Technical Field
[0001] The present invention relates to detergent compositions or components thereof containing
quaternary ammonium cationic surfactant and an additional surfactant. The detergent
compositions of the invention produce foam having relatively large volumes and a relatively
small bubble size. The detergent compositions of the invention are generally for use
in laundry and dish washing processes to provide enhanced greasy stain removal, care
benefits and good dispensing.
Background to the Invention
[0002] It is known to use cationic surfactants in detergent compositions. For example, GB
2040990A describes granular detergent compositions comprising cationic surfactants.
Cationic surfactants are also described in combination with anionic surfactants for
example in EP-A-0 121 949.
[0003] The cationic surfactants of the invention have been found to provide highly effective
cleaning benefits, particularly on greasy, oily soils. Without wishing to be bound
by theory, the Applicant believes that this is because the particular cationic surfactants
used in the detergent compositions of the present invention have surprisingly good
solubility and form an association in the presence of anionic components to produce
surprisingly soluble anionic/cationic complexes which lead to unexpected performance
benefits: the cationic surfactant penetrates greasy stains rapidly to produce increased
speed of oily soil removal. Furthermore, it is believed that following breakdown of
the oily soil the cationic surfactants used in the present invention may also form
complexes with the fatty acids and any other negatively charged breakdown product
produced, increasing their solubility and enhancing greasy, oily soil removal and
overall cleaning performance.
[0004] The solubility properties of the cationic surfactant and indeed of the cationic/anionic
complexes which it forms are particularly beneficial when used in a solid detergent
composition. It has been found that detergent compositions containing a particular
class of cationic surfactants show improved dispensing (via the drawer of washing
machine or via a dosing device inside the washing machine) and dispersion through
the wash. Gelling problems which occur using conventional detergent compositions in
particular those which contain the cationic surfactants, are reduced for both high
and low density detergent compositions.
[0005] An additional benefit of the cationic surfactants used in the detergent compositions
of the invention is that they provide a care benefit both in terms of colour care
and fabric care.
[0006] Delicate garments which are subjected to everyday use and repeated washing tend to
be vulnerable to colour fading and garment fibre damage (bobbling). It is known that
the repeated abrasive action as fabrics are thrown against the sides of the drum of
a washing machine during the wash cycle causes fibre damage and colour fading.
[0007] The present invention provides a detergent composition which reduces overall bubble
size of foam generated during the wash cycle. The reduced bubble size is accompanied
by an increase in foam viscosity and residence time and an observed creaminess of
the foam as well as an increased ratio of wash liquor to bubble surface area. Using
the detergent compositions of the invention, the viscous foam produced provides protection
to delicate garments being thrown against the sides of the drum of a washing machine
during the wash cycle, reducing abrasion and reducing garment fibre and colour damage.
Without wishing to be bound by theory, the Applicant believes that the greater stability
of the foam is due to the ability of the cationic surfactant to pack well at the air/water
interface. This is particularly noticeable in the presence of anionic surfactants.
[0008] WO95/10591 discloses detergent compositions comprising anionic surfactant, nonionic
surfactant and coco-alkyl dimethyl hyrdoxyethyl ammonium chloride. US5378409 and US4264466
disclose liquid detergent compositions. US5560748 discloses detergent compositions
comprising surfactant, C
10-18 alkyl dimethyl hydroxyethyl ammonium chloride cationic compound. EP495554 discloses
detergent compositions comprising anionic surfactant, nonionic surfactant, and C
12-14 dimethyl hydroxyethyol ammonium chloride.
Summary of the invention
[0009] The present invention provides a granular detergent composition having good dispensing/dissolution
properties comprising:
(a) a mixture of cationic surfactants of formula I:
R1 R2 R3 R4 N+ X- (I)
in which R1 is a hydroxyalkyl group having no greater than 6 carbon atoms; each R2 and R3 is independently selected from C1-4 alkyl or alkenyl; R4 is a C5-11 alkyl or alkenyl and for at least 10% by weight of the mixture, R4 is a C5-9 alkyl or alkenyl and X- is a counterion; and
(b) an anionic and/or nonionic surfactant.
[0010] The invention relates in particular to solid detergent compositions, particularly
granular detergent composition, having a density of from 400g/litre to 1200g/litre.
[0011] The present invention also provides a granular detergent composition or component
thereof which comprises
(a) a mixture cationic surfactants of formula I:
R1 R2 R3 R4 N+ X- (I)
in which R1 is a hydroxyalkyl group having no greater than 6 carbon atoms; each of R2 and R3 is independently selected from C1-4 alkyl or alkenyl; R4 is a C5-11 alkyl or alkenyl and for at least 10% by weight of the mixture, R4 is a C5-C9 alkyl or alkenyl, and X- is a counterion; and
(b) an anionic and/or nonionic surfactant, the detergent composition providing a foam
height of at least 50mm foam in a rotating cylinder from test.
[0012] Unless otherwise stated alkyl or alkenyl as used herein may be branched, linear or
substituted. Substituents may be for example, aromatic groups, heterocyclic groups
containing one or more N, S or O atoms, or halo substituents.
Detailed description of the invention
Rotating Cylinder Test
[0013] The rotating cylinder foam test is carried out in a graduated glass cylinder having
a height 50cm and diameter 5cm. 8g detergent composition is added to 250cm
3 deionised water in the cylinder at 20°C. A swatch of plain white 100% cotton terry
towel, 10cm x 10cm, is then placed in the cylinder. A lid is fitted to the cylinder
which is then rotated about a central axis for twenty minutes at a rotation speed
of 15 rpm. Immediately after the rotation has completed the foam height is measured.
[0014] The foam height will be at least 50cm, preferably at least 60cm, more preferably
at least 70cm. Preferably after a residence time of two minutes, preferably at least
5mm and most preferably at least 10mm foam will remain.
Cationic surfactant
[0015] The cationic surfactant is generally present in the composition or component thereof
in an amount no greater than 60% by weight, preferably no greater than 10% by weight,
most preferably in an amount no greater than 4.5% or even 3% by weight. The benefits
of the invention are found even with very small amounts of the cationic surfactant
of formula I. Generally there will be at least 0.01% by weight, preferably at least
0.05% or at least 0.1% by weight of the cationic surfactant in the detergent compositions
of the invention.
[0016] R
1 in formula I is a hydroxyalkyl group, having no greater than 6 carbon atoms and preferably
the―OH group is separated from the quaternary ammonium nitrogen atom by no more than
3 carbon atoms. Preferred R
1 groups are ―CH
2CH
2OH, ―CH
2CH
2CH
2OH, -CH
2CH(CH
3)OH and ―CH(CH
3)CH
2OH.
―CH
2CH
2OH and ―CH
2CH
2CH
2OH are most preferred and ―CH
2CH
2OH is particularly preferred. Preferably R
2 and R
3 are each selected from ethyl and methyl groups and most preferably both R
2 and R
3 are methyl groups. Preferred R
4 groups have at least 6 or even at least 7 carbon atoms. R
4 may have no greater than 9 carbon atoms, or even no greater than 8 or 7 carbon atoms
Preferred R
4 groups are linear alkyl groups. Linear R
4 groups having from 8 to 11 carbon atoms, or from 8 to 10 carbon atoms are preferred.
Preferably each of R
2 and R
3 is selected from C
1-4 alkyl and R
4 is C
6-1 alkyl or alkenyl.
[0017] It has been found that mixtures of the cationic surfactants of formula I may be particularly
effective, for example, surfactant mixtures in which R
4 may be a combination of C
8 and C
10 linear alkyl groups, or C
9 and C
11 alkyl groups, and for at least 10% by weight of the mixture. R
4 is a C
5-9 alkyl or alkenyl. According to one aspect of the invention a mixture of cationic
surfactants of formula I is present in the composition, the mixture comprising a shorter
alkyl chain surfactant of formula I and a longer alkyl chain surfactant of formula
I. The longer alkyl chain cationic surfactant is selected from the surfactants of
formula I where R
4 is an alkyl group having n carbon atoms where n is from 8 to 11; the shorter alkyl
chain surfactant is preferably selected from those of formula I where R
4 is an alkyl group having (n-2) carbon atoms. Such cationic surfactant mixtures generally
comprise 5 to 95% by weight total cationic surfactant of formula I, of a longer alkyl
chain surfactant, preferably from 30 to 95% by weight and most preferably at least
50% by weight Generally such mixtures will contain 5 to 95% by weight of a shorter
alkyl chain surfactant, preferably from 5 to 70% by weight, more preferably from 35
to 65% and most preferably at least 40% by weight.
[0018] X in formula I may be any counterion providing electrical neutrality, but is preferably
selected from the group consisting of halide, methyl sulfate, sulfate and nitrate,
more preferably being selected from methyl sulfate, chloride, bromide and iodide.
The halide ions, especially chloride are most preferred.
[0019] The dispensing and dissolution benefits of the invention are particularly useful
in solid detergent compositions such as those having a bulk density of at least 400,
preferably at least 600 g/litre, more preferably from 650 g/litre to 1200 g/litre.
Bulk density is measured by means of a simple funnel and cup device consisting of
a conical funnel moulded rigidly on a base and provided with a flap valve at its lower
extremity to allow the contents of the funnel to be emptied into an axially aligned
cylindrical cup disposed below the funnel. The funnel is 130 mm high and has internal
diameters of 130 mm and 40 mm at its respective upper and lower extremities. It is
mounted so that the lower extremity is 140 mm above the upper surface of the base.
The cup has an overall height of 90 mm, an internal height of 87 mm and an internal
diameter of 84 mm. Its nominal volume is 500 ml.
[0020] To carry out a measurement, the funnel is filled with powder by hand pouring, the
flap valve is opened and powder allowed to overfill the cup. The filled cup is removed
from the frame and excess powder removed from the cup by passing a straight edged
implement eg; a knife, across its upper edge. The filled cup is then weighed and the
value obtained for the weight of powder doubled to provide a bulk density in g/litre.
Replicate measurements are made as required.
[0021] Thus, the detergent compositions of the present invention may have relatively low
density, for example below 700g/litre or even below 650 or 600g/litre. The detergent
compositions of the invention may have relatively high density of at least 700g/litre.
[0022] The detergent compositions of the invention additionally contain a nonionic and/or
anionic surfactant.
[0023] Amounts of the anionic and/or nonionic surfactant in the detergent compositions of
the invention are generally from 5% by weight of detergent composition to 60%. Preferably
the amount of anionic and/or nonionic surfactant will be from 7 to 55% and most preferably
from 10 to 50% by weight of the detergent composition.
Anionic surfactant
[0024] In a particularly preferred embodiment of the invention. the detergent compositions
comprise an anionic surfactant. Any anionic surfactant useful for detersive purposes
is suitable. These can include salts (including, for example, sodium, potassium, ammonium,
and substituted ammonium salts such as mono-, di- and triethanolamine salts) of the
anionic sulfate, sulfonate, carboxylate and sarcosinate surfactants. Anionic sulfate
surfactants are preferred.
[0025] Other suitable anionic surfactants include the isethionates such as the acyl isethionates,
N-acyl taurates, fatty acid amides of methyl tauride, alkyl succinates and sulfosuccinates,
monoesters of sulfosuccinate (especially saturated and unsaturated C
12-C
18 monoesters) diesters of sulfosuccinate (especially saturated and unsaturated C
6-C
14 diesters), N-acyl sarcosinates. Resin acids and hydrogenated resin acids are also
suitable, such as rosin, hydrogenated rosin, and resin acids and hydrogenated resin
acids present in or derived from tallow oil.
[0026] The performance benefits which result when an anionic surfactant is also used in
the compositions of the invention are particularly useful for longer carbon chain
length anionic surfactants such as those having a carbon chain length of C
12 or greater, particularly of C
14/15 or even up to C
16-18 carbon chain lengths.
[0027] In preferred embodiments of the detergent compositions of the invention comprising
anionic surfactant there will be a significant excess of anionic surfactants, preferably
a weight ratio of anionic to cationic surfactant of from 50:1 to 2:1, most preferably
30:1 to 8:1, or from 20:1 to 5:1. However, the benefits of the invention are also
achieved where the ratio of cationic surfactant to anionic surfactant is substantially
stoichiometric, for example from 3:2 to 4:3
[0028] In a preferred embodiment of the invention the essential cationic surfactant of formula
I is intimately mixed with one or more anionic surfactants prior to addition of the
other detergent composition components to provide a readily soluble anionic/cationic
complex. It may be useful to intimately mix substantially stoichiometric amounts of
anionic and cationic surfactant prior to addition to any other detergent components,
including any additional anionic surfactant..
Anionic sulfate surfactant
[0029] Anionic sulfate surfactants suitable for use in the compositions of the invention
include the linear and branched primary and secondary alkyl sulfates, alkyl ethoxysulfates,
fatty oleoyl glycerol sulfates, alkyl phenol ethylene oxide ether sulfates, the C
5-C
17 acyl-N-(C
1-C
4 alkyl) and -N-(C
1-C
2 hydroxyalkyl) glucamine sulfates, and sulfates of alkylpolysaccharides such as the
sulfates of alkylpolyglucoside (the nonionic nonsulfated compounds being described
herein).
[0030] Alkyl ethoxysulfate surfactants are preferably selected from the group consisting
of the C
9-C
22 alkyl sulfates which have been ethoxylated with from 0.5 to 20 moles of ethylene
oxide per molecule. More preferably, the alkyl ethoxysulfate surfactant is a C
11-C
18, most preferably C
11-C
15 alkyl sulfate which has been ethoxylated with from 0.5 to 7, preferably from 1 to
5, moles of ethylene oxide per molecule.
[0031] A particularly preferred aspect of the invention employs mixtures of the preferred
alkyl sulfate and alkyl ethoxysulfate surfactants. Such mixtures have been disclosed
in PCT Patent Application No. WO 93/18124.
Anionic sulfonate surfactant
[0032] Anionic sulfonate surfactants suitable for use herein include the salts of C
5-C
20 linear alkylbenzene sulfonates, alkyl ester sulfonates, C
6-C
22 primary or secondary alkane sulfonates, C
6-C
24 olefin sulfonates, sulfonated polycarboxylic acids, alkyl glycerol sulfonates, fatty
acyl glycerol sulfonates, fatty oleyl glycerol sulfonates, and any mixtures thereof.
[0033] Particularly preferred compositions of the present invention additionally comprise
an anionic surfactant, selected from alkyl sulfate and/or alkylbenzene sulphonate
surfactants of formulae II and III, respectively:
R
5 O S O
3 -M
+ (II)
R
6 S O
3 -M'
+ (III)
wherein R
5 is a linear or branched alkyl or alkenyl moiety having from 9 to 22 carbon atoms,
preferably C
12 to C
18 alkyl or as found in secondary alkyl sulfates; R
6 is C
10-C
16 alkylbenzene, preferably C
11-C
13 alkylbenzene; M
+ and M'
+ can vary independently and are selected from alkali metals, alkaline earths, alkanolammonium
and ammonium.
