[0001] This application claims the benefit of U.S. Provisional Application No. 60/083,351,
filed April 28, 1998, and U.S. Provisional Application No. 60/083,329, filed April
28, 1998.
BACKGROUND OF THE INVENTION
1. Field of the invention
[0002] This invention relates to a high-speed, high-force electromagnetic actuator and more
particularly, to an electromagnetic actuator for opening and closing a valve of an
internal combustion engine wherein a velocity of the armature is controlled upon landing
against a stator core of the actuator.
2. Description of Related Art
[0003] A conventional electromagnetic actuator for opening and closing a valve of an internal
combustion engine generally includes an electromagnet which, when energized, produces
an electromagnetic force on an armature. The armature is biased by a return spring
and the armature is coupled with a cylinder valve of the engine. The armature is held
by the electromagnet in one operating position against a stator core of the actuator
and, by deenergizing the electromagnet, the armature may move towards and into another
operating position by the return spring.
[0004] In an attempt to control the landing velocity of the armature, in certain electromagnetic
actuator systems, power to a coil of the actuator is applied to move the armature
across a gap and when the armature is approaching the stator core, a magnetic force
from the coil is removed to slow down the armature and hope for a quiet or "soft"
(near zero velocity) landing. Just before landing, the stator coil is reenergized
to draw the armature towards and land at the stator core.
[0005] In this type of arrangement, landing of the armature at a stator core is quite harsh
and may have a velocity of approximately one meter per second. However, a required
velocity value of the armature at landing calculated to provide acceptably quiet actuator
operation is less than 0.04 meters per second at 600 engine rpm and less than 0.4
meters per second 6,000 engine rpm.
[0006] Accordingly, there is a need to provide control of an armature of an electromagnetic
actuator to ensure that the armature completes its travel during its stroke but at
the same time produces a quiet or "soft" (near zero velocity) landing of the armature
against a stator core so as to prevent excessive impact wear on the armature and stator
core and to reduce the amount of noise produced by such impact.
[0007] US-A-5708355 describes a method of controlling an electromagnetic actuator having
at least one electromagnet and an armature that can be moved against a restoring spring.
An actual time of impact is derived and if it is earlier or later than an expected
time of impact, then the switch on time for the capturing electromagnet is changed
in a subsequent cycle to improve the chances of the time of impact being correct the
next time.
[0008] Also document DE 1 9544207 shows an electromagnetic actuator and a method to control
the armature landing speed.
SUMMARY OF THE INVENTION
[0009] In accordance with a first aspect of the present invention a method of controlling
velocity of an armature of an electromagnetic actuator as the armature moves from
a first position towards a second position, the electromagnetic actuator including
a coil and a core at said second position, said coil generating a magnetic force to
cause the armature to move towards and land at said core, and spring structure acting
on the armature to bias the armature away from said second position to a resetting
position, the method comprising selectively energizing said coil to permit said armature
to move at a certain velocity towards said core; the method further comprising determining
a certain voltage corresponding to a voltage across said coil when said armature is
moving toward said core; and using said certain voltage as a feedback variable to
control energy to said coil so as to control a velocity of said armature as said armature
moves towards said core; characterised in that the step of determining said certain
voltage includes providing a parametrically determined voltage which mirrors a terminal
voltage of said coil, said parametrically determined voltage defining said certain
voltage.
[0010] In accordance with a second aspect of the present invention, an electromagnetic actuator
comprises an armature movable between first and second positions during a stroke of
a cycle;
spring structure biasing said armature towards a resetting position generally between
said first and second positions;
a stator having a coil and a core at said first position, said coil being constructed
and arranged to apply a magnetic force, when energized, to the armature to cause the
armature to move towards and land at said core and to maintain said armature at said
core for a predetermined period;
circuit structure providing a certain voltage which corresponds to magnetic flux
of a magnetic circuit created by said coil, core and said armature; and
control structure to control movement of said armature, wherein said control structure
is constructed and arranged to determine said certain voltage when said armature is
approaching said core, and to use said certain voltage as a feedback variable to control
energy to said coil and thus control a velocity of said armature as said armature
moves towards said core; characterised in that said circuit structure is constructed
and arranged to provide a parametrically determined voltage which mirrors a terminal
voltage of said coil, said control structure using said parametrically determined
voltage as said feedback variable, said parametrically determined voltage defining
said certain voltage.
[0011] An object of the present invention is to fulfill the need referred to above. In accordance
with the principles of the present invention, this objective is obtained by providing
a method of controlling velocity of an armature of an electromagnetic actuator as
the armature moves from a first position towards a second position. The electromagnetic
actuator includes a coil and a core at the second position. The coil generates a magnetic
force to cause the armature to move towards and land at the core. Spring structure
acts on the armature to bias the armature away from the second position to a resetting
position. The method includes selectively energizing the coil to permit the armature
to move at a certain velocity towards the core. A certain voltage corresponding to
a voltage across the coil is determined when the armature is approaching the core.
The certain voltage is used as a feedback variable to control energy to the coil so
as to control a velocity of the armature as the armature moves towards the core. In
one embodiment, the certain voltage is a measured terminal voltage of the coil. In
another embodiment, the certain voltage is a parametrically determined voltage which
mirrors the coil terminal voltage.
[0012] In accordance with another aspect of the invention, an electromagnetic actuator is
provided and includes an armature movable between first and second positions. Spring
structure biases the armature towards a resetting position generally between the first
and second positions. A stator is provided which has a coil and a core at the first
position. The coil, when energized, applies a magnetic force to the armature to cause
the armature to move towards and land at the core and to maintain the armature at
the core for a predetermined period. Circuit structure provides a certain voltage
which corresponds to a rate of change of magnetic flux of a magnetic circuit created
by the coil and the armature. Control structure controls movement of the armature.
