Drainage method and strap draining materials therefor

Description

BACKGROUND OF THE INVENTION

[0001] The present invention relates to a novel drainage method and the strap draining materials therefor and, in particular, to a draining method adapted for use in drainage system in the soil conservation on mountain slopes, agricultural industry and in civil engineering work and to flexible thin sheet like draining straps having a high resistance to pressure and a high efficiency of drain absorption.

[0002] Conventionally, the most frequent use of water permeable and draining materials in drainage in the soil conservation on mountain slopes, underground irrigation and drainage on farms, and the civil engineering work on tunnel road bases and retaining walls are of a tubular type, that is, the so-called permeability pipes or drain pipes. The basic structure of a drain pipe is all that the circumference of at least of more than a half of the upper half portion of the circular tubular pipe is opened up with numerous tiny cracks densely distributed like meshes of a net for collecting infiltration water from the soil cover into the non-porous water collecting part of the lower half portion in the pipe and from there again water to flow out along the longitudinal direction of the pipe. However, because the infiltration water moves water to flow downwardly into the lower half portion of the pipe by the water head and the water gravity, it must also carry along the tiny sandy particles into the meshes. Certainly, the sandy particles after collecting for some time gradually seal the meshes resulting thus in a blockade. Even though a part of the sandy particles entering the pipe can be discharged together with the water that has infiltrated into the pipe, because the amount of water collecting in the pipe is small and the speed of drain flow is low, a majority of sandy particles will settle on the lower half portion of the pipe. When collecting over a long period, it also results in disadvantages that there is blockade in the pipe and reduction in the amount of drain. Sometimes, to prevent blocking of the meshes, there is covered on the outside of the drain pipe with a non-woven coating or a synthetic fiber gauze as the filtering layer thereby forming a multiple-layer permeability pipe or drain pipe.

[0003] However, since after use over a period of such a filtering layer blockade can still occur, its use would merely accomplish the effect of prolonging the life only. Furthermore, as drain pipes of the kind are mostly made of a hard plastics, this makes the construction process on embedding relatively inconvenient. Again, as the total area of the meshes provided on the unit area of the circumference of the drain pipe to act as the water inlet hole differs greatly from the pipe diameter sectional area (water service sectional area) and the actual amount of drainage in the drain pipes is less than one third of its sectional area, no siphonic action will thus be created. On the other hand, if the circumference of the pipe is formed densely with meshes, there will be a great reduction in theresistance to pressure in the drain pipe and the pipe can hardly be resistant to the soil pressure and the heavy pressure from vehicles, the drain pipe will get distorted easily and will even break by pressure leading to a blockade in the meshes or the pipe.

[0004] In order that the drain pipe be flexible and bendable to facilitate construction, a soft flexible permeable pipe made of various materials of PVC coated screw-type spring steel wire, non-woven fabric tube and nylon yarn has also been disclosed. However, even with such a flexible permeable pipe the problems of the aforesaid blockade in the meshes and the resistance to pressure still remain.

[0005] Others also include disclosure of forming a screw ditch on the outer circumference of a hard plastic drain pipe and in which the meshes are provided inside the ditch whereby it enhances the strength of the pipe body and improves the absorption efficiency.

[0006] There is disclosed also another type of a non-tubular type of drain sheet. This type of drain strap is formed by coating on the surface of a hard plastics formed concavo-convex support body with a layer of felt non-woven fabric. The support body also has the two sides formed in ditches, however, the opening of the ditches is broader than the ditch bottom.

[0007] US-A-4 246 305 discloses a strap drain material having the features in the preamble of appended claim 1.

[0008] Moreover, US-A-5,511,346 and US-A-5,056281 disclose panels for insulating and draining walls of foundations.

[0009] It is the purpose of the present invention to provide a draining material which differs in construction, shape and principle from the foregoing various drain pipes, sheets and panels, and which possesses a large drainage of high absorption rate, a resistance to pressure and is without a blockade and further is adapted for use in all kind of drainage system.

SUMMARY OF THE INVENTION

[0010] According to the present invention there is provided a strap drain material made by forming of a weather resistant, thermoplastic synthetic resin into a thin strap material, which comprises at least one side provided with small spaced apart drain collecting apertures, wherein said apertures consist of slots arranged spaced apart along the direction of breadth of the strap and extending whole length along the direction of length of the strap; each slot being provided with a notch, which leads to the outside air and forms a narrow gap smaller in aperture than the slot; the notches being so sized as to create a capillary action to absorb drain water.