[0034] Particularly preferred compositions of the invention comprise both an alkyl sulfate
surfactant and an alkyl benzene surfactant, preferably in ratios of II to III of from
15:1 to 1:2, most preferably from 12:1 to 2:1.
[0035] Amounts of the one or mixtures of more than one anionic surfactant in the preferred
composition may be from 1% to 50%, however, preferably anionic surfactant is present
in amounts of from 5% to 40% by weight of the composition. Preferred amounts of the
alkyl sulfate surfactant of formula II are from 3% to 40%, or more preferably 6% to
30% by weight of the detergent composition. Preferred amounts of the alkyl benzene
sulphonate surfactant of formula III in the detergent composition are from at least
1%, preferably at least 2%, or even at least 4% by weight. Preferred amounts of the
alkyl benzene sulphonate surfactant are up to 23%, more preferably no greater than
20%, most preferably up to 15% or even 10%.
Anionic carboxylate surfactant
[0036] Suitable anionic carboxylate surfactants include the alkyl ethoxy carboxylates, the
alkyl polyethoxy polycarboxylate surfactants and the soaps ('alkyl carboxyls'), especially
certain secondary soaps as described herein.
[0037] Suitable alkyl ethoxy carboxylates include those with the formula RO(CH
2CH
20)
x CH
2C00-M
+ wherein R is a C
6 to C
18 alkyl group, x ranges from O to 10, and the ethoxylate distribution is such that,
on a weight basis, the amount of material where x is 0 is less than 20 % and M is
a cation. Suitable alkyl polyethoxy polycarboxylate surfactants include those having
the formula RO-(CHR
1-CHR
2-O)-R
3 wherein R is a C
6 to C
18 alkyl group, x is from 1 to 25, R
1 and R
2 are selected from the group consisting of hydrogen, methyl acid radical, succinic
acid radical, hydroxysuccinic acid radical, and mixtures thereof, and R
3 is selected from the group consisting of hydrogen, substituted or unsubstituted hydrocarbon
having between 1 and 8 carbon atoms, and mixtures thereof.
[0038] Suitable soap surfactants include the secondary soap surfactants which contain a
carboxyl unit connected to a secondary carbon. Preferred secondary soap surfactants
for use herein are water-soluble members selected from the group consisting of the
water-soluble salts of 2-methyl-1-undecanoic acid, 2-ethyl-1-decanoic acid, 2-propyl-1-nonanoic
acid, 2-butyl-1-octanoic acid and 2-pentyl-1-heptanoic acid. Certain soaps may also
be included as suds suppressors.
Alkali metal sarcosinate surfactant
[0039] Other suitable anionic surfactants are the alkali metal sarcosinates of formula R-CON
(R
1) CH
2 COOM, wherein R is a C
5-C
17 linear or branched alkyl or alkenyl group, R
1 is a C
1-C
4 alkyl group and M is an alkali metal ion. Preferred examples are the myristyl and
oleoyl methyl sarcosinates in the form of their sodium salts.
Alkoxylated nonionic surfactant
[0040] Where the detergent compositions of the invention contain nonionic surfactant, the
ratio of nonionic to cationic surfactant is generally form 1:10 to 10:1, preferably
from 1:5 to 5:1.
[0041] Essentially any alkoxylated nonionic surfactants are suitable herein. The ethoxylated
and propoxylated nonionic surfactants are preferred. Linear or branched alkoxylated
groups are suitable.
[0042] Preferred alkoxylated surfactants can be selected from the classes of the nonionic
condensates of alkyl phenols, nonionic ethoxylated alcohols, nonionic ethoxylated/propoxylated
fatty alcohols, nonionic ethoxylate/propoxylate condensates with propylene glycol,
and the nonionic ethoxylate condensation products with propylene oxide/ethylene diamine
adducts.
Nonionic alkoxylated alcohol surfactant
[0043] The condensation products of aliphatic alcohols with from 1 to 25 moles of alkylene
oxide, particularly ethylene oxide and/or propylene oxide, are suitable for use herein.
The alkyl chain of the aliphatic alcohol can either be straight or branched, primary
or secondary, and generally contains from 6 to 22 carbon atoms. Particularly preferred
are the condensation products of alcohols having an alkyl group containing from 8
to 20 carbon atoms with from 2 to 10 moles of ethylene oxide per mole of alcohol.
Nonionic polyhydroxy fatty acid amide surfactant
[0044] Polyhydroxy fatty acid amides suitable for use herein are those having the structural
formula R
2CONR
1Z wherein : R1 is H, C
1-C
4 hydrocarbyl, 2-hydroxy ethyl, 2-hydroxy propyl, ethoxy, propoxy, or a mixture thereof,
preferable C1-C4 alkyl, more preferably C
1 or C
2 alkyl, most preferably C
1 alkyl (i.e., methyl); and R
2 is a C
5-C
3 hydrocarbyl, preferably straight-chain C
5-C
19 alkyl or alkenyl, more preferably straight-chain C
9-C
17 alkyl or alkenyl, most preferably straight-chain C
11-C
17 alkyl or alkenyl, or mixture thereof; and Z is a polyhydroxyhydrocarbyl having a
linear hydrocarbyl chain with at least 3 hydroxyls directly connected to the chain,
or an alkoxylated derivative (preferably ethoxylated or propoxylated) thereof. Z preferably
will be derived from a reducing sugar in a reductive animation reaction; more preferably
Z is a glycityl.
Nonionic fatty acid amide surfactant
[0045] Suitable fatty acid amide surfactants include those having the formula: R
6CON(R
7)
2 wherein R
6 is an alkyl group containing from 7 to 21, preferably from 9 to 17 carbon atoms and
each R
7 is selected from the group consisting of hydrogen, C
1-C
4 alkyl, C
1-C
4 hydroxyalkyl, and -(C
2H
4O)
xH, where x is in the range of from 1 to 3.
Nonionic alkylpolysaccharide surfactant
[0046] Suitable alkylpolysaccharides for use herein are disclosed in U.S. Patent 4,565,647,
Llenado, issued January 21, 1986, having a hydrophobic group containing from 6 to
30 carbon atoms and a polysaccharide, e.g., a polyglycoside, hydrophilic group containing
from 1.3 to 10 saccharide units.
[0047] Preferred alkylpolyglycosides have the formula
R
2O(C
nH
2nO)t(glycosyl)
x
wherein R
2 is selected from the group consisting of alkyl, alkylphenyl, hydroxyalkyl, hydroxyalkylphenyl,
and mixtures thereof in which the alkyl groups contain from 10 to 18 carbon atoms;
n is 2 or 3; t is from 0 to 10, and x is from 1.3 to 8. The glycosyl is preferably
derived from glucose.
Additional detergent components
[0048] The detergent compositions or components thereof in accordance with the present invention
may also contain additional detergent components. The precise nature of these additional
components, and levels of incorporation thereof will depend on the physical form of
the composition or component thereof, and the precise nature of the washing operation
for which it is to be used.
[0049] The compositions or components thereof, of the invention preferably contain one or
more additional detergent components selected from additional surfactants, builders,
sequestrants, bleach, bleach precursors, bleach catalysts, organic polymeric compounds,
additional enzymes, suds suppressors, lime soap dispersants, additional soil suspension
and anti-redeposition agents soil releasing agents, perfumes and corrosion inhibitors.
Additional surfactant
[0050] The detergent compositions or components thereof in accordance with the invention
preferably contain an additional surfactant selected from anionic, nonionic, cationic,
ampholytic, amphoteric and zwitterionic surfactants and mixtures thereof.
[0051] A typical listing of anionic, nonionic, ampholytic, and zwitterionic classes, and
species of these surfactants, is given in U.S.P. 3,929,678 issued to Laughlin and
Heuring on December 30, 1975. Further examples are given in "Surface Active Agents
and Detergents" (Vol. I and II by Schwartz, Perry and Berch). A list of suitable cationic
surfactants is given in U.S.P. 4,259,217 issued to Murphy on March 31, 1981.
Amphoteric surfactant
[0052] Suitable amphoteric surfactants for use herein include the amine oxide surfactants
and the alkyl amphocarboxylic acids.
[0053] Suitable amine oxides include those compounds having the formula R
3(OR
4)
xN
0(R
5)
2 wherein R
3 is selected from an alkyl, hydroxyalkyl, acylamidopropoyl and alkyl phenyl group,
or mixtures thereof, containing from 8 to 26 carbon atoms; R
4 is an alkylene or hydroxyalkylene group containing from 2 to 3 carbon atoms, or mixtures
thereof; x is from 0 to 5, preferably from 0 to 3; and each R
5 is an alkyl or hydroxyalkyl group containing from 1 to 3, or a polyethylene oxide
group containing from 1 to 3 ethylene oxide groups. Preferred are C
10-C
18 alkyl dimethylamine oxide, and C
10-18 acylamido alkyl dimethylamine oxide.
[0054] A suitable example of an alkyl aphodicarboxylic acid is Miranol(TM) C2M Conc. manufactured
by Miranol, Inc., Dayton, NJ.
Zwitterionic surfactant
[0055] Zwitterionic surfactants can also be incorporated into the detergent compositions
or components thereof in accord with the invention. These surfactants can be broadly
described as derivatives of secondary and tertiary amines, derivatives of heterocyclic
secondary and tertiary amines, or derivatives of quaternary ammonium, quaternary phosphonium
or tertiary sulfonium compounds. Betaine and sultaine surfactants are exemplary zwitterionic
surfactants for use herein.
[0056] Suitable betaines are those compounds having the formula R(R')
2N
+R
2COO
- wherein R is a C
6-C
18 hydrocarbyl group, each R
1 is typically C
1-C
3 alkyl, and R
2 is a C
1-C
5 hydrocarbyl group. Preferred betaines are C
12-18 dimethyl-ammonio hexanoate and the C
10-18 acylamidopropane (or ethane) dimethyl (or diethyl) betaines. Complex betaine surfactants
are also suitable for use herein.
Additional Cationic surfactants
[0057] The compositions of the invention are preferably substantially free of quaternary
ammonium compounds of formula I but wherein one or R
1, R
2, R
3 or R
4 is an alkyl chain group longer than C
11. Preferably the composition should contain less than 1%, preferably less than 0.1%
by weight or even less than 0.05% and most preferably less than 0.01% by weight of
compounds of formula I having a linear (or even branched) alkyl group having 12 or
more carbon atoms.
[0058] Another suitable group of cationic surfactants which can be used in the detergent
compositions of the invention are cationic ester surfactants. The cationic ester surfactant
is a compound having surfactant properties comprising at least one ester (i.e. -COO-)
linkage and at least one cationically charged group. Preferred cationic ester surfactants
are water dispersible.
[0059] Suitable cationic ester surfactants, including choline ester surfactants, have for
example been disclosed in US Patents Nos. 4228042, 4239660 and 4260529.
[0060] In preferred cationic ester surfactants the ester linkage and cationically charged
group are separated from each other in the surfactant molecule by a spacer group consisting
of a chain comprising at least three atoms (i.e. of three atoms chain length), preferably
from three to eight atoms, more preferably from three to five atoms, most preferably
three atoms. The atoms forming the spacer group chain are selected from the group
consisting of carbon, nitrogen and oxygen atoms and any mixtures thereof, with the
proviso that any nitrogen or oxygen atom in said chain connects only with carbon atoms
in the chain. Thus spacer groups having, for example, -O-O- (i.e. peroxide), -N-N-,
and -N-O- linkages are excluded, whilst spacer groups having, for example -CH
2-O- CH
2- and -CH
2-NH-CH
2- linkages are included. In a preferred aspect the spacer group chain comprises only
carbon atoms, most preferably the chain is a hydrocarbyl chain.
Alkalinity
[0061] In the detergent compositions of the present invention preferably an alkalinity system
is present to achieve optimal cationic surfactant performance. The alkalinity system
comprises components capable of providing alkalinity species in solution. Examples
of alkalinity species include carbonate, bicarbonate, hydroxide, the various silicate
anions, percarbonate, perborates, perphosphates, persulfate and persilicate. Such
alkalinity species can be formed for example, when alkaline salts selected from alkali
metal or alkaline earth carbonate, bicarbonate, hydroxide or silicate, including crystalline
layered silicate, salts and percarbonate, perborates, perphosphates, persulfate and
persilicate salts and any mixtures thereof are dissolved in water.
[0062] Examples of carbonates are the alkaline earth and alkali metal carbonates, including
sodium carbonate and sesqui-carbonate and any mixtures thereof with ultra-fine calcium
carbonate such as are disclosed in German Patent Application No. 2,321,001 published
on November 15, 1973.
[0063] Suitable silicates include the water soluble sodium silicates with an SiO
2:NA
2O ratio of from 1.0 to 2.8, with ratios of from 1.6 to 2.0 being preferred, and 2.0
ratio being most preferred. The silicates may be in the form of either the anhydrous
salt or a hydrated salt. Sodium silicate with an SiO
2:Na
2O ratio of 2.0 is the most preferred silicate.
[0064] Preferred crystalline layered silicates for use herein have the general formula
NaMSi
xO
2x+1.yH
2O
wherein M is sodium or hydrogen, x is a number from 1.9 to 4 and y is a number from
0 to 20. Crystalline layered sodium silicates of this type are disclosed in EP-A-0164514
and methods for their preparation are disclosed in DE-A-3417649 and DE-A-3742043.
Herein, x in the general formula above preferably has a value of 2, 3 or 4 and is
preferably 2. The most preferred material is δ-Na
2Si
2O
5, available from Hoechst AG as NaSKS-6.
Water-soluble builder compound
[0065] The detergent compositions in accordance with the present invention preferably contain
a water-soluble builder compound, typically present in detergent compositions at a
level of from 1% to 80% by weight, preferably from 10% to 70% by weight, most preferably
from 20% to 60% by weight of the composition.
[0066] Suitable water-soluble builder compounds include the water soluble monomeric polycarboxylates,
or their acid forms, homo or copolymeric polycarboxylic acids or their salts in which
the polycarboxylic acid comprises at least two carboxylic radicals separated from
each other by not more that two carbon atoms, borates, phosphates, and mixtures of
any of the foregoing.
[0067] The carboxylate or polycarboxylate builder can be monomeric or oligomeric in type
although monomeric polycarboxylates are generally preferred for reasons of cost and
performance.
[0068] Suitable carboxylates containing one carboxy group include the water soluble salts
of lactic acid, glycolic acid and ether derivatives thereof. Polycarboxylates containing
two carboxy groups include the water-soluble salts of succinic acid, malonic acid,
(ethylenedioxy) diacetic acid, maleic acid, diglycolic acid, tartaric acid, tartronic
acid and fumaric acid, as well as the ether carboxylates and the sulfinyl carboxylates.
Polycarboxylates containing three carboxy groups include, in particular, water-soluble
citrates, aconitrates and citraconates as well as succinate derivatives such as the
carboxymethyloxysuccinates described in British Patent No. 1,379,241, lactoxysuccinates
described in British Patent No. 1,389,732, and aminosuccinates described in Netherlands
Application 7205873, and the oxypolycarboxylate materials such as 2-oxa-1,1,3-propane
tricarboxylates described in British Patent No. 1,387,447.
