BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to an electric connector for use to electrically connect
two or more, particularly two 'VVF' cables together to diverge a branch from a bus
cable, whether the latter is existing or being newly wired. Each 'VVF' cable consists
of two or three conductors ( in the so-called 'two-wire' cable or 'three-wire' cable,
respectively ) that are covered each tightly with an internal insulating jacket. An
external insulating mantle in turn tightly covers the internal jackets. Both the jackets
and the mantle are formed of the same or different polyvinyl chloride resins ( symbolized
as 'PVC-PVC' and abbreviated to 'VV') or the like. The two or three conductors are
arranged side by side to render the cable flat ( abbreviated to 'F' ), so that the
cables of this kind are usually called 'VVF' cables as above and will be referred
to as so hereinafter.
Prior Art
[0002] Such branching works for two-wire or three-wire VVF cables are and have been being
required and done very often in many cases. Although the conductors in each cable
are usually covered with respective internal insulating jackets, it is necessary for
them to be distinct one from another by colors of their jackets. This is for the purpose
of ensuring that any electric apparatuses or equipments receive through the branches
electric power with correct positive and negative polarities. Therefore, two colors
such as 'white' and 'black' readily distinguishable from each other are applied to
the internal insulators of two-wire VVF cables. Three colors such as 'white', 'black'
and 'red' are also applied to three-wire VVF cables. When diverging a branch from
a bus cable, every two conductors being of the same color and included in the branch
and the bus cables are connected one to another.
[0003] If in such a branching operation the bus cable is a live wire, then this cable has
to be switched off at first to avoid an electric shock. Fig. 19 shows a subsequent
branching operation, in which the bus cable 3 will be severed to provide two cable
ends at any desired location. The external mantle 31 are then removed from the two
cable ends so that a positive conductor and a negative conductor have their end portions
freed from the mantle. Thereafter, each conductor end 33 will be exposed by removing
a proper length of its internal jacket 32. Likewise, an end of the branch VVF cable
3' will also be treated with to remove proper lengths of its insulating mantle 31
and jackets 32 from the positive and negative conductors so that end portions thereof
are exposed. Next, the positive conductor ends 33a of the bus cable and branch cable
are placed together into a metal sleeve 6, which is embedded in an insulating cap
61 having a closed end. By crimping the metal sleeve 6 with a pair of pressing tool's
parts forcibly gripping the insulating cap, those juxtaposed ends of positive conductors
are conductively united, with negative ones being treated with in the same manner.
[0004] In the prior art method summarized above, the live bus cable from which a branch
has to be diverged must be switched off before beginning the branching operation,
thereby causing power cut for safety of the branching operator in spite of a considerably
elongated period of power cut due to very cumbersome and inefficient works.
[0005] JP-A-10-125365 discloses a connector system in which a bus cable to be branched to
another cable is mounted side by side with the other cable. Two cutting contacts having
blades that pierce the mantle are inserted into the connector and insulating jackets
of the conductors therein. The blades have recesses that make electrical contact with,
and provide a conducting path between, one conductor of each cable. The contacts are
arranged such that conductors in the respective cables of the same polarity are connected.
Each contact has two identically shaped blades, with side cutters joining the two
blades in a plane perpendicular to, and defined by, the non-cutting side edges of
the blades. These side cutters assist in piercing the mantle as the contacts are inserted
into the cable. If the connectors are inserted into the cable in a direction such
that the side cutters pierce the jacket of a first conductor, which neighbours a second
conductor being cut by the blades, the side cutter may unintentionally make contact
with the first conductor.
[0006] Therefore, an object of the present invention is to provide an electric connector
with which the branching operation can be finished safely and rapidly without necessity
of previously removing the insulating mantle and jackets from VVF cables involved
in the operation.
[0007] Another object of the present invention is to provide an electrical connector having
a body and contacts designed such that each contact being forced into the body can
automatically separate positive conductors from negative conductors, all the conductors
being tightly covered with respective jackets, whereby good conduction is achieved
between mating conductors of the same polarity without impairing insulation between
the neighbouring conductors of different polarities.
