same is mechanically simple. The construction of the
folding means also allows for the making of the housings to be such to prevent leaks
of lubricants in the sections where the product is housed avoiding any danger of soiling.
The construction is of safe and reliable operation.
[0020] The invention has additional features which are subject of the dependent claims.
[0021] The features of the invention and the advantages arising from the same will be better
evidenced from the following description of a non limiting executive example illustrated
in the attached drawings, in where:
The Fig. 1 illustrates a perspective view of a forming wheel with the folding arms.
The Fig. 2 illustrates an enlarged detail of the wheel according to Fig. 1 in the
area of a folding arm.
The Fig. 3 illustrates an axial view partially in cross-section of the wheel according
to the preceding figures.
The Fig. 4 illustrates an enlarged detail of Fig. 3.
The Fig. 5 illustrates an axial cross-section of the wheel according to the preceding
figures.
The Fig. 6 illustrates a detail of the folding means of the inner flaps on the end
sides of the orderly group of cigarettes parallel to faces of the wheel.
The Fig.s 7 to 12 illustrate an enlarged detail of the section according to Fig. 5
with the folding arms in the respective different folding positions.
The Fig.s 13 to 17 illustrate different views of the drive cam of the oscillating
drive arms.
The Fig. 18 to 21 illustrate the blank in the starting condition and in the different
folding conditions relevant for the folding process.
[0022] With reference to the figures, a group for forming rigid packets, in particular of
cigarettes, is constituted in particular, but not limit wise by a wheel 1 which is
mounted revolving around an horizontal axis 2 and that carries a plurality of housing
pockets 3 angularly equidistant on its circumferential peripheral face. The wheel
1 is formed by two discs 101 each of which is mounted on a half shaft 33. The two
discs and the two half shafts are coaxial between each other and the two discs are
distanced between each other in a dimension substantially corresponding to the dimensions
of the packet in direction of the axis of rotation.
[0023] The driving can take place thanks to any means known in themselves for example by
transmissions not illustrated which drive the two half shafts in a manner perfectly
synchronized between each other. This allows to position followers/ejectors inside
between the two discs indicated generically with 4 also known in themselves and which
are activated by drive shafts 104 which extend themselves inside the hollow made half
shafts 33. The housing pockets are constituted by a bottom wall which can be whole
or formed by small bars or crossbars 103 in the two end zones of the corresponding
side of the packet and by vertical ribs 203 which overlap at the two radial sides
of the packet P transversal to the direction of advance.
[0024] In correspondence with each housing pocket 3 or the side of the same on the face
of the wheel 1 an oscillating folder arm 5 is provided in form of an L and that is
fulcrated in a manner oscillating around a perpendicular axis at the median radius
between the two lateral vertical ribs 203 and that is foreseen radially inside with
respect to the bars 203 that form the bottom side of the housing pockets 3. The radial
distance corresponds substantially to the radial dimension of the packet G that is
intended to be housed in the housing pocket 3. Two parallel drive arms 6 are articulated
on an intermediate appendix 105 of each arm 5, the opposite end of which is articulated
to the corresponding branch of the forked end 107 of an oscillating drive arm 7. This
is fulcrated in an oscillating manner at its intermediate point around an axis 8 parallel
to the axis of oscillation of the folding arms 5 and the opposite end has a revolving
roller 15 at the ends of the two branches of a second fork 207 oriented perpendicularly
to the first 107 respectively. The axis of the fulcrum 8 of the drive arms 7, as well
as the axis of oscillation of the folding arms 5 is mounted on a stationary support
14, 14' fixed to the external side of the corresponding disc 101 or shaped with the
same. The rollers 15 are revolving around axis contained in the median radial plane
of the housing pocket 3 and each engaging with the two opposed tracks 109 of a three
dimensional cam 9. The same is foreseen on a stationary part 10 mounted coaxially
to the axis of rotation 3 of the wheel and facing the corresponding disc of the wheel
1. The peripheral edge is suitably circular and the part 10 on which the cam 9 is
made constitutes the axial closure element of the housing chamber 11 of the drive
arms 7 and of the cam 9. This one is at least partially closed on the circumferential
side of the covers 111 that are fixed to the corresponding disc 101 suitably shaped
to form bearing and mounting surfaces and that support lubricant proof and in a rotary
manner relative to the same thanks to oil seal rings 211 against the circular peripheral
edge of the part 10 that carries the cam 9.