[0011] According to another aspect of the present invention there is provided a drainage method comprising the step of embedding in the soil a strap drain material according to any one of the preceding claims; the method being characterised by orienting the strap drain material so as to the slots be inclined in the direction of the length of the strap drain material in order to determine a siphonic force on the drain water.

BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Other objects, features and advantages of the invention will be apparent from the following more particular description of a preferred embodiment of the invention, as illustrated in the accompanying drawings:

FIG. 1 is a perspective view showing a first embodiment of the draining material of the present invention;

FIG. 2 is a perspective view showing a second embodiment of the draining material of the present invention;

FIG. 3 is a perspective view showing a third embodiment of the draining material of the present invention;

FIG. 4(A), (B) and (C) are front views showing the deformation examples of the draining material attached with a reinforcement material;

FIG. 5 is a front view showing a fourth embodiment of the draining material of the present invention;

FIG. 6 is a schematic view showing the apparatus of Examples 1 and 2 of the draining material of the present invention;

FIG. 7 is a schematic view showing the apparatus of Example 3 of the draining material of the present invention; and

FIG. 8(A) and (B) sow respectively the partial enlarged views of the draining material with slot portions facing upwardly and downwardly illustrating the principle of drain absorption.

DETAILED DESCRIPTION OF THE INVENTION

[0013] FIG. 1 is a perspective view of one embodiment of the draining material of the present invention, with a section cut off along the direction of its length, in which the numeral 1 represents the elongated strap draining material with a flat shape in section. This draining material 1 is a flexible strap body made by forming of a weather-resistant thermoplastic synthetic resin, one side of which is provided with a plurality of tiny drain collecting slots 2 densely arranged spaced-apart along the direction of breadth and parallel extending whole length along the longitudinal direction. Notches 21 of the slots 2 are formed in narrow cracks sufficient to create a capillary action and are communicated inwardly with small round hole slots 22 with an expanded section. The other side of the strap body is formed in a flat and smooth surface 3. In this manner, the entire strap body is formed in a strap of reel band having the two sides both actually of a plain surface capable of being rolled up like a bolt of cloth and cut in appropriate length for use according to need. The notches 21 are formed in inlet portions to absorb water by capillary phenomenon while the slots 22 are formed in channels for collecting and draining water, the action and principle of which will be described hereinbelow.

[0014] FIG. 2 is a second embodiment of the draining material of the present invention, in which a draining material 1A is basically same as the first embodiment of a flat elongated strap body made by forming of a thermoplastic synthetic resin. However, both the upper and lower sides of the strap body are formed with drain collecting slots 2 of same construction as the first embodiment. In the present embodiment, the drain collecting slots 2 on the two sides of the draining strap 1A are maintained on the same pitch and opposite to each other vertically. However, it is also possible if a vertically staggered arrangement is followed.

[0015] FIG. 3 is a third embodiment of the draining material of the present invention, where in order to enable the soft flexible draining material to have a high strength of resistance to soil pressure, there is attached to the flat and smooth surface 3 of the draining material 1 shown in FIG. 1 a reinforcement material 4 formed of a hard plastic material. In the present embodiment, the form material 4 uses simply a U-shaped material, however, it is also possible to use, for example, a U-shaped material 4A containing inside the slot numerous ribs, or a formed pipe material 4B or any other suitable form material 4C, as shown in FIGS. 4(A), (B) and (C).

[0016] FIG. 5 is a further embodiment of the draining material of the present invention, whereas in the third embodiment one side of the draining material 1 is attached with a hard plastics made reinforcement form material 4 in the present embodiment, however, the reinforcement portion is formed directly integrally with the draining material 1. The reinforcement portion shown in the drawings includes several high and low ribs 41, 42 extending along the longitudinal length, it is apparent however that various modifications can be made. Next, on the one side of the foregoing draining strap 1 having drain collecting slots 2, if necessary, there may be coated also with a non-woven and nylon yarn as filter material.

