TECHNICAL FIELD
[0001] The present invention relates to panels for construction (hereinafter referred to
as construction panels) which are used for walls surrounding buildings, outer and
inner walls or partition walls of buildings, supporting walls, and also for concrete
structures such as engineering buildings and a method of jointing the same.
BACKGROUND TECHNOLOGY
[0002] For construction of the above-mentioned structures, there has been conventionally
taken a method comprising assembling frameworks, filling up concrete in the frameworks,
removing the frameworks, sticking decorative material such as tiles onto the surface
of concrete or finishing the surface of concrete with mortar, as the need arises.
There has been taken another method comprising preparing concrete blocks or pre-cast
concrete, inserting reinforcement in hollow portions thereof, and assembling them.
[0003] However, the conventional method using such frameworks has problems that firstly
it reads assembling and disassembling works; secondly, a finishing work has to be
performed by tiles, etc., by making the surface of concrete fine or beautiful, thereby
requiring much time and labor; thirdly, the work per se requires skilled technique,
thereby leading to high construction cost, and delay of the construction together
with latest shortage of skilled workers.
[0004] Further, the conventional method using concrete block and pre-cast concrete requires
time for positioning these members, which causes another problem that working efficiency
is deteriorated and the construction invite danger because of handling heavy objects.
Still further, finished moats and supporting walls frequently expose the ground of
concrete, which causes still other problem that the surface of concrete becomes blackish
by contamination caused by exhaust gas of automobiles, by the sticking of mold and
moss caused by moisture, which spoils the beauty of the construction and is difficult
to remove.
[0005] Accordingly, it is an object of the invention to provide construction panels capable
of constructing structures in a short time, of achieving the structures of high rigidity
and of finishing surfaces of structures finely without requiring technique of skilled
person and time and labor, and a method of jointing the same.
DISCLOSURE OF THE INVENTION
[0006] To achieve the above objects, the construction panel of the present invention is
characterized in comprising a pair of jointing elements provided on a panel body at
upper, lower and back surfaces thereof for jointing panels for construction which
are piled vertically, wherein one jointing element is a concave jointing element and
another concave member is a convex jointing element.
[0007] One jointing element is a box-shaped concave jointing element and another jointing
member is a pillar-shaped convex jointing element. In this case, each of the pair
of jointing elements comprise a concave jointing element which are provided on the
panel body at upper and lower end surfaces thereof in advance, and wherein one jointing
element is a concave jointing element as it is while another jointing element is a
convex jointing element which is formed by fixing a separately prepared convex jointing
element to said concave jointing element so as to protrude therefrom.
[0008] As another example, cylindrical bodies are provided to extend from the bottom surface
of said concave jointing element to a lower end of said panel body, and convex jointing
elements disposed inside said cylindrical bodies for engaging with concave jointing
element of lower stage panel.
[0009] Further, the construction panel of the present invention further comprises a jointing
plate provided at either surface where the concave and convex jointing elements contact
or at one of or both surfaces where one panel body contacts another panel body. Still
further, connecting members may be provided for connecting opposing construction panels
or for connecting the consecution panel with a temporary member. Further, a jointing
element and/or jointing plate may be provided for jointing construction panels which
adjoin with each other in a lateral direction.
[0010] The construction panel of the present invention is not limited to the flat-plate
shape but it my be L-shaped or curved, and the panel body may be formed of a framework.
Further, a shielding plate may be mounted on said panel body at one of or both of
front and back surfaces of said panel body, and a decorative plate may be mounted
on a front surface of said panel body.
[0011] The method of jointing construction panels according to the present invention is
characterized in comprising preparing a pair of jointing elements provided on a panel
body at upper, lower and back surfaces thereof for jointing panels for construction
which are piled vertically, wherein one jointing element is a concave jointing element
and another jointing element is a convex jointing element, placing an upper stage
panel on a lower stage panel so that end surfaces thereof flush with each other, and
engaging the concave jointing element with said convex jointing element so as to joint
the upper stage panel and lower stage panel.
[0012] Concretely, the method comprises preparing panels for construction comprising a pair
of jointing elements each composed of a box-shaped concave jointing element and a
pillar-shaped convex jointing element, and engaging said convex jointing element with
said concave jointing element so as to joint said upper stage panel with said lower
stage panel.
[0013] Alternatively, a concave jointing element is embedded in an upper end surface of
said panel body, and a cylindrical body is provided in said concave jointing element
which extends from a bottom surface of said concave jointing element to said lower
end of said panel body, and a convex jointing element is provided in said cylindrical
body, placing said upper stage panel and lower stage panel vertically, and lowering
the convex jointing element provided in the cylindrical body of the upper stage panel
to engage in the concave jointing element of the lower stage panel so as to joint
the upper stage panel with lower stage panel.
[0014] Still alternatively, a pair of jointing elements each composed of a box-shaped concave
jointing element and a pillar-shaped convex jointing element, and a jointing plate
provided on the concave and convex jointing elements at either portion where said
concave and convex jointing elements contact each other, or at one of or both of portions
where adjoining panel bodies contact each other so as to joint the upper stage panel
with lower stage panel.
[0015] In either of the methods set forth above, the opposing construction panels or the
construction panel and a temporary member are connected with each other by jointing
members provided at the back surface of the panel body. Further, the panels which
adjoin with one another in a lateral direction are jointed with one another by jointing
members or jointing plates which are provided at both lateral ends or at neighboring
portions thereof. More still further, the panels are assembled with one another with
assistance of temporary member of the panel body. Further, a filling material is filled
between the opposing panels for construction.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016]
Fig. 1 is a perspective view showing an example of a construction panel according
to the present invention, Fig. 2 is a perspective view showing a state where construction
panels in Fig. 1 are assembled, Fig. 3 is a vertical sectional view of the construction
panels which are assembled.
Fig. 4 is perspective views of one example of convex jointing members.
Fig. 5 is a sectional view for explaining an example of jointing upper and lower construction
panels by concave and convex jointing members.
Figs. 6 to 17 are sectional views showing concave and convex jointing members according
to other embodiments of the invention.
Figs. 18 to 20 are perspective views for explaining a method of jointing opposing
construction panels.
Figs. 21 and 22 are perspective views for explaining a method of jointing right and
left construction panels.
Fig. 23 is a view for explaining an assembling pattern according to another example.
Fig. 24 is a perspective view showing an example of an L-shaped construction panel.
Fig. 25 is a perspective view showing an example of a curved construction panel.
Fig. 26 is a perspective view showing an example of a construction panel formed of
frames.
Fig. 27 is a perspective of a construction panel having a shielding plate as viewed
from the back thereof, a portion of which is cut off.
Fig. 28 is a perspective sectional view showing a main portion of the state where
construction panels each having a shielding plate according to another example are
assembled.
Figs. 29 and 30 are sectional views each showing the state where construction panels
each having a shielding plate according to still another examples are assembled.
Fig. 31 is a perspective view for explaining a method of jointing construction panels
and temporary members opposing the construction panels.
Fig. 32 is a perspective view showing an example where the construction panels are
constructed using auxiliary members in a state where the auxiliary members and construction
panels oppose one another.
Figs. 33 to 39 are views for explaining respectively a first type jointing member.
Figs. 40 to 44 are views for explaining respectively a second type jointing member.
Fig. 45 is a sectional view showing an applied example of concave and convex jointing
members in Fig. 5.
Fig. 46 is sectional and rear views for explaining a method of jointing construction
panels to which the jointing method of Fig. 17 is applied.
Figs. 47 to 52 are views for explaining respectively a third type jointing member.
Fig. 53 is a sectional view showing a method of reinforcing jointed upper and lower
panels using an attaching member.
Fig. 54 is perspective views showing the attaching member, and Fig. 55 is a perspective
view for explaining a method of reinforcing construction panels by the attaching member.
Fig. 56 is a sectional view for explaining a method of jointing the construction panels
laterally as well as vertically.
Fig. 57 is a perspective view showing members for jointing upper and lower panels
utilizing concave jointing members provided at the back surface of a panel body.
Fig. 58 is a perspective view of a construction panel according to another embodiment
of the invention.
Fig. 59 is a perspective view showing another method of jointing upper and lower panels
utilizing concave jointing members provided at the back surface of a panel body.
BEST MODE FOR CARRYING OUT THE INVENTION
[0017] A construction panel P shown in Figs. 1 to 3 comprises a panel body 1 having a rectangular
flat plate shape, wherein the panel body 1 has an upper end surface 1a having concave
jointing elements 2 which are disposed at two sections of the upper end surface 1a
and extend to the right and left for jointing with an upper stage construction panel,
and cylindrical bodies 3 which are embedded in the panel body 1 and extends from the
bottom surfaces of the concave jointing elements 2 to the lower end surface of the
panel body 1, and convex jointing elements 4 for jointing with a lower stage construction
panel. A concave jointing element 5 and a convex jointing member 6 are respectively
provided at the right and left end surfaces 1a, 1b of the panel body 1 for engaging
with opposing convex jointing member 6 and concave jointing element 5 so as to connect
with the right and left construction panels P. The concave jointing elements 2 may
be provided at the entire surface thereof.
[0018] Concave jointing elements 7 are provided at the back surface 1c of the panel body
1 at the upper and lower portions thereof and extend to the right and left, and a
concave stage portion 1d is formed on the back surface 1c of the panel body 1 at the
upper edge thereof and a convex stage portion 1e is formed likewise on the lower edge
thereof. The concave stage portion 1d and convex stage portion 1e are respectively
formed for preventing concrete from leaking outside and for enhancing excellent transmission
of stress between the upper and lower construction panels P when concrete is filled
between the opposing construction panels, and they can be formed depending on a thickness
of the panel body 1, as the need arises.
[0019] Although the concave jointing element 5 and convex jointing member 6 for jointing
the construction panels P, and the concave jointing elements 7 provided at the back
surface of the panel body 1 are respectively separately formed and they are embedded
in the panel body 1 for enhancing accuracy of dimensions thereof, the concave and
convex may be directly provided on the panel body 1.