[0025] The folding arms 5 have an extension such as to cover in the circumferential direction
of the extension of the housing pocket 3, while these are in the shape of an inverted
L with the longer branch 205 that is the one fulcrated in an oscillating manner and
with the shorter branch 305 that in the position oscillated towards the disc 101 arranges
itself parallel to the plane defined by the lateral bottom ribs 203 of the housing
pocket 3 at a radial distance from the same corresponding to the thickness of the
packet, while the intermediate zone 405 of the longer branch 205 of the folding arm
5 is radially perfectly oriented and extends itself level with the plane defined by
the open side of housing pocket 3 parallel to the face of the corresponding disc 101.
[0026] The cam 9 can be shaped in such a manner as to guarantee the oscillations of the
folding arms 5 into the desired positions of folding of the flaps projecting axially
from the blank F.
[0027] The motion of the folding arms is to a limited degree smooth and continuous with
regards to stops due to the advancement in steps of the wheel itself, without variations
in position or leaps. This guarantees together with the absence of relative circumferential
motion and to the limited reciprocal rubbing between the folding arms 5 and areas
of contact of the same on the blank, a delicate but also firm folding of the blank
and such as to avoid hang ups between the folding means and the parts folded by the
same or damage to the blank.
[0028] A typical blank for making a rigid cigarette packets with hinge lid is shown in Fig.
18.
[0029] The blank has in reality already been subjected to some forming operations or to
the connection with the so called inner frame that are not subject and do not have
an effect on the sequences carried out by the group according to the invention.
[0030] The blank F has a central band formed by several rectangles of different dimensions
and indicated in order from F1 to F6 and which are respectively the front facing part
of the hinged lid the top end side of the packet connected to the hinged lid the rear
side of the hinged lid that is hinged at the remaining part of the rear side of the
packet, the bottom side of the packet and the remaining part of the front facing side
of the packet. Lateral wings indicated with L1 to L6 and L1' to L6' are connected
on both sides of the central band and are symmetrically to the same. From L1. L1'
to L6, L6' the wings constitute respectively the outer overlapping wing on the sides
of the packet, the two opposite internal wings at the top end of the blank which is
overlapped by the zone F2, the wings that form the narrow sides in the area of the
lid and which are overlapped be the wings L1, L1', the wings that form the remaining
part of the sides, the wings of the bottom side which is overlapped by the area F5
and the wings overlapping the wings L4, L4' along the sides of the packet.
[0031] The wings L2. L2' and L5, L5' that form the internal layer of the end sides that
form the bottom and the head of the packet and which are overlapped in the finished
condition of the packet by the areas F2 and F5, are connected along the preset folding
lines to the adjacent wings L3, L3' and L4, L4' that form the innermost layer of the
sides of the packet, while they are separated by cut-outs from the areas F2, F5 adjacent
to the same and from the wings L1, L1' and L6, L6'.
[0032] In these conditions in order to better understand the operation of the group according
to the invention, it is appropriate to indicate that the blank is suitably wrapped
around an ordered group of cigarettes G preferably previously wrapped in an inner
envelope of foil or similar. The Fig.s 18 to 20 illustrate some main phases of the
folding. In a first phase not illustrated, the orderly group of cigarettes G is pushed
into a pocket 3 with a radial motion and placing between the group G and the pocket
a blank F suitably centered with the zones F3 and F4 relative to the corresponding
side of the orderly group of cigarettes G. The insertion into the pocket with the
blank oriented with its longitudinal axis parallel to the axis of rotation of the
wheel 1 determines the first folding of the lateral wings L3, L3' and L4, L4' against
the sides of the narrow sides of the orderly group of cigarettes G.