SUMMARY OF THE INVENTION
[0008] In order to achieve these objects, there is provided an electric connector for use
to branch at least one flat VVF cable to another flat VVF cable, each VVF cable comprising
at least two wires, each wire comprising a conductor and an insulating jacket, the
connector comprising at least two but fewer than four contacts and a connector body,
each contact being made of a conductive metal sheet and the body being made of an
insulating plastics material,
each contact being generally of an inverted-U shape and comprising two parallel
unit pieces, two slits formed in each unit piece being spaced apart a first distance
from each other and shaped such that each slit is capable of piercing an external
insulating mantle of a cable as well as the internal insulating jacket covering one
of the conductors of one of the cables, whereby the two slits are allowed to bite
the respective conductors to allow electrical conduction between respective conductors
of the cables having the same polarity,
each contact comprising side cutters located adjacent to the respective slits so
as to pierce the mantle and be forced in between the two neighbouring jackets, the
side cutters formed by an edge of respective ears, the edges facing in a direction
of insertion of the contact into the cable, and the ears being formed integral with,
and bent perpendicular to, the parallel unit pieces so as to extend toward each other,
the connector body being composed of two complementary halves engageable with each
other and having two straight grooves lying parallel with each other and spaced a
second distance from each other, the second distance being substantially equal to
the first distance, and at least two slots for receiving the contacts are formed in
a direction perpendicular to the straight grooves and through one of the complementary
halves,
characterised in that shoulders facing in a direction of insertion of the contact
into the cables and devoid of blades are formed by each ear at locations each between
the side cutter and the slit, the shoulders being adjacent to the side cutter, such
that a basal end of each ear is included in the same plane as the unit piece.
[0009] Width of each groove is substantially equal to width of each cable. Two or more slots
formed in a direction perpendicular to the grooves and through one of the complementary
halves are intended to receive the contacts. The neighboring two slots are offset
from each other by a distance equal to the pitch at which the conductors are arranged
transversely of each cable.
[0010] Preferably, the contacts are made of a hard conductive material such as copper alloys
harder than the conductors made of copper. Width of each slit is smaller than diameter
of each conductor so that the latter will be bitten at its opposite lateral and peripheral
portions by the slit, whereby these portions subjected to local plastic deformation
are surely brought into conductive connection with said conductor.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011]
Fig. 1 is a perspective view of a connector provided in an embodiment with outsides
of an upper and lower halves of the opened connector body facing up and with contacts
having not been placed yet through the upper half;
Fig. 2 also is a perspective view of the connector with insides of those halves facing
up;
Fig. 3 corresponds to Fig. 1, but two contacts having their lower portions inserted
in the upper half to be held thereon temporarily;
Fig. 4 corresponds to Fig. 2, wherein one cable's body as a bus as well as another
cable's end as a branch having been placed in the lower half of the connector, each
cable being a two-wire VVF cable;
Fig. 5 is a perspective view showing the connector whose upper half have been folded
onto the lower half to grip therebetween the cables, with the contacts having been
set in slots formed in the upper half;
Fig. 6 corresponds to Fig. 5, but the contacts being currently forced by a press into
the connector;
Fig. 7 in turn corresponds to Fig. 6, but the contacts having already been forced
into the connector;
Fig. 8 is a perspective view of the connector and the cables crimped therein, with
the contacts having been hidden with a closed lid of said connector;
Fig. 9 is a transverse cross section corresponding to Fig. 8;
Fig. 10 is an enlarged cross section taken along the line B - B in Fig. 9 so as to
illustrate the function of side cutters;
Fig. 11 is an opened-up perspective view corresponding to Fig. 8, with some portions
being cut off for the purpose of clear visual presentation;
Fig. 12 is an enlarged perspective view of an example of the contact shown in its
disassembled state;
Fig. 13 corresponds to Fig. 12 and shows the contact in its assembled state;
Fig. 14 is an enlarged perspective view of another example of the contact shown in
its disassembled state;
Figs. 15 corresponds to Fig. 14 and shows the contact in its assembled state;
Figs. 16(a) and 16(b) are plan views of some examples of slots for receiving the contacts;
Figs. 17(a), 17(b), 17(c) and 17(d) are plan views of the connector used in various
modes;
Fig. 18 is a perspective view of the connector in another embodiment of the invention;
and
Fig. 19 is a perspective view of VVF cables that are being crimped together according
to a prior art method.
