[0001] The invention concerns a method for drying of paper, which method comprises the following
steps:
a) the paper web to be dried is passed from the press section into a forward dryer
section, in which the paper web is dried from the side of its bottom face in dryer
groups that apply a normal single-wire draw, said forward dryer section comprising
exclusively single-wire groups with normal single-wire draw,
b) from the forward dryer section the paper web is passed into a finishing section,
in which the paper web is coated/surface-sized by means of a coating/surface-sizing
equipment, dried in an after-dryer section, in which the paper web is dried in at
least one dryer group that applies a normal single-wire draw, after which the paper
web is calendered in a calender and passed to a reeling station, in which the paper
web is reeled into a machine reel, and
c) the curling of the paper web is controlled by means of elements and/or by means
of assemblies and combinations formed out of said elements and by means of at least
one steam box at least in the area of the finishing section.
[0002] Further, the invention also concerns a dry end of a paper machine, which comprises
a forward dryer section and a finishing section, which finishing section comprises
a coating/surface-sizing equipment, an after-dryer, a calender, and a reeling station,
and the dry end of the paper machine further comprises elements and/or assemblies
and combinations formed out of said elements and at least one steam box in view of
controlling the curling of the paper web at least in the area of the finishing section.
[0003] With respect to the prior art related to the invention, reference is made to the
publication EP-A2-726353 which discloses a method of the type described above for drying paper, and a dry
end of a paper machine.
[0004] As is known from the prior art, in multi-cylinder dryers of paper machines, twin-wire
draw and/or single-wire draw is/are employed. In twin-wire draw the groups of drying
cylinders comprise two wires, which press the web one from above and the other one
from below against heated cylinder faces. Between the rows of drying cylinders, which
are usually horizontal rows, the web has free and unsupported draws, which are susceptible
of fluttering, which may cause web breaks, in particular so when the web is still
relatively moist and, therefore, of low strength. This is
[0005] why, in recent years, ever increasing use has been made of said single-wire draw,
in which each group of drying cylinders includes just one drying wire, on whose support
the web runs through the whole group so that the drying wire presses the web on the
drying cylinders against the heated cylinder faces, whereas on the reversing cylinders
or rolls between the drying cylinders the web remains at the side of the outside curve.
Thus, in single-wire draw, the drying cylinders are placed outside the wire loop,
and the reversing cylinders or rolls inside said loop.
[0006] From experience it is known that, if paper is dried one-sidedly, the result is a
tendency of curling of the sheet. When paper is dried by means of normal groups with
single-wire draw from the side of its bottom face and if such asymmetric drying is
extended over the entire length of the forward dryer section, the drying takes place
so that first the bottom-face side of the paper web is dried and, when the drying
makes progress, the drying effect is also extended to the side of the top face of
the paper web. Under these circumstances, the dried paper is usually curled and becomes
concave, seen from above.
[0007] As is known from the prior art, the tendency of curling of paper is already affected
in connection with the web formation, in particular at the sheet formation stage (for
example, the applicant's Sym-Former™) by means of selection of the difference in speed
between the slice jet and the wire, and by means of other running parameters. As is
known from the prior art, for example, in the case of copying paper, by means of unequalsidedness
of drying in the after-dryer a suitable initial curl form is regulated for the sheet
in order that the curling of the paper after one-sided or double-sided copying could
be optimized. In the case of copying paper, the reactivity of curling, i.e. the extent
to which curling occurs per unit of change in moisture content, is affected to a greater
extent by means of a multi-layer structure of the paper, which is produced in connection
with the web formation in the wet end.
[0008] The most recent prior-art technology related to the present invention in high-speed
paper machines has been based on dryer sections in which there is single-wire draw
over the major part of the length of the dryer section; and in view of controlling
the tendency of curling, an inverted group has also been used in order that the drying
could be made sufficiently symmetric in the z-direction. However, it has come out
that an inverted group produces obvious drawbacks in view of the runnability and the
overall efficiency of the machine and in view of the profitability of the paper machine
investment. Thus, from the point of view of the runnability of the paper machine,
a dryer section fully supported over its entire length and based on normal groups
with single-wire draw with no inverted groups would be a highly justified solution.
People skilled in the art have, however, not had the courage to introduce this solution
in operation, because it has been considered that it would result in solutions uncontrollable
and unfavourable from the point of view of the tendency of curling of paper. One problem
involved in the prior-art solutions that include inverted dryer groups is the removal
of broke in the event of web breaks, for inverted groups are not self-cleaning by
the effect of gravity.
[0009] Thus, the object of the present invention is to provide a dry end of a paper machine
in which no inverted groups are needed at all, but which, however, meets all other
requirements that are imposed.
[0010] Thus, the object of the present invention is to approach these problems from a new
point of view and to suggest novel solutions for said problems, which solutions are
contrary to conventional modes of thinking.
[0011] With respect to the prior art related to the present invention, reference is made
to the applicant's
FI Patent No. 91,900 (equivalent to US Pat. No. 5,416,980), in which a method is described in the dryer section of a paper machine in particular
for reducing the tendency of curling of paper, in which method the paper web is dried
by means of drying cylinders, against whose heated faces the paper web is pressed
by means of a drying wire, and in which dryer section groups of drying cylinders are
used in which twin-wire draw and/or single-wire draw is/are applied. In this method
it has been considered novel that in the dryer section, substantially across the entire
width of the paper web, hot water steam is fed, by whose means the strains that arise
or tend to arise in the fibre mesh in the paper web are relaxed by means of heat and
moisture in, or substantially directly after, the area of formation of said strains.
[0012] With respect to the prior art related to the present invention, reference is made
further to
the applicant's FI Patent No. 93,876 (equivalent to US Pat. No. 5-,553,393) and to
the applicant's FI Patent Applications No. 925942 (equivalent to US Pat. No. 5.465,505),
935340, 951746, and to the applicant's, so far non-published, FI Patent Applications
Nos. 963024, 963734, and 963735.
[0013] In the applicant's
FI Patent No. 93,876 a dryer section of a paper machine is described in which there are dryer groups provided
with single-wire draw. In this dryer section it has been considered novel that, in
order to optimize the drying capacity calculated per unit of length of the dryer section
in the machine direction, with the progress of the drying different ratios of the
diameters of the drying cylinders to the diameters of the reversing rolls have been
employed so that in the first group or groups in the initial end of the dryer section
said ratio is higher than in the groups in the middle area of the dryer section, and
in the group or groups in the final end of the dryer section a diameter ratio higher
than said ratio is used.
[0014] In the applicant's
FI Patent Application No. 935340, methods in the drying of a paper web and dryer sections for a paper web are described,
wherein, after the press section, the paper web is dried in a number of successive
groups with single-wire draw, and according to one embodiment the paper web is dried
from the side of its bottom face over the entire length by means of said contact drying
cylinders, and the paper web is dried from the side of its top face on the draw or
draws of the paper web free from the wire, and/or the paper web is dried from the
side of its top face by to the top face of the paper web applying a drying air flow
through the drying wire.
[0015] In the applicant's
FI Patent Application No. 925942 a so-called inverted dryer group with single-wire draw for a multi-cylinder dryer
of a paper machine is described, in which a support wire is arranged to be in contact
with the reversing cylinders over a substantially large sector, which wire is guided
by its guide rolls fitted in the gaps between the reversing cylinders and by other
necessary rolls, and the web is pressed by means of the tension of the support wire
on said sectors against the drying wire.
[0016] In the applicant's
FI Patent Application No. 951746 a dryer-section concept and a method in the drying of a paper/board web are described,
wherein impingement blowing units or equivalent have been arranged in connection with
at least some of the drying cylinders, through which units a heated medium, preferably
air or steam, is passed through the wire into connection with the web so as to produce
a two-sided drying effect and to increase the drying capacity.
[0017] In the applicant's
FI Patent Application No. 963734 a method is described for drying a surface-treated paper web or equivalent in an
after-dryer of a paper machine as well as a dryer section of a paper machine for applying
the method, wherein, in view of compensating for a tendency of curling of the paper
web, in the after-dryer the paper web is dried in a dryer group/groups making use
of a normal single-wire draw, and that, in connection with or after the drying, the
paper web is treated by means of a device/devices in order to compensate for a tendency
of curling of the paper web, which devices are, for example, a steam box, a blower
unit, a moistening device, and/or a soft calender.