[0069] Polycarboxylates containing four carboxy groups include oxydisuccinates disclosed
in British Patent No. 1,261,829, 1,1,2,2-ethane tetracarboxylates, 1,1,3,3-propane
tetracarboxylates and 1,1,2,3-propane tetracarboxylates. Polycarboxylates containing
sulfo substituents include the sulfosuccinate derivatives disclosed in British Patent
Nos. 1,398,421 and 1,398,422 and in U.S. Patent No. 3,936,448, and the sulfonated
pyrolysed citrates described in British Patent No. 1,439,000. Preferred polycarboxylates
are hydroxycarboxylates containing up to three carboxy groups per molecule, more particularly
citrates.
[0070] The parent acids of the monomeric or oligomeric polycarboxylate chelating agents
or mixtures thereof with their salts, e.g. citric acid or citrate/citric acid mixtures
are also contemplated as useful builder components.
[0071] Borate builders, as well as builders containing borate-forming materials that can
produce borate under detergent storage or wash conditions are useful water-soluble
builders herein.
[0072] Suitable examples of water-soluble phosphate builders are the alkali metal tripolyphosphates,
sodium, potassium and ammonium pyrophosphate, sodium and potassium and ammonium pyrophosphate,
sodium and potassium orthophosphate, sodium polymeta/phosphate in which the degree
of polymerization ranges from about 6 to 21, and salts of phytic acid.
Partially soluble or insoluble builder compound
[0073] The detergent compositions or components thereof, of the present invention may contain
a partially soluble or insoluble builder compound, typically present in detergent
compositions at a level of from 1% to 80% by weight, preferably from 10% to 70% by
weight, most preferably from 20% to 60% weight of the composition.
[0074] Examples of largely water insoluble builders include the sodium aluminosilicates.
[0075] Suitable aluminosilicate zeolites have the unit cell formula Na
z[(AlO
2)
z(SiO
2)y]. xH
2O
wherein z and y are at least 6; the molar ratio of z to y is from 1.0 to 0.5 and x
is at least 5, preferably from 7.5 to 276, more preferably from 10 to 264. The aluminosilicate
materials are in hydrated form and are preferably crystalline, containing from 10%
to 28%, more preferably from 18% to 22% water in bound form.
[0076] The aluminosilicate zeolites can be naturally occurring materials, but are preferably
synthetically derived. Synthetic crystalline aluminosilicate ion exchange materials
are available under the designations Zeolite A, Zeolite B, Zeolite P, Zeolite X, Zeolite
HS and mixtures thereof. Zeolite A has the formula
Na
12[(AlO
2)
12(SiO
2)
12].xH
2O
wherein x is from 20 to 30, especially 27. Zeolite X has the formula Na
86 [(AlO
2)
86(SiO
2)
106].276 H
2O.
[0077] Another preferred aluminosilicate zeolite is zeolite MAP builder.
The zeolite MAP can be present at a level of from 1% to 80%, more preferably from
15% to 40% by weight of the compositions.
[0078] Zeolite MAP is described in EP 384070A (Unilever). It is defined as an alkali metal
alumino-silicate of the zeolite P type having a silicon to aluminium ratio not greater
than 1.33, preferably within the range from 0.9 to 1.33 and more preferably within
the range of from 0.9 to 1.2.
[0079] Of particular interest is zeolite MAP having a silicon to aluminium ratio not greater
than 1.15 and, more particularly, not greater than 1.07.
[0080] In a preferred aspect the zeolite MAP detergent builder has a particle size, expressed
as a d
50 value of from 1.0 to 10.0 micrometres, more preferably from 2.0 to 7.0 micrometres,
most preferably from 2.5 to 5.0 micrometres.
[0081] The d
50 value indicates that 50% by weight of the particles have a diameter smaller than
that figure. The particle size may, in particular be determined by conventional analytical
techniques such as microscopic determination using a scanning electron microscope
or by means of a laser granulometer. Other methods of establishing d
50 values are disclosed in EP 384070A.
Heavy metal ion sequestrant
[0082] The detergent compositions or components thereof in accordance with the present invention
preferably contain as an optional component a heavy metal ion sequestrant. By heavy
metal ion sequestrant it is meant herein components which act to sequester (chelate)
heavy metal ions. These components may also have calcium and magnesium chelation capacity,
but preferentially they show selectivity to binding heavy metal ions such as iron,
manganese and copper.
[0083] Heavy metal ion sequestrants are generally present at a level of from 0.005% to 20%,
preferably from 0.1% to 10%, more preferably from 0.25% to 7.5% and most preferably
from 0.5% to 5% by weight of the compositions.
[0084] Suitable heavy metal ion sequestrants for use herein include organic phosphonates,
such as the amino alkylene poly (alkylene phosphonates), alkali metal ethane 1-hydroxy
disphosphonates and nitrilo trimethylene phosphonates.
[0085] Preferred among the above species are diethylene triamine penta (methylene phosphonate),
ethylene diamine tri (methylene phosphonate) hexamethylene diamine tetra (methylene
phosphonate) and hydroxy-ethylene 1,1 diphosphonate.
[0086] Other suitable heavy metal ion sequestrant for use herein include nitrilotriacetic
acid and polyaminocarboxylic acids such as ethylenediaminotetracetic acid, ethylenetriamine
pentacetic acid, ethylenediamine disuccinic acid, ethylenediamine diglutaric acid,
2-hydroxypropylenediamine disuccinic acid or any salts thereof. Especially preferred
is ethylenediamine-N,N'-disuccinic acid (EDDS) or the alkali metal, alkaline earth
metal, ammonium, or substituted ammonium salts thereof, or mixtures thereof.
[0087] Other suitable heavy metal ion sequestrants for use herein are iminodiacetic acid
derivatives such as 2-hydroxyethyl diacetic acid or glyceryl imino diacetic acid,
described in EP-A-317,542 and EP-A-399,133. The iminodiacetic acid-N-2-hydroxypropyl
sulfonic acid and aspartic acid N-carboxymethyl N-2-hydroxypropyl-3-sulfonic acid
sequestrants described in EP-A-516,102 are also suitable herein. The β-alanine-N,N'-diacetic
acid, aspartic acid-N,N'-diacetic acid, aspartic acid-N-monoacetic acid and iminodisuccinic
acid sequestrants described in EP-A-509,382 are also suitable.
[0088] EP-A-476,257 describes suitable amino based sequestrants. EP-A-510,331 describes
suitable sequestrants derived from collagen, keratin or casein. EP-A-528,859 describes
a suitable alkyl iminodiacetic acid sequestrant. Dipicolinic acid and 2-phosphonobutane-1,2,4-tricarboxylic
acid are also suitable. Glycinamide-N,N'-disuccinic acid (GADS), ethylenediamine-N-N'-diglutaric
acid (EDDG) and 2-hydroxypropylenediamine-N-N'-disuccinic acid (HPDDS) are also suitable.
Organic peroxyacid bleaching system
[0089] A preferred feature of detergent compositions or component thereof in accordance
with the invention is an organic peroxyacid bleaching system. In one preferred execution
the bleaching system contains a hydrogen peroxide source and an organic peroxyacid
bleach precursor compound. The production of the organic peroxyacid occurs by an in
situ reaction of the precursor with a source of hydrogen peroxide. Preferred sources
of hydrogen peroxide include inorganic perhydrate bleaches. In an alternative preferred
execution a preformed organic peroxyacid is incorporated directly into the composition.
Compositions containing mixtures of a hydrogen peroxide source and organic peroxyacid
precursor in combination with a preformed organic peroxyacid are also envisaged.
Inorganic perhydrate bleaches
[0090] Inorganic perhydrate salts are a preferred source of hydrogen peroxide. These salts
are normally incorporated in the form of the alkali metal, preferably sodium salt
at a level of from 1% to 40% by weight, more preferably from 2% to 30% by weight and
most preferably from 5% to 25% by weight of the compositions.
[0091] Examples of inorganic perhydrate salts include perborate, percarbonate, perphosphate,
persulfate and persilicate salts. The inorganic perhydrate salts are normally the
alkali metal salts. The inorganic perhydrate salt may be included as the crystalline
solid without additional protection. For certain perhydrate salts however, the preferred
executions of such granular compositions utilize a coated form of the material which
provides better storage stability for the perhydrate salt in the granular product
and/or delayed release of the perhydrate salt on contact of the granular product with
water. Suitable coatings comprise inorganic salts such as alkali metal silicate, carbonate
or borate salts or mixtures thereof, or organic materials such as waxes, oils, or
fatty soaps.
[0092] Sodium perborate is a preferred perhydrate salt and can be in the form of the monohydrate
of nominal formula NaBO
2H
2O
2 or the tetrahydrate NaBO
2H
2O
2.3H
2O.
[0093] Alkali metal percarbonates, particularly sodium percarbonate are preferred perhydrates
herein. Sodium percarbonate is an addition compound having a formula corresponding
to 2Na
2CO
3.3H
2O
2, and is available commercially as a crystalline solid.
[0094] Potassium peroxymonopersulfate is another inorganic perhydrate salt of use in the
detergent compositions herein.
Peroxyacid bleach precursor
[0095] Peroxyacid bleach precursors are compounds which react with hydrogen peroxide in
a perhydrolysis reaction to produce a peroxyacid. Generally peroxyacid bleach precursors
may be represented as

where L is a leaving group and X is essentially any functionality, such that on perhydrolysis
the structure of the peroxyacid produced is

[0096] Peroxyacid bleach precursor compounds are preferably incorporated at a level of from
0.5% to 20% by weight, more preferably from 1% to 15% by weight, most preferably from
1.5% to 10% by weight of the detergent compositions.
[0097] Suitable peroxyacid bleach precursor compounds typically contain one or more N- or
O-acyl groups, which precursors can be selected from a wide range of classes. Suitable
classes include anhydrides, esters, imides, lactams and acylated derivatives of imidazoles
and oximes. Examples of useful materials within these classes are disclosed in GB-A-1586789.
Suitable esters are disclosed in GB-A-836988, 864798, 1141871, 2143231 and EP-A-0170386.
Leaving groups
[0098] The leaving group, hereinafter L group, must be sufficiently reactive for the perhydrolysis
reaction to occur within the optimum time frame (e.g., a wash cycle). However, if
L is too reactive, this activator will be difficult to stabilize for use in a bleaching
composition.
[0099] Preferred L groups are selected from the group consisting of:

and mixtures thereof, wherein R
1 is an alkyl, aryl, or alkaryl group containing from 1 to 14 carbon atoms, R
3 is an alkyl chain containing from 1 to 8 carbon atoms, R
4 is H or R
3, R
5 is an alkenyl chain containing from 1 to 8 carbon atoms and Y is H or a solubilizing
group. Any of R
1, R
3 and R
4 may be substituted by essentially any functional group including, for example alkyl,
hydroxy, alkoxy, halogen, amine, nitrosyl, amide and ammonium or alkyl ammonium groups.
[0100] The preferred solubilizing groups are -SO
3-M
+, -CO
2-M
+, -SO
4-M
+, -N
+(R
3)
4X
- and O<--N(R
3)
3 and most preferably -SO
3-M
+ and -CO
2-M
+ wherein R
3 is an alkyl chain containing from 1 to 4 carbon atoms, M is a cation which provides
solubility to the bleach activator and X is an anion which provides solubility to
the bleach activator. Preferably, M is an alkali metal, ammonium or substituted ammonium
cation, with sodium and potassium being most preferred, and X is a halide, hydroxide,
methylsulfate or acetate anion.
Alkyl percarboxylic acid bleach precursors
[0101] Alkyl percarboxylic acid bleach precursors form percarboxylic acids on perhydrolysis.
Preferred precursors of this type provide peracetic acid on perhydrolysis.
[0102] Preferred alkyl percarboxylic precursor compounds of the imide type include the N-,N,N
1N
1 tetra acetylated alkylene diamines wherein the alkylene group contains from 1 to
6 carbon atoms, particularly those compounds in which the alkylene group contains
1, 2 and 6 carbon atoms. Tetraacetyl ethylene diamine (TAED) is particularly preferred.
[0103] Other preferred alkyl percarboxylic acid precursors include sodium 3,5,5-tri-methyl
hexanoyloxybenzene sulfonate (iso-NOBS), sodium nonanoyloxybenzene sulfonate (NOBS),
sodium acetoxybenzene sulfonate (ABS) and pentaacetyl glucose.
Amide substituted alkyl peroxyacid precursors
[0104] Amide substituted alkyl peroxyacid precursor compounds are suitable herein, including
those of the following general formulae:

wherein R
1 is an alkyl group with from 1 to 14 carbon atoms, R
2 is an alkylene group containing from 1 to 14 carbon atoms, and R
5 is H or an alkyl group containing 1 to 10 carbon atoms and L can be essentially any
leaving group. Amide substituted bleach activator compounds of this type are described
in EP-A-0170386.
Perbenzoic acid precursor
[0105] Perbenzoic acid precursor compounds provide perbenzoic acid on perhydrolysis. Suitable
O-acylated perbenzoic acid precursor compounds include the substituted and unsubstituted
benzoyl oxybenzene sulfonates, and the benzoylation products of sorbitol, glucose,
and all saccharides with benzoylating agents, and those of the imide type including
N-benzoyl succinimide, tetrabenzoyl ethylene diamine and the N-benzoyl substituted
ureas. Suitable imidazole type perbenzoic acid precursors include N-benzoyl imidazole
and N-benzoyl benzimidazole. Other useful N-acyl group-containing perbenzoic acid
precursors include N-benzoyl pyrrolidone, dibenzoyl taurine and benzoyl pyroglutamic
acid.
Cationic peroxyacid precursors
[0106] Cationic peroxyacid precursor compounds produce cationic peroxyacids on perhydrolysis.
[0107] Typically, cationic peroxyacid precursors are formed by substituting the peroxyacid
part of a suitable peroxyacid precursor compound with a positively charged functional
group, such as an ammonium or alkyl ammonium group, preferably an ethyl or methyl
ammonium group. Cationic peroxyacid precursors are typically present in the solid
detergent compositions as a salt with a suitable anion, such as a halide ion.
[0108] The peroxyacid precursor compound to be so cationically substituted may be a perbenzoic
acid, or substituted derivative thereof, precursor compound as described hereinbefore.
Alternatively, the peroxyacid precursor compound may be an alkyl percarboxylic acid
precursor compound or an amide substituted alkyl peroxyacid precursor as described
hereinafter
[0109] Cationic peroxyacid precursors are described in U.S. Patents 4,904,406; 4,751,015;
4,988,451; 4,397,757; 5,269,962; 5,127,852; 5,093,022; 5,106,528; U.K. 1,382,594;
EP 475,512, 458,396 and 284,292; and in JP 87-318,332.