The control structure is constructed and arranged to determine the certain voltage
when the armature is approaching the core, and to use the certain voltage as a feedback
variable to control the rate of change of magnetic flux and thus control a velocity
of the armature as the armature moves towards the core.
[0013] Other objects, features and characteristics of the present invention, as well as
the methods of operation and the functions of the related elements of the structure,
the combination of parts and economics of manufacture will become more apparent upon
consideration of the following detailed description and appended claims with reference
to the accompanying drawings,'all of which form a part of this specification.
BRIEF DESCRIPTION OF THE DRAWING
[0014]
FIG. 1 is a sectional view of an electromagnetic actuator provided in accordance with
the principles of the present invention, shown in a valve open position;
FIG. 2 is a sectional view of the electromagnetic actuator of FIG. 1, but shown in
a valve closed position;
FIG. 3 is a waveform as applied to an electromagnetic actuator of the invention operating
in an open loop control mode;
FIG. 4 is a waveform of flux generation of an electromagnetic actuator of the invention
in an open loop mode of operation;
FIG. 5 is a schematic representation of a solenoid coil of the electromagnetic actuator
of FIG. 1, shown connected electrically to a programable current regulator,
FIG. 6 are waveforms of an actuator of the invention showing coil terminal voltage,
an integral of the terminal voltage, measured magnetic flux and the derivative of
the measured magnetic flux, to illustrate the relationships between terminal voltage
and magnetic flux;
FIG. 7 is a block diagram of a control circuit for the electromagnetic actuator in
accordance with a first embodiment of the present invention;
FIG. 8 is a graphical representation of an actuator of the invention operating in
a closed loop mode and when approaching a landing position, showing a current waveform,
a voltage waveform, a position waveform and a flux waveform;
FIG. 9 is a block diagram of a mirror circuit for an electromagnetic actuator provided
in accordance with a second embodiment of the invention; and
FIG. 10 are waveforms of an electromagnetic actuator of the invention operating in
a closed loop mode, utilizing the circuit of FIG. 9, to provide a soft landing of
the armature of the actuator.
DETAILED DESCRIPTION OF THE INVENTION
[0015] Referring to FIGS. 1 and 2, an electromagnetic actuator is shown, generally indicated
10, provided in accordance with the principles of the present invention. The electromagnetic
actuator 10 includes a first electromagnet, generally indicated at 12, which includes
a stator core 14 and a solenoid coil 16 associated with the stator core 14. A second
electromagnet, generally indicated at 18, is disposed generally in opposing relation
to the first electromagnet 12. The second electromagnet includes a stator core 20
and a solenoid coil 22 associated with the stator core 20. The electromagnetic actuator
10 includes an armature 24 which is attached to a stem 26 of a cylinder valve 28 through
a hydraulic valve adjuster 27. The armature 24 is disposed generally between the electromagnets
12 and 18 so as to be acted upon by the electromagnetic force created by the electromagnets.
In a deenergized state of the electromagnets 12 and 18, the armature 24 is maintained
in a position of rest (a resetting position) generally between the two electromagnets
12 and 18 by opposing working return springs 30 and 32. In a valve close position
(FIG 2), the armature 24 engages the stator core 14 of the first electromagnet 12.
[0016] To initiate motion of the armature 24 and thus the valve 28 from the closed position
into an open position (FIG. 1), a holding current through solenoid coil 16 of the
first electromagnet 12 is discontinued. As a result, a holding force of the electromagnet
12 falls below the spring force of the return spring 30 and thus the armature 24 begins
its motion accelerated by the return spring 30. To catch the armature 24 in the open
position, a catch current is applied to the electromagnet 18. Once the armature has
landed at the stator core 20, the catch current is changed to a hold current which
is sufficient to hold the armature at the stator core 20 for a predetermined period
of time.
[0017] FIG. 3 shows a system voltage timing waveform 31 of coil 16 of the electromagnetic
actuator 10 in an open loop mode of operation. To initiate movement of the armature
and thus move the valve 28 from a valve open position shown in FIG. 1 to a valve closed
position as shown a FIG. 2, full voltage is applied to the first solenoid coil 16
at the beginning of armature stroke at time T0. Simultaneously, power is removed from
the second solenoid coil 22 to release the armature 24 from the second stator core
20. Once the armature 24 is moving, voltage at the solenoid coil 16 is removed at
the time T1 to permit the armature 24 to travel as a spring mass system under simple
harmonic motion until it is near closing. At time T2, full coil voltage is applied
to the coil 16 to initiate a catch current phase. Finally, at a time T3, the coil
voltage on the receiving coil 16 is reduced to a value sufficient to hold the armature
24 to the stator core 14 against the bias of return spring 30.
[0018] FIG. 4 is a simplified flux waveform 33 of the electromagnetic actuator 10 in an
open loop mode of operation as obtained by a Hall sensor. When an initial voltage
pulse is applied to a solenoid coil, e.g., coil 16, flux begins to build up until
T1. At time T1, the voltage is removed and as the armature 24 is moving across the
gap 32, there is only a slight amount flux increase. At time T2, the voltage is re-applied
to the coil 16, the flux increases rapidly and at time T3 the voltage is reduced to
provide a holding current. In theory, values can be calculated for time T1, T2 and
T3 to achieve a desirable soft landing of the armature 24 against a stator core. In
practice, however, this is almost never achievable because the system is constantly
being perturbed by real world variation parameters such as damping, temperature, deflections,
tolerance stack up, vibration, engine gas loads, etc.