[0018] On the other hand, in the applicant's
FI Patent Application No. 963735 a method for drying a surface-treated paper web or equivalent in an after-dryer of
a paper machine as well as an after-dryer of a paper machine for applying the method
are described, in which after-dryer the paper web is dried in at least one dryer group
that makes use of single-wire draw, and at the same time the paper web is dried by
means of an impingement drying equipment fitted in connection with at least one cylinder
or roll in said dryer group.
[0019] In the applicant's
FI Patent Application No. 963024 a method for drying a paper to be surface-treated, in particular fine paper, in an
after-dryer in a paper machine is described as well as an after-dryer in a paper machine
for carrying out the method, wherein, after the surface-sizing or coating, the paper
web is dried by means of an upwards open inverted group with single-wire draw, in
which connection the tendency of curling formed in the paper web in the forward dryer
section can be substantially eliminated and/or compensated for.
[0020] The object of the present invention is further development of the earlier solutions
described above so that the curling of the paper can be controlled more efficiently
in the dry end of the paper machine.
[0021] It is a further object of the present invention to provide such a dry end of a paper
machine with finishing devices in which the runnability can be brought to a particularly
high level.
[0022] Further, it is an additional object of the invention to provide such a dry end of
a paper machine with finishing devices in which unequalsidedness, roughness, glaze,
etc. surface properties of the paper are controlled.
[0023] In view of achieving the objectives stated above and those that will come out later,
the method in accordance with the invention is mainly characterized in that, in the
method, the effect of said steam box is intensified by cooling the web prior to said
steam box.
[0024] On the other hand, the dry end of a paper machine in accordance with the invention
is mainly characterized in that the effect of said steam box is intensified by cooling
the web prior to said steam box.
[0025] In the arrangement in accordance with the invention, the forward dryer section in
the dry end of the paper machine is exclusively based on dryer groups with single-wire
draw, in which case the removal of broke takes place all the time by the force of
gravity and does, thus, not cause problems. Likewise, in the single-wire draw in the
forward dryer section, the paper web is constantly supported by a wire, whereby the
runnability is improved and it is possible to increase the running speed.
[0026] In view of controlling the unequalsidedness of paper and in particular of the curling
arising from one-sided drying, in the forward dryer section and/or in the after-dryer
in the dry end of the paper machine elements have been fitted for the control of the
tendency of curling so that the desired curl form is obtained for the paper. For the
purpose of controlling the curling, various elements are used, such as steam boxes,
impingement blow units, dryer groups with twin-wire draw, a separate lower support
fabric, ratio of drying cylinders to reversing cylinders, etc., fitted in a suitable
way in the area of the whole dry end and as different combinations. Thus, in the present
invention it has been realized to control the curling in a number of different ways
in the dry end of the paper machine.
[0027] According to an exemplifying embodiment of the invention, both the forward dryer
section and the after-dryer have been accomplished exclusively by means of dryer groups
with normal single-wire draw. In the forward dryer section, blowing through the wire
is employed for regulating the curling; from above the different cylinders hot air
is blown out of impingement blow devices, and evaporation takes place through the
wire and affects the drying and, thus, the curling of the paper. On the other hand,
in the after-dryer, for example, steam boxes and possibly blowings of moist air taken
from the forward dryer section are employed for controlling the curling.
[0028] According to an essential feature of a second exemplifying embodiment of the invention,
in which both the forward dryer section and the after-dryer are accomplished exclusively
by means of dryer groups with normal single-wire draw and in which, where applicable,
in view of increasing the capacity and compensating for the curling, impingement blow
equipments have been added in connection with the drying cylinders in the dryer groups,
and in view of controlling the curling, a lower support belt has also been added to
a dryer group, which belt circulates against the lower faces of the reversing rolls
while guided by its own guide rolls, and which support belt is so impermeable that
it prevents evaporation of water out of the web from its lower face, whereby the tendency
of curling can be controlled.
[0029] According to a further exemplifying embodiment of the invention, the forward dryer
section has been accomplished exclusively by means of dryer groups with single-wire
draw, to which groups, where applicable, impingement blow equipments have been added
for regulation of the curling and, if necessary, also in order to increase the capacity.
The after-dryer has been accomplished so that it includes both dryer groups with single-wire
draw and those with twin-wire draw, the curling being controlled by means of the dryer
groups with twin-wire draw. According to a modification of this embodiment, impingement
blow equipments can also be added to the groups with single-wire draw in the after-dryer.
[0030] According to an exemplifying embodiment of the invention, in which the forward dryer
section is exclusively composed of dryer groups with single-wire draw, as is the after-dryer,
in the after-dryer, in order to control the curling, a higher ratio of the diameter
of a drying cylinder to the diameter of a reversing roll has been used than in the
forward dryer section, in which case a more equal evaporation is obtained from the
top side and from the bottom side. Moreover, if necessary, in the dryer group it is
possible to use airborne type hoods fitted in connection with the reversing cylinders
in order to increase the capacity and/or to compensate for the curling, both in the
after-dryer and in the forward dryer.
[0031] According to a further exemplifying embodiment of the invention, in which the forward
dryer section is composed of dryer groups with single-wire draw, as is the after-dryer,
in the after-dryer, in view of controlling the curling, steam boxes have been fitted,
by whose means steam with a content of energy is blown against the web in the area
of the reversing cylinders. In view of intensifying the condensation, one or several
drying cylinders can also be cylinders with adjustable temperature, i.e. cooling/heating
cylinders. Between the dryer section and a calender, there can also be an additional
steam box in view of controlling the curling. In stead of a steam box it is also possible
to use moist air or any other, equivalent medium, such as a device that blows moist
air that is brought from the forward dryer, or, for example, a separate water atomizing
box, by whose means water is sprayed by means of air as small drops towards the web,
or an airborne type hood to be placed underneath. Further, in the after-dryer, it
is possible to arrange a what is called "spreader bar" at one side or both sides of
the paper web in order to work the curling of the paper web mechanically. In this
way in particular the curling of the web in the longitudinal direction is affected.
The spreader bar can also be of a spreader roll type, in which case the effect on
cross-direction curling can be enhanced.
[0032] In the following, the invention will be described in more detail with reference to
the figures in the accompanying drawing, the invention being, however, in no way supposed
to be strictly confined to the details of said illustrations.
[0033] Figures 1 to 4 are schematic illustrations of different exemplifying embodiments
of the invention in the dry end of a paper machine, in which figures the dry end of
the paper machine is shown from the forward dryer up to the machine reel-up.
[0034] Figure 5 is a schematic illustration of an exemplifying embodiment of the invention
as an illustration in part of the after-dryer of a paper machine.
[0035] Figures 6A to 6C are schematic illustrations of exemplifying embodiments of the invention,
in which figures the last dryer group in the after-dryer and the machine reel-up are
shown.
[0036] Figures 6D to 6E are schematic illustrations of exemplifying embodiments of the invention,
in which figures the whole of the dry end of a paper machine is shown from the forward
dryer section to the machine reel-up.
[0037] As is shown in Figs. 1 to 4 and 6D to 6E, the paper web W is brought into the forward
dryer section D1 from the press section onto the drying wire 15 of the first group
R
0 with single-wire draw, to which wire the web is attached by the effect of the vacuum
in the suction boxes 13. The forward dryer section includes 7 groups R
0...r
6 with single-wire draw, and the web W has closed draws over the group gaps between
said groups. In the figures the machine direction, i.e. the direction of progress
of the of the web W is denoted with the arrow S. In the forward dryer section D1 in
accordance with the invention, all the groups R
0...R
N with single-wire draw are so-called normal groups, in which the, for example, steam-heated
smooth-faced drying cylinders 10 are placed in the upper horizontal row and the reversing
suction cylinders 11 are placed in the lower horizontal row. The number of the dryer
groups R
0...N is, as a rule, N = 4...12, most appropriately N = 6...8.
[0038] Each normal group R
0...R
N has a drying wire 15 of its own, which is guided by the guide rolls 18. The drying
wires 15 press the web W to be dried on the drying cylinders 10 against the smooth
heated faces of the cylinders, and on the reversing cylinders 11 the web W remains
at the side of the outside curve on the outside face of the wire 15. On the reversing
cylinders 11 the web W is kept reliably on the support of the wire 15 against the
effect of centrifugal forces by the effect of the vacuum present on the grooved faces
12 of the reversing cylinders 11 or on the perforated mantle of an equivalent suction
roll, whereby cross-direction shrinkage of the web W is also counteracted. As reversing
suction cylinders 11, particularly favourably are used the suction cylinders which
are marketed by the applicant with the
trade mark "VAC-ROLL"™ and which have no inside suction boxes, and with respect to the details of the constructions
of said suction cylinders reference is made to the
applicant's FI Patent No. 83,680 (equivalent to US Pats. Nos. 5,022,163 and 5,172,491).