[0033] From the two end sides parallel with the discs 101 the areas F1, F2 project in this
way with the associated wings L1, L1', L2, L2' from one side and F5, F6 with the wings
L5, L5' and L6, L6' from the opposite side.
[0034] In the following folding phase the wings L2. L2' and L5, L5' are folded which are
connected by means of a preset folding line to the ends of the lateral wings L3, L3'
and L4, L4' folded on insertion of the orderly group of cigarettes G into the pocket
3.
[0035] The wings L2. L5 are folded by external folders 21 that move tangentially to the
discs 101 and that are formed for example by folding spatulas parallel with the faces
of the disc and movable forward and back in position substantially overlapping the
end side of the orderly group of cigarettes G. The Fig. 6 illustrates said folders
21 in the withdrawn position and in the folding position respectively which is indicated
with a dotted line with the reference number 21'.
[0036] The spatulas advantageously constitute the branches of a fork that is mounted on
a rod 121, while the movement of the spatulas 21 takes place thanks to an articulated
polygon formed by the levers and the by the arms indicated with 221, 321, 421, and
521. In the folding position the spatulas arrange themselves at a certain distance
from the shoulders 222, in order to form an extension and as the said distance is
smaller than the dimension of the wings L2, L5 and remain in this position to guarantee
that said wings slip under said shoulders 222 during at least the initial phase of
the subsequent step of advancement.
[0037] With these steps of advancement the wings L2' and L5' are folded, in front with reference
to the direction of rotation thanks to the shoulders 222.
[0038] These two steps are schematically indicated in the Fig.s 7 and 8 and 9 viewed in
direction of advancement of the housing pocket 3.
[0039] After this phase the further advancement of the wheel entails the activation of the
two opposed oscillating folding arms 5 that act on the projecting areas F1, F2 and
F5, F6. The first folding takes place along the lines L7 and L8 as illustrated in
the Fig.s 10 and 20. The folding arms 5 start to engage with the branch 305 with the
areas F1 and F6 and thanks to the opposing action of a stationary part 322, fold said
areas relative to the areas F2 and F5.
[0040] The following folding step will lead the areas F1 and F2 and F5 and F6 to progressively
overlap the corresponding side of the orderly group of cigarettes as illustrated in
the Fig.s 11, 12, and 21. The only wings still to be folded after this step are those
overlapping the narrow sides L1, L1' and L6, L6' that extend themselves in line in
pairs and that are folded thanks to the stationary folding surfaces on ejection in
station IV of the packet from the housing pocket 3.
[0041] Obviously what proven in these Fig.s 18 to 20 is extremely schematized to obtain
the maximum possible simplicity.
[0042] The orderly group of cigarettes G with the associated blank are retained in the corresponding
pockets 3, until the complete folding in the final position of the areas F1, F2 and
F5, F6 of the blank F has been reached thanks to a circumferential retaining surface
that extends itself coaxially with the wheel 1, at a distance from the pockets corresponding
to the thickness of the orderly group of cigarettes G with the blank and that lessens
in thickness, keeping its position in direction of advancement of the wheel, presenting
a preset angular amplitude that normally lies between 100 and 120 degrees.
[0043] Said surface 122 is formed by by the radially internal side of a concave that terminates
progressively tapering itself in the angular position corresponding to the moment
where the areas F1, F2 and F5, F6, have been brought into contact with the corresponding
side of the orderly group of cigarettes G and are retained in that position by the
folding arms 5. Therefore the areas F1, F2, F5 and F6, are folded over the concave
22 that terminates in such a position as not to interfere with the actual folders
5.
[0044] The concave 22 has in its initial area with reference to the direction of rotation
also lateral shoulders 222 which substantially overlap in line the open ends of the
pockets 3 parallel to the discs 101 and that have an angular amplitude such whereby
the shoulders 222 do not break along the entire path from the station of introduction
I to the angular position II corresponding to the moment in where the first fold has
been carried out in the conditions substantially as in Fig.s 7 to 10 and 20. In this
case, the lateral shoulders 222 have an L shaped section with an axial branch 322
the external edge of which is in line with the folding line L7, L8 between the areas
F1 and F2 and the areas F5 and F6.