[0019] From the above discussion, is clear that some form of feedback algorithm is required
to increase the robustness of the armature control to ensure a soft landing thereof.
[0020] U. S. Patent Application No. 09/025,986, entitled "Electronically Controlling the
Landing of an Armature in an Electromagnetic Actuator", discloses using a flux sensor
to sense a rate of change of magnetic flux in an electromagnetic actuator. The rate
of change of flux sensed is used as a feedback variable to control a landing velocity
of an armature of the actuator by controlling the catch current. Sensing flux for
feedback control of an electromagnetic actuator has two distinct advantages over other
available parameters: (1) it is extremely sensitive in response (inverse square law)
to armature motion in a region near landing of the armature, and (2) its signal voltage
is monotonically increasing with increasing displacement of the armature. These features
do not apply to parameters such as position, velocity, or electrical current. The
use of a flux sensor in an electromagnetic actuator is effective in operation, however,
the cost of the actuator is increased due to the need for one or more flux sensors.
[0021] The invention provides feedback control based on a rate of change of flux without
the need for a flux sensor. Thus, in accordance with one aspect of the invention,
coil 16 (FIG. 5) is connected electrically to a programable current regulator 34.
Description of operation is made with regard to coil 16 and core 14 of the first electromagnet.
It can be appreciated that this description applies to the operation of the second
electromagnet as well. As is commonly employed, a current level of a sufficiently
large value is initially commanded in the solenoid coil 16 to achieve rapid movement
of the armature 24 through its stroke. The current level is then reduced to a value
just enough to hold the armature 24 in contact with the associated stator core 14
until the end of a desired cycle for the actuator 10 at which time current is reduced
zero. As shown in FIG. 5, the solenoid coil 16 has been represented as a pure inductance
in series with its internal resistance 36 and the current regulator 34 is a "black
box equivalent". The resistance R is essentially constant during this analysis but
the inductance L(t) is seen to be time varying as a function of (primarily) the position
of the armature and (secondarily) the magnetic hysteresis properties with respect
to magnetomotive force induced in the ferrous material of the armature 24 and associated
stator core 14.
[0022] Applying Kirchoff's Voltage Law around this simple series circuit shows that the
terminal voltage from (a) to (b) of the current regulator must at all times equal
the sum of the IR drop on the internal resistance R and the counter electromotive
force (EMF) of the coil. This is expressed mathematically in the following equation:

[0023] Furthermore, by Faraday's Law, the EMF of a coil having N number of turns equals
the product of the number of turns times the rate of change of flux in the coil 16.
In applications such as a solenoid coil for an electromagnetic actuator for a valve
of an internal combustion engine, the coil EMF is quite large during activation of
the armature (100 volts typical) while the IR drop term in Equation 1 is small enough
to be negligible for the purpose of sensing the rate of change of flux (6 to 8 volts
typical). Therefore, the terminal voltage on the coil 16 is nearly in exact proportion
to the time rate of change of the flux in the actuator 10 during operation. Thus,
this terminal voltage can be utilized as a feedback variable to control soft landing
of the armature 24 of the electromagnetic actuator 10, without the need for any external
flux sensor.
[0024] FIG. 6 shows waveforms of an actuator of the invention including a terminal voltage
of a coil of the actuator, an integral of the terminal voltage, magnetic flux as obtained
by a flux sensor for comparative purposes, and the derivative of the magnetic flux.
The applicants have determined a relationship exists between the terminal voltage
and the derivative of magnetic flux. This relationship is clearly shown in FIG. 6.
In addition, the integral of the terminal voltage is seen to be proportional to the
level of magnetic flux in the armature-stator magnetic circuit.
[0025] With reference to FIG. 7, a block diagram of an operating circuit according to one
embodiment of the present invention is shown. The circuit is based on controlling
the armature velocity near landing by regulating a rate of change of magnetic flux
in the armature/stator magnetic circuit by measuring the terminal voltage of the coil.
In the circuit of the FIG. 7, a terminal voltage 36 of a coil 16 is applied to a comparator
38. A threshold level 40 is also applied to the comparator 38. The output of the comparator
38 is "logically added" with a logic timing component 42 and is supplied to a drive
circuit 44 to drive an actuator 10. Once the actuator driver is energized, the solenoid
coil 16 is energized.
[0026] The measured coil terminal voltage 36, corresponding to the rate of change of magnetic
flux, is compared to the threshold level 40. The threshold level 40 is set at a desired
rate of change of magnetic flux at certain operating conditions of the actuator to
produce a soft landing of the armature. If the terminal voltage 36 is above the threshold
level 40, the catch current supplied to the solenoid coil 16 is decreased, and if
the terminal voltage 36 is below the threshold level 40, the catch current supplied
to the solenoid coil 16 is increased, thus controlling the magnetic flux 41 between
T2 and T3 as indicated in FIG. 8. This is a closed loop control and the velocity waveform
labeled "V" in FIG. 8 illustrates the landing velocity near zero at or near T3. The
magnetic flux waveform obtained from a flux sensor is indicated at "F" in FIG. 8 for
comparative purposes. The current waveform of a coil is indicated at "I" in FIG. 8.
The dip 46 in the current when the armature 24 seats at a stator core is illustrated.
Finally, the wave shape labeled "A" in FIG. 8 indicates the movement of the armature
24 from an initial position to a landing position at a stator core.
[0027] It is noted that the flux buildup is generally linear near impact of the armature
24 with a stator core, e.g., core 14. The buildup of the flux in this region 45 between
T2 and T3 is controlled by controlling the catch current and defines an inclined line.