[0039] In a forward dryer D1 in accordance with a preferred embodiment of the invention,
the support contact between the web W and the drying wire 15 is kept adequate also
on the straight draws between the drying cylinders 10 and the reversing cylinders
11 by, at least on the runs from the drying cylinders 10 to the reversing cylinders
11, making use of blow-suction boxes 17, by means of which boxes formation of pressures
induced by the wire 15 is also prevented in the closing wedge-shaped nip spaces between
the wire 15 and the cylinder 11 mantles. Blow-suction boxes 17 are understood as blow
boxes whose air blowing produces a vacuum, and said boxes 17 do not communicate with
sources of vacuum. With respect to the details of the constructions of these blow-suction
boxes 17, which are marketed by the applicant with the trade mark "UNO RUN BLOW BOX"™,
reference is made to the applicant's
FI Patents Nos. 59,637, 65,460 and 80,491 (equivalent to
US.Patents Nos. 4,441,263, 4,516,330 and 4,905,380. Blow-box solutions of other types, in themselves known, are also included in the
scope of the overall concept of the present invention.
[0040] In the forward dryer section D1, in the groups R
0...R
N with single-wire draw, blow boxes 16 are also employed in the gaps between the reversing
cylinders 11, by means of which boxes 16 said gap spaces are air-conditioned and evaporation
from the web W is promoted. The faces of the drying cylinders 10 are kept clean by
doctors 14.
[0041] It is a further substantial advantage of the forward dryer section D1 used in the
invention that in the groups R
0...R
N with single-wire draw, which extend over the entire length of the dryer section,
removal of broke by the effect of gravity can be applied, for the single-wire groups
R
0...R
N are open towards the bottom, so that the paper web W that becomes broke can be removed
without any special arrangements onto the broke conveyor (not shown) placed in the
basement spaces of the paper machine and on said conveyor further into the pulper
or pulpers.
[0042] In view of prevention of cross-direction shrinkage of the web W, it is of particular
importance that, in the forward dryer section D1, the web W is kept in reliable contact
with the drying wires 15 all the time. This holding effect is produced on the reversing
cylinders 11 by means of a vacuum present in the grooved mantle 12 or equivalent on
said cylinders and, on the straight runs between the cylinders 10 and the reversing
cylinders 11, by means of pressure levels arranged by means of the blow-suction boxes
17 and partly also by means of the tension T of the web W in the machine direction,
which tension produces a contact pressure p
k = T/R (R = radius of the cylinders 11) between the web W and the wires 15.
[0043] As was stated above, as the reversing cylinders 11 in the forward dryer D1, favourably
the applicant's VAC™ rolls are used. This vacuum effect is spread through the perforations
on the reversing cylinders 11 onto the grooved mantle 12 so that the wedge-shaped
nip spaces between the reversing cylinders 11 and the drying wire can also be evacuated
efficiently, so that pressures cannot be induced into these wedge spaces, which pressures
would attempt to separate the web W from the drying wire when the web W is placed
outside. If suction rolls provided with inside suction boxes are used as the reversing
cylinders 11 in the forward dryer section D1, the suction zone should preferably be
extended over an area wider than the turning sector of the drying wire 15 and the
web, so that the suction effect and the free flow of air can be extended into said
wedge spaces, for the purposes mentioned above.
[0044] Besides the forward dryer section D1 described above, the dry end of a paper machine
in accordance with the invention includes a finishing unit D2 placed after the forward
dryer D1, which finishing unit includes a machine reel-up 50, for example a Pope-type
reel-up. A machine reel that is being produced on-line by means of the reel-up 50
is denoted with the reference MR
0, and one complete machine reel is denoted with the reference MR. The web W is brought
to the machine reel-up 50 through the calender 40 from an after-dryer 30, which is
placed after the coating device 20 in the finishing section D
2.
[0045] As is shown in the figures, after the forward dryer section D1 the paper web W, which
has been dried to a dry solids content of k
2 ≈ 96...99 %, is passed over paper guide rolls 25 and over a measurement beam 26,
which is placed between said guide rolls 25 and which measures the property profiles
of the paper, into a coating device 20, which is, for example, a coating device marketed
by the applicant with the name Sym-Sizer™. The coating device 20 includes two coating
rolls 21 and 22 placed one opposite to the other, and size feed devices 23 and 24
are placed in connection with both of said rolls so that the paper web W is coated
from both sides in the coating nip NS between the rolls 21 and 22. Owing to the water-containing
coating agent, the web W is partly moistened in the coating nip NS from both sides.
Then, the web W, which was dried in the forward dryer D1 asymmetrically from the side
of its bottom face W and which has a tendency of curling, is treated into such a state
that its internal strains are partly relaxed or at least substantially reduced.
[0046] In the exemplifying embodiment shown in Fig. 1, the forward dryer section D
1 is exclusively composed of dryer groups R
0...R
6 with single-wire draw; in which the paper web W runs meandering from a drying cylinder
10 onto a reversing roll 11 and onto a drying cylinder 10 and so on. In the dryer
groups R
0...R
6, in connection with some of the drying cylinders 10 in the groups, upper impingement
blow equipments 19 have been fitted in order to regulate the curling, by means of
which impingement blow equipments 19 hot air is blown towards the web W, and evaporation
takes place through the wire 15 thus regulating the curling. The after-dryer 30 in
the finishing section D
2 is also exclusively composed of dryer groups R
21,R
22,R
23 with single-wire draw, in connection with which groups an option has been arranged
for an impingement blow equipment 19A for possible requirement of additional regulation
of curling. In the other respects, in the after-dryer 30, the curling is controlled
by means of steam boxes 31. In view of achieving uniform drying, in connection with
the last drying cylinder 10 in the last group R
23 an infra dryer 32 has been fitted. Further, for regulation of curling, one steam
box 31 has been fitted before the web W is passed to the calender 40.
[0047] By means of the impingement blow device 19 blowing takes place through the wire 15,
whereby it is possible to affect the regulation of curling when hot air or steam is
blown, whereby evaporation takes place through the wire 15. Impingement drying can
be used in the forward dryer section D
1 also for requirements of additional capacity, for example for increased running speed
and for two-sided drying. The blowings from the impingement blow devices 19 also affect
the regulation of curling so that ventilation is provided in the web area, in which
case the evaporation is less one-sided. When such an arrangement is used, the wire
15 must be as open as possible, and when the web runs, for example, at a speed of
25 metres per second, the blow velocity of the blow air must be 25 to 150 metres per
second, optimally about 100 metres per second. The blow angle of the nozzles of the
impingement blow devices 19 is chosen optimally based on the wire properties that
are used, on the running speed of the machine, and on other parameters. The blow air
can be outdoor air or heated air, up to 400 °C, preferably of a temperature of 70...200
°C.
[0048] In the exemplifying embodiment shown in Fig. 2 the forward dryer section D
1 is similar to that shown in Fig. 1, but here the after-dryer 30 is also provided
with impingement blow devices 19. In connection with the last dryer group R
23 in the after-dryer 30 a lower support belt 33 has been arranged, by means of which
belt evaporation of water out of the bottom face of the web W is prevented, whereby
the curling is regulated.
[0049] The lower support belt 33 is a tight belt, which prevents removal of moisture through
the bottom face, in which case the moisture is removed from the opposite side of the
web W; thus, since the belt 33 prevents evaporation from the bottom face, the web
W is curled towards the bottom face. It is a further advantage of the support belt
33 that here the web runs between two belts 33,15, in which case the web W is supported
particularly well. When a support belt 33 is used, its guide rolls 33A are placed
at a lower level, approximately at the same level as the bottom edges of the reversing
cylinders, in which case the removal of broke is easy as the belt 33 operates as a
broke conveyor at the same time. The support belt 33 is preferably provided with a
drive of its own, in which case its tension can be regulated as required. The support
belt 33 is preferably a dense wire, whose permeability is low, or a smooth-faced belt.
The temperature of the belt 33 can be adjusted, it can be cooled and/or heated as
required when the curling is controlled. In this connection it is also favourably
possible to introduce moist air into the area between the belt 33 and the reversing
cylinders 11, whereby the process can be made more efficient.