THE PREFERRED EMBODIMENTS
[0012] Figs. 1 to 13 show an electric connector provided in an embodiment and adapted for
use with two-wire VVF cables. Contacts 1 are made by pressing a conductive brass sheet
harder than the cables 3 and 3', and each of an inverted-U shape. Each contact 1 is
composed of two parallel and thin unit pieces 1a, and two slits 11 formed in each
piece are separated by a valley 12 to be spaced a distance 'D' from each other. Those
slits 11 are shaped such that they will pierce an external insulating mantle 31 and
an internal insulating jacket 32 so as to bite a conductor 33 covered therewith.
[0013] Side cutters 13 are disposed beside the respective slits 11, and each side cutter
extends between and perpendicular to the parallel and thin unit pieces 1a and has
its basal ends integral therewith. Those side cutters will pierce the mantle 31 at
a portion thereof intermediate the jackets 32, so that the latter may be separated
from each other.
[0014] A lower end of each slit 11 intervenes between a pair of V-shaped blades designed
such that they will pierce and sever both the mantle 31 and the jackets 32, thereby
allowing the slit to bite and grip the conductor 33 in the so-called 'insulation displacement'
manner.
[0015] As is shown in the drawings, the slits 11 are slanted with respect to two parallel,
imaginarily vertical lines along which the contact will advance into the connector.
Due to this feature, one of the conductors forced to fit in each slit will be repelled
from the other conductor included in the same cable, as the contact is struck into
the connector.
[0016] As will be best seen Fig. 12 and 13, each side cutter 13 consists of lower edges
of ears 13a and 13a that protruding from and integral with the unit pieces 1a confronting
one another. Each ear 13a is bent at right angle at its basal portion continuing to
the piece 1a, so that ends of those ears protruding towards each other do abut against
one another. Width in the vertical direction ( in the same sense as above ) of the
ears 13a is rendered as small as possible, but not impermissibly lowering their strength.
An idle space appearing above each ear 13a is filled with one of vertical tablets
14a made of a plastics. Thus, the side cutters 13 will be provided with a sufficient
ability of piercing the insulating mantle and jackets on one hand, and satisfactory
protection from electric shock will be ensured even if they would fail to make their
correct way in between the neighboring conductors 30 in one cable.
[0017] In the example shown in Figs. 12 and 13, the outer vertical tablet 14a is formed
integral with a horizontal plastics tablet 14 to assume an L-shape. Alternatively,
three discrete tablets 14, 14a and 14a may be employed, or two vertical ones 14a of
them may be dispensed with.
[0018] The basal end of each ear 13a is included in the same plane as the unit piece 1a,
but protruding sideways therefrom such that a shoulder 15 facing downwards is defined
between said ear's end and a lateral lower edge of the piece's portion located beside
each slit. Thus, a pair of those shoulders 15 are disposed at opposite ends of each
side cutter 13. Since no blade is formed in the shoulder 15, it will push down a small
mass of the mantle 31 ( usually made of a polyvinyl chloride resin ) into a fine crevice
present between the jackets 32 when the side cutter 13 intrudes the cable as illustrated
in Figs. 9 and 10.
[0019] Thickness of the parallel unit pieces of the contact 1 and width of each slit 11
formed therein may desirably be designed such that an area of each conductor's portions
brought into 'insulation displacement' contact with the slit is equal to or larger
than its cross-sectional area. In a case wherein the conductor's diameter is 1.6 mm,
with the unit pieces of each contact 1 being 0.5 mm thick, then the slits 11 may be
about 1.2 mm wide. In another case wherein the conductors have a diameter of 2.0 mm
and the contact is 0.6 mm thick, then the slits 11 may be about 1.5 mm wide. In any
case, the shoulders 15 may protrude a distance of 0.8 - 1.0 mm from the unit piece.