EXAMPLE 1

[0017] A strip of the draining strap 1 of the first embodiment having length 35cm x breadth 5cm x thickness 0.3cm with a pitch of holes 1.2mm on one side thereof and a total of 40 lanes of drain collecting slots 2 with notches 21 of a breadth 0.15mm and slots 22 of a diameter 0.9mm was obtained. With the side with slots facing upwardly and the inner end higher than the outer end for about 1 cm, the draining strap 1 after the inner end was sealed, was embedded on the bottom inside an acryl transparent plastics made container 5 of breadth 30cm x length 30cm x height 20cm such that the outer end of the draining strap was exposed to the outside for about 6cm as shown in FIG. 6. Sandy soil of mud and river sand mixed in a ratio of 2 : 1 and slightly pressed to be flat and smooth was filled into the container 5 to a height of 15cm with a remaining height of 5cm on the soil surface. This remaining height of 5cm on the soil surface was filled with water 30 x 30 x 5 = 4500cc and after two minutes ( depending upon the rate of water permeation in the mud), water flowed out from the outlet end of the draining strap.

[0018] Based on observation of the outflow of water, it has been found that water flows out from about 2/3 of the slots and the state of water flow appears to be in a continuous or intermittent water column of full slots. This indicates that owing to differences in density and rate of water permeation among various parts in the nature of the soil, water absorbed through the notches by the capillary phenomenon enters the slots one after the other and partially to be collected to form a segment of water column for discharge. At this time when water column flows towards the outlet end via a drop in the water head, a vacuum suction effect is created in the rear part thereof which again brings another segment of water column of the collected water at the rear part to move forward so that a siphonic action is produced. By means of this siphonic action, water that enters the slots is continuously sucked out thereby improving further the capillary action to accomplish a high rate of water absorption and rate of drainage. That about 1/3 of the slots where there is only a small amount that flows out and the flow stops or there is no water to flow out, it is because the force of infiltration from the upper layer of the soil into the lower layer is not sufficient for absorption and drainage in all of the slot ways of the present draining strap. In other words, because the draining strap has an excellent rate of water absorption, use of only those draining straps having 25 to 30 lanes of drain collecting slots proves to be more than enough with respect to the sandy soil and the amount of water use in the present experiment.

EXAMPLE 2

[0019] The draining strap 1 of Example 1 was embedded with the reverse side thereof, that is, the side having slots 2, facing downwardly in the similar position of the container 5, and the other conditions were same as in Example 1. The container was filled with water 4500 cc and then after approximately 2 minutes and 5 seconds had passed, water flowed out from the outlet end of the draining strap. Same as in Example 1, the flow was still in the form of continuous or intermittent water column flowing out from about 2/3 of the slots 2 on the straps. To observe that the state of outflow of water is more continuous than the state in Example 1 and the rate of flow is more fast, this can be seen from the fact that when outflow of water started till the container was filled to the capacity of 500cc and 1000cc respectively, the time t2 needed in Example 2 was shorter by a little of several of ten seconds to a few minutes than the time t 1 needed in Example 1. It can be deduced that when the reverse side of the draining strap is used, as the upper part of the slots is closed, there is thus no communication with the air from the clearances of the sandy soil to acquire a better effect of siphonic action.

EXAMPLE 3

[0020] Two strips 1a, 1b and a section of conventional drain pipe 1c (diameter 2cm x length 32cm) were prepared from the draining strap 1 of Example 1. 2/3 circumferential surface of the drain pipe was provided with numerous small holes and the area of water infiltration was 70 cm²/m. Both strips of the draining strap and the drain pipe were embedded by the same inclination (1/30) in the aforesaid container 5, as shown in FIG. 7, with the draining strap 1a facing downwardly, the draining strap 1b facing upwardly and the drain pipe 1c with the non-porous part lying below. About 2 minutes after addition of water to the full, water flowed out respectively from the draining straps 1a, 1b and the drain pipe 1c. Rate of flow was observed, it flows more rapidly in the draining straps 1a, 1b than the drain pipe 1c. When 2 minutes after the outflow of water started, the outflow of water in the drain pipe 1c decreases gradually to 3 1/2 minutes the flow of water stops. While the same outflow of water is still maintained in the draining straps 1a, 1b, however, after 3 1/2 minutes the amount of outflow of water also decreases gradually form the draining strap 1b till 4 1/2 minutes the outflow of water stops. Outflow of water continues in the draining strap 1a till after about 30 minutes when it stops. At this time, the sandy soil was substantially saturated with water content and the water level was no longer there on the upper part of the soil.