[0020] As shown in Fig. 3, when the construction panels P are assembled, concrete is cast
filled in a base B, and the concave jointing elements 2 are embedded in the base B
or a base anchor 8 is embedded into the base B before or after concrete is filled
in the base B. In this case, the convex stage portion 1e formed at the lower edge
of the panel body 1 may be cut to be flat in advance or a groove corresponding to
the shape of the convex stage portion 1e may be defined in the base B. If the concave
jointing elements 2 are embedded in the base B, the convex jointing elements 4 are
mounted previously in the panel body 1. When the base anchor 8 is employed, an L-shaped
fixing plate 8a is fixed to the top of the base anchor 8, and a tenon 8b in which
a dovetail is engaged may be fixed to the L-shaped fixing plate 8a by an attaching
bolt 8c using the concave jointing elements 7 provided at the back surface 1c of the
panel body 1.
[0021] The right and left construction panels P are respectively jointed with each other
by sliding the convex jointing member 6 of one construction panel P along the concave
jointing element 5 of another construction panel P so as to engage the convex jointing
member 6 in the concave jointing element 5. In the embodiment shown in these figures,
the concave jointing element 5 and convex jointing member 6 are respectively provided
at the right and left end surfaces of the panel body 1, but they may be provided at
the back surface adjacent to the end edge of the panel body 1.
[0022] The jointing between the opposing construction panels P is performed using connecting
rods 9 having tenons 9a at both ends which engage with each other in the concave jointing
elements 7 provided at the back surface of the panel body 1. Turn buckles 10 may be
disposed at the middle portion of the connecting rods 9 for finely adjusting the interval
between the opposing construction panels P.
[0023] After the first stage construction panel P is disposed, second and third stage panels
are assembled like the first stage panel P. The upper and lower construction panels
P are respectively jointed with each other by inserting the convex jointing elements
4 in the concave jointing elements 2 to hold the convex jointing elements 4 by the
concave jointing elements 2.
[0024] Although the construction panels P are assembled in zigzag, namely, the joints at
the right and left end edge of the construction panels P do not continue linearly,
but the construction panels P may be assembled vertically in parallel with one another
so that the joints thereof continue linearly, namely, arrange in straight. Further,
the construction panels P may be assembled at random when the concave jointing elements
2 embedded in the upper end surface of the panel body 1 extend to the right and left
of the panel body 1 as shown in Fig. 1, or the convex jointing elements are increased
by the number corresponding to the concave jointing elements which are embedded plurally
in the narrow without right and left.
[0025] Further, as shown in Figs. 2 and 3, it is possible to prevent the concave jointing
elements and the convex jointing elements 4 from being broken owing to a bending moment
or shearing force which are generated at the jointing boundaries of construction panels
P providing attaching members 11 at the back surface 1c of the panel body which bridge
over the vertically jointed construction panels P. Still further, if the lower end
of the attaching member 11 is supported by a supporting member 12, the supporting
member 12 serves to restrain the deviation of the attaching member 11 when the stress
is applied to each attaching member 11. Accordingly, the supporting member 12 is used
as the need arises, and it is used when a large stress applies to the attaching member
11. The supporting member 12 is fixed to the wall surface of the panel body 1 by a
bolt, an anchor, etc.
[0026] Upon completion of the assembling of the construction panels P, a filling material,
e.g. concrete is filled between the opposing construction panels so as to complete
the construction of the construction panels P for use in a wall, an outer wall, an
inner wall, a partition wall, a supporting wall, etc. The surface of the construction
panel P may be omitted to decorate if a decorative layer is directly formed on the
surface 1d of the construction panel P in advance by the material of the panel body
1 or if the decorative layer is formed on the surface of the construction panel P
by sticking a decorative plate made of a different material onto the surface of the
construction panel P.
[0027] Although a method of assembling the construction panels P is explained roughly, the
concave jointing members and the convex jointing members for connecting the upper
and lower construction panels P will be now described in detail.
[0028] Referring to Fig. 3, the concave jointing elements 2 are embedded into the upper
end surface of the lower construction panel P. The concave jointing element 2 comprises
a dovetail 2b which is formed by digging each panel body 1 from the upper end surface,
and side walls 2a provided between the dovetails 2b and open ends. On the other hand,
the convex jointing elements 4 are held inside the cylindrical bodes 3 which extend
from the bottom surfaces 2c of the concave jointing elements 2 to the lower end surfaces
of the panel body 1. The cylindrical body 3 is divided into an upper portion 3a and
a cylindrical lower portion 3b which is larger than the upper portion 3a, a body 13
of the convex jointing element 4 is accommodated into the cylindrical lower portion
3b. The inner width of the cylindrical lower portion 3b of the cylindrical body 3
is substantially the same as the interval of the side walls 2a of the concave jointing
element 2. A shaft 14 penetrates the body 13 and a rotary holding member 15 is attached
to the lower end of the shaft 14, and a recess such as a cross hole for turning a
driver is defined in the shaft 14 at the upper end thereof.
[0029] As shown in Fig. 4 (A), the rotary holding member 15 has a shape of a tenon, and
has conical tables 15a about the shaft 14 at two sections. As shown in Fig. 4 (B),
the rotary holding member 15 is fixed to the body 13 at a screw portion 15c to be
turned freely, and side surfaces 15b of the rotary holding member 15 which are narrow
in width are flush with the side surface of the body 13.
[0030] A method of jointing the upper and lower construction panels P by the concave jointing
element 2 and convex jointing element 4 are described with reference to Fig. 5. In
this example, a nut 16 to be screwed into a head of the shaft 14 is employed, and
a pin or screw portion 15d is inserted into the shaft 14 as a fixing member 17 for
keeping the position of the body 3. A nut or a plate may be feed to shaft 14 instead
of the pin. First of all, an upper stage panel Pb is placed on a lower stage panel
Pa. Then, the nut 16 positioned in the concave jointing element 2 of the upper stage
panel Pb is pressed downward toward a bottom surface 20c of the concave jointing element
2 so that the body 13 is inserted into the concave jointing element 2 of the lower
stage panel Pa. In this state, the shaft 14 is turned 90 degrees to turn the rotary
holding member 15, then the shaft 14 is raised by turning the nut 16, thereafter the
concave jointing element 2 of the lower stage panel Pa and the convex jointing element
4 of the upper stage panel Pb are fastened Meanwhile, when the fixing member 17 is
fixed, a ring spring 15d is provided in a space between the shaft 14 and body 13 instead
of providing the screw portion 15c to the rotary holding member 15, so that the rotary
holding member 15 can be turned smoothly.
[0031] Further, if the side walls 2a are jointed by bolts at some sections to prevent the
panel body 1 from being deformed at the open end thereof before the concave jointing
element 2 are embedded into the panel body 1, the body 13 can withstand a large stress
when the latter applies to the former.
[0032] In the previous embodiment, a gap may be defined between the body 13 of the convex
jointing element 4 and the cylindrical lower portion 3b of the cylindrical body 3.
With the provision of the gap, the positional deviation which occurs when the concave
jointing element 2 and cylindrical lower portion 3b are embedded into the panel body
1 can be absorbed. Further, the shape of the body 13 may be columnar or cylindroid
as well as parallel piped, and if the body 13 is columnar or cylindroid, the cylindrical
lower portion 3b may have a shape corresponding to the body 13. Further, the shape
of the rotary holding member 15 may be of any shape as well as the shape as shown
in Fig. 4 (A). In this case, the concave jointing element 2 needs to have a shape
corresponding to the shape of the rotary holding member 15. For example, a conical
table 15a may be provided, as the need arises while the concave jointing element 2
is formed of a box shape as shown in Fig. 10, and a top 20h of the concave jointing
element 2 and the top surface 15f of the rotary holding member 15 shown in Fig. 4
(A) contact each other. Still further, the cylindrical lower portion 3b and body 13
are respectively formed of parallel piped bodies which extend to the right and left,
and the rotary holding member 15 and shaft 14 and cylindrical lower portion 3b corresponding
to the rotary holding member may be provided at plural sections. The rotary holding
member 15 may be formed directly on the panel body 1 depending on the shape of the
cylindrical lower portion 3b without using separately manufactured product.
[0033] In the embodiment shown in Fig. 6, the convex jointing element 4 comprises of a head
20, a shaft portion 21, a body portion 22, and a spring 23 which is attached to the
head 20 and which members are all columnar. The outer peripheral surface of the body
portion 22 and the side wall 2a of the concave jointing element 2 have male screw
22a and screw 2e respectively screwed therein. Meanwhile, the screw 2e of the side
wall 2a is different from a female screw provided on the inner surface of a normally
circular hole, and it extends vertically on the paper surface of the drawing. Accordingly,
crests of male screws 22a provided in the body portion 22 merely partially contact
the screws 2e of the side walls 2a. Accordingly, it is preferable that the heights
of the crests of and the depths of grooves of the screws 2e and the male screws 22a
to be large.
[0034] The convex jointing element 4 is held inside the cylindrical lower portion 3b by
the spring 23 before construction panels P are jointed as shown in Fig. 6 (A). A driver
having a long shaft is inserted through the open end of the cylindrical body 3 so
as to insert in the recess 20a of the head 20 of the convex jointing element 4, thereafter
the driver pushes the convex jointing elements 4 until the male screw 22a of the head
20 contacts the screw 2e of the concave jointing element 2. Further, the convex jointing
element 4 is turned so as to screw the male screw 22a and screw 2e until the lower
surface 20b of the head 20 contacts a shoulder 3c of the cylindrical lower portion
3b so that the concave jointing element 2 is engaged with the convex jointing element
4, and hence the lower stage panel Pa and upper stage panel Pb are jointed with each
other as shown in Fig. 6 (B).
[0035] In this embodiment, upon completion of the engagement between the concave jointing
element 2 and the convex jointing element 4, if there occurs a case that gaps 4x and
4y are defined as shown in these figures between the shaft portion 21 of the convex
jointing element 4 and the cylindrical lower portion 3b, concave jointing element
2 and convex jointing element 4 respectively embedded into lower stage panel Pa and
upper stage panel Pb can be adjusted even if they are slightly deviated in position
at the front and back of the lower stage panel Pa and upper stage panel Pb so that
concave jointing element 2 and convex jointing element 4 engage with each other without
any obstruction.