[0050] The forward dryer section D
1 in the exemplifying embodiment shown in Fig. 3 is similar to those shown in Figs.
1 and 2, but in this exemplifying embodiment the last two dryer groups R
32,R
33 in the after-dryer 30 have been formed as dryer groups with twin-wire draw, by means
of which groups, thus, the curling is regulated. In the dryer groups R
32,R
33 with twin-wire draw, the dryer cylinders 10A, 10B are fitted in two rows, and the
cylinders in each row have a wire circulation 15A, 15B of their own guided by the
guide rolls 18A,18B, and between the rows the web W has free unsupported draws. Also
in this exemplifying embodiment, impingement blow devices 19 have been fitted in the
forward dryer section in connection with the drying cylinders 10 in the upper row
in view of regulating the curling, increasing the capacity, and providing two-sided
drying.
[0051] The exemplifying embodiment shown in Fig. 4 is similar to that shown in Fig. 3, but
in this embodiment, in view of controlling the curling, impingement blow equipments
19 have been provided additionally in connection with the first dryer group R
21 in the after-dryer. In this exemplifying embodiment, as is usual after a Sizer, the
steam temperature in the cylinders 10 is rather low, in which case the impingement
blow devices 19 also provide additional capacity for heating the web W. It is a particular
advantage of the impingement blow devices 19, of course in connection with all the
embodiments described here, that their temperatures can be regulated quickly, in which
case, for example, change of the machine from one paper grade to another is quicker,
whereby additional production is achieved.
[0052] As is shown in Fig. 5, in the after-dryer 30 a larger ratio of diameter of drying
cylinder to diameter of reversing roll (D
syl/D
tela in Fig. 5) is employed, compared with the forward dryer section D
1, in which case a more uniform evaporation is provided at the top/bottom side, and
thereby the curling can be controlled. The after-dryer 30 in the finishing section
D
2 is composed of two dryer groups R
21,R
22 with single-wire draw. In connection with the reversing rolls 11 in the latter group
R
22, steam boxes 31 have also been arranged in order to control the curling. The exemplifying
embodiment as shown in Fig. 5 can be fitted as an after-dryer 30 in connection with
the forward dryers D
1 illustrated in the figures described above.
[0053] By means of this arrangement, the direction of evaporation is reversed, in which
connection the web W has a longer passage to run on the drying cylinder 10, where
the evaporation takes place primarily. The drying cylinders 10 have preferably adjustable
steam pressures, and, if necessary, it is possible to use impingement blow devices
19 also in connection with these drying cylinders 10 in order to increase the capacity.
At the side of the reversing cylinders 11, if necessary, it is possible to provide
additional moisture, for example, by bringing moist air from the forward dryer section
D
1, by using a water atomizing equipment, support belts, or equivalent arrangements
that have been described above and will be described later.
[0054] In the exemplifying embodiment shown in Fig. 6A, in connection with the last dryer
group R
23, with single-wire draw, in the after-dryer 30, steam boxes 31 have been fitted, by
whose means steam is blown onto the web W on the reversing cylinder 11, and in this
way the curling is regulated. Further, a spray moistener 35 is provided, by whose
means water is also sprayed onto the web W in order to regulate the curling. Of the
drying cylinders 10, three cylinders are cylinders C with adjustable temperature,
so that they can be used as cooling or heating cylinders.
[0055] In the exemplifying embodiment shown in Fig. 6B, after the last dryer group R
23 in the after-dryer, an infra dryer 32 is fitted, by whose means the web W is dried
intensively from the top side.
[0056] In Figs. 6A to 6C, a what is called spreader bar 34 has been fitted also in connection
with the web, by means of which bar 34 the longitudinal curling of the web W is worked
mechanically. The spreader bar 34 is a profiling roll, for example of the spreader
roll type, in which case, in order to work the longitudinal curling, by its means
it is also easy to act upon the cross-direction curling by means of mechanical working.
A spreader bar 34 can be fitted at either side of the web or at both sides.
[0057] In the exemplifying embodiment shown in Fig. 6C, in connection with the last dryer
group R
23 in the after-dryer 30, on the reversing cylinders 11 airborne type hoods 36 are provided,
by whose means hot, moist air is blown towards the web W in view of controlling the
curling.
[0058] The exemplifying embodiment shown in Fig. 6D comprises a forward dryer section D
1 with single-wire draw, in which options have been arranged for possible impingement
blow devices 19A. In this exemplifying embodiment the regulation of curling has been
arranged by means of steam boxes 31 and a water spray device 35 fitted in connection
with the last dryer group R
23 in the after-dryer 30. Also in the after-dryer, there are optional provisions for
impingement blow equipments 19A.
[0059] In the exemplifying embodiment shown in Fig. 6E, which is substantially similar to
that shown in Fig. 6D, in view of regulation of curling, the last two groups R
22,R
23 in the after-dryer 30 are provided with lower support belts 33, which prevent evaporation
of water, and, moreover, in connection with the last dryer group, steam boxes 31 and
a water spray device 35 have been fitted.
[0060] In the exemplifying embodiments shown in Figs. 6A to 6E, the emphasis is in particular
on the control of curling before the calender 40 while the web W is cool. By means
of a combination of steam boxes 31 and adjustable-temperature cylinders C, a particularly
efficient combination is achieved, because, the hotter the web W is, the less readily
is the steam condensed, in which connection, when cooling cylinders are used, efficient
condensation of the steam is obtained. In view of compensating for the tendency of
curling, it is also important to be able to make the web W as dry as possible before
steam treatment, to condense the steam, and to make the web W warm by the effect of
the steam, in which case the water remains at one side of the web W and provides elimination
of curling. In the control of curling, it is to be taken into account that the web
W tends to be curled towards the side at which drying takes place last. As comes out
from the exemplifying embodiments of the invention described above, the curling can
be affected at different stages in different ways so as to obtain an optimal application.
[0061] The exemplifying embodiments illustrated in Figs. 6A to 6E are optimal when both
the forward dryer and the after-dryer D
1,30 are accomplished exclusively by means of dryer groups R
0...R
6,R
21...R
23 with single-wire draw and when the tendency of curling is controlled mainly by means
of the last dryer group R
23 in the after-dryer 30. When a tendency of curling is compensated for, a steam with
a content of energy is blown out of the steam boxes 31, the superheating degree of
said steam being preferably low in order that a condensation of maximal efficiency
could be achieved. Thus, the temperature of the steam is typically 2...10 °C above
the dew point temperature. In such a case, a joint effect of moistening and thermal
energy is achieved in the control of curling. The steam box 31 extends substantially
across the entire width of the web, and it is, of course, fitted as adjustable and
as profiling.
[0062] The web W can be moistened so that, in the final end of the dryer section, the face(s)
of one or several drying cylinders is/are moistened, for example, by means of a water
atomizing device fitted preferably in connection with a doctor 14, and the water fed
out of said atomizer is vaporized and enters efficiently into contact with the web
by the effect of the pressure caused by the wire. In the place of a cylinder, there
can, of course, also be some other roll, in which case the water film applied to the
face of the roll enters into contact with the web W when the wire presses the web
against the roll.
[0063] The patent
FI 70,275 related to the present invention instructs to control the temperature of the drying
wire so that the drying efficiency can be affected. Similarly, by means of the temperature
of the drying wire it is possible to control the unequalsidedness of drying. According
to the present invention, in the after-dryer there are devices by whose means the
temperature of the drying wire or wires and, thereby, the curling are affected. The
wire can be heated, for example, by means of a steam box. For cooling, it is possible
to use, for example, the methods and devices known from said
FI Patent 70,275.
[0064] The curling can also be controlled by adjusting the humidity and temperature of the
air blown through
UNORUN™ blow boxes. Similarly, unequalsided evaporation and curling of the web can be affected
by means of the humidity of the air in the hood surrounding the web from different
sides. Thus, by regulating the state of the air blown out of ventilation boxes 16,
possibly together with the air blown through the wire or with the air used in
UNORUN™ boxes, it is possible to act upon the curling efficiently.
[0065] In the Patent
US 5,557,860 mentioned in the introductory part of the present patent application, a steam box
has been employed before the calender, after the forward dryer section exclusively
provided with single-wire draw. If exclusively such an arrangement is used, there
is a high risk that the surface properties of the final product are no longer as desired
when the curling is under control. The scope of the present invention includes a combination
in which the curling is controlled by means of blowing of steam or humid air before
the calender, together with the control devices placed in the dryer section.