[0020] The connector body 2 is an integral piece that may be formed of a Nylon ( registered
trademark ), a polyethylene, a polypropylene or the like plastics. A pair of halves
2a and 2b constitute together with a lid 26 the connector body 2, wherein two parallel
split grooves 21 and 22 formed in each half are spaced a distance 'E' one from another.
One of those complementary halves 2a has two slots 23 formed therein and continues
at one lateral side transversely to a foldable ear 24 which in turn continues to the
other half 2b. Thus, those halves can be superimposed one on another to complete the
body, wherein they have at their other ends a perforated principal ear 20a and a lug
20b fitting therein, respectively. The lid 26 connected by flexible band 25 to one
of the halves 2a and extending outwardly thereof in a direction of the grooves can
be folded back onto said half 2a to cover its face through which the contacts are
inserted. Hooks 27 protruding from the lid 26 are engageable with additional perforated
ears 27a of one of the halves 2a. Eye-tabs 35 of the other half 2b are for use to
suspend or fix this connector to a neighboring article.
[0021] Width of each split groove 21 and 22 is substantially equal to width 'W(capital)'
of each VVF cable 3 and 3' in a plane in which the conductors are arranged side by
side in the VVF cable. The sum of depth of mating split grooves 21 or 22 is substantially
the same as thickness 'w(minuscule)' of each cable. Therefore, those cables tightly
fit in the respective completed grooves. Distance 'E' between the longitudinal axes
of the two complete grooves 21 and 22 corresponds to that 'D' of the two slits 11.
As seen in Fig. 1, each slot 23 is of a shape similar to that of the contact 1 in
plan view, so that the lower parts of the contacts remain in said slots unless and
until any external force is applied to them. The slots 23 are disposed offset transversely
and relative to one another, corresponding to distance by which two conductors 33
are spaced in each VVF cable.
[0022] In the present embodiment, the contacts 1 and the slots 23 are of the same unsymmetrical
shape, for example of the same elongate trapezoidal shape in plan view, for ensuring
directivity in insertion of the former into the latter. By virtue of this feature,
the side cutters 13 can always cut into the VVF cables just in between the neighboring
conductors 33, thus assuring correct branching works as shown in Figs. 9 and 11.
[0023] As an alternative means for affording directivity to the contacts, they may have
along their peripheries some indentations 23a or protrusions as shown in Figs. 16(a)
and 16(b), corresponding to protrusions or indentations of the contacts not shown.
[0024] The foldable ear 24 is thin and W-shaped in side elevation so that the complementary
halves 2a and 2b are easily folded onto each other, after the lower parts of the contacts
1 having fitted in the slots 23 so as to be temporarily held in place therein.
[0025] Annular grooves 29 are formed in both ends of each groove 21 and 22 for selectively
and removably receiving therein a blind plate or stopper 28. This blind plate intended
to bear against a cut end of the branch VVF cable may be transparent for visual confirmation
of said end. Although the blind plate 28 in the present embodiment is an integral
piece, it may be split into halves fittable in respective halves of any such annular
groove 29.
[0026] Now an exemplified mode in use of the connector will be described, wherein one branch
is taken from the live and existing VVF bus cable 3 in one direction. The blind plate
28 will at first be set in the annular groove 29 that is formed in the straight groove
21 for accommodation of a branch cable 3'. Then the bus cable 3 will be placed in
one of the complementary halves 2a or 2b ( '2b' in this example ) as shown in Fig.
4. Thereafter, the branch cable 3' will be set in the other groove 22, to take a correct
position with respect to polarity of its conductors relying on previous and visual
check of its cut end that subsequently has to abut against the blind plate 28. Next,
the other half ( '2a' here ) of the connector body will be swung onto and fixed on
the one of said halves, by bending the common ear 24 and engaging the hook 20b with
the perforated ear 20a, to take a position shown in Fig. 5. The branch cable 3' may
alternatively be inserted into such a closed body.
[0027] Subsequently, a proper pressing tool will be used to strike and press the upper faces
of contacts 1 one by one as shown in Fig. 6, so that each of them is fully embedded
in the connector as shown in Fig. 7. Finally, the lid 26 is placed on the upper face
of the connector by bending the bands 25 and engaging the corner hooks 27 with the
perforated ears 27a as shown in Fig. 8, to thereby hide the contacts' exposed outer
ends.