[0036] Further, as mentioned above, the screw 2e of the side wall 2a of the concave jointing
element 2 extends vertically on the surface of the drawing, namely, they extend to
the right and left of the construction panel P so that the deviation involved in the
embedding of the convex jointing element 4 in the construction panel P to the right
and left is not at all obstructed Further, it is possible to engage the convex jointing
element 4 into one concave jointing element 2.
[0037] Still further, according to this embodiment, the concave jointing element 2 may be
cylindrical and the screws 2e provided in the side walls 2a may be formed of ordinary
female screws. In this case, although the cost of material of the female screws may
be reduced, but the gaps 4x and 4y of the construction panel P at the right and left
may be slightly defined if the construction panels P are jointed with each other as
shown in Fig. 6 (B) so that the positioning of the concave jointing members and the
convex jointing members need to be correctly performed when they are manufactured
in the mill.
[0038] Fig. 7 shows another embodiment. Fig. 7 (A) is a sectional view showing a state where
the upper stage panel Pb is placed on the lower stage panel Pa wherein the concave
jointing element 2 and convex jointing element 4 are not engaged with each other.
From this state, the driver, etc. inserted in the recess 14b is turned after the shaft
14 is pressed by an operation member such as a driver to push down convex jointing
element 4 so as to permit a nail screw 14a provided at the upper portion of shaft
14 to contact the screw 3d provided at the cylindrical upper portion 3a. As a result,
a concave/convex portion 25a provided at the lower portion of a body 25 of the convex
jointing element 4 engages with a concave/convex portion 2f provided on the side wall
2a of concave jointing element 2 so that the concave jointing element 2 and convex
jointing element 4 engage with each other. A state where the lower stage panel Pa
and upper stage panel Pb are jointed with each other is shown in Fig. 7(B). At this
time, it is preferable that at least one of concave/convex portions 25a and 2f may
be formed of an elastic body.
[0039] Fig. 8 shows another embodiment. As shown in Fig. 8 (A), the convex jointing element
4 comprises a body 26 accommodated in the cylindrical lower portion 3b of cylindrical
body 3 and a shaft 27 which is attached to the upper portion of the body 26 so as
to be turned freely. A screw provided on the outer periphery of the shaft 27 is screwed
into a screw provided on the inner periphery of the cylindrical upper portion 3a of
cylindrical body 3 so that they are held inside the cylindrical body 3. Although the
body 26 has a hollow portion 26a at the lower half portion thereof since it is columnar
and light weighted, it may be formed of a solid body having no hollow portion. Recesses
26b are defined on the body 26 at the opposing outer surfaces thereof.
[0040] Meanwhile, the concave jointing element 2 has a hollow portion for receiving a lower
half portion of the body 26 of the convex jointing element 4 and has a box shaped
body having the open end of cylindrical body 3 at the bottom surface thereof and which
is embedded into upper end surface 1a of the panel body 1. The concave jointing element
2 has an elastically deformable protrusion 28 which protrudes from the inner surface
of the box-shaped body at a position corresponding of the recesses 26b of the body
26 when the convex jointing element 4 is inserted into the concave jointing element
2 in a predetermined position.
[0041] Accordingly, the driver is inserted from the open end of the cylindrical body 3 of
the upper stage panel Pb after the upper stage panel Pb is placed on the lower stage
panel Pa, then shaft 27 is turned to lower the convex jointing element 4 so as to
engage the lower half portion of the body 26 into the hollow portion of the concave
jointing element 2 of the lower stage panel Pa, thereby permitting the protrusion
28 to engage in the recess 26b. Subsequently, the shaft 27 is reversely turned by
the driver to slightly raise the body 26 so that the concave jointing element 2 and
convex jointing element 4 respectively firmly engage with each other, thereby jointing
the lower stage panel Pa and upper stage panel Pb as shown in Fig. 8 (B).
[0042] In this example, since the body 26 of the convex jointing element 4 contacts the
side surface of the concave jointing element 2 and the inner surface of cylindrical
lower portion 3b at a jointing boundary 29 between the lower stage panel Pa and the
upper stage panel Pb, and the protrusion 28 of the concave jointing element 2 and
the recesses 26b of the body 26 inserted into the concave jointing element 2 are disposed
to extend in the longitudinal direction of the panel body 1, the lower stage panel
Pa and upper stage panel Pb which are jointed with each other by the concave jointing
element 2 and the convex jointing element 4 operate effectively when they receive
positive and negative moments at the jointing boundary 29.
[0043] In the embodiment as shown in Fig. 9, the recess 26b of the concave jointing element
2 and the protrusion 28 of the body 26 of the convex jointing element 4 engage with
each other and the lower stage panel Pa and upper stage panel Pb are disposed to extend
in the width direction thereof in the manner opposite to the embodiment shown in Fig.
8. However, also in this embodiment, since the concave jointing element 2 and the
convex jointing element 4 engage with each other at the right and left thereof, namely,
at the front and back of the panel body 1, they can effectively operate upon reception
of the positive and negative moments at the jointing boundary. Further, the protrusion
28 of the concave jointing element 2 may be formed of a separately prepared steel
spring. The recesses 26b corresponding to the protrusion 28 provided in either of
the concave jointing members and convex jointing members may be the concave/convex
portions 25a and 2f as shown in Fig. 7.
[0044] The concave jointing element 2 and the convex jointing element 4 may be formed of
a synthetic resin, iron, nonferrous metal, ceramics, rubber, etc. Carbon fiber or
glass fiber may be added for reinforcing the concave jointing element 2 and convex
jointing element 4 or the fiber per se is hardened by a resin or a compound material
will be used. Further, after the requisite portions are manufactured by a separate
material, they are integrated with these jointing elements by an embedding means at
necessary portions. Further, concave and convex portions such as a collar, a protrusion,
a recess or a groove may be provided on the concave jointing element 2 and the outer
periphery of the cylindrical body 3 so as to firmly joint with the material of the
panel body 1 when they are embedded in the panel body 1.
[0045] Fig. 10 shows a different embodiment. The convex jointing element 4 in this embodiment
is divided into two parallel legs at the lower portion of the body 31, and each protrusion
31a protrudes outward from the lower end of each leg. A bolt-shaped junction shaft
32 is fixed to the upper portion of the body 31, and a head 33 is screwed into the
junction shaft 32. Since two legs are pressed into the cylindrical lower portion 3b
of the cylindrical body 3 inner dimensions of which are small against the resiliency
thereof so that the convex jointing element 4 is held inside the cylindrical body
3 as shown in Fig. 10 (A).
[0046] The operation member is inserted through the open end of the cylindrical body 3 of
the upper stage panel Pb to lower the convex jointing element 4 after the upper stage
panel Pb is placed on the lower stage panel Pa, thereby permitting the head 33 to
contact the shoulder 3c of the cylindrical lower portion 3b. At this time, each protrusion
31a of the leg of the body 31 is released in the recess 2h of the concave jointing
element 2. However, in this state, a gap is defined between each protrusion 31a and
recess 2h. Then, when the head 33 of the convex jointing element 4 is turned by the
operation member, the body 31 is raised so that each protrusion 31a is brought into
contact with the upper wall 20h of the recess 2h as shown in Fig. 10 (B). In such
a manner, the concave jointing element 2 and convex jointing element 4 engage with
each other, so that the lower stage panel Pa and upper stage panel Pb are jointed
with each other.
[0047] In the embodiment of Figs. 10, the rising of the body of the convex jointing element
is performed by raising the shaft of the head, but it can be performed by the following
embodiment.
[0048] In the embodiment shown in Figs. 11, a bolt-shaped junction shaft 35 is fixed to
the upper portion of the body 34 and a head 36 for raising the shaft is screwed into
the junction shaft 35. A wing-shaped holding spring 34a is attached to the lower portion
of the body 34. The holding spring 34a holds the convex jointing element 4 inside
the cylindrical body 3 while the wing thereof is folded inside the cylindrical body
3. In the case of jointing between the panels Pa, Pb, when the convex jointing element
4 is pushed downward to permit the holding spring 34a to be inserted into the recess
2h of the concave jointing element 2 so that the holding spring 34a is released to
spread its wing as shown in Fig. 11 (B). Successively, when the operation member is
turned while it is inserted in an operating hole 36a of the head 36 of the convex
jointing element 4, the body 34 is raised so that the tip end of the holding spring
34a contacts the upper wall of recess 2h of the concave jointing element 2. When the
body 34 is raised further by a predetermined amount, both the jointing elements 2,
4 engage with each other so that the lower and upper panels Pa, Pb are jointed with
each other.
[0049] As mentioned above, before the panels are jointed with each other, the convex jointing
element 4 is held inside the cylindrical body 3 by the resiliency of the holding spring
34a of the body 34, however, it is preferable that a spring 36b be attached to the
head 36 to press the inner surface of the cylindrical body 3 to prevent the lower
portion of body 34 from protruding through the panel body as shown in Fig. 11 (A).
This may be provided in other embodiments, as the need arises.
[0050] Shapes of the jointing member and convex jointing member employed by the present
invention are not limited to those in the previous embodiments but may be of various
ones.
[0051] In the embodiment in Fig. 12, forked leg 37a provided at the lower portion of a body
37 of the convex jointing element 4 is respectively bent inward at the tip end thereof,
and a protrusion 38 of the concave jointing element 2 has a recessed shape toward
the bottom corresponding to the shape of the forked leg 37a, and holding hooks are
respectively formed at the inner and outer surfaces of the forked leg 37a, outer surface
of the protrusion 38 and inner surface of the concave jointing element 2 so as to
enlarge the engaging area between both the jointing elements 2, 4, thereby enforcing
the engaging force thereof. Further, in this embodiment, a spring 37b for preventing
deviation is attached to the upper portion of the body 37 of the convex jointing element
4.