[0066] Above, the invention has been described with reference to some preferred exemplifying
embodiments of same only, the invention being, however, not supposed to be in any
way strictly confined to the details of said embodiments. The different features described
in the different exemplifying embodiments of the invention can be combined in many
different ways in order to control the curling in the dry end of the paper machine.
Many modifications and variations are possible within the scope of the inventive idea
defined in the following patent claims.
1. A method for drying of paper, which method comprises the following steps:
a) the paper web (W) to be dried is passed from the press section into a forward dryer
section (D1), in which the paper web (W) is dried from the side of its bottom face in dryer groups
(R1...RN) that apply a normal single-wire draw, said forward dryer section (D1) comprising exclusively single-wire groups (R1...RN) with normal single-wire draw,
b) from the forward dryer section (D1) the paper web (W) is passed into a finishing section (D2), in which the paper web (W) is coated/surface-sized by means of a coating/surface-sizing
equipment (20), dried in an after-dryer section (30), in which the paper web (W) is
dried in at least one dryer group (R21) that applies a normal single-wire draw, after which the paper web (W) is calendered
in a calender (40) and passed to a reeling station (50), in which the paper web (W)
is reeled into a machine reel (MR), and
c) the curling of the paper web is controlled by means of elements (19;32;33;34;35;36;Dsyl,Dtela) and/or by means of assemblies and combinations formed out of said elements and by
means of at least one steam box (31) at least in the area of the finishing section
(D2),
characterized in that, in the method, the effect of said steam box is intensified by cooling the web prior
to said steam box.
2. A method as claimed in claim 1, characterized in that, in connection with the feed of said steam, in order to intensify the condensation,
a cooling cylinder with adjustable temperature is employed.
3. A method as claimed in claim 1 or 2, characterized in that the temperature of the paper web (W) is lowered by means of moistening.
4. A method as claimed in any one of the claims 1 to 3, characterized in that, in the method, the curling of the paper web (W) is affected by means of impingement
blow devices (19) placed in the forward dryer section (D1) above a drying cylinder (10)/cylinders, by means of which devices (19) preferably
hot, moist air is blown towards the paper web (W).
5. A method as claimed in any one of the claims 1 to 4, characterized in that in the after-dryer (30) the curling of the paper web (W) is controlled by means of
steam boxes (31), by whose means steam with a content of energy is blown onto the
paper web (W) which runs in connection with the reversing cylinders (11) in at least
one dryer group (R21,R23) with single-wire draw in the after-dryer (30).
6. A method as claimed in any one of the claims 1 to 5, characterized in that, in the method, the curling of the paper web is controlled by means of a lower support
wire or belt (33) fitted in at least one dryer group (R21,R22,R23) in the after-dryer (30), by means of which support wire/belt evaporation of moisture
downwards from the paper web (W) is prevented.
7. A method as claimed in claim 1, characterized in that, in the method, in an after-dryer (30) with at least three dryer groups, the curling
of the paper web (W) is controlled in the last two dryer groups in the after-dryer
(30), which groups have been arranged as dryer groups (R23,R33) that apply twin-wire draw, the paper web (W) being dried both from the side of its
top face and from the side of its bottom face.
8. A method as claimed in any one of the claims 1 to 7, characterized in that in the after-dryer (30) the curling of the paper web (W) is controlled by means of
an impingement blow equipment (19) placed above a drying cylinder (10) / cylinders
(10) in at least one dryer group (R21,R22,R23) with a normal single-wire draw in the after-dryer (30).
9. A method as claimed in any one of the claims 1 to 8, characterized in that, in the method, the curling of the paper web (W) is controlled in the dryer groups
in the after-dryer (30) so that the paper web (W) is guided over such drying cylinders
(10) and reversing rolls (11) whose diameter ratio (Dsyl;Dtela) has been made larger as compared with the forward dryer section (D1) in order that a more uniform drying could be achieved.
10. A method as claimed in any one of the preceding claims, characterized in that, in the method, the curling of the paper web is affected by spraying water mist into
connection with the paper web (W) by means of a water atomizing device/devices (35)
in the after-dryer (30).
11. A method as claimed in any one of the preceding claims, characterized in that, in the method, the curling of the paper web (W) is affected by means of through
drying of the paper web (W) by means of an infrared dryer (32) before the paper web
(W) is passed into the calender (40).
12. A method as claimed in any one of the preceding claims, characterized in that, in the method, the curling of the paper web (W) is controlled by blowing moist air
towards the paper web (W), which air has preferably been brought from the forward
dryer section (D1), by the intermediate of hoods (36) placed in connection with at least one dryer
group (R21,R22,R23) in the after-dryer.
13. A method as claimed in any one of the preceding claims, characterized in that, in the method, the curling of the paper web (W) is controlled by means of a spreader
bar (34), by whose means the paper web (W) is worked mechanically.
14. A method as claimed in any one of the claims 1 to 5 or 7 to 13, characterized in that the forward dryer section is exclusively composed of normal groups with single-wire
draw that are open towards the bottom, and/or that, in the method, in the after-dryer
(30), the paper web (W) is dried substantially exclusively by means of dryer groups
(R21,R22,R23) with normal single-wire draw.
15. A dry end of a paper machine, which comprises a forward dryer section (D1) and a finishing section (D2), which finishing section (D2) comprises a coating/surface-sizing equipment (20), an after-dryer (30), a calender
(40), and a reeling station (50), and the dry end of a paper machine further comprises
elements (19;32;33;34;35;36;Dsyl,Dtela) and/or assemblies and combinations formed out of said elements and at least one
steam box (31) in view of controlling the curling of the paper web (W) at least in
the area of the finishing section (D2), characterized in that said dry end of a paper machine comprises elements for lowering the temperature of
the web (W) prior to said steam box in order to intensify the effect of said steam
box.
16. A dry end of a paper machine as claimed in claim 15, characterized in that, in connection with said supply of steam, in order to intensify the condensation,
a cooling cylinder of adjustable temperature is used.
17. A dry end of a paper machine as claimed in claim 15 or 16, characterized in that the dry end comprises elements for lowering the temperature of the web (W) by means
of moistening.
18. A dry end of a paper machine as claimed in any one of the claims 15 to 17, characterized in that the dry end comprises an impingement blow equipment (19) fitted in connection with
at least one dryer group above a drying cylinder (10) /cylinders (10) in the forward
dryer section (D1) and/or in the after-dryer (30).
19. A dry end of a paper machine as claimed in any one of the claims 15 or 18, characterized in that the dry end comprises at least one steam box (31) fitted in the, after-dryer (30)
in order to blow steam towards the paper web (W) in connection with the groups (R21,R22,R23) with single-wire draw in the after-dryer (30).
20. A dry end of a paper machine as claimed in any one of the claims 15 to 19, characterized in that the dry end comprises at least one support wire or belt (33) fitted in a dryer group
(R21,R22,R23) in the after-dryer (30) in order to prevent evaporation of moisture from the paper
web (W) downwards.
21. A dry end of a paper machine as claimed in any one of the claims 15 to 20, characterized in that the last two dryer groups in the after-dryer (30) are dryer groups (R32,R33) with twin-wire draw.
22. A dry end of a paper machine as claimed in any one of the claims 15 to 20, characterized in that in the after-dryer the ratio (Dsyl;Dtela) of the diameter of the drying cylinders is higher than said ratio in the forward
dryer section.
23. A dry end of a paper machine as claimed in any one of the claims 15 to 22, characterized in that the dry end includes a water atomizing device / devices (35) for the purpose of spraying
water mist into connection with the paper web (W) in view of controlling the curling.
24. A dry end of a paper machine as claimed in any one of the claims 15 to 23, characterized in that the after-dryer includes an infra dryer (32), which is placed before the paper web
is passed into the calender (40).
25. A dry end of a paper machine as claimed in any one of the claims 15 to 23, characterized in that the dry end comprises hoods (36) fitted in connection with at least one dryer group
in the after-dryer (30) in view of blowing moist air brought from the forward dryer
section (D1) towards the paper web.
26. A dry end of a paper machine as claimed in any one of the claims 15 to 25, characterized in that in the after-dryer a spreader bar (34) is fitted for working the paper web mechanically
and for controlling the curling-of the paper web.