[0110] Suitable cationic peroxyacid precursors include any of the ammonium or alkyl ammonium
substituted alkyl or benzoyl oxybenzene sulfonates, N-acylated caprolactams, and monobenzoyltetraacetyl
glucose benzoyl peroxides. Preferred cationic peroxyacid precursors of the N-acylated
caprolactam class include the trialkyl ammonium methylene benzoyl caprolactams and
the trialkyl ammonium methylene alkyl caprolactams.
Benzoxazin organic peroxyacid precursors
[0111] Also suitable are precursor compounds of the benzoxazin-type, as disclosed for example
in EP-A-332,294 and EP-A-482,807, particularly those having the formula:

wherein R
1 is H, alkyl, alkaryl, aryl, or arylalkyl.
Preformed organic peroxyacid
[0112] The organic peroxyacid bleaching system may contain, in addition to, or as an alternative
to, an organic peroxyacid bleach precursor compound, a preformed organic peroxyacid
, typically at a level of from 1% to 15% by weight, more preferably from 1% to 10%
by weight of the composition.
[0113] A preferred class of organic peroxyacid compounds are the amide substituted compounds
of the following general formulae:

wherein R
1 is an alkyl, aryl or alkaryl group with from 1 to 14 carbon atoms, R
2 is an alkylene, arylene, and alkarylene group containing from 1 to 14 carbon atoms,
and R
5 is H or an alkyl, aryl, or alkaryl group containing 1 to 10 carbon atoms. Amide substituted
organic peroxyacid compounds of this type are described in EP-A-0170386.
[0114] Other organic peroxyacids include diacyl and tetraacylperoxides, especially diperoxydodecanedioc
acid, diperoxytetradecanedioic acid and diperoxyhexadecanedioc acid. Mono- and diperazelaic
acid, mono- and diperbrassylic acid and N-phthaloylaminoperoxicaproic acid are also
suitable herein.
Bleach catalyst
[0115] The compositions of the invention optionally contain a transition metal containing
bleach catalyst. One suitable type of bleach catalyst is a catalyst system comprising
a heavy metal cation of defined bleach catalytic activity, such as copper, iron or
manganese cations, an auxiliary metal cation having little or no bleach catalytic
activity, such as zinc or aluminum cations, and a sequestrant having defined stability
constants for the catalytic and auxiliary metal cations, particularly ethylenediaminetetraacetic
acid,
ethylenediaminetetra(methylenephosphonic acid) and water-soluble salts thereof. Such
catalysts are disclosed in U.S. Pat. 4,430,243.
[0116] Other types of bleach catalysts include the manganese-based complexes disclosed in
U.S. Pat. 5,246,621 and U.S. Pat. 5,244,594. Preferred examples of these catalysts
include Mn
IV2(u-0)
3(1,4,7-trimethyl-1,4,7-triazacyclononane)
2-(PF
6)
2, Mn
III2(u-O)
1(u-OAc)
2(1,4,7-trimethyl-1,4,7-triazacyclononane)
2-(ClO
4)
2, Mn
IV4(u-O)
6(1,4,7-triazacyclononane)
4-(ClO
4)
2, Mn
IIIMn
IV4(u-O)
1(u-OAc)
2-(1,4,7-trimethyl-1,4,7-triazacyclononane)
2-(ClO
4)
3, and mixtures thereof. Others are described in European patent application publication
no. 549,272. Other ligands suitable for use herein include 1,5,9-trimethyl-1,5,9-triazacyclododecane,
2-methyl-1,4,7-triazacyclononane, 2-methyl-1,4,7-triazacyclononane, 1,2,4,7-tetramethyl-1,4,7-triazacyclononane,
and mixtures thereof.
[0117] For examples of suitable bleach catalysts see U.S. Pat. 4,246,612 and U.S. Pat 5,227,084.
See also U.S. Pat. 5,194,416 which teaches mononuclear manganese (IV) complexes such
as Mn(1,4,7-trimethyl-1,4,7-triazacyclononane)(OCH
3)
3-(PF
6). Still another type of bleach catalyst, as disclosed in U.S. Pat. 5,114,606, is
a water-soluble complex of manganese (III), and/or (IV) with a ligand which is a non-carboxylate
polyhydroxyl compound having at least three consecutive C-OH groups. Other examples
include binuclear Mn complexed with tetra-N-dentate and bi-N-dentate ligands, including
N
4Mn
III(u-O)
2Mn
IVN
4)
+ and [Bipy
2Mn
III(u-O)
2Mn
IVbipy
2]-(ClO
4)
3.
[0118] Further suitable bleach catalysts are described, for example, in European patent
application No. 408,131 (cobalt complex catalysts), European patent applications,
publication nos. 384,503, and 306,089 (metallo-porphyrin catalysts), U.S. 4,728,455
(manganese/multidentate ligand catalyst), U.S. 4,711,748 and European patent application,
publication no. 224,952, (absorbed manganese on aluminosilicate catalyst), U.S. 4,601,845
(aluminosilicate support with manganese and zinc or magnesium salt), U.S. 4,626,373
(manganese/ligand catalyst), U.S. 4,119,557 (ferric complex catalyst), German Pat.
specification 2,054,019 (cobalt chelant catalyst) Canadian 866,191 (transition metal-containing
salts), U.S. 4,430,243 (chelants with manganese cations and non-catalytic metal cations),
and U.S. 4,728,455 (manganese gluconate catalysts).
Additional Enzymes
[0119] The compositions of the present invention may comprise one or more additional enzymes.
[0120] Preferred additional enzymatic materials include the commercially available enzymes.
Said enzymes include enzymes selected from lipases, cellulases, hemicellulases, peroxidases,
proteases, gluco-amylases, amylases, xylanases, phospholipases, esterases, cutinases,
pectinases, keratanases, reductases, oxidases, phenoloxidases, lipoxygenases, ligninases,
pullulanases, tannases, pentosanases, malanases, β-glucanases, arabinosidases, hyaluronidase,
chondroitinase, laccase or mixtures thereof.
[0121] A preferred combination of additional enzymes in a detergent composition according
to the present invention comprises a mixture of conventional applicable enzymes such
as lipase, protease, amylase, cutinase and/or cellulase in conjunction with one or
more plant cell wall degrading enzymes. Suitable enzymes are exemplified in US Patents
3,519,570 and 3,533,139.
[0122] Suitable proteases are the subtilisins which are obtained from particular strains
of
B. subtilis and
B. licheniformis (subtilisin BPN and BPN'). One suitable protease is obtained from a strain of
Bacillus, having maximum activity throughout the pH range of 8-12, developed and sold as ESPERASE®
by Novo Industries A/S of Denmark, hereinafter "Novo". The preparation of this enzyme
and analogous enzymes is described in GB 1,243,784 to Novo. Other suitable proteases
include ALCALASE®, DURAZYM® and SAVINASE® from Novo and MAXATASE®, MAXACAL®, PROPERASE®
and MAXAPEM® (protein engineered Maxacal) from Gist-Brocades. Proteolytic enzymes
also encompass modified bacterial serine proteases, such as those described in European
Patent Application Serial Number 87 303761.8, filed April 28, 1987 (particularly pages
17, 24 and 98), and which is called herein "Protease B", and in European Patent Application
199,404, Venegas, published October 29, 1986, which refers to a modified bacterial
serine protealytic enzyme which is called "Protease A" herein. Suitable is what is
called herein "Protease C", which is a variant of an alkaline serine protease from
Bacillus in which lysine replaced arginine at position 27, tyrosine replaced valine at position
104, serine replaced asparagine at position 123, and alanine replaced threonine at
position 274. Protease C is described in EP 90915958:4, corresponding to WO 91/06637,
Published May 16, 1991. Genetically modified variants, particularly of Protease C,
are also included herein.
[0123] A preferred protease referred to as "Protease D" is a carbonyl hydrolase variant
having an amino acid sequence not found in nature, which is derived from a precursor
carbonyl hydrolase by substituting a different amino acid for a plurality of amino
acid residues at a position in said carbonyl hydrolase equivalent to position +76,
preferably also in combination with one or more amino acid residue positions equivalent
to those selected from the group consisting of +99, +101, +103, +104, +107, +123,
+27, +105, +109, +126, +128, +135, +156, +166, +195, +197, +204, +206, +210, +216,
+217, +218, +222, +260, +265, and/or +274 according to the numbering of
Bacillus amyloliquefaciens subtilisin, as described in WO95/10591 and in the patent application of C. Ghosh,
et al, "Bleaching Compositions Comprising Protease Enzymes" having US Serial No. 08/322,677,
filed October 13, 1994.
[0124] Also suitable for the present invention are proteases described in patent applications
EP 251 446 and WO 91/06637, protease BLAP® described in WO91/02792 and their variants
described in WO 95/23221.
[0125] See also a high pH protease from Bacillus sp. NCIMB 40338 described in WO 93/18140
A to Novo. Enzymatic detergents comprising protease, one or more other enzymes, and
a reversible protease inhibitor are described in WO 92/03529 A to Novo. When desired,
a protease having decreased adsorption and increased hydrolysis is available as described
in WO 95/07791 to Procter & Gamble. A recombinant trypsin-like protease for detergents
suitable herein is described in WO 94/25583 to Novo. Other suitable proteases are
described in EP 516 200 by Unilever.
[0126] One or a mixture of proteolytic enzymes may be incorporated in the detergent compositions
of the present invention, generally at a level of from 0.0001% to 2%, preferably from
0.001% to 0.2%, more preferably from 0.005% to 0.1% pure enzyme by weight of the composition.
[0127] If present in the detergent compositions of the present invention, the lipolytic
enzyme component is generally present at levels of from 0.00005% to 2% of active enzyme
by weight of the detergent composition, preferably 0.001% to 1% by weight, most preferably
from 0.0002% to 0.05% by weight active enzyme in the detergent composition.
[0128] Suitable lipolytic enzymes for use in the present invention include those produced
by microorganisms of the Pseudomonas group, such as
Pseudomonas stutzeri ATCC 19.154, as disclosed in British Patent 1,372,034. Suitable lipases include those
which show a positive immunological cross-section with the antibody of the lipase
produced by the microorganism
Pseudomonas Hisorescent IAM 1057. This lipase is available from Amano Pharmaceutical Co. Ltd., Nagoya, Japan,
under the trade name Lipase P "Amano," hereinafter referred to as "Amano-P." Other
suitable commercial lipases include Amano-CES, lipases ex
Chromobacter viscosum, e.g.
Chromobacter viscosum var. lipolyticum NRRLB 3673, commercially available from Toyo Jozo Co., Tagata, Japan;
Chromobacter viscosum lipases from U.S. Biochemical Corp., U.S.A. and Disoynth Co., The Netherlands, and
lipases
ex Pseudomonas gladioli. Especially suitable lipases are lipases such as M1 Lipase
R and Lipomax
R (Gist-Brocades) and Lipolase
R and Lipolase Ultra
R(Novo) which have found to be very effective when used in combination with the compositions
of the present invention. Also suitable are the lipolytic enzymes described in EP
258 068, WO 92/05249 and WO 95/22615 by Novo Nordisk and in WO 94/03578, WO 95/35381
and WO 96/00292 by Unilever.
[0129] Also suitable are cutinases [EC 3.1.1.50] which can be considered as a special kind
of lipase, namely lipases which do not require interfacial activation. Addition of
cutinases to detergent compositions have been described in e.g. WO-A-88/09367 (Genencor);
WO 90/09446 (Plant Genetic System) and WO 94/14963 and WO 94/14964 (Unilever). The
LIPOLASE enzyme derived from Humicola lanuginosa and commercially available from Novo
(see also EPO 341,947) is a preferred lipase for use in the present invention.
[0130] Another preferred lipase for use in the present invention is D96L lipolytic enzyme
variant of the native lipase derived from Humicola lanuginosa. Most preferably the
Humicola lanuginosa strain DSM 4106 is used.
[0131] By D96L lipolytic enzyme variant is meant the lipase variant as described in patent
application WO 92/05249 in which the native lipase ex Humicola lanuginosa has the
aspartic acid (D) residue at position 96 changed to Leucine (L). According to this
nomenclature said substitution of aspartic acid to Leucine in position 96 is shown
as : D96L. To determine the activity of the enzyme D96L the standard LU assay may
be used (Analytical method, internal Novo Nordisk number AF 95/6-GB 1991.02.07). A
substrate for D96L was prepared by emulsifying glycerine tributyrate (Merck) using
gum-arabic as emulsifier. Lipase activity is assayed at pH 7 using pH stat. method.
[0132] The detergent compositions of the invention may also contain one or a mixture of
more than one amylase enzyme (α and/or β). WO94/02597, Novo Nordisk A/S published
February 03, 1994, describes cleaning compositions which incorporate mutant amylases.
See also WO95/10603, Novo Nordisk A/S, published April 20, 1995. Other amylases known
for use in cleaning compositions include both α- and β-amylases. α-Amylases are known
in the art and include those disclosed in US Pat. no. 5,003,257; EP 252,666; WO/91/00353;
FR 2,676,456; EP 285,123; EP 525,610; EP 368,341; and British Patent specification
no. 1,296,839 (Novo). Other suitable amylases are stability-enhanced amylases described
in WO94/18314, published August 18, 1994 and WO96/05295, Genencor, published February
22, 1996 and amylase variants having additional modification in the immediate parent
available from Novo Nordisk A/S, disclosed in WO 95/10603, published April 95. Also
suitable are amylases described in EP 277 216, WO95/26397 and WO96/23873 (all by Novo
Nordisk).
[0133] Examples of commercial α-amylases products are Purafect Ox Am® from Genencor and
Termamyl®, Ban® ,Fungamyl® and Duramyl®, all available from Novo Nordisk A/S Denmark.
WO95/26397 describes other suitable amylases : α-amylases characterised by having
a specific activity at least 25% higher than the specific activity of Termamyl® at
a temperature range of 25°C to 55°C and at a pH value in the range of 8 to 10, measured
by the Phadebas® α-amylase activity assay. Suitable are variants of the above enzymes,
described in WO96/23873 (Novo Nordisk). Other preferred amylolytic enzymes with improved
properties with respect to the activity level and the combination of thermostability
and a higher activity level are described in WO95/35382.
[0134] The amylolytic enzymes if present are generally incorporated in the detergent compositions
of the present invention a level of from 0.0001% to 2%, preferably from 0.00018% to
0.06%, more preferably from 0.00024% to 0.048% pure enzyme by weight of the composition.
[0135] The detergent compositions of the invention may additionally incorporate one or more
cellulase enzymes. Suitable cellulases include both bacterial or fungal cellulases.
Preferably, they will have a pH optimum of between 5 and 12 and an activity above
50 CEVU (Cellulose Viscosity Unit). Suitable cellulases are disclosed in U.S. Patent
4,435,307, Barbesgoard et al, J61078384 and WO96/02653 which disclose fungal cellulases
produced respectively from Humicola insolens, Trichoderma, Thielavia and Sporotrichum.