Thus, as the armature 24 is approaching landing, the flux is inhibited, modulating
the magnetic force from the receiving stator core 14 and coil 16 and causing the velocity
of the armature 24 to approach zero. At T3, the flux is no longer inhibited and the
armature 24 is held against the stator core 14.
[0028] The final value of flux, which is the force on the armature, is set at T3 to the
hold current so as to just exceed the opposing spring force created by spring 30.
This permits rapid release of the armature 24 at the beginning of the next stroke
of the valve 28. In addition, the hold current minimizes the power required to control
the actuator 10.
[0029] Although measuring the coil terminal voltage directly is effective for controlling
soft landing of the armature 24 of an actuator 10, it is preferable to not physically
measure the high common mode voltage typically present at each terminal of the coil.
In an electromagnetic actuator 10 of the type used to control valves of an internal
combustion engine, the required common mode rejection ratio (CMRR) for the sensing
amplifier is on the order of 60 db. While this CMRR is within the state-of-the-art
for integrated circuit amplifiers, the real world applications of such measurement
suffer from offset drift and electrical interference due to extremely high dV/dt at
the voltage being measured.
[0030] Thus, in accordance with the principles of the present invention, a mirror image
of the coil terminal voltage and hence a mirror image of the rate of change of flux
in the actuator's magnetic circuit is provided by the circuit of the actuator 10 such
that there is no need to physically monitor the coil terminals to measure the coil
terminal voltage.
[0031] FIG. 9 shows a block diagram of a mirror circuit 43 the actuator 10 provided in accordance
with the principles of the present invention. The solenoid coil 16 of the actuator
10 is driven preferably by a pulse width modulation (PWM) (switchmode) current regulator
50 which provides a pulse train to a high voltage power transistor stage (including
a high operating voltage supply 52 and a power switch 54) which subsequently switches
voltage pulses across the load of the coil 16. It can be appreciated that power can
be regulated by other means, such as, for example, a voltage regulator or amplifier.
The flux mirror addition to this conventional approach consists of routing the logic
level PWM signal from the current regulator 50 through a buffer 56. The rail voltage
of the buffer 56 is derived from a scaled-down replica of the system high voltage
supply 52. Finally, the scaled and buffered pulse train 58 is smoothed by a low pass
filter 60.
[0032] The time constant of the low pass filter 60 is selected to match the rate of armature
motion in the actuator 10. The output from the low pass filter 60 is scaled-down from
and mirroring the high operating voltage of the coil and corresponds to the desired
time rate of change of magnetic flux d(phi)/dt which is used as a feedback variable
to control the landing velocity of the armature 24 in the manner discussed above.
[0033] The mirror circuit of the invention is much less troublesome to implement in real
world applications due to the reduction or elimination of problems caused by both
CMRR requirements and interference from high dV/dt.
[0034] FIG. 10 shows waveforms of an electromagnetic actuator 10 being controlled by the
mirror circuit of FIG. 8. "V" is the armature velocity which, as shown, decreases
to zero near T3. The coil current is indicated at "I" and the dip 46 in the current
occurs at T3. The actual magnetic flux is indicated at "F" which was obtained by a
flux sensor and is illustrated for comparative purposes. The rate of change of magnetic
flux d(phi)/dt is shown which corresponds to a parametrically determined voltage obtained
from the mirror circuit of FIG. 9. The applicants have found that the rate of change
of magnetic flux d(phi)/dt is controlled to be generally constant between T2 and T3
which is found to be optimal for providing the desired soft landing of the armature
24 at a stator core. By controlling the rate of change of magnetic flux between T2
and T3 in this manner, the highly non-linear characteristic of the flux buildup (and
hence the force on the armature) is eliminated to provide the desired soft landing
of the armature.
[0035] It has thus been seen that the objects of this invention have been fully and effectively
accomplished. It will be realized, however, that the foregoing preferred embodiments
have been shown and described for the purposes of illustrating the structural and
functional principles of the present invention, as well as illustrating the methods
of employing the preferred embodiments and are subject to change without departing
from such principles.
1. A method of controlling velocity of an armature of an electromagnetic actuator as
the armature moves from a first position towards a second position, the electromagnetic
actuator including a coil and a core at said second position, said coil generating
a magnetic force to cause the armature to move towards and land at said core, and
spring structure acting on the armature to bias the armature away from said second
position to a resetting position, the method comprising selectively energizing said
coil to permit said armature to move at a certain velocity towards said core; the
method further comprising determining a certain voltage corresponding to a voltage
across said coil when said armature is moving toward said core; and using said certain
voltage as a feedback variable to control energy to said coil so as to control a velocity
of said armature as said armature moves towards said core; characterised in that the step of determining said certain voltage includes providing a parametrically
determined voltage which mirrors a terminal voltage of said coil, said parametrically
determined voltage defining said certain voltage.
2. The method according to claim 1, wherein selectively energizing said coil includes
applying a catch current to said coil when said armature is approaching said core,
said catch current being controlled based on a value of said certain voltage.
3. The method according to claim 1, wherein said parametrically determined voltage is
less than said terminal voltage.
4. The method according to claim 1, wherein said coil is driven by a current regulator,
and wherein a circuit of said electromagnetic actuator includes a buffer and a low
pass filter, the method including:
routing a logic level signal from the current regulator through said buffer, rail
voltage at said buffer being derived from a scaled-down replica of a high voltage
supply of said actuator, and
smoothing a scaled and buffered pulse train from said buffer with said low pass filter,
an output of said low pass filter defining said parametrically determined voltage.