[0052] In the embodiment shown in Fig. 13, an expansion portion 39a is provided under a
body 39 of the convex jointing element 4 and a protrusion 40 is provided in the hollow
portion of the concave jointing element 2 so that the concave jointing element 2 and
convex jointing element 4 engage with each other when holding hooks formed on the
inclined surface of the expansion portion 39a and the tip end of the protrusion 40
mesh with each other. Further, also in this embodiment, a spring 39b for preventing
deviation is attached to the upper portion of the body 39 of the convex jointing element
4.
[0053] In the embodiment shown in Fig. 14, the hollow portion of the concave jointing element
2 has a dovetail shape, and a holding hook 2i provided at the inclined surface thereof
which is enlarged toward the bottom surface thereof and another holding hook provided
at the outer surface of a forked leg 41a provided at the lower portion of a body 41
of the convex jointing element 4 mesh with each other, so that the inserted convex
jointing element 4 engages with the concave jointing element 2. Also in this embodiment,
a spring 41b for preventing deviation is attached at the upper portion of the body
41 of the convex jointing element 4.
[0054] In the embodiment shown in Fig. 15, a protrusion 42a incorporated into a lower portion
of a body 42 of the convex jointing element 4 is put into a recess 2j of the concave
jointing element 2 by the resiliency of a spring 42b so that both the jointing elements
2, 4, engage with each other.
[0055] In the embodiment of Fig. 16, a wedge-shaped holding hole 43a penetrating a body
43 is defined at the upper portion of the body 43 of the convex jointing element 4.
At least the lower portion of the body 43 is made of an elastic material and it is
divided into two legs 43c by a cut 43b. Outwardly protruding protrusions are provided
on each of them, and each leg 43c is held in the lower portion 3b of the cylindrical
body 3 in a state where each leg 43c is contracted. A hollow portion is defined in
the concave jointing element 2 for receiving the lower portion of the body 43 of the
convex jointing element 4 while it is released or spread at the lower portion thereof.
[0056] The upper stage panel Pb is placed on the lower stage panel Pa, and an operation
member is inserted from an open end of the cylindrical body 3 of the upper stage panel
Pb to lower a shaft 44 so that the legs 43c of the body 43 of the convex jointing
element 4 are released or spread in the hollow portion of the concave jointing element
2, and the outwardly protruding protrusions engage in the recess of the concave jointing
element 2, as shown in Fig. 16 (B).
[0057] Although both the jointing elements 2, 4 engage with each other in this state, the
convex jointing element 4 and the upper stage panel Pb do not engage with each other.
Accordingly, a wedge-shaped through hole 45 defined in the panel body and the holding
hole 43a defined in the body 43 are permitted to communicate with each other, then
a wedge 46 is inserted into the communicated holes so that both the panels Pa, Pb
are jointed with each other.
[0058] In this embodiment, the shape of each leg 43c of the body 43 of the convex jointing
element 4 is determined by the elasticity of a material of the body 43, and also the
shape of the hollow portion of the concave jointing element 2 is determined by the
elasticity of the material of the body 43. The cut 43b may be omitted depending on
the material of the body 43.
[0059] In the embodiment shown in Fig. 17 which is similar to the example as shown in the
previous drawing, a body 47 of the convex jointing element 4 engages in the concave
jointing element 2, but both of them have no engaging means. Accordingly, the lower
portion of the body 47 and the lower stage panel Pa engage with each other by inserting
a wedge 48 which penetrates the concave jointing element 2 like the previous drawing.
Meanwhile, the upper portion of the body 47 and the upper stage panel Pb engage with
each other by a bolt 49 which penetrates the lower portion 3b of the cylindrical body
3. The lower and upper panels Pa, Pb are jointed with each other by way of the body
47 as set forth above.
[0060] The jointing between the opposing construction panels will be next described. The
jointing between the opposing panels aims to design the concave jointing element and
convex jointing element economically, and to maintain the interval between the opposing
panels. This is different from the conventional method using the frameworks in that
the panels are embedded under the ground and hence the connecting rods cannot be provided
by penetrating the panels according to the present invention.
[0061] Accordingly, a first process of the method of jointing the construction panels of
the present invention comprises providing the concave jointing elements 7 at the back
surface of the panel body 1 and engaging the tenons 9a fixed to both ends of the connecting
rods 9 in the dovetails of the concave jointing elements 7, as explained with reference
to Fig. 1 to Fig. 3. Alternatively, the rotary holding member 15 as explained in Fig.
4 is employed at both ends of the connecting rods 9 and the construction may be carried
out by the method shown in Fig. 1 to Fig. 3.
[0062] In the embodiment shown in Fig. 18, a convex jointing element 51 provided at the
back surface 1c of the panel body 1 is utilized The both ends of connecting rods 52
has concave jointing elements 53 respectively having dovetails. Also in this case,
it is also possible to use a concave jointing element 54 having a dovetail, as shown
in the lower portion thereof.
[0063] In the embodiment shown in Fig. 19, concave jointing members 55 are provided vertically
on the panel body 1 at the back surface 1c. Also in this case, it is possible to use
convex jointing members 56 which protrude from the back surface 1c of the panel body
1 and extend vertically.
[0064] The jointing members may be respectively fixed type which is provided at proper positions
of the back surface of the panel body. An example thereof is illustrated in Fig. 20.
As shown in this figure, there are a method of engaging a ring-shaped connecting member
58 which is screwed into a turn buckle 57 serving as a jointing rod in an L-rod shaped
jointing element 56 which is embedded into the back surface 1c of the panel body 1
and is exposed at the other end thereof, and another method of screwing a connecting
member 61 which is screwed into both ends of a jointing rod 60 into a rod-shaped jointing
element 59 which is screwed therearound and is embedded into the back surface 1c of
the panel body 1.
[0065] A case where the jointing members for connecting the right and left construction
panels P are provided on both lateral end surfaces of the panel body 1 has been already
explained with reference to Fig. 1 and Fig. 2, and although a groove-shaped concave
jointing member 62 and a T-shaped convex jointing member 62a are respectively disclosed
in Fig. 19 as the application of the above case, another example will be now described
with reference to Fig. 21. Fig. 21 (A) shows a state where a tenon like that shown
in Fig. 4 or a tenon 63 similar to that is inserted into a dovetail of the concave
jointing member 7 embedded into the back surface 1c of the panel body 1, and a flat-plate
shaped jointing element 65a having a hook portion at the tip end thereof is inserted
into a wing bolt 64 of the tenon 63 and the wing bolt 64 is fastened by a wing nut
66. When the jointing element 65a is jointed with a jointing element 65b having the
shape which is asymmetrical with the jointing element 65a, respective hook portions
of the jointing element 65a and that of the jointing element 65b engage with each
other as shown in Fig. 21 (B), so that the jointing elements 65a and 65b do not come
off even if tensile and compressive stress is applied thereto. In this embodiment,
although the jointing members 65a and 65b are fixed to the panel body 1 by way of
the concave jointing member 7, the jointing members 65a and 65b may be fastened by
the wing nut 66 by way of a bolt and a nut directly embedded into the panel body 1.
However, it is preferable to use the bolt in the case of embedding nut. As an applied
example, there are a crescent which is attached to the window by building a metal
fitting and a known hook jointing member.
[0066] The embodiment shown in Fig. 22 comprises defining a cut 7a in the concave jointing
member 7 provided at the back surface 1c of the panel body 1, inserting a clamp-shaped
jointing member 67 into the cuts 7a of the panel bodies 1 and bridging thereover so
as to joint the right and left panels P. Further, it comprises defining an insertion
hole at the portion close to the center of the jointing member 67, and inserting a
wing bolt 64 of a tenon 63 so as to be fastened by the wing nut 66 as shown in Fig.
21.
[0067] Although it is explained that in the embodiments set forth above the panel body 1
is rectangular, it is not limited thereto, and it is not limited to the use for construction
of panels having one kind of shape. The rectangular panel P may be replaced by a cross
panel P1, a modified cross panel P2, a convex panel P3, and also it may be replaced
by combination thereof as shown in Fig. 23. In the embodiment shown in Fig. 23, since
the jointing boundaries in the lateral direction do not continue, the resistance against
a bending stress is enhanced, and various patterns can be formed.
[0068] Further, although the panel bodies of the aforementioned panels are all flat plate-shaped,
they may be replaced by L-shaped panel bodies, and such L-shaped panel bodies form
panels using various jointing elements, jointing members and connecting members, thereby
making it possible to construct the structures by jointing these panels. An example
of the L-shaped panel P used in a corner part is illustrated in Fig. 24. The panel
P shown in this figure is for use in an inner corner, and an inverse L-shaped construction
panel P may be used for an outer corner.
[0069] Still further, the panels of the present invention are not limited to flat plate-shaped
ones but they may be of any shape such as a curved panel which is formed by cutting
a cylinder longitudinally as shown in Fig. 25, and they may be used for the outer
or inner corners and for the construction of an outer wall-of a tank by combining
them. A decorative layer 68 is not limited to an inner round surface side, but may
be provided to an outer round surface side.
[0070] Fig. 26 is a perspective view of a panel P according to another embodiment of the
invention. The panel P of this embodiment comprises a frame body composed of upper
and lower receiving plates 71 and of frames 72 for connecting these receiving plates
71 and a mesh body 73 made of metals or synthetic resin which is attached to the frame
body. Each receiving plate 71 is made of metal or synthetic resin and has a channel-rail
shape which is substantially U-shaped in cross section, namely, the concave jointing
elements 2 each having an open end are arranged side by side on the upper end surface
of the upper portion of the receiving plate 71, namely, at the upper end surface of
the panel body. Each frame 72 is square and cylindrical and incorporates therein a
cylindrical body, an accommodation box, and a convex jointing member. Accordingly,
the upper and lower panels can be jointed with each other by various concave jointing
members and convex jointing members as explained above. Since a square pillar body
inserted into one end of each receiving plate 71 forms a convex jointing element 74,
and another end thereof forms a concave jointing member wherein the square pillar
body is fixed between the right and left receiving plates 71 by a wing nut 75, so
that the right and left panels can be jointed with each other. Further, the opposing
panel bodies are jointed with each other by a jointing rod 76.
[0071] The mesh body 73 and the receiving plate 71 can be integrally manufactured by extrusion.