27. A dry end of a paper machine as claimed in any one of the claims 15 to 20 or 22 to
26, characterized in that the after-dryer (30) comprises exclusively dryer groups (R21,R22,R23) with a normal single-wire draw.
28. A method as claimed in any one of the claims 1 to 14 or a dry end of a paper machine
as claimed in any one of the claims 15 to 27, characterized in that said dryer section and auxiliary devices are controlled based on on-line or off-line
measurements of curling and quality in view of achieving an optimal ultimate overall
quality.
1. Verfahren zum Trocknen von Papier mit den folgenden Schritten:
a) die zu trocknende Papierbahn (B) tritt von der Pressenpartie zu einer Vorwärtstrockenpartie
(D1), bei der die Papierbahn (W) von der Seite ihrer Bodenfläche in Trocknergruppen (R1...RN) getrocknet wird, die einen normalen Einzelsiebzug anwenden, wobei die Vorwärtstrockenpartie
(D1) ausschließlich Einzelsiebgruppen (R1...RN) mit normalem Einzelsiebzug aufweisen,
b) von der Vorwärtstrockenpartie (D1) tritt die Papierbahn (W) zu einer Finishingpartie (D2), bei der die Papierbahn (W) mittels einer Beschichtungs-Oberflächenleim-Anlage (20)
beschichtet /oberflächengeleimt wird, bei einer Nachtrockenpartie (30) getrocknet
wird, bei der die Papierbahn (W) in zumindest einer Trocknergruppe (R21) getrocknet wird, die einen normalen Einzelsiebzug anwendet, wobei danach die Papierbahn
(W) in einem Kalander (40) kalendriert wird und zu einer Aufrollstation (50) tritt,
bei der die Papierbahn (W) zu einer Maschinenrolle (MR) aufgerollt wird, und
c) das Rollen der Papierbahn mittels Elementen (19; 32; 33; 34; 35; 36; Dsyl; Dtela) und / oder mittels Baugruppen und Kombinationen, die aus den Elementen ausgebildet
sind, und mittels zumindest einem Dampfkasten (31) zumindest in dem Bereich der Finishingpartie
(D2) gesteuert wird,
dadurch gekennzeichnet, dass
bei diesem Verfahren die Wirkung des Dampfkastens verstärkt wird, indem die Bahn
vor dem Dampfkasten gekühlt wird.
2. Verfahren gemäß Anspruch 1,
dadurch gekennzeichnet, dass
in Zusammenhang mit dem Zuführen des Dampfes zum Verstärken der Kondensation ein
Kühlzylinder mit einer einstellbaren Temperatur angewendet wird.
3. Verfahren gemäß Anspruch 1 oder 2,
dadurch gekennzeichnet, dass
die Temperatur der Papierbahn (W) mittels Befeuchten gesenkt wird.
4. Verfahren gemäß einem der Ansprüche 1 bis 3,
dadurch gekennzeichnet, dass
bei diesem Verfahren das Rollen der Papierbahn (W) mittels Aufprallblasvorrichtungen
(19) beeinflusst wird, die in der Vorwärtstrockenpartie (D1) oberhalb eines Trocknungszylinders (10) / oberhalb von Trocknungszylindern angeordnet
sind, wobei mittels der Vorrichtungen (19) vorzugsweise heiße feuchte Luft zu der
Papierbahn (W) geblasen wird.
5. Verfahren gemäß einem der Ansprüche 1 bis 4,
dadurch gekennzeichnet, dass
bei dem Nachtrockner (30) das Rollen der Papierbahn (W) mittels Dampfkästen (31)
gesteuert wird, wobei durch diese Einrichtungen Dampf mit einem Energiegehalt zu der
Papierbahn (W) geblasen wird, die in Verbindung mit den Umkehrzylindern (12) in zumindest
einer Trocknergruppe (R21, R23) mit einem Einzelsiebzug in dem Nachtrockner (30) läuft.
6. Verfahren gemäß einem der Ansprüche 1 bis 5,
dadurch gekennzeichnet, dass
bei dem Verfahren das Rollen der Papierbahn mittels eines unteren Stützsiebes oder
-riemens (33) gesteuert wird, der in zumindest einer Trocknergruppe (R21, R22, R23) in dem Nachtrockner (30) sitzt, wobei mittels dieses Stützsiebes / Stützriemens
verhindert wird, dass Feuchtigkeit von der Papierbahn (W) nach unten verdampft.
7. Verfahren gemäß Anspruch 1,
dadurch gekennzeichnet, dass
bei dem Verfahren bei einem Nachtrockner (30) mit zumindest drei Trocknergruppen
das Rollen der Papierbahn (W) in den letzten beiden Trocknergruppen in dem Nachtrockner
(30) gesteuert wird, wobei die Gruppen als Trocknergruppen (R23, R33) eingerichtet sind, die einen Zwillingssiebzug anwenden, wobei die Papierbahn (W)
sowohl von der Seite ihrer Oberfläche als auch von der Seite ihrer Bodenfläche getrocknet
wird.
8. Verfahren gemäß einem der Ansprüche 1 bis 7,
dadurch gekennzeichnet, dass
bei dem Nachtrockner (30) das Rollen der Papierbahn (W) mittels einer Aufprallblasanlage
(19) gesteuert wird, die oberhalb eines Trocknungszylinders (10) / oberhalb von Trocknungszylindern
(10) in zumindest einer Trocknergruppe (R21, R22, R23) mit einem normalen Einzelsiebzug in dem Nachtrockner (30) ungeordnet ist.
9. Verfahren gemäß einem der Ansprüche 1 bis 8,
dadurch gekennzeichnet, dass
bei diesem Verfahren das Rollen der Papierbahn (W) in den Trocknergruppen in dem
Nachtrockner (30) so gesteuert wird, dass die Papierbahn (W) über derartige Trocknungszylinder
(10) und Umkehrwalzen (11) geführt wird, deren Durchmesserverhältnis (Dsyl; Dtela) im Vergleich zu der Vorwärtstrockenpartie (D1) größer gestaltet ist, damit ein gleichmäßigeres
Trocknen erzielt werden kann.
10. Verfahren gemäß einem der vorherigen Ansprüche,
dadurch gekennzeichnet, dass
bei diesem Verfahren das Rollen der Papierbahn beeinflusst wird, indem ein Wassernebel
in Verbindung mit der Papierbahn (W) mittels einer Wasserzerstäubungsvorrichtung /
mittels Wasserzerstäubungsvorrichtungen (35) in dem Nachtrockner (30) gesprüht wird.
11. Verfahren gemäß einem der vorherigen Ansprüche,
dadurch gekennzeichnet, dass
bei diesem Verfahren das Rollen der Papierbahn (W) mittels eines Durchtrocknens
der Papierbahn (W) mittels eines Infrarottrockners (32) beeinflusst wird, bevor die
Papierbahn (W) in den Kalander (40) tritt.
12. Verfahren gemäß einem der vorherigen Ansprüche,
dadurch gekennzeichnet, dass
bei diesem Verfahren das Rollen der Papierbahn (W) gesteuert wird, indem feuchte
Luft zu der Papierbahn (W) geblasen wird, wobei die Luft vorzugsweise von der Vorwärtstrockenpartie
(D1) gebracht worden ist, wobei Hauben (36) zwischenwirken, die in Verbindung mit zumindest
einer Trocknergruppe (R21, R22, R23) in dem Nachtrockner angeordnet sind.
13. Verfahren gemäß einem der. vorherigen Ansprüche,
dadurch gekennzeichnet, dass
bei diesem Verfahren das Rollen der Papierbahn (W) mittels einer Ausstreichleiste
(34) gesteuert wird, wobei durch diese Einrichtung die Papierbahn (W) mechanisch bearbeitet
wird.
14. Verfahren gemäß einem der Ansprüche 1 bis 5 oder 7 bis 13,
dadurch gekennzeichnet, dass
die Vorwärtstrockenpartie ausschließlich aus normalen Gruppen mit Einzelsiebzug
besteht, die zu dem Boden hin offen sind, und / oder
bei diesem Verfahren in dem Nachtrockner (30) die Papierbahn (W) im Wesentlichen
ausschließlich mittels der Trocknergruppen (R21, R22, R23) mit normalem Einzelsiebzug getrocknet wird.