5. The method according to claim 1, wherein the velocity of said armature is controlled
so as to be substantially zero as said armature lands at said core.
6. The method according to claim 2, wherein once said armature lands at said core, said
catch current is changed to a current sufficient to hold said armature at said core.
7. The method according to claim 1, wherein said certain voltage is proportional to a
rate of change of magnetic flux of a magnetic circuit created by said coil, core and
said armature, and said velocity of said armature being controlled by controlling
current to said coil and thus controlling said rate of change of magnetic flux.
8. The method according to claim 7, wherein said rate of change of magnetic flux is controlled
to be generally constant.
9. A method according to any preceding claim, wherein said electromagnetic actuator further
includes another coil and core at said first position said method further comprising:
selectively energizing the other of said coils to draw said armature at a certain
velocity towards the core associated with said other coil;
determining a certain voltage corresponding to a voltage across said other coil when
said armature is approaching said core associated with said other coil; and
using said certain voltage as a feedback variable during said cycle to control energy
to said other coil so as to control a velocity of said armature as said armature moves
towards said core associated with said other coil.
10. An electromagnetic actuator comprising:
an armature movable between first and second positions during a stroke of a cycle;
spring structure biasing said armature towards a resetting position generally between
said first and second positions;
a stator having a coil and a core at said first position, said coil being constructed
and arranged to apply a magnetic force, when energized, to the armature to cause the
armature to move towards and land at said core and to maintain said armature at said
core for a predetermined period;
circuit structure providing a certain voltage which corresponds to magnetic flux of
a magnetic circuit created by said coil, core and said armature; and
control structure to control movement of said armature, wherein said control structure
is constructed and arranged to determine said certain voltage when said armature is
approaching said core, and to use said certain voltage as a feedback variable to control
energy to said coil and thus control a velocity of said armature as said armature
moves towards said core; characterised in that said circuit structure is constructed and arranged to provide a parametrically determined
voltage which mirrors a terminal voltage of said coil, said control structure using
said parametrically determined voltage as said feedback variable, said parametrically
determined voltage defining said certain voltage.
11. The electromagnetic actuator according to claim 10, wherein said certain voltage corresponds
to a rate of change of said magnetic flux.
12. The electromagnetic actuator according to claim 10, wherein said control structure
is constructed and arranged to use a terminal voltage of said coil as said feedback
variable, said terminal voltage defining said certain voltage.
13. The electromagnetic actuator according to claim 10, wherein said control structure
is constructed and arranged to control a velocity of said armature to be substantially
zero upon landing of said armature at said core.
14. The electromagnetic actuator according to claim 10, wherein said circuit structure
includes a buffer and a low pass filter, said buffer receiving a logic level signal
from the current regulator, rail voltage at said buffer being derived from a scaled-down
replica of a high voltage supply of said actuator, a scaled and buffered pulse train
from said buffer being smoothed with said low pass filter, an output of said low pass
filter defining said parametrically determined voltage.
15. The electromagnetic actuator according to claim 10, further comprising a second stator
having a coil and an associated core at said second position, said control structure
being constructed and arranged to determine a certain voltage relating to said coil
of said second stator when said armature is near said core of said second stator,
and to use said certain voltage with respect to said second stator as a feedback variable
during said cycle to control velocity of said armature as said armature approaches
said core of said second stator.
16. The electromagnetic actuator according to claim 15, wherein said armature has opposing
surfaces, said spring structure comprising a pair of springs, each spring of said
pair being operatively associated with a respective one of said opposing surfaces
of said armature and with a respective stator, said springs having generally equal
spring constants so that in said resetting position, said springs apply generally
equal and opposite forces to said armature so that said armature is disposed generally
between said first and second stators.
17. The electromagnetic actuator according to claim 10, further comprising a valve member
connected to said armature.
1. Verfahren zur Steuerung der Geschwindigkeit eines Ankers eines elektromagnetischen
Stellgliedes, wenn sich der Anker aus einer ersten Position zu einer zweiten Position
hin bewegt, wobei das elektromagnetische Stellglied eine Spule und einen Kern in der
besagten zweiten Position, wobei die besagte Spule eine magnetische Kraft erzeugt,
die bewirkt, dass sich der Anker zu dem besagten Kern hin bewegt und an ihm zur Anlage
kommt, und eine Federkonstruktion, die so auf den Anker einwirkt, dass sie den Anker
von der besagten zweiten Position weg in Richtung einer Rückstellposition vorbelastet,
umfasst, wobei das Verfahren darin besteht, die besagte Spule selektiv zu erregen,
um dem besagten Anker zu ermöglichen, sich mit einer gewissen Geschwindigkeit zu dem
besagten Kern hin zu bewegen; wobei das Verfahren ferner darin besteht, eine gewisse
Spannung zu bestimmen, die einem Spannungsabfall an der besagten Spule entspricht,
wenn sich der besagte Anker zu dem besagten Kern hin bewegt; und die besagte gewisse
Spannung als eine Rückführgröße zur Steuerung der der besagten Spule zugeführten Energie
zu verwenden, um die Geschwindigkeit des besagten Ankers zu steuern, wenn sich der
besagte Anker zu dem besagten Kern hin bewegt; dadurch gekennzeichnet, dass der Schritt des Bestimmens der besagten gewissen Spannung das Bereitstellen einer
parametrisch bestimmten Spannung umfasst, welche eine Klemmenspannung der besagten
Spule widerspiegelt, wobei die besagte parametrisch bestimmte Spannung die besagte
gewisse Spannung definiert.