The sectional shape of each receiving plate 71 and each frame 72 is not limited to
U-shape but may be of a square pipe, a round pipe or an L-shape. Further, there are
the L-shaped panel with reference to Fig. 24 and the cylindrical type panel with reference
to Fig. 25 as the frame type panel.
[0072] Generally, various shielding plates are frequently attached to the civil engineering
structures The process of attaching the various shielding plates comprises filling
concrete in a framework after providing the framework, drilling a hole in concrete
body at proper positions after concrete is hardened, inserting an anchor into the
hole and fixing it by an adhesive, etc., attaching the shielding plate to the anchor,
and attaching an outer wall member, etc. onto the shielding plate, which takes much
labor and construction time. Particularly, since the attachment of the outer wall
member, etc. belongs to an inside construction, there is a drawback that a reliable
construction in a narrow spot cannot be expected Since such construction takes much
time and labor and also the work per se requires skilled technique, there occurs a
problem that construction cost is high and the construction time is delayed together
with latest shortage of skilled workers.
[0073] Meanwhile, since a reservoir tank for storing therein moisture, cold and hot liquid,
gas, and solid or structures which require attaching thereto members for preventing
chemicals, radioactivity, noise, radio wave, vibration and which require shielding
the influence by other factors are respectively constructed by the same manner as
set forth above, the construction cannot be performed with reliability as designed,
thereby leaking storage energy, influencing on the life of the structures, and of
leading to high construction cost of the structures and of delaying of the construction
time.
[0074] To cope with these problems, examples of the construction panels to which the shielding
plate is attached are illustrated in Figs. 27 to 30.
[0075] In the embodiment shown in Fig. 27, a shielding plate F is attached to the back surface
1c of the panel body 1 shown in Fig. 1 except the portions where the concave jointing
elements 7 are directly used. The method of assembling the construction panels P each
having the shielding plate F is the same as the method of assembling the construction
panels P which is explained with reference to Fig. 3, but the former is different
from the latter in that a foaming or solid shielding plate F
a is inserted into a shielding plate gap portions F
1 at the portion corresponding to the concave jointing elements 7 after the connecting
rods 9 are connected with the opposing panels P.
[0076] The method of attaching the shielding plate F to the panel body 1 comprises filling
a material of the panel body 1 into the shielding plate F, or attaching the shielding
plate F to the panel body 1 or attaching shielding plate F to the panel body 1 by
screws, nails, etc. or using appropriate means. The shielding plate F is attached
to the surface of the panel body 1 and a decorative plate may be fixed to the shielding
plate F.
[0077] In the embodiment shown in Fig. 28, the shielding plates F are attached to the back
surfaces of the construction panels P set forth above. Each shielding plate F serves
to shield energy emitted from moisture, cold or hot liquid, vapor, and solid, and
heat-insulating member which are presently used serves as such shielding plate. Shielding
plates are frequently and widely used for housings, storing facilities, etc. The present
invention is also applied to the attachment of members for shielding radioactivity,
radio wave, vibration, and also to the attachment of a solar battery plate, etc. to
the wall surface.
[0078] Although the surface of the construction panel P may have grain of concrete or that
of a panel body, but a decorative plate E such as tile, glass, natural stone, bamboo,
timber or brick, ceramic, mesh or the like which are conventionally used may be attached
to the panel body for the purpose of enhancing external appearance of the construction
panel or the shielding plate as set forth above may be used as the member.
[0079] It is needless to say that the shielding plate F may be formed of iron, non-ferrous
metal, resin, cement plate, rubber, paper, leathers, or woven cloth, non-woven cloth,
a net formed of fibers made of inorganic material such as carbon and glass and organic
material such as alamide, and the compound material thereof in addition to the material
used in the decorative plate as set forth above. That is, as the material for the
decorative plate and shielding plate, these materials are utilized independently or
shielding plates of different materials are used in combination, or shielding plates
are used in combination with the decorative plates set forth above, depending on the
object of the panels.
[0080] A joint F
2 which is formed when the panel is placed on the lower panel may be processed in the
various processes. That is, as a first process, the shielding plates F contact each
other at the end surfaces thereof. As a second process, either of an adhesive, a foaming
adhesive, chemicals which react with water or other liquid is applied, or a joint
material F
b such as a packing is interposed between the panels so that it reacts with water or
other liquid to stop the leakage of water adhere both panels, or leakage of water
is stopped or both panels are adhered by welding both panels, if there is a space
for welding. As a third process, a cut space is formed in the longitudinal direction
of the shielding plates F which contact each other vertically, and the shielding plates
F are brought into contact by the aforementioned first and second processes, then
a filling member F
c which is a mixture of a solution of the material of panel body or shielding plate
such as the foaming material, mortar, resin, rubber, lead, aluminum, and a material
which is the same as or different from the solution set forth above is filled in the
joint F
2, thereby enhancing stopping of leakage of water or adhesion. The positions of the
joint F
2 and cut space are not limited to the concave stage portion 1d or convex stage portion
1e of the panel body 1, and it is needless to say that the former may be deviated
from the latter properly.
[0081] Fig. 29 is a sectional view showing a state where the shielding plates F are mounted
on the back surfaces of the opposing panels P, then these panels are assembled in
the same manner shown in Fig. 3, and the filling material C is filled in these panels
P. The filling material C in addition to concrete is used as the material of the filling
member F
c.
[0082] Fig. 30 is a sectional view showing that three pieces of panels P are arranged in
parallel with one another and which shows a state where an intermediate panel G is
interposed between two panels P of Fig. 29. The intermediate panel G includes jointing
members for jointing upper and lower panels P, and those for jointing the panels in
lateral direction which are provided as the need arises, and concave jointing members
jointing with the opposing panels, which are respectively provided at one side or
both sides like the outer panels P. The intermediate panel G may be disposed at two
or more sections between the outer panels P, and the shielding plate F may be provided
at one surface or both surfaces thereof. The filling material C at right and left
sides of the intermediate panel G is not limited to the same material but it may be
different material between the right and left sides. In the case of providing a plurality
of intermediate panels G, they may be made of the same materials as the various panel
bodies set forth above or may be made of different materials, and further the jointing
members may be partially omitted.
[0083] The method of constructing the construction panels is performed in the same manner
as the construction panel P shown in Fig. 3. That is, the left side concave jointing
member of the intermediate panel G and the concave jointing member of the left outside
panel P are jointed with each other with connecting rods after the lower stage left
outside panel P and the lower stage intermediate panel G are respectively provided
in this figure. The right side panel is constructed in the same method as the left
side panel. However, the construction may start either from the left or right panel.
[0084] Although the jointing in the lateral direction is performed, in this jointing construction,
the jointing between the connecting rods may start first or the jointing in the lateral
direction may start later, which is however determined by the panels P. That is, if
the construction panels P are jointed by the jointing members as shown in Fig. 1,
the jointing in the lateral direction starts first, while if the construction panels
P are jointed by the jointing members as shown in Figs. 21 and 22, the jointing in
the lateral direction may start first or later. A convex/concave joint G
a may be provided between the upper and lower end surfaces of the intermediate panel
G to enhance the integration of the contact surfaces of the intermediate panel G,
as shown in the figure.
[0085] The filling material is filled in the panels after the right and left outside panels
P and the intermediate panels G are assembled to reach given stages. The filling material
is not filled in the construction panels depending on the object of the panels, thereby
permitting the space between the panels to be vacant. Further, the materials of the
construction panel P and shielding plate F, as set forth before, are used for those
of the intermediate panel G and another shielding plate F
g.
[0086] A secondary shielding plate Fa which is the same as or different from the shielding
plate F explained with reference to Figs. 27 and 28 is filled with a frame work material
or foaming material after the construction panels P are decisively positioned by the
connecting rods. It is needless to say that the shielding plate may be attached to
the surface and/or back surface of the construction panel P shown in Figs. 1 to 26,
as the need arises.
[0087] Described next is a case where the jointing members for jointing the opposing panels
or jointing the panel and a temporary member are respectively provided on the opposing
surfaces. The jointing member for jointing the opposing panels is already explained
with reference to Figs. 2 and 3, and hence the jointing of the panel and the temporary
member will be now described hereafter.
[0088] In the embodiment shown in Fig. 31, one side is constructed by panels P which are
respectively decorated at the surfaces thereof and the other side which is not required
to be attractive in appearance is constructed by a framework 80. The framework 80
is supported by round pipes 81 provided at the outside of the framework. Since the
round pipes 81 are connected with the connecting rods 9 by way of a spectacle washer
82, the interval between the construction panel P and framework 80 is maintained correctly
when concrete is filled therebetween. The framework 80 is removed upon completion
of the concrete work operation.
[0089] In Fig. 31, the shielding plate F is attached to the back surface 1c of the construction
panel P as need arises. In this case, the shielding plate F having a regular size
may be attached as it is, but it is preferable that small pieces of shielding plate
Fa be used on the entire back surface 1c of the construction panel P. Such a shielding
plate F may be attached not only to the back surface 1c of the construction panel
P but to the front surface of the construction panel P or the back and front surfaces
of the construction panel P. Such a shielding plate F may be applied to the construction
panel P shown in Figs. 2 and 3.
[0090] In the embodiment shown in Fig. 32, both sides are constructed by the panels P respectively
decorated on the surfaces thereof. The construction panels P can be assembled as they
are. However, an auxiliary member is used in case that the jointing between the concave
jointing member and the convex jointing member is close to a pin connection, since
the jointing portions are likely to deviate at the front or back thereof in such a
case. The round pipe as the auxiliary member can be constructed as follows. For example,
first, pipe-bases 91 are installed, then vertical round pipes 92 are provided upright
on the pipe bases 91 while making them contact with the construction panel P. After
separators 93 are erected at the position of the joint between the given panels P,
then lateral round pipes 94 are erected and the connections thereof are fastened by
fastening metal fittings 95. In such a manner, an auxiliary member is temporarily
constructed in the lateral direction as well as in the upper direction. The temporary
construction of the auxiliary member may also start from the provision of the lateral
round pipes 94.