[0028] As a result of the described operation, each contact 1 takes a position within the
connector body 2 as shown in Figs. 9 and 11. Each contact penetrating the mantles
31 of the cables 3 and 3' will also pierce the jackets 32 covering the respective
conductors 32 of the same polarity. The side cutters 13 of the contact thus having
come into electric contact with said conductors 33 of one polarity ( '+' or '-' )
will already have displaced them away from the other conductors 33 of the other polarity
( '-' or '+' ), a small distance within the connector. This effect is enhanced by
the oblique slits 11 to thereby improve safety in respect of the branching an existing
or bus cable. The eye-tabs 35 are useful to suspend the connector together with the
cables 3 and 3' from any proper article or architectural part within a building.
[0029] One or more blind plates 28 may be set in any selected annular grooves 29 or may
be dispensed with. In a case exemplified above, one blind plate is used in a manner
shown in Fig. 17(a) to allow the branch 3' to protrude in only one way from the connector.
Figs. 17(b) to 17(d) show other possibilities in location of the blind plates.
[0030] In a mode of Fig. 17(b), the blind plate 28 is removed to cause the branch 3' to
extend in opposite directions out of the connector. Fig. 17(c) shows another manner
of using the connector as a "relay connector", in which ends of two VVF cables 3 and
3 are put therein towards each other. Those cable ends in such a case are respectively
stopped with the blind plates 28 fitted in the grooves 29 that are located at different
sides of the connector. In still another mode shown in Fig. 17(d), both the cable
ends 3 are disposed on the same side of the connector, which likewise serves as a
relay connector.
[0031] As the slots 23 are offset from each other a distance between the neighboring conductors
in each cable and transversely of the straight grooves, the contacts 1 can naturally
connect the connectors 33 of the same polarity.
[0032] Although connectors for use with two-wire VVF cables have been described, they may
be modified to comprise three contacts and three slots therefor in order to be connected
to three-wire cables, without affecting all the other remaining features.
[0033] The foregoing embodiments may be modified, for example, the complementary halves
2a and 2b of the connector body may be quite separate parts engaging one another,
with the common ear 24 being dispensed with.
[0034] The contacts of an inverted-U shape can alternatively be made by processing a metal
sheet previously coated with an insulating material. Further, this sheet may not necessarily
be a copper alloy sheet, but may be a sheet of any other metal or the like whose hardness
is higher than the conductors of the VVF cables 3 and 3' and whose conductivity is
high enough for use in the connector.
[0035] In summary, the connector provided herein is constructed such that whose contacts
can simply be pressed to electrically engage even with a live existing VVF cable,
without necessity of the previous switching off of it. The peculiar configuration
of each contact is effective to displace one of the conductors away from the other
simultaneously with the driving of the contact into the connector, thereby enhancing
safety of the wiring and the branching operation. Besides, as its body is a simple
integral piece of a plastics, the connector can be produced inexpensively.
1. An electric connector for use to branch at least one flat VVF cable (3) to another
flat VVF cable (3'), each VVF cable (3, 3') comprising at least two wires, each wire
comprising a conductor (33) and an insulating jacket (32), the connector comprising
at least two but fewer than four contacts (1) and a connector body (2), each contact
(1) being made of a conductive metal sheet and the body (2) being made of an insulating
plastics material,
each contact (1) being generally of an inverted-U shape and comprising two parallel
unit pieces (1a), two slits (11) formed in each unit piece (1a) being spaced apart
a first distance from each other and shaped such that each slit (11) is capable of
piercing an external insulating mantle (31) of a cable as well as the internal insulating
jacket (32) covering one of the conductors (33) of one of the cables (3, 3'), whereby
the two slits (11) are allowed to bite the respective conductors (33) to allow electrical
conduction between respective conductors (33) of the cables (3, 3') having the same
polarity,
each contact (1) comprising side cutters (13) located adjacent to the respective
slits (11) so as to pierce the mantle (31) and be forced in between the two neighbouring
jackets (32), the side cutters (13) formed by an edge of respective ears (13a), the
edges facing in a direction of insertion of the contact into the cable (3, 3'), and
the ears (13a) being formed integral with, and bent perpendicular to, the parallel
unit pieces (1a) so as to extend toward each other,
the connector body (2) being composed of two complementary halves (2a, 2b) engageable
with each other and having two straight grooves (21, 22) lying parallel with each
other and spaced a second distance from each other, the second distance being substantially
equal to the first distance, and at least two slots (23) for receiving the contacts
(1) are formed in a direction perpendicular to the straight grooves (21, 22) and through
one of the complementary halves (2a, 2b), characterised in that shoulders (15) facing in a direction of insertion of the contact (1) into the cables
(3, 3') and devoid of blades are formed by each ear (13a) at locations each between
the side cutter (13) and the slit (11), the shoulders (15) being adjacent to the side
cutter (13), such that a basal end of each ear (13a) is included in the same plane
as the unit piece (1a).