2. Verfahren nach Anspruch 1, wobei das selektive Erregen der besagten Spule darin besteht,
einen "Fangstrom" an die besagte Spule anzulegen, wenn sich der besagte Anker dem
besagten Kern nähert, wobei der besagte "Fangstrom" auf der Basis eines Wertes der
besagten Spannung geregelt wird.
3. Verfahren nach Anspruch 1, wobei die besagte parametrisch bestimmte Spannung kleiner
als die besagte Klemmenspannung ist.
4. Verfahren nach Anspruch 1, wobei die besagte Spule von einem Stromregler angesteuert
wird und wobei eine Schaltung des besagten elektromagnetischen Stellgliedes eine Pufferstufe
und ein Tiefpassfilter umfasst, wobei das Verfahren umfasst:
das Leiten eines Signals mit Logikpegel über die besagte Pufferstufe, wobei die Schienenspannung
an der besagten Pufferstufe von einer maßstäblich verkleinerten Kopie einer Hochspannungsversorgung
des besagten Stellgliedes abgeleitet wird, und
das Glätten einer maßstäblich verkleinerten und gepufferten Pulsfolge von der besagten
Pufferstufe mit dem besagten Tiefpassfilter, wobei ein Ausgang des besagten Tiefpassfilters
die besagte parametrisch bestimmte Spannung definiert.
5. Verfahren nach Anspruch 1, wobei die Geschwindigkeit des besagten Ankers so geregelt
wird, dass sie praktisch null beträgt, wenn der besagte Anker an dem besagten Kern
zur Anlage kommt.
6. Verfahren nach Anspruch 2, wobei, sobald der besagte Anker an dem besagten Kern zur
Anlage kommt, der besagte "Fangstrom" in einen Haltestrom geändert wird, der ausreichend
ist, um den besagten Anker an dem besagten Kern zu halten.
7. Verfahren nach Anspruch 1, wobei die besagte Spannung proportional zur Änderungsgeschwindigkeit
des Magnetflusses eines von der besagten Spule, dem Kern und dem besagten Anker erzeugten
Magnetkreises ist, und wobei die besagte Geschwindigkeit des besagten Ankers geregelt
wird, indem der der besagten Spule zugeführte Strom geregelt wird und folglich die
besagte Änderungsgeschwindigkeit des Magnetflusses geregelt wird.
8. Verfahren nach Anspruch 7, wobei die besagte Änderungsgeschwindigkeit des Magnetflusses
so geregelt wird, dass sie im Wesentlichen konstant ist.
9. Verfahren nach einem der vorhergehenden Ansprüche, wobei das besagte elektromagnetische
Stellglied ferner eine weitere Spule und einen weiteren Kern an der besagten ersten
Position umfasst, wobei das besagte Verfahren ferner umfasst:
das selektive Erregen der anderen der besagten Spulen, um den besagten Anker mit einer
gewissen Geschwindigkeit zu dem zu der besagten anderen Spule gehörigen Kern hin anzuziehen;
das Bestimmen einer gewissen Spannung, die einem Spannungsabfall an der besagten anderen
Spule entspricht, wenn sich der besagte Anker dem besagten zu der besagten anderen
Spule gehörigen Kern nähert; und
die Verwendung der besagten gewissen Spannung als Rückführgröße während des besagten
Zyklus zur Steuerung der der besagten anderen Spule zugeführten Energie, um die Geschwindigkeit
des besagten Ankers zu steuern, wenn sich der besagte Anker zu dem besagten zu der
besagten anderen Spule gehörigen Kern hin bewegt.
10. Elektromagnetisches Stellglied, welches umfasst:
einen Anker, der sich während eines Hubs eines Zyklus zwischen einer ersten und einer
zweiten Position bewegen kann;
eine Federkonstruktion, die den besagten Anker in Richtung einer Rückstellposition
vorbelastet, die sich im Wesentlichen zwischen der besagten ersten und der besagten
zweiten Position befindet;
einen Ständer, der eine Spule und einen Kern in der besagten ersten Position aufweist,
wobei die besagte Spule so konstruiert und angeordnet ist, dass sie, wenn sie erregt
wird, eine magnetische Kraft auf den Anker ausübt, um zu bewirken, dass sich der Anker
zu dem besagten Kern hin bewegt und an ihm zur Anlage kommt und dass der besagte Anker
für eine vorgegebene Zeitdauer an dem besagten Kern gehalten wird;
eine Schaltungsanordnung, die eine gewisse Spannung zur Verfügung stellt, welche einem
Magnetfluss eines von der besagten Spule, dem Kern und dem besagten Anker erzeugten
Magnetkreises entspricht; und
eine Steuerungsanordnung, um die Bewegung des besagten Ankers zu steuern, wobei die
besagte Steuerungsanordnung so konstruiert und gestaltet ist, dass sie die besagte
gewisse Spannung bestimmt, wenn sich der besagte Anker dem besagten Kern nähert, und
die besagte gewisse Spannung als eine Rückführgröße zur Steuerung der der besagten
Spule zugeführten Energie verwendet und folglich die Geschwindigkeit des besagten
Ankers steuert, wenn sich der besagte Anker zu dem besagten Kern hin bewegt; dadurch gekennzeichnet, dass die besagte Steuerungsanordnung so konstruiert und gestaltet ist, dass sie eine parametrisch
bestimmte Spannung zur Verfügung stellt, welche eine Klemmenspannung der besagten
Spule widerspiegelt, wobei die besagte Steuerungsanordnung die besagte parametrisch
bestimmte Spannung als die besagte Rückführgröße verwendet, wobei die besagte parametrisch
bestimmte Spannung die besagte gewisse Spannung definiert.