EP 739 982 describes cellulases isolated from novel Bacillus species. Suitable cellulases
are also disclosed in GB-A-2.075.028; GB-A-2.095.275; DE-OS-2.247.832 and WO95/26398.
[0136] Examples of such cellulases are cellulases produced by a strain of Humicola insolens
(Humicola grisea var. thermoidea), particularly the Humicola strain DSM 1800. Other
suitable cellulases are cellulases originated from Humicola insolens having a molecular
weight of about 50KDa, an isoelectric point of 5.5 and containing 415 amino acids;
and a
~43kD endoglucanase derived from Humicola insolens, DSM 1800, exhibiting cellulase
activity; a preferred endoglucanase component has the amino acid sequence disclosed
in PCT Patent Application No. WO 91/17243. Also suitable cellulases are the EGIII
cellulases from Trichoderma longibrachiatum described in WO94/21801, Genencor, published
September 29, 1994. Especially suitable cellulases are the cellulases having color
care benefits. Carezyme and Celluzyme (Novo Nordisk A/S) are especially useful. See
also WO91/17244 and WO91/21801. Other suitable cellulases for fabric care and/or cleaning
properties are described in WO96/34092, WO96/17994 and WO95/24471.
[0137] Peroxidase enzymes may also be incorporated into the detergent compositions of the
invention. Peroxidasis are used in combination with oxygen sources, e.g. percarbonate,
perborate, persulfate, hydrogen peroxide, etc. They are used for "solution bleaching",
i.e. to prevent transfer of dyes or pigments removed from substrates during wash operations
to other substrates in the wash solution. Peroxidase enzymes are known in the art,
and include, for example, horseradish peroxidase, ligninase and haloperoxidase such
as chloro- and brumo-peroxidase. Peroxidase-containing detergent compositions are
disclosed, for example, in PCT International Application WO 89/099813, WO89/09813.
Also suitable is the laccase enzyme.
[0138] Preferred enhancers are substituted phenthiazine and phenoxasine 10-Phenothiazinepropionicacid
(PPT), 10-ethylphenothiazine-4-carboxylic acid (EPC), 10-phenoxazinepropionic acid
(POP) and 10-methylphenoxazine (described in WO 94/12621) and substituted syringates
(C3-C5 substituted alkyl syringates) and phenols. Sodium percarbonate or perborate
are preferred sources of hydrogen peroxide.
[0139] Said cellulases and/or peroxidases, if present, are normally incorporated in the
detergent composition at levels from 0.0001% to 2% of active enzyme by weight of the
detergent composition.
[0140] Said additional enzymes, when present, are normally incorporated in the detergent
composition at levels from 0.0001% to 2% of active enzyme by weight of the detergent
composition. The additional enzymes can be added as separate single ingredients (prills,
granulates, stabilized liquids, etc. containing one enzyme ) or as mixtures of two
or more enzymes ( e.g. cogranulates ).
Enzyme Oxidation Scavengers
[0141] Examples of such enzyme oxidation scavengers are ethoxylated tetraethylene polyamines.
Enzyme Materials
[0142] A range of enzyme materials and means for their incorporation into synthetic detergent
compositions is also disclosed in WO 9307263 A and WO 9307260 A to Genencor International,
WO 8908694 A to Novo, and U.S. 3,553,139, January 5, 1971 to McCarty et al. Enzymes
are further disclosed in U.S. 4,101,457, Place et al, July 18, 1978, and in U.S. 4,507,219,
Hughes, March 26, 1985. Enzyme materials useful for liquid detergent formulations,
and their incorporation into such formulations, are disclosed in U.S. 4,261,868, Hora
et al, April 14, 1981. Enzymes for use in detergents can be stabilised by various
techniques. Enzyme stabilisation techniques are disclosed and exemplified in U.S.
3,600,319, August 17, 1971, Gedge et al, EP 199,405 and EP 200,586, October 29, 1986,
Venegas. Enzyme stabilisation systems are also described, for example, in U.S. 3,519,570.
A userul Bacillus, sp. AC13 giving proteases, xylanases and cellulases, is described
in WO 9401532 A to Novo.
Organic polymeric compound
[0143] Organic polymeric compounds are preferred additional components of the detergent
compositions or compooents thereof of the present invention, and are preferably present
as components of any particulate component of the detergent composition where they
may act such as to bind the particulate component together. By organic polymeric compound
is meant any polymeric organic compound commonly used as dispersants, anti-redeposition
or soil suspension agents in detergent compositions, including any of the high molecular
weight organic polymeric compounds described as clay flocculating agents herein.
[0144] Such an organic polymeric compound is generally incorporated in the detergent compositions
of the invention at a level of from 0.1% to 30%, preferably from 0.5% to 15%, most
preferably from 1% to 10% by weight of the compositions.
[0145] Examples of organic polymeric compounds include the water soluble organic homo- or
copolymeric polycarboxylic acids or their salts in which the polycarboxylic acid comprises
at least two carboxyl radicals separated from each other by not more than two carbon
atoms. Polymers of the latter type are disclosed in GB-A-1,596,756. Examples of such
salts are polyacrylic acid or polyacrylates of MWt 1000-5000 and their copolymers
with maleic anhydride, such copolymers having a molecular weight of from 2000 to 100,000,
especially 40,000 to 80,000. Polymaleates or polymaleic acid polymers and salts thereof
are also suitable examples.
[0146] Polyamino compounds useful herein include those derived from aspartic acid including
polyaspartic acid and such as those disclosed in EP-A-305282, EP-A-305283 and EP-A-351629.
[0147] Terpolymers containing monomer units selected from maleic acid, acrylic acid, aspartic
acid and vinyl alcohol or acetate, particularly those having an average molecular
weight of from 1,000 to 30,000, preferably 3,000 to 10,000, are also suitable for
incorporation into the compositions of the present invention.
[0148] Other organic polymeric compounds suitable for incorporation in the detergent compositions
of the present invention include cellulose derivatives such as methylcellulose, carboxymethylcellulose,
hydroxypropylmethylcellulose, ethylhydroxyethylcellulose and hydroxyethylcellulose.
[0149] Further useful organic polymeric compounds are the polyethylene glycols, particularly
those of molecular weight 1000 to 10000, more particularly 2000 to 8000 and most preferably
about 4000.
Cationic soil removal/anti-redeposition compounds
[0150] The detergent composition or components thereof of the invention may comprise water-soluble
cationic ethoxylated amine compounds with particulate soil/clay-soil removal and/or
anti-redeposition properties. These cationic compounds are described in more detail
in EP-B-111965, US, 4659802 and US 4664848. Particularly preferred of these cationic
compounds are ethoxylated cationic monoamines, diamines or triamines. Especially preferred
are the ethoxylated cationic monoamines, diamines and triamines of the formula:

wherein X is a nonionic group selected from the group consisting of H, C
1-C
4 alkyl or hydroxyalkyl ester or ether groups, and mixtures thereof, a is from 0 to
20, preferably from 0 to 4 (e.g. ethylene, propylene, hexamethylene) b is 2, 1 or
0; for cationic monoamines (b=0), n is preferably at least 16, with a typical range
of from 20 to 35; for cationic diamines or triamines, n is preferably at least about
12 with a typical range of from about 12 to about 42.
[0151] These compounds where present in the composition, are generally present in an amount
of from 0.01 to 30% by weight, preferably 0.05 to 10% by weight.
Suds suppressing system
[0152] The detergent compositions of the invention are preferably substantially free of
any suds suppressing agents where high foaming is desired. Should it be necessary
to incorporate suds suppressant for foam control, preferably it should be present
in amounts no greater than 0.5% and most preferably in amounts no greater than 0.1%
or even no greater than 0.01% by weight of the composition.
[0153] Suitable suds suppressing systems for use herein may comprise essentially any known
antifoam compound, including, for example silicone antifoam compounds and 2-alkyl
alcanol antifoam compounds.
[0154] By antifoam compound it is meant herein any compound or mixtures of compounds which
act such as to depress the foaming or sudsing produced by a solution of a detergent
composition, particularly in the presence of agitation of that solution.
[0155] Particularly preferred antifoam compounds for use herein are silicone antifoam compounds
defined herein as any antifoam compound including a silicone component. Such silicone
antifoam compounds also typically contain a silica component. The term "silicone"
as used herein, and in general throughout the industry, encompasses a variety of relatively
high molecular weight polymers containing siloxane units and hydrocarbyl group of
various types.
[0156] Preferred silicone antifoam compounds are the siloxanes, particularly the polydimethylsiloxanes
having trimethylsilyl end blocking units.
[0157] Other suitable antifoam compounds include the monocarboxylic fatty acids and soluble
salts thereof. These materials are described in US Patent 2,954,347, issued September
27, 1960 to Wayne St. John. The monocarboxylic fatty acids, and salts thereof, for
use as suds suppressor typically have hydrocarbyl chains of 10 to 24 carbon atoms,
preferably 12 to 18 carbon atoms. Suitable salts include the alkali metal salts such
as sodium, potassium, and lithium salts, and ammonium and alkanolammonium salts.
[0158] Other suitable antifoam compounds include, for example, high molecular weight fatty
esters (e.g. fatty acid triglycerides), fatty acid esters of monovalent alcohols,
aliphatic C
18-C
40 ketones (e.g. stearone)N-alkylated amino triazines such as tri- to hexa-alkylmelamines
or di- to tetra alkyldiamine chlortriazines formed as products of cyanuric chloride
with two or three moles of a primary or secondary amine containing 1 to 24 carbon
atoms, propylene oxide, bis stearic acid amide and monostearyl di-alkali metal (e.g.
sodium, potassium, lithium) phosphates and phosphate esters.
[0159] A preferred suds suppressing system comprises
(a) antifoam compound, preferably silicone antifoam compound, most preferably a silicone
antifoam compound comprising in combination
(i) polydimethyl siloxane, at a level of from 50% to 99%, preferably 75% to 95% by
weight of the silicone antifoam compound; and
(ii) silica, at a level of from 1% to 50%, preferably 5% to 25% by weight of the silicone/silica
antifoam compound;
wherein said silica/silicone antifoam compound is incorporated at a level of from
5% to 50%, preferably 10% to 40% by weight;
(b) a dispersant compound, most preferably comprising a silicone glycol rake copolymer
with a polyoxyalkylene content of 72-78% and an ethylene oxide to propylene oxide
ratio of from 1:0.9 to 1:1.1, at a level of from 0.5% to 10%, preferably 1% to 10%
by weight; a particularly preferred silicone glycol rake copolymer of this type is
DCO544, commercially available from DOW Coming under the tradename DCO544;
(c) an inert carrier fluid compound, most preferably comprising a C16-C18 ethoxylated alcohol with a degree of ethoxylation of from 5 to 50, preferably 8 to
15, at a level of from 5% to 80%, preferably 10% to 70%, by weight;
[0160] A highly preferred particulate suds suppressing system is described in EP-A-0210731
and comprises a silicone antifoam compound and an organic carrier material having
a melting point in the range 50°C to 85°C, wherein the organic carrier material comprises
a monoester of glycerol and a fatty acid having a carbon chain containing from 12
to 20 carbon atoms. EP-A-0210721 discloses other preferred particulate suds suppressing
systems wherein the organic carrier material is a fatty acid or alcohol having a carbon
chain containing from 12 to 20 carbon atoms, or a mixture thereof, with a melting
point of from 45°C to 80°C.
Polymeric dye transfer inhibiting agents
[0161] The detergent compositions herein may also comprise from 0.01% to 10 %, preferably
from 0.05% to 0.5% by weight of polymeric dye transfer inhibiting agents.
[0162] The polymeric dye transfer inhibiting agents are preferably selected from polyamine
N-oxide polymers, copolymers ofN-vinylpyrrolidone and N-vinylimidazole, polyvinylpyrrolidone
polymers or combinations thereof, whereby these polymers can be cross-linked polymers.
a) Polyamine N-oxide polymers
[0163] Polyamine N-oxide polymers suitable for use herein contain units having the following
structure formula :

wherein P is a polymerisable unit, and

R
1 is H or C
1-6 linear or branched alkyl; or may form a heterocyclic group with R;
R are aliphatic, ethoxylated aliphatics, aromatic, heterocyclic or alicyclic groups
or any combination thereof whereto the nitrogen of the N-O group can be attached or
wherein the nitrogen of the N-O group is part of these groups.
[0164] The N-O group can be represented by the following general structures :

wherein R1, R2, and R3 are aliphatic groups, aromatic, heterocyclic or alicyclic
groups or combinations thereof, x or/and y or/and z is 0 or 1 and wherein the nitrogen
of the N-O group can be attached or wherein the nitrogen of the N-O group forms part
of these groups. The N-O group can be part of the polymerisable unit (P) or can be
attached to the polymeric backbone or a combination of both.
[0165] Suitable polyamine N-oxides wherein the N-O group forms part of the polymerisable
unit comprise polyamine N-oxides wherein R is selected from aliphatic, aromatic, alicyclic
or heterocyclic groups. One class of said polyamine N-oxides comprises the group of
polyamine N-oxides wherein the nitrogen of the N-O group forms part of the R-group.
Preferred polyamine N-oxides are those wherein R is a heterocyclic group such as pyridine,
N-substituted pyrrole, imidazole, N-substituted pyrrolidine, piperidine, quinoline,
acridine and derivatives thereof.
[0166] Other suitable polyamine N-oxides are the polyamine oxides whereto the N-O group
is attached to the polymerisable unit. A preferred class of these polyamine N-oxides
comprises the polyamine N-oxides having the general formula (I) wherein R is an aromatic,heterocyclic
or alicyclic groups wherein the nitrogen of the N-O functional group is part of said
R group. Examples of these classes are polyamine oxides wherein R is a heterocyclic
compound such as pyridine, N-substituted pyrrole, imidazole and derivatives thereof.
[0167] The polyamine N-oxides can be obtained in almost any degree of polymerisation. The
degree of polymerisation is not critical provided the material has the desired water-solubility
and dye-suspending power. Typically, the average molecular weight is within the range
of 500 to 1000,000.
b) Copolymers of N-vinylpyrrolidone and N-vinylimidazole
[0168] Suitable herein are copolymers of N-vinylimidazole and N-vinylpyrrolidone having
a preferred average molecular weight range of from 5,000 to 100,000, or 5,000 to 50,000.
The preferred copolymers have a molar ratio of N-vinylimidazole to N-vinylpyrrolidone
from 1 to 0.2.
c) Polyvinylpyrrolidone
[0169] The detergent compositions herein may also utilize polyvinylpyrrolidone ("PVP") having
an average molecular weight of from 2,500 to 400,000. Suitable polyvinylpyrrolidones
are commercially available from ISP Corporation, New York, NY and Montreal, Canada
under the product names PVP K-15 (viscosity molecular weight of 10,000), PVP K-30
(average molecular weight of 40,000), PVP K-60 (average molecular weight of 160,000),
and PVP K-90 (average molecular weight of 360,000). PVP K-15 is also available from
ISP Corporation. Other suitable polyvinylpyrrolidones which are commercially available
from BASF Corporation include Sokalan HP 165 and Sokalan HP 12.
d) Polyvinyloxazolidone
[0170] The detergent compositions herein may also utilize polyvinyloxazolidones as polymeric
dye transfer inhibiting agents. Said polyvinyloxazolidones have an average molecular
weight of from 2,500 to 400,000.
e) Polyvinylimidazole
[0171] The detergent compositions herein may also utilize polyvinylimidazole as polymeric
dye transfer inhibiting agent. Said polyvinylimidazoles preferably have an average
molecular weight of from 2,500 to 400,000.