[0021] From the foregoing result of experiments it can be seen that the draining strap of the present invention possesses a strong rate of water absorption and a drainage effect. Accordingly, when water head pressure drops gradually there is a tendency that

[0022] Infiltration water from the sandy soil infiltrates and flows gradually towards the draining straps 1a, 1b, especially towards the side of the draining strap 1a that faces downwardly. It can be deduced that because the rate of water absorption in the conventional drain pipe is relatively low, the infiltration water infiltrates and flows naturally towards the draining straps where the rate of water absorption is high because of the capillary and siphonic actions, and thus causes the particle clearances in soil for infiltration and flow of the water to gradually form into waterways for the infiltration water to be readily led to the draining straps. Once such waterways are formed, most of the infiltration water will flow towards the ways thereby reducing the water head pressure, the drain pipe 1c where absorption effect is low will stop draining, and following this will then be the draining strap 1b and the draining strap 1a will be the last only.

[0023] It has been surprisingly found that the draining straps 1a, 1b of the present invention are better in the water absorption effect than the conventional drain pipes, and then of the same draining straps 1a, 1b those facing downwardly contrarily are better in the rate of water absorption then those which face upwardly. This will be described in more detail in the following by means of partially enlarged drawings of FIGS. 8(A) and 8(B). As shown in FIG. 8(A), because the notches 21 of the drain collecting slots 2 face upwardly, inevitably the sandy loam P1 of larger particle size gradually collects on the upper part of the notches 21 causing a partial blockade in the notches. However, since the notches extend longitudinally, unlike the general drain pipes which have individual meshes of a considerable pitch and can be easily blocked, here there are still intercommunicating notches of a considerable length or number that can absorb infiltration water by the capillary action and at the same time encourage drainage by the siphonic action created inside the slots. The result is a much better drain absorption effect than is in a drain pipe that relies merely on the water head and the gravity of water for water flowing in and drainage. Moreover, the sandy loam P2 that enter the slots 22 from the narrow notches 21 will not block either because there the space increases abruptly and also because of the siphonic action created in the notches the sandy loam easily flows out with water.

[0024] FIG. 8(B) shows the notches 21 facing downwardly and in the condition, water flows in by the water-head pressure and the capillary effect. Since the draining strap 1 is closed on the above and also the notches 21 face downwardly, both large and small size sandy loam particles P1, P2 settle down because of the gravity and will not collect and enter the notches and block in. Only the dissolved matter enters the slots 22 and this matter dissolves in and flows out with water. Next, because the notches are very narrow, it is sufficient to support water pressure inside the slots by means of the surface tension in the stationary state and there is no back leakage. Also, as it is closed on the top surface and air can hardly come in, a vacuum state is more readily produced, which resulted in the interior of the slots by the siphonic action, the efficiencies of water absorption and drainage, to the contrary, are better than those whose notches face upwardly. In addition, because of the dissolved matter which is drained away uninterruptedly along with the water, it results in the crevices between the sandy loam particles to become larger thereby increasing further the rate of water infiltration in the sandy loam and also results in water mark defects or infiltration routes for water to be collected readily towards the draining straps thereby further raising the efficiency of drainage. Same experiments were performed under different conditions of soil and water volume, and at conditions with different known drain pipes, and similar results were obtained, which indicates that the draining straps or bands of the present invention is superior over the conventional drain pipes and that the straps with notches facing downwardly are better than those with notches facing upwardly or facing any of other directions.

[0025] Furthermore, when water content in the sandy loam has reached saturation and the draining strap has stopped draining, water drains away again when pressure is exerted on the sandy loam and whereby the humidity in the sandy loam drops and the hardness increases. If instead vibration is exerted, the conditions will also be the same.