11. Elektromagnetisches Stellglied nach Anspruch 10, wobei die besagte gewisse Spannung
der. Änderungsgeschwindigkeit des besagten Magnetflusses entspricht.
12. Elektromagnetisches Stellglied nach Anspruch 10, wobei die besagte Steuerungsanordnung
so konstruiert und gestaltet ist, dass sie eine Klemmenspannung der besagten Spule
als die besagte Rückführgröße verwendet, wobei die besagte Klemmenspannung die besagte
gewisse Spannung definiert.
13. Elektromagnetisches Stellglied nach Anspruch 10, wobei die besagte Steuerungsanordnung
so konstruiert und gestaltet ist, dass sie die Geschwindigkeit des besagten Ankers
so regelt, dass sie praktisch null beträgt, wenn der besagte Anker an dem besagten
Kern zur Anlage kommt.
14. Elektromagnetisches Stellglied nach Anspruch 10, wobei die besagte Schaltungsanordnung
eine Pufferstufe und ein Tiefpassfilter umfasst, wobei die besagte Pufferstufe vom
Stromregler ein Signal mit Logikpegel empfängt, wobei die Schienenspannung an der
besagten Pufferstufe von einer maßstäblich verkleinerten Kopie einer Hochspannungsversorgung
des besagten Stellgliedes abgeleitet wird, wobei eine maßstäblich verkleinerte und
gepufferte Pulsfolge von der besagten Pufferstufe mit dem besagten Tiefpassfilter
geglättet wird, wobei ein Ausgang des besagten Tiefpassfilters die besagte parametrisch
bestimmte Spannung definiert.
15. Elektromagnetisches Stellglied nach Anspruch 10, welches ferner einen zweiten Ständer,
der eine Spule und einen zugehörigen Kern aufweist, in der besagten zweiten Position
umfasst, wobei die besagte Steuerungsanordnung so konstruiert und gestaltet ist, dass
sie eine gewisse Spannung bestimmt, die mit der besagten Spule des besagten zweiten
Ständers im Zusammenhang steht, wenn sich der besagte Anker in der Nähe des besagten
Kerns des besagten zweiten Ständers befindet, und die besagte gewisse Spannung im
Hinblick auf den besagten zweiten Ständer als Rückführgröße während des besagten Zyklus
zur Steuerung der Geschwindigkeit des besagten Ankers verwendet, wenn sich der besagte
Anker dem besagten Kern des besagten zweiten Ständers nähert.
16. Elektromagnetisches Stellglied nach Anspruch 15, wobei der besagte Anker einander
gegenüberliegende Flächen aufweist, wobei die besagte Federkonstruktion ein Paar Federn
umfasst, wobei jede Feder des besagten Paares auf eine wirksame Weise mit jeweils
einer der besagten einander gegenüberliegenden Flächen des besagten Ankers und mit
jeweils einem Ständer gekoppelt ist, wobei die besagten Federn im Wesentlichen gleiche
Federkonstanten aufweisen, so dass die besagten Federn in der besagten Rückstellposition
im Wesentlichen gleiche, zueinander entgegengerichtete Kräfte auf den besagten Anker
ausüben, so dass der besagte Anker im Wesentlichen zwischen dem besagten ersten und
dem besagten zweiten Ständer angeordnet ist.
17. Elektromagnetisches Stellglied nach Anspruch 10, welches ferner ein Ventilelement
umfasst, das mit dem besagten Anker verbunden ist.
1. Procédé de commande de la vitesse d'un induit d'un actionneur électromagnétique lorsque
l'induit se déplace à partir d'une première position vers une deuxième position, l'actionneur
électromagnétique comprenant une bobine et un noyau dans ladite deuxième position,
ladite bobine générant une force magnétique pour amener l'induit à se déplacer vers
ledit noyau et y accoster, et une structure de ressort agissant sur l'induit pour
solliciter l'induit en éloignement de ladite deuxième position vers une position de
réarmement, le procédé comprenant l'excitation sélective de ladite bobine pour permettre
audit induit de se déplacer à une certaine vitesse vers ledit noyau; le procédé comprenant
également la détermination d'une certaine tension correspondant à une tension à travers
ladite bobine quand ledit induit se déplace vers ledit noyau ; et l'utilisation de
ladite certaine tension comme variable de réaction pour commander l'énergie destinée
à ladite bobine de façon à commander une vitesse dudit induit lorsque ledit induit
se déplace vers ledit noyau ; caractérisé en ce que l'étape de détermination de ladite certaine tension comprend la fourniture d'une
tension déterminée de façon paramétrée qui reflète une tension aux bornes de ladite
bobine, ladite tension déterminée de façon paramétrée définissant ladite certaine
tension.
2. Procédé selon la revendication 1, où l'excitation sélective de ladite bobine comprend
l'application d'un courant de capture à ladite bobine quand ledit induit s'approche
dudit noyau, ledit courant de capture étant commandé sur la base d'une valeur de ladite
certaine tension.
3. Procédé selon la revendication 1, où ladite tension déterminée de façon paramétrée
est inférieure à ladite tension aux bornes.
4. Procédé selon la revendication 1, où ladite bobine est attaquée par un régulateur
de courant, et où un circuit dudit actionneur électromagnétique comprend un tampon
et un filtre passe-bas, le procédé comprenant :
l'acheminement d'un signal de niveau logique provenant du régulateur de courant à
travers ledit tampon, la tension de rail au niveau dudit tampon étant dérivée d'une
réplique réduite d'une alimentation en haute tension dudit actionneur, et
le lissage d'un train d'impulsions mis à l'échelle et tamponné en provenance dudit
tampon avec ledit filtre passe-bas, une sortie dudit filtre passe-bas définissant
ladite tension déterminée de façon paramétrée.