15. Trockenende einer Papiermaschine mit einer Vorwärtstrockenpartie (D1) und einer Finishingpartie (D2), wobei die Finishingpartie (D2) eine Beschichtungs-Oberflächenleim-Anlage (20), einen Nachtrockner (30), einen Kalander
(40) und eine Aufrollstation (50) aufweist, und das Trockenende einer Papiermaschine
des weiteren Elemente (19; 32; 33; 34; 35; 36; Dsyl; Dtela) und / oder Baugruppen und Kombinationen, die aus diesen Elementen ausgebildet sind,
und zumindest einen Dampfkasten (31) im Hinblick auf das Steuern des Rollens der Papierbahn
(W) zumindest in dem Bereich der Finishingpartie (D2) aufweist,
dadurch gekennzeichnet, dass
das Trockenende einer Papiermaschine Elemente zum Senken der Temperatur der Bahn
(W) vor dem Dampfkasten aufweist, die Wirkung des Dampfkastens zu verstärken.
16. Trockenende einer Papiermaschine gemäß Anspruch 15,
dadurch gekennzeichnet, dass
die Verbindung mit dem Liefern von Dampf zum Verstärken der Kondensation ein Kühlzylinder
mit einstellbarer Temperatur angewendet wird.
17. Trockenende einer Papiermaschine gemäß Anspruch 16,
dadurch gekennzeichnet, dass
das Trockenende Elemente zum Verringern der Temperatur der Bahn (W) mittels Befeuchten
aufweist.
18. Trockenende einer Papiermaschine gemäß einem der Ansprüche 15 bis 17,
dadurch gekennzeichnet, dass
das Trockenende einer Aufprallblasanlage (19) aufweist, die in Verbindung mit zumindest
einer Trocknergruppe oberhalb eines Trocknungszylinders (10) / oberhalb von Trocknungszylindern
(10) in der Vorwärtstrockenpartie (D1) und / oder in dem Nachtrockner (30) sitzt.
19. Trockenende einer Papiermaschine gemäß einem der Ansprüche 15 oder 18,
dadurch gekennzeichnet, dass
das Trockenende zumindest einen Dampfkasten (31) aufweist, der in dem Nachtrockner
(30) sitzt, um Dampf zu der Papierbahn (W) in Verbindung mit den Gruppen (R21, R22, R23) mit Einzelsiebzug in dem Nachtrockner (30) zu blasen.
20. Trockenende einer Papiermaschine gemäß einem der Ansprüche 15 bis 19,
dadurch gekennzeichnet, dass
das Trockenende zumindest ein Stützsieb oder einen Stützriemen (33) aufweist, der
in einer Trocknergruppe (R21, R22, R23) in dem Nachtrockner (30) sitzt, um zu verhindern, dass die Feuchtigkeit von der
Papierbahn (W) nach unten verdampft.
21. Trockenende einer Papiermaschine gemäß einem der Ansprüche 15 bis 20,
dadurch gekennzeichnet, dass
die letzten beiden Trocknergruppen in dem Nachtrockner (30) Trocknergruppen (R32, R33) mit Zwillingssiebzug sind.
22. Trockenende einer Papiermaschine gemäß einem der Ansprüche 15 bis 20,
dadurch gekennzeichnet, dass
in dem Nachtrockner das Verhältnis (Dsyl; Dtela) des Durchmessers der Trocknungszylinder größer als das Verhältnis in der Vorwärtstrockenpartie
ist.
23. Trockenende einer Papiermaschine gemäß einem der Ansprüche 15 bis 22,
dadurch gekennzeichnet, dass
das Trockenende einer Wasserzerstäubungsvorrichtung /Wasserzerstäubungsvorrichtungen
(35) zum Zwecke des Sprühens von Wassernebel in Verbindung mit der Papierbahn (W)
im Hinblick auf das Steuern des Rollens hat.
24. Trockenende einer Papiermaschine gemäß einem der Ansprüche 15 bis 23,
dadurch gekennzeichnet, dass
der Nachtrockner einen Infrarottrockner (32) hat, der angeordnet ist, bevor die
Papierbahn in den Kalander (40) tritt.
25. Trockenende einer Papiermaschine gemäß einem der Ansprüche 15 bis 23,
dadurch gekennzeichnet, dass
das Trockenende Hauben (36) aufweist, die in Verbindung mit zumindest einer Trocknergruppe
in dem Nachtrockner (30) im Hinblick auf das Blasen von feuchter Luft eingesetzt sind,
die von der Vorwärtstrockenpartie (D1) zu der Papierbahn gebracht wird.
26. Trockenende einer Papiermaschine gemäß einem der Ansprüche 15 bis 25,
dadurch gekennzeichnet, dass
in dem Nachtrockner eine Ausstreichleiste (34) sitzt, um die Papierbahn mechanisch
zu bearbeiten und um das Rollen der Papierbahn zu steuern.
27. Trockenende einer Papiermaschine gemäß einem der Ansprüche 15 bis 20 oder 22 bis 26,
dadurch gekennzeichnet, dass
der Nachtrockner (30) ausschließlich Trocknergruppen (R21, R22, R23) mit einem normalen Einzelsiebzug aufweist.
28. Verfahren gemäß einem der Ansprüche 1 bis 14 oder Trockenende einer Papiermaschine
gemäß einem der Ansprüche 15 bis 27,
dadurch gekennzeichnet, dass
die Trockenpartie und die Hilfsvorrichtungen auf der Grundlage von in der Produktionslinie
stattfindenden oder außerhalb der Produktionslinie stattfindenden Messungen des Rollens
und der Qualität im Hinblick auf ein Erzielen einer optimalen Endgesamtqualität gesteuert
werden.
1. Procédé pour le séchage du papier, lequel procédé comprend les étapes suivantes :
a) la bande de papier (W) à sécher est amenée depuis la section de presse dans une
section de sécheurs avant (D1), dans laquelle la bande de papier (W) est séchée à
partir du côté de sa face arrière dans des groupes de sécheurs (R1.....RN) qui appliquent
une circulation monotoile normale, ladite section de sécheurs avant (D1) comprenant
exclusivement des groupes monotoiles (R1... . RN) à circulation monotoile normale,
b) à partir de la section de sécheurs avant (D1), la bande de papier (W) est amenée
dans une section de finition (D2), dans laquelle la bande de papier (W) subit un couchage/surfaçage
au moyen d'une installation de couchage/surfaçage (20), est séchée dans une section
de post-sécheurs (30), dans laquelle la bande de papier (W) est séchée dans au moins
un groupe de sécheurs (R21) qui applique une circulation monotoile normale, après
quoi la bande de papier (W) est calandrée dans une calandre (40) et amenée dans une
station de bobinage (50), dans laquelle la bande de papier (W) est enroulée dans une
machine à rouleaux (MR), et
c) le bouclage de la bande de papier est commandé au moyen d'éléments (19;32;33;34;35;36
; Dsyl,Dtela) et/ou au moyen d'ensembles et de combinaisons formés à partir desdits
éléments et au moyen d'au moins une boîte à vapeur (31) au moins dans la zone de la
section de finition (D2),
CARACTERISE en ce que, dans le procédé, l'effet de ladite boîte à vapeur est intensifié en refroidissant
la bande de papier avant ladite boîte à vapeur.
2. Procédé selon la revendication 1, CARACTERISE en ce que, en liaison avec l'alimentation de ladite vapeur, pour intensifier la condensation,
on utilise un cylindre de refroidissement à température réglable.
3. Procédé selon la revendication 1 ou 2, CARACTERISE en ce que la température de la bande de papier (W) est abaissée au moyen d'une humidification.
4. Procédé selon l'une quelconque des revendications 1 à 3, CARACTERISE en ce que, dans le procédé, le bouclage de la bande de papier (W) s'effectue au moyen de dispositifs
de soufflage incident (19) placés dans la section des sécheurs avant (D1) au-dessus
d'un cylindre de séchage (10)/cylindres, au moyen desquels dispositifs (19) de l'air,
de préférence chaud, humide est soufflé sur la bande de papier (W).
5. Procédé selon l'une quelconque des revendications 1 à 4, CARACTERISE en ce que dans le post-sécheur (30) le bouclage de la bande de papier (W) est commandé au moyen
de boîtes de vapeur (31), avec lesquelles de la vapeur ayant une teneur énergétique
est soufflée sur la bande de papier (W) qui défile en liaison avec les cylindres d'inversion
(11) dans au moins un groupe de sécheurs (R21,R23) à circulation monotoile dans le
post-sécheur (30).