[0026] From the foregoing, it is clear that the drain materials of the present invention not only use the capillary action plus siphonic action in achieving a high effectiveness of water absorption and drainage, but because also the straps are formed in a flexible flat band-like structure to facilitate transportation and construction and resistance to pressure, permit gravity rolling at the condition of only a thin soil cover or without a soil cover thus making it possible a saving in the cost of construction. Also, in the above condition where the soil is saturated with water content, this soil will become liquefied and form mire if subject to gravitational pressure or rolling pressure ( such as: by vehicles, etc.). However, using the present drain materials it is still possible to continue draining and to allow the soil to become hardened at once. The materials are therefore advantageous to construction. Besides, since the drain materials are formed of an totally impermeable plastics, they can be used as a waterproof membrane as well as a draining strap to achieve the dual purposes of preventing water from infiltrating into the inner sides of the walls of the construction while simultaneously draining away water from the soil, if the materials are attached by the flat and smooth side thereof to the side of the walls of the basement or tunnel construction which are in contact with the soil by an adhesive.

[0027] The materials are thus a novel and extensively useful drain material for use in the drainage system of the agricultural and industrial constructions.

[0028] While preferred embodiments of the invention have been shown and described, it will be apparent to those skilled in the art that changes can be made in this embodiment without departing from the invention, the scope of which is defined in the appended claims.

Claims

1. A strap drain material made by forming of a weather resistant, thermoplastic synthetic resin into a thin strap material, which comprises at least one side provided with small spaced apart drain collecting apertures (2), the strap drain material (1; 1A) being characterised in that said apertures consist of slots arranged spaced apart along the direction of breadth of the strap and extending whole length along the direction of length of the strap; each slot (2) being provided with a notch (21), which leads to the outside air and forms a narrow gap smaller in aperture than the slot (2); the notches (21) being so sized as to create a capillary action to absorb drain water.

2. A strap drain material according to claim 1, characterised by comprising a further side (3) free of drain collecting slots (2).

3. A strap drain material according to claim 2, characterised in that said further side (3) is provided with reinforcing ribs (42).

4. A strap drain material according to claim 2, characterised in that said further side (3) of the strap material is provided with U-shaped reinforcing form material (4A; 41) made by forming a hard plastic material.

5. A strap drain material according to claim 2, characterised in that said further side (3) is provided with rectangular pipe materials (4B, 4C), made by forming of a hard plastic material, as reinforcing members.

6. A strap drain material according to claim 1, characterised by being flexible.

7. A strap drain material according to claim 1, characterised by having a thickness less than 5 mm.

8. A drainage method comprising the step of embedding in the soil a strap drain material according to any one of the preceding claims; the method being characterised by orienting the strap drain material so as to the slots (2) be inclined in the direction of the length of the strap drain material (1; 1A) in order to determine a siphonic force on the drain water.

9. A drainage method according to claim 11, characterised by arranging the strap drain material (1; 1A) in the soil so as to the notches (21) face downwardly.

10. A drainage method according to claim 11, characterised by the by arranging the strap drain material (1) in the soil and closely connected to a wall with the slots facing the soil.

Ansprüche

1. Bandförmiges Drainagematerial, hergestellt durch Formung eines wetterfesten, thermoplastischen, synthetischen Harzes zu einem dünnen bandförmigen Material, das zumindest auf einer Seite mit kleinen, voneinander beabstandeten Drainagesammelöffnungen (2) versehen ist, wobei das bandförmige Drainagematerial (1; 1A) dadurch gekennzeichnet ist,
dass die Öffnungen aus Furchen bestehen, die in Breitenrichtung des Bandes voneinander beabstandet angeordnet sind und sich entlang der gesamten Längsrichtung des Bandes erstrecken; wobei jede Furche (2) mit einem Schlitz (21) versehen ist, der Luft nach außen leitet und eine schmale Lücke ausbildet, die bezüglich der Öffnung kleiner als die Furche (2) ausgebildet ist; wobei die Schlitze (21) derart dimensioniert sind, dass diese eine Kapillarwirkung zum Absorbieren des Drainagewassers erzeugen.

2. Bandförmiges Drainagematerial nach Anspruch 1, dadurch gekennzeichnet, dass dieses eine weitere Seite (3) ohne Drainagesammelfurchen (2) aufweist.

3. Bandförmiges Drainagematerial nach Anspruch 2, dadurch gekennzeichnet, dass die weitere Seite (3) mit Verstärkungsrippen (42) versehen ist.

4. Bandförmiges Drainagematerial nach Anspruch 2, dadurch gekennzeichnet, dass die weitere Seite (3) des bandförmigen Materials mit U-förmigem, verstärkendem Formmaterial (4A; 41) versehen ist, das aus hartem Kunststoffmaterial geformt ist.