2. An electric connector as defined in claim 1, characterised in that the contacts (1) and the slots (23) are of the same unsymmetrical shape for ensuring
directivity in insertion of the contacts (1) into the slots (23).
3. An electric connector as defined in claim 1, characterised in that the slits (11) are oblique with respect to a direction of insertion of the contact
(1) into the cables (3, 3') so that the conductors included in the cables (3, 3')
are displaced from each other when the contact (1) is forced into the connector body
(2).
4. An electric connector as defined in claim 1, characterised in that at least one blind plate (28) is set in an annular groove (29) located at an end
region of each straight groove (21, 22).
5. An electric connector as defined in claim 4, characterised in that the blind plate (28) is made of an insulating transparent material.
6. An electric connector as defined in claim 1, characterised in that each contact (1) has an upper face covered with an insulating horizontal tablet (14)
made of a plastics material.
7. An electric connector as defined in claim 6, characterised in that insulating vertical tablets (14) are disposed above said bent ears (13a), the vertical
tablets (14a) not protruding up beyond the horizontal tablet (14).
8. An electric connector as defined in claim 7, characterised in that one of the vertical tablets (14a) is formed integral with the horizontal tablet (14)
so as to assume an L-shape as a whole.
1. Elektrischer Verbinder für eine Verwendung zum Abzweigen wenigstens eines flachen
VVF-Kabels (3) zu einem anderen flachen VVF-Kabel (3'), wobei jedes VVF-Kabel (3,
3') wenigstens zwei Drähte umfasst, jeder Draht einen Leiter (33) und eine Isolationsummantelung
(32) umfasst, der Verbinder wenigstens zwei, aber weniger als vier, Kontakte (1) und
einen Verbinderkörper (2) umfasst, wobei jeder Kontakt (1) aus einer leitenden Metallschicht
(1) gebildet ist, und der Körper (2) aus einem isolierenden Plastikmaterial gebildet
ist,
wobei jeder Kontakt (1) allgemein eine invertierte U-Form aufweist und zwei parallele
Einheitsstücke (1a) umfasst, wobei zwei Schlitze (11), die in jedem Einheitsstück
(1a) gebildet sind, in einem ersten Abstand zueinander beabstandet und so geformt
sind, dass jeder Schlitz (11) einen externen Isolationsmantel (31) eines Kabels sowie
die interne Isolationsummantelung (32), die einen der Leiter (33) von einem der Kabel
(3, 3') bedeckt, durchstechen kann, wodurch den zwei Schlitzen (11) ermöglicht wird,
die jeweiligen Leiter (33) zu beißen, um eine elektrische Leitung zwischen jeweiligen
Leitern (33) der Kabel (3, 3'), die die gleiche Polarität aufweisen, zu ermöglichen,
wobei jeder Kontakt (1) Seitenschneider (13) umfasst, die benachbart zu den jeweiligen
Schlitzen (11) angeordnet sind, um so den Mantel (31) zu durchstechen und um zwischen
den zwei benachbarten Ummantelungen (32) gedrängt zu werden, wobei die Seitenschneider
(13) durch eine Kante von jeweiligen Ohren (13a) gebildet sind, wobei die Kanten in