[0045] A further retaining surface 122 is foreseen downstream from the station indicated
with III in which the folding arms complete the fold. This one is made substantially
symmetric to the preceding ones and is part of a coaxial concave 22' and with a construction
substantially symmetrical and analogous to the concave 22.
[0046] The concaves 22, 22' are stationary and are supported by the frame of the machine
obviously in an adjustable manner with regards to the position of the same.
1. Group for forming packets of rigid packaging, in particular of cigarette packets,
in the cigarette packing machines, comprising
a) at least one conveyor housing (3), preferably a sequence of conveyor housings (3)
each for an orderly group of cigarettes (G), preferably of a sequence of orderly groups
of cigarettes, in particular prewrapped in an inner envelope of the finished pack,
together with a respective blank (F);
b) the said at least one conveyor housing or the said conveyor housings show at least
two adjacent open sides with different orientations one with respect to the other;
c) folders (5, 21, 222) distributed along a preset path of the conveyor housings (3)
between an entry station (I) and a discharge station (IV) and which folding means
(5, 21, 222) determine the progressive folding of the parts of the blank (F) corresponding
to the said open sides of the conveyor housings (3) for forming the corresponding
parts of the external envelope of the rigid packet.;
d) each conveyor housing (3) being provided with dedicated , associated folding means
(5) which move together with the conveyor housings (3);
e) the folding means (5) being built in such a way that they show means for carrying
out at least two different folding steps which are carried out at least partially
the one after the other.
2. Group according to claim 1, characterized in that the folding means are formed by
separate folding members (205, 405) which are driven in a synchronized manner one
with respect to the other.
3. Group according to claim 1 or 2, characterized in that the folding members (205, 405)
are mounted onto two movable elements or they are integrated on a unique movable element
(5).
4. Group according to one or more of the preceding claims, characterized in that the
folding members have surfaces of contact with the relating parts of the blank (F1,
F2, F5, F6) and are made in such a way that the contact zone of the same one with
the corresponding part of the blank will remain substantially at rest during folding.
5. Group According to one or more of the preceding claims, characterized in that the
zones of contact of the folding members are at least partially rounded or smoothed.
6. Group according to one or more of the preceding claims characterized in that the zones
of contact are formed at leas partially by movable elements , or by rotatable elements,
like rollers, bands or belts, or the like.
7. Group according to one or more of the preceding claims, characterized in that the
folding means (5) may be provided with means for generating air cushions between their
surfaces of contact and the zones of contact with the corresponding parts of the blank
(F1, F2, F5, F6).
8. Group according to one or more of the preceding claims characterized in that the conveyor
housings (3) have at least two open sides which are oriented substantially in direction
of transport and at which open sides the sides of the ordered group of cigarettes
- eventually already wrapped in an internal envelope (G) - are placed, against which
the parts (F1, F2, F5, F6) of the blank has to be folded, the folding being carried
out according two lines of folding which are parallel or tangential to the direction
of transport and which are coinciding with the corresponding edges of the two faces
of the ordered group of cigarettes (G) at the said open sides, and the folding is
carried out starting from a coplanar position of the parts (F1, F2, F5, F6) of the
blank to be folded and being the folding members (205, 405) destined to carry out
a first fold around a first edge, in combination with a stationary bearing (322) cooperating
with the internal surface of the part (F1, F2, F5, F6) of the blank, and a second
fold around a further folding edge against a further fixed bearing (G).