Optical brightener
[0172] The detergent compositions herein also optionally contain from about 0.005% to 5%
by weight of certain types of hydrophilic optical brighteners.
[0173] Hydrophilic optical brighteners useful herein include those having the structural
formula:

wherein R
1 is selected from anilino, N-2-bis-hydroxyethyl and NH-2-hydroxyethyl; R
2 is selected from N-2-bis-hydroxyethyl, N-2-hydroxyethyl-N-methylamino, morphilino,
chloro and amino; and M is a salt-forming cation such as sodium or potassium.
[0174] When in the above formula, R
1 is anilino, R
2 is N-2-bis-hydroxyethyl and M is a cation such as sodium, the brightener is 4,4',-bis[(4-anilino-6-(N-2-bis-hydroxyethyl)-s-triazine-2-yl)amino]-2,2'-stilbenedisulfonic
acid and disodium salt. This particular brightener species is commercially marketed
under the tradename Tinopal-UNPA-GX by Ciba-Geigy Corporation. Tinopal-UNPA-GX is
the preferred hydrophilic optical brightener useful in the detergent compositions
herein.
[0175] When in the above formula, R
1 is anilino, R
2 is N-2-hydroxyethyl-N-2-methylamino and M is a cation such as sodium, the brightener
is 4,4'-bis[(4-anilino-6-(N-2-hydroxyethyl-N-methylamino)-s-triazine-2-yl)amino]2,2'-stilbenedisulfonic
acid disodium salt. This particular brightener species is commercially marketed under
the tradename Tinopal SBM-GX by Ciba-Geigy Corporation.
[0176] When in the above formula, R
1 is anilino, R
2 is morphilino and M is a cation such as sodium, the brightener is 4,4'-bis[(4-anilino-6-morphilino-s-triazine-2-yl)amino]2,2'-stilbenedisulfonic
acid, sodium salt. This particular brightener species is commercially marketed under
the tradename Tinopal AMS-GX by Ciba Geigy Corporation.
Polymeric Soil Release Agent
[0177] Known polymeric soil release agents, hereinafter "SRA", can optionally be employed
in the present detergent compositions. If utilized, SRA's will generally comprise
from 0.01% to 10.0%, typically from 0.1% to 5%, preferably from 0.2% to 3.0% by weight,
of the compositions.
[0178] Preferred SRA's typically have hydrophilic segments to hydrophilize the surface of
hydrophobic fibers such as polyester and nylon, and hydrophobic segments to deposit
upon hydrophobic fibers and remain adhered thereto through completion of washing and
rinsing cycles, thereby serving as an anchor for the hydrophilic segments. This can
enable stains occurring subsequent to treatment with the SRA to be more easily cleaned
in later washing procedures.
[0179] Preferred SRA's include oligomeric terephthalate esters, typically prepared by processes
involving at least one transesterification/oligomerization, often with a metal catalyst
such as a titanium(IV) alkoxide. Such esters may be made using additional monomers
capable of being incorporated into the ester structure through one, two, three, four
or more positions, without, of course, forming a densely crosslinked overall structure.
[0180] Suitable SRA's include a sulfonated product of a substantially linear ester oligomer
comprised of an oligomeric or polymeric ester backbone of terephthaloyl and oxyalkyleneoxy
repeat units and allyl-derived sulfonated terminal moieties covalently attached to
the backbone, for example as described in U.S. 4,968,451, November 6, 1990 to J.J.
Scheibel and E.P. Gosselink. Such ester oligomers can be prepared by: (a) ethoxylating
allyl alcohol; (b) reacting the product of (a) with dimethyl terephthalate ("DMT")
and 1,2-propylene glycol ("PG") in a two-stage transesterification/oligomerization
procedure; and (c) reacting the product of (b) with sodium metabisulfite in water.
Other SRA's include the nonionic end-capped 1,2-propylene/polyoxyethylene terephthalate
polyesters of U.S. 4,711,730, December 8, 1987 to Gosselink et al., for example those
produced by transesterification/oligomerization of poly-(ethyleneglycol) methyl ether,
DMT, PG and poly(ethyleneglycol) ("PEG"). Other examples of SRA's include: the partly-
and fully- anionic-end-capped oligomeric esters of U.S. 4,721,580, January 26, 1988
to Gosselink, such as oligomers from ethylene glycol ("EG"), PG, DMT and Na-3,6-dioxa-8-hydroxyoctanesulfonate;
the nonionic-capped block polyester oligomeric compounds of U.S. 4,702,857, October
27, 1987 to Gosselink, for example produced from DMT, methyl (Me)-capped PEG and EG
and/or PG, or a combination of DMT, EG and/or PG, Me-capped PEG and Na-dimethyl-5-sulfoisophthalate;
and the anionic, especially sulfoaroyl, end-capped terephthalate esters of U.S. 4,877,896,
October 31, 1989 to Maldonado, Gosselink et al., the latter being typical of SRA's
useful in both laundry and fabric conditioning products, an example being an ester
composition made from m-sulfobenzoic acid monosodium salt, PG and DMT, optionally
but preferably further comprising added PEG, e.g., PEG 3400.
[0181] SRA's also include: simple copolymeric blocks of ethylene terephthalate or propylene
terephthalate with polyethylene oxide or polypropylene oxide terephthalate, see U.S.
3,959,230 to Hays, May 25, 1976 and U.S. 3,893,929 to Basadur, July 8, 1975; cellulosic
derivatives such as the hydroxyether cellulosic polymers available as METHOCEL from
Dow; the C
1-C
4 alkyl celluloses and C
4 hydroxyalkyl celluloses, see U.S. 4,000,093, December 28, 1976 to Nicol, et al.;
and the methyl cellulose ethers having an average degree of substitution (methyl)
per anhydroglucose unit from about 1.6 to about 2.3 and a solution viscosity of from
about 80 to about 120 centipoise measured at 20°C as a 2% aqueous solution. Such materials
are available as METOLOSE SM100 and METOLOSE SM200, which are the trade names of methyl
cellulose ethers manufactured by Shin-etsu Kagaku Kogyo KK.
[0182] Additional classes of SRA's include: (I) nonionic terephthalates using diisocyanate
coupling agents to link polymeric ester structures, see U.S. 4,201,824, Violland et
al. and U.S. 4,240,918 Lagasse et al.; and (II) SRA's with carboxylate terminal groups
made by adding trimellitic anhydride to known SRA's to convert terminal hydroxyl groups
to trimellitate esters. With the proper selection of catalyst, the trimellitic anhydride
forms linkages to the terminals of the polymer through an ester of the isolated carboxylic
acid of trimellitic anhydride rather than by opening of the anhydride linkage. Either
nonionic or anionic SRA's may be used as starting materials as long as they have hydroxyl
terminal groups which may be esterified. See U.S. 4,525,524 Tung et al.. Other classes
include: (III) anionic terephthalate-based SRA's of the urethane-linked variety, see
U.S. 4,201,824, Violland et al.;
Other optional ingredients
[0183] Other optional ingredients suitable for inclusion in the compositions of the invention
include perfumes, colours and filler salts, with sodium sulfate being a preferred
filler salt.
Near neutral wash pH detergent formulation
[0184] While the detergent compositions of the present invention are operative within a
wide range of wash pHs (e.g. from about 5 to about 12), they are particularly suitable
when formulated to provide a near neutral wash pH, i.e. an initial pH of from about
7.0 to about 10.5 at a concentration of from about 0.1 to about 2% by weight in water
at 20°C. Near neutral wash pH formulations are better for enzyme stability and for
preventing stains from setting. In such formulations, the wash pH is preferably from
about 7.0 to about 10.5, more preferably from about 8.0 to about 10.5, most preferably
from 8.0 to 9.0.
[0185] Highly preferred compositions of this type also preferably contain from about 2 to
about 10% by weight of citric acid and minor amounts (e.g., less than about 20% by
weight) of neutralizing agents, buffering agents, phase regulants, hydrotropes, enzymes,
enzyme stabilizing agents, polyacids, suds regulants, opacifiers, anti-oxidants, bactericides,
dyes, perfumes and brighteners, such as those described in US Patent 4,285,841 to
Barrat et al., issued August 25, 1981 (herein incorporated by reference).
[0186] In a preferred aspect of the invention the cationic surfactant is present in a solid
detergent composition in granules which additionally contain an acidic component such
as a carboxylic acid, such as citric or tartaric acid. In this way, near neutral to
acid conditions may be present in the vicinity of the cationic surfactant for at least
part of the delivery and wash process.
Form of the compositions
[0187] The compositions in accordance with the invention can take a variety of physical
forms including granular, tablet, flake, pastille and bar and liquid forms. Liquids
may be aqueous or non-aqueous and may be in the form of a gel. The compositions may
be pre-treatment compositions or may be conventional washing detergents. The compositions
are particularly the so-called concentrated granular detergent compositions adapted
to be added to a washing machine by means of a dispensing device placed in the machine
drum with the soiled fabric load.
[0188] Such granular detergent compositions or components thereof in accordance with the
present invention can be made via a variety of methods, including spray-drying, dry-mixing,
extrusion, agglomerating and granulation. The cationic quaternised surfactant can
be added to the other detergent components by mixing, agglomeration (preferably combined
with a carrier material), granulation or as a spray-dried component.
[0189] The compositions in accordance with the present invention can also be used in or
in combination with bleach additive compositions, for example comprising chlorine
bleach.
[0190] In one aspect of the invention the mean particle size of the components of granular
compositions in accordance with the invention, should preferably be such that no more
than 15% of the particles are greater than 1.8mm in diameter and not more than 15%
of the particles are less than 0.25mm in diameter. Preferably the mean particle size
is such that from 10% to 50% of the particles has a particle size of from 0.2mm to
0.7mm in diameter.
[0191] The term mean particle size as defined herein is calculated by sieving a sample of
the composition into a number of fractions (typically 5 fractions) on a series of
sieves, preferably Tyler sieves. The weight fractions thereby obtained are plotted
against the aperture size of the sieves. The mean particle size is taken to be the
aperture size through which 50% by weight of the sample would pass.
[0192] In a further aspect of the invention at last 80%, preferably at least 90% by weight
of the composition comprises particles of mean particle size at least 0.8 mm, more
preferably at least 1.0 mm and most preferably from 1.0, or 1.5 to 2.5 mm. Most preferably
at least 95% of the particles will have such a mean particle size. Such particles
are preferably prepared by an extrusion process.
[0193] Compacted solids may be manufactured using any suitable compacting process, such
as tabletting, briquetting or extrusion, preferably tabletting. Preferably tablets
for use in dish washing processes, are manufactured using a standard rotary tabletting
press using compression forces of from 5 to 13 KN/cm
2, more preferably from 5 to 11KN/cm
2 so that the compacted solid has a minimum hardness of 176N to 275N, preferably from
195N to 245N, measured by a C100 hardness test as supplied by I. Holland instruments.
This process may be used to prepare homogeneous or layered tablets of any size or
shape. Preferably tablets are symmetrical to ensure the uniform dissolution of the
tablet in the wash solution.
Laundry washing method
[0194] Machine laundry methods herein typically comprise treating soiled laundry with an
aqueous wash solution in a washing machine having dissolved or dispensed therein an
effective amount of a machine laundry detergent composition in accord with the invention.
By an effective amount of the detergent composition it is meant from 10g to 300g of
product dissolved or dispersed in a wash solution of volume from 5 to 65 litres, as
are typical product dosages and wash solution volumes commonly employed in conventional
machine laundry methods. Dosage is dependent upon the particular conditions such as
water hardness and degree of soiling of the soiled laundry.
[0195] The detergent composition may be dispensed for example, from the drawer dispenser
of a washing machine or may be sprinkled over the soiled laundry placed in the machine.
[0196] In one use aspect a dispensing device is employed in the washing method. The dispensing
device is charged with the detergent product, and is used to introduce the product
directly into the drum of the washing machine before the commencement of the wash
cycle. Its volume capacity should be such as to be able to contain sufficient detergent
product as would normally be used in the washing method.
[0197] The dispensing device containing the detergent product is placed inside the drum
before the commencement of the wash, before, simultaneously with or after the washing
machine has been loaded with laundry. At the commencement of the wash cycle of the
washing machine water is introduced into the drum and the drum periodically rotates.
The design of the dispensing device should be such that it permits containment of
the dry detergent product but then allows release of this product during the wash
cycle in response to its agitation as the drum rotates and also as a result of its
contact with the wash water.
[0198] To allow for release of the detergent product during the wash the device may possess
a number of openings through which the product may pass. Alternatively, the device
may be made of a material which is permeable to liquid but impermeable to the solid
product, which will allow release of dissolved product. Preferably, the detergent
product will be rapidly released at the start of the wash cycle thereby providing
transient localised high concentrations of product in the drum of the washing machine
at this stage of the wash cycle.
[0199] Preferred dispensing devices are reusable and are designed in such a way that container
integrity is maintained in both the dry state and during the wash cycle. Especially
preferred dispensing devices for use with the composition of the invention have been
described in the following patents; GB-B-2, 157, 717, GB-B-2, 157, 718, EP-A-0201376,
EP-A-0288345 and EP-A-0288346. An article by J.Bland published in Manufacturing Chemist,
November 1989, pages 41-46 also describes especially preferred dispensing devices
for use with granular laundry products which are of a type commonly know as the "granulette".
Another preferred dispensing device for use with the compositions of this invention
is disclosed in PCT Patent Application No. WO94/11562.
[0200] Especially preferred dispensing devices are disclosed in European Patent Application
Publication Nos. 0343069 & 0343070. The latter Application discloses a device comprising
a flexible sheath in the form of a bag extending from a support ring defining an orifice,
the orifice being adapted to admit to the bag sufficient product for one washing cycle
in a washing process. A portion of the washing medium flows through the orifice into
the bag, dissolves the product, and the solution then passes outwardly through the
orifice into the washing medium. The support ring is provided with a masking arrangement
to prevent egress of wetted, undissolved, product, this arrangement typically comprising
radially extending walls extending from a central boss in a spoked wheel configuration.
or a similar structure in which the walls have a helical form.