6. Procédé selon l'une quelconque des revendications 1 à 5, CARACTERISE en ce que, dans le procédé, le bouclage de la bande de papier est commandé au moyen d'une ceinture
ou toile de support inférieure (33) fixée dans au moins un groupe de sécheurs (R21,R22,R23)
dans le post-sécheur (30), au moyen de laquelle ceinture/toile de support l'évaporation
de l'humidité vers le bas de la bande de papier (W) est empêchée.
7. Procédé selon la revendication 1, CARACTERISE en ce que, dans le procédé, dans un post-sécheur (30) avec au moins trois groupes de sécheurs,
le bouclage de la bande de papier (W) est commandé dans les deux derniers groupes
de sécheurs dans le post-sécheur (30), lesquels groupes ont été agencés en tant que
groupes de sécheurs (R23,R33) qui appliquent une circulation double toile, la bande
de papier (W) étant séchée à partir du côté de sa face supérieure et à partir du côté
de sa face inférieure.
8. Procédé selon l'une quelconque des revendications 1 à 7, CARACTERISE en ce que dans le post-sécheur (30) le bouclage de la bande de papier (W) est commandé au moyen
d'une installation de soufflage incident (19) placée au-dessus d'un cylindre de séchage
(10)/cylindres (10) dans au moins un groupe de sécheurs (R21,R22,R23) à circulation
monotoile normale dans le post-sécheur (30).
9. Procédé selon l'une quelconque des revendications 1 à 8, CARACTERISE en ce que, dans le procédé, le bouclage de la bande de papier (W) est commandé dans les groupes
de sécheurs dans le post-sécheur (30) de sorte que la bande de papier (W) est guidée
sur les cylindres de séchage (10) et rouleaux inverseurs (11) dont le rapport de diamètre
(Dsyl;Dtela) a été agrandi par rapport à la section de sécheurs avant (D1) afin d'obtenir
un séchage plus uniforme.
10. Procédé selon l'une quelconque des revendications précédentes, CARACTERISE en ce que, dans le procédé, le bouclage de la bande de papier (W) s'effectue en pulvérisant
un brouillard d'eau en contact avec la bande de papier (W) au moyen d'un ou de dispositif(s)
d'atomisation d'eau (35) dans le post-sécheur (30).
11. Procédé selon l'une quelconque des revendications précédentes, CARACTERISE en ce que, dans le procédé, le bouclage de la bande de papier (W) s'effectue au moyen d'un
séchage complet de la bande de papier (W) au moyen d'un sécheur infrarouge (32) avant
que la bande de papier (W) ne passe dans la calandre (40).
12. Procédé selon l'une quelconque des revendications précédentes, CARACTERISE en ce que, dans le procédé, le bouclage de la bande de papier (W) est commandé en soufflant
de l'air humide vers la bande de papier (W), lequel air a de préférence été apporté
depuis la section de sécheurs avant (D1) par l'intermédiaire de calottes (36) placées
en liaison avec au moins un groupe de sécheurs (R21,R22,R23) dans le post-sécheur.
13. Procédé selon l'une quelconque des revendications précédentes, CARACTERISE en ce que, dans le procédé, le bouclage de la bande de papier (W) est commandé au moyen d'une
barre d'entretoise (34), au moyen de laquelle la bande de papier (W) est travaillée
mécaniquement.
14. Procédé selon l'une quelconque des revendications 1 à 5 ou 7 à 13, CARACTERISE en ce que la section de sécheurs avant est exclusivement composée de groupes normaux à circulation
monotoile qui sont ouverts vers le bas, et/ou, dans le procédé, dans le post-sécheur
(30), la bande de papier (W) est séchée sensiblement exclusivement au moyen de groupes
de sécheurs (R21,R22,R23) à circulation monotoile normale.
15. Section sèche d'une machine à papier qui comprend une section de sécheurs avant (D1)
et une section de finition (D2), laquelle section de finition (D2) comprend une installation
de couchage/surfaçage (20), un post-sécheur (30), une calandre (40), et une station
de bobinage (50), et la section sèche d'une machine à papier comprend de plus des
éléments (19;32;33;34;35;36;Dsyl,Dtela) et/ou des ensembles ou combinaisons formés
à partir desdits éléments et au moins une boîte à vapeur (31) afin de commander le
bouclage de la bande de papier (W) au moins dans la zone de la section de finition
(D2), CARACTERISEE en ce que ladite section sèche d'une machine à papier comprend des éléments pour abaisser la
température de la bande de papier (W) en amont de ladite boîte à vapeur pour intensifier
l'effet de ladite boîte de vapeur.
16. Section sèche d'une machine à papier selon la revendication 15, CARACTERISEE en ce que, en liaison avec ladite alimentation en vapeur, pour intensifier la condensation,
on utilise un cylindre de refroidissement de température réglable.
17. Section sèche d'une machine à papier selon la revendication 15 ou 16, CARACTERISEE en ce que la section sèche comprend des éléments pour abaisser la température de la bande de
papier (W) au moyen de l'humidification.
18. Section sèche d'une machine à papier selon l'une quelconque des revendications 15
à 17, CARACTERISEE en ce que la section sèche comprend une installation de soufflage incident (19) montée en liaison
avec au moins un groupe de sécheurs au-dessus d'un ou de cylindres de séchage (10)
dans la section de sécheurs avant (D1) et/ou dans le post-sécheur (30).
19. Section sèche d'une machine à papier selon l'une quelconque des revendications 15
ou 18, CARACTERISEE en ce que la section sèche comprend au moins une boîte de vapeur (31) montée dans le post-sécheur
(30) pour souffler la vapeur en direction de la bande de papier (W) en liaison avec
les groupes (R21,R22,R23) à circulation monotoile dans le post-sécheur (30).
20. Section sèche d'une machine à papier selon l'une quelconque des revendications 15
à 19, CARACTERISEE en ce que la section sèche comprend au moins une ceinture ou toile de support (33) montée dans
un groupe de sécheurs (R21,R22,R23) dans le post-sécheur (30) pour empêcher l'évaporation
de l'humidité vers le bas à partir de la bande de papier (W).
21. Section sèche d'une machine à papier selon l'une quelconque des revendications 15
à 20, CARACTERISEE en ce que dans les deux derniers de sécheurs dans le post-sécheur (30) sont des groupes de
sécheurs (R32,R33) à circulation double-toile.
22. Section sèche d'une machine à papier selon l'une quelconque des revendications 15
à 20, CARACTERISEE en ce que dans le post-sécheur le rapport (Dsyl;Dtela) du diamètre des cylindres de séchage
est supérieur audit rapport dans la section des sécheurs avant.
23. Section sèche d'une machine à papier selon l'une quelconque des revendications 15
à 22, CARACTERISEE en ce que la section sèche comprend un/des dispositif(s) d'atomisation d'eau (35) pour pulvériser
un brouillard d'eau au niveau de la bande de papier (W) pour commander le bouclage.
24. Section sèche d'une machine à papier selon l'une quelconque des revendications 15
à 23, CARACTERISEE en ce que le post-sécheur comprend un sécheur infrarouge (32) qui est placé avant que la bande
de papier ne passe dans la calandre (40).
25. Section sèche d'une machine à papier selon l'une quelconque des revendications 15
à 23, CARACTERISEE en ce que la section sèche comprend des calottes (36) montées en liaison avec au moins un groupe
de sécheurs dans le post-sécheur (30) pour souffler l'air humide apporté depuis la
section de sécheurs avant (D1) en direction de la bande de papier.
26. Section sèche d'une machine à papier selon l'une quelconque des revendications 15
à 25, CARACTERISEE en ce qu'une barre entretoise (34) est montée dans le post-sécheur pour travailler la bande
de papier mécaniquement et pour commander le bouclage de la bande de papier.
27. Section sèche d'une machine à papier selon l'une quelconque des revendications 15
à 20 ou 22 à 26, CARACTERISEE en ce que le post-sécheur (30) comprend exclusivement des groupes de sécheurs (R21,R22,R23)
à circulation monotoile normale.
28. Procédé selon l'une quelconque des revendications 1 à 14 ou section sèche d'une machine
à papier selon l'une quelconque des revendications 15 à 27, CARACTERISE en ce que ladite section de sécheurs et des dispositifs auxiliaires sont commandés en fonction
ou de mesures en ligne ou hors ligne de bouclage et de qualité dans le but de parvenir
à une qualité globale finale optimum.