9. Group according to claim 8, characterized in that the first fold is carried out between
the parts (F1, F2, F5, F6) of the blank along a line of folding corresponding to the
edge connecting the two faces of the group G of cigarettes at the open sides of the
relating conveyor housing (3), while the second fold is carried out afterwards and
around a line of folding coincident with the edge which is parallel to the first folding
line and placed between one of the faces of the group of cigarettes at the open side
and the adjacent face of the group of cigarette at the closed side of the corresponding
conveyor housing (3), being in the case of the second fold the second stationary bearing
formed by the ordered group of cigarette (G) itself.
10. Group according to one or more of the preceding claims, characterized in that the
folding members (405) for carrying out the second fold come into contact with the
first edge of folding between the parts of blank (F1, F2, F5, F6) which in a finished
condition of the folding is coincident with the edge connecting two adjacent faces
of the ordered group of cigarettes (G) which faces are placed at the two adjacent
open sides of the corresponding conveyor housing (3).
11. Group according to one or more of the preceding claims, characterized in that
a) the folding means (5) have two folding members (205, 405);
b) the fold along the first folding line which is coincident in the finished condition
with the connecting edge between the two faces of the cigarette group at the two adjacent
open sides of the conveyor housing (3) is carried out only partially by the first
folding member (205);
c) the said first folding member (205) being made or driven in such a way to spread
apart from the associated part of blank (F2, F6) when the second folding member (405)
is activated and during the folding around the second line of folding for carrying
out at least partially the second fold;
d) the first folding member being again activated or becoming again effective in substitution
of or at the same time with the second folding member (405) for terminating the first
and/or the second fold, thanks to which the two parts of blank (F1, F2, F5, F6) are
brought against the corresponding faces of the ordered group of cigarettes (G) in
the conveyor housing (3).
12. Group according to one or more of the preceding claims, characterized in that the
folding means (5) are shape as an overturned L and are hinged at their end opposite
to the angled zone pivotably around an axis which is parallel to the folding lines,
while the first folding member (205) is formed by the free end of the transversal
branch of the L-shaped folder and the second folding member (405) is formed by a zone
of contact (405) at an intermediate point of the hinged leg of the L-shaped folder.
13. Group according to claim 12, characterized in that the axis around which the folder
(5) is hinged, is placed at a certain distance from the connecting edge between the
closed side and the adjacent open side of the conveyor housing (3) according to one
or to both the directions parallel to the open sides of the conveyor housing (3).
14. Group according to oe or more of the preceding claims, characterized by the fact that
the conveyor housings (3) have supporting means (14) of the folding means (5) that
are integral with the same, while the means (7, 15, 9, 10) driving the motion of the
folding means (5) are formed by a mobile part (7, 15) dynamically linked to each folder
(5) and movable with the same, and by a drive part (10, 9) stationary and cooperating
with all the moving parts (7, 15) associated with the folding means(5).
15. Group according to one or more of the preceding claims, characterized by the fact
that the drive means (7, 15, 9, 10) of the folding means (5) form together with the
conveyor housings (3) or with the conveyor (1, 101) of said conveyor housings (3)
a closed or closable chamber at least in part towards the outside and is provided
with retaining means against leaks of lubricating fluids.
16. Group according to one or more of the preceding claims, characterized by the fact
that the folding means (5) cooperate with parts (F1, F2, F5, F6) of the blank projecting
transversally outwards to the direction advance of the conveyor housings (5) and are
fixed to the bearing structure (101) of the conveyor housings on the side parallel
to the direction of conveyance, while the folding means (5) are activated by an oscillating
drive arm (7) articulated to each folding means (5) of each conveyor housing (3) which
have an end supporting at least one roller (15) preferably a pair of rollers (15)
revolving around an axis perpendicular to the direction of conveyance, the said roller
or the said rollers cooperating with a stationary cam (9) which winds itself longitudinally
in direction of conveyance.
17. Group according to one or more of the preceding claims , characterized by the fact
that the conveyor housings are constituted by pockets (3) formed by ribs transversal
to the direction of conveyance shaped in form of an L and with a surface perpendicular
to and a surface parallel to the direction of conveyance, while said pockets (3) are
open at least in correspondents to the opposite side of the plane formed by the branches
of the ribs that define the plane parallel to the direction of conveyance and of the
lateral ends parallel to the direction of conveyance, folding means (5) being provided
in correspondents to at least one or both the said ends.