[0091] The auxiliary member is not limited to the round pipe but the shape thereof is selected
from a square-shape, H-shape or L-shape or other appropriate shapes, and it may be
used at one side alone, depending on cases, separators may be omitted depending on
the kind of the auxiliary member or that of the jointing member. The panel bodies
are assembled in the same method as explained in Fig. 3.
[0092] In the construction panel of the present invention, it is preferable that reinforcing
members such as reinforcements and reinforcing fibers are embedded in the panel body,
since the panel body 1 is of a pre-cast concrete or product similar thereto and it
is advantageous that a thickness of the panel body is as thin as possible particularly
when concrete is filled between the opposing panels. The panel body is formed of a
building material such as a mesh, a metal mesh, woven cloth, non-woven cloth, timber,
iron, non-ferrous metal, stone, ceramic, leather in addition to concrete. A decorative
layer is made by finishing mortar alone, by sticking stone such as marble or granite,
or by sticking tiles or finishing by terrazzo-mix using building materials set forth
above, or the like.
[0093] If the separately manufactured products are used as the jointing members and connecting
members, the material thereof may be of various synthetic-resins and of various metal
materials, but particularly an optimum material as the material of the jointing member
is selected from the various synthetic resins, considering a tensile strength required
by the construction, the expected amount of positional deviation between the jointing
members. In these embodiments, although the concave jointing members are provided
at the upper end surface of the panel body and the convex jointing members are provided
on the lower end surface of the panel body, they may be provided vice-versa.
[0094] As shown in Fig. 2, it is possible to prevent the jointing members from being damaged
owing to a bending moment or a shearing force generated at the boundary portion between
the jointing panels P by sticking the attaching members 11 on the back surface 1c
of the panel body 1 bridging over the boundary of the jointing panels P.
[0095] Each member of the jointing members set forth in the above embodiment is exemplified
but it may be replaced by other known members which serve the same operation. For
example, the utilization of the dovetail and tenon provided in the jointing member
or the connecting member is explained, but the dovetail may be replaced by a C-shaped
channel and the tenon is replaced by a T-shaped member in cross section, or a C-shaped
engaging portion may be formed of a wall and L-shaped member by embedding one side
of the L-shaped member into the back surface of the panel body.
[0096] The other embodiments of the invention are described next with reference to the drawings.
[0097] Examples shown in Figs. 33 to 39 are a first type jointing elements, wherein the
convex jointing members are manually pressed downward to engage with the concave jointing
members, and thereafter some operations are performed so as to joint upper and lower
panels with each other.
[0098] In the embodiment shown in Fig. 33, the upper stage panel Pb is placed on the lower
stage panel Pa, then the convex jointing element 4 which is held in the cylindrical
body 3 by the screw 23 is pressed downward by operation member and there after a screw
shaft 101 is raised by turning the head 20 by the operation member. Since the screw
shaft 101 penetrates a body 100 of the convex jointing element 4, and a leg 103 provided
at the lower portion of the body 100 is spread when a lower end conical portion 102
rises, so that the spread leg 103 contacts a tapered surface of the concave jointing
element 2, and hence two panels Pa and Pb are jointed with each other as shown in
Fig. 33 (B). Meanwhile the body 100 is made of an elastic material.
[0099] Also in the embodiment shown in Fig. 34, the upper stage panel Pb is placed on the
lower stage panel Pa, then the convex jointing element 4 which is held by the cylindrical
body 3 by the screw 23 is pressed downward by an operation member and thereafter a
screw shaft 101 is raised by turning the head 20 by the operation member. In this
embodiment, since the tip end of the body 100 of the convex jointing element 4 and
the tip end of the screw shaft 101 are respectively fixed by a holding member 104,
the body 100 made of an elastic material expands in the concave jointing element 2,
and hence two panels Pa and Pb are jointed with each other as shown in Fig. 34 (B).
[0100] In the embodiment shown in Fig. 35, after the convex jointing element 4 is pressed
downward in the same manner as set forth above, a bolt 105 is turned by an operation
member. Since the bolt 105 passes through a pipe 107 which penetrates a body 106 of
the convex jointing element 4, then it is screwed into a nut 108 fixed to the tip
end of the pipe 107, a bending portion 107a provided at the lower portion of the pipe
107 expands in the concave jointing element 2 as the bolt 105 turns, and hence two
panels Pa and Pb are jointed with each other as shown in Fig. 35 (B). A portion denoted
by Δh of the lower stage panel Pa shown in Fig. 35 (A) may be omitted.
[0101] In the embodiment shown in Fig. 36, after the upper stage panel Pb is placed on the
lower stage panel Pa as shown in Fig. 36 (A), the convex jointing element 4 is pressed
downward to insert a hook member 111 attached to the tip end of a shaft 110 into the
concave jointing element 2. Thereafter, the shaft 110 of the convex jointing element
4 is turned by an operation member. The 110 has a screw provided thereon and a plate
112 screwed in this screw and the hook member 111 are respectively fastened to stepped
portions 113 and 114. At this time, the fastening is not performed if the plate 112
is turned. Accordingly, a spring 112a is provided on the plate 112 to prevent it from
being turned by strengthening the friction between itself and the wall surfaces, or
the plate 112 has a shape other than a circular shape and the wall surface has a shape
conforming to such shape of the plate 112. Meanwhile, they may be fastened by a plate
115 and the hook member 111 without providing the plate 112.
[0102] In the embodiment shown in Fig. 37, a bag body is utilized. That is, as shown in
Fig. 37 (A), an enlarged recess 120 is formed in the concave jointing element 2 and
a bag body 130 is attached to the lower portion of the body 4a of the convex jointing
element 4. A filling pipe 131 communicates with the bag body 130 through the upper
portion of the cylindrical body 3. After the upper stage panel Pb is placed on the
lower stage panel Pa, the body 4a of the convex jointing element 4 is pressed downward
along the filling pipe 131 and inserted into the concave jointing element 2, as shown
in Fig. 37 (B). Thereafter, the filling material C is introduced through the filling
pipe 131, so that the bag body 130 is expanded in the enlarged recess 120, as shown
in Fig. 37 (C). As a result, two panels Pa and Pb are jointed with each other. Denoted
by 122 is an air discharge hole for escaping air as the filling material is introduced
The jointing between the upper stage panel Pb and convex jointing element 4 may be
performed by a nut which screws into a screw provided at the head of the filling pipe
131 in the same manner as shown in Figs. 33 to 36.
[0103] In the embodiment shown in Fig. 38, a bag body is also utilized. In this embodiment,
the bag body 130 is made of a flexible material which is different from or the same
as that of the body 4a of the convex jointing element 4, and the former is integrated
with the latter. Irregularities are formed on the inner surface of the concave jointing
element 2. The jointing procedure is the same as the previous embodiment, that is,
after the upper stage panel Pb is placed on the lower stage panel Pa, the body 4a
of the convex jointing element 4 is pressed downward into the concave jointing element
2 by the upper filling pipe 131, thereafter the filing material C is introduced through
the filling pipe 131 so that the bag body 130 is expanded in the concave jointing
element 2 as shown in Fig. 38 (B) to permit the bag body 130 engage with the irregularities
of the inner surfaces. Further, the filling material is also introduced through a
lower filling pipe 121 to fill the gap. The bag body 130 is made of a material which
is different or the same as that of the body 4a, and the former is separately made
from the latter.
[0104] In the embodiment shown in Fig. 39, two panels are jointed with each other in the
manner that the surfaces of the panel bodies where two panel bodies contact or a part
of surfaces where the concave jointing element and convex jointing element contact
is thermally melted, then the contacting surfaces are cooled to joint two panels or
contacting surfaces are connected with each other by an adhesive to joint two panels.
The method of constructing this embodiment is as follows. First, the lower end surface
of the upper stage panel Pb is brought into contact with the upper end surface of
the lower stage panel Pa in the same manner as the previous embodiment. Thereafter,
a handle 140h fixed to the upper portion of the body 4a of the convex jointing element
4 is pressed downward manually or by an operating rod from the upper portion of the
upper stage panel Pb so that the body 4a engages in the concave jointing element 2
as shown in Fig. 39 (B). Since an electric wire 140a having an anode 140b and a cathode
140c penetrates the body 4a, when a current flows to a terminal 140g of the electric
wire 140a which is exposed on a protrusion 140d of the concave jointing element 2
of the lower stage panel Pa in a state where the body 4a engages in the concave jointing
element 2, the current flows to the electric wire 140a of the upper stage panel Pb,
then it also flows to upper electrothermic plates 140i, 140i embedded into the body
4a and to electrothermic plates 141i, 141i, and 141i at the bottom end, and hence
heat is generated. As the electrothermic plates, a known Nichrome wire may be used
or those made of a mixture of rubber, silicon or carbon particles (used for electrothermic
carpet, etc.) may be used. Since a cylindrical lower portion 4e and the concave jointing
element 2 are made of resin, when heat is generated in the electrothermic plates,
contacting portions 140j, 140j between electrothermic plates 140i, 140i and the contacting
portions 141j, 411j, 141j between the electrothermic plates 141i, 411i and 141i are
respectively melted by heat and these contacting portions are in a state to be adhered,
while if the current is cut off in this state to cool the contacting portions, the
contacting portions are adhered to each other, thereby jointing the concave jointing
element 2 and convex jointing element 4.
[0105] This embodiment can be variously modified. For example, a wire is routed in the cylindrical
shaft 44 of the construction panel shown in Fig. 16, etc. and the shaft 44 is pressed
downward to joint the concave jointing element and convex jointing element with each
other, thereby making the handle 140h unnecessary. Further, the concave jointing element
2 and the body 4a may engage with each other in a state where they contact each other,
and they are jointed by an electrothermic plate 142i provided at the lower portion
of the body 4a, or the protrusion 140d may be omitted. If the concave jointing element
2 and convex jointing element 4 are made of other materials, resin may be attached
to a surface where the concave jointing element 2 and the convex jointing element
4 contact the electrothermic plate. Further, the electrothermic plate may be provided
between the surfaces of the panels where they contact each other. An adhesive may
be used instead of the electrothermic plate. The jointing plate may be provided at
both end surfaces of the panels by the electrothermic plate or adhesive.