einer Einfügerichtung des Kontakts in das Kabel (3, 3') hinein ausgerichtet sind,
und die Ohren (13a) integral mit den parallelen Einheitsstücken (1a) gebildet sind
und senkrecht zu den parallelen Einheitsstücken gebogen sind, um sich aufeinander
zu zu erstrecken,
wobei der Verbinderkörper (2) aus zwei komplementären Hälften (2a, 2b) gebildet
ist, die miteinander in einen Eingriff gebracht werden können und zwei gerade Ausnehmungen
(21, 22) aufweisen, die parallel zueinander liegen und in einem zweiten Abstand voneinander
beabstandet sind, wobei der zweite Abstand im Wesentlichen gleich zu dem ersten Abstand
ist, und wenigstens zwei Schlitze (23) zur Aufnahme der Kontakte (1) in eine Richtung
senkrecht zu den geraden Ausnehmungen (21, 22) und durch eine der komplementären Hälften
(2a, 2b) gebildet sind, dadurch gekennzeichnet, dass Schultern (15), die in eine Einfügerichtung des Kontakts (1) in die Kabel (3, 3')
hinein ausgerichtet sind und keine Klingen aufweisen, durch jedes Ohr (13a) an Stellen
jeweils zwischen dem Seitenschneider (13) und dem Schlitz (11) gebildet sind, wobei
die Schultern (15) benachbart zu dem Seitenschneider (13) sind, sodass ein Basisende
jedes Ohres (13a) in der gleichen Ebene wie das Einheitsstück (1a) eingeschlossen
ist.
2. Elektrischer Verbinder wie im Anspruch 1 definiert, dadurch gekennzeichnet, dass die Kontakte (1) und die Schlitze (23) die gleiche unsymmetrische Form aufweisen,
um eine Richtwirkung bei der Einfügung der Kontakte (1) in die Schlitze (23) hinein
sicherzustellen.
3. Elektrischer Verbinder nach Anspruch 1, dadurch gekennzeichnet, dass die Schlitze (11) in Bezug auf die Einfügerichtung des Kontakts (1) in die Kabel
(3, 3') hinein schräg sind, sodass die Leiter, die in den Kabeln (3, 3') enthalten
sind, zueinander versetzt werden, wenn der Kontakt (1) in den Verbinderkörper (2)
hineingedrängt wird.
4. Elektrischer Verbinder wie im Anspruch 1 definiert, dadurch gekennzeichnet, dass wenigstens eine Blindplatte (28) in einer ringförmigen Ausnehmung (29) eingerichtet
ist, die sich an einem Endbereich jeder geraden Ausnehmung (21, 22) befindet.
5. Elektrischer Verbinder wie im Anspruch 4 definiert, dadurch gekennzeichnet, dass die Blindplatte (28) aus einem isolierenden transparenten Material gebildet ist.
6. Elektrischer Verbinder wie im Anspruch 1 definiert, dadurch gekennzeichnet, dass jeder Kontakt (1) eine obere Stirnfläche aufweist, die mit einer isolierenden horizontalen
Tafel (14), die auf einem Plastikmaterial gebildet ist, abgedeckt ist.
7. Elektrischer Verbinder wie im Anspruch 6 definiert, dadurch gekennzeichnet, dass isolierende vertikale Tafeln (14) über den gebogenen Ohren (13a) angeordnet sind,
wobei die vertikalen Tafeln (14a) nicht über die horizontale Tafel (14) hinausstehen.
8. Elektrischer Verbinder wie im Anspruch 7 definiert, dadurch gekennzeichnet, dass eine der vertikalen Tafeln (14a) integral mit der horizontalen Tafel (14) gebildet
ist, um so insgesamt eine L-Form anzunehmen.