[0201] Alternatively, the dispensing device may be a flexible container, such as a bag or
pouch. The bag may be of fibrous construction coated with a water impermeable protective
material so as to retain the contents, such as is disclosed in European published
Patent Application No. 0018678. Alternatively it may be formed of a water-insoluble
synthetic polymeric material provided with an edge seal or closure designed to rupture
in aqueous media as disclosed in European published Patent Application Nos. 0011500,
0011501, 0011502, and 0011968. A convenient form of water frangible closure comprises
a water soluble adhesive disposed along and sealing one edge of a pouch formed of
a water impermeable polymeric film such as polyethylene or polypropylene.
Machine dishwashing method
[0202] Any suitable methods for machine dishwashing or cleaning soiled tableware, particularly
soiled silverware are envisaged.
[0203] A preferred machine dishwashing method comprises treating soiled articles selected
from crockery, glassware, hollowware, silverware and cutlery and mixtures thereof,
with an aqueous liquid having dissolved or dispensed therein an effective amount of
a machine dishwashing composition in accord with the invention. By an effective amount
of the machine dishwashing composition it is meant from 8g to 60g of product dissolved
or dispersed in a wash solution of volume from 3 to 10 litres, as are typical product
dosages and wash solution volumes commonly employed in conventional machine dishwashing
methods.
Packaging for the compositions
[0204] Commercially marketed executions of the bleaching compositions can be packaged in
any suitable container including those constructed from paper, cardboard, plastic
materials and any suitable laminates.
Abbreviations used in Examples
[0205] In the detergent compositions, the abbreviated component identifications have the
following meanings:
- LAS :
- Sodium linear C12 alkyl benzene sulfonate
- TAS :
- Sodium tallow alkyl sulfate
- CxyAS :
- Sodium C1x - C1y alkyl sulfate
- C46SAS :
- Sodium C14 - C16 secondary (2,3) alkyl sulfate
- CxyEzS :
- Sodium C 1x-C1y alkyl sulfate condensed with z moles of ethylene oxide
- CxyEz :
- C 1x-C1y predominantly linear primary alcohol condensed with an average of z moles of ethylene
oxide
- QAS 1 :
- R2.N+(CH3)2(C2H4OH) with R2 = C9 - C11 linear alkyl
- QAS 2 :
- R2.N+(CH3)2(C2H4OH) with approximately 50% R2 = C8 linear alkyl; approximately 50% R2=C10
- QAS 3 :
- R2.N+(CH3)2(C2H4OH) with approximately 40% R2 = C11 linear alkyl; approximately 60% R2 = C9 linear alkyl
- QAS 4 :
- R2.N+(CH3)2(C2H4OH) with R2 = C6 linear alkyl
- QAS 5 :
- R2.N+(CH3)2(C2H4OH) with R2 = C10 linear alkyl
- Soap :
- Sodium linear alkyl carboxylate derived from an 80/20 mixture of tallow and coconut
oils
- CFAA :
- C12-C14 (coco) alkyl N-methyl glucamide
- TFAA :
- C16-C18 alkyl N-methyl glucamide
- TPKFA :
- C12-C14 topped whole cut fatty acids
- STPP :
- Anhydrous sodium tripolyphosphate
- TSPP :
- Tetrasodium pyrophosphate
- Zeolite A :
- Hydrated Sodium Aluminosilicate of formula Na12(AlO2SiO2)12.27H2O having a primary particle size in the range from 0.1 to 10 micrometers
- Zeolite MAP :
- Hydrated sodium aluminosilicate zeolite MAP having a silicon to aluminium ratio of
1.07
- NaSKS-6 :
- Crystalline layered silicate of formula δ-Na2Si2O5
- Citric acid :
- Anhydrous citric acid
- Borate :
- Sodium borate
- Carbonate :
- Anydrous sodium carbonate with a particle size between 200µm and 900µm
- Bicarbonate :
- Anhydrous sodium bicarbonate with a particle size distribution between 400µm and 1200µm
- Silicate :
- Amorphous Sodium Silicate (SiO2:Na2O = 2.0:1)
- Sodium sulfate :
- Anhydrous sodium sulfate
- Citrate :
- Tri-sodium citrate dihydrate of activity 86.4% with a particle size distribution between
425µm and 850µm
- MA/AA :
- Copolymer of 1:4 maleic/acrylic acid, average molecular weight about 70,000
- AA :
- Sodium polyacrylate polymer of average molecular weight 4,500
- CMC :
- Sodium carboxymethyl cellulose
- Cellulose ether :
- Methyl cellulose ether with a degree of polymerization of 650 available from Shin
Etsu Chemicals
- Protease :
- Proteolytic enzyme of activity 4KNPU/g sold by NOVO Industries A/S under the tradename
Savinase
- Alcalase :
- Proteolytic enzyme of activity 3AU/g sold by NOVO Industries A/S
- Cellulase :
- Cellulytic enzyme of activity 1000 CEVU/g sold by NOVO Industries A/S under the tradename
Carezyme
- Amylase :
- Amylolytic enzyme of activity 120KNU/g sold by NOVO Industries A/S under the tradename
Termamyl 120T
- Lipase :
- Lipolytic enzyme of activity 100KLU/g sold by NOVO Industries A/S under the tradename
Lipolase
- Endolase :
- Endoglucanase enzyme of activity 3000 CEVU/g sold by NOVO Industries A/S
- PB4 :
- Sodium perborate tetrahydrate of nominal formula NaBO2.3H2O.H2O2
- PB1 :
- Anhydrous sodium perborate bleach of nominal formula NaBO2.H2O2
- Percarbonate :
- Sodium percarbonate of nominal formula 2Na2CO3.3H2O2
- NOBS :
- Nonanoyloxybenzene sulfonate in the form of the sodium salt
- TAED :
- Tetraacetylethylenediamine
- Mn catalyst :
- MnIV2(m-O)3(1,4,7-trimethyl-1,4,7-triazacyclononane)2(PF6)2, as described in U.S. Pat. Nos. 5,246,621 and 5,244,594.
- DTPA :
- Diethylene triamine pentaacetic acid
- DTPMP :
- Diethylene triamine penta (methylene phosphonate), marketed by Monsanto under the
Tradename Dequest 2060
- Photoactivated bleach :
- Sulfonated Zinc Phthlocyanine encapsulated in bleach dextrin soluble polymer
- Brightener 1 :
- Disodium 4,4'-bis(2-sulphostyry)biphenyl
- Brightener 2 :
- Disodium 4,4'-bis(4-anilino-6-morpholino-1.3.5-triazin-2-yl)amino) stilbene-2:2'-disulfonate
- HEDP :
- 1,1-hydroxyethane diphosphonic acid
- EDDS :
- Ethylenediamine-N, N-disuccinic acid
- QEA :
- bis((C2H5O)(C2H4On)(CH3)-N+-C6H12-N+-(CH3) bis((C2H5O)-(C2H4O)n), wherein n = from 20 to 30
- PEGX :
- Polyethylene glycol, with a molecular weight of x
- PEO :
- Polyethylene oxide, with a molecular weight of 50,000
- TEPAE :
- Tetraethylenepentaamine ethoxylate
- PVP :
- Polyvinylpyrolidone polymer
- PVNO :
- Polyvinylpyridine N-oxide
- PVPVI :
- Copolymer of polyvinylpyrolidone and vinylimidazole
- SRP 1 :
- Sulfobenzoyl and capped esters with oxyethylene oxy and terephtaloyl backbone
- SRP 2 :
- Diethoxylated poly (1, 2 propylene terephtalate) short block polymer
- Silicone antifoam :
- Polydimethylsiloxane foam controller with siloxane-oxyalkylene copolymer as dispersing
agent with a ratio of said foam controller to said dispersing agent of 10:1 to 100:1
- Wax :
- Paraffin wax
[0206] In the following examples all levels are quoted as % by weight of the composition:
Example 1
[0207] The following high density granular laundry detergent compositions A to F of particular
utility under European machine wash conditions are purely illustrative of the sorts
of compositions that are intended, but fall outside, of the present claims :
| |
A |
B |
C |
D |
E |
F |
| LAS |
8.0 |
8.0 |
8.0 |
8.0 |
8.0 |
8.0 |
| C25E3 |
3.4 |
3.4 |
3.4 |
3.4 |
3.4 |
3.4 |
| C46AS |
1.0 |
2.0 |
2.5 |
- |
3.0 |
4.0 |
| C68AS |
3.0 |
2.0 |
5.0 |
7.0 |
1.0 |
0.5 |
| QAS 1 |
0.05 |
- |
- |
- |
- |
0.8 |
| QAS 2 |
- |
0.05 |
0.8 |
- |
- |
- |
| QAS 3 |
- |
- |
- |
1.4 |
1.0 |
- |
| Zeolite A |
18.1 |
18.1 |
16.1 |
18.1 |
18.1 |
18.1 |
| Zeolite MAP |
- |
4.0 |
3.5 |
- |
- |
- |
| Carbonate |
12.0 |
12.0 |
13.0 |
26.0 |
26.0 |
26.0 |
| Silicate |
1.4 |
1.4 |
1.4 |
3.0 |
3.0 |
3.0 |
| NaSKS-6(citric acid 79:21) |
11.0 |
6.0 |
6.0 |
- |
- |
12.5 |
| Sodium Sulfate |
26.1 |
26.1 |
25.0 |
17.1 |
24.1 |
9.1 |
| MA/AA |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
| CMC |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
| PB4 |
9.0 |
9.0 |
9.0 |
9.0 |
9.0 |
9.0 |
| TAED |
1.5 |
1.5. |
1.0 |
1.5 |
- |
1.5 |
| Mn Catalyst |
- |
0.03 |
0.07 |
- |
- |
- |
| DTPMP |
0.25 |
0.25 |
- |
0.25 |
0.25 |
0.25 |
| HEDP |
0.3 |
0.3 |
0.2 |
0.2 |
0.3 |
0.3 |
| EDDS |
- |
- |
0.4 |
0.2 |
- |
- |
| QEA |
1.0 |
0.8 |
0.7 |
1.2 |
- |
0.5 |
| Protease |
0.85 |
0.85 |
0.26 |
0.85 |
0.85 |
0.85 |
| Amylase |
0.1 |
0.1 |
0.4 |
0.3 |
0.1 |
0.1 |
| Lipase |
0.05 |
0.6 |
0.7 |
0.1 |
0.07 |
0.1 |
| Photoactivated bleach (ppm) |
15 ppm |
15 ppm |
15 ppm |
15 ppm |
15 ppm |
15 ppm |
| Brightener 1 |
0.09 |
0.09 |
- |
0.09 |
0.09 |
0.09 |
| Perfume |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
| Silicone antifoam |
0.1 |
0.5 |
0.1 |
0.5 |
0.1 |
- |
| Misc/minors to 100% |
|
|
|
|
|
|
| Density in g/litre ( ± 30g/l) |
850 |
850 |
850 |
850 |
850 |
850 |
Example 2
[0208] The following granular laundry detergent compositions G to I of particular utility
under European machine wash conditions are examples of the present invention:
| |
G |
H |
I |
| LAS |
5.3 |
5.61 |
4.76 |
| TAS |
1.3 |
1.86 |
1.57 |
| C45AS |
- |
2.24 |
3.89 |
| C25E3S |
- |
0.76 |
1.18 |
| C45E7 |
3.3 |
- |
5.0 |
| C25E3 |
- |
5.5 |
- |
| QAS 1 |
0.8 |
3.0 |
2.5 |
| STPP |
19.7 |
- |
- |
| Zeolite A |
- |
19.5 |
19.5 |
| Zeolite MAP |
2.0 |
- |
- |
| NaSKS-6/citric acid (79:21) |
- |
13.0 |
10.6 |
| Carbonate |
5.1 |
18.4 |
21.4 |
| Bicarbonate |
- |
2.0 |
2.0 |
| Silicate |
6.8 |
- |
- |
| Sodium Sulfate |
37.8 |
- |
7.0 |
| MA/AA |
0.8 |
1.6 |
1.6 |
| CMC |
0.2 |
0.4 |
0.4 |
| PB4 |
5.0 |
12.7 |
- |
| Percarbonate |
5.0 |
- |
12.7 |
| TAED |
0.5 |
3.1 |
- |
| Mn Catalyst |
0.04 |
- |
- |
| DTPMP |
0.25 |
0.2 |
0.2 |
| HEDP |
- |
0.3 |
0.3 |
| QEA |
0.9 |
- |
- |
| Protease |
0.85 |
2.8 |
0.85 |
| Lipase |
0.15 |
0.25 |
0.15 |
| Cellulase |
0.28 |
0.28 |
0.28 |
| Amylase |
0.4 |
0.1 |
0.1 |
| PVP |
0.9 |
1.3 |
0.8 |
| Photoactivated bleach (ppm) |
15 ppm |
27 ppm |
27 ppm |
| Brightener 1 |
0.08 |
0.19 |
0.19 |
| Brightener 2 |
- |
0.04 |
0.04 |
| Perfume |
0.3 |
0.3 |
0.3 |
| Silicone antifoam |
0.5 |
- |
1.0 |
| Minors/misc to 100% |
|
|
|
Example 3
[0209] The following detergent formulations of particular utility under European machine
wash conditions are examples of the present invention.
| |
J |
K |
L |
M |
| Blown powder |
|
|
|
|
| LAS |
6.0 |
5.0 |
11.0 |
6.0 |
| TAS |
2.0 |
- |
- |
2.0 |
| QAS 2 |
0.8 |
1.0 |
- |
- |
| QAS 3 |
- |
- |
1.5 |
0.6 |
| Zeolite A |
- |
27.0 |
- |
20.0 |
| STPP |
24.0 |
- |
24.0 |
- |
| Sulfate |
6.0 |
6.0 |
9.0 |
- |
| MA/AA |
2.0 |
4.0 |
6.0 |
4.0 |
| Silicate |
7.0 |
3.0 |
3.0 |
3.0 |
| CMC |
1.0 |
1.0 |
0.5 |
0.6 |
| QEA |
- |
- |
1.4 |
0.5 |
| Brightener |
0.2 |
0.2 |
0.2 |
0.2 |
| Silicone antifoam |
1.0 |
1.0 |
1.0 |
0.3 |
| DTPMP |
0.4 |
- |
0.2 |
0.4 |
| Spray on |
|
|
|
|
| C45E7 |
- |
- |
- |
5.0 |
| C45E5 |
2.5 |
2.5 |
2.0 |
- |
| C45E3 |
2.6 |
2.5 |
2.0 |
- |
| Perfume |
0.3 |
0.3 |
0.3 |
0.2 |
| Silicone antifoam |
0.1 |
0.3 |
0.2 |
- |
| Dry additives |
|
|
|
|
| Sulfate |
3.0 |
3.0 |
5.0 |
10.0 |
| Carbonate |
6.0 |
13.0 |
15.0 |
14.0 |
| PB1 |
- |
- |
- |
1.5 |
| PB4 |
18.0 |
18.0 |
10.0 |
18.5 |
| TAED |
3.0 |
2.0 |
- |
2.0 |
| EDDS |
- |
2.0 |
2.4 |
- |
| Protease |
3.3 |
1.0 |
3.3 |
3.3 |
| Lipase |
0.4 |
0.5 |
0.4 |
0.2 |
| Amylase |
0.2 |
0.2 |
0.2 |
0.4 |
| Photoactivated bleach |
- |
- |
- |
0.15 |
| Minors/misc to 100% |
|
|
|
|
Example 4
[0210] The following granular detergent formulations are examples of the present invention.