18. Group according to the claim 17, characterized by the fact that stationary means (22,
222) are provided to retain the orderly groups of cigarettes (G) in the housing pockets
(3) which extend themselves above at least one of the open ends of the conveyor housings
(3) at a distance corresponding to the dimension of the orderly group of cigarettes
(G); that said stationary means taper progressively in a manner substantially complementary
to the position of the folding means (5) and of the areas (F1, F2, F5, F6) of the
blank (F) against the faces of the orderly group of cigarettes with which cooperate
the same retaining means and in such a manner as not to interfere with the folding
motion, leaving the said faces of the orderly group of cigarettes (G) progressively
free when the areas (F1, F2, F5, F6) are progressively brought into contact with the
same, and terminate directly upstream to the station in which the said areas (F1,
F2, F5, F6) have been brought into direct contact with the orderly group of cigarettes
(G) in the end of fold position.
19. Group according to the claim 18, characterized by the fact that said stationary means
of retention overlap all the open sides of the housing pockes forming a U shaped conduit
(22, 122, 222) in the initial area with two lateral shoulders (222) and a flat median
surface and which progressively transforms itself into a flat concave (122) which
in turn tapers in direction of the station (III) in which the fold is completed.
20. Group according to one or more of the preceding claims, characterized by the fact
that the blank has folding wings (L2, L2' L5, L5') transversal and perpendicular to
the direction of advancement on at least one of the two end sides parallel with the
direction of advancement of the housing pockets (3) and which are intended to be folded
against the said end sides, while for the folding of the rear wings (L2, L5) with
reference to the direction of advancement spatulas (21) are foreseen tangentially
movable at the said end sides of the housing pockets (3) in a position overlapping
the same and in the rest position in where they are moved away from the corresponding
pocket.
21. Group according to the claim 20, characterized by the fact that the spatulas (21)
are provided in the loading station (I) of the blank (F) together with the associated
group of orderly cigarettes (G) into the housing pocket (3), while the initial part
of the stationary means of retention (22, 122, 222) is provided directly downstream
of the pocket, the shoulders (222) of which also extend themselves tangentially to
the end sides of the housing pocket (3) and constitute the folding means of the transversal
wings perpendicular to the direction of advancement, in front with reference to the
actual direction of advancement.
22. Group according to one or more of the claims 20 to 21, characterized by the fact that
in the active folding position the spatulas (21) overlap the corresponding end side
of the housing pocket (3) and terminate at a certain distance from the starting end
of the complanare shoulders (222), the said distance is smaller than the corresponding
dimension of the transversal wings (L2, L5) folded by the spatulas (21) against or
parallel to the corresponding open end side of the housing pocket (3).
23. Group according to one or more of the preceding claims, characterized by the fact
that the housing pockets move along a circular track (1).
24. Group according to the claim 23, characterized by the fact that the housing pockets
are carried at the periphery of a wheel (1, 101) and are angularly equidistant.
25. Group according to the claims 23 or 24, characterized by the fact that the housing
pockets are arranged with the three open sides one in correspondence to the outermost
radial circumferential plane and the other two in correspondence to the axial end
sides parallel to the two faces of the wheel, or perpendicular to the axis of rotation
of the wheel (1), while one or both the faces of the wheel (1) carry a crown of folding
arms (5) that are provided coinciding with each housing pocket (3) and that oscillate
around perpendicular axes at the median radius of the corresponding housing pocket
(3) and at the axis of rotation of the wheel (1), the said axes are rotary wise integral
with the actual wheel (1).
26. Group according to one or more of the preceding claims 23 to 25, characterized by
the fact that the folding arms (5) have a section in form of an inverted L, with the
longer branch hinged at its extremity to the axis of oscillation and with the shorter
branch (205) arranged at such a distance, whereby in condition of oscillation against
the associated face of the wheel the shorter branches (205) overlap each other exerting
a preset pressure on the face of the radially external circumferential side of the
orderly group of cigarettes, while the oscillating arms themselves have a second area
of contact (405) with the blank (F) at an intermediate point of the longer branch
(305).