[0106] The examples shown in Figs. 40 to 44 are a second type jointing elements, in which
the convex jointing element is embedded into the lower portion of the panel body so
that the jointing portion of the convex jointing element protrudes from the lower
end surface while a concave jointing element is embedded into the upper end surface
of the panel body at the position corresponding to the convex jointing element, thereby
jointing the upper and lower panels with each other.
[0107] In the embodiment shown in Fig. 40, the concave jointing element 2 and the convex
jointing element 4 having the same function as those shown in Figs. 8 and 9 are used.
The different point is that a portion to be embedded 151 of the convex jointing element
4 is embedded into the lower portion of the panel body 1, and an anchor collar 152
having an appropriate shape is provided for enforcing the convex jointing element
4, as the need arises. A bottom plate corresponding to the convex jointing element
4 is provided in the concave jointing element 2. Protrusions 28 of the concave jointing
element 2 are separately provided from the concave jointing element 2.
[0108] The embodiment shown in Fig. 41 is an applied example of that shown in Fig. 7. A
horizontal holding pawl 153 or a perpendicular holding pawl 154 is provided on the
inner surface of the concave jointing element 2 which is embedded into the upper portion
of the panel at the position corresponding to the convex jointing element 4, while
a horizontal pawl 155 or a perpendicular holding pawl 156 is provided on the convex
jointing element 4 corresponding to the holding pawls 153 or 154. The convex jointing
element 4 is hollow and is elastically deformable. The holding pawls 153 and 155 of
the concave jointing element 2 may be provided at both sides thereof.
[0109] In each embodiment shown in Fig. 42, the concave jointing element 2 and the convex
jointing element 4 having the same function as those shown in Figs. 13 and 14 are
employed. In the embodiment in Fig. 42 (B), the concave jointing element 2 and the
convex jointing element 4 in Fig. 42 (A) are respectively halved. Holding pawls 157,
158 and 159 are respectively provided in the concave jointing element 2, as the need
arises, and holding pawls 160, 161 and 162 are respectively provided in the convex
jointing element 4, as the need arises.
[0110] In the embodiments shown in Fig. 44, the two panels are jointed with each other by
two operations. In these embodiments, the concave jointing element 2 has a box shape
and the bottom surface of a hollow portion 170 thereof is enlarged in trapezoidal
shape to form a dovetail-shaped recess 171, and a part of the box is cut to form a
guide passage 172. Meanwhile, the convex jointing element 4 has a tenon-shaped protrusion
174 which is enlarged in a trapezoidal shape at the tip end of a body 173 thereof.
Accordingly, the body 173 of the convex jointing element 4 which protrudes from the
lower end of the panel Pb is inserted into the hollow portion 170 of the concave jointing
element 2 along the guide passage 172 of the lower stage panel Pa, then the body 173
is moved to the right and left of the panel body 1 so that a protrusion 174 and the
recess 171 of the concave jointing element 2 engage with each other. By the engagement
operation between these concave jointing element 2 and the convex jointing element
4, the upper and lower panels Pa and Pb are jointed with each other. According to
this method, since concave jointing element 5 and convex jointing member 6 shown in
Fig. 1 cannot be used for jointing the laterally adjoining panels, crescents 175 and
176 as shown in Fig. 43 are used, or another method for jointing the right and left
panels at the back surfaces of the panel bodies 1, described later, may be employed.
In the embodiment shown in Fig. 43, the concave crescent 175 and the convex crescent
176 are respectively fixed to the concave jointing elements 7 by a tenon 177, a bolt
178 and a wing nut 179, but they may be fixed directly to the panel body 1 by a bolt
and a nut without resorting to the concave jointing member. The jointing method comprises
permitting the right and left end surfaces of the adjoining panels to be brought into
contact with each other, then turning the convex crescent 176 to engage the tip end
thereof into the hole of the concave crescent 175, and fastening them by the wing
nut 179. As another method, a known crescent which is used for a wind frame can be
used.
[0111] In the embodiment shown in Fig. 45 which is an applied example of the concave jointing
element and the convex jointing element shown in Fig. 5, the cylindrical lower portion
3b is removed and the convex jointing element 4 engages in the concave jointing element
2 while the convex jointing element 4 is exposed so that the upper and lower panels
Pa and Pb are jointed with each other.
[0112] The embodiment shown in Fig. 46 is an applied example of the jointing method shown
in Fig. 17. The convex jointing element 4 is fixed to the panel body at the upper
portion thereof, and has a hole having a proper shape in which a wedge 180 is inserted
around the tip end thereof. The wedge 180 may have a proper shape such as a tapered
shape, a hook shape, a rod shape or a screw shape. The jointing procedure is as follows.
First, the upper stage panel Pb is placed on the lower stage panel Pa, then one or
more than two of the convex jointing elements 4 which protrude from the lower end
surface of the upper stage panel Pb enter the concave jointing element 2 provided
at the upper end surface of the lower stage panel Pa. Then the wedge 180 is inserted
into the hole 181 defined in the panel body 1 and the concave jointing element 2 of
the lower stage panel Pa or that defined in the lower stage panel Pa and then fixed
to the hole of the convex jointing element 4. In this case, the hole 181 has a laterally
lengthwise shape, and the surfaces of the panels Pa and Pb and the lateral direction
thereof are respectively dusted by the hole 181, thereafter they are fastened by a
nut 182. Since there is a gap between the concave jointing element 2 and the convex
jointing element 4, they can be adjusted by the gap. If there is a stage or difference
between the back surfaces of the lower stage panel Pa and upper stage panel Pb, a
packing 183 may be interposed in the stage or difference. Further, a jointing rod
184 like the attaching members 11 in Fig. 2 may be used to enforce the jointing between
the upper and lower panels Pa and Pb. The positional adjustment between the upper
and lower panels Pa and Pb may be used in the jointing methods which have been already
described or will be described later.
[0113] Fig. 47 to Fig. 52 are a third type jointing elements, wherein the concave jointing
member is embedded into the upper end surface or the lower end surface of the panel
body 1, then a convex jointing element 4 is fixed to either of the concave jointing
element on the upper end or lower surface of the panel body to protrude therefrom
at the side, thereby forming the convex jointing element, and thus formed convex jointing
element and another concave jointing element of another panel engage with each other
to joint the panels. This type of jointing element is excellent in that conveyance
and storage of the panels are easy, and that the lower stage panel can be jointed
with the upper stage panel by merely hanging and lowering the upper stage panel.
[0114] In the embodiment shown in Fig. 47 which are applied example of those shown in Figs.
8, 9 and 40, wherein the function and material of the former is the same as those
of the latter. The concave jointing element 2 having the same shape is embedded into
the upper end surface or the lower end surface of the panel body 1 at one section
or more than 2 sections. Although the directions of recesses 200 of a convex jointing
element 4' are differentiated along the boundary of the center line a for preventing
the convex jointing element 4' from being dropped when the convex jointing element
4' engage in the concave jointing element 2. When the convex jointing element 4' engage
in the concave jointing element 2 of the upper stage panel Pb to form the convex jointing
element 4 as shown in Fig. 47 (B), then the convex jointing element 4 and the concave
jointing element 2 of the lower stage panel Pa engage with each other to joint the
upper and lower panels Pa and Pb with each other.
[0115] The embodiment shown in Fig. 48 is an applied example of the jointing member shown
in Fig. 47 and Fig. 14. In this embodiment, the concave jointing elements 2 respectively
used for the lower stage panel Pa and the upper stage panel Pb are different from
each other in shape. Even if the concave jointing elements 2 used in the upper end
surface and lower end surface of the panels may have different shapes, the convex
jointing element 4 is formed by using the convex jointing element 4' having the shape
corresponding to the shapes of the concave jointing elements 2.
[0116] The embodiment shown in Fig. 49 is an applied example of the jointing member shown
in Fig. 16. The concave jointing element 2 and the convex jointing element 4' in this
embodiment are circular in horizontal section.
[0117] In the embodiment shown in Fig. 50, a body 210 of the convex jointing element 4'
comprises an upper portion 211 and a lower portion 212 which are respectively separately
provided, wherein the outer periphery of the upper portion 211 having a male screw
is screwed in a female screw of the lower portion 212. These upper and lower portions
211 and 212 may have the same or different material. Such a convex jointing element
4' is screwed into a concave jointing element 2' which is attached to the lower portion
of the panel body 1 to form the convex jointing element 4. Then, the lower portion
212 of the convex jointing element 4 engages in the concave jointing element 2 of
the lower panel, so that a recess 213 and a protrusion 214 engage with each other
to joint the upper and lower panels.
[0118] In the embodiment shown in Fig. 51, a screw is not provided on the inner wall of
the concave jointing element 2' of the upper stage panel Pb, but a filling space 214
is provided between the upper portion 211 of the convex jointing element 4' and the
inner wall of the concave jointing member 2', and further a filling hole 215 communicating
with the filling space is provided from the outside. After the upper portion 211 of
the convex jointing element 4' is inserted into the concave jointing element 2' of
the upper stage panel Pb, the filling material C is introduced into the filling space
214 through the filling hole 215 so that the hardened filling material C engages with
the male screw 211a of the upper portion 211 of the convex jointing element 4' to
fix the convex jointing element 4' to the concave jointing element 2'. The filling
material C may be the same as that explained in Fig. 37 or may be replaced by an adhesive.
Further, in this embodiment, a protrusion 217 of the concave jointing element 2 engaging
with a recess 216 of the convex jointing element 4 is separately manufactured.
[0119] In the embodiment shown in Fig. 52, the upper portion 211 of the convex jointing
element 4' is fixed to the inner surface of the concave jointing element 2' by an
adhesive. The lower portion 212 of the convex jointing element 4' has an elastic leg
220, and the holding pawl provided at the tip end thereof and a holding pawl 222 of
the concave jointing element 2 engage with each other so that the convex jointing
element 4 and concave jointing element 2 are jointed with each other.
[0120] The convex jointing element 4' may be provided in the concave jointing element 2'
which is directly formed on the panel body 1 without using a molded concave jointing
element 2'.