1. Connecteur électrique pour une utilisation pour brancher au moins un câble VVF plat
(3) à un autre câble VVF plat (3'), chaque câble VVF (3, 3') comprenant au moins deux
fils, chaque fil comprenant un conducteur (33) et une gaine isolante (32), le connecteur
comprenant au moins deux mais moins que quatre contacts (I) et un corps de connecteur
(2), chaque contact (1) étant réalisé en une feuille métallique conductrice et le
corps (2) étant réalisé en une matière plastique isolante,
chaque contact (1) présentant la forme générale d'un U inversé et comprenant deux
pièces unitaires parallèles (1a), deux fentes (11) qui sont formées dans chaque pièce
unitaire (1a) étant espacées d'une première distance l'une de l'autre et étant conformées
de telle sorte que chaque fente (11) puisse percer un revêtement isolant externe (31)
d'un câble de même que la gaine isolante interne (32) qui recouvre l'un des conducteurs
(33) de l'un des câbles (3, 3') et ainsi, les deux fentes (11) sont amenées à mordre
les conducteurs respectifs (33), ce qui permet une conduction électrique entre des
conducteurs respectifs (33) des câbles (3, 3') présentant la même polarité,
chaque contact (1) comprenant des moyens de coupe latéraux (13) qui sont positionnés
de manière à être adjacents aux fentes respectives (11) de manière à ce qu'ils percent
le revêtement (31) et à ce qu'ils soient forcés entre les deux gaines voisines (32),
les moyens de coupe latéraux (13) étant formés par une arête d'oreilles respectives
(13a), les arêtes étant orientées suivant une direction d'insertion du contact dans
le câble (3, 3'), et les oreilles (13a) étant formées d'un seul tenant avec les pièces
unitaires parallèles (1a) et étant incurvées perpendiculairement aux pièces unitaires
parallèles de manière à s'étendre en direction l'une de l'autre,
le corps de connecteur (2) étant composé de deux moitiés complémentaires (2a, 2b)
pouvant coopérer l'une avec l'autre et comportant deux gorges rectilignes (21, 22)
s'étendant parallèlement l'une à l'autre et espacées d'une seconde distance l'une
de l'autre, la seconde distance étant sensiblement égale à la première distance, et
au moins deux fentes (23) pour recevoir les contacts (1) sont formées suivant une
direction perpendiculaire aux gorges rectilignes (21, 22) et au travers de l'une des
moitiés complémentaires (2a, 2b), caractérisé en ce que des épaulements (15) orientés suivant une direction d'insertion du contact (1) dans
les câbles (3, 3') et dénués de lames sont formés par chaque oreille (13a) en des
emplacements dont chacun est entre le moyen de coupe latéral (13) et la fente (11),
les épaulements (15) étant adjacents au moyen de coupe latéral (13), de telle sorte
qu'une extrémité de base de chaque oreille (13a) soit incluse dans le même plan que
la pièce unitaire (1a).
2. Connecteur électrique selon la revendication 1, caractérisé en ce que les contacts (1) et les fentes (23) sont de la même forme non symétrique pour assurer
une directivité lors de l'insertion des contacts (1) dans les fentes (23).
3. Connecteur électrique selon la revendication 1, caractérisé en ce que les fentes (11) sont obliques par rapport à une direction d'insertion du contact
(1) dans les câbles (3, 3') de telle sorte que les conducteurs qui sont inclus dans
les câbles (3, 3') sont déplacés l'un par rapport à l'autre lorsque le contact (1)
est forcé dans le corps de connecteur (2).
4. Connecteur électrique selon la revendication 1, caractérisé en ce qu'au moins une plaque aveugle (28) est placée dans une gorge annulaire (29) qui est
située au niveau d'une région d'extrémité de chaque gorge rectiligne (21, 22).
5. Connecteur électrique selon la revendication 4, caractérisé en ce que la plaque aveugle (28) est réalisée en un matériau transparent isolant.
6. Connecteur électrique selon la revendication 1, caractérisé en ce que chaque contact (1) comporte une face supérieure recouverte d'une tablette horizontale
isolante (14) réalisée en une matière plastique.
7. Connecteur électrique selon la revendication 6, caractérisé en ce que des tablettes verticales isolantes (14) sont disposées au dessus desdites oreilles
incurvées (13a), les tablettes verticales (14a) ne faisant pas saillie au-delà de
la tablette horizontale (14).
8. Connecteur électrique selon la revendication 7, caractérisé en ce que l'une des tablettes verticales (14a) est formée d'un seul tenant avec la tablette
horizontale (14) de manière à ce qu'elles prennent globalement une forme en L.