5. Bandförmiges Drainagematerial nach Anspruch 2, dadurch gekennzeichnet, dass die weitere Seite (3) mit rechtwinkligem Rohrmaterial (4B, 4C) als Verstärkungsteil versehen ist, das aus hartem Kunststoffmaterial geformt ist.

6. Bandförmiges Drainagematerial nach Anspruch 1, dadurch gekennzeichnet, dass dieses flexibel ist.

7. Bandförmiges Drainagematerial nach Anspruch 1, dadurch gekennzeichnet, dass dieses eine Dicke von weniger als 5 mm aufweist.

8. Drainageverfahren aufweisend den Verfahrensschritt des Einbettens des bandförmigen Drainagematerials nach einem der vorangehenden Ansprüche im Erdreich, wobei das Verfahren dadurch gekennzeichnet ist,
dass das bandförmige Drainagematerial derart ausgerichtet wird, dass die Furchen (2) in der Längsrichtung des bandförmigen Drainagematerials (1; 1A) geneigt sind, um eine abschöpfende Kraft auf das Drainagewasser festzulegen.

9. Drainageverfahren nach Anspruch 8, dadurch gekennzeichnet, dass das Drainagematerial (1; 1A) derart in dem Erdreich angeordnet wird, dass die Schlitze (21) nach unten weisen.

10. Drainageverfahren nach Anspruch 8, dadurch gekennzeichnet, dass das Drainagematerial (1) in dem Erdreich und eng verbunden mit einer Wand angeordnet wird, wobei die Furchen dem Erdreich zugewandt sind.

Revendications

1. Un matériau en bande pour drainage, fabriqué par mise en forme d'une résine synthétique thermoplastique résistante aux intempéies en une bande mince dont au moins un côté présente de petites ouvertures de collecte de l'eau drainée (2), le matériau en bande pour drainage (1, 1A) étant caractérisé en ce que lesdites ouvertures consistent en fentes réparties à distance les unes des autres le long de la direction de la largeur de la bande et s'étendant sur toute la longueur dans la direction de la longueur de la bande, chaque fente (2) présentant une encoche (21) conduisant à l'air extérieur et formant un espace étroit d'ouverture plus petite que la fente (2), les encoches (21) étant dimensionnées de façon à créer une action capillaire pour absorber l'eau drainée.

2. Un matériau en bande pour drainage selon la revendication 1, caractérisé en ce qu'il présente un autre côté (3) exempt de fentes de collecte (2) de l'eau drainée.

3. Un matériau en bande pour drainage selon la revendication 2, caractérisé en ce que ledit autre côté (3) présente des nervures de renfo cement (42).

4. Un matériau en bande pour drainage selon la revendication 2, caractérisé en ce que ledit autre côté (3) du matériau en bande comporte un matériau de renforcement en forme de U (4A, 41) obtenu par mise en forme d'une matière plastique dure.

5. Un matériau en bande pour drainage selon la revendication 2, caractérisé en ce que ledit autre côté (3) comporte des matériaux tubulaires rectangulaires (43, 4C) obtenus par mise en forme d'une matière plastique dure, en tant qu'éléments de renforcement.

6. Un matériau en bande pour drainage selon la revendication 1, caractérisé en ce qu'il est souple.

7. Un matériau en bande pour drainage selon la revendication 1, caractérisé en ce qu'il présente une épaisseur inférieure à 5 mm.

8. Une méthode de drainage, comprenant l'étape consistart à enfouir dans le sol un matériau en bande pour drainage selon l'une quelconque des revendications précédentes, méthode caractérisée en ce que le matériau en bande pour drainage est orienté de manière telle que es fentes (2) sont inclinées dans la direction de la longueur du matériau en bande pour drainage (1, 1A) en vue de créer un effet de siphon sur l'eau drainée.

9. Une méthode de drainage selon la revendication 11, caractérisé en ce que le matériau en bande pour drainage (1, 1A) est disposé dans le sol de façon que les encoches (21) soient situées face vers le bas.

10. Une méthode de drainage selon la revendication 11, caractérisée en ce que l'on dispose le matériau en bande pour drainage (1) dans le sol et qu'il est étroitement réuni à une paroi avec les fentes faisant face au sol.

Drawing