5. Procédé selon la revendication 1, où la vitesse dudit induit est commandée de façon
à être essentiellement nulle lorsque ledit induit accoste ledit noyau.
6. Procédé selon la revendication 2, où une fois que ledit induit accoste ledit noyau,
ledit courant de capture est modifié en un courant suffisant pour retenir ledit induit
au niveau dudit noyau.
7. Procédé selon la revendication 1, où ladite certaine tension est proportionnelle à
un taux de variation de flux magnétique d'un circuit magnétique créé par ladite bobine,
ledit noyau et ledit induit, et ladite vitesse dudit induit étant commandée en commandant
le courant destiné à ladite bobine et en commandant ainsi ledit taux de variation
de flux magnétique.
8. Procédé selon la revendication 7, où ledit taux de variation de flux magnétique est
commandé de façon à être généralement constant.
9. Procédé selon l'une quelconque des revendications précédentes, où ledit actionneur
électromagnétique comprend également une autre bobine et un autre noyau dans ladite
première position, ledit procédé comprenant également :
l'excitation sélective de l'autre desdites bobines pour attirer l'induit à une certaine
vitesse vers le noyau associé à ladite autre bobine ;
la détermination d'une certaine tension correspondant à une tension à travers ladite
autre bobine quand ledit induit s'approche dudit noyau associé à ladite autre bobine
; et
l'utilisation de ladite certaine tension comme variable de réaction pendant ledit
cycle pour commander l'énergie destinée à ladite autre bobine de façon à commander
une vitesse dudit induit lorsque ledit induit se déplace vers ledit noyau associé
à ladite autre bobine.
10. Actionneur électromagnétique, comprenant :
un induit mobile entre des première et deuxième positions pendant une course d'un
cycle ;
une structure de ressort sollicitant ledit induit vers une position de réarmement
généralement entre lesdites première et deuxième positions ;
un stator ayant une bobine et un noyau dans ladite première position, ladite bobine
étant réalisée et agencée pour appliquer, quand elle est excitée, une force magnétique
à l'induit pour amener l'induit à se déplacer vers ledit noyau et l'accoster et pour
maintenir ledit induit au niveau dudit noyau pendant une période prédéfinie ;
une structure de circuit fournissant une certaine tension qui correspond aux flux
magnétiques d'un circuit magnétique créé par ladite bobine, ledit noyau et ledit induit
; et
une structure de commande pour commander le mouvement dudit induit, où ladite structure
de commande est réalisée et agencée pour déterminer ladite certaine tension quand
ledit induit s'approche dudit noyau, et pour utiliser ladite certaine tension comme
variable de réaction pour commander l'énergie destinée à ladite bobine et commander
ainsi une vitesse dudit induit quand ledit induit se déplace vers ledit noyau ; caractérisé en ce que ladite structure de circuit est réalisée et agencée pour fournir une tension déterminée
de façon paramétrée qui reflète une tension aux bornes de ladite bobine, ladite structure
de commande utilisant ladite tension déterminée de façon paramétrée comme ladite variable
de réaction, ladite tension déterminée de façon paramétrée définissant ladite certaine
tension.
11. Actionneur électromagnétique selon la revendication 10, où ladite certaine tension
correspond à un taux de variation dudit flux magnétique.
12. Actionneur électromagnétique selon la revendication 10, où ladite certaine structure
de commande est réalisée et agencée pour utiliser une tension aux bornes de ladite
bobine comme la dite variable de réaction, ladite tension aux bornes définissant ladite
certaine tension.
13. Actionneur électromagnétique selon la revendication 10, où ladite structure de commande
est réalisée et agencée pour commander une vitesse dudit induit pour qu'elle soit
essentiellement nulle lorsque ledit induit accoste ledit noyau.
14. Actionneur électromagnétique selon la revendication 10, où ladite structure de circuit
comprend un tampon et un filtre passe-bas, ledit tampon recevant un signal de niveau
logique provenant du régulateur de courant, la tension de rail au niveau dudit tampon
étant dérivée d'une réplique réduite d'une alimentation en haute tension dudit actionneur,
un train d'impulsions mis à l'échelle et tamponné provenant dudit tampon étant lissé
avec ledit filtre passe-bas, une sortie dudit filtre passe-bas définissant ladite
tension déterminée de façon paramétrée.
15. Actionneur électromagnétique selon la revendication 10, comprenant également un deuxième
stator ayant une bobine et un noyau associé dans ladite deuxième position, ladite
structure de commande étant réalisée et agencée pour déterminer une certaine tension
en relation avec ladite bobine dudit deuxième stator quand ledit induit est proche
dudit noyau dudit deuxième stator, et pour utiliser ladite certaine tension par rapport
audit deuxième stator comme une variable de réaction pendant ledit cycle pour commander
la vitesse dudit induit quand ledit induit s'approche dudit noyau dudit deuxième stator.
16. Actionneur électromagnétique selon la revendication 15, où ledit induit a des surfaces
opposées, ladite structure de ressort comprenant une paire de ressorts, chaque ressort
de ladite paire étant associé de façon opérationnelle à une surface respective desdites
surfaces opposées dudit induit et à un stator respectif, lesdits ressorts ayant des
constantes de ressort généralement égales de sorte que dans ladite position de réarmement,
lesdits ressorts appliquent des forces généralement égales et opposées audit induit
de sorte que ledit induit est disposé généralement entre lesdits premier et deuxième
stators.
17. Actionneur électromagnétique selon la revendication 10, comprenant également un élément
de soupape raccordé audit induit.