27. Group according to one or more of the preceding claims, characterized by the fact
that the retaining surfaces (22, 122, 222) extend themselves coaxially to the wheel
(1) over a preset angular portion of the same between the entry station (I) and a
station (III) in where the folding arms (5) have finished the folding phase.
28. Group according to one or more of the preceding claims, characterized by the fact
that downstream of the station (III) in where the folding arms (5) have finished the
folding and the station of discharge (IV) from the wheel (1) retaining surfaces are
provided symmetrically substantially analogous to the ones between the station of
entry (1) and the said station (III) in which the folding phase is finished.
29. Group according to one or more of the preceding claims, characterized by the fact
that one or both faces of the wheel (1) carry a second crown of oscillating drive
arms (7) that are rotary wise integral with the wheel and that drive the oscillation
of the folding arms (5) thanks to an associated stationary annular cam (9) which is
carried by a stationary disc (10) and that cooperates with at least one roller (15),
preferably a pair of rollers (15) carried at the radially innermost extremity of the
drive arms (7).
30. Group according to one or more of the preceding claims, characterized by the fact
that the support disc (10) of the cam (9) forms together with a disc (101) that constitutes
the facing side of the wheel (1) a chamber (11, 12) substantially lubricant leak proof
and in which the drive arms (7) are located, while the folding arms (5) are external
to said chamber.
31. Group according to one or more of the preceding claims, characterized by the fact
that the folding arms (5) are dynamically connected to the drive arms (7) by means
of small arms of transmission that are articulated at the radially outermost extremity
of the drive arms (7) and at an intermediate point of the folding arms (5).
32. Group according to one or more of the preceding claims, characterized by the fact
that the axis of oscillation of the folding arms (5) is foreseen in a radial position
more inside with regards to the radially innermost circumferential side (203) of the
pockets (3) radially slightly outwardly offset relative to the corresponding end side
of the housing pockets (3).
33. Group according to one or more of the preceding claims, characterized by the fact
that the housing pockets (3) have a radially inner circumferential side (203) a central
opening and two radial end ribs (103), while the folding arms (5) extend themselves
over a substantial part of the distance between the radial ribs (103).
34. Group according to one or more of the preceding claims, characterized by the fact
that the folding arms cooperate with parts of the blank (F1, F2, F5, F6) are intended
to overlap each other at the end sides of the orderly groups of cigarettes (G) and
at the radially outermost circumferential side, the said parts of the blank (F1, F2,
F5, F6) project beyond the two opposite end sides of the housing pockets in a direction
transversal to the one of conveyance and are folded by the folding arms (5) provided
with two different contact areas (205, 405) with the same of which one is intermediate
and one at the extremity, in such a manner whereby the folding of the parts (F1, F6)
intended to overlap each other at the radially outermost circumferential face of the
orderly group of cigarettes (G) are folded first relative to the parts of the blank
(F2, F5) intended to overlap each other at the end sides of the orderly group of cigarettes
(G), at least in the intermediate position between the initial and the final one,
while subsequently, the contextual folding of the said parts of the blank (F1, F2,
F5, F6) takes place substantially together and with an already reciprocal final or
intermediate orientation, against the associated faces of the orderly groups of cigarettes
(G), as stationary stops (322) carried by stationary means of retention (22, 122,
222) that define the folding line (L7, L8) are foreseen for the path of the housing
pockets (3) relative to the said first folding phase and the folding arms (5) being
suitably shaped in form of an (L).
35. Group according to one or more of the preceding claims, characterized by the fact
that the intermediate striking area (305) of the folding arms (5) comes to cooperate
with the area of the folding line (L7, L8) between the two parts of the blank (F1,
F2, F5, F6) projecting beyond the housing pockets (3) and previously at least partly
folded one relative to the other.