Formulation N is particularly suitable for usage under Japanese machine wash conditions.
Formulations O to S are particularly suitable for use under US machine wash conditions.
| |
N |
O |
P |
Q |
R |
S |
| Blown powder |
|
|
|
|
|
|
| LAS |
22.0 |
5.0 |
4.0 |
9.0 |
8.0 |
7.0 |
| C45AS |
7.0 |
7.0 |
6.0 |
- |
- |
- |
| C46AS |
- |
4.0 |
3.0 |
- |
- |
- |
| C45E35 |
- |
3.0 |
2.0 |
8.0 |
5.0 |
4.0 |
| QAS 1 |
0.5 |
- |
- |
- |
- |
- |
| QAS 2 |
- |
0.5 |
- |
2.0 |
- |
3.5 |
| QAS 3 |
- |
- |
0.8 |
- |
3.0 |
- |
| Zeolite A |
6.0 |
16.0 |
14.0 |
19.0 |
16.0 |
14.0 |
| MA/AA |
6.0 |
3.0 |
3.0 |
- |
- |
- |
| AA |
- |
3.0 |
3.0 |
2.0 |
3.0 |
3.0 |
| Sodium Sulfate |
6.0 |
3.3 |
2.3 |
24.0 |
13.3 |
19.3 |
| Silicate |
5.0 |
1.0 |
1.0 |
2.0 |
1.0 |
1.0 |
| Carbonate |
28.3 |
9.0 |
3.0 |
25.7 |
8.0 |
6.0 |
| QEA |
0.4 |
0.4 |
- |
- |
0.5 |
1.1 |
| PEG 4000 |
0.5 |
- |
1.5 |
1.0 |
1.5 |
1.0 |
| Sodium oleate |
2.0 |
- |
- |
- |
- |
- |
| DTPA |
0.4 |
- |
0.5 |
- |
- |
0.5 |
| Brightener |
0.2 |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
| Spray on |
|
|
|
|
|
|
| C25E5 |
1.0 |
- |
- |
- |
- |
- |
| C45E7 |
- |
2.0 |
2.0 |
0.5 |
2.0 |
2.0 |
| Perfume |
1.0 |
0.3 |
0.3 |
1.0 |
0.3 |
0.3 |
| Agglomerates |
|
|
|
|
|
|
| C45AS |
- |
5.0 |
5.0 |
- |
5.0 |
5.0 |
| LAS |
- |
2.0 |
2.0 |
- |
2.0 |
2.0 |
| Zeolite A |
- |
7.5 |
7.5 |
- |
7.5 |
7.5 |
| HEDP |
- |
1.0 |
- |
- |
2.0 |
- |
| Carbonate |
- |
4.0 |
4.0 |
- |
4.0 |
4.0 |
| PEG 4000 |
- |
0.5 |
0.5 |
- |
0.5 |
0.5 |
| Misc (water etc) |
- |
2.0 |
2.0 |
- |
2.0 |
2.0 |
| Dry additives |
|
|
|
|
|
|
| TAED |
1.0 |
2.0 |
3.0 |
1.0 |
3.0 |
2.0 |
| PB4 |
- |
1.0 |
4.0 |
- |
5.0 |
0.5 |
| PB1 |
6.0 |
- |
- |
- |
- |
- |
| Percarbonate |
- |
5.0 |
12.5 |
- |
- |
- |
| Carbonate |
- |
5.3 |
0.8 |
- |
2.5 |
4.0 |
| NOBS |
4.5 |
- |
6.0 |
- |
- |
0.6 |
| Cumeme sulfonic acid |
- |
2.0 |
2.0 |
- |
2.0 |
2.0 |
| Lipase |
1.6 |
0.4 |
0.4 |
0.1 |
0.05 |
0.2 |
| Cellulase |
- |
0.2 |
0.2 |
- |
0.2 |
0.2 |
| Amylase |
- |
0.3 |
0.3 |
- |
- |
- |
| Protease |
- |
1.6 |
1.6 |
- |
1.6 |
1.6 |
| PVPVI |
- |
0.5 |
- |
- |
- |
- |
| PVP |
0.5 |
- |
- |
- |
- |
- |
| PVNO |
- |
0.5 |
0.5 |
- |
- |
- |
| SRP1 |
- |
0.5 |
0.5 |
- |
- |
- |
| Silicone antifoam |
- |
0.2 |
0.2 |
- |
0.2 |
0.2 |
| Minors/misc to 100% |
|
|
|
|
|
|
Example 5
[0211] The following granular detergent formulations are examples of the present invention.
Formulations W and X are of particular utility under US machine wash conditions. Y
is of particular utility under Japanese machine wash conditions
| |
T |
U |
V |
| Blown Powder |
|
|
|
| Zeolite A |
30.0 |
22.0 |
6.0 |
| Sodium Sulfate |
19.0 |
5.0 |
7.0 |
| MA/AA |
3.0 |
2.0 |
6.0 |
| LAS |
14.0 |
12.0 |
22.0 |
| C45AS |
8.0 |
7.0 |
7.0 |
| QAS 1 |
0.7 |
- |
- |
| QAS 2 |
- |
2.2 |
- |
| QAS 5 |
- |
- |
1.5 |
| Silicate |
- |
1.0 |
5.0 |
| Soap |
- |
- |
2.0 |
| Brightener 1 |
0.2 |
0.2 |
0.2 |
| Carbonate |
7.0 |
16.0 |
20.0 |
| DTPMP |
- |
0.4 |
0.4 |
| Spray On |
- |
1.0 |
5.0 |
| C45E7 |
1.0 |
1.0 |
1.0 |
| Dry additives |
|
|
|
| HEDP |
1.0 |
- |
- |
| PVPVI/PVNO |
0.5 |
0.5 |
0.5 |
| Protease |
3.3 |
3.3 |
3.3 |
| Lipase |
0.4 |
0.1 |
0.2 |
| Amylase |
0.1 |
0.1 |
0.1 |
| Cellulase |
0.1 |
0.1 |
0.1 |
| TAED |
- |
6.1 |
4.5 |
| PB1 |
11.0 |
5.0 |
6.0 |
| Sodium Sulfate |
- |
6.0 |
- |
| Balance (Moisture and Misc.) |
|
|
|
Example 6
[0212] The following granular detergent compositions of particular utility under European
wash conditions were are examples of the present invention.
| |
W |
X |
| Blown powder |
|
|
| Zeolite A |
20.0 |
- |
| STPP |
- |
20.0 |
| LAS |
6.0 |
6.0 |
| C68AS |
2.0 |
2.0 |
| QAS 1 |
0.01 |
- |
| QAS 4 |
- |
0.6 |
| Silicate |
3.0 |
8.0 |
| MA/AA |
4.0 |
2.0 |
| CMC |
0.6 |
0.6 |
| Brightener 1 |
0.2 |
0.2 |
| DTPMP |
0.4 |
0.4 |
| Spray on |
|
|
| C45E7 |
5.0 |
5.0 |
| Silicone antifoam |
0.3 |
0.3 |
| Perfume |
0.2 |
0.2 |
| Dry additives |
|
|
| Carbonate |
14.0 |
9.0 |
| PB1 |
1.5 |
2.0 |
| PB4 |
18.5 |
13.0 |
| TAED |
2.0 |
2.0 |
| Photoactivated bleach |
15 ppm |
15 ppm |
| Protease |
1.0 |
1.0 |
| Lipase |
0.2 |
0.08 |
| Amylase |
0.4 |
0.4 |
| Cellulase |
0.1 |
0.1 |
| Sulfate |
10.0 |
20.0 |
| Balance (Moisture and Misc.) |
10.6 |
5.12 |
| Density (g/litre) |
700 |
700 |
Example 7
[0213] The following detergent compositions are examples of the present invention:
| |
Y |
Z |
AA |
| Blown Powder |
|
|
|
| Zeolite A |
15.0 |
15.0 |
15.0 |
| Sodium Sulfate |
0.0 |
0.0 |
0.0 |
| LAS |
3.0 |
3.0 |
3.0 |
| QAS 2 |
1.0 |
- |
- |
| QAS 5 |
- |
3.0 |
2.0 |
| DTPMP |
0.4 |
- |
0.4 |
| CMC |
0.4 |
0.4 |
0.4 |
| MA/AA |
4.0 |
2.0 |
2.0 |
| Agglomerates |
|
|
|
| LAS |
5.0 |
5.0 |
5.0 |
| TAS |
2.0 |
2.0 |
1.0 |
| Silicate |
3.0 |
3.0 |
4.0 |
| QEA |
- |
1.0 |
0.6 |
| Mn Catalyst |
0.03 |
- |
- |
| Zeolite A |
8.0 |
8.0 |
8.0 |
| Carbonate |
8.0 |
8.0 |
4.0 |
| Spray On |
|
|
|
| Perfume |
0.3 |
0.3 |
0.3 |
| C45E7 |
2.0 |
2.0 |
2.0 |
| C25E3 |
2.0 |
- |
- |
| Dry additives |
|
|
|
| Citrate |
5.0 |
- |
2.0 |
| Bicarbonate |
- |
3.0 |
- |
| Carbonate |
8.0 |
12.5 |
5.5 |
| Percarbonate |
- |
7.0 |
10.0 |
| TAED |
6.0 |
2.0 |
5.0 |
| PB1 |
14.0 |
7.0 |
8.0 |
| EDDS |
- |
2.0 |
- |
| Polyethylene oxide of MW 5,000,000 |
- |
- |
0.2 |
| Bentonite clay |
- |
- |
10.0 |
| Protease |
1.0 |
3.3 |
3.3 |
| Lipase |
0.4 |
0.1 |
1.0 |
| Amylase |
0.6 |
0.6 |
- |
| Cellulase |
0.6 |
0.6 |
- |
| Silicone antifoam |
5.0 |
5.0 |
5.0 |
| Dry additives |
|
|
|
| Sodium sulfate |
0.0 |
3.0 |
0.0 |
| Balance (Moisture and Misc.) to 100% |
|
|
|
| Density (g/litre) |
850 |
850 |
850 |
Example 8
[0214] The following detergent formulations are examples of the present invention:
| |
BB |
CC |
DD |
EE |
| LAS |
20.0 |
14.0 |
24.0 |
22.0 |
| QAS 1 |
0.7 |
1.0 |
0 |
0 |
| QAS 2 |
- |
- |
0.08 |
- |
| QAS 4 |
- |
- |
- |
1.0 |
| TFAA |
- |
1.0 |
- |
- |
| C25E5/C45E7 |
- |
2.0 |
- |
0.5 |
| C45E3S |
- |
2.5 |
- |
- |
| STPP |
30.0 |
18.0 |
30.0 |
22.0 |
| Silicate |
9.0 |
5.0 |
10.0 |
8.0 |
| Carbonate |
13.0 |
7.5 |
- |
5.0 |
| Bicarbonate |
- |
7.5 |
- |
- |
| Percarbonate |
- |
5.0 |
9.0 |
15.0 |
| DTPMP |
0.7 |
1.0 |
- |
- |
| QEA 1 |
0.4 |
1.2 |
0.5 |
2.0 |
| QEA 2 |
0.4 |
- |
- |
- |
| SRP 1 |
0.3 |
0.2 |
- |
0.1 |
| MA/AA |
2.0 |
1.5 |
2.0 |
1.0 |
| CMC |
0.8 |
0.4 |
0.4 |
0.2 |
| Protease |
2.6 |
3.3 |
1.6 |
1.6 |
| Amylase |
0.8 |
0.4 |
- |
- |
| Lipase |
0.2 |
0.06 |
0.25 |
0.1 |
| Cellulase |
0.15 |
0.05 |
- |
- |
| Photoactivated bleach (ppm) |
70ppm |
45ppm |
- |
10ppm |
| Brightener 1 |
0.2 |
0.2 |
0.08 |
0.2 |
| PB1 |
6.0 |
2.0 |
- |
- |
| HEDP |
- |
- |
2.3 |
- |
| TAED |
2.0 |
1.0 |
- |
- |
| Balance (Moisture and Misc.) to 100% |
|
|
|
|
Example 9
[0215] The following laundry bar detergent compositions are examples of the present invention.
| |
FF |
GG |
HH |
II |
JJ |
KK |
LL |
MM |
| LAS |
- |
- |
19.0 |
15.0 |
21.0 |
6.75 |
8.8 |
- |
| C28AS |
30.0 |
13.5 |
- |
- |
- |
15.75 |
11.2 |
22.5 |
| Sodium laurate |
2.5 |
9.0 |
- |
- |
- |
- |
- |
- |
| QAS 1 |
- |
- |
- |
0.08 |
- |
- |
2.0 |
- |
| QAS 2 |
1.5 |
- |
0.8 |
- |
- |
- |
- |
- |
| QAS 3 |
- |
5 |
- |
- |
- |
- |
- |
0.1 |
| QAS 4 |
- |
- |
- |
- |
1.5 |
0.04 |
- |
- |
| QAS 5 |
- |
- |
- |
- |
- |
0.04 |
- |
- |
| Zeolite A |
2.0 |
1.25 |
- |
- |
- |
1.25 |
1.25 |
1.25 |
| Carbonate |
20.0 |
3.0 |
13.0 |
8.0 |
10.0 |
15.0 |
15.0 |
10.0 |
| Calcium carbonate |
21.5 |
- |
- |
- |
- |
- |
- |
- |
| Sulfate |
5.0 |
- |
- |
- |
- |
- |
- |
- |
| TSPP |
5.0 |
- |
5.0 |
- |
5.0 |
5.0 |
2.5 |
5.0 |
| STPP |
5.0 |
15.0 |
- |
- |
- |
5.0 |
8.0 |
10.0 |
| Bentonite clay |
- |
10.0 |
- |
- |
5.0 |
- |
- |
- |
| EDDS |
0.6 |
- |
- |
- |
- |
- |
- |
- |
| DTPMP |
- |
0.7 |
0.6 |
- |
0.6 |
0.7 |
0.7 |
0.7 |
| MA/AA |
0.4 |
1.0 |
- |
- |
0.2 |
0.4 |
0.5 |
0.4 |
| SRP1 |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
| Protease |
- |
0.39 |
- |
- |
0.26 |
- |
- |
- |
| Lipase |
0.07 |
0.1 |
0.15 |
0.1 |
0.2 |
0.5 |
0.1 |
0.1 |
| Amylase |
- |
- |
- |
- |
- |
- |
0.1 |
- |
| Cellulase |
- |
0.15 |
- |
- |
0.15 |
- |
- |
- |
| PEO |
- |
0.2 |
- |
0.2 |
0.3 |
- |
- |
0.3 |
| Perfume |
1.6 |
- |
- |
- |
- |
- |
- |
- |