[0121] The shape and function of the jointing members are explained by exemplifying the
first to third types of jointing elements. Although all the combinations thereof are
not illustrated, it is possible to use all types of jointing elements by appropriately
combining them.
[0122] A method of coping with a bending moment between the panels has been already explained
with reference to Fig. 2 and Fig. 3 by attaching the attaching member to the upper
and lower panels bridging thereover by way of the concave jointing members provided
at the back surface of the construction panel. Other examples of a method of reinforcing
the jointing members will be now described hereinafter.
[0123] In the example shown in Fig. 53, a pawl 300a provided at the lower end of an attaching
member 300 engages with a pawl 302 provided at the molded product 301 constituting
a dovetail of a concave jointing member at the back surface of the lower stage panel
Pa. Accordingly, the attaching member 300 serves as the jointing member of the upper
and lower panels Pa and Pb, and can restrain the lower end of the attaching member
300 from moving downward or upward when it receives a positive or a negative bending
moment at the jointing boundaries between the back surfaces of the upper and lower
panels Pa and Pb, so that it can withstand against the bending stress which the upper
and lower panels Pa and Pb receive.
[0124] The attaching member 300 alone may be used without using the concave jointing element
2 and the convex jointing element 4 or the concave jointing element 2 and the convex
jointing element 4 and the attaching member 300 may be used together.
[0125] A decorative layer M which is formed by sticking tiles is provided on the surfaces
of the upper and lower panels Pa and Pb. When the attaching member 300 is fixed to
the panel body 1 by a bolt 304 which is embedded into a tenon 303 which engages in
the dovetail of the concave jointing elements 7, if it is fastened by an eye nut 305,
the opposing panels can be jointed with each other by a jointing rod 306 by way of
an eye hook and the like as a joint.
[0126] There is a method for coping with a large bending moment, for example as shown in
Figs. 54 and 55. An attaching member 310 in this example is fixed to the dovetail
of the concave jointing elements 7 of the upper stage panel Pb by a tenon 311 and
a wing nut 312, and it is brought into close contact with the back surface of the
panel body 1. However, a recess 313 is provided on a pillar like the convex jointing
element 4 shown in Fig. 8. Meanwhile, a bottomless box body 317 provided with a protrusion
316 like the concave jointing element 2 shown in Fig. 8 is attached to the back surface
of the panel body 1 by a tenon 314 inserted into a dovetail of a concave jointing
elements 7' of the lower panel Pa and by a wing nut 315.
[0127] The attaching member 310 and box body 317 may be directly attached to the panel body
1 by a bolt, etc. without using one of or both of the concave jointing elements 7
and 7'.
[0128] When the lower portion of the attaching member 310 engages in the box body 317 provided
thereunder, the recess 313 of the attaching member 310 and the protrusion 316 of the
box body 317 engage with each other. Accordingly, even if the jointing boundary between
the upper and lower panels Pa and Pb receive a large negative moment, it can cope
with such moment since the attaching member 310 is brought into close contact with
the back surfaces of the upper and lower panels Pa and Pb and the recess 313 and protrusion
316 engage with each other. If a step portion 318 is provided at the middle portion
of the attaching member 310 in the vertical direction, and the attaching member 310
engages in the box body 317 so that the step portion 318 contacts an upper side end
surface 319 of the box body 317, it is possible to restrain the attaching member 310
from being moved downward particularly when the attaching member 310 receives a positive
moment.
[0129] The aforementioned example exemplifies that a horizontal concave jointing member
or a tenon is provided on the back surface of the panel body 1 at one section or more
than two sections, the position of these members are not limited thereto but they
may be provided at one or more than two sections in the perpendicular direction. In
the latter case, the box body 317 and attaching member 310, or a jointing rod may
be provided at upper and lower ends thereof, as the need arises. Further, it is possible
to provide a horizontal concave jointing member at the upper portion of the panel
body and possible to provide a perpendicular tenon at the lower portion of the panel
body. In such a manner, respective members may be provided at one or more than two
sections and the horizontal and perpendicular directions thereof may be combined with
each other.
[0130] Fig. 56 shows a method of jointing right and left panels. That is, a convex jointing
member 62a having a shape of tenon is provided on a side surface end of one side or
both sides of a construction panel P, then a convex jointing element 4 is provided
at the lower end thereof. A groove-shaped convex jointing member 62 is fixed to the
side surface end of another construction panel P. Further, a concave jointing element
2 is provided on the central upper end surface of the panel body 1. When adjoining
construction panels P are jointed with each other, the convex jointing member 62a
and the convex jointing element 4 provided thereunder respectively engage in the groove
of the convex jointing member 62. Accordingly, the convex jointing element 4 and the
concave jointing element 2 are jointed with each other by elastic operation. In this
case, the assembling method is limited to a zigzag arrangement. Further, if the concave
jointing element 2 is provided on the upper end of the convex jointing member 62,
the through joint can be assembled Accordingly, it is possible to assemble various
joint patterns by combining a plurality of concave jointing members and convex jointing
members. Further, it is also possible to use the panel alone which panel has the convex
jointing member 62 having the concave jointing element 2 at the upper end thereof
and the convex jointing member 62a.
[0131] Also in the embodiment shown in Fig. 57, the upper and lower panels are jointed with
each other using the concave jointing members provided at the back surface of the
panel body. An attaching member 320 having a trapezoidal expanded portion 320a provided
at the lower end of the pillar shaped body portion is prepared. The attaching member
320 is inserted into a bolt 322 of a tenon 321 which is also inserted into a dovetail
of the concave jointing member, not shown, and it is fastened by a wing nut 323, then
it is fixed to the panel body. Further, a fixing member 324 having a recess 324a for
receiving the expanded portion 320a of the attaching member 320 is prepared. When
the attaching member 320 engages in the fixing member 324, the upper and lower panels
are jointed with each other by the engaging operation between the recess 324a and
the expanded portion 320a.
[0132] Attaching members, which have been explained with reference to Figs. 53 to 57, also
serve to joint upper and lower panels.
[0133] Fig. 58 is a perspective view of a construction panel P according to another embodiment.
The construction panel P of this embodiment comprises a framework composed of upper
and lower receiving plates 341 and frames 342 for connecting the upper and lower receiving
plates 341 and a mesh body 343 made of metal or synthetic resin is attached to the
framework. Each of the upper and lower receiving plates 341 is made of metal or synthetic
resin and has a U-shaped channel rail shaped in cross section, concave jointing means
344 are defined on the upper surface of the upper receiving plate 341, namely, on
end edge surface of the construction panel P wherein the concave jointing means 344
are arranged in parallel with each other to be opened, while convex jointing means
345 are fixed to the lower surface of the lower receiving plate 341 by bolts 346 at
the positions corresponding to the concave jointing means 344. Pillar-shaped bodies
347 inserted into respective ends of the upper and lower receiving plates 341 form
convex jointing means for connecting right and left panels, while the other respective
ends of the receiving plates 341 form concave jointing means, wherein the pillar-shaped
bodies 347 are fixed by wing nuts 348 by way of grooves 347a which are provided depending
on the necessity. The opposing panels are jointed with each other by jointing rods
9. The mesh body 343 and the receiving plates 341 can be formed integrally by molding.
[0134] In the method of jointing panels shown in Fig. 59 is an application of the jointing
method shown in Fig. 51. Although the lower portion 350 of the convex jointing element
4 is pillar-shaped and has recesses 350a and also has protrusions 350b. Ribs 360a
protrude from the pillar-shaped upper portion 360 of the convex jointing element 4.
The concave jointing element 2 is a bottomless box and protrusions 371 protrude from
the inner surface of the hollow portion 21 of the concave jointing element 2. The
concave jointing element 2 is fixed to the back surface of the panel body 1 in the
same manner as set forth above by a tenon 381 and a wing nut 382 utilizing the concave
jointing elements 7. Meanwhile, the concave jointing element 2' is a box having a
bottom and it is fixed to the back surface of the panel body 1' likewise by a tenon
and a wing nut.
[0135] The lower portion 350 of the convex jointing element 4 is inserted into the recess
of the concave jointing element 2 attached to the lower stage panel Pa until the protrusions
350 of the lower portion 350 contacts the upper end surface 372 of the concave jointing
element 2, so that the recesses 350a engage with protrusions 371, thereby engaging
the concave jointing element 2 with the convex jointing element 4. Thereafter, the
upper stage panel Pb is lowered to insert the concave jointing element 2' attached
to the upper stage panel Pb into the protruding upper portion 360 of the convex jointing
element 4, then a filling material is introduced through a grout introduction hole
361 and hardened, so that the upper and lower concave jointing elements 2 and 2' engage
with each other by way of the convex jointing element 4. As a result, the upper and
lower panels Pa and Pb are jointed with each other. In this embodiment, the lower
portion 350 may be inserted into the concave jointing element 2 after the upper portion
360 of the convex jointing element 4 engages in the concave jointing element 2' in
advance while the gap therebetween is filled with the filling material.
[0136] Although Figs. 54 to Fig. 59 explain an example of first to third types of jointing
elements, they can be variously selected and independently used or used in combination
together with the first to third types of jointing elements. Further, a shielding
plate or a decorative plate may be provided. Accordingly, it is needless to say that
the techniques which are explained with reference to Figs. 1 to 59 can be selected
and combined with one another depending on the condition of the site, and they can
be modified appropriately within the scope of the technical concept.
INDUSTRIAL APPLICABILITY
[0137] As mentioned above, the construction panel P of the present invention can be easily
assembled, and the jointing strength between panels is high, and hence they can be
suitably used for the walls surrounding buildings, outer and inner walls or partition
walls of buildings, supporting walls, and also for construction of concrete structures
such as engineering buildings.
[0138] Further, it is possible to save energy by attaching the shielding plate, etc. on
the panel body.
[0139] The advantage for constructing the panels of the invention is to joint the upper
and lower and right and left and opposing panels with one another simply and quickly
without using instruments or auxiliary material and without resorting to skilled workers,
and to assemble the panels with high accuracy and precision, since the jointing members
and connecting members engage with one another, thereby enhancing economical effect.